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Neutral Grounding Resistor Test Procedure
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Table of Contents
Scope …….…………………………………………………………………………………....
………………………………………………………………………………….... 03
………………………………………………………………………… 03
Reference Documents…………………………………………………………………………
………………………………………………………………………...
Nomenclatures………………………………………………………………………………... 04
………………………………………………………………...……… 05
Test Procedure………………………………………………………………………...………
1- Visual and Dimensional Check………………………………………………..………..
………………………………………………..… 05
2- Resistance Measurement Test………………………………………………………….
………………………………………………… 05
3- Primary Insulation Resistance Test (Megger Test) …………………………………….
………………………… 05
4- Rated Short Duration Power Frequency Withstand Tests …………...………………...
…………...……… 06
5- Lifting Secondary Insulation Resistance Test (Megger Test) ...…………………………
……………… 06
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Scope
This document provides the routine test procedure of the Neutral Grounding resistors
(NGRs). The routine test contains both electrical and visual check tests.
Reference Document
Requirements, Terminology, and Test Procedure for
1972 “Requirements,
ANSI/IEEE–32, 1972,
Neutral Grounding Devices”.
Devices
Insulation Co-ordination”.
IEC 60071–1, “Insulation Co
ANSI/NETA ATA, “StandardStandard for Acceptance Testing Specifications for
Electrical Power Equipment and Systems”.
Systems
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Nomenclatures:
Frame earth: The overall frame or enclosure which is connected to the
earth.
Tie rods: Individual frame of each resistor blocks.
Megger test: Measurement of insulation resistance of components
Power frequency withstand A dielectric test in which the voltage is a low frequency
test: alternating voltage from an external source applied between
conducting parts and between conducting parts and ground
The overall test procedures are defined as follows:
1- Visual and Dimensional CCheck
2- Resistance Value Test
3- Insulation Resistance Test
4- Power Frequency Withstand Test
5- Insulation Resistance Test
6- Incoming & Outgoing cable connection & integrity of Terminal box connections
The sufficient explanation of each section is presented in the rest
res of the document.
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1- Visual and Dimensional Check
1-1- Confirm Overall dimension is in accordance with the latest revision of applicable
drawing.
1-2- Confirm integrity of all resistor connections.
1-3- Confirm all components are correctly installed and connected in accordance with the
latest revision of applicable drawing.
1-4- Confirm paint (or other coverage) of Enclosure has not been damage.
1-5- Confirm accuracy & fixing of name plates and labels.
2- Resistance Measurement Test
2-1- Using a digital ohmmeter check and record the value of DC resistance at ambient
temperature and correct its value to specified temperature. According to the IEEE-32-
IEEE
1972, Sec 10.1.4, acceptance tolerance in the lack of customer request is ±10%.
±10%
3- Primary Insulation Resistance Test (Megger Test)
3-1- Using a digital insulation test, apply acceptance DC voltage between the resistor H.V.
connection and individual resistor bank tie rods regarding the ANSI/NETA ATS Table
100.1. Minimum acceptance value is obtained from the Table 100.1.
3-2- Repeat test (3-1) between H.V.
H connection and frame earth with acceptance DC voltage
according to the ANSI/NETA
ANSI ATS Table 100.1. This test checks the integrity of
secondary insulation materials. Minimum acceptance value
value is obtained from the Table
100.1.
4- Rated Short Duration Power Frequency Withstand Tests (1
1 Minute)
Remove the connecting link between the resistor and any base point and/or LV connection.
4-1- Using a suitable external source, apply the specified voltage between
between terminals and
ground for the complete device extracted from IEC 60071-1 Table 2.
IEEE-32-1972, Sec. 10.3.2 apply the
4-2- Using a suitable external source according to the IEEE
specified voltage between terminals of each unit and its own individual frame.
Note: The voltage applied from the terminals of each assembly to its own frame shall be:
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Twice the rated voltage of the section of which the frame is a part plus 1000V when
2V p
rated 600V or less. Vrmsapplied kV 1000
N
2.25 times the rated value plus 2000V when rated over 600V.
2.25V p
Vrms applied kV 2000
N
In the event of a retest the voltage shall be 80% of the original test voltage.
5- Secondary Insulation Resistance Test (Megger Test)
To ensure that the insulations interval in the section (3) isn’t damaged, again the same test is
applied.
5-1- Using a digital insulation test apply acceptance DC voltage between the resistor H.V.
connection and individual resistor bank tie rods regarding the ANSI/NETA ATS Table
100.1. Minimum acceptance value is obtained from the Tabl
Table 100.1.
5-2- Repeat test (3-1) between H.V.
H connection and frame earth with acceptance DC voltage
according to the ANSI/NETA
ANSI ATS Table 100.1. This test checks the integrity of
secondary insulation materials. Minimum acceptance value is obtained from the Table
100.1.
6- Incoming & Outgoing cable connection & integrity of Terminal box
connections
6-1- Check dimension, distance and integrity of terminals in relation to final drawings.