ENGINEERED CONTROL SOLUTIONS

 
 
communication  link  using  our  custom  user  
interface.      

The  following  contains  all  the  features  and  data  

that  are  available  in  this  package.    PG  will  
customize  this  controller  and  its  software  to  fit  
the  needs  of  your  application.  

Features
12/24  Volt  DC  power  

Reverse  polarity  protected  

  All  pins  short  circuit  protected  

 
Configurable  PID  actuator  control  loop  
PECoS Model DC Speed  sensor  (e.g.  magnetic  pick-­‐up,  ignition)  

Description Overspeed  and  underspeed  control  

The  PECoS  DC  is  an  easy  to  use,  small,  yet   Auto-­‐Start  capability    
robust  32-­‐bit  digital  engine  controller.    This  
device  will  give  you  precise  control  as  well  as  a   Warm-­‐up  speed  and  time  
multitude  of  programmable  features  in  a  small  
RS-­‐232  communication  
package.    The  serial  RS-­‐232  interface  allows  the  
user  to  customize  this  controller  to  their  needs   2  configurable  auxiliary  connections  
for  many  engine  control  applications.  Gain,  
speed  and  other  calibrations  can  be  done  via   4  reconfigurable  pots  for  adjustments  
four  reconfigurable  pots  mounted  on  the  
Up  to  4  adjustable  set  speeds  
controller.  There  is  a  speed  sensor  input  for  
monitoring  and  controlling  engine  speed.    This   Drive-­‐By-­‐Wire  (DBW)  
PECoS  DC  also  includes  two  auxiliary  
connections  for  monitoring  or  driving  any   LED  fault/status  indicator  
needed  control  peripherals.    An  option  is  
Optional  CAN  interface  using  auxiliary  pins  
available  using  these  auxiliary  connections  as  a  
CAN  bus;  allowing  this  controller  to   Customizable  J-­‐1939  protocol  for  CAN  interface  
communicate  using  the  J-­‐1939  standard  
protocol.    

The  PECoS  DC  can  be  used  as  shipped  and    

calibrated  to  the  engine  via  the  onboard  pots.    
 
The  user  may  also  tune  and  adjust  the  
controller  for  more  precise  control  via  a  serial  

 
 
 Precision  Governors,  LLC  

PG
2322  Seventh  Avenue  
ENGINEERED CONTROL SOLUTIONS   Rockford,  IL  61104  
ENGINEERED CONTROL SOLUTIONS   Ph:  815.229.5300  Fax:  815.229.5342  
[Link]  

 
Specifications Outputs  
Governor     6A  continuous  
Mechanical         Short  circuit  protected  
Operating  Temp     -­‐40  to  85°C     Discrete     1A  open  drain    
-­‐40  to  185°F  
Communication  
Serial  Connectors   4-­‐pin  Connector  
Header  Connectors   8-­‐pin  Screw  Terminal   RS-­‐232         57.6K  baud  
      8  data  bits  
Inputs         No  parity  
Power  Supply       8-­‐30  VDC           1  stop  bit  
Speed  Sensor      +/-­‐100  V  AC/DC         No  flow  control  
15  kHz  max   CAN       J-­‐1939  protocol  
Analog       0-­‐20V           Up  to  1M  baud  
Discrete     0-­‐30V  pull-­‐down           Custom  commands  
 

Data
Pin  Out  
Pin     Function   Description  
#1     GROUND   Controller  Ground  
#2   POWER   Controller  Power  +12/24V  (Reverse  Polarity  Protected)  
#3   ACTUATOR  +   Actuator  Control  Wire  Positive  
#4    ACTUATOR  -­‐   Actuator  Control  Wire  Negative  
#5   MAG  PICK  UP  +   Speed  Sensor  Positive  
#6   MAG  PICK  UP  -­‐   Speed  Sensor  Negative  
#7   AUX  2  (CAN  H)   Configurable  Auxiliary  Connector  or  Optional  CAN  Interface  High  Pin  
#8   AUX  1  (CAN  L)   Configurable  Auxiliary  Connector  or  Optional  CAN  Interface  Low  Pin  
#  
Serial  1   COM  TX   RS-­‐232  Transmission  Wire  (DB-­‐9  pin  2)  
Serial  2   COM  RX   RS-­‐232  Receive  Wire  (DB-­‐9  pin  3)  
Serial  3   COM  GND   RS-­‐232  Ground  Wire  (DB-­‐9  pin  5)  
Serial  4   Not  Used   Test  Use  Only  

Calibrations  
Parameter   Description  
Proportional   Response  time  
Integral   Steady  state  error  
Derivative   Stability  adjustment  
Gain   Master  gain  response  
Ramp-­‐up   Engine  speed  rate  of  change  up  
Ramp-­‐down   Engine  speed  rate  of  change  down  
Set  Speed  Max   Max  settable  speed  via  pot  
Set  Speed  Min   Min  settable  speed  via  pot  

2  
 
 Precision  Governors,  LLC  

PG
2322  Seventh  Avenue  
ENGINEERED CONTROL SOLUTIONS   Rockford,  IL  61104  
ENGINEERED CONTROL SOLUTIONS   Ph:  815.229.5300  Fax:  815.229.5342  
[Link]  

 
Warm-­‐up  %   Percent  of  set  speed  for  engine  warm-­‐up  
Warm-­‐up  Time   Warm  up  time  
Pulses  per  Rev   Pulse  per  engine  revolution  
Min  Pulses  per  Update   Pulses  till  next  speed  calculation  
Overspeed  %   Shutdown  max  speed  
Overspeed  Time   Time  till  overspeed  trips  
Underspeed  %   Shutdown  min  speed  
Underspeed  Time   Time  till  underspeed  trips  
Underspeed  Run  Time   Seconds  after  start  when  under  speed  checked  
NOTE:  2  separate  calibrations  can  be  saved  and  loaded  

Pot  Configurations    
Index Setting Description
1 (Pot 1) Speed 1 Speed when discrete inputs are all off
2 Speed 2 Speed when discrete input 1 is on
3 Speed 3 Speed when discrete input 2 is on
4 Speed 4 Speed when inputs 1 and 2 are both on
5 DBW MIN Speed to run at the lowest input voltage
6 DBW MAX Speed to run at this highest input voltage
7 DBW V at Min Low voltage for comparison
8 DBW V at Max High voltage for comparison
9 kp Proportional gain
10 (Pot 4) kd Derivative gain
11 (Pot 3) ki Integral gain
12 (Pot 2) Gain Master gain
13 Kp St 2 Stage 2 proportional. RAW speed based
14 Kp Current feedback proportional gain
NOTE:  Pots  can  be  configured  for  a  user  specified  range  and  are  adjustable  linearly  or  logarithmically.    
                       Default  settings  are  in  parenthesis.    

3  
 
 Precision  Governors,  LLC  

PG
2322  Seventh  Avenue  
ENGINEERED CONTROL SOLUTIONS   Rockford,  IL  61104  
ENGINEERED CONTROL SOLUTIONS   Ph:  815.229.5300  Fax:  815.229.5342  
[Link]  

4  
 
 Precision  Governors,  LLC  

PG
2322  Seventh  Avenue  
ENGINEERED CONTROL SOLUTIONS   Rockford,  IL  61104  
ENGINEERED CONTROL SOLUTIONS   Ph:  815.229.5300  Fax:  815.229.5342  
[Link]  

5  
 
 Precision  Governors,  LLC  

PG
2322  Seventh  Avenue  
ENGINEERED CONTROL SOLUTIONS   Rockford,  IL  61104  
ENGINEERED CONTROL SOLUTIONS   Ph:  815.229.5300  Fax:  815.229.5342  
[Link]  

6  
 
 Precision  Governors,  LLC  

PG
2322  Seventh  Avenue  
ENGINEERED CONTROL SOLUTIONS   Rockford,  IL  61104  
ENGINEERED CONTROL SOLUTIONS   Ph:  815.229.5300  Fax:  815.229.5342  
[Link]  

 
Dimensions

Reference
Part  Number:  
9700-­‐AA  –  0000  –A08  

             Connector  
                 Potentiometer  Configuration  (Pot1,  Pot2,  Pot3,  Pot4)  
                         Hardware  Configuration  (Aux1,  Aux2)  

Hardware  Configuration  
Pins   A   B   C   D   E  
Pin  7  (Aux2)   CAN  High   Analog  Input   Digital  Input   On/Off  Output   Bi-­‐Directional  
Pin  8  (Aux  1)   CAN  Low   Analog  Input   Digital  Input   On/Off  Output   Bi-­‐Directional  
 
Potentiometer  Config           Connector  Type  
Pot   0   1   2     Code   Connector    
Pot1   None   Single  Turn   20  Turn     A06   Terminal  Strip  6  Contact  
Pot2   None   Single  Turn   20  Turn     A08   Terminal  Strip  8  Contact  
Pot3   None   Single  Turn   20  Turn     B06   Header  6  Position  
Pot4   None   Single  Turn   20  Turn     B08   Header  8  Position  

7