Wonderware presentation for:

Henrik Dybdahl
Senior Technical Sales Consultant
Schneider Electric, Software, Wonderware Scandinavia
September 30, 2015

Agenda
Introduction Wonderware
MES application for Region Hovedstaden
MES Solution for Arla Food

Schneider Electric - Wonderware – Sept 9, 2015

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 Software

Schneider Electric - Wonderware – Sept 9, 2015

Energy IT Global Industry Partners

Business Business Solutions Business Business

Software

Schneider Electric - Wonderware – Sept 9, 2015

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Who is Wonderware ?

● Wonderware etablished in 1985

● Bought by Invensys in 1999
● Invensys bought by Schneider Electric in 2013

● The largest install base in the world with more than +850.000 active
licenses.
● 1/3 of the worlds plants uses Wonderware software

Schneider Electric - Wonderware – Sept 9, 2015

A true platform

Quality ConditionStatistical
Maintenance
PreventativeOperational
What about
Material Tracking Or Operations
Batch OEE Genealogy
(Overall MES Operations Energy
Mobile
Equipment Management Process
Monitoring Management
ControlMaintenance
inspections Management
procedures
Equipment
Utilisation? Effectiveness)?
Connects to
Anything!

Web Visualise Historise Model

Wonderware System Platform

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Making sense of it all
External Data
Collect, Abstract and
Contextualise

Web Visualise Historise Model

Wonderware System Platform

Orchestration
External Data

Web Visualise Historise Model

Wonderware System Platform

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 Wonderware Operational Management
In Context with the Supply Chain & Automation
& Logistics

ERP PLM EAM SCM

Business
Planning
Level 4

Wonderware Enterprise Integrator (WEI)

Manufacturing Execution System

Aggregation/Context
Information/Dashboards
Production & Work order execution
Level 3

Performance Track and Trace, OEE…

Applications

Application &
Reporting
Real time data
processing/storage

Clients
Events/Triggers
Communication
Level 0, 1 & 2
Control

Batch Continuous Discrete 3rd Party 9

MES løsning for Region Hovedstaden

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 Software in scope for RH
• Wonderware System Platform (WSP)
Used as base for application
• Wonderware Enterprice Integrator (WEI)
Used For ERP integration or other applications
• SIMIO Advanced tool for scheduling and re-scheduling
Tool for advanced scheduling and recalculate routes
• Wonderware MES (Operations/Performance/Quality)
For handling work orders and Execution
• Wonderware Skelta BPM (Workflow)
For handling Abnormal situations or other situations and other
• Wonderware Intelligence
DataWareHouse used for reports
Schneider Electric - Wonderware – Sept 9, 2015

Infrastructure for logistik og sterilcentraler,

Center for IT, Medico og Telefoni

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 Tender overview

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»21 Sterile Supply Management and Traceability Sys

•Communication with EPIC for booking of cases
•Generation of orders
•Guidance of operators in the CSSD’s
•Traceability data
•Warehouse management

»22 Manufacturing Execution System (MES).

Base scope
•Production planning and execution in the distribution centre's and CSSD’s
•SCADA system (option)
Options
1.Configuration for future MES tasks
2.Integration to regional master debases
3.Integration to traceability and item identification system
4.Purchase of the suppliers standard modules
5.Integration to regional warehouse management system
6.MES enterprise license for the Capital Region 14
7.Other regions purchase of licenses and consultancy services

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 Communication
Between Sites
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System Platform Multi-Galaxy (ASB)

Visualization Visualization Engineering Engineering
Node Node Station Station

secure bi-directional data exchange

WAN, Satellite, Radio

Automation Automation Visualization Galaxy Historian Information

Object Server Object Server Server Repository Server Galaxy Herlev
Galaxy Rigshosp. Visualization
Node
Visualization
Node
Engineering
Station
Engineering
Station

Automation Automation Visualization Galaxy Historian Information

Object Server Object Server Server Repository Server

Confidential Property of Schneider Electric

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 Communication
To upper level

Wonderware Enterprise
Integration Solutions
> Wonderware offers powerful capabilities to complete the manufacturing supply
chain by linking Wonderware Software and other plant floor and manufacturing
systems to business applications like ERP, PLM, SCM or LIMS systems.

Confidential Property of Schneider Electric

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WEI Intelligent Message
Delivery Engine
• Facilitates exchange of information Production Work
Order
between systems Schedule
Execution

• Maintains message history for fast

recovery Message
Delivery
• Provides ‘Store & Forward’ capability
Services Message

• Receives & delivers messages to History

Database

multiple Shop Floor Applications Work

Production
automatically Schedule
Order
Execution

Confidential Property of Schneider Electric 21

Schneider Electric - Wonderware – Sept 9, 2015

WEI in a MES Solution

ERP
Formatted messaging: History/Recovery/Store & Forward

B2MML Flat File XML File MSMQ SQL Query Database

WEI Plugin Application using …

Message Transformation
Delivery Engine
Production Quality
Schedule Material Inventory Work Material Inventory
Performance Quality Sample
Order and Labor Trans-
Work
Orders
Master Master
Execution Actuals actions
Actuals Execution Plan WEI
Instance

Flat File XML File MSMQ SQL Query MES API

WEI Plugin

Middleware
API, SQL or …
MESDB

Schneider Electric - Wonderware – Sept 9, 2015

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 Delivery Flexibility – One to Many WEI

Validation Gateway
Message
Delivery
MES

Transform
Outbound
Engine

Process Order / Abort Palletizer

Route / BOM
Message
History
IN Database Out Laboratory

Process
WEI
Item to Process

Validation Gateway
Message
Delivery
Operation

Transform
Outbound
Engine

Process Order / Abort

Operation / Entity

Route / BOM BOM Version

Message
History
IN Database Out BOM Items

BOM / Item / Oper Links

WO with Process

Schneider Electric - Wonderware – Sept 9, 2015

Communication
To lower level

Schneider Electric - Wonderware – Sept 9, 2015

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Use of the PackML standard

Schneider Electric - Wonderware – Sept 9, 2015

Communication
To Sheduling System

Schneider Electric - Wonderware – Sept 9, 2015

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 SAP
Order
Data

Process variation data added to model

Optimize
schedule
Gantt from
model shows
Constraints

Schneider Electric - Wonderware – Sept 9, 2015

Scheduling System at local Level using Simio

Inbound: Direct Table Binding
From MES Tables And Views
Outbound: Scheduled Exported
Back To MES using MES API

Schneider Electric - Wonderware – Sept 9, 2015

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 Communication
To Reporting system

Schneider Electric - Wonderware – Sept 9, 2015

Metrics in Context
Process History
T, P, L, F, S, …

Work Orders, Jobs, Materials

Downtime, Shifts, Production…

Test results, Specifications,

Quality, Samples, …

Inventory, Lots

Schneider Electric - Wonderware – Sept 9, 2015

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Metrics in Context

Materials Equipment

Metrics
Consumption
Production

Intelligence Downtime

Service Quality
Specifications
…

Work Order Time/Shifts

Schneider Electric - Wonderware – Sept 9, 2015

Wonderware Intelligence
Create Dashboards & Analytics
3rd Party Clients Published to
Standard Clients Intelligence
Microsoft Office Wonderware
Server
Reporting Services Intelligence
SharePoint Portal Analytics Clients

Click once deployment Launched

from IDE

Wonderware Intelligence Server ArchestrA IDE

Wonderware Intelligence data services Dashboard Server

Runtime Adapter Data Store Published
Services Services Dashboards
Information
Model
Manager

OLE DB WW OSIsoft Galaxy

WW MES Historian PI ServerTM Repository
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 MES solution for Arla Food

Architecture
Arla Production Server

Schneider Electric - Wonderware – Sept 9, 2015

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Arla Foods standard dairyOnline SAP
Process Weighing systems, OEE Maint. Energy
database (S95): Containsnear-infrared
optimisation all Cleaning optimise, Downtime measure &
detail process data: Tracking,
applications
Online-QA, instruments &
Downtime, Maint. Permance & down- Environ.
& Enviromental applications time software
ISA S95
ETC ..

Manu-
facturing
Applications
(The MES ArchestrA ArchestrA ArchestrA ArchestrA ArchestrA ArchestrA ”Other..”
Foxboro
area)

Operator
IGSS FIX SattGraph Wonderware IGSS P-net / ? Foxboro
SW/HMI

Process Siemens Siemens SattCon Siemens

SattCon Siemens P-net / Siem. Foxb./ Siem
control

SITE1 SITE 2 .. SITE ”XX”

Schneider Electric - Wonderware – Sept 9, 2015

► Open Standards

SAP R/3
MM – PP-PI – QM

… PI-PCS …
SAP Business Connector / XML

ISA-95/WBF standard
(B2MML XML)

MES MES MES

System X System Y System ..
Plant A,B,C .. Plant M,N,.. Plant ..
PackML, S7, AB CIP, OPC
etc.
PLC PLC PLC PLC PCS

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SAP Process Order to MES Job(s)
BOM
SAP Process Order
POP data
Resources

Convert and Build

MII Configuration
Debug Tools

B2MML

Build and Dispatch

MES Webservice Debug

Recipe Parameters
Parameters for MES WorkOrder BOM
- ProcessSegment
- Equipment MES Job(s) Specifications
- Material Resources

Copy, Split
LMS Client Adjust
Schneider Electric - Wonderware – Sept 9, 2015 Release, Start, Complete

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