INGERSOLL-RAND. AIR COMPRESSORS SS — EP/HP/HXP 15 SE EP/HP/HXP 20 SE EP/HP/HXP 25 SE PARTS LIST RECOMMENDED SPARES RETAIN THIS MANUAL WITH UNIT, ‘This Technical manual contains IMPORTANT SAFETY DATA and should be kept with the air compressor at all times, APDD 568-94 tone 1998AIR COMPRESSOR GROUP BONDED WARRANTY & REGISTERED START UP Reis Bes tare ao Meaaai Rar BT oe on EXTENDED AIREND WARRANTY The Ingersoll-Rand Company Rotary Sctew Air Compressor that has been filed prior to its original shipment from Tagersoll-Rand Company with ULTRA COOLANT and which has been operated solely on ULTRA COOLANT there: alter shall have its ATREND warranted for twenty-four (24) months fram the date $f placing the COMPRESSOR in operation or thirty (30) months from the date of shipment, whichever oceurs first Except for the above warranty period. the standard warranty provisions shall Apply’ and the conditions outlined herein are understood tobe a Supplement 1 the Standard Ingersoll-Rand Company warranty This EXTENDED AIREND WARRANTY applies 1o all COMPRESSORS ‘operating on ULTRA COOLANT after February 1. 1987 Tee eee SA A A Or Ne SS a a Ingersot Rand CompanyTABLE OF CONTENTS Safety and Warnings. Introduction... ... Control Piping Assembly-Full Voltage... Control Piping Assmbly - Star Delta Starter Box Assembly. Starter Assembly Size 2, Full Voltage. Starter Assembly Size 2 with Size 3 ‘Overload, Full Voltage. Starter Assembly Size 3, Full Voltage Starter Assembly Size 4, Full Voltage. Starter Assembly Size 2, Star Delta... Starter Assembly Size 2 with Size 3 Overload, Star Delta... Starter Assembly Size 2, Star Delta. Starter Assembly, Remote Full Voltage Component Assembly (Unenciosed. Tank Assembly. Cooler Assembly (Options). Enclosure Assembly (Option) Inlet Valve/Fiiter Assembly (Options).............34 Power Outage Restart Installation (Option). Table— 0-Rings Recommended Spare Parts List. 35 36 9 ROTARY SCREW AIR COMPRESSOR This unit was purchased from IngorsolLand Company reserves the right 10 make che ‘244 Improvements without notice and without incuring any ‘obligation to make such changes or add such improvements to products sold previously No. of units on order: Customer Order No: IngersoltRand Co, Order No. For ready reference: FRecord the serial number and model number of your unit here. Serial Number: Mode! Number:SAFETY AND WARNINGS Before you install this air compressor you should take the time to carefully read all the instructions contained in the operators manual form APDD-567. Operators manuals may be obtained from your local Ingersoll-Rand Distributor or Air Center. Electricity and compressed air have the potential to cause severe personal injury or property damage. Before installing, wiring, starting, operating or making any adjustments, identity the components of the air com- pressor using the operators manual as a guide. The operator should use common sense and good work- ing practices while operating and maintaining this unit. Follow all codes, pipe adequately, understand the start- ing and stopping sequence. Check the safety devices following the procedure contained in the operators manual Maintenance should be done by qualified personnel, ‘adequately equipped with proper tools. Follow the maintenance schedules as outlined in the operators manual toensure problem free operation after start up. Safety instructions in the operators manual are bold-taced for emphasis. The signal words DANGER, WARNING and CAUTION are used to indicate hazard seriousness levels, as follows: Danger is used to indicate the presence of a hazard which will cause severe personal jury, death, or substantial property damage it the warning is ignored. Warning is used to indicate the presence of @ hazard which can cause severe personal in Jury, death, or substantial property damage it the warning is ignored. Caution is used to indicate the presence of a PRTTGTeN) 222rd which wit or can cause minor per. sonal injury or property damage it the warn- Ing Is ignored. Notice is used to notify people of installation, ITSLLSERY operation, oF maintenance information which |s important but not hazard-related [WARNING] SAFETY PRECAUTIONS WARNING COMPRESSED AIR AND ELECTRIC- ITY ARE DANGEROUS, BEFORE DOING ANY WORK ON ‘THIS UNIT, BE SURE THE ELECTRI- ‘CAL SUPPLY HAS BEEN CUT OFF— LOCKED & TAGGED AND THE EN- TIRE COMPRESSOR SYSTEM HAS BEEN VENTED OF ALL PRESSURE. [Link] not remove the covers, loosen or remove any fitings, connections of devices when this units in operation. Hot liquid and air under pressure th are contained within this unit can cause severe injury or death. 2. The compressor has high and dan- {gerous voltage in the motor start- fer and control box. All installations must be in accordance with recog- nized electrical codes. Before working fon the electrical system, be sure to remove voltage from the system by use of a manual-disconnect-switch. A circuit breaker or fuse safety switch must be provided in the electrical ‘supply line leading to the compressor. ‘Those responsible for installation of this equipment must provide suitable ‘grounds, maintenance clearance and | lightning arrestors tor all electrical components as stipulated In 0.S.H.A. 1910.308 through 1910.29. 3. Do not operate the compressor at higher discharge pressure than those ‘specified on the Compressor Name- plate or motor overtoad will occur. This condition willresultin motor com. pressor shutdown. 4. Use only safety solvent for cleaning, the compressor and auxiliary equipment. 5. Install amanual shutoff valve (isola- tion type) in the discharge line. A safety valve, with sutficient capacity to relieve full compressor capacity, must be installed between the compressor and the isolation valve, 6. Whenever pressure is released through the safety valve, itis due to excessive pressure i tem. The cause for the excessive pressure should be investigated immediately 7. Before doing any mechanical work ‘on the compressor: 12) Shut the unit down, Electrically isolate the compressor by use ofthe manual disconnect switch, in the power line to the unit. Lock and. tag the switch so that it cannot be operated. ) Blow down the compressor and isolate the unit from any other source of air. BEFORE PROCEEDING, READ CAREFULLY BEFORE INSTALLING THE COMPRESSOR OR PERFORMING ANY MAINTENANCE . Air line separators, properly selected and installed, will minimize any liquid carryover. ‘The use of plastic bowls on line filters without metal guards can be hazardous. From a safety stand- point, metal bowls should be us- ‘ed on any pressurized system. Review of your plant air line system is recommended. 9. When a receiver is installed, it is recommended that occupational safe- ty and health standards as covered in the Federal Register, Volume 36, num- ber 105, part 11, paragraph 190.169 be adhered to in the installation and maintenance of this receiver. 10. Betore starting the compressor, its maintenance instructions should’ be thoroughly read and understood. 11. After maintenance functions are completed, covers and guards must be replaced.PARTS LIST INTRODUCTION GENERAL This manual, which contains an illustrated parts breakdown, has been prepared as an aid in identify- ing and ordering parts in the SSR ‘compressor. All of the compressor parts, listed in the parts breakdown, are manufactured with the same Precision as the original equipment. Ingersoll-Rand Company service facilities and parts are available worldwide. There are Ingersoll- Rand company Branch Offices and authorized distributors located in the principle cities of the United States. In Canada, our customers are serviced by tne Canadian Ingersoll-Rand Company, Limited. ‘There are also Ingersoll-Rand Com- pany subsidiaries and authorized distributors located in the principle cities throughout the world. DESCRIPTION The illustrated parts breakdown illustrates the various assemblies, sub-assemblies and detailed parts which make up this particular KE0000 OR KNOO00 MANUFACTURED IN US. SSR compressor. A series of illustrations show each part clearly and in it's correct location relative to the other parts in the illustration Each part on an illustration is referenced with a number. The number, description and quantity needed per assembly is listed in fumerical order on the following pages. OPTIONAL EQUIPMENT Several optional accessory items are available for convenience or special application. These accessories have been selected as being particularly suitable for use on the SSR compressor For complete details on Optional Equipment, contact your Sales Representative. HOW TO USE THIS PARTS MANUAL 1. Turn to the Parts Section to locate the desired illustrations 2. Locate the part on the illustration by visual identification and the reference number YEAR OF MANUFACTURE || JULIAN DATE OF MANUFACTURE 3, Find the referenced number on the Tabulated page, along with the Part Number and Description SERIAL NUMBER BREAK When a part is changed and it doesn’t supersede the previous part this change must be documented by a serial number break. By using the last six (6) digits of the serial number, as outlined below, this change is recorded in the parts list. > U94170 indicates part is used on Units up to and including serial number ending in U84170. U94171 +> indicates part is used on units with serial number ending in U94171 or higher. HOW TO ORDER PARTS In order that all avoidable errors be eliminated when ordering parts. please specity the following 1. The model number of the unit as shown on the Compressor Data Plate. 2. The serial number of the unit as shown on the Compressor Data Plate. 3. The form number of this manual. 4, The reference number, part number, description and quantity needed exactly as listed. 5. The motor data code shown on the motor data plate.39830337 REV 01 “LD SU 4 ko \ N TL ML \ EEL IK CE‘aauno3y sv uy > ‘SUNN | YW3N NO ONIK-O GuYOsIA ONY BAONSH « € ‘G3uINO3Y S3HON! JO UBGHNN Usd UIDUO -.. 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Thread 7/16-20, 916-18 3/416 7/814 11/16-12 15/16-12 15/8-12 17/8-12 212-12 O-Rings 1D 0.351 0.468 0.644 0.755 0.924 4171 1.475 1.72 2.337 Width 0.072 0.078 0.087 0.097 0.116 0.116 0.118 0:118 0.118 Tube Size V4 3/8 4/2 5/8 3/4 1 14 112 2NOTES: a7RECOMMENDED SPARE PARTS LIST HOW TO ORDER PARTS. Cimnated when ordnng pars, OR please specity the following HOW TO SELECT RECOMMENDED SPARES ‘These sheets list spare parts by class: class — Recommended where downtime is acceptable. CLASS |! — Recommended where limited downtime is acceptable. CLASS II! — Recommended where any downtim hly undesirable. KE0000 KNOO0O MANUFACTURED IN U.S The model number of the unit as shown on the Compressor Data Plate The serial number of the unit as 1own on the Compressor Data Plate YEAR OF MANUFACTURE The form number of this manual JULIAN DATE OF MANUFACTURE The reference number, part number, description and quantity needed exactly as listed The motor data code shown on the motor data plate. ‘SPECIAL NOTE ‘THE INGERSOLL-RAND AIREND MODULE IS ENGINEERED AND. MANUFACTURED TO THE HIGHEST QUALITY STANDARDS. WITH REGULAR MAINTENANCE YOUR AIR COMPRESSOR SYSTEM WILL PROVIDE MANY YEARS OF TROUBLE FREE CONTINUOUS SERVICE. ‘THE INGERSOLL-RAND AIREND IS BACKED BY A FACTORY WARRANTED AIREND REBUILD-EXCHANGE PROGRAM CONTACT YOUR NEAREST INGERSOLL-RAND REPRESENTATIVE FOR | DETAILED INFORMATION, a | | | U 94170SPARE PARTS TEGOMMENDED QUANTITY [Link] HAND. 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Soiemes ‘EOP Unt (ul Votaga 6 8 4 Repulator Vatve (EPI) Sissers | EemP'Unts (Gtr Dota) rr Regulator Valve (xP). Soisseee | BRP Unts (Star Oot) 6 8 4 ‘eter, Bot Tension Sores | $8 4 tess Sosoree 1 Arend To Tank ne! Hose S3iMgee8 1 Orie To Arend oo} 8 Hose SBiestst | Sevarator Seavenge oo} 3 Hose Saige7es 1 ‘Separator Tank Drain oo} 3 Hose Saiserat | Coolant Cooler Drain Cee ieres Control Transformer (2304) Sows: 1 ‘Sonrgsowaurs7oV 6 ot 8 Sorrel Tanstormer (230Va) Soocoee 1 = penasoaisy Cee Serve Transformer (930Va) Sorsisis 1 bonsorasge7sv 6 ot) 8 Serve Transformer 830VA) Sowsecs 1 banseoeiv oo 3 Fan 140 3eeg70o1 1 With Aftereooler(60HZ), beg gg Without atercole (G0H2 & 6042) Fan, 160° gosteess 1 wih Atercooe (HZ) 0 0 3 Sica Check valverFiter Begs 1 Yan Seaver 6 3 4 Decal Kit (english) Seere200 | Al Unis (English) 8 0) (8 Becal Kt (Spam) Seesceeo 1 At Units (Spansh) rr + Contact Your LA Distributor or Air Center Quantity (3) For AAL Starters