Client Company Name

PM Checklists
Equipment System: Decanter 1 X-2701A
Assembly: Cyclonic gearbox
Sum of Task Times: 3184 minutes
Total PM Check time: 3214 minutes
Lead Craft: LT
Downtime Required: Y

2nd Craft
(minutes)
Analysis Spare parts required and Special Tools Required

Time
Task Description
Reference Quantities

[Link].2 Remove safety guards.

Drain and replace the oil in the gearbox. Use type CLP220. Quantity - 15.6 Oil - CLP220
litres. 90 MT x1 Ltr, Plug seals Oil pump
Replace the 2 plug seals with new ones. x2 each,
Replace safety guards.
[Link].2 Inspect the gearbox for any signs of oil leakage at the seal around the shaft.
Clean if necessary. Record your findings. 10

[Link].3 Take oil sample from the drained oil and send away for oil analysis. (Do this
Clean drum;
as part of the 3000 hour service) 10
Sample pot
[Link].- No scheduled maintenance
-

.... Vibration analysis of bearings. Limit must not exceed ISO standards as set in
the AMS machinery health manager software (Emerson). 2 Data collector

.... Purge grease on scroll thrust bearings at 1000 hour service.

Grease - type Delta
Quantity for DE is 5.0 litres 40 Grease gun
D
Quantity for NDE is 5.2 litres
.... Vibration analysis of bearings. Limit must not exceed ISO standards as set in
the AMS machinery health manager software (Emerson). 2 Data collector

[Link]. Measure internal diameter of the nozzles. If wear is greater than 2mm then
give nozzles 1/4 turn. Replace if required. 15 Decanter nozzle Internal micrometer

[Link]. Physical and visual check for fastening integrity. Visual check of cap head
screw for wear 5

[Link]. If wear is more than 10mm across the contact surface then replace like for
like. 15 Weir Plates

[Link]. Check how deep the belt is sitting in the pulley. If surface of belt is below OD
of pulley then replace the pulley. Check the profile of the pulley for even 10 Pulley 7CBV
wear.
.... Remove debris from pulley as required.
20

.... Visually check for signs of wear. Check for cracks, signs of degredation.
Replace if required with belt SPB-XX. 15 V-Belt SPB-2720

.... Measure tension of belts x8 using tension guage. Tension should be 27N at
7.8mm. This is detailed in Andritz manual Page 1-4, Drive Belt Tension and 30 Belt tension guage
Instalation Procedure
.... Clean and Visually inspect for any sign of damage, chipped or cracked areas,
all components present 20 Taper lock KL-6598

[Link]. Replace
Flexible element
15
ACC635634
[Link]. Measure the thickness of the feedtube using UT. The thickness must not be
less than 97% of original thickness 60 UT

.... Replace after 24000 hours

Feed tube 34711
A+C (A60+316
material)

Printed on: 25/2/18 [Link]