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1.9 TDI Engine Wiring Diagram

This document provides a current flow diagram for a 1.9L turbo diesel engine Golf model from 2006. It includes 3 pages of diagrams labeling electrical components and their connections related to the battery, starter, alternator, glow plugs, fuel system, and voltage supply relays. The document provides part numbers, connector locations, fuse assignments and notes for different vehicle configurations.

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100% found this document useful (4 votes)
15K views14 pages

1.9 TDI Engine Wiring Diagram

This document provides a current flow diagram for a 1.9L turbo diesel engine Golf model from 2006. It includes 3 pages of diagrams labeling electrical components and their connections related to the battery, starter, alternator, glow plugs, fuel system, and voltage supply relays. The document provides part numbers, connector locations, fuse assignments and notes for different vehicle configurations.

Uploaded by

cork_ie
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

WI-XML Page 1 of 14

Golf Current Flow Diagram No. 169 / 1


Edition 09.2008

1.9 l/66 kW - turbo diesel with unit injectors, engine code BXF
From May 2006
1.9 l/77 kW - turbo diesel engine with unit injectors, engine code BXE
From May 2006
Notes:

For information concerning

Relay and fuse assignment


Multi-pin connectors
Control units and relays
Earth connections

Overview of Fitting Locations!

For information concerning

Fault Finding Programs

Guided Fault Finding


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Golf Current Flow Diagram No. 169 / 2


Battery, alternator, starter
A - Battery
B - Starter
C - Alternator
C1 - Voltage regulator
J519 - Onboard supply control unit
SA1 - Fuse 1 on fuse holder A
SA5 - Fuse 5 on fuse holder A
SC27 - Fuse 27 on fuse holder C
T2 - 2-pin connector
T2c - 2-pin connector, near starter (on vehicles with no air
conditioning system)
T4t - 4-pin connector, near starter (on vehicles with air
conditioning system)
1
- Earth strap, battery - body
14
- Earth point, on gearbox

508
- Screw connection (30) on E-box

652
- Earth point, engine and gearbox earth

B169
- Positive connection 1 (30), in interior wiring harness
ws = white
sw = black
B177
- Connection (61), in interior wiring harness
ro = red
rt = red * - Models with 90 A/120 A alternator
br = brown ** - Models with 140 A alternator
gn = green
bl = blue ## - Only models with no auxiliary heater function
gr = grey --- - Only models with auxiliary heater function
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 3


Terminal 50 voltage supply relay, terminal 15 voltage supply
relay 2
J519 - Onboard supply control unit
J681 - Terminal 15 voltage supply relay 2
J682 - Terminal 50 voltage supply relay
SB6 - Fuse 6 on fuse holder B
SB7 - Fuse 7 on fuse holder B
SB28 - Fuse 28 on fuse holder B
SC1 - Fuse 1 on fuse holder C
SC2 - Fuse 2 on fuse holder C
SC4 - Fuse 4 on fuse holder C
T40 - 40-pin connector
A41
- Positive connection (50), in dash panel wiring harness

A192
- Positive connection 3 (15a) in dash panel wiring harness

A217
- Positive connection 8 (15a) in dash panel wiring harness

B163
- Positive connection 1 (15), in interior wiring harness

B278
- Connection 2 (15a), in main wiring harness
ws = white B504
- Positive connection 8 (30a) in dash panel wiring harness
sw = black
ro = red B505
- Positive connection 9 (30a) in dash panel wiring harness
rt = red * - Only models with crankcase breather heater element
br = brown
gn = green -- - Only models with flexible service interval display
bl = blue # - From May 2008
gr = grey
li = purple ## - To April 2008
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 4


Automatic glow period control unit, engine glow plugs
J179 - Automatic glow period control unit, on left under E-box in
engine compartment (457)
J519 - Onboard supply control unit
Q10 - Glow plug 1
Q11 - Glow plug 2
Q12 - Glow plug 3
Q13 - Glow plug 4
SB14 - Fuse 14 on fuse holder B
SB20 - Fuse 20 on fuse holder B
SB24 - Fuse 24 on fuse holder B
SB27 - Fuse 27 on fuse holder B
T11b - 11-pin connector
T14b - 14-pin connector, near left headlight
T40 - 40-pin connector
TV23 - Push-in bridge
D183
- Connection 4 (87a), in engine compartment wiring
harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 5


Terminal 30 voltage supply relay, fuel pump relay, fuel supply
relay, fuel gauge sender, fuel pump
G - Fuel gauge sender
G6 - Fuel pump
J17 - Fuel pump relay, on relay carrier on left of dash panel
(449)
J317 - Terminal 30 voltage supply relay, on E-box on left in
engine compartment (100)
J519 - Onboard supply control unit
J643 - Fuel supply relay, on relay carrier on left of dash panel
(449)
SB10 - Fuse 10 on fuse holder B
SB13 - Fuse 13 on fuse holder B
SB15 - Fuse 15 on fuse holder B
SB21 - Fuse 21 on fuse holder B
SB22 - Fuse 22 on fuse holder B
SB23 - Fuse 23 on fuse holder B
T5b - 5-pin connector
T40 - 40-pin connector
A193
- Connection (87a), in dash panel wiring harness
ws = white
sw = black B156
- Positive connection (30a), in interior wiring harness
ro = red
rt = red B350
- Connection 1 (87a), in main wiring harness
br = brown
gn = green D182
- Connection 3 (87a), in engine compartment wiring
bl = blue harness
gr = grey
D183
- Connection 4 (87a), in engine compartment wiring
li = purple harness
vi = purple
ge = yellow D188
- Positive connection 3 (30a), in engine compartment wiring
or = orange harness
rs = pink * - Only models with manual gearbox
## - Only models with no auxiliary heater function
--- - Only models with auxiliary heater function
# - From May 2008
### - To April 2008
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Golf Current Flow Diagram No. 169 / 6


Engine control unit
J519 - Onboard supply control unit
J527 - Steering column electronics control unit
J623 - Engine control unit, centre in plenum chamber
T20d - 20-pin connector
T94 - 94-pin connector
131
- Earth connection 2, in engine compartment wiring harness

383
- Earth connection 18, in main wiring harness

607
- Earth point, on left in plenum chamber

682
- Earth point 2, in rear right side panel

D110
- Connection 8, in engine compartment wiring harness

D182
- Connection 3 (87a), in engine compartment wiring
harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 7


Engine control unit, intake air temperature sender, charge air
pressure sender, accelerator position sender
G31 - Charge air pressure sender
G42 - Intake air temperature sender
G79 - Accelerator position sender
G185 - Accelerator position sender 2
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
T6h - 6-pin connector
T14a - 14-pin connector, near battery
T94 - 94-pin connector

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 8


Engine control unit, Hall sender, engine speed sender, coolant
temperature sender, radiator outlet coolant temperature sender,
fuel temperature sender
G28 - Engine speed sender
G40 - Hall sender
G62 - Coolant temperature sender
G81 - Fuel temperature sender
G83 - Radiator outlet coolant temperature sender
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
T3d - 3-pin connector
T14b - 14-pin connector, near left headlight
T60 - 60-pin connector
D108
- Connection 6, in engine compartment wiring harness

D109
- Connection 7, in engine compartment wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 9


Engine control unit, unit injector valves, exhaust gas
recirculation valve, charge pressure control solenoid valve,
exhaust gas recirculation cooler changeover valve
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
N18 - Exhaust gas recirculation valve
N75 - Charge pressure control solenoid valve
N240 - Unit injector valve, No. 1 cylinder
N241 - Unit injector valve, No. 2 cylinder
N242 - Unit injector valve, No. 3 cylinder
N243 - Unit injector valve, No. 4 cylinder
N345 - Exhaust gas recirculation cooler changeover valve
T6ac - 6-pin connector
T8g - 8-pin connector, on left of cylinder head
T14b - 14-pin connector, near left headlight
T60 - 60-pin connector
T94 - 94-pin connector
D102
- Connection 2, in engine compartment wiring harness

D140
- Connection (injectors), in engine prewiring harness

E48
- Connection (injectors), in injection system wiring harness
ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 10


Engine control unit, crankcase breather heater element
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
N79 - Crankcase breather heater element
T4x - 4-pin connector
T14a - 14-pin connector, near battery
T60 - 60-pin connector
T94 - 94-pin connector
V157 - Intake manifold flap motor
283
- Earth point 2, engine prewiring harness

379
- Earth connection 14, in main wiring harness

642
- Earth point for electronically controlled fan

D111
- Connection 9, in engine compartment wiring harness

D180
- Connection (87a), in engine compartment wiring harness
* - Only models with crankcase breather heater element
--- - Only models with no crankcase breather heater element
*** - Radiator fan connection

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 11


Engine control unit, air mass meter, brake light switch
F - Brake light switch
G70 - Air mass meter
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
T4bc - 4-pin connector
T5d - 5-pin connector
T94 - 94-pin connector
389
- Earth connection 24, in main wiring harness

B131
- Connection (54), in interior wiring harness

E30
- Connection (87a), in engine wiring harness

ws = white
sw = black
ro = red
rt = red
br = brown
gn = green
bl = blue
gr = grey
li = purple
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 12


Engine control unit, clutch position sender
G476 - Clutch position sender
J104 - ABS control unit
J519 - Onboard supply control unit
J623 - Engine control unit, centre in plenum chamber
J743 - Mechatronic unit for dual clutch gearbox
T5m - 5-pin connector
T20e - 20-pin connector
T26a - 26-pin connector, on ABS with TCS control unit
T47 - 47-pin connector, on ABS with EDL/ESP control unit, to
April 2008
T47b - 47-pin connector, on ABS with ESP (hill start assist)
control unit, to April 2008
T47c - 47-pin connector, on ABS with EDL/ESP control unit, from
May 2008
T94 - 94-pin connector
44
- Earth point, lower part of left A-pillar

367
- Earth connection 2, in main wiring harness

382
- Earth connection 17, in main wiring harness
ws = white 389
- Earth connection 24, in main wiring harness
sw = black
ro = red 605
- Earth point, on top end of steering column
rt = red
br = brown B383
- Connection 1 (powertrain CAN bus, high), in main wiring
gn = green harness
bl = blue - Connection 1 (powertrain CAN bus, low), in main wiring
gr = grey B390
li = purple
harness
vi = purple * - Only models with manual gearbox
ge = yellow -- - Only models with dual clutch gearbox 02E (DSG)
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 13


Dash panel insert, data bus diagnostic interface, self-diagnosis
connection, electronic power control fault lamp, multifunction
display
J119 - Multifunction display
J285 - Control unit in dash panel insert
J519 - Onboard supply control unit
J533 - Data bus diagnostic interface, in left footwell near centre
console
K132 - Electronic power control fault lamp
T16 - 16-pin connector, on left under dash panel, self-diagnosis
connection
T20 - 20-pin connector
T36 - 36-pin connector
376
- Earth connection 11, in main wiring harness

381
- Earth connection 16, in main wiring harness

655
- Earth point, on left headlight

A76
- Connection (K-diagnosis wire), in dash panel wiring
harness
B383
- Connection 1 (powertrain CAN bus, high), in main wiring
harness
ws = white - Connection 1 (powertrain CAN bus, low), in main wiring
sw = black B390
ro = red
harness
rt = red B397
- Connection 1 (convenience CAN bus, high), in main wiring
br = brown harness
gn = green
bl = blue B406
- Connection 1 (convenience CAN bus, low), in main wiring
gr = grey harness
li = purple -- - Only models with flexible service interval display
vi = purple
ge = yellow
or = orange
rs = pink
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Golf Current Flow Diagram No. 169 / 14


Dash panel insert, oil level and oil temperature sender, fuel
gauge, coolant temperature gauge, oil pressure switch, oil
pressure warning lamp, glow period warning lamp
F1 - Oil pressure switch
G1 - Fuel gauge
G3 - Coolant temperature gauge
G32 - Coolant shortage indicator sender
G266 - Oil level and oil temperature sender
H3 - Warning buzzer
J285 - Control unit in dash panel insert
J519 - Onboard supply control unit
K3 - Oil pressure warning lamp
K29 - Glow period warning lamp
K31 - Cruise control system warning lamp
K38 - Oil level warning lamp (only models with flexible service
interval display)
K105 - Reserve fuel warning lamp
T6z - 6-pin connector, near left headlight
T14a - 14-pin connector, near battery
T36 - 36-pin connector
410
- Earth connection 1 (sender earth), in main wiring harness
ws = white
sw = black - Connection (oil pressure switch) in engine compartment
ro = red D203
rt = red
wiring harness
br = brown -- - Only models with flexible service interval display
gn = green # - From May 2008
bl = blue
gr = grey ## - To April 2008
li = purple
vi = purple
ge = yellow
or = orange
rs = pink

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