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Engineering Measurement
Dr. Juma Y. Alaydi
Gauges
Outline
1 Plain Gauges
2 Types of Gauges
3 Advantage of fixed gauges
4 Gauge Design
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1. According to their type:
A. Standard and limits gauges.
B. Limits gauges.
2. According to their purposes:
A. Workshop.
B. Inspection
C. Reference or master gauges
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3. According to the form of the tested surface:
A. Plug gauges for checking holes.
B. Snap and ring gauges for checking shafts
4. According to their design
A. Single limits and double limit gauges.
B. Single ended and double ended gauges.
C. Fixed and adjustable gauges
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Advantage of fixed gauges
1- provide positive dimensional information
2- portable and independent of power supply availability
3- involve no other auxiliary equipment and set ups
4- can be designed to check combinations of several
dimensions comprising lengths diameter and angles.
5- can be designed to check inspect interrelated features, for
size, location, form, alignment
6- provide uniform reference standards
7- are not expensive
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Plain Plug Gauges
‘Go’ and ‘No Go’ plain plug gauges
Pilot Plug Gauge
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section of handle
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Advantages of gauges with renewable ends
1- Worn or damaged end can be replaced conveniently
2- In the event of scraping of gauge, handle can be used for
other gauge
3- To reduce the weight, handle can be made of plastic
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progressive type
are provided on same side separated by a small
distance
First ‘Go’ portion is inserted in the hole which
would be further obstructed by ‘NOT GO’ portion
if hole is of tolerable size
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Snap Gauges
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1- Adjustable Type Gap Gauges
2- Combined Limit Gauge
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Contour Gauges
1- employed checking the dimensional accuracy and shape
of irregular work
2- radius gauges are employed for checking the shape of
fillets. The radius gauge which is used for gauging
both internal and external radii
3- Other types of simple contour gauges are those for thread
pitches. Cutting coot angles, form tools profiles and gear
tooth profiles
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3- Position Gauge
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Dr. Juma