OI810B

10.00 WARRANTY INDEX

ELECTROMATIC Equipment Co., Inc. (ELECTROMATIC) warrants to the original pur-

chaser that this product is of merchantable quality and confirms in kind and quality with 1.00 INTRODUCTION . . . . . . . . . . . . . . . 2 7.00 CALIBRATION . . . . . . . . . . . . . . . . 16
the descriptions and specifications thereof. Product failure or malfunction arising out of 7.10 Checking Calibration
any defect in workmanship or material in the product existing at the time of delivery 2.00 DTMB OVERVIEW . . . . . . . . . . . . . 3
7.20 Field Calibration Adjustment
thereof which manifests itself within one year from the sale of such product, shall be
remedied by repair or replacement of such product, at ELECTROMATIC’s option, except 3.00 DESCRIPTION OF KEYS . . . . . . . . . 4 7.30 Special Calibraton
where unauthorized repair, disassembly, tampering, abuse or misapplications has taken 4.00 QUICK START INSTRUCTIONS . . 5 8.00 GENERAL NOTES . . . . . . . . . . . . . 19
place, as determined by ELECTROMATIC. All returns for warranty or non-warranty 8.10 Turning Power On/OFF
4.10 Setup
repairs and/or replacement must be authorized by ELECTROMATIC, in advance, with all
4.20 Operation 8.20 Display Indicators & Codes
repacking and shipping expenses to the address below to be borne by the purchaser.
8.21 Over Range
THE FOREGOING WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES, 5.00 SETUP . . . . . . . . . . . . . . . . . . . . . . 8 8.22 EPROM Error
EXPRESSED OR IMPLIED, INCLUDING BUT NOT LIMITED TO, THE WARRANTY 5.10 Installing Batteries 8.23 Low Battery
OF MERCHANTABILITY AND FITNESS FOR ANY PARTICULAR PURPOSE OR 5.20 AC Adapter 8.30 Options
APPLICATION. ELECTROMATIC SHALL NOT BE RESPONSIBLE NOR LIABLE FOR 5.30 Configuring Dip Switches 8.31 Ultra-High Speed Rollers
ANY CONSEQUENTIAL DAMAGE, OF ANY KIND OR NATURE, RESULTING FROM 5.31 Access the DIP Switch Block 8.32 Lever
THE USE OF SUPPLIED EQUIPMENT, WHETHER SUCH DAMAGE OCCURS OR IS 5.32 Setting the DIP Switches . . . .
DISCOVERED BEFORE, UPON OR AFTER REPLACEMENT OR REPAIR, AND
8.33 AC Adapter
5.40 Thickness Compensator 8.34 Special Calibration
WHETHER OR NOT SUCH DAMAGE IS CAUSED BY MANUFACTURER’S OR 5.41 Preparing Sample .
SUPPLIER’S NEGLIGENCE WITHIN ONE YEAR FROM INVOICE DATE. 8.40 On-Line Mounting Holes
5.42 Inserting Sample .
Some State jurisdictions or States do not allow the exclusion or limitation of incidental or 5.50 Gravity Correction (Zero) 9.00 SPECIFICATIONS . . . . . . . . . . . . . . 22
consequential damages, so the above limitation may not apply to you. The duration of any
implied warranty, including, without limitation, fitness for any particular purpose and 6.00 BUILT-IN MEMORY SYSTEM . . . . 14 10.00 WARRANTY . . . . . . . . . . . . . . . . . . 24
merchantability with respect to this product, is limited to the duration of the foregoing 6.10 Standard Memory
warranty. Some states do not allow limitations on how long an implied warranty lasts 6.11 Viewing Data
but, not withstanding, this warranty, in the absence of such limitations, shall extend for 6.12 Clearing Data
one year from the date of invoice. 6.20 Standard NAPO Memory

ELECTROMACTIC Equipment Co., Inc.

600 Oakland Ave. Cedarhurst, NY 11516—USA
Tel: 1-800-645-4330/ Tel: 516-295-4300/ Fax: 516-295-4399

24 1
1.00 INTRODUCTION Specifications

The CHECK•LINE® DTMB Digital Tension Meter is a hand-held device which Measuring Principle Strain gauge

accurately measures the running as well as static tensions of a wide variety of Measuring Frequency 16 msec (62.5 samples/sec)
process materials including yarns, fibers, wires, optical fibers, etc. It employs Deflection of Sensing Roller (max.) 0.2 mm
the "three-roller principle" of tension measurement where the outer two refer- Overload Capacity 200% of Full Scale
ence rollers are fixed to create a known angle of wrap over the middle sensing Temperature Coefficient Zero: less than + 0.3% FS/°C Span: less than + 0.01% FS /°C
roller. The middle roller is part of a precision strain gauge sensing system Display 4-Digit LCD, 12 mm high
which accurately measures the resulting force on the roller. This value is con- Display Update Rate 0.5, 1.0, 2.0 or 4.0 seconds, dip-switch selectable
verted into a highly accurate and repeatable tension value using proprietary Memory System Last, maximum, minimum and peak values
computer calibration formulas which correct for different material diameters, Overrange Indicator Value will blink on/off, then “FFFF”
gravity and other critical parameters. The DTMB is powered by four AA batter- Field Calibration Adjustment + 7 steps, 1.5% per step
ies and is supplied in a rugged, die-cast aluminum housing. Battery Type Four (4) 1.5 V AA (included)
Battery Life 20 hours, continuous use
The DTMB takes 62 tension measurements per second and displays the aver-
age of these measurements over a user-selected interval of 0.5, 1, 2 or 4 sec- Auto Power Off After 2 minutes of non-use

onds, the Display Update Rate. This permits the user to determine the extent Roller Material (standard) Hard-coated Aluminum ..
. (optional) Hardened Steel (ST), Ceramic (CE), Plastic (PL)
of averaging (or damping) required to "stabilize" the tension readings, making
Maximum Speed (standard) 2000 m /min ...
them much easier to read and eliminating the undesirable "bouncing needle" . (optional) 5000 m /min
condition found on most mechanical tension meters. To set or change the Housing Die-cast Aluminum
Display Update Rate, refer to Configuring Dip Switch Settings, Section 5.30. Dimensions 2.95" W x 10.83" H x 1.77" D (75 x 275 x 45 mm)
A built-in memory system is provided which permits storage of the maximum, Weight (approximate) 1.43 lbs. (650 g)
minimum and peak values occurring during a measuring interval. These values Operating Temperature 32 to 132 °F (0 to 45 °C)
can be recalled to the display for viewing. Accessories Included 4 AA batteries and operating instruction guide, all in a fitted,
hard-plastic carrying case
Warranty One year

2 23
10.00 SPECIFICATIONS 2.00 DTMB OVERVIEW
Filament Guide
Outer Roller Bracket
Outer roller spacing c:c
2.5KB–10 KB 100 mm Rollers
153 60 20KB– 50 KB 200 mm

Filament
Middle Sensing
37 38 65 76 Roller

Display Symbols
LCD Display
• MAX
• PEAK
• BATT
• MIN
15 Slide Guide Plate
12
Sample Holding
Clips Thickness Compensator
45 48 (on back of unit)
40
Thumbpiece

192
All dimensions in mm STORE Key

Field Calibration
Adjustment
Model Data
Recall Key
Model DTMB-200 DTMB-500 DTMB-1K DTMB-2K DTMB- 2.5KB DTMB-5KB DTMB-10KB DTMB-20KB DTMB-20KB

Tension Range (grams) 0.1–200.0 0.1–500.0 50–1000 200–2000 250–2500 500–5000 1.00 – 10.00 Kg 2.00 –20.00 Kg 50 KB Power/Exit Key

Accuracy + 1.0% or better +1.5% or better

Outer Roller Dist. (c:c) 38 mm 38 mm 38 mm 38 mm 100 mm 100 mm 100 mm 200 mm 200 mm

22 3
3.00 DESCRIPTION OF MEMBRANE KEY FUNCTIONS 8.34 Special Calibration
SP
If the standard Factory Calibration and
Key Description of Functions the Field Calibration Adjustment does not
• Starts/Stops scanning for Max/Min/Peak values. (Standard Memory) provide the desired accuracy, a Special
STORE • Starts/Stops automatic recording of values into memory (Continuous Data Logging Model).
• Loads displayed value into memory (On-Demand Data Logging Model). Calibration can be ordered. A l0' sample
• Enters Recall Mode to review statistics and recorded Data.
• In recall mode, changes display from LAST ➔ MAX ➔ MIN ➔ PEAK ➔ LAST ➔ MAX etc.
of the process material must be provided W
RECALL • When in Data Logging Mode: changes display from LAST ➔ MAX ➔ MIN ➔ PEAK.
for calibration purposes.
➔ AVERAGE ➔ STANDARD DEVIATION➔ DATA #1➔ DATA #2 ➔ DATA #3 etc.

• Turns power on.

POWER • Turns power off if pressed and held for 5 or more seconds.
EXIT • Exits from Recall Mode when reviewing data.

• Clears all data in Basic Memory (“CCCC” momentarily shown on display).

8.40 On-Line Mounting Holes
STORE + RECALL The DTMB is supplied with two threaded
holes for on-line mounting in a fixed posi- Mounting
• Zeros gauge (“Tare”) for use in any orientation (“Gravity Correction”). tion when performing measurements over holes
RECALL + POWER
EXIT an extended period.

* • Changes units of measure from grams (or Kg) to pounds (or ounces) and back again
Thread Size M5 (metric)
POWER + STORE each time this key combination is pressed. Thread Depth 7.5 mm (max.)
EXIT

* When the units of measure are changed to grams, the “gf” indicator will
momentarily flash on and then turn off. Otherwise the “lb.” or “oz” indicators
will be shown.

4 21
 8.23 Low Battery 4.00 QUICK START INSTRUCTIONS
When the BATT indicator appears on the
display, the batteries are low. Data will be 4.10 Setup
lost when the batteries are removed. 1. Insert a sample of the process material into the Thickness Compensator and
BATT indicator appears on
display. secure the ends of the sample under the Sample Holding Clips on each side
of the unit.

Note: Thickness Compensator is not used on the DTMB-200 Model.

8.30 Options
U 2. Set the Field Calibration Adjustment to "STD”
8.31 Ultra-High Speed Roller Assemblies
For line speeds up to 5,000 m/min., specify
“U” roller guides. 4.20 Operation
1. Turn the unit on by pressing the
POWER
EXIT key. Display should show zero
when unit is in measuring position. If
8.32 Lever
L the gauge displays zero go to Step 3,
otherwise perform a Gravity Correction
For high tension ranges, specify an “L” Procedure (Step 2).
Lever attachment to make it easier to push
the outer rollers forward for material
acquisition.

2. Position the DTMB into the measuring

position and perform a Gravity
Correction procedure (Zero):
8.33 AC Adapter. AC Press the RECALL and POWER EXIT keys
Use this adapter during long-term, on-line simultaneously, and hold until the
measurements to save battery power. display shows “0” or “0.0”.
Connects to 115 VAC power sources.

20 5
 3. Open the 3-roller system by pushing the Filament 8.00 GENERAL NOTES
Thumbpiece forward until the outer rollers Filament guide
extend beyond the Filament Guide.
8.10 Turning Power On/Off
Position the DTMB so that the process Thumbpiece
Turn Power On: Press POWER key
material contacts the Filament Guide and EXIT
passes between the outer rollers and the Turn Power Off: Press and the POWER key
EXIT
middle sensing roller. for five (5) seconds

Note: DTMB will power off automatically

after 90 seconds of inactivity, except for the
following instances:

• Memory Mode configured for Standard - NAPO (No Auto Power Off)
4. Release the Thumbpiece SLOWLY until
• When AC Adapter is used
it returns to its original position. Do
not let it snap back as this could
effect the calibration and damage 8.20 LCD Display Indications and Codes
the instrument. The display will begin
.
to show tension readings.
. 8.21 Over Range Display
Flashing
When a displayed value is flashing on & off, display
this indicates that this reading is higher than values
the maximum range of the unit. The accuracy
of the flashing value is not guaranteed. When All “F’s” in
display
5. Press the STORE key to start and stop all F’s are displayed, this indicates that the
the Measuring Interval. current value greatly exceeds the maximum
range of the unit.
The M indicator will blink on and off
indicating that the memory is active. 8.22 EProm Error
Refer to Built-In Memory, Section 6.00.
When this code is displayed, the EProm is
not responding properly. Try turning the
power off and then on again. Try this a few
times. If code will not clear, contact factory. “E0009” in display

6 19
 7.20 Field Calibration Adjustment 6. Press the RECALL key repeatedly to
Factory Calibration
review the data stored in memory.
The Field Calibration Adjustment permits
the end user to "shift" the calibration curve Decrease Increase
to provide better accuracy when the Factory 1.5% 1.5%
per step per step
Standard Calibration is not suitable. Each
step on the Field Calibration Adjustment
will increase (clockwise) or decrease
Special Calibration
(counterclockwise) the displayed value
by 1.5%.

Increase: [7 steps] x [1 .5% per step] = +10.5% MAX

PEAK
MIN

Decrease: [7 steps] x [1.5% per step] = –10.5% Maximum Value Minimum Value Peak Value

If a Field Adjustment Calibration is not adequate, the accuracy of the DTMB

can be increased further by ordering a Special Calibration using a calibration Last Reading
sample supplied by the user. Refer to Special Calibration, Section 7.30.
POWER
7.20 LCD Display Indications and Error Codes Press the EXIT key at any time to exit Recall Mode.

7.21 Over Range Display

When a displayed value is flashing on & off, this The DTMB will automatically power off after 90 seconds of inactivity.
To manually turn off the power, press and hold the POWER key for
indicates that this reading is higher than the EXIT
5 seconds.
maximum range of the unit. The accuracy of the
flashing value is not guaranteed. When all F’s are
displayed, this indicates that the current value
greatly exceeds the maximum range of the unit.

7.22 Error Codes

If the Error Code “E009” is displayed, try turning
the power on and off a few times to clear it. If it
does not clear, contact the factory. If the Error
Code “E001” is displayed, the user is attempting
to store date with units (g or lb.) different than
those values already stored in memory. Clear the
data stored in memory and start again.

18 7
5.00 SETUP 7.10 Checking Calibration
Battery cover screw It is important to check the calibration of the DTMB Vertical
5.10 Installing/Replacing Batteries frequently to insure that the gauge continues to Material
Path
1. Using a slotted screwdriver or coin, perform within factory specifications. Implementing
loosen the battery cover screw located a periodic calibration check will help identify when
Roller
(and if) the gauge goes out of calibration due to
at the end of the unit by turning the
unreported damage, overload, or other unknown W
screw counterclockwise.
reason.
Battery cover
To check the calibration:
2. Insert four (4) AA , 1.5 volt akaline Horizontal Material Path
batteries into the battery sleeve. 1. Suspend a known weight “W” from the
Insert them in the direction indicated process material in either a vertical or Roller
on the top of the sleeve. Use of NiCad Battery horizontal direction, best simulating the
cover orientation that will be used during
rechargeable batteries is not tab
actual measurement. Fix the process
recommended.
material at one [Link] fixing the
W
process material horizontally, use a
Battery sleeve
roller (or other free-rotating guide) prior to fixing the known weight. Refer to
sketches. Select a weight within the expected operating tension range of the
3. Replace battery cover by first inserting the application
the tab of the cover into the slot of the
housing and pressing the cover into 2. Setup DTMB by inserting sample into Thickness Compensator and
place. Tighten the screw by turning it performing a Gravity Correction (Zero) if using a horizontal material path.
clockwise. Refer to QuickStart Instructions, Section 4.0.

3. The DTMB should display a value equal to (or within quoted accuracy
specification) of the known Weight “W”. If not, refer to Field Calibration
NOTES: Adjustment, Section 7.20.
1. If battery cover will not close, confirm that the batteries are inserted in the
proper orientation. Refer to step 2 above.

2. After replacing the battery, make sure the proper units of measure are
selected.

8 17
7.00 CALIBRATION 5.20 Using AC-Adapter
The optional AC-DTMX AC Adapter can be
The DTMB is factory calibrated by taking a series of measurements with used as an alternative to batteries. Plug one
known weight standards suspended from Factory Calibration Standard end of the adapter into an appropriate AC
Materials. The built-in microprocessor uses this calibration data with a complex outlet and the other end into the receptacle
formula to calculate a calibration curve which takes into account the material located on the side of the DTMB. AC Adaptor receptacle
thickness and orientation of use. The factory calibration works well in most
cases. However, if the process material to be measured differs significantly
from the Factory Calibration Standard Materials (see table below) or if the NOTES:
application requires the highest accuracy possible, perform a Field Calibration
Adjustment (refer to Section 7.20) or return the gauge to the factory for an 1. When using the AC Adapter, do not remove the batteries as they are used
optional Special Calibration. to save the data in memory when the power is turned off.

Note: When ordering a Special Calibration, please supply a 10' sample of the 2. If the units of measure were changed while the AC Adapter was in use, the
process material for calibration purposes. units of measure will revert back to the one’s selected prior to the change.

Model Monofilament (mm)

DTMB-200 0.10
DTMB-500 0.10 and 0.20
DTMB-1K 0.20 and 0.40
DTMB-2KB 0.40 and 0.70
DTMB-2.5K 0.40 and 0.70
DTMB-5KB 0.60 and 1.20
DTMB-10KB 0.80 and 1.40
DTMB-20 KB Customer supplied sample
DTMB-50 KB Customer supplied sample

16 9
 5.30 Configuring Dip Switches 6.11 Viewing Data in Standard Memory
The DTMB is supplied with six (6) dip switches permitting the user to select To view data stored in Standard Memory, press the RECALL key.
desired Display Update Rate and Memory Mode as detailed below.
The following will be displayed when the RECALL key is pressed repeatedly.
Each time the key is pressed the displayed value will change.

Display Update Rate

Action Display Will Show LCD Indicator
0.5 sec. 1 sec. 2 sec. 4 sec.
Press RECALL key Maximum Value MAX
Memory Mode Press RECALL key Minimum Value MIN
Press RECALL key Peak Value PEAK
Standard Standard-NAPO Press RECALL key Last Reading none

= Denotes Factory Setting Standard N A P O = Standard Memory with No Auto Power Off
MAX
PEAK
MIN
Maximum Value Minimum Value Peak Value
To access the dip switches, the Thumbpiece and Slide Guide Plate must be
removed. Refer to access instructions below.
Last Reading

POWER
Press the EXIT key at any time to exit the Recall Mode.
5.31 Accessing The Dip Switch Block
POWER
1. Turn the DTMB power off by pressing and holding the EXIT key
for five (5) or more seconds. The display will go blank. 6.12 To Clear All Data Stored in the Standard Memory
2. Using a small Phillips screwdriver, remove Press the STORE key and the RECALL key simultaneously
Thumbpiece
the screw in the center of the Thumbpiece.
Remove the Thumbpiece and screw. The
Slide Guide Plate and screw will be visible. 6.20 Standard Memory with No Auto Power Off (Standard - NAPO)
This memory mode is identical to the Standard Memory Mode detailed above,
except that when configured in this mode the power will not turn off
3. Using a small Phillips screwdriver, remove
Slide Guide automatically after 90 seconds of inactivity.
the screw at the bottom of the Slide Guide Plate
Plate and remove plate.

10 15
6.00 BUILT-IN MEMORY SYSTEM 4. The Dip Switch Block will be located
Factory switch:
at the top of the opening after DO NOT
removing the Slide Guide Plate. TOUCH
The DTMB Built-In Memory System can be configured to operate in one of two
modes: Standard Memory or Standard Memory With No Auto Power Off. The DIP switches
data stored in the Standard Memory can be recalled to the display for viewing.

6.10 Standard Memory Mode

5.32 Setting Dip Switches
The DTMB takes 62 tension measurements per second and displays the aver-
Using a small slotted screwdriver or other pointed tool, slide each of the five (5)
age of these measurements over a user-selected Display Update Rate of 0.5, 1, 2
Dip Switches into the ON (up) or OFF (down) position as indicated in the illus-
or 4 seconds. The Standard Memory system checks each displayed value and
tration below for the desired setting. Dip Switch #6 is not used.
retains the Maximum, Minimum and Peak tension values which occurred dur-
ing the Measuring Interval. The Measuring Interval is started and stopped by
pressing the STORE key. ON DIP Switch #6
(Not Used)
Maximum Value: highest
displayed value during 1 2 3 4 5 6
measuring interval

Minimum Value: lowest

displayed value during Display Update Rate DIP-1 DIP-2 DIP-3 DIP-4
measuring interval 0.5 sec ON OFF OFF OFF
1.0 sec OFF ON OFF OFF
Peak Value: highest transient
2.0 sec OFF OFF ON OFF
valu of all of the measurements used to calculate each displayed value
4.0 sec OFF OFF OFF ON
Note: The “M” indicator on the LCD display will flash on and off, indicating
that the Standard Memory system is activated. Memory Mode DIP-5 Data Stored in Memory
Standard Memory OFF MIN, MAX, PEAK
To Start/Stop measuring interval for Standard Memory, press STORE key. Standard Memory
Without Auto– ON MIN, MAX, PEAK
Power Off

14 11
 5.40 Thickness Compensator 5.42 Inserting Sample Into Thickness Compensator
When using the "three-roller” principle of tension measurement, an increase in Push the Thumbpiece forward to separate the two
material diameter will result in an increased tension reading even when the line anvils. Insert the sample into the slot and slowly
tensions are unchanged. The DTMB is supplied with a proprietary Thickness release the Thumbpiece back to its resting position.
Compensation system which automatically shifts the outer rollers to compensate The material sample should be secured between
for this effect. Additionally, the Thickness Compensator measures the material the two anvils. Place the ends of the sample under Sample Holding Clip
diameter with an accuracy of 0.01 mm (0.0004 ") for use as a factor in the com- the Sample Holding Clips located on each side of
puter calibration formula. the unit. If the ends stick up bend them back so they will not present a safety
hazard.
The Thickness Compensator is located on the back of the instrument. When the
Thumbpiece is pushed forward, two metal plates (anvils) will separate creating a NOTE: In lieu of a sample, an equivalent shim can be inserted into the
slot for insertion of the material sample. Thickness Compensator as long as its compressed thickness is the same as the
process material. The shim should be secured using a spray adhesive on one
NOTES: Thickness Compensator
anvils
side, so it will not fall out each time the Thumbpiece is pushed forward.
1. Some monofilaments, wires and other difficult-
to-bend samples will need special preparation
prior to insertion into the Thickness 5.50 Gravity Correction Procedure (ZERO)
Compensator. See Preparing Sample for
The DTMB is factory calibrated for use in
Thickness Compensator.
the right-handed, horizontal position
2. It is unnecessary to use the Thickness (vertical material path) with the rollers
Compensator on the DTMB-200 because the aligned vertically. When using the DTMB
range of material diameters used with this in any other orientation, a Gravity
model is inconsequential. Correction Procedure (Zero) should be
performed.
5.41 Preparing Sample For Thickness Compensator
Hold the instrument in the measuring
When using monofilament, wire or other difficult-
position and press the RECALL and POWEREXIT
to-bend materials, the sample must be prepared
4" keys simultaneously. The display will show zero.
properly before inserting into the Thickness 1-1/

Compensator. Using the pliers supplied, bend the arc A The DTMB is now ready for use.
4"
1-1/
sample as noted in the sketch. For monofilaments,
maintain arc “A” as shown, so sample bends into 1-1/2
"
anvils.

12 13
 ®
CHECK•LINE
BY ELECTROMATIC

Digital
TENSION METER
Model DTMB

CHECK•LINE ® ELECTROMATIC
E Q U I P M E N T C O ., I N C .

INSTRUMENTS 600 Oakland Ave., Cedarhurst, NY 11516–U.S.A. O P E R AT I N G M A N U A L

TEL: 516-295-4300 • FAX: 516-295-4399