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Fire Protection System Installation Guide

The document outlines the methodology for installing a fire protection system for a client called AMPTPL. It details the fabrication, erection, commissioning, and testing procedures to be followed, including quality approval, material inspection, welding procedures, non-destructive testing like radiography and hydrotesting, pipe installation both above and below ground, coating and wrapping, and equipment erection and commissioning. The welding and testing will meet ASME B31.3 standards and any defects found will require additional testing.

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270 views4 pages

Fire Protection System Installation Guide

The document outlines the methodology for installing a fire protection system for a client called AMPTPL. It details the fabrication, erection, commissioning, and testing procedures to be followed, including quality approval, material inspection, welding procedures, non-destructive testing like radiography and hydrotesting, pipe installation both above and below ground, coating and wrapping, and equipment erection and commissioning. The welding and testing will meet ASME B31.3 standards and any defects found will require additional testing.

Uploaded by

swamy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Methodology Overview
  • Installation Procedures
  • Commissioning and Equipment

METHODOLOGY FOR INSTALLATION OF FIRE PROTECTION

SYSTEM

CONTRACTOR : TECHNO FIRE CONTROLS [Link]


CLIENT : AMPTPL
NAME OF THE WORK : Fire fighting system
TH
CONTRACT NO & DATE : PO. 4500055135 DTD 25 NOV 2011
rd
Document Ref No, : MS/AMPTPL-Techno/FF/01 dated 03 Sep 2012

FABRICATION, ERECTION, COMMISSIONING & TESTING:-

 QAP APPROVAL.
 DESIGN APPROVAL.
 RECEIPT RAW MATERIAL INSPECTION.
 EQUIPMENT INSPECTION.
 WPS, PQR AND WELDERS QUALIFICATION TEST.
 WELDING CONSUMABLES AS PER WPS & [Link] BATCH
CERTIFICATES. APPROVED MAKE—ESAB, D&H, OVERLINKOLN,
ADHOR, ADVANI, GEE (GEECON PINK, GREECON GREEN).

 FIT UP OF PIPES FOR BUTT JOINTS.

 THE CODE OF WELDING AND NDT TESTING INCLUDING


ACCEPTANCE CRITERIA OF PIPE LINE WILL BE ASME B 31.3.
 WELDING OF ROOT RUN WITH E 6010 – 2.5MM ROD.
 GRINDING OF ROOT RUN.
 D.P TEST OF ROOT RUN.
 INTER PASS CLEANING WILL BE DONE BY GRINDING.
 FILLER RUN WITH E 6013 – 3.15MM ROD.
 CHIPPING AND CLEANING OF FILLER RUN.

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 FINAL RUN WITH E 6013 – 3.15MM ROD.
 CHIPPING AND CLEANING OF FINAL RUN.
 ERECTED PIPES IF THE SAME ROUTE MINIMUM DISTANCE SHOULD
BE 800MM. BETWEEN TWO PIPES.

 RADIOGRAPHY (10%). For ABOVE & UNDERGROUND


[Link] EXAMINATION OF 10% GIRTH LENGTH
SHALL BE REQUIRED. WELDS SHALL MEET THE STANDARD OF
ACCEPTIBILITY AS PER ASME B 31.3.

 IN RT, CRACK AND LACK OF FUSION WOULD NOT BE ACCEPTABLE


IRRESPECTIVE OF AGREED ACCEPTANCE CRITERIA'S.

 IN CASE OF DEFECT FOUND IN WELD JOINTS, RT FOR PENALTY


JOINTS (2 X NOS. OF DEFECTIVE JOINTS) WILL BE MARKED. IN CASE
PENALTY JOINTS DO ALSO HAVE DEFECT, 100% RT OF REFERRED
"JOINTS LOT" WILL BE TAKEN.

 RT WILL BE MARKED WELDER WISE, TYPE WISE, SIZE WISE AND


PERIOD WISE.
 HYDROTEST FOR THE LOOPS AND FIELD JOINTS IN CASE OF U/G
PIPING.
 PIPE LINE ABOVE GROUND AND UNDERGROUND SHALL BE SUBJECT
TO HYDRO TESTS. THE HOLDING TIME SHALL BE 03 HRS.
 MINIMUM TWO PRESSURE GAUGES RANGE OF 1.5 TO 4
TIMES SHOULD BE USED.
 MECHANICAL CLEARANCE WOULD BE MUST BEFORE HYDRO TEST
OF RESPECTIVE SECTIONS.
 THE UNDER GROUND PIPE LINE SHALL BE HYDRO TEST BEFORE
BACK FILLING.
 THE ENTIRE SYSTEM PRE COMMISIONING TEST WILL DONE AT
WORKING PRESSURE AFTER COMPLETION WITH PERMANENT
GASKETS.
 THE UNDER GROUND PIPE LINE SHALL BE LAID WITH SAND
BEDDING, MINIMUM CUSHION OF 150M.M.

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 EXCAVATION OF TRENCHES WILL BE MANUAL OR WITH JCB OF
WIDTH OF MINIMUM 800M.M TO 1000M.M AND DEPTH OF MINIMUM
1000M.M FROM THE TOP OF THE PIPE AS APPROVED DRAWING.
 ALL ABOVE GROUND PIPES SHALL BE BLASTED AND PAINTED AS
THE PAINTING PROCEDURE
 ALL UNDER GROUND PIPES WRAPPING SHALL BE DONE AS PER THE
PROCEDURE.
 THE EXCAVATED SOIL SHALL BE BACKFILLED AFTER REMOVING OF
HARD MATERIALS LIKE ROCKS ETC. TO AVOID THE DAMGE OF
COATING &WRAPPING OF THE PIPES.
 AFTER INSTALLATION OF THE PIPES, THE UNDERGROUND PIPING
WILL BE HYDRAULICALLY TESTED TO APRESSURE OF 1.5 TIMES
FROM WORKING PRESSURE AND HOLDING TIME MINIMUM 3HRS.
 THE COATED PIPES WILL BE LOWERED IN TO THE TRENCHES WITH
OUT GETTING DAMAGE OF COATING. IN ANY CASE TWO PARALLEL
PIPES DISTANCE SHALL BE MAITAINED 800M.M.
 ALL EQUIPMENTS WILL BE ERECTED AND COMMISSIONED
AS PER DRAWING.

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