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GMAW Welding Procedure Specification

This document provides a welding procedure specification for gas metal arc welding of aluminum alloys. It specifies the welding process, filler metal, joint details, positions, temperatures, electrical characteristics, techniques and approval for welding aluminum alloy pipes and tubes between 6mm and 20mm thick in accordance with ASME standards. All welding will be done using a semi-automatic gas metal arc welding process with ER5356 filler wire in the downhand, vertical up, overhead positions.

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asikur
Copyright
© © All Rights Reserved
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11K views2 pages

GMAW Welding Procedure Specification

This document provides a welding procedure specification for gas metal arc welding of aluminum alloys. It specifies the welding process, filler metal, joint details, positions, temperatures, electrical characteristics, techniques and approval for welding aluminum alloy pipes and tubes between 6mm and 20mm thick in accordance with ASME standards. All welding will be done using a semi-automatic gas metal arc welding process with ER5356 filler wire in the downhand, vertical up, overhead positions.

Uploaded by

asikur
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Welding Procedure Specification (WPS) Overview: Presents an overview of the welding procedure specification with general information and joint details.
  • Technical Details and Specifications: Details the technical specifications for welding including preheat conditions, post-weld heat treatment, and essential variables.

ISO 9OO1:2OO8 Certified Company

Head Office: flouse-2-3, Road-8/l, Block-8, Mirpur-L2, Dhaka-1216


Contact: M +88 0196770072L/+88 0174669531 88 0L96770O7221+88 01967700723

Welding Procedure Specification {WPSI

ASME 83L.3 & ASME Section lX

!niiovatinE safetg

BSRM

Company Narne

B5 RM -SAPCDS-AL-Vf [Link]

Welding Procedure Specification {WPSI No.

Supporting PQR No.

GMAW

Welding Process

3.i28iLufi

Date

00

Revision Na.

IITS

By

[Link]-AL-PQR{z

Serni-Autometic

Types

All ASME Joints Design. Example for Joint Details

JOTNTS {QW-402}

7co

(tsci

7oo (tSDi

BASE METAL

PNo

NA

Group No"

2L

tqW - 4O3)

To

Base Metal Specification

AA 3105 M; Aluminium 3000 series

Base Metal Thickness

Actual Specimen

Range {mrn.}

Qualified

No.

2t

Group No.

10 mm
6 mrn to 20 mrn

NA

Fillet

None

Fitlet

All

Maxinnu!'n pass thickness < 3.4jmm

Other

(aw
Spec No" iSFA No)

AWS No. (Class)

5356

ER

23

[Link]-

NA

A" No.

of Filler Metals
Filler Metal Product From
Filler Metal Form

1.6

Size

Esa

Weld

Groove

Thk.

Fillet

/ 2"4

blLin de/Llncal nl Hyu n da ilBoh ler


MIG Filler Wire ftoll
N/A

Supplirnental Filler Metal

Metal
Range

- 4t!41

5.1

+''
: -s -

t-L.g8 mrR rnax.

1i

tr^F

-/Jlnlimited

JT

Electrode Flux Class


lux Type

N/A

Flux Trade Name

N/A

CenssuRrabie Insert

rr /r
I\I/A

Other

NIA

Prepared by

Approved by

Revlewed by

'Ol
BSftM-PR-QC-02-01; REV. 00

Cl D(P. 1U1nA17

F*ge

3.

*f E

ISO 9OO1: 2OO8 Certified Cornpany

Head Office: Ilouse-2-3, Road-8/l, Block-B, Mirpur-Lz, Dhaka-L2l6


contact: M +8E 01967700721/+88 01746695315/+ 8E OA967700722t+88 01967700723
Weldins Procedure Specification (WPS)

HSRM

ASME Section

Di QW-48,L

inftsvating s*fetg
BSRM

Cornpany Narne
I

L4leiciing l:roceciure Specification tWPSi No.

sR

Supporting PQR No"

GMAW

Ht'elding Process

up

Position (s) of Fillet

All

Down

ffil

il

100

3000

(EW - 4O7}

N/A
N/A

Others

N/A

T-Limits

NIA
GAS

Preheat Ternp., Minimum

--

BSRM-5APCDS-AL-PQR-G2

Time Range

{qW - 406}

tnterpass Temp., Maximum

rulr

f 4

Semi-Autometic

Ternperature Range

All

(qw

- 4o8)

Percent Composition

Gas

C Maximurn
10o C Maximum

Shielding

Other

N/A

Trailling

Decrease > 1000 r

N/A

Preheat Maintenance

POST WELD HEAT TREATMENTS

Weiding Progression

PREHEAT

Types

POSTilON {qW - 40s}

Position {s} of Groove

t*

u 2w
-

Date

00

Eevision No.

IITS

By

M -5APe DS-AL-W P5-02

(es) i Mixture

Argon |

99%

Backing

Other
Electrical Clraracteristics tqW - 409)

Weld Passes

ftoot
* {-.!
f-lut

Frocess

Filler Metal

Filler Metal

Amps

Volts

Travel Speed

Wire feed

Classification

Diarneter

(Range)

{Range}

IPM

speed ilPM)

5356
rD
rara
LI\ JJ*}L,

1.2 rnm

1s-25

2-8

50-80

.t 1 *-*
I.a ! rll ll

ULE.I.

r{lA

-I-5-Lb

10
&'o

rn

GMAW

Pass

n--rd55

ER

u wIAVV
^rIlrU

DCEP

7G1"05

N/A

y.v-Ltu

rr /

AA

4 AA

rul

N/A

frn
:,U.$U

Filling

GMAW

ER

5356

L.2 mm

DCEP

100-140

N/A

NIA

15-29

2-8

50-80

Capping

GMA\frI

ER

5356

L.2 rnnr

DCEP

100-L50

N/A

N1A

L4-29

2-8

50-80

Heat lnput

Pulsing Current

Pulse MIG

Tungsten Electrode Type & Size

2%Thorieated; 1.6 rnrn X L75 mm to 2.4 mm X 775 mno

Mode of Metal Transfer for GMAW

/ FCAW

Other
TECHNIQUE

String on Weave

size

cleanins
of back gouging
,

lnitial and lnteroass


Method

Contact tube to work

GMAW

NIA

.distance

'
:_

: Droplet sizes
: I - 12 rnm
: Brushing / Glindpg {Gr!!4lng_d:[Link]
: Diamond Grinder

'

ilfiuitiple or Single Pass tPer Side)


Multiple or Single Electrode
flectnode

must be suitable fer Al qnly.

N/A

Multiple or As Required
Single

Spacing

Peening

N/A
None

Others

Backing gas shall remain until Znd pass {Hotpass} completed

Manual / Automatic

Serni-Autometic

Use +f Therrnal

1.5 KJlSec"

tqW - 410)

bead

Oi"ifice, Nozzle or gas cup

(Max) ;

Process

' _U{
Appr+l,eC by

BSRM-PR-QC-0L-42; REV. 00

Page 2 af 7

ISO 9OO1:2OO8 Certified Company Head Office: flouse-2-3, Road-8/l, Block-8, Mirpur-L2, Dhaka-1216 Contact: M +88 0196770072L/
ISO 9OO1: 2OO8 Certified Cornpany Head Office: Ilouse-2-3, Road-8/l, Block-B, Mirpur-Lz, Dhaka-L2l6 contact: M +8E 0196770072

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