3 Using and communicating technical information

3
Using and
communicating
technical
information

Being able to use and communicate technical information is an important engineering

skill. It is a skill you need to learn at the earliest stage of your engineering career. This
chapter will help you to make sense of the information you need to do your job. It will
show you how information is presented and how to make the best use of it.
You can communicate in many different ways – drawings, instruction manuals, even how
you work with others in meetings. In this chapter you will learn how to make good use of
information. This means making sure that you have all of the necessary information, and
checking it is accurate and up to date before using it.
In this chapter you will learn about:
• communicating engineering information • specifications
• information needed to do the job • drawings and diagrams
• written documentation • care and control of documents and drawings

49
49

M03_PEO_SB1_5088_M03.indd 49 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

Case Study

In Formula 1 racing every second counts! The success of a Formula 1 racing

team not only depends on every team member doing their job to the highest
standard but also providing the best possible support for the rest of the
team. Everyone needs to work together all of the time, from the mechanics
and technical specialists to the race engineer and the driver.
The race engineer’s main role is to get the best from the car and the driver
at the circuit. However, this is not their only job. They have to communicate
with the data analyst and mechanics, decide what changes to make and
co-ordinate these changes. Away from the circuits they must analyse the
data from previous track times. They also have to get the cars ready for the
next circuit and make sure that everyone is updated. Race engineers need
very good communication skills – without these skills there’s very little
chance of winning a race.

Figure 3.01 A Formula 1 racing team

Hands On
1. List three essential skills needed by a race engineer working in the motorsport sector.

2. Use the Internet to find out about the job of a motorsport design engineer. How does
Key terms this job compare with that of a race engineer?
Verbal communication –
speaking and listening

Body language – gestures, Communicating engineering information

facial expressions and body
posture In your everyday life you communicate with other people in many
different ways. The race engineer might talk to someone face to face or
Written communication –
on the phone if they are far away. This is verbal communication.
memos, notes, letters, reports,
email and text messages They might use body language, for example gestures, facial expressions
Graphical communications
and body posture. In some cases written communication, such as text
– charts, sketches, diagrams and messages, email, notes or letters might be a better way of getting the
drawings message across. In other situations, graphical communications such
as sketches or drawings might be more effective.

50

M03_PEO_SB1_5088_M03.indd 50 27/07/2012 12:48

 3 Using and communicating technical information

You might not work as a race engineer. But whatever role you have, it is
important to know how to get hold of the information you need to do
your job properly.
Email
Notes

Telephone

Face-to-face
talking and listening Written
Memos

Verbal
Letters

Reports
Ways of
communicating
at work

Graphical
Body language
(non-verbal)

Pointing
Sketches Drawings
Gesturing

Figure 3.02 Ways of communicating at work

Hands On
Working with two or three other students, decide which method of communication you
would use in each of the following situations and why.

1. Advertising the sale of your car.

2. Explaining the fire drill to a group of visitors.
3. Giving directions to a stranger who needs to find the nearest railway station.
4. Describing the way in which a sheet of metal can be cut into a number of
smaller pieces.

Information needed to do the job

For many engineering tasks you need information to be written down.
This text is usually accompanied by charts, graphs, tables, diagrams
and/or drawings. Information needs to be presented in a clear, accurate
and up-to-date way. It needs to be set out in a way that makes it is
impossible to misunderstand.

51

M03_PEO_SB1_5088_M03.indd 51 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

Key terms
Where measurements or dimensions are used these need to be clearly
Dimensions – precise written – both the number and the correct unit. Where measurements
measurements of width, height,
are critical, for example where precision work is being carried out, the
depth and radius
required accuracy and tolerance should also be specified.
Precision – the closeness to the
correct value. When a task is being For example, if you had to produce a case for a small item of electrical
carried out to a high degree of equipment, as an absolute minimum you would need the:
precision any difference from the
correct value is very small
• dimensions of the case
• material the case is to be made from
Accuracy – how exact a value
(e.g. a dimension) is. When a • finish to be applied to the case
measurement is accurate it is very • dimensions of any holes, apertures or fixings.
close (or the same as) the correct
value As an example, the information needed to construct an equipment case
for a particular application might be as follows:
Tolerance – the difference
between the measured value and Dimensions: height 95 mm, width 350 mm, depth 270 mm
the correct value. Tolerance is often Material: mild steel thickness 1.2 mm
expressed as a range of values or a
percentage of the correct value
Finish: paint, light grey RAL 7035
Fixings: M4 captive nuts (4), M4 ×12.7 mm screws (4)
Finish – one or more processes
that are applied to a product in This information is useful but it is still not enough to actually manufacture
order to improve its appearance the enclosure! To be able to make it, you would need a drawing like the
or to protect it from corrosion or one shown in Figure 3.03. This drawing shows the dimensions of the
abrasion
equipment case and a very clear idea of how it will be made.

Figure 3.03 Dimensioned drawing of the metal equipment case

52

M03_PEO_SB1_5088_M03.indd 52 27/07/2012 12:48

 3 Using and communicating technical information

Hands On
Take a careful look at the drawing shown in Figure 3.03 and use it to answer the
following questions.

1. What is the reference number of the drawing?

2. On what date was the drawing made?
3. What material is used and what is its thickness?
4. What finish is to be applied to the equipment case?
5. What are the overall dimensions (before folding) of the cover and base section of
the case?

Written documentation
Written information is a very important part of communicating in
engineering and it can take a variety of different forms.

Data sheets and data

books
Data sheets give essential
information on a particular
engineering component or
device. They usually provide
maximum and minimum
values, specifications, and
information on dimensions,
packaging and finish.
Data sheets are usually
supplied free of charge on
request from manufacturers
and suppliers. Collections of
data sheets for similar types of
engineering components and
devices are sometimes also
supplied in book form.
Figure 3.04 A data sheet for a small d.c. motor

Hands On Key term

Figure 3.04 shows a data sheet for a miniature d.c. motor. Read the data sheet carefully d.c. – direct current (a current
and use it to answer the following questions. that only flows in one direction)

1. What is the part number of the motor?

2. What is the name of the company that manufactures the motor?
3. What is (a) the operating voltage and (b) the operating current for the motor?
4. What is the rated speed for a motor with a model number of 2415-4?
5. What is the rated torque for a motor with a model number of 2415-2?
6. Which of the motors delivers the highest value of peak torque?

53

M03_PEO_SB1_5088_M03.indd 53 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

Application notes
Application notes explain how something is used in a particular
application or how it can solve a particular problem. They provide
a lot of practical information for designers and others who may be
considering using a particular component, process or technology
for the first time.

Technical reports
Technical reports are similar to application notes but they focus
more on how engineering components and devices perform.
They will usually provide detailed specifications and
measurements and also describe how the measurements were
obtained. Technical reports are often illustrated with graphs,
charts, tables and other data.

Catalogues
Most manufacturers and suppliers provide catalogues that list
the range of products they supply. These usually include part
numbers, illustrations, brief specifications and prices.
While catalogues are often very large documents with many
hundreds or thousands of pages, short-form catalogues are usually
also available. These just list part numbers, brief descriptions and
prices but rarely include any illustrations. Catalogues and data
sheets are often stored in electronic form to be downloaded from
the Internet or distributed on CD-ROM.

Manuals
Several different types of manual are used in engineering. The two
most important types are:
• user or operating manuals – designed to be read by the end
user of the product or equipment
• service, repair or maintenance manuals – designed to assist
the repair and/or the routine maintenance of a product.
Key term
Manuals are usually produced by the company that has
PDF – a Portable Document File
manufactured the product but may also be produced by third-
that can be read on a wide range
party companies that specialise in manual production. Manuals
of electronic devices including
desktops and laptops, tablets and
are often supplied as booklets or leaflets but increasingly are being
book readers
made available as PDF files available for download or are supplied
on CD-ROM.

54

M03_PEO_SB1_5088_M03.indd 54 27/07/2012 12:48

 3 Using and communicating technical information

Job cards and work instructions

Job cards and work instructions are discussed in Chapter 2. Job cards
provide information about parts and equipment and what should be
done with them. They usually list the work that needs to be done and
may also include the time given to each task or sub-task.
Job cards are often used when equipment is sent away for service or
repair. They might also relate to a particular stage in the manufacture of
a product. See page 33 for an example of a job card.
Work instructions usually contain much more detail than job cards and
often describe each of the individual stages of performing a particular
task or sub-task. See page 34 for an example of a work instruction.

QUICK CHECK
1 What would you expect to find in an application note?
2 What is the difference between a data sheet and an application note?
3 What would you use a job card for and what information would you expect to find in it?
4 What would you use a work instruction for and what information would you expect to
find in it?

Hands On
Investigate the operating manual for an item of electronic equipment such as a multimeter,
power supply or oscilloscope. List each of the main section headings and describe the
information you find in it. Suggest how the manual could be improved to make it more
useful. Discuss your findings with the rest of the class.

Specifications
Specifications are a precise and comprehensive description of an
engineered part, product or service. Specifications should relate to the
performance of the product in a way that can be measured. They also
relate to what the product is going to look like.
In many cases, specifications form the basis of a contract between a
manufacturer or supplier and a client or customer. For example, what
the purchaser requires and what the manufacturer is going to supply.
There are three basic types of specification:
• General specifications – a detailed written description of the
product including its appearance, construction, and materials used. Key term
• Performance specification – a list of features of the product that Quality – when a product
contribute to its ability to meet the needs of the client or end user. or service is ‘free from defect’
For example, output voltage, power or speed. and will operate according to
specification. It fully meets the
• Standard specification – a description of the materials and
needs and expectations of clients
processes (where appropriate) used in the manufacture of the
or users
product in terms of relevant quality standards (e.g. ISO 9000).

55

M03_PEO_SB1_5088_M03.indd 55 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

A typical performance specification for a cordless drill might be:

Voltage: 18 V
Battery pack: 1.3 Ah Lithium ion
Speed: 1300 rpm (max)
Number of speed settings: 2
Max. rpm 1300
Number of clutch settings: 15
Chuck capacity: 12 mm
Weight: 2.5 kg
Charging time: 45 minutes

Hands On
Figure 3.05 A typical cordless drill
Look at the performance specification for the cordless power drill and use it to answer the
following questions.
1. What type of battery is fitted to the drill and how long does it take to recharge?
2. What is the maximum size of drill bit that can be used with the drill?
3. What units are used to specify the speed of the drill?

Hands On
Obtain detailed specifications for any two of the following engineered products:
1. an electrical test meter
2. a battery charger
3. an angle grinder
4. a mains-operated hammer drill.

For both of your chosen products determine the:

• power supply/energy source
• battery life (where appropriate)
• speed ratings (where appropriate)
• controls and settings
• compliance with relevant standards.

Drawings and diagrams

Engineers use many different kinds of diagram and drawing as a way of
communicating because they can:
• often show what needs to be done more easily than words
• contain extra information including dimensions and materials
• provide different views of a component, sub-assembly or a
complete product
• show how component parts fit together to make a complete assembly.
Key term
As an engineer you must be able to read and use working drawings as
Projection – a way of drawing
well as producing your own sketches and diagrams. So that everyone
a 3D object by viewing it from
different directions
can understand them, your drawings must comply with recommended
standards, conventions and projections.

56

M03_PEO_SB1_5088_M03.indd 56 27/07/2012 12:48

 3 Using and communicating technical information

Drawings can be either formal or informal depending on the way they

are presented. Informal drawings are usually sketches or hand-drawn
diagrams that provide a quick impression of what something will look
like or how something will work (see Figure 3.06). Formal drawings,
like the one in Figure 3.07 on page 58, take much longer to produce
and usually contain much more detail. They are also much more precise
and usually include features such as a scale, dimensions, materials,
finishes and a title block.

(a) 2D sketch (b) 3D sketch

Figure 3.06 A sketch of an engineering component

Sketches
Sketches are freehand drawings that give a quick impression of what
something will look like. A sketch can be either a two-dimensional (2D)
representation or a three-dimensional (3D) representation (see Figure
3.06). A sketch can also be used to draw a block diagram or a schematic
diagram (see pages 64–65). Additional information, such as labels and Quick Tip
dimensions, can be added to sketches. When you draw a sketch you When making a sketch, it is
need to ensure that it: always best to use an HB pencil
and an eraser rather than a
• is clear and easy to read ballpoint pen. This makes it
• is of a suitable size – otherwise it might be difficult for others to read possible to easily remove any
• uses the correct symbols and drawing conventions unwanted or incorrect lines.
When complete you can always
• is in proportion to the real part or component.
go over your pencil sketch using a
If you don’t follow this guidance, your sketch will be difficult to read permanent ink drawing pen.
and may even put across the wrong information!

QUICK CHECK
1 What is a drawing projection and why do you need to show several different projections
of the same object?
2 List four things that you need to take into account when sketching a part or component.

57

M03_PEO_SB1_5088_M03.indd 57 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

Hands On
Produce simple 3D sketches of any two of the following:

• a Vee block
• a pair of dividers
• a torch or inspection lamp
• a standard 13 A three-pin mains plug.
Label your sketch clearly, showing the individual parts and adding approximate dimensions.

Formal engineering drawings

Formal engineering drawings provide more information than sketches
and they are usually produced using a computer-aided design (CAD)
package. Most companies use a common template for all of their formal
drawings. This has a border so that individual areas of the drawing can
be identified. It also has a title block that shows key information like the
one below.

Figure 3.07 A formal engineering drawing

58

M03_PEO_SB1_5088_M03.indd 58 27/07/2012 12:48

 3 Using and communicating technical information

Title blocks
The title block (shown in the bottom right-hand corner of Figure
3.07) contains a great deal of important information, such as the
name of the company, the title of the drawing, and the names of those
responsible for making, checking and approving it. It usually includes
the company’s contact details and the drawing number (sometimes
repeated in the top left-hand corner of the drawing). You may also
find the scale or dimensions used for the drawing and the projection
used (e.g. first or third angle). Take a look at the examples given in
Figures 3.07 to 3.09 to see what other information normally appears
in a title block.

Parts lists
As well as the title block you may find a list of component parts
(together with numbered references shown on the drawing) and
materials to be used. You might also find information such as:
• the finish to be applied
• the units used for measurement and tolerances
• reference to appropriate standards (e.g. BS 8888)
• guidance notes (such as ‘do not scale’).

Drawing scales
Different drawing scales are used depending on the actual size of the
part or component shown in the drawing. Scale is normally given as a
ratio of the size on the drawing to the size in real life. Hence, ‘full size’
corresponds to a scale of 1:1. ‘Reduced scale’ is when the drawing is
reduced, for example to ‘half size’. This is when one unit on the drawing
represents two units in real life and is written as 1:2. Similarly, ‘quarter
size’ is 1:4 (one unit on the drawing is equivalent to four units in real
life). Enlarged scales are also used. So, for example, 2:1 is where two
units on the drawing represent one unit in real life. A scale of 5:1 is
where five drawing units represent one unit in real life.

General arrangement drawings

General arrangement (GA) drawings show how the various parts
used in an assembly are related to one another (see Figure 3.08). The
individual parts are often listed in a table together with the quantities
required. Each of these parts is drawn with more detail separately in
what is referred to as a detail drawing.
The numbers of these drawings are usually quoted in the parts list
shown in the GA drawing for the particular assembly the parts are
used in. Therefore, one GA drawing is usually accompanied by a
number of detail drawings. Note that individual parts (such as
nuts, screws and washers) may be readily available from other
suppliers while other more specialised parts may need to be
manufactured especially.

59

M03_PEO_SB1_5088_M03.indd 59 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

Figure 3.08 A typical GA drawing

Detail drawings
Detail drawings, like the one shown in Figure 3.09, need to provide all
of the information required to make a particular part or component.
Detail drawings usually include dimensions and tolerances as well
as details of any finishes that need to be applied. The amount of
information given in a detail drawing depends very much on the
complexity of the job. For example, drawings for a critical aircraft
component need to be much more detailed than those for a garden tool.

Dimensions
When dimensions are included in a drawing or sketch they should be
noted clearly and neatly to avoid confusion or misinterpretation (see
Figure 3.10). When adding dimensions, you need to:
• closely follow the conventions associated with dimensioning
• make sure they can’t be confused with the original drawing lines
and annotation
• use a common fixed reference point.

60

M03_PEO_SB1_5088_M03.indd 60 27/07/2012 12:48

 3 Using and communicating technical information

Figure 3.09 A typical detail drawing

QUICK CHECK Radii 5 mm

1 What is the difference between (a) a reduced scale and (b) an

enlarged scale on an engineering drawing? Give an example 80 mm
of each.
2 What is the difference between a GA drawing and a detail
drawing? How are these two types of drawing related? 100 mm
3 What information would you expect to find in the title block of Diameter 30 mm

a formal drawing? Explain why this information is important. Figure 3.10 A dimensioned detail
drawing of a part

Hands On
1. Make a copy of the detail drawing shown in Figure 3.10 using an HB pencil, ruler,
square, compasses and an A4 drawing sheet. Don’t forget to include a title block.
2. There are two errors in Figure 3.10. Find the two errors and correct them on your
drawing.

61

M03_PEO_SB1_5088_M03.indd 61 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

Drawing types and projections

As you will have noticed from the sketching you did earlier, it’s fairly
easy to draw an object in 2D but not quite so easy to produce a 3D
view using only a 2D screen or sheet of drawing paper. Modern 3D
CAD overcomes this problem and allows engineers to view a part or
component from any angle. Despite this, engineers still need to be able
to draw a solid object well, using only a pencil and a drawing sheet.

Isometric drawings
Isometric drawings allow you to show 3D objects in a 2D drawing. It
does this by drawing vertical lines conventionally and all other lines at
an angle of 30° to the horizontal, as shown in Figure 3.11. Lines are
normally drawn using their correct (or correctly scaled) length. Modern
CAD systems make this easy by helping to snap lines to an isometric
Figure 3.11 An isometric drawing grid and also by drawing ellipses to represent circles.
When you need to show an object in more detail, using a series of
views from different directions can be helpful. Two methods are
commonly used: first angle (or ‘English’) projection and third angle
(or ‘American’) projection.

Ø60 First angle projection

To be able to show all of the detail of an object,
more than one view is necessary. In most cases three
120

different views (or ‘projections’) are required. These

70

three views are called front elevation, end elevation

20

60 and plan view.

50
120 120 In first angle projection, first you draw a front view
of the object. Then, by looking from one side of the
object, you draw what you would see on the other
20

side. Figure 3.12 shows how this is done.

Ø40
The two elevations and the plan view are drawn
as follows.
• Front elevation – to draw this, you look directly
Figure 3.12 First angle projection
at the front of the part and draw what you see.
This is the main view from which all the other
views are positioned.
• End elevation – to draw this, you look directly at the side of
Hands On the part and draw what you see at the opposite side. Note that, for
Use manual drawing techniques some parts you might need two end views, one at each side of the
to create a first angle drawing of elevation.
a simple engineering part such • Plan view – to draw this, you look directly down on the part and
as a flange or bracket. Make sure draw what you see below the elevation.
that you correctly show all three
views of the part. Figure 3.12 requires only one end view. When there is only one end
view, choose the end that is clearer and more easily interpreted.

62

M03_PEO_SB1_5088_M03.indd 62 27/07/2012 12:48

 3 Using and communicating technical information

Third angle projection

In the case of third angle projection the drawing once again starts with
a front view of the object. This time, however, you look at one side of View
the object and draw what you would see on the same side. Next you look
at the object from above and draw what you would see from above (not
from underneath as was the case with first angle projection).
Figure 3.13 shows how this appears. It shows a simple part and this only
requires one end view.
Here is how the three individual views are produced.
• Front elevation – to draw this, you look directly at the front of the
part and draw what you see. This is the main view from which all
the other views are positioned.
• End elevation – to draw this, you look Plan view
directly at the side of the part and again
draw what you see. As before, it is
worth noting that, for some parts View
you may need two end views,
one at each end of the elevation.
• Plan – to draw this, you look
directly down on the part and
End elevation Front elevation
draw what you see below
the elevation. Figure 3.13 Third angle projection

Hands On
Find at least two examples of isometric drawings (used in your company or supplied by
your tutor). For each drawing identify the front elevation, end elevation and plan view, and
say whether first or third angle projection has been used. Hint: Look for the symbol on the
drawing!

Auxiliary views
In addition to the main views shown on a drawing sheet, it is sometimes
necessary to use additional (or ‘auxiliary’) views in order to clarify the
drawing and reduce ambiguity. Auxiliary views are used when you can’t
show the true outline of the component. They are also used when you
wish to illustrate a particular feature of the component.

QUICK CHECK
1 What is an isometric drawing and how is it constructed?
2 What is the difference between first angle and third angle projection?

63

M03_PEO_SB1_5088_M03.indd 63 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

Other diagrams
As well as sketches, GA and detail drawings, engineers use several other
types of diagram including block diagrams, flow diagrams, schematics and
exploded views. All of these provide useful information for engineers.

Block diagrams
Block diagrams are useful for
showing how individual parts
are connected or linked together.
They are not intended to show the
physical relationship between the
parts but instead they show how the
parts are connected together. Block
diagrams use shapes – often square or
rectangular boxes connected together
with arrows to show the flow of
signals, power, fluid or information.
Figure 3.14 shows the block diagram
of a radio receiver. Diagrams like this
can be very useful when carrying out
Figure 3.14 A block schematic diagram for a radio receiver fault finding.

START Flow diagrams

Flow diagrams or flow charts are used to illustrate a
sequence of events. They are often used to describe
Disconnect battery engineering processes such as the stages involved in
from charger, connect
mains supply to the manufacture of a product or the maintenance of a
charger, switch on piece of equipment (see Figure 3.15).
the supply

Schematic diagrams
Schematic diagrams are used to show how
Switch off and
Mains No
disconnect mains
components are connected together in electrical,
indicator
illuminated? supply, remove and pneumatic and hydraulic circuits. Schematic diagrams
check mains fuse
use standard symbols and the links between them are
Yes shown with lines. There are several types of schematic
Connect battery to diagram including:
battery charger, taking
care to observe correct
No • Circuit diagrams – used to show how
polarity (red lead Fuse is blown?
positive, black
components are connected in an electric
lead negative) or electronic circuit. The components are
Yes represented by symbols (see Figure 3.16) and the
electrical connections between the components
Replace fuse are drawn using straight lines.
Normal No
charging current
indicated? • Wiring diagrams – used to show the physical
connections between electrical and electronic
Yes components (i.e. the actual layout of the wires).
Return unit for
FINISH warranty repair
Figure 3.15 Flow chart for fault finding on a battery charger

64

M03_PEO_SB1_5088_M03.indd 64 27/07/2012 12:48

 3 Using and communicating technical information

• Pneumatic and hydraulic diagrams – represent pneumatic Key terms

circuits and hydraulic circuits using standard symbols. Pneumatic – a system that uses
• Piping diagrams – used to show the physical connections compressed gas (usually air) to
between pneumatic and hydraulic components (i.e. the actual produce motion
layout of the pipes). Hydraulic – a system that uses
More details about the components and symbols used in electronic compressed liquid (usually special
circuits can be found in Chapter 7. An example of a complete electronic oil-based hydraulic fluid) to
circuit is shown in Figure 3.16. Figure 3.17 shows a hydraulic circuit. produce motion

Figure 3.16 An electronic circuit

P2 P1 T
Quick Tip
It is worth remembering that
the position of a component in
a schematic diagram may not
bear any relationship to its actual
physical position. This is particularly
true for circuit diagrams where a
wiring diagram often looks very
different from the corresponding
circuit diagram.

M
Did You Know
Pneumatic circuits and hydraulic
circuits share the same symbols.
You can tell which circuit is
which because pneumatic circuits
Figure 3.17 A hydraulic circuit
should have open arrowheads,
whereas hydraulic circuits should
have solid arrowheads. Also,
Exploded views pneumatic circuits exhaust to the
Exploded views are similar to GA diagrams. The key difference is atmosphere, but hydraulic circuits
that GA diagrams show how the parts fit together when a product is have to have a return path to a
manufactured and exploded views show how they can be taken apart fluid reservoir.

and reassembled.

65

M03_PEO_SB1_5088_M03.indd 65 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

Exploded views can be extremely useful when a product has to be

serviced or maintained. A service or maintenance engineer has only
to take a look at an exploded diagram to see how the various parts fit
together. A typical assembly diagram for an electrical control box is
shown in Figure 3.18.

A = Enclosure base with built in

contact block clips
B = Contact blocks/lamp holders
C = Locking ring
D = Enclosure lid
E = Legend plate A
B
F = Captive screws (after screw-in)
loose in enclosure on delivery
C
G = Actuators and lens cap

E D
G
F

Figure 3.18 An exploded view of an electrical control box with key

HED
Electrical Installations dictionary
Charts, graphs and tables V402072_aw_0003
Artwork by HL Studios
Charts, graphs and tables are used to present data in a way that makes
it easy to use and understand. Charts and graphs provide a simple way
of showing data as a picture. Tables are ideal for presenting numerical
data, such as the different screw threads and clearances.

Metric size Nominal Coarse pitch (p) Bolt head

diameter (d) Height (H) Flat size (A/F) Ext. diam (A/C)
M3 3.00 mm 0.50 mm 2.125 mm 5.5 mm 6.4 mm
M4 4.00 mm 0.70 mm 2.925 mm 7.0 mm 8.1 mm
M5 5.00 mm 0.80 mm 3.65 mm 8.0 mm 9.2 mm
M6 6.00 mm 1.00 mm 4.15 mm 10.0 mm 11.5 mm
M8 8.00 mm 1.25 mm 5.65 mm 13.0 mm 15.0 mm
M10 10.00 mm 1.50 mm 7.18 mm 17.0 mm 19.6 mm
Table 3.01 Metric screw threads

QUICK CHECK
1 What is the difference between a block diagram and a flow chart? Give an example of
what you would use each type of diagram for.
2 Sketch four different symbols used in electronic circuits and name each of the components.
3 What is an exploded view used for? What does it help you to do?
4 Give an example of the use of (a) charts and (b) tables to present engineering data.

66

M03_PEO_SB1_5088_M03.indd 66 27/07/2012 12:48

 3 Using and communicating technical information

Care and control of documents/drawings

Engineering documents and drawings are important so they need
to be used and stored correctly. This will ensure that they are not Key term
damaged as a result of physical handling or the environment they are
Controlled document – a
used in. Documents must be stored in appropriate cabinets well away
reference document which,
from dust, dirt, oil and grease. It is vital to have a system that controls through the course of its lifecycle,
the taking and returning of documents, particularly where a number may be reviewed, modified and
of people must have access to them. Damaged or lost drawings should reissued several times
always be reported to your supervisor or another responsible person.
Engineering documents/drawings should always be marked with the:
• originator’s name
• issue number and/or the date of issue
Hands On
• date of any subsequent revisions or modifications.
Find an example of a controlled
Most companies store drawings and documents electronically. This document used in your company
makes them widely accessible within the company and also makes it and use it to answer the following
easy to update them whenever the need arises. questions:

1. What is the title and purpose

Controlled documents of the document?
Document control is used in all large engineering companies and 2. What is the name of the
the use of computerised systems has made this much easier and person who authorised the
more effective. If a controlled document is changed, a record of the document?
change has to be made. Equally importantly, employees should 3. What is the date of the
always remember to check they are using the current version of a document?
controlled document. 4. Have any changes been made
to the document and how do
When a controlled document is changed, everyone who needs it should you know?
be made aware and should also make sure they have access to the
current version. This means that versions of a document, as well as any
revisions made to it, need to be clearly identified.

Dealing with problems

Quick Tip
You will need to deal promptly and effectively with any problems
that arise at work and are within your control. Some problems can Team meetings provide you with
an opportunity to ask questions
be solved quite easily by yourself but others may require you to seek
and make a contribution to your
help and guidance from other people. Most engineering companies
work and team. It’s always worth
have regular team meetings and these can provide a useful forum for
keeping a few written notes to
discussing problems and sharing ideas that can lead to a solution. act as a reminder of what was
More urgent problems may need to be resolved at the time they crop discussed and agreed.
up. You will normally refer these to your supervisor or team leader.

Hands On
Describe the procedures for (a) reporting discrepancies in data or documents and (b) for
reporting lost or damaged documents within your company.

Describe the care and control procedures for documents in your company including (a)
reporting errors and changes, and (b) dealing with damaged or lost documents.

67

M03_PEO_SB1_5088_M03.indd 67 27/07/2012 12:48

 Level 1Level 2 NVQ/SVQ
Performing Diploma Operations
Engineering Brickwork 3rd edition

CHECK YOUR KNOWLEDGE

1 Which one of the following appears in the title 6 Which one of the following is a schematic
block of a drawing? drawing?
a a comprehensive parts list a a bar chart
b the dimensions of each component b a circuit diagram
c the company name and contact information c an isometric view
d isometric or orthographic views, as appropriate d a general arrangement (GA) diagram

2 A precision part is manufactured: 7 Changes made to update a drawing are usually

a to a high degree of accuracy found in the:
b without dimensioned drawings a parts list
c using sketches with approximate dimensions b revision list
d using only drawings made to a strict 1:1 scale c isometric view
d supporting documentation
3 If a diagram is drawn half size, it means that:
a the scale is 2:1 8 A flow chart shows:
b only half the drawing area is actually used a how several parts fit together
c one unit on the drawing represents two units in b an exploded view of a product
the real world c a sequence of events or processes
d two drawings sheets are needed to represent d the detail of an individual part or component
the part or component
9 A summary of the features of a particular part or
4 The reference numbers for the individual component can be found in:
components used in an assembly are usually a a data sheet
found in: b a technical report
a a parts list c a service manual
b a specification d an operating manual
c a technical report
10 The plan view of a part is obtained by looking:
d an application note
a at the front of the component and drawing
5 Formal engineering drawings are normally what you see
produced using: b from the side and drawing what you see on the
a a CAD package opposite side
b a series of sketches c from the rear and drawing what you see on the
c a single sketch supplemented by a parts list opposite side
d word processing software d down at the component from above and
drawing what you see

68

M03_PEO_SB1_5088_M03.indd 68 27/07/2012 12:48