Manual IQPUMP
Manual IQPUMP
To properly use the product, read this manual thoroughly and retain
for easy reference, inspection, and maintenance. Ensure the end user
receives this manual.
Receiving 1
Mechanical Installation 2
Electrical Installation 3
Start-Up Programming &
Operation 4
Troubleshooting 5
Periodic Inspection &
Maintenance 6
Peripheral Devices &
Options 7
Specifications A
Parameter List B
MANUAL NO. TOEP YAIP1W 01D
PUBLISHED OCTOBER 2015
MEMOBUS/Modbus
Communications C
REVISION <3>
DRIVE SOFTWARE PRG: 8552 Standards Compliance D
Copyright © 2012 YASKAWA AMERICA, INC. All rights reserved.
No part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means,
mechanical, electronic, photocopying, recording, or otherwise, without the prior written permission of Yaskawa. No patent
liability is assumed with respect to the use of the information contained herein. Moreover, because Yaskawa is constantly
striving to improve its high-quality products, the information contained in this manual is subject to change without notice.
Every precaution has been taken in the preparation of this manual. Yaskawa assumes no responsibility for errors or omissions.
Neither is any liability assumed for damages resulting from the use of the information contained in this publication.
u Simple Setup Procedure
This procedure is a supplement to other documentation supplied with this equipment and guides the user in properly wiring
the iQpump and motor. It also shows the configuration for a simplex pump application.
WARNING! Read and adhere to all safety messages contained in this manual prior to performing this procedure. When installing the system
be sure to follow good wiring practices and all applicable codes. Ensure that the mounting of the various components are secure and that
the environment, such as extreme dampness, poor ventilation etc. will not cause system degradation. Please read this cheat sheet and
other documentation provided with the iQpump thoroughly before attempting any installation.
The setup procedure begins on the next page.
The iQpump is DEFAULT SETUP TO START /STOP FROM THE KEYPAD (digital operator).
If this is the preferred start/stop method then continue to the feedback signal connection
section. Please refer to the wiring diagram below to start/stop the iQpump using an external
switch or contact.
User Terminals User Terminals
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
Run
Start Normally
(FWD) Link Link
Switch Open
SN A1 A3
V
Cable
Shield
Install link (AC-SN) when I
Black: Output using transducer. A2
4 – 20mA (2)
Brown or Red: +Power (1)
A1 A3
V
I
Blue or Black Common Signal (2) A2
Black or White Output 0 – 10V (3)
Brown or Red: +Power (1)
Jumper located
inside the drive on
For use with 3-Wire, 0 – 10V Transducer the terminal board
NOTE: It is beyond the scope of this document to program the iQpump drive for network communication control.
Please refer to the refer to the iQpump1000 Quick Start Guide (Document
. No. TOEPYAIP1W01) for this selection.
.
This step shows how to access and modify an iQpump parameter This step shows how to configure the iQpump for a dedicated pump
as well as how to monitor iQpump signals such as output application.
frequency and motor current.
Make sure all protective covers have been re-attached and power is
Make sure all protective covers have been re-attached and power turned on. DO NOT RUN THE MOTOR.
is turned on. DO NOT RUN THE MOTOR.
Available iQpump Application Macro’s:
Access Parameter Menu and Change Parameter Value
6008 Constant Pressure Mode (PSI) Default
6009 Pump Down Level Mode(Ft)
Press two times until the digital operator shows the parameter menu.
6010 Geothermal Mode The factory default is setup for
6011 VTC Pressure Control Mode constant pressure PSI, only
7770 General Purpose Mode change if application different.
Select Application
2X Select Digit Press two times until the digital operator shows the parameter menu.
2X
2X 2X Select Digit
Press to select.
Switch to Edit Mode Modify Value Save New Value
Enter Application Parameters
Hold button for 3 sec. to go back to the main menu.
Hold button for 3 sec. to go back to the main menu.
Monitor Motor Frequency and Motor Current
Dependent on
Application
A1-06 Initialization Displays selected applications, see Step 6. Read-only cannot be modified
Selected
Mode
Drive Size Motor Rated Cur- For submersible motors use service
E2-01 Set to the motor nameplate full load amps.
Dependent rent factor amps (SFA).
Auto Mode Opera- Stores the run status in the Auto mode when operat- Recommended for use when Start/Stop
0 tor Run Power ing from digital operator (b1-02=0).
P4-10 command is from the keypad.
Disabled Down 0: Disabled
Storage 1: Enabled (See Step 9)
Select what to do when the feedback device (transducer) fails or gets disconnected.
PI Feedback Ref- 0: Disabled, continue running no message is displayed
2 erence Missing NOTE: Disable parameter b5-12
b5-12 1: Alarm, show warning on the keypad when the feedback device fails or is discon-
(Fault) Detection Selec- if no transducer is installed.
tion nected
2: Fault, stop pump system when the feedback fails or is disconnected
Time it takes to accelerate the pump motor from zero to maximum speed.
20.0 sec. Acceleration Time NOTE: Factory default with Thrust Mode enabled is 12.0 sec, 20.0 sec when dis-
C1-01 See Note 1
abled. Adjusted depending on system
Time it takes to decelerate the pump motor from maximum speed to zero. performance
10.0 sec. Deceleration NOTE: Factory default with Thrust Mode enabled is 5.0 sec, 10.0 sec when dis-
C1-02
See Note Time 1
abled.
Determines the number of times iQpump will perform an automatic restart on the Overcurrent
faults listed in the comments column.
Ground Fault
Number of Re- iQpump System Protection Faults that can be setup to restart are Low Level Feed- Output Phase Loss
L5-01 5
start Attempts back,
High Level Feedback, Transducer Loss, Not Maintaining Setpoint, Loss of Prime, Input Phase Loss
Pump Over Cycle. Refer to parameters P4-07 and P4-08. The number of restart at- iQpump Overload
tempts is set by L5-01.
Motor Overload
Overtorque
DC Bus Fuse Blown
Maximum Restart If the restart fails (or is not attempted due to a continuing fault condition) iQpump DC Bus Undervoltage
L5-03 20 sec.
Time After Fault waits the Maximum Restart Time After Fault, before attempting another restart.
DC Bus Overvoltage
Overheat
Time it takes before the pump system goes to sleep when the selected signal level Adjust according to system
P2-03 5 sec. Sleep Delay Time
(P2-01) falls below the specified sleep level (P2-02) requirements.
1 SYSTEM FEEDBACK UNIT / 2 START / DRAW DOWN LEVEL START / DRAW DOWN LEVEL
FEEDBACK DEVICE SCALING Example: Absolute Level (Positive Start Level) Example: Delta Level (Negative Start Level)
Pressure
-50.0 PSI
3: Degrees Fahrenheit 11: Meter
4: CFM 12: Feet
Feedback Signal from pressure Feedback Signal from pressure
5: CMH 13: Liters per Minute transducer (4 – 20 mA) transducer (4 – 20 mA)
6: Liters / Hr 14: cm per Minute
7: Liters/Sec 15: Inch Hg Start Start
25: No Unit
0 WAIT
Delay Start Pump System WAIT
Delay Start Pump System
P1-03 = 200.0 PSI Feedback Scaling Time Time
System Setpoint Feedback Scaling (P1-03) System Setpoint Feedback Scaling (P1-03)
(Example 150.0 PSI) (Example 200.0 PSI) (Example 150.0 PSI) (Example 200.0 PSI)
Feedback System Units (P1-02) Start / Draw Down Level (P1-04) System Units (P1-02) Start / Draw Down Level (P1-04)
Maximum (Example PSI) (Example 100.0 PSI) (Example PSI) (Example -50.0 PSI, (150.0 – 50.0)
Output Frequency
(Example 5.0 sec.)
P1-11
Setpoint -LOP Tim P1-16
SETPOINT
Time SET-POINT NOT MET
6 PRE-CHARGE OPERATION
This function is used when the pump system requires to be pre-charged before normal operation. Upon start the
iQpump will run at a fixed speed for a specified time or until the feedback signal reaches a programmed level after
which it will switch to auto mode operation. Feedback
Output Frequency
RPM, 1800 RPM ÷ 3600 RPM x 60.0 Hz = 30.0 Hz
4
-0
P4
In this step the motor is checked for proper direction and operation. This
test is to be performed solely from the digital operator. Apply power to the
AUTO MODE
iQpump after all the electrical connections have been made and protective The iQpump can be operated in AUTO mode when the following actions have been
covers have been re-attached. At this point, DO NOT RUN THE MOTOR, performed:
the Digital Operator should display as shown in Fig. 3. All parameters are programmed
Motor direction has been checked
Auto Mode: Reference source selected in parameter b1-01 (See step 3)
Auto Mode: Run source selected in parameter b1-02 (See Step 3)
No alarm active
LED is blinking
when AUTO mode
is active but AUTO
Run Command is Fig. 4: Digital Operator
Hand Mode Off
not active.
and the HAND LED should be ON. In AUTO mode the iQpump is capable of starting or stopping based on the Run Source
Selection setting parameter b1-02. (See Step 3 Select Start/Stop Control Method) The
setpoint used in AUTO mode is based on the Reference Source Selection setting
parameter b1-01. (See Step 3 Select Speed Method)
The motor should now be operating at in the correct direction of pump.
Push on the Digital Operator; the display should read as in Fig. 3. SET SYSTEM SETPOINT
Next, press to access or modify the system setpoint that was entered using
Press to access Hand Speed. Use to change
parameter Q1-01 System Setpoint in the iQpump Quick Setup Menu
Hand Speed value. Press to save value.
Use to select the digit and to change the system setpoint.
If the direction is not correct, then power down the iQpump and follow
Next press to store setpoint and press to return to the main
Instructions below.
operation menu.
! DANGER
After the power has been turned OFF, wait at least five minutes until
the charge indicator extinguishes completely before touching any
wiring, circuit boards or components. Next, press the AUTO
button to start the
iQpump.
Use precaution, and refer to
Fig.1 or 2, swap any two of the Example: 80 PSI
three output leads to the motor
(U/T1, V/T2 and W/T3). After the
iQpump automatically starts in Auto Mode when the feedback signal level falls below
wiring change, repeat Step 8
the programmed level in parameter P1-04 for the specified time in P1-05.
and recheck motor direction.
Digital Operator
turned off. 145 PSI Start Level Delay (P1-05)
(Example 5.0 sec.) Feedback signal from
pressure transducer
FEEDBACK SIGNAL CHECK (4 – 20 mA)
Verify feedback on display (show keypad) matches mechanical pressure
Pressure
gauge.
Start / Draw Down
Refer to parameter P1-02 and P1-03, if the Level P1-04
feedback device scaling or system units are
incorrect. Start
WAIT
Delay Start Pump System System Setpoint
0 (Example 80 PSI)
FEEDBACK SIGNAL LEVEL Refer to Illustration 2 on Page 3 of 4 for additional information on the Start Level Function.
Press to access Hand Speed. Use to change Hand Speed value. Press
to save value.
Hand Speed from Analog Input (0 – 10V)
Set parameter P5-01 ‘Hand Mode Ref.’ to ‘0’ to adjust the hand mode reference from an external 0 – 10V signal
connected to terminal A1 and AC. 0 – 10V Connection
+V AC A1 A2 A3 FM AM AC RP AC 24V
+ Cable E(G)
0 ~ 10 Vdc Shield
If stable continue to Step 1 to verify no-flow/sleep operation. If unstable turn off the Anti-No-Flow function
(P2-23 = 0.00%) and adjust the PI control parameters b5-02 and b5-03 to stabilize pump system. Refer to iQpump
Quick Start Guide (Document [Link] YAIP 1W 01) for additional information. Once the system is stable, re-
enable the Anti-No-Flow function by setting P2-23 to 0.40% and continue to Step 1 to verify no-flow/sleep
operation.
Step 1: Verify system holds pressure by creating a no-flow situation (e.g. close off discharge valve).
Step 2: Press OFF button on the digital operator, wait 1 min. until system stabilizes and verify system pressure
feedback U1-91. If the pressure drops more than 3 PSI (U1-91) adjust P2-25 to the actual delta pressure drop plus
1 PSI.
Example: Setpoint is 80 PSI, pressure feedback U1-91 shows 76 PSI, P2-25 should be 4 + 1 or 5 PSI.
Note: This value should always be more than your start level (P1-04). If not, the system pressure is not holding
and this needs to be corrected, or the pump system will continue to cycle on and off.
Step 3: Run system in normal automatic operation with flow. Next check monitor
U1-99 “ANF Timer” and verify that the value is incrementing and resetting back to zero continuously. If the value
holds at 10 sec. (P2-24) increase P2-24 “Anti-No-Flow Detection Time” by increments of 5 sec. Repeat Step 3
each time P2-24 is adjusted.
Step 4: Create a no-flow situation (e.g. close discharge valve) and monitor that U1-99 “ANF Timer” increments and
holds at P2-24 time (value set in Step 3). Once the Anti-No-Flow timer expires the speed will reduce gradually until
it reaches minimum pump speed (P1-06) where it will hold for 5 sec. (P2-03) before going to sleep.
Step 5: Run system in normal automatic operation and verify sleep and wake-up operation until system performs
satisfactory.
1. RECEIVING .................................................................................................... 31
1.1 Model Number and Nameplate Check ..................................................................... 32
Nameplate ............................................................................................................................... 32
2. MECHANICAL INSTALLATION..................................................................... 35
2.1 Mechanical Installation ............................................................................................. 36
Installation Environment .......................................................................................................... 36
Installation Orientation and Spacing........................................................................................ 36
Instructions on Installation Using the Eye Bolts ...................................................................... 38
HOA Keypad Remote Usage .................................................................................................. 40
Exterior and Mounting Dimensions ......................................................................................... 43
2.2 Flange Type Enclosure (NEMA 12 Backside) Dimensions & Heat Loss .............. 53
Flange Type Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004 ....... 53
Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009 .... 56
Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011...................... 59
Flange Type Model 4A0031 .................................................................................................... 62
Flange Type Models 2A0056, 4A0038, and 5A0017 and 5A0022 .......................................... 64
Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032...................... 67
Flange Type Models 2A0110 and 4A0058 .............................................................................. 70
Flange Type Models 2A0138, 4A0072, and 5A0041 and 5A0052 .......................................... 72
Flange Type Models 4A0088 and 4A0103 .............................................................................. 74
Flange Type Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099 .... 76
Flange Type Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145................................ 79
Flange Type Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242 .............. 81
Flange Type Model 4A0414 .............................................................................................................. 84
Flange Type Models 4A0515 and 4A0675 ........................................................................................ 86
Flange Type Models 4A0930 and 4A1200 ........................................................................................ 88
5. TROUBLESHOOTING.......................................................................................... 245
5.1 Drive Alarms, Faults, Errors, and Messages ..................................................................246
Types of Alarms, Faults, and Errors................................................................................................ 246
5.2 Fault Detection ..................................................................................................................247
Fault Displays, Causes, and Possible Solutions ............................................................................. 247
5.3 Alarm Detection .................................................................................................................266
Alarm Codes, Causes, and Possible Solutions ............................................................................... 266
5.4 Operator Programming Errors .........................................................................................281
Operator Programming Error Codes, Causes, and Possible Solutions........................................... 281
5.5 Auto-Tuning Fault Detection ............................................................................................286
Auto-Tuning Codes, Causes, and Possible Solutions..................................................................... 286
5.6 Copy Function Related Displays .....................................................................................289
Tasks, Errors, and Troubleshooting ................................................................................................ 289
5.7 HOA Keypad Display Messages ......................................................................................291
Fault Reset Methods ....................................................................................................................... 292
5.8 Auto-Tuning .......................................................................................................................293
Types of Auto-Tuning ...................................................................................................................... 293
Auto-Tuning Interruption and Fault Codes ...................................................................................... 294
Auto-Tuning Operation Example ..................................................................................................... 294
i.1 PREFACE...............................................................................................................22
i.2 GENERAL SAFETY...............................................................................................24
i.1 Preface
Yaskawa manufactures products used as components in a wide variety of industrial systems and equipment. The selection and
application of Yaskawa products remain the responsibility of the equipment manufacturer or end user. Yaskawa accepts no
responsibility for the way its products are incorporated into the final system design. Under no circumstances should any
Yaskawa product be incorporated into any product or design as the exclusive or sole safety control. Without exception, all
controls should be designed to detect faults dynamically and fail safely under all circumstances. All systems or equipment
designed to incorporate a product manufactured by Yaskawa must be supplied to the end user with appropriate warnings and
instructions as to the safe use and operation of that part. Any warnings provided by Yaskawa must be promptly provided to
the end user. Yaskawa offers an express warranty only as to the quality of its products in conforming to standards and
specifications published in the Yaskawa manual. NO OTHER WARRANTY, EXPRESS OR IMPLIED, IS OFFERED.
Yaskawa assumes no liability for any personal injury, property damage, losses, or claims arising from misapplication of its
products.
This manual is designed to ensure correct and suitable application of drives. Read this manual before attempting to install,
operate, maintain, or inspect a drive and keep it in a safe, convenient location for future reference. Be sure you understand all
precautions and safety information before attempting application.
u Applicable Documentation
The following manuals are available for iQpump1000 drives:
iQpump1000 AC Drive Installation & Start-up Guide (TOEPYAIP1W02)
Read this guide first. This guide is packaged together with the product and contains basic safety information, wiring
information, and a list of models. Use this manual for basic settings and trial operation. The most recent version of this manual
is available for download on our documentation website, [Link].
DIGITAL OPERATOR JVOP-183 ALM
RESET ENTER
maintenance safety, and parameter settings. The most recent version of this manual is available for download on our
AUTO OFF
documentation website, [Link]. Contact a Yaskawa representative to obtain a printed and bound version of the
manual.
iQpump1000 AC Drive Technical Manual (SIEPYAIP1W01)
This manual provides detailed information on parameter settings, drive functions, and MEMOBUS/Modbus specifications.
Use this manual to expand drive functionality and to take advantage of higher performance features. This manual is available
for download on our documentation website, [Link].
iQpump1000 Simplex Quick Start Procedure (TM.iQp1000.01)
This sheet is packaged together with the drive and contains a step-by-step guide to enable the user to properly wire the drive
and motor. It also describes simplex pump application configuration.
u Symbols
Note: Indicates a supplement or precaution that does not cause drive damage.
TERMS Indicates a term or definition used in this manual.
u Trademarks
• BACnet is a trademark of the American Society of Heating, Refrigerating, and Air-Conditioning Engineers (ASHRAE).
• CANopen is a trademark of CAN in Automation (CiA).
• CC-Link is a trademark of CC-Link Partner Association (CLPA).
• CompoNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
• DeviceNet is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
• EtherCAT is a trademark of Beckhoff Automation GmbH, Germany.
• EtherNet/IP is a trademark of Open DeviceNet Vendor Association, Inc. (ODVA).
• LonWorks is a trademark of Echelon Corporation.
• MECHATROLINK-I/MECHATROLINK-II are trademarks of MECHATROLINK Members Association (MMA).
• Modbus is a trademark of Schneider Electric.
• PROFIBUS-DP is a trademark of PROFIBUS International (PI).
• PROFNET is a trademark of PROFIBUS International (PI).
• Other companies and product names mentioned in this manual are trademarks of those companies.
WARNING
Read and understand this manual before installing, operating or servicing this drive. The drive must be installed according
to this manual and local codes.
The following conventions are used to indicate safety messages in this manual. Failure to heed these messages could result
in serious or fatal injury or damage to the products or to related equipment and systems.
DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or serious injury.
WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or serious injury.
WARNING! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or moderate injury.
CAUTION! may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
NOTICE
Indicates a property damage message.
NOTICE: may also be indicated by a bold key word embedded in the text followed by an italicized safety message.
u Safety Messages
DANGER
Heed the safety messages in this manual.
Failure to comply will result in death or serious injury.
The operating company is responsible for any injuries or equipment damage resulting from failure to heed the warnings in
this manual.
Electrical Shock Hazard
Before servicing, disconnect all power to the equipment.
The internal capacitor remains charged even after the power supply is turned off. The charge indicator LED will extinguish
when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait for at least the time specified on the warning label,
once all indicators are OFF, measure for unsafe voltages to confirm the drive is safe prior to servicing.
Failure to comply will result in death or serious injury.
WARNING
Sudden Movement Hazard
System may start unexpectedly upon application of power, resulting in death or serious injury.
Clear all personnel from the drive, motor and machine area before applying power. Secure covers, couplings, shaft keys and
machine loads before applying power to the drive.
Electrical Shock Hazard
Do not attempt to modify or alter the drive in any way not explained in this manual.
Failure to comply could result in death or serious injury.
Yaskawa is not responsible for any modification of the product made by the user. This product must not be modified.
Do not allow unqualified personnel to use equipment.
Failure to comply could result in death or serious injury.
Installation, maintenance, inspection, and service must be performed only by authorized personnel familiar with installation,
adjustment and maintenance of AC drives.
Do not remove covers or touch circuit boards while the power is on.
Failure to comply could result in death or serious injury.
Make sure the protective earthing conductor complies with technical standards and local safety regulations.
Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC/EN 61800-5-1 states that either the power
supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective
earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result
in death or serious injury.
Always use appropriate equipment for Ground Fault Circuit Interrupters (GFCIs).
The drive can cause a residual current with a DC component in the protective earthing conductor. Where a residual current
operated protective or monitoring device is used for protection in case of direct or indirect contact, always use a type B GFCI
according to IEC/EN 60755.
Fire Hazard
Do not use an improper voltage source.
Failure to comply could result in death or serious injury by fire.
Verify that the rated voltage of the drive matches the voltage of the incoming power supply before applying power.
Install adequate branch circuit protection according to applicable local codes and this Installation Manual. Failure
to comply could result in fire and damage to the drive or injury to personnel.
WARNING
The device is suitable for use on a circuit capable of delivering not more than 100,000 RMS symmetrical amperes, 240 Vac
maximum (200 V class) and 480 Vac maximum (400 V class), and 600 Vac maximum (600 V class) when protected by
branch circuit protection devices specified in this document.
Crush Hazard
Do not use this drive in lifting applications without installing external safety circuitry to prevent accidental dropping
of the load.
The drive does not possess built-in load drop protection for lifting applications.
Failure to comply could result in death or serious injury from falling loads.
Install electrical and/or mechanical safety circuit mechanisms independent of drive circuitry.
CAUTION
Crush Hazard
Do not carry the drive by the front cover.
Failure to comply may result in minor or moderate injury from the main body of the drive falling.
NOTICE
Observe proper electrostatic discharge procedures (ESD) when handling the drive and circuit boards. Failure to
comply may result in ESD damage to the drive circuitry.
Do not perform a withstand voltage test or megger test on any part of the drive.
Failure to comply could result in damage to the sensitive devices within the drive.
Do not operate damaged equipment.
Failure to comply could result in further damage to the equipment. Do not connect or operate any equipment with visible
damage or missing parts.
If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the
peripheral devices.
Check for short circuits or ground faults on the secondary side of fuses and GFCIs and check the wiring and the selection of
peripheral devices. Remove the cause of the problem and then turn the power supply off and on again. If the cause cannot
be identified, do not turn on the power supply or attempt to operate the equipment.
Do not restart the drive immediately operate the peripheral devices if a fuse is blown or a GFCI is tripped.
Check the wiring and the selection of peripheral devices to identify the cause. Contact your supplier before restarting the
drive or the peripheral devices if the cause cannot be identified.
Do not expose the drive to halogen group disinfectants.
Failure to comply may cause damage to the electrical components in the drive.
Do not pack the drive in wooden materials that have been fumigated or sterilized. Do not sterilize the entire package after
the product is packed.
• when the drive is running from a power supply system with thyristor converters.
Note: A DC link choke is built in to drive models 2A0110 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242.
Power Supply
Capacity (kVA)
600
Reactor
unnecessary
0
60 400
Drive Capacity (kVA)
n Settings
Upper Limits
NOTICE: The drive is capable of running the motor up to 400 Hz. Be sure to set the upper limit for the frequency of the drive to prevent the
possible danger of accidentally operating equipment at higher than rated speed. The default setting for the maximum output frequency is
60 Hz.
Lower Limits
NOTICE: Many pumps have a minimum safe operating speed. Be sure to properly set the minimum pump speed in to protect the pump
from damage.
DC Injection Braking
NOTICE: Excessive current during DC Injection Braking and excessive duration of DC Injection Braking can cause motor overheat.
Acceleration/Deceleration Times
Acceleration and deceleration times are affected by the amount of torque generated by the motor, the load torque, and the
inertia moment. Set a longer accel/decel time when Stall Prevention is enabled. The accel/decel times are lengthened for as
long as the Stall Prevention function is in operation.
n General Handling
Wiring Check
NOTICE: Do not connect power supply lines to output terminals U/T1, V/T2, or W/T3. Failure to comply will destroy the drive. Be sure to
perform a final check of all sequence wiring and other connections before turning on the power and also check for short circuits on the
control terminals, which may damage the drive.
Selecting a Circuit Breaker or Circuit Interrupter
Yaskawa recommends installing a Ground Fault Circuit Interrupter (GFCI) to the power supply side. The GFCI should be
designed for use with AC drives (e.g., Type B according to IEC 60755).
Select a Molded Case Circuit Breaker (MCCB) or GFCI with a rated current 1.5 to 2 times higher than the drive rated input
current to avoid nuisance trips caused by harmonics in the drive input current.
Magnetic Contactor Installation
NOTICE: To get the full performance life out of the electrolytic capacitors and circuit relays, refrain from switching the drive power supply
off and on more than once every 30 minutes. Frequent use can damage the drive. Use the drive to stop and start the motor.
Inspection and Maintenance
WARNING! Electrical Shock Hazard. Capacitors in the drive do not immediately discharge after shutting off the power. Wait for at least the
amount of time specified on the drive before touching any components after shutting off the power. Failure to comply may cause injury to
personnel from electrical shock.
WARNING! Burn Hazard. Because the heatsink can get very hot during operation, take proper precautions to prevent burns. When replacing
the cooling fan, shut off the power and wait at least 15 minutes to be sure that the heatsink has cooled down. Failure to comply may cause
burn injury to personnel.
Wiring
Yaskawa recommends using ring terminals on all drive models. Drive models 2A0069 to 2A0415, 4A0058 to 4A1200, and
5A0041 to 5A0242 require the use of use ring terminals for UL/cUL compliance. Use only the tools recommended by the
terminal manufacturer for crimping.
Transporting the Drive
NOTICE: Never steam clean the drive. During transport, keep the drive from coming into contact with salts, fluorine, bromine, phthalate
ester, and other such harmful chemicals.
Single-Phase Motor
Variable speed drives are not designed to operate with single phase motors. Using capacitors to start the motor causes a high-
frequency current to flow to the capacitors and can damage the capacitors. A split-phase start or a repulsion start can burn out
the starter coils because the internal centrifugal switch is not activated. The drive is for use with three-phase motors only.
n Notes on Power Transmission Machinery
Installing an AC drive in machinery that was previously connected directly to the power supply will allow the machine to
operate at variable speeds. Continuous operation outside of the rated speeds can wear out lubrication material in gear boxes
and other power transmission parts. Make sure that lubrication is sufficient within the entire speed range to avoid machine
damage. Note that operation above the rated speed can increase the noise generated by the machine.
RESET ENTER
discharge after disconnecting
power supply.
AUTO OFF
●
To conform to requirements,
make sure to ground the supply
600V 3Phase 5.5kW/3.7kW
u Warranty Information
n Restrictions
The drive is not designed or manufactured for use in devices or systems that may directly affect or threaten human lives or
health.
Customers who intend to use the product described in this manual for devices or systems relating to transportation, health
care, space aviation, atomic power, electric power, or in underwater applications must first contact their Yaskawa
representatives or the nearest Yaskawa sales office.
WARNING! Injury to Personnel. This product has been manufactured under strict quality-control guidelines. However, if this product is to
be installed in any location where failure of this product could involve or result in a life-and-death situation or loss of human life or in a facility
where failure may cause a serious accident or physical injury, safety devices must be installed to minimize the likelihood of any accident.
u Nameplate
G [Link].
F 7J48 B
B
E
D
:
C
CIMR - P W 2 A 0021 F A A
Drive P1000 Customized No. Enclosure Type <1> Design
No.
Series Specifications Revision
A IP00/Open Type Order
Region A Standard model
No.
Code F IP20/NEMA 1,
W Water UL Type 1
No. Voltage Class
3-phase, 200-240 Vac U Flange Type <2>
2
4 3-phase, 380-480 Vac
5 3-phase, 500-600 Vac
Environmental
No.
Specification <3>
A Standard
<1> Refer to Mechanical Installation on page 36 for differences regarding enclosure protection types and component
descriptions.
<2> Provides method of mounting drive with backside (heatsink) external to enclosure, with NEMA 12 integrity.
<3> Please contact Yaskawa for details regarding Environmental Specifications.
n Three-Phase 200 V Class
Drive Model Max. Motor Capacity kW (HP) Rated Output Current A
2A0004 0.75 (0.75) 3.5
2A0006 1.1 (1) 6.0
2A0008 1.5 (2) 8.0
2A0010 2.2 (3) 9.6
Receiving
2A0012 3.0 (3) 12
2A0018 3.7 (5) 17.5
2A0021 5.5 (7.5) 21
2A0030 7.5 (10) 30 1
2A0040 11 (15) 40
2A0056 15 (20) 56
2A0069 18.5 (25) 69
2A0081 22 (30) 81
2A0110 30 (40) 110
2A0138 37 (50) 138
2A0169 45 (60) 169
2A0211 55 (75) 211
2A0250 75 (100) 250
2A0312 90 (125) 312
2A0360 110 (150) 360
2A0415 110 (175) 415
u Installation Environment
Install the drive in an environment matching the specifications in Table 2.1 to help prolong the optimum performance life of
the drive.
Table 2.1 Installation Environment
Environment Conditions
Installation Area Indoors
-10 °C to +40 °C (IP20/NEMA 1, UL Type 1 enclosure)
-10 °C to +50 °C (IP00/Open Type enclosure)
Drive reliability improves in environments without wide temperature fluctuations.
Ambient Temperature When using the drive in an enclosure panel, install a cooling fan or air conditioner in the area to ensure that the air
temperature inside the enclosure does not exceed the specified levels.
Do not allow ice to develop on the drive.
Humidity 95% RH or less and free of condensation
Storage Temperature -20 to +60 °C
Install the drive in an area free from:
• oil mist and dust
• metal shavings, oil, water, or other foreign materials
• radioactive materials
Surrounding Area • combustible materials (e.g., wood)
• harmful gases and liquids
• excessive vibration
• chlorides
• direct sunlight.
Altitude 1000 m or lower, up to 3000 m with derating
10 to 20 Hz at 9.8 m/s2 (32.15 ft/s2) <1>
Vibration 20 to 55 Hz at 5.9 m/s2 (19.36 ft/s2) (Models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099) or
2.0 m/s2 (6.56 ft/s2) (Models 2A0250 to 2A0415, 4A0208 to 4A1200, and 5A0125 to 5A0242)
Orientation Install the drive vertically to maintain maximum cooling effects.
<1> Models 4A0930 and 4A1200 are rated at 5.9 m/s2 (19.36 ft/s2)
NOTICE: Avoid placing drive peripheral devices, transformers, or other electronics near the drive as the noise created can lead to erroneous
operation. If such devices must be used in close proximity to the drive, take proper steps to shield the drive from noise.
NOTICE: Prevent foreign matter such as metal shavings and wire clippings from falling into the drive during installation. Failure to comply
could result in damage to the drive. Place a temporary cover over the top of the drive during installation. Remove the temporary cover before
drive start-up, as the cover will reduce ventilation and cause the drive to overheat.
NOTICE: Install the drive upright as specified in the manual. Failure to comply may damage the drive due to improper cooling.
A C
D D
B B C
A
Note: IP20/NEMA 1, UL Type 1 enclosure and IP00/Open Type enclosure models require the same amount of space above and below the drive
for installation.
Mechanical Installation
considering derating. Missing ID# section_Parameter_Table115350484 for details.
Line up the tops of the drives.
Side Clearance Top/Bottom Clearance
A C A D
B D
B
A A
A – 50 mm minimum C – 2 mm minimum
B – 30 mm minimum D – 120 mm minimum
Figure 2.3 Space Between Drives (Side-by-Side Mounting)
Note: Align the tops of the drives when installing drives of different heights in the same enclosure panel. Leave space between the tops and bottoms
of stacked drives for easier cooling fan replacement.
Remove the top protective covers of all drives as shown in Figure 2.4 when mounting IP20/NEMA 1, UL Type 1 enclosure
drives side-by-side. Refer to Top Protective Cover on page 106 to remove and reattach the top protective cover.
A B C D
Eye bolt
Mechanical Installation
2
3. Gradually take up the slack in the wires and hoist the drive after the wires are stretched tight.
4. Lower the drive when ready to install in the enclosure panel. Stop lowering the drive when it is near the floor then
begin lowering the drive again very slowly until the drive is placed correctly.
Comm Port
44 (1.73)
Unit: mm (in)
26 (1.02)
22 (0.87)
2 (0.08)
Mechanical Installation
22 (0.87)
M3 x 6
HOA Keypad
Phillips recessed
pan head machine screw x 2
2
Enclosure panel
Internal/Flush-Mount
An internal/flush-mount requires an installation support set that must be purchased separately. Contact Yaskawa to order an
installation support set and mounting hardware. Figure 2.13 illustrates how to attach the Installation Support Set A.
1. Cut an opening in the enclosure panel for the HOA keypad as shown in Figure 2.14.
2. Mount the HOA keypad to the installation support.
3. Mount the installation support set and HOA keypad to the enclosure panel.
Enclosure panel
HOA Keypad
Unit: mm (in)
Note: Use a gasket between the enclosure panel and the HOA keypad in environments with a significant amount of dust or other airborne debris.
(0.02)
120 (4.72)
89 (3.5) +0.5
0
45 (1.77)
59 (2.32) +0.5
0
(0.02)
Unit : mm (in)
Mechanical Installation
2A0008U 4A0011U 5A0004U
2A0010U 4A0018U 5A0006U
2A0012U 4A0023U 5A0009U
2A0018U 4A0031U 5A0011U
2A0021U 4A0038U 5A0017U
2A0030U 4A0044U 5A0022U
Flange Type 2A0040U 4A0058U 5A0027U
Enclosure 2A0056U 4A0072U 5A0032U
53
(NEMA 12 2A0069U 4A0088U 5A0041U
Backside) 2A0081U 4A0103U 5A0052U
2A0110U 4A0139U 5A0062U 2
2A0138U 4A0165U 5A0077U
2A0169U 4A0208U 5A0099U
2A0211U 4A0250U 5A0125U
2A0250U 4A0296U 5A0145U
2A0312U 4A0362U 5A0192U
2A0360U 4A0414U 5A0242U
2A0415U 4A0515U
4A0675U
4A0930U
4A1200U
<1> Customers may convert these models to IP20/NEMA 1, UL Type 1 enclosures using an IP20/NEMA 1, UL Type 1 Kit. Refer to IP20/NEMA 1,
UL Type 1 Kit Selection on page 52 to select the appropriate kit.
<2> Contact a Yaskawa representative for IP20/NEMA 1, UL Type 1 Kit availability for these models.
H4
H0
H1
H0
H
H
H1
H2
H3
H2
H3
t1
t1
D1 D1
W D Max.W2 W Max.W2 D
Figure 1 Figure 2
Dimensions mm (in)
Drive Model Figure
Wt. kg
W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d (lb)
Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA 1, UL Type 1 Kit.
456 960 330 325 7.9 28 680 12 255 130 3.3 3.3 83
2A0250A – M10
(17.95) (37.80) (12.99) (12.80) (0.31) (27.76) (26.77) (0.49) (10.04) (5.12) (0.13) (0.13) (183.0)
456 960 330 325 7.9 28 680 12 255 130 3.3 3.30 88
2A0312A 2 – M10
(17.95) (37.80) (12.99) (12.80) (0.31) (27.76) (26.77) (0.49) (10.04) (5.12) (0.13) (0.13) (194.0)
194 1168 35 370 7.9 800 773 13 368 130 4.6 4.6 108
2A0360A – M12
(19.84) (45.98) (13.78) (14.57) (0.31) (31.50) (30.43) (0.51) (14.49) (5.12) (0.18) (0.18) (238.1)
<1> Removing the top protective cover from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1 protection while retaining IP20
conformity.
Table 2.5 Dimensions for IP20/NEMA 1, UL Type 1 Enclosure: 400 V Class
Dimensions mm (in) Wt. kg
Drive Model Figure
W H D W1 W2 H0 H1 H2 H3 H4 D1 t1 t2 d (lb)
140 300 147 122 260 248 6 40 1.5 38 5 3.4
4A0002F – – M5
(5.51) (11.81) (5.79) (4.80) (10.24) (9.76) (0.24) (1.57) (0.06) (1.50) (0.20) (7.5)
140 300 147 122 260 248 6 40 1.5 38 5 3.4
4A0004F – – M5
(5.51) (11.81) (5.79) (4.80) (10.24) (9.76) (0.24) (1.57) (0.06) (1.50) (0.20) (7.5)
140 300 147 122 260 248 6 40 1.5 38 5 3.4
4A0005F – – M5
(5.51) (11.81) (5.79) (4.80) (10.24) (9.76) (0.24) (1.57) (0.06) (1.50) (0.20) (7.5)
140 300 164 122 260 248 6 40 1.5 55 5 3.6
4A0007F – – M5
(5.51) (11.81) (6.46) (4.80) (10.24) (9.76) (0.24) (1.57) (0.06) (2.17) (0.20) (7.9)
140 300 164 122 260 248 6 40 1.5 55 5 3.8
4A0009F – – M5
(5.51) (11.81) (6.46) (4.80) (10.24) (9.76) (0.24) (1.57) (0.06) (2.17) (0.20) (8.2)
1 140 300 164 122 260 248 6 40 1.5 55 5 3.8
4A0011F <1> – – M5
(5.51) (11.81) (6.46) (4.80) (10.24) (9.76) (0.24) (1.57) (0.06) (2.17) (0.20) (8.2)
140 300 167 122 260 248 6 40 1.5 55 5 4.0
4A0018F – – M5
(5.51) (11.81) (6.57) (4.80) (10.24) (9.76) (0.24) (1.57) (0.06) (2.17) (0.20) (9.0)
140 300 167 122 260 248 6 40 1.5 55 5 4.0
4A0023F – – M5
(5.51) (11.81) (6.57) (4.80) (10.24) (9.76) (0.24) (1.57) (0.06) (2.17) (0.20) (9.0)
Mechanical Installation
180 340 167 160 300 284 7.9 40 1.5 55 5 5.8
4A0031F – – M5
(7.09) (13.39) (6.57) (6.30) (11.81) (11.18) (0.31) (1.57) (0.06) (2.17) (0.20) (12.6)
180 340 187 160 300 284 7.9 40 1.5 75 5 6.0
4A0038F – – M5
(7.09) (13.39) (7.36) (6.30) (11.81) (11.18) (0.31) (1.57) (0.06) (2.95) (0.20) (13.2)
220 400 197 195 35 335 7.9 50 1.5 78 5 8.8
4A0044F – – M6
(8.66) (15.75) (7.76) (7.68) (13.78) (13.19) (0.31) (1.97) (0.06) (3.07) (0.20) (19.2)
254 465 258 195 7.9 400 385 7.7 65 100 2.2 2.2 23
4A0058F – M6
(10.00) (18.31) (10.16) (7.68) (0.31) (15.75) (15.16) (0.30) (2.56) (3.94) (0.09) (0.09) (50.7)
4A0072F
279 515 258
(10.98) (20.28) (10.16)
220
(8.66)
7.9
(0.31)
450 435
(17.72) (17.13)
7.7
(0.30)
65
(2.56)
–
100
(3.94)
2.2
(0.09)
2.2
(0.09)
M6
27
(59.5)
2
329 630 258 260 7.9 509 495 7.7 120 105 2.2 3.3 39
4A0088F – M6
2 (12.95) (24.80) (10.16) (10.24) (0.31) (20.08) (19.49) (0.30) (4.72) (4.13) (0.09) (0.13) (86.0)
<1>
329 630 258 260 7.9 509 495 7.7 120 105 2.2 3.3 39
4A0103F – M6
(12.95) (24.80) (10.16) (10.24) (0.31) (20.08) (19.49) (0.30) (4.72) (4.13) (0.09) (0.13) (86.0)
329 730 283 260 7.9 550 535 7.7 180 110 2.2 2.2 45
4A0139F – M6
(12.95) (28.74) (11.14) (10.24) (0.31) (21.65) (21.06) (0.30) (7.09) (4.33) (0.09) (0.09) (99.2)
329 730 283 260 7.9 550 535 7.7 180 110 2.2 2.2 46
4A0165F – M6
(12.95) (28.74) (11.14) (10.24) (0.31) (21.65) (21.06) (0.30) (7.09) (4.33) (0.09) (0.09) (101.4)
Dimensions below are the dimensions of IP00/Open Type models after customer installation of the appropriate IP20/NEMA 1, UL Type 1 Kit.
456 960 330 325 7.9 28 680 12 255 130 3.3 3.3 87
4A0208A – M10
(17.95) (37.80) (12.99) (12.80) (0.31) (27.76) (26.77) (0.49) (10.04) (5.12) (0.13) (0.13) (191.8)
194 1168 35 370 7.9 800 773 13 368 130 4.6 4.6 106
4A0250A – M12
(19.84) (45.98) (13.78) (14.57) (0.31) (31.50) (30.43) (0.51) (14.49) (5.12) (0.18) (0.18) (233.7)
2
194 1168 35 370 7.9 800 773 13 368 130 4.6 4.6 112
4A0296A – M12
(19.84) (45.98) (13.78) (14.57) (0.31) (31.50) (30.43) (0.51) (14.49) (5.12) (0.18) (0.18) (246.9)
194 1168 35 370 7.9 800 773 13 368 130 4.6 4.6 117
4A0362A – M12
(19.84) (45.98) (13.78) (14.57) (0.31) (31.50) (30.43) (0.51) (14.49) (5.12) (0.18) (0.18) (257.9)
<1> Removing the top protective cover from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1 protection while retaining IP20
conformity.
<1> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1
protection while maintaining IP20 conformity.
Ød7
Ød5 Ød7
D2
D1
D1
D1
D2
D3
D3
D2
D3
D
D
W1 W1
Figure 1
Figure 2
Figure 3
W W W W Ød5
W1 W1 Ød5 W1 W1 W W
Ød5
W2 W2 W2 W2 W1 W1
Ød6
Ød6 Ød6
Ød7
D1
D1
D1
D2
D3
D2
D2
D3
D3
Ød7
D
D
D
Figure 6
Figure 4 Figure 5
W W W W
Ød5
Mechanical Installation
W2 W W W1 W1
Ød5
W1 W4 W1 W1 Ød5 W4 W4
W3 W3 Ød6 W3 Ød6
W2 W2 Ød6
Ød7
D1
D1
D2
D2
D1
D3
D2
D3
D3
D4
D
2
D
W2 W2 Ød7
D
W3 W3 Ød7 Figure 9
Figure 8
Figure 7
Mechanical Installation
89 99 41 23 99 43 25 61 28 51
5A0041F – – –
(3.5) (3.9) (1.6) (0.9) (3.9) (1.7) (1.0) (2.4) (1.1) (2.0)
3
89 99 41 23 99 43 25 61 28 51
5A0052F – – –
(3.5) (3.9) (1.6) (0.9) (3.9) (1.7) (1.0) (2.4) (1.1) (2.0)
111 109 56 15 30 66 119 109 53 41 51 36 61
5A0062F
(4.4) (4.3) (2.2) (0.6) (1.2) (2.6) (4.7) (4.3) (2.1) (1.6) (2.0) (1.4) (2.4)
111 109 56 15 30 66 119 109 53 41 51 36 61
5A0077F 7
(4.4) (4.3) (2.2) (0.6) (1.2) (2.6) (4.7) (4.3) (2.1) (1.6) (2.0) (1.4) (2.4)
111 109 56 15 30 66 119 109 53 41 51 36 61
2
5A0099F
(4.4) (4.3) (2.2) (0.6) (1.2) (2.6) (4.7) (4.3) (2.1) (1.6) (2.0) (1.4) (2.4)
175 130 91 84 25 137 51 41 51 61 36
5A0125A – –
(6.9) (5.1) (3.6) (3.3) (1.0) (5.4) (2.0) (1.6) (2.0) (2.4) (1.4)
8
175 130 91 84 25 137 51 41 51 61 36
5A0145A – –
(6.9) (5.1) (3.6) (3.3) (1.0) (5.4) (2.0) (1.6) (2.0) (2.4) (1.4)
191 130 104 30 28 71 157 71 51 51 61 43
5A0192A –
(7.5) (5.1) (4.1) (1.2) (1.1) (2.8) (6.2) (2.8) (2.0) (2.0) (2.4) (1.7)
9
191 130 104 30 28 71 157 71 51 51 61 43
5A0242A –
(7.5) (5.1) (4.1) (1.2) (1.1) (2.8) (6.2) (2.8) (2.0) (2.0) (2.4) (1.7)
Note: Removing the top protective cover or bottom conduit bracket from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type
1 protection while maintaining IP20 conformity.
W1 4-d
t2
H1
H
H1
H
t1
H2
t1 D1
D1
H2
Figure 1
Figure 2
W1 6-d
W3 W3 t2
H1
H
t1
H2
D1
D
Max W2 W Max W2
Figure 3
4A1200A 4 1250 1380 370 1110 6 330 440 1345 15 150 4.6 4.6 M12 555
(49.21) (54.33) (14.57) (43.70) (0.24) (13.00) (17.32) (52.95) (0.59) (5.91) (0.18) (0.18) (1223.6)
<1> Customers may convert these models to IP20/NEMA 1, UL Type 1 enclosures using an IP20/NEMA 1, UL Type 1 Kit. Refer to IP20/NEMA 1,
UL Type 1 Kit Selection on page 52 to select the appropriate kit.
Table 2.10 Dimensions for IP00/Open Type Enclosure: 600 V Class
Dimensions (in)
Drive
Model Wt.
Figure W H D W1 W2 W3 W4 H1 H2 D1 t1 t2 d (lb)
5A0125A 450 705 330 325 10 680 12 130 3 3 79
– – M10
<1> (17.72) (27.76) (12.99) (12.80) (0.39) (26.77) (0.49) (5.12) (0.13) (0.13) (174.2)
5A0145A 450 705 330 325 10 680 12 130 3 3 79
– – M10
Mechanical Installation
<1> (17.72) (27.76) (12.99) (12.80) (0.39) (26.77) (0.49) (5.12) (0.13) (0.13) (174.2)
1
5A0192A 500 800 350 370 10 73 13 130 5 5 107
– – M12
<1> (19.69) (31.50) (13.78) (14.57) (0.39) (30.43) (0.51) (5.12) (0.18) (0.18) (235.9)
5A0242A 500 800 350 370 10 73 13 130 5 5 107
– – M12
<1> (19.69) (31.50) (13.78) (14.57) (0.39) (30.43) (0.51) (5.12) (0.18) (0.18) (235.9)
<1> Customers may convert these models to IP20/NEMA 1, UL Type 1 enclosures using an IP20/NEMA 1, UL Type 1 Kit. Refer to IP20/NEMA 1,
UL Type 1 Kit Selection on page 52 to select the appropriate kit.
2
u Flange Type Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004
n Flange Type Exterior and Mounting Dimensions
0.08 0.76 0.8
[2.1] 3.83 2.36 0.44 [19.3] [20.3]
[97.2] [60.0] [11]
[36.6]
1.44
[260.0]
[257.0]
[300.0]
10.12
11.81
10.24
VERTICAL MTG DIM
[138.8]
5.46
Mechanical Installation
0.08
[2]
5.28
[134] Unit: in. [mm]
1.34
[34] 7.64
194.0
Figure 2.15 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004
CUTOUT
Mechanical Installation
NOTES: 2
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK
RECOMMENDED CLEARANCE
D=1.97 in. [50 mm] MINUS PANEL THICKNESS Unit: in. [mm]
Figure 2.16 Models 2A0004 to 2A0012, 4A0002 to 4A0005, and 5A0003 and 5A0004
u Flange Type Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009
n Flange Type Exterior and Mounting Dimensions
(1) EXTERNAL
COOLING FAN
(6)-MOUNTING
HOLES FOR
#10[M5] SCREWS
AIR
VERTICAL MTG DIM
VERTICAL MTG DIM
AIR
FRONT VIEW
Figure 2.17 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009
Mechanical Installation
2
CUTOUT
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK
RECOMMENDED CLEARANCE
D=2.36 in. MINUS PANEL THICKNESS Unit: in. [mm]
Figure 2.18 Models 2A0018 and 2A0021, 4A0007 to 4A0011, and 5A0006 and 5A0009
u Flange Type Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011
n Flange Type Exterior and Mounting Dimensions
[2] EXTERNAL
COOLING FANS
(6)-MOUNTING
HOLES FOR
#10[M5] SCREWS
AIR
Mechanical Installation
AIR
FRONT VIEW
2
HORIZONTAL MTG DIM
NOTE: Maximum surrounding air temperature is 50 °C [122 °F]
Figure 2.19 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011
5.51 (6)-#10
[140.0] [M5]
0.23
[5.8]
[138.8]
5.46
CUTOUT
[263.0]
[320.0]
10.35
12.6
[138.8]
5.46
Mechanical Installation
0.35
[8.8] 4.72
[120.0] 0.83
[21.2]
8.43
[214.0]
2
NOTES:
1. CUTOUT TOLERANCES:
=/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK
RECOMMENDED CLEARANCE
D=2.36 in. [60 mm] MINUS PANEL THICKNESS Unit: in. [mm]
Figure 2.20 Models 2A0030 and 2A0040, 4A0018 and 4A0023, and 5A0011
(6)-MOUNTING
HOLES FOR
#10 [M5] SCREWS
0.05 5.42 2.36 0.45 0.79
0.79 [20.0]
[1.3] [137.6] [60] [11]
[20.0]
[39.3]
1.55
AIR
6.27
[300.0]
11.69
13.39
11.81
[297]
[340]
VERTICAL MTG DIM
[157.8]
6.21
AIR
FRONT VIEW
0.45 0.2
7.91 [5]
[201] [11] 6.57
0.11
HORIZONTAL MTG DIM
1.85 [3] [167]
5.51
[140.0] [47]
HORIZONTAL MTG DIM NOTE: Maximum surrounding air temperature is 50 °C (122 °F)
7.09
[180.0]
2.04
[52]
6.85
[174]
Unit: in. [mm]
9.21
[234.0]
[159.2]
6.27
CUTOUT
[360.0]
14.17
[287.0]
11.3
Mechanical Installation
[157.8]
6.21
0.47
[12.0] 5.51
[140.0] 0.85
[21.5]
10.0
[254.0]
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK
RECOMMENDED CLEARANCE Unit: in. [mm]
D=1.97 in. [50 mm] MINUS PANEL THICKNESS
(6)-MOUNTING
HOLES FOR
#10 [M5] SCREWS
0.05 5.42 2.36 0.45 0.79
0.79
[1.3] [137.6] [60] [11] [20.0]
[20.0]
[39.3]
1.55
AIR
6.27
[300.0]
11.81
11.69
13.39
[297]
[340]
VERTICAL MTG DIM
[157.8]
6.21
AIR
0.11 FRONT VIEW
7.91 0.2
[3]
[201] 0.11 [5]
HORIZONTAL MTG DIM
7.36
1.85 5.51 1.85 [3] [187]
[47] [140.0] [47]
HORIZONTAL MTG DIM NOTE: Maximum surrounding air temperature is 50 °C (122 °F)
7.09
[180.0]
[172]
2.83
Mechanical Installation
2
[159.2]
6.27
CUTOUT
[360.0]
14.17
[287.0]
11.3
[157.8]
6.21
0.47
[12.0] 5.51
[140.0] 0.85
[21.5]
10
[254.0]
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.021 in. [0.5 mm]
2. EXPOSED HEATSINK
RECOMMENED CLEARANCE
D=3.5 in. [88.9 mm] MINUS PANEL THICKNESS Unit: in. [mm]
u Flange Type Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032
n Flange Type Exterior and Mounting Dimensions
(2) EXTERNAL
COOLING FANS
AIR
(6)-MOUNTING
Mechanical Installation
HOLES FOR
1/4 in. [M6] SCREWS
AIR
FRONT VIEW
HORIZONTAL MOUNTING DIM NOTE: Maximum surrounding air temperature id 50 °C (122 °F)
Figure 2.25 Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032
CUTOUT
Mechanical Installation
NOTES:
1. CUTOUT TOLERANCES: 2
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK
RECOMMENDED CLEARANCE
D=3.35 in. [85 mm] MINUS PANEL THICKNESS Unit: in. [mm]
Figure 2.26 Models 2A0069 and 2A0081, 4A0044, and 5A0027 and 5A0032
M8 THREAD
AIR
VERTICAL MOUNTING DIM
VERTICAL MOUNTING DIM
VERTICAL MOUNTING DIM
AIR
CUTOUT
Mechanical Installation
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK DEPTH
2
D=3.82 in. [97 mm] MINUS PANEL THICKNESS
3. MINIMUM RECOMMENDED PANEL
THICKNESS: 12 GA Unit: in. [mm]
M8 THREAD
FRONT VIEW
CUTOUT
Mechanical Installation
2
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK DEPTH
D=3.81 in. [97 mm] MINUS PANEL THICKNESS
3. MINIMUM RECOMMENDED PANEL
THICKNESS: 12 GA Unit: in. [mm]
M8 THREAD
CUTOUT
Mechanical Installation
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK DEPTH
D=3.97 in. [101 mm] MINUS PANEL THICKNESS
3. MINIMUM RECOMMENDED PANEL
THICKNESS: 12 GA Unit: in. [mm] 2
Figure 2.32 Models 4A0088 and 4A0103
u Flange Type Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099
n Flange Type Exterior and Mounting Dimensions
(2) EXTERNAL LIFTING AND EYEBOLT DETAILS
COOLING FANS
M8 THREAD
AIR
VERTICAL MOUNTING DIM
VERTICAL MOUNTING DIM
VERTICAL MOUNTING DIM
Figure 2.33 Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099
Mechanical Installation
2
CUTOUT
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK DEPTH
D=4.21 in. [107 mm] MINUS PANEL THICKNESS
3. MINIMUM RECOMMENDED PANEL
THICKNESS: 12 GA Unit: in. [mm]
Figure 2.34 Models 2A0169 and 2A0211, 4A0139 and 4A0165, and 5A0062 to 5A0099
u Flange Type Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145
n Flange Type Exterior and Mounting Dimensions
LIFTING AND EYEBOLT DETAILS
(2) EXTERNAL
COOLING FANS
M10
0 THREAD
(13)-MOUNTING HOLES
FOR 3/8 in. [M10] SCREWS
Mechanical Installation
HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM
Figure 2.35 Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145
CUTOUT
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK DEPTH
D=5.00 in. [127 mm] MINUS PANEL THICKNESS
3. MINIMUM RECOMMENDED PANEL
THICKNESS: 10 GA Unit: in. [mm]
Figure 2.36 Models 2A0250 and 2A0312, 4A0208, and 5A0125 and 5A0145
u Flange Type Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242
n Flange Type Exterior and Mounting Dimensions
(3) EXTERNAL LIFTING AND EYEBOLT DETAILS
COOLING FANS
M10 THREAD
(13)-MOUNTING HOLES
FOR 3/8 in. [M10] SCREWS
AIR
VERTICAL MOUNTING DIM
VERTICAL MOUNTING DIM
VERTICAL MOUNTING DIM
Mechanical Installation
FRONT VIEW
AIR
HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM HORIZONTAL MOUNTING DIM (2) MOUNTING BRACKETS
USED DURING TRANSPORT ONLY
REMOVE BEFORE INSTALLING
Figure 2.37 Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242
CUTOUT
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK DEPTH
D=4.99 in. [127 mm] MINUS PANEL THICKNESS
3. MINIMUM RECOMMENDED PANEL
Mechanical Installation
THICKNESS: 10 GA Unit: in. [mm]
Figure 2.38 Models 2A0360 and 2A0415, 4A0250 to 4A0362, and 5A0192 and 5A0242
M12 THREAD
(20)-MOUNTING HOLES NOTE: Spreader bar required to avoid damage during lifting.
FOR 3/8 in. [M10] SCREWS
FRONT VIEW
AIR
CUTOUT
Mechanical Installation
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK DEPTH
D=5.19 in. [132 mm] MINUS PANEL THICKNESS 2
3. MINIMUM RECOMMENDED PANEL
THICKNESS: 10 GA Unit: in. [mm]
(20)-MOUNTING HOLES
FOR 3/8 in. [M10] SCREWS
AIR
AIR
FRONT VIEW
M12
2 THREAD
CUTOUT
NOTES:
1. CUTOUT TOLERANCES:
+/- 0.02 in. [0.5 mm]
2. EXPOSED HEATSINK DEPTH
D=7.71 in. [196 mm] MINUS PANEL THICKNESS
Mechanical Installation
3. MINIMUM RECOMMENDED PANEL
THICKNESS: 10 GA Unit: in. [mm]
(2)-MOUNTING BRACKETS
USED DURING TRANSPORT ONLY
REMOVE BEFORE INSTALLING
M16 THREAD
in.
CUTOUT
Mechanical Installation
NOTES:
1. EXPOSED HEATSINK DEPTH
D=5.75 in. [146 mm] MINUS PANEL THICKNESS
2
2. MINIMUM RECOMMENDED PANEL Unit: in. [mm]
THICKNESS: 10 GA
+2 +1 - B1 B2
U
Main Circuit U/T1
Main V
Three-Phase Switch Fuse V/T2 M
Power Supply R
200 to 600 V
50/60 Hz S
R/L1
S/L2 iQpump1000 W/T3
W
(Depending on T T/L3
model capacity)
Control Circuit <3>
Ground
Electrical Installation
0 V Note: When A1 & A3 using current input
Resolution = 10 bit plus sign
Termination resistor
(120 Ω , 1/2 W)
DIP
Switch S2
R+
R- <9>
MEMOBUS/Modbus comm. FM
RS-422/RS-485 S+ Multi-function analog output 1
max. 115.2 kBps - + (Output frequency)
S- FM
3
-10 to +10 Vdc (2mA)
IG or 4 to 20 mA <10>
<11> AM
Multi-function analog output 2
AC - + (Output current)
AM
+ -10 to +10 Vdc (2mA)
24V 0V or 4 to 20 mA <10>
+24 Vdc
SN E (G)
Transducer -
Installed
Supply
Factory
Jumper
shielded line twisted-pair shielded line control circuit terminal main circuit terminal
WARNING! Sudden Movement Hazard. Do not close the wiring for the control circuit unless the multifunction input terminal parameters are
properly set. Improper sequencing of run/stop circuitry could result in death or serious injury from moving equipment.
WARNING! Sudden Movement Hazard. Ensure start/stop and safety circuits are wired properly and in the correct state before energizing
the drive. Failure to comply could result in death or serious injury from moving equipment. When programmed for 3-Wire control, a momentary
closure on terminal S1 may cause the drive to start.
WARNING! Sudden Movement Hazard. Confirm the drive I/O signals and external sequence before executing the application preset
function. Executing the application preset function or setting A1-03 ≠ 0 will change the drive I/O terminal functions and may cause unexpected
equipment operation. Failure to comply may cause death or serious injury.
NOTICE: When using the automatic fault restart function with wiring designed to shut off the power supply upon drive fault, make sure the
drive does not trigger a fault output during fault restart (L5-02 = 0, default). Failure to comply will prevent the automatic fault restart function
from working properly.
+1
+2 Relay
Current
sensor
R/L1 U/T1
S/L2 +
V/T2
T/L3 W/T3
Control Operator
Gate board board
Electrical Installation
Three-Phase 600 V Class Models 5A0041, 5A0052
B1 B2
+1
Relay
DC link Current
choke sensor
R/L1 U/T1 3
S/L2 + V/T2
T/L3 W/T3
+1
Relay
DC link Current
choke sensor
R/L1 U/T1
+
S/L2 V/T2
T/L3 W/T3
+1
Relay
DC link Current
choke sensor
R/L1 U/T1
+
S/L2 V/T2
T/L3 W/T3
24 V Control
Power Gate board Operator
Supply board
+1
Relay
DC link Current
choke sensor
R/L1
U/T1
S/L2
+
V/T2
T/L3
W/T3
R1/L11
S1/L21
T1/L31
–
24 V Control
Power Gate board Operator
Supply board
Note: Models 4A0930 and 4A1200 are compatible for operation with 12-phase rectification. Refer to 12-Phase Rectification on page 97 for
details.
u Single-Phase Connections
Use terminals R/L1 and S/L2 to connect single-phase power.
u 12-Phase Rectification
Electrical Installation
rectification may cause death or serious injury by fire.
n Application Notes
Models 4A0930 and 4A1200 are shipped from the factory with jumpers short-circuiting terminals R/L1-R1/L11, S/L2-S1/
L21, and T/L3-T1/L31.
Remove M5 screws and jumpers as shown in Figure 3.7 to operate with 12-phase rectification.
3
Jumper
S1/L21
R1/L11
T1/L31
R/L1 T/L3
S/L2
2A0030, 0040
4A0018, 0023
5A0011
2A0004, 0006, 0008, 0010, 0012, 0018, 0021
4A0002, 0004, 0005, 0007, 0009, 0011
5A0003, 0004, 0006, 0009
B1 B2
2A0056
4A0031, 0038, 0044 2A0069, 0081
5A0017, 0022, 0027, 0032
Electrical Installation
B1 B2 +1
+1 +2
+2
B1 B2
B1 B2
3
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
R/L1 S/L2 T/L3 +1 +2 U/T1 V/T2 W/T3
2A0110, 0138
4A0058, 0072
5A0041, 0052
4A0088, 0103
R/L1
R/L1 S/L2
S/L2 T/L3
T/L3 – +1
+1 +3
+3 U/T1
U/T1 V/T2
V/T2 W/T3
W/T3
B1
B1
B2
B2 –
+1
+1
R/L1R/L1 S/L2
S/L2 T/L3
T/L3
U/T1
U/T1
V/T2V/T2 W/T3
W/T3
– +11
+ +3
+3
– +1 +3
+1 +3
R/L1
R/L1 S/L2
S/L2 T/L3
T/L3 U/T1
U/T1 V/T2
V/T2 W/T3
W/T3
<1> Terminal block design differs slightly for models 2A0250 to 2A0415, 4A0208 to 4A0362, and 5A0125 to 5A0242.
4A0930, 1200
4A0515, 0675
– ++11 ++33
+1 +3 +1 +3
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3 R1/L11 S1/L21 T1/L31 U/T1
U/T1
V/T2
V/T2
W/T3
W/T3
R/L1 S/L2 T/L3 U/T1 V/T2 W/T3
R1/L11 S1/L21 T1/L31
R/L1
R/L1
S/L2
S/L2
T/L3
T/L3
U/T1
U/T1
V/T2
V/T2
W/T3
W/T3
100 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.4 Terminal Cover
Figure 3.12 Removing the Terminal Cover on an IP20/NEMA 1, UL Type 1 Enclosure Drive
2. Push in on the tab located on the bottom of the terminal cover and gently pull forward to remove the terminal cover.
Electrical Installation
Figure 3.13 Removing the Terminal Cover on an IP20/NEMA 1, UL Type 1 Enclosure Drive
<1>
Figure 3.14 Reattaching the Terminal Cover on an IP20/NEMA 1, UL Type 1 Enclosure Drive
<1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 101
3.4 Terminal Cover
u Models 2A0110 to 2A0250, 4A0208 to 4A1200, and 5A0125 to 5A0242 (IP00/Open Type
Enclosure)
n Removing the Terminal Cover
1. Loosen the screws on the terminal cover, then pull down on the cover.
Note: The terminal cover and the number of terminal cover screws differ depending on the drive model.
CAUTION! Do not completely remove the cover screws, just loosen them. If the cover screws are removed completely, the terminal
cover may fall off causing an injury.
Figure 3.15 Removing the Terminal Cover on an IP00/Open Type Enclosure Drive
Figure 3.16 Removing the Terminal Cover on an IP00/Open Type Enclosure Drive
<1>
Figure 3.17 Reattaching the Terminal Cover on an IP00/Open Type Enclosure Drive
<1> Connect the ground wiring first, then the main circuit wiring, and finally the control circuit wiring.
102 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.5 HOA Keypad and Front Cover
Electrical Installation
u Removing/Reattaching the Front Cover
n Removing the Front Cover
Models 2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032
After removing the terminal cover and the HOA keypad, loosen the screw that affixes the front cover (models
2A0056, 4A0038, 5A0022, and 5A0027 do not use a screw to affix the front cover) . Pinch in on the tabs found on each side 3
of the front cover, then pull forward to remove it from the drive.
Figure 3.20 Remove the Front Cover (2A0004 to 2A0081, 4A0002 to 4A0044, and 5A0003 to 5A0032)
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 103
3.5 HOA Keypad and Front Cover
Hook Hook
Figure 3.21 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200)
4. Unhook the left side of the front cover then swing the left side towards you as shown in Figure 3.22 until the cover
comes off.
Figure 3.22 Remove the Front Cover (2A0010 to 2A0415 and 4A0058 to 4A1200)
104 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.5 HOA Keypad and Front Cover
Figure 3.23 Reattach the Front Cover (2A0110 to 2A0415 and 4A0058 to 4A1200)
2. After connecting the hooks to the drive, press firmly on the cover to lock it into place.
Electrical Installation
3
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 105
3.6 Top Protective Cover
Protective Cover
Mounting Holes
106 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.7 Main Circuit Wiring
Electrical Installation
R/L1
Connects line power to the
S/L2 Main circuit power supply input drive
T/L3
R1-L11 Connects line power to the
drive 93
S1-L21
Main circuit power Remove the shorting bars
Not available connecting R/L1-R1/L11, S/
supply input L2-S1/L21, T/L3-T1/L31
T1-L31 when using 12-phase
rectification.
3
U/T1
V/T2 Drive output Connects to the motor 93
W/T3
B1 Available for connecting a
Braking resistor Not available braking resistor or a braking –
B2 resistor unit option
⊕2 • DC link choke Not available
connection
⊕1 (⊕1, ⊕2)
(remove the For connecting:
shorting bar DC power supply • the drive to a DC power
between supply
⊕1 and ⊕2)
input • DC power supply input (⊕1, ⊖) –
⊖ (⊕1, ⊖) • dynamic braking options
• DC power • Braking unit connection (⊕3, ⊖)
supply input • a DC link choke
(⊕1, ⊖)
⊕3 Not available
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 107
3.7 Main Circuit Wiring
Terminal Type
200 V 2A0004 to 2A0169 to
2A0110, 2A0138 –
Class 2A0081 2A0415
400 V 4A0002 to 4A0088 to Function Page
Class Drive Model 4A0058, 4A0072 4A0930, 4A1200
4A0044 4A0675
600 V 5A0003 to 5A0062 to
5A0041, 5A0052 –
Class 5A0032 5A0242
For 200 V class: 100 Ω or less
For 400 V class: 10 Ω or less Grounding terminal 118
For 600 V class: 10 Ω or less
Note: Use terminals B1 and ⊖ when installing a CDBR-type braking unit on drives with built-in braking transistors (Models 2A0004 to 2A0138,
4A0002 to 4A0072, and 5A0003 to 5A0052).
Wiring Fuses for Models 4A0930 and 4A1200
NOTICE: If a fuse is blown or an Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of peripheral devices
to identify the cause. Contact Yaskawa before restarting the drive or the peripheral devices if the cause cannot be identified.
Install a fuse on the input side to protect drive wiring and prevent other secondary damage. Wire the fuse so that leakage
current in the upper controller power supply will trigger the fuse and shut off the power supply.
Select the appropriate fuse from Table 3.2.
Table 3.2 Input Fuses for Models 4A0930 and 4A1200
Selection Input Fuse (Example)
Voltage Model Pre-arc Pre-arc
Class Input Voltage Current Model Manufacturer Rating
I2t (A2s) I2t (A2s)
140000 to CS5F-1200 Fuji Electric AC500 V, 1200 A 276000
Three- 4A0930 480 V 1500 A 3100000 FWH-1200A Bussman AC500 V, 1200 A –
Phase
400 V CS5F-1500 Fuji Electric AC500 V, 1500 A 351000
320000 to
Class 4A1200 480 V 1500 A 3100000 FWH-1600A Bussman AC500 V, 1600 A –
108 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.7 Main Circuit Wiring
Electrical Installation
3
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 109
3.7 Main Circuit Wiring
110 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.7 Main Circuit Wiring
Electrical Installation
(47.8 to 53.1)
R/L1, S/L2, T/L3 1/0 3 to 1/0
U/T1, V/T2, W/T3 1/0 3 to 1/0
⊖, ⊕1 – 2 to 1/0 9 to 11
2A0110 M8
(79.7 to 97.4)
B1, B2 – 6 to 1/0
6 6 to 4
R/L1, S/L2, T/L3 2/0 1 to 2/0
U/T1, V/T2, W/T3 2/0 1 to 2/0 18 to 23
3
M10
⊖, ⊕1 – 1/0 to 3/0 (159 to 204)
2A0138
B1, B2 – 4 to 2/0
9 to 11
4 4 M8
(79.7 to 97.4)
R/L1, S/L2, T/L3 4/0 2/0 to 4/0
U/T1, V/T2, W/T3 4/0 3/0 to 4/0
⊖, ⊕1 – 1 to 4/0 18 to 23
2A0169 M10
(159 to 204)
⊕3 – 1/0 to 4/0
4 4 to 2
R/L1, S/L2, T/L3 1/0 × 2P 1/0 to 2/0
U/T1, V/T2, W/T3 1/0 × 2P 1/0 to 2/0
⊖, ⊕1 – 1 to 4/0 18 to 23
2A0211 M10
(159 to 204)
⊕3 – 1/0 to 4/0
4 4 to 1/0
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 111
3.7 Main Circuit Wiring
<1> Install a GFCI when using this wire gauge in accordance with IEC/EN 61800-5-1.
<2> Install a GFCI, or use 10 mm2 (AWG 8) copper wire when using this wire gauge in accordance with IEC/EN 61800-5-1.
Note: When connecting peripheral devices or options to terminals ⊖, ⊕1, ⊕3, B1, and B2, refer to the instruction manual for each device. For
more information, contact Yaskawa or your nearest sales representative.
112 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.7 Main Circuit Wiring
Electrical Installation
(47.8 to 53.1)
R/L1, S/L2, T/L3 4 6 to 4
U/T1, V/T2, W/T3 4 6 to 4
⊖, ⊕1 – 6 to 1 9 to 11
4A0058 M8
(79.7 to 97.4)
B1, B2 – 8 to 4
6 8 to 6
R/L1, S/L2, T/L3 3 4 to 3
U/T1, V/T2, W/T3 3 4 to 3
3
⊖, ⊕1 – 4 to 1 9 to 11
4A0072 M8
(79.7 to 97.4)
B1, B2 – 6 to 3
6 6
R/L1, S/L2, T/L3 2 3 to 1/0
U/T1, V/T2, W/T3 2 3 to 1/0
⊖, ⊕1 – 3 to 1/0 9 to 11
4A0088 M8
(79.7 to 97.4)
⊕3 – 6 to 1/0
4 6 to 4
R/L1, S/L2, T/L3 1/0 2 to 1/0
U/T1, V/T2, W/T3 1 2 to 1/0
⊖, ⊕1 – 3 to 1/0 9 to 11
4A0103 M8
(79.7 to 97.4)
⊕3 – 4 to 1/0
4 6 to 4
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 113
3.7 Main Circuit Wiring
114 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.7 Main Circuit Wiring
<1> Install a GFCI when using this wire gauge in accordance with IEC/EN 61800-5-1.
<2> Install a GFCI or use 10 mm 2 (AWG 8) copper wire when using this wire gauge in accordance with IEC/EN 61800-5-1.
Note: When connecting peripheral devices or options to terminals ⊖, ⊕1, ⊕3, B1, and B2, refer to the instruction manual for each device. For
more information, contact Yaskawa or your nearest sales representative.
Electrical Installation
(14) (14 to 10)
2.5 2.5 to 6.0
U/T1, V/T2, W/T3
(14) (14 to 10)
2.5 to 6.0 1.2 to 1.5
5A0009 ⊖, ⊕1, ⊕2 – M4
(14 to 10) (10.6 to 13.3)
2.5 to 6.0
B1, B2 –
(14 to 10)
6.0 4.0 to 6.0
(10) (12 to 10) 3
6.0 2.5 to 16
R/L1, S/L2, T/L3
(10) (14 to 6)
2.5 2.5 to 16
U/T1, V/T2, W/T3
(14) (14 to 6) 2.1 to 2.3
M4
2.5 to 16 (18.6 to 20.4)
5A0011 ⊖, ⊕1, ⊕2 –
(14 to 6)
2.5 to 6.0
B1, B2 –
(14 to 10)
10 4.0 to 6.0 2.0 to 2.5
M5
(8) (12 to 8) (17.7 to 22.1)
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 115
3.7 Main Circuit Wiring
116 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.7 Main Circuit Wiring
Electrical Installation
70 to 95
⊕3 –
(1/0 to 2/0)
35 35 to 150
(3) (3 to 300)
185 95 to 300
R/L1, S/L2, T/L3
(300) (2/0 to 600)
150 95 to 300 32 to 40
U/T1, V/T2, W/T3 M12
(250) (2/0 to 600) (283 to 354)
95 to 185
3
5A0192 ⊖, ⊕1 –
(2/0 to 400)
95 to 120 18 to 23
⊕3 – M10
(2/0 to 250) (159 to 204)
50 35 to 300 32 to 40
M12
(1) (1 to 350) (283 to 354)
240 95 to 300
R/L1, S/L2, T/L3
(400) (2/0 to 600)
185 95 to 300 32 to 40
U/T1, V/T2, W/T3 M12
(350) (2/0 to 600) (283 to 354)
95 to 240
5A0242 ⊖, ⊕1 –
(2/0 to 500)
150 18 to 23
⊕3 – M10
(250 to 300) (159 to 204)
50 35 to 300 32 to 40
M12
(1) (1 to 350) (283 to 354)
Note: When connecting peripheral devices or options to terminals ⊖, ⊕1, ⊕3, B1, and B2 , refer to the instruction manual for each device. For
more information, contact Yaskawa or your nearest sales representative.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 117
3.7 Main Circuit Wiring
n Ground Wiring
Follow the precautions below when wiring the ground for one drive or a series of drives.
WARNING! Electrical Shock Hazard. Make sure the protective earthing conductor complies with technical standards and local safety
regulations. Because the leakage current exceeds 3.5 mA in models 4A0414 and larger, IEC/EN 61800-5-1 states that either the power
supply must be automatically disconnected in case of discontinuity of the protective earthing conductor or a protective earthing conductor
with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to comply may result in death or serious injury.
WARNING! Electrical Shock Hazard. Always use a ground wire that complies with technical standards on electrical equipment and minimize
the length of the ground wire. Improper equipment grounding may cause dangerous electrical potentials on equipment chassis, which could
result in death or serious injury.
WARNING! Electrical Shock Hazard. Be sure to ground the drive ground terminal (200 V class: ground to 100 Ω or less; 400 V class: ground
to 10 Ω or less; 600 V class: ground to 10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting
ungrounded electrical equipment.
NOTICE: Do not share the ground wire with other devices such as welding machines or large-current electrical equipment. Improper
equipment grounding could result in drive or equipment malfunction due to electrical interference.
NOTICE: When using more than one drive, ground multiple drives according to instructions. Improper equipment grounding could result in
abnormal operation of drive or equipment.
Refer to Figure 3.27 when using multiple drives. Do not loop the ground wire.
118 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.7 Main Circuit Wiring
B
R/L1 S/L2 T/L3 _
+1 +2 U/T1 V/T2 W/T3
Electrical Installation
3
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 119
3.8 Control Circuit Wiring
n Input Terminals
Table 3.7 lists the input terminals on the drive. Text in parenthesis indicates the default setting for each multi-function input.
Table 3.7 Control Circuit Input Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
S1 Multi-function input 1
(Closed: Forward run, Open: Stop)
S2 Multi-function input 2
(Through mode)
S3 Multi-function input 3
(External pump fault, N.O.)
Multi-function input 4 • Photocoupler
S4 (Fault reset) • 24 Vdc, 8 mA
S5 Multi-function input 5 • Refer to Sinking/Sourcing Mode for Digital Inputs on page 355
(Multi setpoint 1) 125.
Multi-Function Multi-function input 6
Digital Inputs S6 (HAND mode)
S7 Multi-function input 7
(HAND mode 2)
S8 Multi-function input 8
(Through mode)
SC Multi-function input common Multi-function input common
SP Digital input power supply +24 Vdc 24 Vdc power supply for digital inputs, 150 mA max 125
Digital input power supply 0 V NOTICE: Do not jumper or short terminals SP and SN. Failure
SN to comply will damage the drive. 125
24 V transducer power supply 0 V
24 V +24 Vdc transducer power supply for customer 150 mA maximum capacity –
use
• -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
Analog Inputs / A1 Multi-function analog input 1 • 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω) 214
Pulse Train (Frequency reference bias) 224
• Voltage or current input must be selected by jumper S1 and H3-01.
Input
• -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ) 214
A2 Multi-function analog input 2 • 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω) 214
(PID feedback)
• Voltage or current input must be selected by jumper S1 and H3-09. 226
• -10 to 10 Vdc, 0 to 10 Vdc (input impedance: 20 kΩ)
A3 Multi-function analog input 3 • 4 to 20 mA, 0 to 20 mA (input impedance: 250 Ω) 214
(HAND frequency reference)
• Voltage or current input must be selected by jumper S1 and H3-05.
AC Frequency reference common 0V 214
E (G) Ground for shielded lines and option cards – –
120 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.8 Control Circuit Wiring
n Output Terminals
Table 3.8 lists the output terminals on the drive. Text in parenthesis indicates the default setting for each multi-function output.
Table 3.8 Control Circuit Output Terminals
Type No. Terminal Name (Function) Function (Signal Level) Default Setting Page
MA N.O.
Fault Relay 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
MB N.C. output 222
Output Minimum load: 5 Vdc, 10 mA
MC Fault output common
MD N.O.
30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
ME N.C. Output Minimum load: 5 Vdc, 10 mA
Multi-Function MF Common (Speed agree)
Digital Output M1 Multi-function digital output (During frequency 222
<1>
M2 output) 30 Vdc, 10 mA to 1 A; 250 Vac, 10 mA to 1 A
M3 Minimum load: 5 Vdc, 10 mA
Multi-function digital output (Through mode)
M4
FM Analog monitor output 1 (Output frequency)
Monitor -10 to +10 Vdc, or 0 to +10 Vdc 367
AM Analog monitor output 2 (Output current)
Output
AC Monitor common 0V –
<1> Refrain from assigning functions to digital relay outputs that involve frequent switching, as doing so may shorten relay performance life. Switching
life is estimated at 200,000 times (assumes 1 A, resistive load).
Connect a suppression diode as shown in Figure 3.29 when driving a reactive load such as a relay coil. Ensure the diode rating
is greater than the circuit voltage.
B
C
A D
Electrical Installation
Table 3.9 Control Circuit Terminals: Serial Communications
Type No. Signal Name Function (Signal Level)
R+ Communications input (+) RS-422/RS-485
R- Communications input (-) MEMOBUS/Modbus communication: Use an MEMOBUS/Modbus
MEMOBUS/Modbus
S+ Communications output (+) RS-422 or RS-485 cable to connect the drive. communication
Communication <1> protocol
S- Communications output (-) 115.2 kbps (max.)
IG Shield ground 0V
3
<1> Enable the termination resistor in the last drive in a MEMOBUS/Modbus network by setting DIP switch S2 to the ON position. Refer to the manual
section on Control I/O Connections for more information.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 121
3.8 Control Circuit Wiring
u Terminal Configuration
The control circuit terminals are arranged as shown in Figure 3.30.
E(G) IG R+ R- S+ S- M1 M2 M3 M4
MD ME MF
V+ AC A1 A2 A3 FM AM AC RP AC 24V
E(G) IG R+ R- S+ S-
M1 M2 M3 M4
V+ AC A1 A2 A3 FM AM AC RP AC 24V MD ME MF
MA MB MC
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP MA MB MC S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
122 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.8 Control Circuit Wiring
8 mm
(0.31 in.)
L
d2
Electrical Installation
NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment. Improper wiring practices could
result in drive or equipment malfunction due to short circuit.
NOTICE: Connect the shield of shielded cable to the appropriate ground terminal. Improper equipment grounding could result in drive or
equipment malfunction or nuisance trips.
NOTICE: Do not tighten screws beyond the specified tightening torque. Failure to comply may result in erroneous operation, damage to the
terminal block, or cause a fire.
NOTICE: Use shielded twisted-pair cables as indicated to prevent operating faults. Improper wiring practices could result in drive or
equipment malfunction due to electrical interference. 3
Wire the control circuit only after terminals have been properly grounded and main circuit wiring is complete. Refer to
Terminal Board Wiring Guide on page 124 for details. Prepare the ends of the control circuit wiring as shown in Figure
3.34. Refer to Wire Gauges on page 122.
Connect control wires as shown in Figure 3.32 and Figure 3.33.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 123
3.8 Control Circuit Wiring
Preparing wire D
terminal ends
C
When setting the frequency by analog reference from an external potentiometer, use shielded twisted-pair wires (preparing
wire ends as shown in Figure 3.34) and connect the shield to the ground terminal of the drive.
E B
A C
D
A – Drive side D – Shield sheath (insulate with tape)
B – Insulation E – Shield
C – Control device side
Figure 3.34 Preparing the Ends of Shielded Cables
NOTICE: The analog signal wiring between the drive and the operator station or peripheral equipment should not exceed 50 meters when
using an analog signal from a remote source to supply the frequency reference. Failure to comply could result in poor system performance.
124 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.9 Control I/O Connections
S8
S8
SC
SC
24 Vdc 24 Vdc
SP
External SP
24 Vdc ±10%
S7 S7
S8 S8
SC
SC
24 Vdc 24 Vdc
SP External
SP
24 Vdc ±10%
Electrical Installation
3
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 125
3.9 Control I/O Connections
A1 A2 A3
Figure 3.35 Terminal A2 Set to Current Input; A1 and A3 Set to Voltage Input
126 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.9 Control I/O Connections
n Transducer Wiring
Simplex Pump System - Transducer Connection using Analog Input A2 (4 to 20 mA Mode)
A2 used for pressure transducer. Example of retrofit application where an external power supply is used.
External 24 Vdc
Power Supply
iQpump1000
4-20 mA + - Drive
Transducer Control
Terminal
Block
V+
Output A2
AC
Jumper S1
E(G)
Set Jumper S1 to the “I” Position (4-20 mA) for the iQpump drive (default). A1 A2 A3
A2 used for pressure transducer. Example of new application where internal power supply is used
(2-Wire Transducer) (3-Wire Transducer) iQpump1000
iQpump1000
Example:
Example: Drive Customer supplied Drive
Customer supplied pressure transducer
pressure transducer Control Control
Terminal feedback device Terminal
feedback device Block Block
Electrical Installation
A2
V+ Com
(typical)
Output
Shield Shield
2 2
E(G) E(G)
N/C Output +
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 127
3.9 Control I/O Connections
iQpump1000 iQpump1000
4-20 mA + - Drive 1 Drive 2
Outlet
Control Control
Transducer Terminal Terminal
Block Block
V+
Output A2 A2
AC AC
E(G) E(G)
Jumper S1
Set Jumper S1 to the “I” Position (4-20 mA) for both iQpump drives (default). A1 A2 A3
V+
Output A2 A2 A2
AC AC AC
V V V
I I I
A1 A2 A3 A1 A2 A3 A1 A2 A3
Set jumper S1 to the “I” position for the last iQpump drive on the network.
All other iQpump drives should have S1 set to the “V” position.
128 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
3.9 Control I/O Connections
Terminal AM I I
FM AM FM AM
V V
Terminal FM I I
FM AM FM AM
Electrical Installation
3
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 129
3.10 Connect to a PC
3.10 Connect to a PC
This drive is equipped with a USB port (type-B).
The drive can connect to a USB port on a PC using a USB 2.0, AB-type cable (sold separately). After connecting the drive to
a PC, Yaskawa DriveWizard iQpump software can be used to monitor drive performance and manage parameter settings. A
complementary version of the DriveWizard iQpump software is available for download on our website at
[Link].
USB Cable
(Type-AB)
(Type-B) (Type-A)
PC
130 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4
Start-Up Programming & Operation
This chapter explains startup procedures, HOA keypad functions, gives instructions on programming
the drive for initial operation, and other important functions.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 131
4.1 Drive Start-Up Preparation
u Start-Up Checklist
No. Item
The drive is thoroughly tested at the factory. The start up person should verify that the drive is free of shipping and installation damage.
1 Shipping damage is not covered by the Yaskawa warranty. Claims must be filed with the shipping company as soon as possible for
any potential recovery via insurance.
2 Review the iQpump1000 Quick Start Procedure shipped with the drive.
3 Verify that the model number and voltage ratings in the purchase order match the nameplate data for each unit.
The location of the drive is important to achieve proper performance and normal operating life. Refer to Installation Environment
4 on page 36 for details.
Ensure the drive is on a vertical surface with adequate space for air circulation. Refer to Correct Installation Spacing on page 37 for
5 proper spacing.
Verify that the proper branch circuit protection is installed in front of the drive. Refer to Factory Recommended Branch Circuit
6 Protection in this document for proper input fuse or circuit breaker sizing.
NOTICE: Separate control circuit wiring from main circuit wiring (terminals R/L1, S/L2, T/L3, B1, B2, U/T1, V/T2,
7 W/T3, -, +1, +2) and other high-power lines. Improper wiring practices could result in drive malfunction due to
electrical interference.
8 NOTICE: Insulate shields with tape or shrink tubing to prevent contact with other signal lines and equipment.
Improper wiring practices could result in drive or equipment malfunction due to short circuit.
WARNING! Electrical Shock Hazard. Do not connect the AC power line to the output terminals of the drive. Failure
9 to comply could result in death or serious injury by fire as a result of drive damage from line voltage application to
output terminals.
NOTICE: Do not connect phase-advancing capacitors or LC/RC noise filters to the output circuits. Failure to comply
10 could result in damage to the drive, phase-advancing capacitors, LC/RC noise filters or ground fault circuit
interrupters.
Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable
temperature of 75 °C 600 Vac UL-approved vinyl-sheathed insulation.
Consider the amount of voltage drop when selecting wire gauges. Increase the wire gauge when the voltage drop is greater than 2%
11 of motor rated voltage. Ensure the wire gauge is suitable for the terminal block. Use the following formula to calculate the amount of
voltage drop:
Line drop voltage (V) = 3 × wire resistance (Ω/km) × wire length (m) × current (A) × 10-3
12 If the cable between the drive and motor exceeds 50 m (164 ft.), adjust the carrier frequency set C6-02 accordingly.
13 Determine proper wire size for power and motor leads.
132 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.1 Drive Start-Up Preparation
No. Item
WARNING! Always ground the ground terminal. (200 V Class: Ground to 100 Ω or less, 400 V Class: Ground to
10 Ω or less). Improper equipment grounding could result in death or serious injury by contacting ungrounded
14 electrical equipment.
When using multiple drives, ground each drive directly or daisy-chain to the ground pole(s). DO NOT FORM A LOOP WITH THE
GROUND LEADS. Refer to Multiple Drive Wiring on page 118.
15 Review terminal functions of signal and control circuits.
16 Verify if any customer safety devices are required (e.g. External Pump Fault).
Record the following motor nameplate information:
17 Voltage: _____________________Motor Rated Amps: ____________________
Verify that the commercial power supply is within the rated drive input voltage:
18 Power Supply: ____________________Vac Drive Input Voltage: ____________________Vac
Determine whether three-phase input power or single-phase input power is to be used. Refer to the iQpump1000 Quick Start Guide
19 for additional application information if using single-phase.
20 Verify that the leads in the three-phase electric motor conduit box are configured for the proper voltage.
Ensure Motor Rated Current is less than or equal to drive output amps. If multiple motors are being used, make sure that the Motor
21 Rated Current sum is less than or equal to drive output amp rating. Please note that if multiple motors are being operated from one
drive, each motor must have its own overload and short circuit protection.
Wire all necessary power leads to the drive.
22 DO NOT CONNECT MOTOR TO DRIVE AT THIS TIME.
23 Wire all necessary ground wires to the drive.
24 Wire all necessary control wires to the drive.
Ensure that the power leads are connected to the R/L1, S/L2 and T/L3 terminals in the drive. Confirm single-phase input or three-
25 phase input wiring.
26 Tighten all of the three-phase power and ground connections. Please check that all control and signal terminations are tight.
Inspect the control circuit connections (including the shield) and determine if a motor safety circuit is connected. If normally closed,
these contacts may be wired in series with the RUN command contacts, which are between terminals S1 and SN of the drive. No
27 special programming is required.
Alternately, these contacts could be wired between terminals S3 and SN as External Fault Inputs, and may be either normally closed
or normally open contacts.
Record any other connections to the drive to determine if special programming is required for the following:
Multi-function Inputs
Multi-function Outputs
28 Multi-function Digital Inputs
Multi-function Analog Outputs
Network Communications
Start-Up Programming
& Operation
4
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 133
4.2 Powering Up the Drive
YYYY/MM/DD HH:MM A
20 1 0/01/01 00:00
Second per month
+ 0 sec B
Display Description
YYYY Set the year with the last two digits.
MM Set the month with two digits.
DD Set the day with two digits.
Set the hours and minutes, with two digits for each.
HH:MM
Note: Set in 24-hour clock time. After initial setup, the time will display in 12-hour clock time.
134 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.2 Powering Up the Drive
Display Description
Set the gain or loss in seconds per month.
Second per month
Note: This does not need to be set for the RTC to function properly.
ALM
Turn the power on. The Real Time Clock Adjustment Display will appear. Use the right arrow YYYY/MM/DD HH:MM
1 key to select the desired digit, then set the correct date and 24-hour clock time using the up and 20 1 0/01/01 00:00
down arrow keys. Second per month
+ 0 sec
ALM
After entering the Real-Time Clock data, press the ENTER key to save the changes.
2 The display will indicate “Entry Accepted” and return to the initial display in step 3 and the alarm
Entry accepted
LED will be OFF.
Start-Up Programming
- MODE - DRV Rdy
Auto Setpoint
U5-99= 0.0PSI
3 Initial display. U1-02= 0.00Hz LSEQ
U1-91= 0.0PSI LREF
<-MONITOR->
& Operation
n Manual Clock Adjustment by Setting o4-17 to 1
The following actions are possible in the Clock Adjustment Mode:
• Set the current time 4
• Check the time set to the drive Real-Time Clock
Table 4.2 illustrates how to set the Real-Time Clock manually.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 135
4.2 Powering Up the Drive
ALM
- MODE - DRV Rdy
The “Clock Not Set” display will appear if the Real-Time Clock data is not entered within 30
1 Clock Not Set
seconds of power-up of a drive with an HOA operator that has not yet been set.
Press F2 to Set
FWD DATA
ALM
- MODE - PRG
Use the up and down arrow keys to scroll through display menu until the screen shows Programming
2 “Programming”.
HOME FWD
ALM
- PRMSET - PRG
Initialization
3 Press the ENTER key to enter select the parameter setting mode. A1-00 = 0
Select Language
ALM
- PRMSET - PRG
Maintenance
4 Use the up and down arrow keys to scroll through display menu until parameter o4-17 appears.
o4-17 = 0
Set time
ALM
- PRMSET - PRG
Set time
5 Press the ENTER key until “0” flashes. o4-17= 0 *0*
--
“0”
HOME FWD DATA
ALM
- PRMSET - PRG
Set time
6 Press the up arrow key so that the display changes to “1”. o4-17= 1 *0*
Set
“0”
HOME FWD DATA
ALM
Press the ENTER key and the time setting screen will appear. Use the right arrow key to select YYYY/MM/DD HH:MM
7 20 1 0/01/01 00:00
the desired digit, then set the correct date and time using the up and down arrow keys.
Second per month
+ 0 sec
ALM
After entering the correct time, press the ENTER key to save the changes.
8 The display will return to the display shown in step 5 and the alarm LED will be OFF. Entry accepted
136 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.2 Powering Up the Drive
Setting 0: — —
No Setting (Default)
Setting 1: Set
The digital operator will show the Clock Adjustment display. In Clock Adjustment Mode the user can adjust the Real-Time
Clock.
Setting 2: Reset
The Real-Time Clock data is cleared. A Clock Not Set alarm will occur until o4-17 is set to 1 and the Real-Time Clock is set.
Start-Up Programming
& Operation
4
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 137
4.3 Application Selection
138 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.4 Using the HOA Keypad
1
11
F1 F2
2 9
M M
ESC
HAND
3 RESET ENTER
8
10 AUTO OFF
4 5 6 7
Start-Up Programming
5 Up Arrow Key Scrolls up to display the next item, selects parameter numbers, and increments setting values.
6 Down Arrow Key Scrolls down to display the previous item, selects parameter numbers, and decrements setting values.
& Operation
Follows the stopping method set in b1-03 to stop drive operation.
7 OFF OFF Key
Note: The OFF key is DISABLED during Emergency Override.
• Enters parameter values and settings.
8 ENTER Key
• Selects a menu item to move between displays.
The drive runs at a selectable frequency reference source as set by P5-01. 4
9 HAND HAND Key • Set the drive to HAND mode.
• When P5-03 is set to 1, HAND and AUTO mode can be switched while the drive is running.
10 AUTO AUTO Light Lit while the drive is in AUTO mode. Refer to page 141 for details.
11 HAND
HAND Light Lit while the drive is in HAND mode. Refer to page 141 for details.
12 ALM LED Light Refer to ALARM (ALM) LED Displays on page 141.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 139
4.4 Using the HOA Keypad
u LCD Display
140 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.4 Using the HOA Keypad
AUTO
HAND HAND mode (Also during DC injection braking)
Start-Up Programming
Off On solid
AUTO HAND mode when the Frequency Reference is 0 and/or decelerating in HAND mode, or
& Operation
HAND
Off during PI Sleep or Snooze.
Long blink (50% duty)
AUTO HAND
Running in AUTO mode (Also during DC injection braking)
On solid Off
AUTO
HAND
HAND mode, Ready, No Run command input. 4
Off Note: Short Blink for Legacy Operation Mode (S5-04 = 0).
Short blink (15% duty)
AUTO
HAND HAND mode, cycle the Run command.
Off Double blink
AUTO HAND Running in AUTO mode when the Frequency Reference is 0 and/or decelerating in AUTO
Off mode, or during PI Sleep or Snooze.
Long blink (50% duty)
AUTO HAND
AUTO mode, Ready, No run command input.
Short blink (15% duty) Off
AUTO HAND
AUTO mode, stopped by a Fast- Stop from a Multi-Function Digital Input.
Double blink Off
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 141
4.4 Using the HOA Keypad
2s
1s
ON ON ON
Long blink
(50% dut y)
ON ON ON ON ON ON
Double blin k
ON ON
Short lin k
(15% dut y)
Output Frequency
OFF ON
RUN Command
6 Hz
0 Hz
Frequency
Figure 4.5 LEDs and Drive Operation in AUTO and HAND Modes
142 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.4 Using the HOA Keypad
F1
QMONI: Use F1/F2 QMONI: Use F1/F2
MENU: Use UP/DWN <1> MENU: Use UP/DWN
- MODE - DRV Rdy - MODE - DRV Rdy
Auto Setpoint ANF Timer
U5-99= 0.0PSI U1-99= 0.0sec
U1-02= 0.00Hz LSEQ U1-02= 0.00Hz LSEQ
Drive Mode <2> U1-91= 0.0PSI LREF U1-91= 0.0PSI LREF
<-MONITOR-> <-MONITOR->
Home FWD
Start-Up Programming
- MODE - PRG
Auto-Tuning
AUTO
& Operation
Home FWD
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 143
4.4 Using the HOA Keypad
Step Display/Result
- MODE - DRV Rdy
Auto Setpoint
U5-99= 0.0PSI
1. Turn on the power to the drive. The initial display appears. U1-02= 0.00Hz LSEQ
U1-91= 0.0PSI LREF
<-MONITOR->
- MODE - PRG
Programming
2. Press or until the Parameter Setting Mode screen appears.
Home FWD
-PRMSET- PRG
Initialization
-PRMSET- PRG
Basic Setup
C1-01= 20.0 sec
4. Press or to select the C parameter group. Accel Time 1
-PRMSET- PRG
Decel Time 1
C1-02= 10.0sec
6. Press or to select parameter C1-02. (0.0~6000.0)
“10.0 sec”
Home FWD DATA
-PRMSET- PRG
Decel Time 1
C1-02= 0010.0sec
7. Press to view the current setting value (10.0 s). The leftmost digit flashes. (0.0~6000.0)
“10.0 sec”
Home FWD
-PRMSET- PRG
Decel Time 1
C1-02=0010.0sec
8. Press F2
or until the desired number is selected. “1” flashes. (0.0~6000.0)
“10.0 sec”
Home FWD
-PRMSET- PRG
Decel Time 1
C1-02=0020.0sec
9. Press and enter 0020.0. (0.0~6000.0)
“10.0 sec”
Home FWD
-PRMSET- PRG
Decel Time 1
C1-02= 20.0sec
11. The display automatically returns to the screen shown in Step 6. (0.0~6000.0)
“10.0 sec”
Home FWD DATA
144 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.4 Using the HOA Keypad
Step Display/Result
- MODE - DRV Rdy
Auto Setpoint
U5-99= 0.0PSI
12. Press as many times as necessary to return to the initial display. U1-02= 0.00Hz LSEQ
U1-91= 0.0PSI LREF
<-MONITOR->
Start-Up Programming
& Operation
4
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 145
4.5 Pump Application Presets
146 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
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Start-Up Programming
(A1-06 = 5) (A1-06 = 6)
General Ext HOA General HOA Keys
Parameter Value Parameter Value
A1-02 0 A1-02 0
& Operation
b1-01 1 b1-01 1
b1-02 1 b1-02 6
b1-03 0 b1-03 0
b1-15 2 b1-15 2
b1-16 2 b1-16 7
4
b5-01 0 b5-01 0
C1-01 25.0 s C1-01 25.0 s
C1-02 25.0 s C1-02 25.0 s
H1-02 26H H1-02 26H
H1-05 26H H1-05 26H
H1-08 2 H1-08 2
H2-01 0H H2-01 0H
H2-02 AH H2-02 AH
H3-02 20H H3-02 20H
H3-06 1FH H3-06 1FH
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Start-Up Programming
6. Set parameter P1-04 Start/Draw Down Level PSI value. It is mandatory to program the Start / Draw Down Level in
order to use the sleep function. When the iQpump is turned ON and the feedback signal level (transducer) falls below
the P1-04 PSI set value, the pump system will wake from sleep and start after the time specified in P1-05 (default 1
sec). The P1-04 PSI value can be set as either an Absolute level or Delta level from the setpoint.
& Operation
Absolute Level Example: A Start /Draw Down Level P1-04 set to 50 PSI and delay time P1-05 set to 5 sec. The
pump system will start when the pressure drops below 50 PSI for 5 sec.
Refer to the P1-04 row in Step 7 on page 7 for details.
7. Set the minimum speed that the pump can be run in parameter P1-06. The default is 40 Hz. This information can be 4
found on the pump specification sheet.
8. The default settings will allow the drive to automatically restart after power loss if the drive was running at the time of
power loss. To disable, set P4-10 to 1.
9. Press the AUTO key to start the drive with PI control (water depth control). Press the OFF key to stop the drive.
[Link] pump can be run in a Hand (local) mode for maintenance purposes by pressing the HAND key while the drive is
stopped. The HAND key acts as a start button. Press the OFF button to stop the drive. Press AUTO to return the drive
to PI control. The HAND speed reference can be set in P5-02 (Hand Reference 1). Disable the HAND key by setting
P5-04 to 0 (disabled).
[Link] the sleep function. The pump can be programmed to shut off or “sleep” if the water falls below the depth
set in parameter P2-02 (Sleep Level). The controller will monitor the water depth feedback signal and wake up when
the water depth rises above the setting in parameter P1-04 (Start – Draw Down Level). Logically, set the Sleep Level
(P2-02) lower than the PI setpoint and set the Draw Down Level (P1-04) slightly above the PI setpoint. This way the
drive won’t wake up until the water has already exceeded the desired depth setting. By sleeping, the drive will save
energy and mechanical wear. A setting of zero in P1-04 will disable the sleep function (default setting).
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4.6 iQpump Presets and Functions
n Related Parameters
No. Parameter Name Setting Values
Default: 2
A1-01 Access Level Selection Range: 0 to 3
Default: 0
A1-03 Initialize Parameters Range: 0 to 5550; 6008 to 6013; 7770, 7771
Default:
E2-01 Motor Rated Current Min.: 10% of drive rated current
Max.: 200% of drive rated current
Default: 2
E2-04 Number of Motor Poles Min.: 2
Max.: 48
Default: 145.0 PSI
P1-03 Feedback Device Scaling Min.: 0.1
Max.: 6000.0
Default: 0.0 PSI
P1-11 High Feedback Level Min.: 0.0
Max.: 6000.0
Default: 40.0 Hz
P1-06 Minimum Pump Speed Min.: 0.0
Max.: [E1-04]
Default: 0.0
P1-04 Start / Draw Down Level Min.: -999.9
Max.: 999.9
Default: 0.0 Hz
P2-02 Sleep Level Min.: 0.0
Max.: 6000.0
Default: 0
P4-10 AUTO Mode Operator Run Power Down Storage Range: 0, 1
Default: 40.0 Hz
P5-02 HAND Speed Reference 1 Min.: 0
Max.: [E1-04]
Default: 1
P5-04 HAND Key Function Selection Range: 0, 1
Default: 0.0
Q1-01 PID Controller Setpoint 1 Min.: 0.0
Max.: 6000.0
U1-99 Anti-No-Flow Timer No signal output available
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Start-Up Programming
This mode allows the iQpump Controller to maintain the outlet pressure setpoint using the standard iQpump Controller
features and go to sleep immediately when the suction pressure drops below the Minimum Suction Pressure (Q5-04), for
more than the Sleep Delay Time (Q5-05).
& Operation
Normal operation (outlet pressure regulation) resumes when the suction pressure rises above the Q5-06 level for longer
than the Q5-07 time.
n Duplex System Example
Example: A pump system consisting of a duplex domestic pressure booster system using a pressured city supply averaging 4
40 - 60 psi. When city pressure starts to fall below 40 psi, the pump system will start to slow down to reduce the chances of
pump cavitation. When suction pressure (city pressure) drops to 30 psi, the pump system will shut down (sleep) and wait until
city pressure returns, after which the system will automatically start and operate under normal conditions.
Pump System Settings
• All pumps have the same flow rate and will alternate
• Lag Pump will track speed of lead pump
• All drives have individual discharge transducers rated 150 psi. Upon failure, system will look to network for feedback
information.
• Suction Transducer is rated 75 psi
• Below 40 psi city pressure the pump system will start to reduce speed until reaching 30 psi
• System Auto setpoint 85 psi, with a 5 psi start level.
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4.6 iQpump Presets and Functions
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Start-Up Programming
Most temperature transducers have current-based feedback, (4 - 20 mA). The A2 terminal of the drive is pre-set for 4 to 20
mA and Temperature Feedback (H3-10 = 21). If the sensor is voltage-based (0 to 10 V) and terminal A3 is unused, then wire
the transducer to terminal A3 and program H3-10 to F (A2 not used) and H3-06 to 21 (A3 Temperature Feedback).
& Operation
n Start Up Procedure
1. Set parameter A1-03 to 6010 (Geothermal Mode) to pre-set parameter values for this application. The second line of
the HOA Keypad will read “Geothermal Mode”.
2. Set the method of giving the drive a run command in parameter b1-02. The default setting is to use the AUTO key on 4
the HOA keypad.
3. Set the motor-rated current in parameter E2-01. This information can be found on the motor nameplate or specification
sheet.
4. Set the number of motor poles in parameter E2-04 (2-pole motors have a rated RPM of slightly less than 3600 RPM;
4-pole motors have a rated RPM of slightly less than 1800 RPM). This information can be found on the motor
nameplate or specification sheet.
5. Set the minimum speed at which the pump can run in parameter P1-06. The default is 40 Hz. This information can be
found on the pump specification sheet.
6. Set the feedback device scaling in parameters Q2-01 and Q2-02. Q2-01 sets the temperature at 0 V (4 mA). Q2-02
sets the temperature at 10 V (20 mA). The monitor for this feedback is U1-80 (Geothermal Temperature).
7. Set the pump speed-temperature characteristics in Q2-03 to Q2-08. This allows the drive to modulate the pump speed
based on the analog input temperature feedback of the water. This will attempt to regulate the water temperature
between the Q2-06 and Q2-07 settings. Figure 4.7 shows normal operation.
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4.6 iQpump Presets and Functions
Frequency
Reference (Hz)
The drive can also be programmed for inverse operation by changing the parameter settings in Q2-03 to Q2-08 as
shown in Figure 4.8.
Frequency
Reference (Hz)
8. Set the response to temperature feedback signal loss. The drive will monitor the feedback signal for signal loss. This
function can be disabled by setting Q2-09 to 0. When a wire break is detected (or if no analog input is programmed
for Geothermal Temp), a “TLGI - Geothermal Input” fault or “Temp Lost – Geothermal Input” alarm will be triggered
depending on the setting of Q2-09. If Q2-09 is set to 2 (fault), the drive will only fault when running in AUTO Mode. It
will only display the alarm if not running or if it is running in HAND Mode.
9. Set the Geothermal Sleep characteristics. The drive will sleep if the drive runs at the minimum speed (Q2-03) for the
time set in Q2-10. Setting Q2-11 to 0 disables the sleep function (default setting).
[Link] the wake up characteristics. The drive will wake from Geothermal Sleep when Geothermal Temperature (U1-80)
is greater than the “High Temp @ Min” plus the Geothermal Wake Level (Q2-07 + Q2-11) or is less than “Low Temp
@ Min” minus the Geothermal Wake Level (Q2-06 – Q2-11) for more than the Geothermal Wake Delay Time
(Q2-12).
[Link] default settings will allow the drive to automatically restart after power loss if the drive was running at the time of
power loss. Set P4-10 to 1 to disable this function.
[Link] the AUTO key to start the drive with PI control (water depth control). Press the OFF key to stop the drive.
154 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.6 iQpump Presets and Functions
[Link] pump can be run in HAND (LOCAL) Mode for maintenance purposes by pressing the HAND key while the drive
is stopped. The HAND key acts as a start button. Press the OFF button to stop the drive. Press AUTO to return the
drive to geothermal control. The HAND speed reference can be set in P5-02 (Hand Reference 1). Disable the HAND
key by setting P5-04 to 0 (disabled).
Start-Up Programming
Default: 40.0 Hz
P5-02 HAND Speed Reference 1 Min.: 0
Max.: [E1-04]
& Operation
Default: 1
P5-04 HAND Key Function Selection Range: 0, 1
Default: 0.0
Q1-01 PID Controller Setpoint 1 Min.: 0.0
Max.: 6000.0
Default: 0.0 °F 4
Q2-01 Minimum Geothermal Temperature Input Min.: -110.0
Max.: 275.0
Default: 120.0 °F
Q2-02 Maximum Geothermal Temperature Input Min.: -100.0
Max.: 275.0
Default: 40.0 Hz
Q2-03 Minimum Geothermal Speed Min.: 0.0
Max.: 400.0
Default: 60.0 Hz
Q2-04 Maximum Geothermal Speed Min.: 0.0
Max.: 400.0
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4.6 iQpump Presets and Functions
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4.6 iQpump Presets and Functions
G eo the rm al S lee p
Lo w T em pe rature O pe ration
A uto R un
C omm an d
W ak e Le v el Q 2 -06 Q 2 -07 W ak e Le v el
( Q 2- 06 – Q 2- 11 ) Lo w T em p @ M in H igh T em p @ M in (Q 2- 07 + Q 2- 11 )
G eo the rm al
T em p
( H 3-0 x = 21)
( U 1 -80 )
Q 2-10 Q 2-12
G eo thrm S lp D ly G eo thrm W ak e D ly
Q 2- 04
M ax G eo the rm S pee d
Q 2- 03
M in G eo the rm S pee d
O utpu t
F requen c y
“S tart D elay –
T im er A c tiv e”
M ess ag e
G eo the rm al E nab led (b 1-01 = 5 ), G eo the rm al S leep E nab led (Q 2 -11 > 0 .0 )
G eo the rm al S lee p
H igh T em pe rature O pe ration
A uto R un
C omm an d
W ak e Le v el Q 2 -06 Q 2 -07 W ak e Le v el
( Q 2- 06 – Q 2- 11 ) Lo w T em p @ M in H igh T em p @ M in (Q 2- 07 + Q 2- 11 )
G eo the rm al
T em p
( H 3-0 x = 21)
( U 1 -80 )
Start-Up Programming
Q 2-10 Q 2-12
G eo thrm S lp D ly G eo thrm W ak e D ly
Q 2- 04
M ax G eo the rm S pee d
& Operation
Q 2- 03
M in G eo the rm S pee d
O utpu t
F requen c y
“S tart D elay –
T im er A c tiv e”
M ess ag e
G eo the rm al E nab led (b 1-01 = 5 ), G eo the rm al S leep E nab led (Q 2 -11 > 0 .0 )
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 157
4.6 iQpump Presets and Functions
G eo the rm al S lee p
H igh and Lo w T em pe rature O pe ration
A uto R un
C omm an d
W ak e Le v el Q 2 -06 Q 2 -07 W ak e Le v el
( Q 2- 06 – Q 2- 11 ) Lo w T em p @ M in H igh T em p @ M in (Q 2- 07 + Q 2- 11 )
G eo the rm al
T em p
( H 3-0 x = 21)
( U 1 -80 )
Q 2-10 Q 2-12
G eo thrm S lp D ly G eo thrm W ak e D ly
Q 2- 04
M ax G eo the rm S pee d
Q 2- 03
M in G eo the rm S pee d
O utpu t
F requen c y
“S tart D elay –
T im er A c tiv e”
M ess ag e
G eo the rm al E nab led (b 1-01 = 5 ), G eo the rm al S leep E nab led (Q 2 -11 > 0 .0 )
158 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
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Start-Up Programming
n Related Parameters
No. Parameter Name Setting Values
& Operation
Default: 0
A1-03 Initialize Parameters Range: 0 to 5550; 6008 to 6013; 7770, 7771
Default: 0
b1-01 Frequency Reference Selection 1 Range: 0 to 5
b1-02 Run Command Selection 1 Default: 0 4
Range: 0 to 3; 6 to 8
Default: 1
b1-03 Stopping Method Selection Range: 0 to 3
Default: 20.0 s
C1-01 Acceleration Time 1 Min.: 0.0
Max.: 6000.0
Default: 20.0 s
C1-02 Deceleration Time 1 Min.: 0.0
Max.: 6000.0
Default: 60.0 Hz
E1-04 Maximum Output Frequency Min.: 40.0
Max.: 400.0
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4.6 iQpump Presets and Functions
160 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.6 iQpump Presets and Functions
Start-Up Programming
3. Connect Level Transducer to the drive via Terminal A1. Most depth level transducers are current based feedback,
typically 4 to 20 mA. The A1 terminal of the drive is selectable for either voltage or current based pressure transducer
feedback. Most transducers in common use are current based (4 to 20 mA).
4.
& Operation
Set the drive to accept current based (4 to 20 mA) Feedback Set the A1 terminal of Jumper S1 to current type input
(I) as shown in Figure 4.12. Set parameter H3-01 to 2 (4 to 20 mA) for signal type on A1. Set parameter H3-02 to 23,
function of the A1 input, Well Level feedback
Jumper S1
V
4
I
A1 A2 A3
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4.6 iQpump Presets and Functions
n Related Parameters
No. Parameter Name Setting Values
Default: 0
H3-01 Terminal A1 Signal Level Selection Range: 0 to 3
Default: 0
H3-02 Terminal A1 Function Selection Range: 0 to 32
Default: 5
L5-01 Number of Auto Restart Attempts Min.: 0
Max.: 10
Default: 40.0 Hz
P1-06 Minimum Pump Speed Min.: 0.0
Max.: [E1-04]
Default: 0.0 A
P4-05 Pre-Charge Loss of Prime Level Min.: 0.0
Max.: 1000.0
Default: 0.0
Q1-01 PID Controller Setpoint 1 Min.: 0.0
Max.: 6000.0
Default: 0
Q4-01 Water Level Selection Range: 0, 1
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Start-Up Programming
Full scale:
U1-97 Water Level 10 V = Q4-02
& Operation
4
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4.6 iQpump Presets and Functions
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4.6 iQpump Presets and Functions
Start-Up Programming
& Operation
4
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4.6 iQpump Presets and Functions
n Related Parameters
No. Parameter Name Setting Values
Default: 1
Q4-20 Water Level Speed Control Range: 0, 1
Default: 1
Q5-20 Suction Pressure Speed Control Range: 0, 1
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4.6 iQpump Presets and Functions
Range Display
Parameter/Condition Delta Entry Absolute Entry (Toggles Automatically)
P1-04 Start Draw Down Level PID Direct- -0.0 to -999.9 0.0 to 999.9 (0.0 to 999.9) <– –> “–Sub frm SetPt”
acting
P1-04 Start Draw Down Level PID Inverse- +0.0 to +999.9 0.0 to 999.9 (0.0 to 999.9) <– –> “+Add to SetPt”
acting
P1-08 Low Feedback Level -0.0 to -999.9 0.0 to 999.9 (0.0 to 999.9) <– –> “–Sub frm SetPt”
P1-11 High Feedback Level +0.0 to +999.9 0.0 to 999.9 (0.0 to 999.9) <– –> “+Add to SetPt”
The following conditions will change the setpoint in order of priority when the drive is a non-PID mode or when PID is
disabled:
The default Setpoint is Q1-01 (Setpoint 1)
1. Setpoints Q1-02 to Q1-04 when Multi-setpoint Digital Inputs are active (H1-oo = 8D, 8E, 83, 84, or 85)
2. MEMOBUS Setpoint when MEMOBUS PID Setpoint enable bit is set
3. Pulse Input RP when H6-01 = 2 (PID Setpoint)
4. Analog Input when H3-oo = C (PID Setpoint).
n Related Parameters
No. Parameter Name Setting Values
Default: 0.0
P1-04 Start / Draw Down Level
Range: 0.0 to 999.9
Default: 0.0
P1-08 Low Feedback Level
Range: 0.0 to 999.9
Default: 155.0
P1-11 High Feedback Level
Range: 0.0 to 999.9
Start-Up Programming
& Operation
4
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4.6 iQpump Presets and Functions
u Current Limit
This function provides a current limit of the pump (motor). The function is designed to prevent long-term overload conditions
of the pump, especially if the motor and drive are oversized compared to the pump. The drive will attempt to limit the output
current by reducing the frequency reference. The frequency is reduced using an internal current PI regulator. When the Current
Limit function is active, the alarm "Current Limit Foldback" will be displayed on the HOA keypad. This function will only
operate correctly when the drive is connected to a variable torque motor load such as a centrifugal pump. More specifically,
it will only operate if the load is such that output current increases as output frequency increases (and vice-versa). The current
limit function reduces the pump speed to just above the lower value between the minimum pump speed (P1-06) or the minimum
output frequency. If PI mode is enabled (b5-01 > 0), a special limit will be applied to the PID integrator when output current
limit is active to prevent integrator wind-up.
n Start Up Procedure
1. Set all other parameters required for the application such as PI control loop, sleep, motor, and I/O parameters
2. Turn on the current limit function by setting Q3-01 to 1 (enabled). The default setting is 0 (disabled).
3. Set the desired current limit in Q3-02. This value should not exceed the motor, pump or drive’s ratings. This does not
in any way change the motor (oL1) and inverter (oL2) overload functions.
4. If desired, program a multi-function digital output (H2-oo) to 89 (Output Current Limit) to annunciate the alarm.
n Related Parameters
No. Parameter Name Setting Values
Default: 0
Q3-01 Output Current Limit Select Range: 0, 1
Default: 0.0 A
Q3-02 Current Limit Min.: 0.0
Max.: 1000.0
The drive displays an alarm on the keypad when the drive is in output current limit.
HOA Keypad Display Minor Fault Name
Current Limit Current Limit Foldback
Foldback
Cause Possible Solution
• Reduce the load.
Drive output speed is being limited due to • Verify setting of Q3-02.
the output current limit.
• Change to a larger drive size.
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Start-Up Programming
3. Set the number of motor poles in parameter E2-04 (2-pole motors have a rated RPM of slightly less than 3600 RPM;
4-pole motors have a rated RPM of slightly less than 1800 RPM). This information can be found on the motor
nameplate or specification sheet.
4.
& Operation
Set the feedback device scaling in parameter P1-03. Check the sensor nameplate or specification sheet. For example,
if the device outputs 20 mA at 100.0 PSI of pressure, then set P1-03 to 100.0 PSI. The drive controller will automatically
scale all associated parameters and monitors. Monitor U1-91 (Pump Feedback) will display the measured pressure
in PSI. The drive has a High Feedback Fault set in parameter P1-11. Make sure that P1-11 is appropriately set for
sensor scaling in P1-03.
5. Set the desired pressure setpoint in parameter Q1-01 (PI setpoint). This is desired pressure that the drive will regulate 4
the pump to control around. To quickly access this parameter, press the HOME key and then the ENTER key. The
U1-99 monitor on the home screen displays the Q1-01 PI setpoint.
6. Set the minimum speed that the pump can be run in parameter P1-06. The default is 35 Hz. This information can be
found on the pump specification sheet.
7. The default setting is for the drive to control the pump motor wired to the drive. Additional Lag pumps can be added
to the system by wiring the on/off switch of the lag-pump motor to the drive as shown in the figure above. Set parameter
P1-01 to 1 (Contactor Lag). This will enable the multiplexing control for multiple pumps
8. Set the number of additional lag pumps in parameter P3-00. For example, for a system with the drive pump and 3
additional lag pumps, set P3-00 to 3.
9. Set each lag pump’s shutdown (stage off) level in Parameters P3-50, P3-60 and P3-70. The value is set in Hz. The
setting tells the drive controller to de-stage the lag pump if the output frequency drops below this level. This setting
needs to be coordinated with minimum pump speed (P1-06) and the sleep level. It is important that all lag pumps be
de-staged above the sleep level or the drive will not enter sleep mode
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4.6 iQpump Presets and Functions
[Link] drive will stage lag pumps on based on the output frequency of the drive. At start, only the drive pump will be
running. If the drive output frequency reaches 60 Hz for the time set in P3-05 and the pressure setpoint cannot be
met, the drive will stage on (turn on) one of the lag pumps. The drive will stage on additional lag pumps until the
pressure setpoint can be achieved.
[Link] drive will stage lag pumps off based on the output frequency of the drive. Assume the system has been running
with multiple lag pumps on. Now the demand starts to drop. The drive’s output frequency will drop. If the output
frequency falls below a lag pump frequency shutdown level for the time set in P3-09, the pump is de-staged. The drive
will continue to de-stage pumps until the pressure setpoint can be met
[Link] the sleep function. The drive can be programmed to shut off or sleep if the pressure stays at or above the
Q1-01 setpoint with all lag pumps de-staged and the drive running at the minimum pump speed. In order to turn on
the sleep function, set parameter P1-04 (Start – Draw Down Level) to a level slightly less than the pressure Q1-01
setpoint. When the drive is sleeping and the system pressure drops below the P1-04 setting, the drive will wake up
and begin regulating pressure again. By sleeping, the drive will save energy and mechanical wear. A setting of zero
in P1-04 will disable the sleep function (default setting).
[Link] the AUTO key to start the drive with PI control (pressure control). Press the OFF key to stop the drive
[Link] pump can be run in a Hand (local) mode for maintenance purposes by pressing the HAND key while the drive is
stopped. The HAND key acts as a start button. Press the OFF button to stop the drive. Press AUTO to return the drive
to PI control. The HAND frequency reference is preset to 6 Hz in parameter P5-02. Disable the HAND key by setting
P5-04 = 0 (disabled).
n Related Parameters
No. Parameter Name Setting Values
Default: 0
A1-03 Initialize Parameters Range: 0 to 5550; 6008 to 6013; 7770, 7771
Default:
E2-01 Motor Rated Current Min.: 10% of drive rated current
Max.: 200% of drive rated current
Default: 2
E2-04 Number of Motor Poles Min.: 2
Max.: 48
Default: 20
H3-06 Terminal A3 Function Selection Range: 0 to 32
Default: B
H3-10 Terminal A2 Function Selection Range: 0 to 32
Default: 0
P1-01 Pump Mode Range: 0, 1, 3
Default: 145.0 PSI
P1-03 Feedback Device Scaling Min.: 0.1
Max.: 6000.0
Default: 0.0
P1-04 Start / Draw Down Level Min.: -999.9
Max.: 999.9
Default: 40.0 Hz
P1-06 Minimum Pump Speed Min.: 0.0
Max.: [E1-04]
Default: 0.0 PSI
P1-11 High Feedback Level Min.: 0.0
Max.: 6000.0
Default: 1
P3-00 Number of Lag Pumps Min.: 1
Max.: 5
Default: 2 s
P3-05 Add Pump Delay Time Min.: 0
Max.: 3600
Default: 5 s
P3-09 Shutdown Pump Delay Time Min.: 0
Max.: 3600
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Start-Up Programming
& Operation
4
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172 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
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• When the “Disable Pre-Charge” digital input (H1-oo = 8C) is closed, even momentarily
• When the PID feedback satisfies Pre-charge level (P4-01):
Feedback is greater than Pre-Charge Level (P4-01) (forward-acting PID, b5-09 = 0)
Feedback is less than Pre-Charge Level (P4-01) (reverse-acting PID, b5-09 = 1)
• When the “Low Water” digital input (H1-oo = 8C) deactivates. A digital input must be programmed to “Low Water”
(H1-0o = 8F). The input is configured in P1-30 (0: normally open, 1: normally closed).
n Related Parameters
No. Parameter Name Setting Values
Default: 0.0 PSI
P4-01 Pre-Charge Level Min.: 0.0
Max.: 6000.0
Default: 0.0 Hz
P4-02 Pre-Charge Frequency Min.: 0.0
Max.: [E1-04]
Default: 0.0 min
P4-03 Pre-Charge Time Min.: 0.0
Max.: 3600.0
Default: 0.0 A
P4-05 Pre-Charge Loss of Prime Level Min.: 0.0
Max.: 1000.0
Default: 0.0 Hz
P4-06 Pre-Charge Frequency 2 Min.: 0.0
Max.: [E1-04]
Default: 0.0 min
P4-07 Pre-Charge Time 2 Min.: 0.0
Max.: 3600.0
Default: 0.0 A
P4-08 Pre-Charge Loss of Prime Level 2 Min.: 0.0
Max.: 1000.0
Start-Up Programming
H2 Multi-Function Digital Output Settings
H2-oo
Function Description
Setting
& Operation
A4 Pre-Charge Closed: Drive is in Pre-Charge mode.
P re -C ha rg e
Sing le speed – C om plete via tim er
R un
C omm an d
4
P4-02 – Pre-cha rge F requen cy
Ou tpu t
F requen cy
PID N OT
P 4-03 disab led
“Pre-cha rge
Pre-cha rge T im e
Active”
M essage &
D igital Ou tpu t
(H 2-0x = A4)
P4-01 Pre-cha rge level = 0.0 AND P4-07 Pre-cha rge T im e 2 = 0.0 m in
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4.6 iQpump Presets and Functions
P re -C ha rg e
D ua l speed – C om plete via tim er
R un
C omm an d
PID N OT
P 4-03 P4-07 disab led
“Pre-cha rge
Pre-cha rge T im e Pre-cha rge T im e 2
Active”
M essage &
D igital Ou tpu t
(H 2-0x = A4)
P4-01 Pre-cha rge level = 0.0
P re - C ha rg e
C om plete via PID F eedba ck (N orm al Acting PID)
R un
C omm an d
P4-03
“Pre-cha rge Pre-cha rge T im e
Active”
M essage &
D igital Ou tpu t
(H 2-0x = A4)
b5-01 PID Se lect = 1 (Enab led) AND b5-09 Ou tpu t Le vel Se l = 0 (N orm al C ha racter)
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n Related Parameters
No. Parameter Name Setting Values
Default: 0
b5-09 PID Output Level Selection Range: 0, 1
Start-Up Programming
Default: 0.0 PSI
P3-10 Setpoint Boost Maximum at De-Stage Min.: -20.0
Max.: 20.0
& Operation
Default: 5.0 s
P3-11 Setpoint Boost after De-Stage Time Min.: 0.0
Max.: 60.0
Default: 0.0
Q1-01 PID Controller Setpoint 1 Min.: 0.0 4
Max.: 6000.0
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4.6 iQpump Presets and Functions
n Related Parameters
No. Parameter Name Setting Values
Default: 0
b5-09 PID Output Level Selection Range: 0, 1
Default: 0.0 PSI
P3-10 Setpoint Boost Maximum at De-Stage Min.: -20.0
Max.: 20.0
Default: 5.0 s
P3-11 Setpoint Boost after De-Stage Time Min.: 0.0
Max.: 60.0
Default: 0.0
Q1-01 PID Controller Setpoint 1 Min.: 0.0
Max.: 6000.0
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iQPump 1000
M1
LAG
Pressure H2-01 = 80
PUMP 1
Feedback M2
H3-09 = B
A2
(PID Feedback)
M3
LAG
H2-02 = 81
PUMP 2
M4
MD
LAG
H2-03 = 82
Start-Up Programming
PUMP 3
P1-01 = 1 MF
(Contactor Multiplex)
& Operation
M1
LAG
F5-07 = 83
PUMP 4
M2
DO-A3
M3
F5-09 = 2 LAG
F5-08 = 84
PUMP 5 4
M4
U V W
LEAD PUMP 1
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4.6 iQpump Presets and Functions
Reservoir
Process Supply
R+ R- S+ S- R+ R- S+ S- R+ R- S+ S- R+ R- S+ S-
RS-485 Network
Perform the following steps to make the RS-485 network connections between all drives that will be multiplexed:
1. Jumper terminals (R+ to S+) and jumper terminals (R- to S-) terminals on each individual drive according to Figure
4.18.
Drive X
R+ R- S+ S-
2. Use shielded communication cable for steps 3 and 4 to connect the drives in a daisy chain manner according to
Figure 4.19.
3. Daisy chain the (R+ to S+) terminals between each drive.
4. Daisy chain the (R- to S-) terminals between each drive.
Drive 1 Drive 2 Drive 3
R+ R- S+ S- R+ R- S+ S- R+ R- S+ S-
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Start-Up Programming
<- MONITOR - > Home FWD
& Operation
Pump Off Network Network Activity
Drive is not able to
communicate to any other
U5-99= 100.0PSI U9-02= 0<->
drives. U1-02= 0.00Hz U1-02= 0.00Hz
U1-91= 62.8PSI U1-91= 62.8PSI 4
<- MONITOR - > Home FWD
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4.6 iQpump Presets and Functions
180 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
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Start-Up Programming
n PI Feedback via Network
The Network PI Feedback comes from a drive on the network with a valid analog PI feedback source and can be used as the
primary or secondary feedback source for a networked drive.
& Operation
Set P9-02 to 0 if a drive has an analog PI feedback device installed and switching to network as a backup is not desired.
if a drive has an analog PI feedback device installed and the network PI feedback is considered as a backup, set P9-02 to 1 for
no alarm message when switched and set P9-02 to 2 for an alarm.
Set P9-02 to 3 if a drive has no analog PI feedback device installed and relies solely on the analog PI feedback of another 4
networked drive.
Note: Connect an analog PI feedback device to each drive for best performance.
n Related Parameters
No. Parameter Name Setting Values
Default: 1F (Hex)
H5-01 Drive Node Address Min.: 0
Max.: FF
Default: 0
P1-01 Pump Mode Range: 0, 1, 3
Default: 0
P9-02 Feedback Source Range: 0 to 3
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RUN RUN
S1 S1
SN SN
Drive A Drive B
15 HP 15 HP
PRESSURE FEEDBACK A
+V +V
A1 PRESSURE FEEDBACK B A1
A2 A2
AC AC
R+ R- S+ S- R+ R- S+ S-
Start-Up Programming
Description Drive A <1> Drive B <1>
Run Source: 1 (Terminals) b1-02 = 1 b1-02 = 1
Node Address H5-01 = 1 H5-01 = 2
& Operation
Highest Node Address P9-25 = 2 P9-25 = 2
Pump Mode: 3 (Network) P1-01 = 3 P1-01 = 3
Feedback Source: 0 (Analog) P9-02 = 0 P9-02 = 0
Lag Fixed Speed P9-06 = 54.0 Hz P9-06 = 54.0 Hz
Setpoint U5-99 = 100 PSI U5-99 = 100 PSI
Start Level P1-04 = 80 PSI P1-04 = 80 PSI 4
<1> All other multiplexing and alternation parameters are set to default settings.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 183
4.6 iQpump Presets and Functions
S1 S1 S1
SN SN SN
(Jockey Pump) Drive B Drive C
10 HP 15 HP 15 HP
+V +V +V
SYSTEM PRESSURE
A1 A1 A1
FEEDBACK
A2 A2 A2
AC AC AC
R+ R- S+ S- R+ R- S+ S- R+ R- S+ S-
Table 4.12 Related Parameters for Duplex System with Jockey Pump Example
Description Jockey Pump <1> Drive B <1> Drive C <1>
Node Address H5-01 = 1 H5-01 = 2 H5-01 = 3
Highest Node Address P9-25 = 3 P9-25 = 3 P9-25 = 3
Pump Mode: 3 (Network) P1-01 = 3 P1-01 = 3 P1-01 = 3
Feedback Source: 0 (Analog), P9-02 = 0 P9-02 = 3 P9-02 = 3
3 (Network)
184 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.6 iQpump Presets and Functions
S1 S1 S1
SN SN SN
Drive A Drive B Drive C
25 HP 25 HP 25 HP
+V +V +V
SYSTEM PRESSURE
SYSTEM PRESSURE
SYSTEM PRESSURE
A1 A1 A1
FEEDBACK
FEEDBACK
FEEDBACK
A2 A2 A2
AC AC AC
R+ R- S+ S- R+ R- S+ S- R+ R- S+ S-
Start-Up Programming
Figure 4.22 Simplified Wiring Diagram
& Operation
Table 4.13 Related Parameters for Triplex System Example
Description Drive A <1> Drive B <1> Drive C <1>
Node Address H5-01 = 1 H5-01 = 2 H5-01 = 3
Highest Node Address P9-25 = 3 P9-25 = 3 P9-25 = 3
Pump Mode: 3 (Network) P1-01 = 3 P1-01 = 3 P1-01 = 3
4
Feedback Source: P9-02 = 2 P9-02 = 2 P9-02 = 2
2 (Analog ->Net, with Alarm)
Alternation Mode: 3 (FIFO @ Sleep) P9-04 = 3 P9-04 = 3 P9-04 = 3
Maximum Running Pumps P9-23 = 2 P9-23 = 2 P9-23 = 2
Setpoint U5-99 = 90 PSI U5-99 = 90 PSI U5-99 = 90 PSI
Start Level P1-04 = 75 PSI P1-04 = 75 PSI P1-04 = 75 PSI
<1> All other multiplexing and alternation parameters are set to default settings.
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4.6 iQpump Presets and Functions
186 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.6 iQpump Presets and Functions
n Related Parameters
No. Name Description Values
Determines the functionality of the lag drives.
0: Fixed speed. The drive runs at the P9-06 setting after the time set in P9-07
expires.
2: Turn off. The drive stops running when it switches to a lag drive after the time Default: 0
P9-05 Lag Drive Mode Range: 0, 2, 3
set in P9-07 expires.
3: Follow Lead Speed. The drive will follow the speed of the current lead drive,
applying P9-30 gain and P9-31 bias.
Specifies how long speed is latched before performing the function specified in Default: 5 s
P9-07 Lag Fixed Speed Delay P9-05 when the drive changes from a lead to a lag. Min.: 0
Max.: 1000
Start-Up Programming
Sets the gain to be applied to the speed of the current lead drive when P9-05 is set Default: 100.0%
P9-30 Lag Drive Speed Follower Gain to 3. The bias to be applied is set in P9-31. Min.: 0.0
Max.: 300.0
& Operation
Sets the bias to be applied to the speed of the current lead drive when P9-05 is set Default: 0.00 Hz
P9-31 Lag Drive Speed Follower Bias to 3. The gain to be applied is set in P9-30. Min.: -60.0
Max.: 60.0
Sets the deceleration time when the P9-33 timer is running and the drive is running Default: 60.0 s
Lag Follower Deceleration
P9-32 as Lag Drive Speed Follower (P9-05 is set to 3). Min.: 0.0
Time Max.: 1000.0
Sets the time during which the deceleration time set in P9-32 is effective. The drive Default: 0.0 s
4
Lag Follower Deceleration
P9-33 will use the standard deceleration rate when it expires. Min.: 0.0
Time Active Time Setting this parameter to 0.0 disables the function. Max.: 360.0
Determines the communication compatibility for the iQPump MEMOBUS
network.
Network Compatibility Default: 2
P9-99 0: A-Ver: 30034
Selection Range: 0 to 2
1: B-Ver: 30035/36
2: iQ Smart Network
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4.6 iQpump Presets and Functions
n Timing Diagrams - Speed Follower Deceleration Time Switchover (Disabled and Enabled)
P9-01 = 1 (Lowest Run-time) P9-05 = 3 (Follow Lead Speed)
P9-08 = 0 (Output Frequency) P9-12 = 0 (Output Frequency)
P9-32 = 60.0 sec P9-33 = 0.0 sec
Drive 2 Staged-in. Drive 3 Staged-in. Drive 3 is no longer needed and gets de-
Drive 1 becomes a Lag Drive 2 becomes a Lag staged.
Drive and latches to its Drive and latches to its Drive 2 is the Lead again.
current output speed. current output speed. Drive 1 follows the speed of Drive 2 again.
Start-up…
Drive 1 is the
Lead Pump. Drive 1 follows the Drive 1 and Drive 2
speed of Drive 2 follows the speed of
(Lead) Drive 3 (Lead)
Drive 3
Add
Add Freq
Freq Level
Level P9-09
P9-09
Remove
Remove Freq
Freq Level
Level P9-13
P9-13
Output
Output Frequency
Frequency
Drive 2
Add
Add Freq
Freq Level
Level P9-09
P9-09 P9-07
Lag
Remove
Remove Freq
Freq Level
Level P9-13
P9-13 Fixed
Output
Output Frequency
Frequency Delay
Drive 1
Add
Add Freq
Freq Level
Level P9-09
P9-09 P9-07
Lag
Remove
Remove Freq
Freq Level
Level P9-13
P9-13 Fixed
Output
Output Frequency
Frequency Delay
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4.6 iQpump Presets and Functions
Drive 2 Staged-in. Drive 3 Staged-in. Drive 3 is no longer needed and gets de-
Drive 1 becomes a Lag Drive 2 becomes a Lag staged.
Drive and latches to its Drive and latches to its Drive 2 is the Lead again.
current output speed. current output speed. Drive 1 follows the speed of Drive 2 again.
Start-up…
Drive 1 is the
Lead Pump. Drive 1 follows the Drive 1 and Drive 2
speed of Drive 2 follows the speed of
(Lead) Drive 3 (Lead)
Drive 3
Add
Add Freq
Freq Level
Level P9-09
P9-09
Remove
Remove Freq
Freq Level
Level P9-13
P9-13
Output
Output Frequency
Frequency
P9-32
Drive 2 Lag Followr Dcel
Add
Add Freq
Freq Level
Level P9-09
P9-09 P9-07
Lag
Remove
Remove Freq
Freq Level
Level P9-13
P9-13 Fixed
Output
Output Frequency
Frequency Delay
P9-33
Lag
PumpNet Control1 U1-59 bit 1:
Followr
Run as Lag Drive
Dtim
PumpNet Control1 U1-59 bit 2:
Run as Lead Drive
P9-32 P9-32
Drive 1 Lag Followr Dcel Lag Followr Dcel
Add
Add Freq
Freq Level
Level P9-09
P9-09 P9-07
Lag
Remove
Remove Freq
Freq Level
Level P9-13
P9-13 Fixed
Output
Output Frequency
Frequency Delay
P9-33
Lag
PumpNet Control1 U1-59 bit 1:
Followr
Run as Lag Drive
Dtim
PumpNet Control1 U1-59 bit 2:
Run as Lead Drive
Start-Up Programming
Figure 4.24 Lag Follower Deceleration Time Switching (Enabled)
& Operation
4
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 189
4.6 iQpump Presets and Functions
The drive will display the confirmation screen shown in Figure 4.28 after all drives have been accessed.
190 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.6 iQpump Presets and Functions
If the drive does not receive confirmation from all nodes after 5 s, the drive will display the message shown in Figure 4.27.
The Still Waiting message screen is dismissed after 15 s or when any key is pressed. The display then returns to the parameter
selection screen.
The drive displays the confirmation screen shown in Figure 4.28 if the confirmation comes back before the 15 s timer expires.
Start-Up Programming
Figure 4.28 Node Update Message
Nodes that failed to update are indicated by an “X” while nodes that completed successfully are marked by an “o”.
& Operation
The Node Update message is displayed for 1.5 s or until a key is pressed if all nodes successfully update. The message is
displayed for 15 s or until a key is pressed if any node fails to update. The display then returns to the parameter selection
screen.
n Non-System-Wide Parameters 4
Parameters in Table 4.16 cannot be pushed to other drives on the MEMOBUS Multiplex network.
Table 4.16 Non-System-Wide Parameters
No. Name No. Name
A1-03 Initialize Mode o4-05 Capacitor Maintenance Setting
A1-08 Custom Initialize Mode o4-07 DC Bus Pre-charge Relay Maintenance Setting
H5-01 Drive Node Address o4-09 IGBT Maintenance Setting
o2-04 Drive Model Selection o4-11 Fault Data Initialization
o2-09 Factory o4-12 kWh Monitor Initialization
o3-01 Copy Function Selection o4-13 Number of Run Commands Counter Initialization
o4-01 Cumulative Operation Time Setting o4-17 RTC Time Setting
o4-03 Cooling Fan Operation Time Setting P1-01 Pump Mode
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4.6 iQpump Presets and Functions
n Related Parameters
No. Parameter Name Setting Values
Default: 0
P9-98 Network Parameter Push Selection Range: 0, 1
192 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
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u De-Scale/De-Ragging
The De-scale/De-ragging function attempts to clean the pump impellers (dislodge scale and buildup) by rapidly starting and
stopping the pump in both directions. The drive monitors the number of operating hours of the motor and after a set amount
of operating time, the drive runs the De-scale/De-ragging function the next time the drive is started in either the HAND or
AUTO mode.
The De-scale/De-ragging function runs the drive forward, then reverse for a specified number of times before normal operation
will automatically resume.
The De-Scale/De-ragging function operates when all of the following conditions are met:
• P8-01 = 1: De-Scale is Enabled
• P1-01 ≠ 3: Not in MEMOBUS Multiplex
• P7-01 = 0: Anti-Jam Disabled
n De-Scale/De-Ragging Operation
While the pump is running in the Hand or Auto mode, the De-scale/De-ragging run timer is activated. The timer data is stored
in EEPROM at power-down. If the amount of time accumulated in the timer is less than the De-Scale Pump Run Time parameter
(P8-08), the drive starts normally. When the timer is equal to or greater than the P8-08 value, the drive will automatically
perform the de-scale function the next time the drive is at a stop and is commanded to accelerate in HAND or AUTO mode.
The “De-Scale/De-rag Active” alarm will flash on the keypad during the De-scale/De-ragging function. The drive will first
accelerate using the De-scale Acceleration Time (P8-06) up to the De-scale Run Frequency Reference (P8-03), for the De-
scale Forward Run Time (P8-04) time. It will then decelerate using the De-scale Deceleration Time (P8-07) and accelerate
using P8-06 in the reverse direction. It will stay running at the P8-03 speed for the time set in the De-Scale Reverse Run Time
(P8-05). After the timer expires, drive will decelerate to zero using P8-07. Once it reaches zero speed, it will immediately
repeat the cycle for as many times as specified by the De-scale cycle count (P8-02) parameter. If the De-scale/De-ragging
function is interrupted by a fault or by removing the run command, all timers associated with the De-scale/De-ragging function
will be reset.
During de-scaling / de-ragging operation, the following features are disabled:
• PI Control (pressure control)
• Thrust Bearing Acceleration
• Minimum Speed
• Low Feedback / High Feedback Detection
• Not Maintaining Setpoint Detection
• Loss of Prime
• Low Flow / High Flow Detection
Start-Up Programming
• Level Control / Suction Control / Vacuum Control
• Sleep Detection
& Operation
• Sleep Boost
n Forced De-Scale/De-Ragging Operation
When parameter P8-01 = 2 (Force De-scale), the drive will perform a De-scale/De-ragging operation every time it starts. This
mode is intended to be used during the setup of the De-scale/De-ragging function only.
4
n Related Parameters, Multi-Function Digital Output Settings, and Alarms
No. Parameter Name Setting Values
Default: 0
P8-01 De-scale Operation Selection Range: 0 to 2
Default: 1
P8-02 De-scale Cycle Count Range: 1 to 100
Default: 25.00 Hz
P8-03 De-scale Frequency Reference Range: 0.0 to 400.0
Default: 10 s
P8-04 De-scale Forward Run Time Range: 1 to 6000
Default: 10 s
P8-05 De-scale Reverse Run Time Range: 1 to 6000
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4.6 iQpump Presets and Functions
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Start-Up Programming
• Motor 2 is used first when P4-14 changes from 2 to 1
• Motor 1 is used first when P4-14 changes from 3 to 1
& Operation
n Motor 1 Only (P4-14 = 2)
Setting P4-14 to 2 disables the 2-motor alternation function, clears all timers associated with the 2-motor alternation function,
and de-energizes digital output H2-0o = 43.
n Motor 2 Only (P4-14 = 3) 4
Setting P4-14 to 3 disables the 2-motor alternation function is disabled, clears all timers associated with the 2-motor alternation
function, and energizes digital output H2-0o = 43.
n Interaction with Sequence Timer (S2-oo)
Setting the sequence Selection (S2-04, S2-09, S2-14, S2-19) to 3, No Alternation, prevents 2-motor alternation during the time
set in the corresponding Sequence Timer. Alternation resumes normally when the timer deactivates.
Note: The Alternation Time set in P4-16 will run during the No Alternation time window. The timer will request for alternation after the No
Alternation time window is over if the timer expires.
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4.6 iQpump Presets and Functions
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Start-Up Programming
The value for U1-89 is equal to the Total Accumulated Volume (U1-88/U1-84 to U1-87) – Starting Delta Volume (P6-36 to
P6-39).
Starting Delta Volume parameters P6-36 to P6-39 can be populated manually by individually setting each parameter. Setting
& Operation
P6-35 to 1 (Set) will write the current Total Accumulated Volume (U1-88/U1-84~U1-87) to the parameters, while setting
P6-35 to 2 (Reset) will write 0 to these parameters.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 197
4.6 iQpump Presets and Functions
Sample Screens
LCD Display Description
198 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
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Start-Up Programming
Full value display with no units and no commas.
& Operation
4
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4.6 iQpump Presets and Functions
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Start-Up Programming
H2-oo Function Description
A7 Flow Rate Limit Closed: The Flow Rate is actively affecting the output speed.
& Operation
4
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4.6 iQpump Presets and Functions
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4.6 iQpump Presets and Functions
u PI Auxiliary Control
PI Auxiliary Control allows the drive to control pressure when the PI Auxiliary Level is adequate. When the PI Auxiliary
Control Level drops to the PI Auxiliary Control Setpoint set in Q6-03, the drive will regulate based on the PI Aux Level and
the pressure will drop.
The drive also goes to sleep, wakes up, and trips an alarm and/or fault based on the PI Auxiliary Control level.
Note: 1. This function is available in drive software versions PRG: 8552 and later.
2. Not available in drive models 4A0930 and 4A1200.
Start-Up Programming
• Q6-01 = 1 enabling PI Auxiliary Control.
• The multi-function analog input programmed for PI Aux FB Level (H3-oo = 27) is set for 4 to 20 mA operation (H3-
& Operation
oo = 2)
• The signal on the analog input falls below 3 mA or rises above 21 mA for longer than 1 second.
The drive responds based on the Q6-19 setting:
• Setting 0: Wire-break detection is disabled.
• Setting 1: The “AUXFB – PI Aux Lvl Loss” alarm will display. 4
• Setting 2: The drive will trigger an “AUXFB – PI Aux Lvl Loss” fault if the drive is in Auto, Hand, or Sleep.
If there is not a Run command present, the drive will display an “AUXFB – PI Aux Lvl Loss” alarm.
n Direct-Acting PI Aux Level Control (Q6-23 = 0)
The drive will respond in one of two ways to a change in the PI Aux Feedback when Q6-23 is set to 0:
• The drive will attempt to regulate to the Q6-03 level when Q6-03 setpoint < Q6-24 maximum level.
The drive slows down as the feedback level approaches the Q6-03 setting and pressure and flow decrease. The drive then
regulates output speed to maintain the PI Aux Level. Adjust the drive regulating level responsiveness using parameters
Q6-16 and Q6-17.
The drive will go to sleep if level rises above the Q6-24 maximum value for longer than the Q6-05 sleep delay time. Normal
operation resumes when he feedback level falls below the Q6-06 wake-up level for longer than the Q6-07 wake-up time.
Note: Be sure to set Q6-08, PI Aux Control Minimum Speed, to a value high enough to ensure flow.
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4.6 iQpump Presets and Functions
• The drive will attempt to maintain the pressure setpoint before immediately going to sleep based on PI Aux Feedback when
Q6-03 setpoint > Q6-24 maximum level.
The drive goes to sleep when the Feedback Level rises above the Q6-24 maximum level for longer than the Q6-05 sleep
delay time. Normal operation resumes when the PI Aux Feedback falls below the Q6-06 level for longer than the Q6-07
time.
n Inverse-Acting PI Aux Level Control (Q6-23 = 1)
The drive will respond in one of two ways to a change in the PI Aux Feedback when Q6-23 is set to 1:
• The drive will attempt to regulate to the Q6-03 level when Q6-03 setpoint > Q6-24 maximum level.
The drive slows down as the feedback level approaches the Q6-03 setting and pressure and flow decrease. The drive then
regulates output speed to maintain the PI Aux Level. Adjust the drive regulating level responsiveness using parameters
Q6-16 and Q6-17.
The drive will go to sleep if level falls below the Q6-24 maximum value for longer than the Q6-05 sleep delay time. Normal
operation resumes when he feedback level rises above the Q6-06 wake-up level for longer than the Q6-07 wake-up time.
Note: Be sure to set Q6-08, PI Aux Control Minimum Speed, to a value high enough to ensure flow.
• The drive will attempt to maintain the pressure setpoint before immediately going to sleep based on PI Aux Feedback when
Q6-03 setpoint < Q6-24 maximum level.
The drive goes to sleep when the Feedback Level falls below the Q6-24 maximum level for longer than the Q6-05 sleep
delay time. Normal operation resumes when the PI Aux Feedback rises above the Q6-06 level for longer than the Q6-07
time.
n Sleep & Wake-Up Methods
The drive goes to sleep in one of three separate methods:
• The drive goes to sleep without performing a sleep boost when the PI Aux Feedback falls below the Minimum Level (Q6-04)
for longer than the PI Auxiliary Control Sleep Delay Time (Q6-05),
The drive wakes up when the PI Aux Feedback level rises above the Setpoint (Q6-03) for longer than the time set in Q6-07
and the standard (pressure) sleep function set in P1-04 and P1-05 calls for a wake-up.
• The drive goes to sleep without performing a sleep boost when the PI Aux feedback rises above the Maximum Level (Q6-24)
for longer than the PI Auxiliary Control Sleep Delay Time (Q6-05).
The drive wakes up when the PI Aux Feedback level falls below the Setpoint (Q6-03) for longer than the time set in Q6-07
and the standard (pressure) sleep function set in P1-04 and P1-05 calls for a wake-up.
• The drive will also go to sleep based upon the standard sleep settings set in parameters P2-01 to P2-04 and perform a sleep
boost.
When Q6-23 is set to 1 (Inverse-acting), the drive wakes up when the PI Aux Feedback rises above the Setpoint (Q6-03)
for longer than the Q6-07 time AND the standard sleep function set in P1-04 and P1-05 calls for a wake-up.
When Q6-23 is set to 0 (Direct-acting), the drive wakes up when the PI Aux Feedback falls below the Setpoint (Q6-03) for
longer than the Q6-07 time AND the standard sleep function set in P1-04 and P1-05 calls for a wake-up.
n PI Aux Low Level Detection
Set Q6-01 to 1 and Q6-09 > 0 to enable PI Aux Low Level Detection.
Low Level Behavior – No Display:
The Low PI Aux Level digital output (H2-0o = 9E) closes when Q6-11 = 0 (No Display) and the PI Aux Feedback falls below
the level set in Q6-09. The digital output opens when the feedback rises above the level set in Q6-09.
Low Level Behavior – Alarm Only:
The “LOAUX – Low PI Aux Lvl” alarm displays and the digital output closes when Q6-11 = 1 (Alarm Only) and the PI Aux
Feedback falls below the level set in Q6-09. The alarm clears and the digital output opens when the feedback rises above the
level set in Q6-09.
Low Level Behavior – Fault:
The digital output closes and the alarm displays when Q6-11 = 2 or 3 (Fault), the output frequency > 0, and the PI Aux Feedback
falls below the level set in Q6-09. The drive faults out with a “LOAUX – Low PI Aux Lvl” fault if the feedback remains below
the Q6-09 level for the time set in Q6-10.
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Start-Up Programming
Default: 20.0
Q6-03 PI Auxiliary Control Setpoint Range: 0.0 to 6000.0
Default: 10.0
Q6-04 PI Auxiliary Control Minimum Level
& Operation
Range: 0.0 to 6000.0
Default: 5 s
Q6-05 PI Auxiliary Control Sleep Delay Time Range: 0 to 3600 s
Default: 30.0
Q6-06 PI Auxiliary Control Wake-up Level Range: 0.00 to 999.9
4
Default: 1 s
Q6-07 PI Auxiliary Control Wake-up Time Range: 0 to 3600 s
Default: 0.00 Hz
Q6-08 PI Auxiliary Control Minimum Speed Range: 0.00 to 400.00 Hz
Default: 0.0
Q6-09 PI Auxiliary Control Low Level Detection Range: 0.0 to 999.9
Default: 0.1 min
Q6-10 PI Auxiliary Control Low Level Detection Time Range: 0.0 to 300.0 min
Default: 1
Q6-11 PI Auxiliary Control Low Level Detection Selection Range: 0 to 3
Default: 0.0
Q6-12 PI Auxiliary Control High Level Detection Range: 0.0 to 999.9
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4.6 iQpump Presets and Functions
9F Hi PI Aux Lvl Energizes when the PI Aux Feedback Level rises above the High PI Aux Level (Q6-12), or if there is a
HIAUX – Hi PI Aux Lvl Fault.
A0 WL/SP/PIAux Ctrl Closed when the Water Level, Suction Pressure, or PI Auxiliary Controller is affecting the output speed.
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4.6 iQpump Presets and Functions
n Related Parameters
No. Parameter Name Setting Values
Default: 0
b1-02 Run Command Selection 1
Start-Up Programming
Range: 0 to 8
Default: 0
b1-16 Run Command Selection 2 Range: 0 to 8
& Operation
Default: 0
H5-13 Power-up CALL Alarm Range: 0, 1
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4.6 iQpump Presets and Functions
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Figure 4.29 Help Message Example (Optional HOA Keypad, JVOP-183, Home Screen)
Start-Up Programming
Notes on Parameter Access
• If the drive parameters are password protected by A1-04 and A1-05, parameters A1-00 through A1-03, A1-06, and all A2
parameters cannot be modified.
& Operation
• If a digital input terminal programmed for “Program lockout” (H1-oo = 1B) is enabled, parameter values cannot be
modified, even if A1-01 is set to 1 or 2.
• If parameters are changed via serial communication, it will not be possible to edit or change parameter settings with the
digital operator until an Enter command is issued to the drive from the serial communication.
4
n A1-03: Initialize Parameters
Resets parameters to default values or performs an Application Preset for fan or pump applications. After initialization, the
setting for A1-03 automatically returns to 0.
No. Parameter Name Setting Range Default
0, 1110, 2220, 3330, 5550,
A1-03 Initialize Parameters 6008, 6009, 6010, 6011, 0
6012, 6013, 7770, 7771
Note: 1. Settings 6012 and 6013 are available in drive software versions PRG: 8552 and later.
2. Settings 6012 and 6013 are not available in drive models 4A0930 and 4A1200.
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4.7 Basic iQpump Setup and Application Preset Parameters
S1 S1
FWD Run/Stop Run command
(Run on momentary close)
S2
Stop command
(Stop on momentary open)
SN
SN
Sequence input common
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4.7 Basic iQpump Setup and Application Preset Parameters
Start-Up Programming
& Operation
4
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4.7 Basic iQpump Setup and Application Preset Parameters
0: No Initialization
3005: General Ext HOA
AUTO Run = S1,
Speed = A2 Switch to Net Coms = S8;
HAND1 Run = S6, AUTO Run = Serial Run,
Speed = A1 Speed = Serial Comms
HAND2 Run = S7,
Speed = P5-05 or Operator
AUTO
S1
Ext. Pump
Fault (N.O.) S2
Fault
Ext. Pump Drive
Reset S3
Fault (N.O.)
Ext. Pump
S4
Fault (N.O.) S5
HAND1
S6
HAND2
S7
Comms Run
S8
SN
24V
HAND1 Speed Ref +V
Def: 0 to 10 V (H3-01)
A1
AUTO Speed Ref A2
Def: 4 to 20 mA (H3-09)
x A3
AC
R+ R- S+ S-
Serial Comms
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4.7 Basic iQpump Setup and Application Preset Parameters
Run
S1
Ext. Pump
Fault (N.O.) S2
Fault
Ext. Pump Drive
Reset S3
Fault (N.O.)
Ext. Pump
S4
Fault (N.O.) S5
HAND1
S6
HAND2
S7
Comms Run
S8
SN
24V
P5-01 = 0
+V
HAND1 Speed Ref
Def: 0 to 10 V (H3-01) A1
AUTO Speed Ref A2
Def: 4 to 20 mA (H3-09)
x A3
AC
R+ R- S+ S-
Serial Comms
Start-Up Programming
Selects the frequency reference source 1 for the REMOTE mode.
Note: If a Run command is input to the drive but the frequency reference entered is 0 or below the minimum frequency, the RUN indicator LED
on the digital operator will light and the STOP indicator will flash.
& Operation
No. Parameter Name Setting Range Default
b1-01 Frequency Reference Selection 1 0 to 5 0
In order to run the drive and motor, the drive must receive a Run command and an Auto Setpoint command. Parameter b1-01
specifies the origin of the Auto setpoint when in AUTO Mode. Switch to AUTO mode by pressing the AUTO button on the 4
HOA keypad while the drive is stopped.
Note: If a Run command is input to the drive without a corresponding Auto setpoint, the Run indicator on the HOA keypad will turn on and the
STOP indicator on the keypad will blink.
If the drive should follow the “HAND Reference” set by the HOA keypad, use HAND Mode by pressing the HAND key and
set P5-01 to “1: Hand Reference (P5-02).” The HAND reference can then be entered into the U1-01 monitor parameter in the
“-DRIVE- ” Menu.
The drive offers the ability to provide four types of “Auto Setpoint” reference sources. These Auto Setpoint reference sources
are determined by the setting of b1-01 and the drive set to AUTO Mode by pressing the AUTO key on the keypad.
Prior to programming, it is recommended to select the system units (P1-02) and the feedback device, Scaling (P1- 03) first.
P1-03 will automatically scale the drive setpoint.
Example: P1-02 = 1: PSI
P1-03 = 200, feedback range = 200 PSI.
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4.7 Basic iQpump Setup and Application Preset Parameters
If the drive should follow an “Auto Set-Point” set by the HOA keypad: Set b1-01 to “0: Operator” (factory default). The Auto
setpoint can then be entered into the U1-01 monitor parameter in the “-DRIVE-” menu.
Setting 0: Operator (HOA keypad)
Using this setting, the frequency reference can be input by:
• switching between the multi-speed references in the d1-oo parameters.
• entering the frequency reference on the operator keypad.
This selection will also switch PID setpoint to Q1-01.
Setting 1: Terminals (analog input terminals)
Using this setting, an analog frequency reference can be entered as a voltage or current signal from terminals A1, A2, or A3.
To set the drive to follow an “Auto Setpoint” set by the analog input, set b1-01 to 1 (Terminals) and connect a potentiometer
or external signal to the drive.
Note: When b1-01 is set to 1 (Terminals) and P5-01 is set to 0 (HAND Mode Reference), the setpoint and the HAND reference are determined
by the external analog signal.
Voltage Input
Voltage input can be used at any of the three analog input terminals. Make the settings as described in Table 4.18 for the input
used.
Table 4.18 Analog Input Settings for Frequency Reference Using Voltage Signals
Parameter Settings
Terminal Signal Level Signal Level Notes
Function Selection Gain Bias
Selection
0 to 10 Vdc H3-01 = 0
H3-02 = 0
A1 0 to 10 Vdc H3-03 H3-04 –
H3-01 = 1 (Frequency Reference Bias)
Bipolar
0 to 10 Vdc H3-09 = 0
H3-10 = 0 Set jumper S1 on the terminal
A2 0 to 10 Vdc H3-11 H3-12
H3-09 = 1 (Frequency Reference Bias) board to “V” for voltage input.
Bipolar
0 to 10 Vdc H3-05 = 0
H3-06 = 0 Set DIP switch S4 on the
A3 0 to 10 Vdc H3-07 H3-08
H3-05 = 1 (Frequency Reference Bias) terminal board to “AI”.
Bipolar
Drive Drive
+V 10.5 V, 20 mA power supply +10 V +V 10.5 V, 20 mA power supply
0 to 10 V 0 to 10 V
2k A1 Analog Input 1 4k A1 Analog Input 1
Customer
+/- 10 V
A2 Analog Input 2 Supply A2 Analog Input 2
OR 0V
A3 Analog Input 3 A3 Analog Input 3
Current Input
Input terminals, A1, A2, and A3 can accept a current input signal. Refer to Table 4.19 for an example to set terminal A2 for
current input.
Table 4.19 Analog Input Settings for Frequency Reference Using a Current Signal
Parameter Settings
Signal
Terminal Signal Level Function Notes
Level Gain Bias
Selection Selection
4 to 20 mA H3-09 = 2 Make sure to set jumper S1 on the
H3-10 = 0
A2 H3-11 H3-12 terminal board to “I” for current
0 to 20 mA H3-09 = 3 (Frequency Bias) input.
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4.7 Basic iQpump Setup and Application Preset Parameters
Jumper S1
A1/A2/A3
Voltage/Current
V
I
Drive
Selection
A1 A2 A3
+V 10.5 V, 20 mA power supply
A1 Analog Input 1
0 or 4 to 20 mA
A2 Analog Input 2
A3 Analog Input 3
Terminating
Resistor
Start-Up Programming
19.2 Kbps
& Operation
RS-485 Communication Connection
4
Figure 4.35 PC or PLC Connection Diagram
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4.7 Basic iQpump Setup and Application Preset Parameters
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4.7 Basic iQpump Setup and Application Preset Parameters
Output
frequency
Drive output is shut off
Start-Up Programming
Motor speed
& Operation
Figure 4.36 Coast to Stop
Note: After a stop is initiated, any subsequent Run command entered will be ignored until the minimum baseblock time (L2-03) has expired. Do
not enter Run command until it has come to a complete stop. Use DC Injection at Start (Refer to b2: DC Injection Braking and Short
Circuit Braking on page 336) or Speed Search (Refer to b3: Speed Search on page 336) to restart the motor before it has completely 4
stopped.
Setting 2: DC Injection Braking to Stop
When the Run command is removed, the drive will enter baseblock (turn off its output) for the minimum baseblock time
(L2-03). When the minimum baseblock time has expired, the drive will inject the amount DC Injection Braking is set in
parameter b2-02 into the motor windings to brake the motor. The stopping time in DC Injection Braking to Stop is significantly
faster compared to Coast to Stop.
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4.7 Basic iQpump Setup and Application Preset Parameters
Run
command ON OFF
DC Injection Braking
Output with the current set in
frequency b2-02
Motor speed
Motor coasts
Minimum Baseblock
Time (L2-03)
DC Injection Braking time is determined by the value set to b2-04 and the output frequency at the time the Run command is
removed. It can be calculated by:
(b2-04) x 10 x Output frequency
DC Injection brake time = Max. output frequency (E1-04)
b2-04×10
b2-04
Note: If an overcurrent (oC) fault occurs during DC Injection Braking to Stop, lengthen the minimum baseblock time (L2-03) until the fault no
longer occurs.
Setting 3: Coast to Stop with Timer (Used for Back Spin Control on Vertical Turbine Pumps)
When the Run command is removed, the drive coasts to a stop. If parameter b1-11 is set to zero, the coast-timer (Run Delay
at Stop) becomes a value determined by a combination of output frequency and the C1-02 parameter. However, if b1-11 is set
greater than zero, the Run Delay at Stop timer is set to b1-11. If the Run command is re-issued during the Run Delay at Stop
timer time, the drive WILL restart when the timer expires without the need to re-cycle the Run command. The Run Delay at
Stop timer will operate for both AUTO Mode and HAND Mode. The Run Delay at Stop timer will still operate when the drive
goes to sleep and then wakes up. During the Run Delay at Stop timer execution, the HOA keypad will display the alarm
“WrUn”. Both Alarm and Run indicators will blink while the drive waits to execute the Run command.
Run command ON OFF ON OFF ON
The wait time t is determined by the output frequency when the Run command is removed and by the active deceleration time.
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Start-Up Programming
The PID controller is enabled and the PID output builds the frequency reference. The PID input is D controlled.
n b5-02: Proportional Gain Setting (P)
& Operation
Sets the P gain applied to the PID input. Larger values will tend to reduce the error but may cause oscillations if set too high,
while lower values may allow too much offset between the setpoint and feedback. The function of b5-02 is disabled when
P1-24 > 0.
No. Name Setting Range Default
b5-02 Proportional Gain Setting (P) 0.00 to 25.00 2.00 4
n b5-03: Integral Time Setting (I)
Sets the time constant used to calculate the integral of the PID input. The shorter the integral time set to b5-03, the faster the
offset will be eliminated. If the integral time is set too short, however, overshoot or oscillation may occur. To turn off the
integral time, set b5-03 to 0.00.
No. Name Setting Range Default
b5-03 Integral Time Setting (I) 0.0 to 360.0 s 1.0 s
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4.7 Basic iQpump Setup and Application Preset Parameters
Figure 4.41 shows an operation example for changing accel/decel. times. The example below requires that the stopping method
be set for “Ramp to stop” (b1-03 = 0).
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4.7 Basic iQpump Setup and Application Preset Parameters
Decel Time 1
(C1-02) Decel Time 2
Accel Time 1 Accel Time 2 (C1-04)
Output (C1-01) (C1-03)
frequency
Decel Time 1
(C1-02)
Time
ON OFF ON
FWD (REV)
Run command
ON OFF
Accel/Decel Time Selection 1
(Terminals S1 to S8, H1- oo = “7”)
Start-Up Programming
n H1-01 to H1-08: Functions for Terminals S1 to S8
These parameters assign functions to the multi-function digital inputs. The various functions and settings are listed in Table
4.21.
& Operation
Setting
No. Parameter Name Default
Range
H1-01 Multi-Function Digital Input Terminal S1 Function Selection 1 to 9F 40 (F) <1> : Forward Run Command (2-Wire sequence)
H1-02 Multi-Function Digital Input Terminal S2 Function Selection 1 to 9F F: Through Mode 4
H1-03 Multi-Function Digital Input Terminal S3 Function Selection 0 to 9F 26: External Pump Fault
H1-04 Multi-Function Digital Input Terminal S4 Function Selection 0 to 9F 14: Fault Reset
H1-05 Multi-Function Digital Input Terminal S5 Function Selection 0 to 9F 8D (0) <1> : Multi Setpoint 1
H1-06 Multi-Function Digital Input Terminal S6 Function Selection 0 to 9F 80 (3) <1> : HAND Mode
H1-07 Multi-Function Digital Input Terminal S7 Function Selection 0 to 9F 81 (4) <1> : HAND Mode 2
H1-08 Multi-Function Digital Input Terminal S8 Function Selection 0 to 9F F (6) <1> : Through Mode
<1> Number appearing in parenthesis is the default value after performing a 3-Wire initialization (A1-03 = 3330).
Table 4.21 Multi-Function Digital Input Terminal Settings
Setting Function Page Setting Function Page
0 3-Wire sequence – 4 Multi-Step Speed Reference 2 –
2 External Reference 1/2 Selection – 5 Multi-Step Speed Reference 3 –
3 Multi-Step Speed Reference 1 – 6 Jog reference selection –
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4.7 Basic iQpump Setup and Application Preset Parameters
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4.7 Basic iQpump Setup and Application Preset Parameters
Start-Up Programming
9A High Flow –
1F Motor overload alarm (oL1) – 9B Low Water Level –
20 Drive overheat pre-alarm (oH) – 9C Low Suction –
& Operation
22 Mechanical weakening detection – 9D High Suction –
2F Maintenance period – 9E Low PI Aux Level –
30 During torque limit 224 9F High PI Aux Level –
37 During frequency output – A0 Water Loss/Suction Pressure/PI Aux Control –
38 Drive enabled – A1 Differential Detected – 4
39 Watt hour pulse output – A2 Sleep Active –
3C LOCAL/REMOTE status – A3 Start Delay –
3D During speed search – A4 Pre-Charge –
3E PID feedback low – A5 Anti-Jam Active –
3F PID feedback high – A6 De-Scale Active –
40 Auto Mode – A7 Flow Rate Limit
42 Pressure Reached 224 A9 Thrust Mode –
43 2 Motor Alternate – AA Utility Start Delay –
4A During KEB Ride-Thru – 100 to Function 0 to AA with inverse output –
4C During fast stop – 1AA
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4.7 Basic iQpump Setup and Application Preset Parameters
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4.7 Basic iQpump Setup and Application Preset Parameters
Frequency 100%
reference E1-04
-10 V -5 V
100 % 0V 5V 10 V
E1-04
-100%
E1-04
Figure 4.42 Frequency Reference Setting by Analog Input with Increased Gain
• Gain H3-03 = 100%, bias H3-04 = -25%, terminal A1 as frequency reference input:
An input of 0 Vdc will be equivalent to a -25% frequency reference.
When parameter H3-01 = 0, the frequency reference is 0% between 0 and 2 Vdc input.
When parameter H3-01 = 1, the motor will rotate in reverse between -10 and 2 Vdc input.
H3-01 = 0 H3-01 = 1
100 %
100%
Frequency H3-01 = 0
reference -10 V -6.0 V
2.0 V 10 V
-25% Analog Input
Start-Up Programming
Voltage
0
2.0 V 10 V
Analog Input -100%
-25% Voltage E1-04
& Operation
H3-01 = 1 -150%
Figure 4.43 Frequency Reference Setting by Analog Input with Negative Bias
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4.7 Basic iQpump Setup and Application Preset Parameters
Setting 2: 4 to 20 mA
Setting 3: 0 to 20 mA
n H3-06: Terminal A3 Function Selection
Determines the function assigned to analog input terminal A3.
No. Name Setting Range Default
H3-06 Terminal A3 Function Selection 0 to 31 20
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4.7 Basic iQpump Setup and Application Preset Parameters
Start-Up Programming
2. Adjust H4-05 viewing the monitor connected to the terminal AM.
3. View the value set to H4-06 on the digital operator; terminal AM will output a voltage equal to 0% of the parameter
being set in H4-04.
& Operation
4. Adjust H4-06 viewing the output signal on the terminal AM.
H4-07, 08 = 0 H4-07, 08 = 1
15 V
Output Voltage
Gain = 150%
Bias = 0% 4
10 V
Gain = 100%
10 V Bias = 0%
Gain 150% 5V
Bias 0% Gain = 50%
Output Voltage Bias = 0%
-100%
Gain 100%
5V Bias 0% 100%
Monitor Value
-5 V
Gain 50%
Bias 0%
0V -10 V
0% Monitor Value 100%
-15 V
Figure 4.44 Analog Output Gain and Bias Setting Example 1 and 2
Set H4-03 to 30% for an output signal of 3 V at terminal FM when the monitored value is at 0%.
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4.7 Basic iQpump Setup and Application Preset Parameters
Gain = 100%
H4-07, 08 = 0 H4-07, 08 = 1
Bias = 30%
10V
Gain = 100%
10 V Output Voltage Bias = 0%
Bias 30% 3V
Output Voltage Gain 100% -100%
100%
Bias 0% Monitor Value
3V -4 V
Gain 100%
0V -10 V
0% Monitor Value 100%
n H4-07, H4-08: Multi-Function Analog Output Terminal FM, AM Signal Level Selection
Sets the voltage output level of U parameter (monitor parameter) data to terminal FM and terminal AM using parameters
H4-07 and H4-08.
Set jumper S5 on the terminal board accordingly when changing these parameters. Refer to Terminal AM/FM Signal
Selection on page 129 for details on setting S5.
No. Name Setting Range Default
Multi-Function Analog Output Terminal FM
H4-07 0 to 2 0
Signal Level Selection
Multi-Function Analog Output Terminal AM
H4-08 0 to 2 0
Signal Level Selection
Setting 0: 0 to 10 V
Setting 1: -10 V to 10 V
Setting 2: 4 to 20 mA
n L5-01: Number of Auto Restart Attempts
Sets the number of times that the drive may attempt to restart itself.
When the counter reaches the number set to L5-01, the operation stops and the fault must be manually cleared and reset.
The restart counter is incremented at each restart attempt, regardless of whether the attempt was successful. When the counter
reaches the number set to L5-01, the operation stops and the fault must be manually cleared and reset.
The number of fault restarts is reset to zero when:
• The drive operates normally for 10 minutes following a fault restart.
• A fault is cleared manually after protective functions are triggered.
• The power supply is cycled.
No. Name Setting Range Default
L5-01 Number of Auto Restart Attempts 0 to 10 Times 5 Times
228 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.7 Basic iQpump Setup and Application Preset Parameters
Start-Up Programming
Selects the base unit in which most drive PID setpoints, scaling, monitors, limits, and faults/alarm levels will be set.
Note: Set this parameter prior to changing other parameters, as internal scaling is based on P1-02.
& Operation
P1-02 System Units 0 to 10; 25, 26 1
Setting 0: No unit
Setting 1: PSI: Pounds per square inch
Setting 2: Pa: Pascals 4
Setting 3: Bar: Bar
Setting 4: "WC: Inch of water
Setting 5: "Hg: Inch of Mercury
Setting 6: ft: feet
Setting 7: m: meters
Setting 8: °F: Degrees Fahrenheit
Setting 9: °C: Degrees Celsius
Setting 10: Percent
Setting 25: Flow (Use P6-04)
Note: When using setting 25, the system units are set by parameter P6-04 and the PID feedback is re-routed to come from the flow meter, pulse
input (H6-01 = 5), or analog (H3-0o = 22).
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4.7 Basic iQpump Setup and Application Preset Parameters
230 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.7 Basic iQpump Setup and Application Preset Parameters
Start-Up Programming
Setting 1: Alarm
When feedback drops below the P1-08 level for longer than the time set in P1-09, the digital output programmed to “Low
& Operation
Feedback” (H2-0o = 97) closes and the drive displays the “Low Feedback – Low FB Sensed” alarm.
When feedback rises above the level determined by P1-08 and P1-14, or when one or more of the conditions that enable low
feedback detection are no longer true, the digital output will open and the alarm will clear.
Setting 2: Digital out only
4
When feedback drops below the P1-08 level for longer than the time set in P1-09, the digital output programmed to “Low
Feedback” (H2-0o = 97) closes.
When feedback rises above the level determined by P1-08 and P1-14, or when one or more of the conditions that enable low
feedback detection are no longer true, the digital output will open.
n P1-11: High Feedback Level
Sets the level at which a High Feedback alarm or fault will occur. When the PID feedback rises above the P1-11 setting for
the time set in P1-12, the drive will respond based on the setting in P1-13.
No. Parameter Name Setting Range Default
P1-11 High Feedback Level <1> 155.0 PSI
<1> Range is 0.0 to 999.9 with sign-bit “+” indicating Delta to Setpoint.
Range is 0.0 to 6000.0 in drive software versions PRG: 8551 and earlier.
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4.7 Basic iQpump Setup and Application Preset Parameters
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4.7 Basic iQpump Setup and Application Preset Parameters
Start-Up Programming
Press any key, run the drive in AUTO, HAND, or JOG to dismiss the message. Issue the AUTO command to run the drive
again.
n P3-00: Number of Lag Pumps
& Operation
Sets the number of lag pumps in the system. When using Contactor Multiplexing for the control lag pumps, first set P1-01 to
1. Then select the number of lag pumps to be controlled in P3-00. Set the corresponding multi-function digital outputs for lag
pumps (H2-oo = 80-82 and F5-oo = 83-84). The methods used to determine lag pump staging and de-staging order are
selected in P1-30 and P1-31.
4
No. Parameter Name Setting Range Default
P3-00 Number of Lag Pumps 1 to 5 1
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4.7 Basic iQpump Setup and Application Preset Parameters
234 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.7 Basic iQpump Setup and Application Preset Parameters
• When P4-02, Pre-Charge Frequency, or P4-06, Pre-Charge Frequency 2, are set to a value less than P1-06, Minimum Pump
Speed, the alarm “Freq. Ref < Pump Min P1-06” is displayed and the drive runs at the minimum speed.
• When Pre-Charge Loss of Prime parameters P4-05 and P4-08 are set to 0, the Loss of Prime detection is disabled.
• When Pre-Charge Loss of Prime parameters P4-05 or P4-08 are set to a value greater than 0, Loss of Prime detection will
operate after the output speed reaches the Pre-Charge Frequency set in P4-02 or P4-06.
• The “Low Water” fault (H1-0o = 8F) is disabled.
• The “Low Feedback” fault is disabled when forward-acting PID is selected (b5-09 = 0) and the “High Feedback” fault is
disabled when reverse-acting PID is selected (b5-09 = 1).
• The “Not Maintaining Setpoint” fault is disabled.
• The “Feedback Loss” detection (4 to 20 mA wire break) is enabled, however, the Pre-Charge frequencies will override and
the b5-13 “feedback loss goto speed”.
The drive will always exit Pre-Charge Mode when Pre-Charge times P4-03 and P4-07 have expired. The drive will also exit
Pre-Charge Mode when one of the following conditions are met:
• P4-03 and P4-32 are set to 0.0
• The “Disable Pre-Charge” digital input (H1-0o = 8C) closes.
• A digital input programmed to “Low Water” (H1-0o = 8F) is deactivated (open when P1-30 = 0 or closed when P1-30 =
1).
• The PID feedback satisfies both Pre-charge levels 1 and 2 (all must be true):
Pre-charge timers P4-03 and P4-07 have NOT expired
PID is enabled (b5-01 > 0).
PID is NOT disabled via digital input
Pre-Charge Level Set (P4-01 > 0) (and if used, P4-32 > 0)
Feedback is greater than Pre-Charge Level (P4-01) and Pre-charge Level 2 (P4-32) (forward-acting PID, b5-09 = 0) or less
than Pre-Charge Levels 1 and 2 (reverse-acting PID, b5-09 = 1)
Drive is NOT in a “Feedback Loss” condition (4 to 20 mA wire-break detection).
Run Command
Output Frequency
P4-03
Pre-Charge Time
Start-Up Programming
P4-07
“Pre-Charge Pre-Charge Time 2
Active” Message
& Digital Output
(H2-0X = A4)
b5-01 PID Select = 1 (Enabled) AND b5-09 Output Level Sel = 0 (Normal Character)
& Operation
Figure 4.46 Pre-Charge 1 and 2 Complete via PID Feedback
Run Command
P4-03
Pre-Charge Time
P4-07
“Pre-charge Pre-Charge Time
Active”
Message &
Digital Output
(H2-0x = A4)
b5-01 PID Select = 1 (Enabled) AND b5-09 Output Level Sel = 0 (Normal Character)
Figure 4.47 Pre-Charge 1 Complete via PID Feedback & Pre-Charge 2 via Timer
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 235
4.7 Basic iQpump Setup and Application Preset Parameters
Pre-Charge
Complete via PID Feedback (Normal Acting PID)
Run
command
Pre-Charge
Complete via PID Feedback (Reverse Acting PID)
Run
command
Pre-Charge
Complete via “Low Water” Digital Input (N.O.)
Run
command
Closed
Low Water
digital input Open
(N.O.)
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4.7 Basic iQpump Setup and Application Preset Parameters
NOTE A
P1-05
Start
Output Delay
frequency
Sleeping Sleeping
Start-Up Programming
At start, the drive will use the P4-11 acceleration time until the P4-12 frequency is reached, at which time it will use the active
C1-oo acceleration and deceleration times.
b5-01 At stop,
PID Select if theAND
= 1 (Enabled) output
b5-09frequency is =above
Output Level Sel the P4-12 setting, the active C1-oo
1 (Rev Character)
deceleration time will be used until the P4-12 setting is reached at which time it will use the P4-13 time setting for the rest of
& Operation
deceleration.
If P4-12 is set greater than P1-06 (minimum Pump Speed), P4-12 will become the frequency lower limit. The drive PID control
must be disabled (b5-01 = 0) for this function to work.
No. Parameter Name Setting Range Default
4
P4-12 Thrust Bearing Frequency 0.0 to E1-04 30.0 Hz
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4.7 Basic iQpump Setup and Application Preset Parameters
Thrust Bearing
Ramp to Stop (b1-03 = 0)
Run
command
P4-12 Thrust Frequency
Output
frequency
C1-01 C1-02
(or selected) (or selected)
P4-11 Accel Rate Decel Rate P4-13
“Thruse Active”
Message &
Digital Output
(H2-0☐ = A9)
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4.7 Basic iQpump Setup and Application Preset Parameters
Setting 0: Disabled
Setting 1: Enabled
n Q1-01: PID Controller Setpoint 1
Sets the PID setpoint for the controller. The drive will use the system feedback signal and modulate the pump speed to regulate
the feedback at the Q1-01 setpoint. The units for Q1-01 are selected by b1-01 and the scaling is set in parameter P1-03. This
parameter is active when b1-01 (Reference Source) is set to 0 (HOA keypad).
No. Parameter Name Setting Range Default
Q1-01 PID Controller Setpoint 1 0.0 to 6000.0 0.0 PSI
Start-Up Programming
the Q5-11 setting as soon as the suction pressure feedback falls below the Q5-09 setting.
For Q5-01 = 2 (Vacuum): If Q5-11 = 1, 2 or 3, the drive will respond based on the Q5-11 setting when the suction pressure
feedback falls below the Q5-09 setting for the time set in Q5-10. If Q5-11 = 0, the 9Ch Low Suction MFDO will close as soon
& Operation
as the suction pressure feedback falls below the Q5-09 setting.
No. Parameter Name Setting Range Default
Q5-09 Low Suction Pressure Detection Level 0.0 to 1200.0 0.0 PSI
4
n Q5-10: Low Suction Pressure Detection Time
Sets the delay time after which a Low Suction Pressure alarm or fault will occur. When the suction pressure feedback falls
below the Q5-09 setting for the time set in Q5-10, the drive will respond based on the setting in Q5-11.
No. Parameter Name Setting Range Default
Q5-10 Low Suction Pressure Detection Time 0.0 to 300.0 0.1 min
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4.7 Basic iQpump Setup and Application Preset Parameters
240 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
4.7 Basic iQpump Setup and Application Preset Parameters
Start-Up Programming
& Operation
4
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 241
4.8 Test Run with No Load
- -DRIVE-
MODE - DRV -Rdy-
Rdy
Freq Ref (OPR)
U1- 01=60.00Hz
U1-01= 0.00Hz
U1-0.00
U1-03=
----------------
U1-02= 0.00Hz
02=60.00Hz
A LREF
LSEQ
F1 F2
Press HAND to give the drive a Run command from HAND mode. The HAND light will
M M
3. ESC
HAND
AUTO OFF
HAND HAND
Off On
Motor
4. Ensure the motor is rotating in the correct direction and that no faults or alarms occur.
Forward
If there is no error in step 3, press to increase the frequency reference. Increase the
5. frequency in increments of 10 Hz, verifying smooth operation at all speeds. For each – –
frequency, check the drive output current using monitor U1-03. The current should be well
below the motor rated current.
DIGITAL OPERATOR JVOP-183 ALM
- -DRIVE-
MODE - DRV -Rdy-
Rdy
FREF
Freq Ref(OPR)
(OPR)
U1- 01=60.00Hz
U1-01= 60.00Hz
0.00Hz
U1-03=
----------------
U1-02= 0.00Hz
U1-0.00A
02=60.00Hz
0.00 A
LSEQ
LREF
JOG FWD FWD/REV
JOG FWD FWD/REV
F1 F2
M M
OFF ESC
The drive should operate normally. Press to stop the motor. The HAND light is
HAND
6. RESET ENTER
HAND HAND
On Off
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4.9 Test Run with Load Connected
Start-Up Programming
& Operation
4
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 243
4.9 Test Run with Load Connected
244 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5
Troubleshooting
This chapter provides descriptions of the drive faults, alarms, errors, and messages. Guidance
information for troubleshooting is also included. This chapter can also serve as a reference guide for
tuning the drive during a trial run.
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5.1 Drive Alarms, Faults, Errors, and Messages
246 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
HOA Keypad Display Fault Name
Braking Transistor Overload Fault
boL
The braking transistor reached its overload level.
Cause Possible Solution
The wrong braking resistor is installed Select the correct braking resistor.
5
HOA Keypad Display Fault Name
Option Communication Error
bUS • The connection was lost after establishing initial communication.
• Only detected when the run command frequency reference is assigned to an option card.
Cause Possible Solution
No signal was received from the PLC • Check for faulty wiring.
Faulty communications wiring or an • Correct the wiring.
existing short circuit • Check for disconnected cables and short circuits and repair as needed.
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5.2 Fault Detection
248 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
HOA Keypad Display Fault Name
Control Board Connection Error
CPF23
Connection error between the control board and the drive
Cause Possible Solution
• Turn off the power and check the connection between the control board and the drive.
Hardware is damaged • If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa
representative for instructions on replacing the control board.
5
HOA Keypad Display Fault Name
Drive Unit Signal Fault
CPF24
The drive capacity cannot be detected correctly (drive capacity is checked when the drive is powered up).
Cause Possible Solution
If the problem continues, replace the control board or the entire drive. Contact Yaskawa or a Yaskawa
Hardware is damaged representative for instructions on replacing the control board.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 249
5.2 Fault Detection
250 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
fallen below 3 mA. This is effective only and b5-13, Feedback Loss Go To Frequency.
when b5-12 Feedback Loss 4 to 20 mA
Detection Selection is set to 2 (fault). • Auto-restart of this fault is controlled by L5-42, Feedback Loss Fault Retry Selection.
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5.2 Fault Detection
252 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
Feedback Selection, is set to 0 (Fault and
digital out).
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 253
5.2 Fault Detection
The suction pressure has fallen below the • Increase the system pressure.
level set in Q5-09 for longer than the time • Set the Low Suction fault characteristics in Q5-09, Q5-10, and Q5-18.
set in Q5-10. This is only effective when • Drive response to this condition is controlled by Q5-11, Low Suction Pressure Behavior Select.
Q5-11, Low Suction Pressure Behavior • Auto-restart of this fault is controlled by Q5-11, Low Suction Pressure Behavior Select and Q5-15, Suction
Select is set to 2 (fault). Pressure Auto-restart Time.
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5.2 Fault Detection
Troubleshooting
maximum size allowed nameplate.
Magnetic contactor (MC) on the output side Set up the operation sequence so the MC does not trip while the drive is outputting current.
of the drive has turned on or off
• Check the ratios between the voltage and frequency.
V/f setting is not operating as expected • Set parameters E1-04 through E1-10 appropriately.
• Lower the voltage if it is too high relative to the frequency.
• Check the amount of torque compensation. 5
Excessive torque compensation
• Reduce the torque compensation gain (C4-01) until there is no speed loss and less current.
• Review the possible solutions provided for handling noise interference.
Drive fails to operate properly due to noise
interference • Review the section on handling noise interference and check the control circuit lines, main circuit lines,
and ground wiring.
• Check if the fault occurs simultaneously with overexcitation function operation.
Overexcitation gain is set too high
• Consider motor flux saturation and reduce the value of n3-13 (Overexcitation Deceleration Gain).
• Set b3-01 to 1 to enable Speed Search at Start.
Run command was applied while motor
was coasting • Program the Speed Search command input through one of the multi-function contact input terminals
(H1-oo = 61 or 62).
The rated output current of the drive is too Use a larger drive.
small
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 255
5.2 Fault Detection
256 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
representative for instructions on replacing the control board.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 257
5.2 Fault Detection
258 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
Cause Possible Solution
Parameter settings are not appropriate for Check L6-02 and L6-03 settings.
the load
Fault on the machine side (e.g., machine is Check the status of the load. Remove the cause of the fault.
locked up)
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5.2 Fault Detection
Excessive braking load The braking torque was too high, causing regenerative energy to charge the DC bus. Reduce the braking
torque, use a dynamic braking option, or lengthen decel time.
Install a DC link choke.
Surge voltage entering from the drive input
power Note: Voltage surge can result from a thyristor convertor and phase advancing capacitor using the
same input power supply.
Ground fault in the output circuit causes the • Check the motor wiring for ground faults.
DC bus capacitor to overcharge • Correct grounding shorts and reapply power.
• Check the settings for Speed Search-related parameters.
Improper parameters related to Speed • Enable Speed Search restart function (b3-19 greater than or equal to 1 to 10).
Search (including Speed Search after a
momentary power loss and after a fault • Adjust the current level during Speed Search and the deceleration time (b3-02 and b3-03 respectively).
restart) • Perform Stationary Auto-Tuning for line-to-line resistance and then set b3-14 to 1 to enable Speed
Estimation Speed Search.
• Check the voltage.
Drive input power voltage is too high
• Lower drive input power voltage within the limits listed in the specifications.
The braking transistor or braking resistor • Check braking transistor and braking resistor wiring for errors.
are wired incorrectly • Properly rewire the braking resistor device.
• Review the list of possible solutions provided for controlling noise.
Drive fails to operate properly due to noise
interference • Review the section on handling noise interference and check the control circuit lines, main circuit lines,
and ground wiring.
260 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
The resistance of the braking resistor is too low.
Cause Possible Solution
The proper braking resistor option has not Select a braking resistor option that it fits the drive braking transistor specification.
been installed
A regenerative converter, regenerative unit, Set L8-55 to 0 to disable the braking transistor protection selection.
or braking unit is being used
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5.2 Fault Detection
262 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
Undertorque Detection 1
UL3 The current has fallen below the minimum value set for torque detection (L6-02) for longer than the allowable
time (L6-03).
Cause Possible Solution
Parameter settings are not appropriate for Check the settings of parameters L6-02 and L6-03.
the load 5
There is a fault on the machine side Check the load for any problems.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 263
5.2 Fault Detection
264 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.2 Fault Detection
Troubleshooting
circuit board is due to abnormal ambient • Replace the control board or the entire drive. For instructions on replacing the control board, contact
operating power. Yaskawa or a Yaskawa representative.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 265
5.3 Alarm Detection
266 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.3 Alarm Detection
Troubleshooting
• Try to reduce noise on the controller side.
A data error occurred due to noise. • Use surge absorbers on magnetic contactors or other equipment causing the disturbance.
• Use recommended cables or some other type of shielded line. Ground the shield to the controller side or
on the input power side.
• Separate the wiring for communication devices from the drive input power lines. Install an EMC noise
filter to the drive input power.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 267
5.3 Alarm Detection
268 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.3 Alarm Detection
Troubleshooting
Pump Fault (Input Terminal S1)
EF1
External fault at multi-function input terminal S1.
Pump fault (input terminal S2)
EF2
External fault at multi-function input terminal S2.
Pump fault (input terminal S3)
EF3
External fault at multi-function input terminal S3. 5
Pump fault (input terminal S4)
EF4
External fault at multi-function input terminal S4.
Pump fault (input terminal S5)
EF5
External fault at multi-function input terminal S5.
Pump fault (input terminal S6)
EF6
External fault at multi-function input terminal S6.
Pump fault (input terminal S7)
EF7
External fault at multi-function input terminal S7.
EF8 Pump fault (input terminal S8)
External fault at multi-function input terminal S8.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 269
5.3 Alarm Detection
270 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.3 Alarm Detection
Troubleshooting
Drive current exceeded overcurrent warning level (150% of the rated current).
Cause Possible Solutions
Load is too heavy. Reduce the load for applications with repetitive operations (i.e., stops and starts), or replace the drive.
• Calculate the torque required during acceleration and for the inertia moment.
Acceleration and deceleration times are too • If the torque level is not right for the load, take the following steps:
short. • Increase the acceleration and deceleration times (C1-01 through C1-04).
• Increase the capacity of the drive.
5
A special-purpose motor is being used, or
the drive is attempting to run a motor • Check the motor capacity.
greater than the maximum allowable • Use a motor appropriate for the drive. Ensure the motor is within the allowable capacity range.
capacity.
The current level increased due to Speed The alarm will only appear briefly. There is no need to take action to prevent the alarm from occurring in
Search after a momentary power loss or
while attempting to perform a fault restart. such instances.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 271
5.3 Alarm Detection
272 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.3 Alarm Detection
Troubleshooting
Check control wiring to drive terminal strip from pressure switch contact.
to the pump.
Shown when P4-24 = 2 and when the digital • Check to make sure that suction pressure is present by means of a separate measuring device.
input has been active (closed for P4-21 = 0, • Raise the water level.
or open for P4-21 = 1) for the time set in • Set the Low Water Level alarm characteristics in Q4-09.
P4-22.
• Drive response to this condition is controlled by Q4-11, Low Level Behavior.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 273
5.3 Alarm Detection
274 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.3 Alarm Detection
Troubleshooting
HOA Keypad Display Minor Fault Name
Heatsink Overheat
oH
The temperature of the heatsink exceeded the overheat pre-alarm level set to L8-02.
Cause Possible Solution
• Check the surrounding temperature. 5
• Improve the air circulation within the enclosure panel.
Surrounding temperature is too high
• Install a fan or air conditioner to cool surrounding area.
• Remove anything near drive that may cause extra heat.
• Replace the cooling fan.
Internal cooling fan has stopped.
• After replacing the drive, set parameter o4-03 to 0 to reset the cooling fan operation time.
• Provide proper installation space around the drive as indicated in the manual. Refer to Installation
Orientation and Spacing on page 36 for details.
Airflow around the drive is restricted. • Allow for the proper space and ensure that there is sufficient circulation around the control panel.
• Check for dust or other foreign materials clogging the cooling fan.
• Clear debris caught in the fan that restricts air circulation.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 275
5.3 Alarm Detection
276 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.3 Alarm Detection
Troubleshooting
Fault on the machine side (e.g., machine is Check the status of the load. Remove the cause of the fault.
locked up)
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 277
5.3 Alarm Detection
278 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.3 Alarm Detection
Troubleshooting
HOA Keypad Display Minor Fault Name
Undervoltage
One of the following conditions was true when the drive was stopped and a Run command was entered:
Uv • DC bus voltage dropped below the level specified in L2-05.
• Contactor to suppress inrush current in the drive was opened.
• Low voltage in the control drive input power. This alarm outputs only if L2-01 is not 0 and DC bus voltage
5
is under L2-05.
Cause Possible Solution
Phase loss in the drive input power. Check for wiring errors in the main circuit drive input power. Correct the wiring.
• Ensure the terminals have been properly tightened.
Loose wiring in the drive input power
terminals. • Apply the tightening torque to the terminals as specified. Refer to Main Circuit Wire Gauges and
Tightening Torque on page 110.
There is a problem with the drive input • Check the voltage.
power voltage. • Lower the voltage of the drive input power so that it is within the limits listed in the specifications.
• Check the maintenance time for the capacitors (U4-05).
Drive internal circuitry is worn. • Replace either the control board or the entire drive if U4-05 exceeds 90%. For instructions on replacing
the control board, contact Yaskawa or your nearest sales representative.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 279
5.3 Alarm Detection
280 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.4 Operator Programming Errors
Troubleshooting
command (H1-oo = 43) was not. Properly set the functions that required for use in combination with other functions.
• “Drive Enable” is set to multi-function input S1
or S2 (H1-01 = 6A or H1-02 = 6A).
Two of the following functions are set
simultaneously:
• Up/Down Command (10 vs. 11)
• Up 2/Down 2 Command (75 vs. 76) • Check if contradictory settings have simultaneously been assigned to the multi-function input
terminals.
5
• Hold Accel/Decel Stop (A) • Correct setting errors.
• Analog Frequency Reference Sample/Hold (1E)
• Offset Frequency 1, 2, 3 Calculations (44, 45,
46)
The Up/Down command (10, 11) and PID control Set b5-01 to 0 to disable control PID or disable the Up/Down command.
(b5-01) are enabled simultaneously.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 281
5.4 Operator Programming Errors
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5.4 Operator Programming Errors
Troubleshooting
Correct the setting for the carrier frequency.
Cause Possible Solutions
The following simultaneous contradictory settings
have occurred: C6-05 > 6 and C6-04 > C6-03
(carrier frequency lower limit is greater than the
upper limit). Correct the parameter settings.
If C6-05 ≤ 6, the drive operates at C6-03.
The upper and lower limits between C6-02 and
5
C6-05 are contradictory.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 283
5.4 Operator Programming Errors
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5.4 Operator Programming Errors
Troubleshooting
5
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 285
5.5 Auto-Tuning Fault Detection
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5.5 Auto-Tuning Fault Detection
Troubleshooting
HOA Keypad Display Error Name
Er-05 No-Load Current Error
Cause Possible Solutions
• Make sure the data entered to the T1 parameters match the information written on the motor
Motor data entered during Auto-Tuning was nameplate.
incorrect.
• Restart Auto-Tuning and enter the correct information.
Results from Auto-Tuning are outside the
5
• Check and correct faulty motor wiring.
parameter setting range or the tuning process took
too long. • Perform Rotational Auto-Tuning.
• Disconnect the motor from machine and restart Auto-Tuning. If motor and load cannot be
The load was too high during Rotational Auto- uncoupled make sure the load is lower than 30%.
tuning.
• If a mechanical brake is installed, make sure it is fully lifted during tuning.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 287
5.5 Auto-Tuning Fault Detection
288 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.6 Copy Function Related Displays
Troubleshooting
copied is a different model. • Make sure the two drives are the same model and have the same software version.
• The drive to be written to is a different model.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 289
5.6 Copy Function Related Displays
290 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.7 HOA Keypad Display Messages
Troubleshooting
Setpoint Boost Active (P3-11) Maximum Frequency temporarily reduced due to Staging.
Displayed when an input phase has been lost, or when excess load is being drawn by the motor in a single phase
Single Phase Foldback application.
Sleep Active Displayed when the PI Aux Feedback falls below the Q6-04/Q6-24 level for longer than the Q6-05 time forcing
Min/Max PIAuxLvl <1> the drive to go to a sleep condition.
Sleep Active Displayed when the drive has gone to sleep because the suction level has dropped below the level set in Q5-04
Min Suction Pres for longer than the time set in Q5-05. 5
Sleep Active Displayed when the drive has gone to sleep because the water level has dropped below the level set in Q4-04 for
Min Water Level longer than the time set in Q4-05.
Displayed when the drive is in Sleep Mode or when the drive is waiting for the feedback level to reach the level
Sleep Active Wait for Start set in P1-04, Start Level.
Sleep AUTO -> Off AUTO Cmd to
Displayed when parameter P2-15 is set to 1 (Enabled) and drive has turned-off due to Sleep..
RUN <1>
Displayed when the drive entering Sleep Mode and the pressure setpoint is being boosted. During this time, the
Sleep Boost Active U1-01, Frequency Reference, monitor will be updated with the boosted setpoint.
Displayed during multiplexing when either a drive or contactor staging is in progress. X sec indicates the time
Staging in X sec left before the staging takes place.
Displayed when the drive start is being delayed by Coast to Stop with Timer (Back Spin Timer). This time is
Start Delay Adjust b1-11 adjusted by parameter b1-11, Coast to Stop with Timer Time.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 291
5.7 HOA Keypad Display Messages
-DRIVE- -Rdy-
Freq Ref (OPR)
U1- 01=60.00Hz
----------------
Fix the cause of the fault, restart the drive, and U1- 02=60.00Hz
JOG FWD FWD/REV
HAND
RESET ENTER
AUTO OFF
Drive
Resetting via a multi-function digital input For example, close then open the fault signal digital Fault Reset Switch
S4 Fault Reset Digital Input
input via terminal S4. S4 is set for “Fault Reset” as
programmed for Fault Reset (H1-oo = 14). default (H1-04 = 14). SC Digital Input Common
2 ON
Turn off the main power supply if the above methods do not reset the fault. Reapply power after the
HOA keypad display has turned off.
When an “SC” error occurs, contact Yaskawa or a Yaskawa agent before cycling the power to the drive.
1 OFF
Note: If the Run command is present, the drive will disregard any attempts to reset the fault. Remove the Run command before attempting to clear
a fault situation.
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5.8 Auto-Tuning
5.8 Auto-Tuning
u Types of Auto-Tuning
The drive offers different types of Auto-Tuning for induction motors. Refer to the tables below to select the type of Auto-
Tuning that bests suits the application.
n Auto-Tuning for Induction Motors
This feature automatically sets the V/f pattern and motor parameters E1-oo and E2-oo for an induction motor.
Table 5.8 Types of Auto-Tuning for Induction Motors
Control Mode
Type Setting Application Conditions and Benefits
V/f OLV
• The drive is used in V/f Control and other Auto-Tuning selections are
not possible.
• Perform when entering motor data manually while using motor cables
longer than 50 m.
Stationary Auto-Tuning for • Drive and motor capacities differ.
T1-01 = 2 YES YES
Line-to-Line Resistance • Tunes the drive after the cable between the drive and motor has been
replaced with a cable over 50 m long. Assumes Auto-Tuning has
already been performed.
• Should not be used for any vector control modes unless the motor cable
has changed.
• Recommended for applications using Speed Estimation Speed Search
or using the Energy Saving function in V/f Control.
Rotational Auto-Tuning for T1-01 = 3 • Assumes motor can rotate while Auto-Tuning is executed. Increases YES –
V/f Control
accuracy for certain functions like torque compensation, slip
compensation, Energy Saving, and Speed Search.
• Motor and load cannot be decoupled and the load is higher than 30%.
Stationary • A motor test report is available. After entering the no-load current and
T1-01 = 4 – YES
Auto-Tuning 2 the rated slip, the drive calculates and sets all other motor-related
parameters.
Table 5.9 lists the data that must be entered for Auto-Tuning. Make sure this data is available before starting Auto-Tuning.
The necessary information is usually listed on the motor nameplate or in the motor test report provided by the motor
manufacturer.
Table 5.9 Auto-Tuning Input Data
Tuning Type (T1-01)
Input Value Input Parameter Unit 2 3 4
Line-to-Line Rotational for V/f Stationary 2
Resistance Control
Troubleshooting
Control Mode A1-02 – 0, 2 0 2
Motor rated power T1-02 kW YES YES YES
Motor rated voltage T1-03 Vac – YES YES
Motor rated current T1-04 A YES YES YES
Motor rated frequency T1-05 Hz – YES YES
Number of motor poles T1-06 - – YES YES
Motor rated speed T1-07 r/min – YES YES
5
Motor no-load current T1-09 A – – YES
Motor rated slip T1-10 Hz – – YES
Motor iron loss T1-11 W – YES –
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 293
5.8 Auto-Tuning
A – During Auto-Tuning
ESC
LO B – Auto-Tuning
ESC
Aborted
LO
RE RE
Figure 5.1 Auto-Tuning Aborted Display
RESET ENTER RESET ENTER
- MODE - PRG
Auto-Tuning
2. Press or until the Auto-Tuning display appears. AUTO
- MODE - PRG
Auto-Tuning
2. Press or until the Auto-Tuning display appears. AUTO
294 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
5.8 Auto-Tuning
Step Display/Result
- [Link] - PRG Rdy
Tuning Mode Sel
T1-01= 2 *2*
3. Press to begin setting parameters. Term Resistance
Step Display/Result
- [Link] - PRG Rdy
Mtr Rated Power
T1-02= 0.75kW
1. Press to access the motor output power parameter T1-02. (0.00 ~ 650.00)
“0.75kW”
ESC FWD DATA
Troubleshooting
- [Link] - PRG Rdy
Mtr Rated Power
T1-02= 0.40kW
5. The display automatically returns to the display in Step 1. (0.00 ~ 650.00)
“0.75kW”
ESC FWD DATA
- [Link] - PRG
Rated Voltage 5
Repeat Steps 1 through 5 to set the following parameters: T1-03= 200.0VAC
• T1-03, Motor Rated Voltage (Rotational Auto-Tuning for V/f Control only) (0.0 ~ 255.0)
“200.0VAC”
• T1-04, Motor Rated Current ESC FWD DATA
Note: To execute Stationary Auto-Tuning for line-to-line resistance only, set parameters T1-02 and T1-04.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 295
5.8 Auto-Tuning
n Starting Auto-Tuning
WARNING! Sudden Movement Hazard. The drive and motor may start unexpectedly during Auto-Tuning, which could result in death or
serious injury. Ensure the area surrounding the drive motor and load are clear before proceeding with Auto-Tuning.
WARNING! Electrical Shock Hazard. High voltage will be supplied to the motor when Stationary Auto-Tuning is performed even with the
motor stopped, which could result in death or serious injury. Do not touch the motor until Auto-Tuning has been completed.
NOTICE: Rotational Auto-Tuning will not function properly if a holding brake is engaged on the load. Failure to comply could result in improper
operation of the drive. Ensure the motor can freely spin before beginning Auto-Tuning.
Enter the required information from the motor nameplate. Press to proceed to the Auto-Tuning start display.
Note: These instructions continue from Step 6 in “Enter Data from the Motor Nameplate”.
Step Display/Result
- [Link] - DRV Rdy
Auto-Tuning
0.00 Hz/ 0.00A
1. After entering the data listed on the motor nameplate, press to confirm. Tuning Ready ?
Press RUN key
ESC FWD
Press to activate Auto-Tuning. flashes. The drive begins by injecting current - [Link] - DRV Rdy
Tune Proceeding
into the motor for about 1 min, and then starts to rotate the motor.
[Link] Hz/ [Link]
2. Note: The first digit on the display indicates which motor is undergoing <<<<<< >>> >>>
Auto-Tuning. The second digit indicates the type of Auto-Tuning being FWD
performed.
- MODE - DRV
End
3. Auto-Tuning finishes in approximately one to two minutes. Tune Successful
FWD RESET
296 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
6
Periodic Inspection & Maintenance
This chapter describes the periodic inspection and maintenance of the drive to ensure that it receives
the proper care to maintain overall performance.
6.1 INSPECTION........................................................................................................298
6.2 PERIODIC MAINTENANCE.................................................................................300
6.3 DRIVE REPLACEMENT.......................................................................................302
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 297
6.1 Inspection
6.1 Inspection
Power electronics have limited life and may exhibit changes in characteristics or performance deterioration after years of use
under normal conditions. To help avoid such problems, it is important to perform preventive maintenance and periodic
inspection on the drive.
Drives contain a variety of power electronics such as power transistors, semiconductors, capacitors, resistors, fans, and relays.
The electronics in the drive serve a critical role in maintaining proper motor control.
Follow the inspection lists provided in this chapter as a part of a regular maintenance program.
Note: The drive will require more frequent inspection if it is placed in harsh environments, such as:
• High ambient temperatures
• Frequent starting and stopping
• Fluctuations in the AC supply or load
• Excessive vibrations or shock loading
• Dust, metal dust, salt, sulfuric acid, chlorine atmospheres
• Poor storage conditions.
Perform the first equipment inspection one to two years after installation.
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6.1 Inspection
Heatsink Inspect for dust or other foreign material collected on the Remove foreign particles and dust with a vacuum
surface. cleaner to avoid touching parts.
Inspect air intake and exhaust openings. They must be • Visually inspect the area.
Air Duct free from obstruction and properly installed. • Clear obstructions and clean air duct as required.
Display Periodic Inspection
• Make sure data appears on the display properly. • Contact the nearest sales office if there is any
HOA Keypad • Inspect for dust or other foreign material that may have trouble with the display or keypad.
collected on surrounding components. • Clean the HOA keypad.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 299
6.2 Periodic Maintenance
u Replacement Parts
Table 6.2 contains the estimated performance life of components that require replacement during the life of the drive. Only
use Yaskawa replacement parts for the appropriate drive model and revision.
Table 6.2 Estimated Performance Life
Component Estimated Performance Life
Cooling Fan, Circulation Fan 10 years
Electrolytic Capacitors 10 years <1>
<1> Electrolytic capacitors cannot be replaced on some lower capacity models. Complete drive replacement may be required for these models.
NOTICE: Estimated performance life based on specific usage conditions. These conditions are provided for the purpose of replacing parts
to maintain performance. Some parts may require more frequent replacement due to poor environments or rigorous use.
Usage conditions for estimated performance life:
Ambient temperature: Yearly average of 40 °C (IP20/IP00 enclosure)
Yearly average of 30 °C (side-by-side mounting/NEMA 1, UL type 1 enclosure/finless drive or external heatsink installation)
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6.2 Periodic Maintenance
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 301
6.3 Drive Replacement
2. Loosen the screws holding the terminal board in place. Remove the screw securing the bottom cover and remove the
bottom cover from the drive.
Note: IP00/Open Type enclosure drives do not have a bottom cover or conduit.
Figure 6.2 Unscrew the Terminal Board and Remove the Bottom Cover
3. Slide the terminal board as illustrated by the arrows to remove it from the drive along with the bottom cover.
302 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
6.3 Drive Replacement
4. Disconnect all option cards and options, making sure they are intact before reusing.
5. Replace the drive and wire the main circuit.
2. Reconnect options for the new drive the same way the options were connected in the old drive. Connect option boards
to the same option ports in the new drive that were used in the old drive.
3. Replace the terminal cover.
4. After powering on the drive, all parameter settings are transferred from the terminal board to the drive memory. If an 6
oPE04 error occurs, load the parameter settings saved on the terminal board to the new drive by setting parameter
A1-03 to 5550. Reset the Maintenance Monitor function timers by setting parameters o4-01 through o4-12 to 0, and
parameter o4-13 to 1.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 303
6.3 Drive Replacement
304 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
7
Peripheral Devices & Options
This chapter explains option installation procedures for the drive.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 305
7.1 Option Card Installation
K M A
C
NS MS
G TX RX
F
E
306 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
7.1 Option Card Installation
2. With the front covers and HOA keypad removed, apply the LED label (C) in the appropriate position on the drive top
front cover (A).
C
NS MS
TX RX
(F).
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 307
7.1 Option Card Installation
K M
L
F
MS
NS
RX
TX
2. Connect the ground wire (G) to the ground terminal (H) using one of the remaining provided screws (F). Connect the
other end of the ground wire (G) to the remaining ground terminal and installation hole on the option (M) using the
last remaining provided screw (F) and tighten both screws to 0.5 ~ 0.6 N m or (4.4 ~ 5.3 in lbs).
H
MS
NS
RX
TX
G
F
Note: There are two screw holes on the drive for use as ground terminals. When connecting three options, two ground wires will need
to share the same drive ground terminal.
Wiring the Option
1. Route the option wiring.
Depending on the drive model, some drives may require routing the wiring through the side of the front cover to the
outside to provide adequate space for the wiring. In these cases, using diagonal cutting pliers, cut out the perforated
openings on the left side of the drive front cover. Sharp edges along the cut out should be smoothed down with a file
or sand paper to prevent any damage to the wires.
When installing option cards to models 2A0004 to 2A0040, 4A0002 to 4A0023, and 5A0003 to 5A0011, it may be
necessary to route the cables connected to the option through the top cover to the outside. Models 2A0056 to 2A0415,
4A0031 to 4A1200, and 5A0017 to 5A0242 have enough space to keep all wiring inside the unit.
2. Connect the communication cables to the option terminal block (TB1).
Note: Separate the communications cables from the main circuit cables and other wiring and power cables. Use properly grounded
shielded cables for the communication cables to prevent problems caused by electrical interference.
Replacing the Drive Covers and HOA Keypad
1. Replace and secure the front covers of the drive (A, D) and replace the HOA keypad (B).
308 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
7.1 Option Card Installation
MS
NS
RX
TX
Note: Take proper precautions when wiring the option so that the front covers will easily fit back onto the drive. Make sure no cables
are pinched between the front covers and the drive when replacing the covers.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 309
7.1 Option Card Installation
310 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
Appendix: A
Specifications
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 311
A.1 Power Ratings
312 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.1 Power Ratings
Specifications
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 313
A.1 Power Ratings
314 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.1 Power Ratings
Rated Output ND Rating 2.1 4.1 5.4 6.9 8.8 11.1 17.5 23 31
Current (A) <5>
Specifications
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 315
A.1 Power Ratings
316 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.1 Power Ratings
<2>
ND Rating 207 248 300 346 410 465 657 922 1158
Input Current (A)
HD Rating 170 207 248 300 346 410 584 830 1031
Rated Voltage
Input Rated Frequency Three-phase: 380 to 480 Vac 50/60 Hz/510 to 680 Vdc <3>
Allowable Voltage Fluctuation -15 to 10%
Allowable Frequency Fluctuation ±5%
ND Rating 189 227 274 316 375 425 601 843 1059
Input Power (kVA)
HD Rating 155 189 227 274 316 375 534 759 943
ND Rating <5> 189 227 274 316 375 425 601 843 1059
Rated Output Capacity
(kVA) <4> 137 165 198 232 282 343 461 617 831
HD Rating <6> <6> <6> <6> <6> <5> <5> <5> <5>
ND Rating <5> 208 250 296 362 414 515 675 930 1200
Rated Output Current
(A) 180 216 260 304 370 450 605 810 1090
HD Rating <6> <6> <6> <6> <7> <5> <5> <5> <5>
Output
ND Rating: 120% of rated output current for 60 s
Overload Tolerance HD Rating: 150% of rated output current for 60 s
(Derating may be required for applications that start and stop frequently)
Carrier Frequency User-adjustable between 1 and 10 kHz User-adjustable between 1 and 5 kHz
0.95 ×
Maximum Output Voltage (V) Three-phase: 380 to 480 Vac (proportional to input voltage) [input voltage]
Maximum Output Frequency (Hz) 400 Hz (user-adjustable)
<1> The motor capacity (HP) refers to a NEC rated 4-pole motor. The rated output current of the drive output amps should be equal to or greater than
the motor current. Select the appropriate capacity drive if operating the motor continuously above motor nameplate current.
<2> Assumes operation at the rated output current. Input current rating varies depending on the power supply transformer, input reactor, wiring conditions,
and power supply impedance.
<3> DC input is not available for UL standards.
<4> Rated motor capacity is calculated with a rated output voltage of 440 V.
<5> Carrier frequency is set to 2 kHz. Current derating is required in order to raise the carrier frequency.
<6> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating.
<7> Carrier frequency can be increased to 5 kHz while keeping this current derating. Higher carrier frequency settings require derating.
Specifications
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 317
A.1 Power Ratings
318 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.1 Power Ratings
Specifications
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 319
A.1 Power Ratings
ND Rating
Rated Output Current (A) <4> 125 145 192 242
320 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.2 Drive Specifications
Item Specification
The following control methods can be set using drive parameters:
Control Method • V/f Control (V/f)
• Open Loop Vector Control (OLV)
Frequency Control Range 0.01 to 400 Hz
Frequency Accuracy Digital input: within ±0.01% of the max output frequency (-10 to +40 °C)
(Temperature Fluctuation) Analog input: within ±0.1% of the max output frequency (25 °C ±10 °C)
Digital inputs: 0.01 Hz
Frequency Setting Resolution Analog inputs: 1/2048 of the maximum output frequency setting (11 bit plus sign)
Resolution of analog inputs A1 and A3 is 10 bit + sign in current mode
Output Frequency Resolution 0.001 Hz
Main speed frequency reference: DC -10 to +10 V (20 kΩ), DC 0 to +10 V (20 kΩ),
Frequency Setting Signal 4 to 20 mA (250 Ω), 0 to 20 mA (250 Ω)
Main speed reference: Pulse train input (max. 32 kHz)
<1> V/f: 150% at 3 Hz
Starting Torque OLV: 200% at 0.3 Hz
<1> V/f: 1:40
Speed Control Range OLV: 1:200
Speed Control Accuracy <1> OLV: ±0.2% (25 °C ±10 °C)
Control
Character- Speed Response <1> OLV
istics
Torque Limit Parameters setting allow separate limits in four quadrants
(available in OLV)
Accel/Decel Time 0.0 to 6000.0 s (2 selectable combinations of independent acceleration and deceleration settings)
Approx. 20% (approx. 125% when using braking resistor) <2>
• Short-time decel torque <3> : over 100% for 0.4/ 0.75 kW motors, over 50% for 1.5 kW motors, and
Braking Torque over 20% for 2.2 kW and above motors <4> (overexcitation braking/High Slip Braking: approx. 40%)
• Continuous regenerative torque: approx. 20% <4> (approx. 125% with dynamic braking resistor
option <2> : 10% ED, 10s)
Braking Transistor Models 2A0004 to 2A0138, 4A0002 to 4A0072, and 5A0003 to 5A0052 have a built-in braking
transistor.
V/f Characteristics User-selected programs and V/f preset patterns possible
Momentary Power Loss Ride-Thru, Speed Search, Overtorque/Undertorque Detection, Torque Limit,
17 Step Speed (max), Accel/decel Switch, S-curve Accel/decel, 3-wire Sequence, Auto-tuning
(rotational, stationary tuning), Dwell, Cooling Fan on/off Switch, Slip Compensation, Frequency Jump,
Upper/lower Limits for Frequency Reference, DC Injection Braking at Start and Stop, Overexcitation
Main Control Functions Braking, High Slip Braking, PID Control (with sleep function), Energy Saving Control, MEMOBUS/
Modbus Comm. (RS-422/RS-485 max, 115.2 kbps), Fault Restart, Application Presets, DriveWorksEZ
(customized function), Removable Terminal Block with Parameter Backup Function, Online Tuning,
KEB, Overexcitation Deceleration, Overvoltage Suppression, Dynamic Noise Control.
Motor Protection Electronic thermal overload relay
Momentary Overcurrent Drive stops when output current exceeds 170% of rated output current
Protection
Overload Protection Drive stops when rated output current is 120% for 60 s <5>
Protection
200 V class: Stops when DC bus voltage exceeds approx. 410 V
Specifications
Functions
Overvoltage Protection 400 V class: Stops when DC bus voltage exceeds approx. 820 V
600 V class: Stops when DC bus voltage exceeds approx. 1040 V
200 V class: Stops when DC bus voltage falls below approx. 190 V
Undervoltage Protection 400 V class: Stops when DC bus voltage falls below approx. 380 V
600 V class: Stops when DC bus voltage falls below approx. 475 V
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 321
A.2 Drive Specifications
Item Specification
Momentary Power Loss Immediately stop after 15 ms or longer power loss <6> .
Ride-Thru Continuous operation during power loss than 2 s (standard) <7>
Heatsink Overheat Protection Thermistor
Protection Braking Resistor Overheat Overheat input signal for braking resistor (Optional ERF-type, 3% ED)
Functions Protection
Stall Prevention Stall Prevention is available during acceleration, deceleration, and during run.
Ground Protection Electronic circuit protection <8>
DC Bus Charge LED Remains lit until DC bus voltage falls below 50 V
Area of Use Indoors
Ambient Temperature -10 to +40 °C (IP20/NEMA 1, UL Type 1 enclosure), -10 to +50 °C (IP00/Open Type enclosure)
Humidity 95 RH% or less (no condensation)
Environment Storage Temperature -20 to +60 °C (short-term temperature during transportation)
Altitude Up to 1000 meters without derating, up to 3000 m with output current and voltage derating.
10 to 20 Hz: 9.8 m/s2 <9>
Vibration/Shock 20 to 55 Hz: 5.9 m/s2 (2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0099)
2.0 m/s2 (2A0250 to 2A0415, 4A0208 to 4A1200, and 5A0125 to 5A0242)
UL 508C (Power Conversion), UL/cUL listed, CSA 22.2 No. 14-05 (Industrial Control Equipment),
Safety Standard CE marked, RoHS compliant, EN 61800-5-1 (LVD), EN 61800-3 (EMC), IEC60529
Protection Design IP00/Open Type enclosure, IP20/NEMA 1, UL Type 1 enclosure <10>
<1> The accuracy of these values depends on motor characteristics, ambient conditions, and drive settings. Specifications may vary with different motors
and with changing motor temperature. Contact Yaskawa for consultation.
<2> Disable Stall Prevention during deceleration (L3-04 = 0) when using a regenerative converter, a regenerative unit, a braking resistor or the Braking
Resistor Unit. The default setting for the Stall Prevention function will interfere with the braking resistor.
<3> Instantaneous average deceleration torque refers to the torque required to decelerate the motor (uncoupled from the load) from the rated motor speed
down to zero in the shortest time.
<4> Actual specifications may vary depending on motor characteristics.
<5> Overload protection may be triggered when operating with 150% of the rated output current if the output frequency is less than 6 Hz.
<6> May be shorter due to load conditions and motor speed.
<7> A separate Momentary Power Loss Ride-Thru Unit is required for models 2A0004 to 2A0056 and 4A0002 to 4A0031 if the application needs to
continue running for up to 2 seconds during a momentary power loss.
<8> Ground protection cannot be provided when the impedance of the ground fault path is too low, or when the drive is powered up while a ground
fault is present at the output.
<9> Models 4A0930 and 4A1200 are rated at 5.9 m/s2.
<10> Removing the top protective cover or bottom conduit bracket from an IP20/NEMA 1, UL Type 1 enclosure drive voids NEMA 1, UL Type 1
protection while maintaining IP20 conformity. This is applicable to models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242.
322 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.3 Drive Watt Loss Data
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 323
A.3 Drive Watt Loss Data
Normal Duty
Drive Model
Rated Amps (A) <1> Heatsink Loss (W) Interior Unit Loss (W) Total Loss (W)
4A0414 414 3443 1295 4738
4A0515 515 4850 1668 6518
4A0675 675 4861 2037 6898
4A0930 930 8476 2952 11428
4A1200 1200 8572 3612 12184
324 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.4 Drive Derating Data
u Single-Phase Derating
iQpump1000 drives are compatible for use with both three-phase and single-phase input power supplies. The drive output to
the motor is always three-phase, regardless of number of input phases.
Output capacity to the motor is derated when using single-phase input power and the drive firmware includes protection for
single-phase input applications. This protection is enabled by default. Disabling this protection for single-phase input
applications can void warranty and result in premature failure.
Selection of larger models always results in greater output capacity to the motor when supplying the drive with three-phase
input power. However, the selection of larger models does not always yield greater output capacity when using the drive with
single-phase input power.
Several factors affect the amount of derated drive output capacity when single-phase input power is supplied to the drive, such
as:
• single-phase input voltage level
• motor voltage rating
• amount of input impedance.
The tables in this section assist in model selection by considering factors that affect the amount of derating in single-phase
input power applications. There are two sizing methods based on the maximum load applied to the motor. Sizing Method A
provides continuous full power and Sizing Method B may allow the connection of a larger motor compared to Method A, but
the load is limited to 86% motor power, which is often (but not always) adequate for fan and pump loads.
n Determining Maximum Motor Power
Properly select the appropriate drive for single-phase input power using the maximum continuous output power of the motor
in watts. The motor nameplate will either list the maximum power or the appropriate data to calculate maximum power
depending on the motor manufacturer. Use the formula in Figure A.1 to calculate motor power in watts then select a drive
with a larger maximum motor power rating than the maximum power of the motor.
Note: Use the motor service factor efficiency and power factor to properly select the drive when using service factor amps for sizing.
Example
V = 460 VAC
I = 17.2 A (service factor)
Eff = 0.85 (service factor)
Specifications
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 325
A.4 Drive Derating Data
Table A.14 Sizing Method A, 480 V Single-Phase Input (-5% to +10%), 460 V Three-Phase Motor
With Additional Impedance
Without Additional Impedance (use either DC type or AC type)
Drive Yaskawa Reactor Part Number Maximum Drive
Model Ref. Motor Motor Input
Ref. Motor Maximum Drive Input Power (HP) Power Current
Motor DC Type AC Type
Power (HP) Power (W) Current (A) (W) (A)
4A0002 0.33 375 2.4 URX000041 URX000295 0.5 545 2.1
4A0004 0.75 800 4.2 URX000041 URX000299 1 1050 3.8
4A0005 1 1050 5.1 05P00620-0110 URX000303 1.5 1510 5.5
4A0007 1 1050 5.6 05P00652-0213 URX000308 2 1960 6.7
4A0009 2 1960 10 URX000048 URX000312 3 2830 9.5
4A0011 2 1960 10 URX000053 URX000316 3 2830 10
4A0018 2 1960 9.7 URX000052 URX000316 3 2830 10
4A0023 3 2830 14 URX000052 URX000316 5 4540 15
4A0031 5 4540 22 URX000055 URX000324 7.5 6610 22
4A0038 7.5 6610 31 05P00620-0123 URX000327 10 8660 31
4A0044 7.5 6610 31 URX000061 URX000327 10 8660 28
326 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.4 Drive Derating Data
Table A.15 Sizing Method A, 600 V Single-Phase Input (-5% to +10%), 575 V Three-Phase Motor
With Additional Impedance
Without Additional Impedance (use either DC type or AC type)
Drive Yaskawa Reactor Part Number Maximum Drive
Model Ref. Motor Motor Input
Ref. Motor Maximum Drive Input Power (HP) Power Current
Motor DC Type AC Type
Power (HP) Power Current (A) (W) (A)
(W)
5A0003 1 1050 3.5 05P00620-0110 URX000303 1.5 1510 4.6
5A0004 1.5 1510 4.8 URX000044 URX000306 2 1960 5
5A0006 2 1960 7 05P00652-0213 URX000308 3 2830 7.6
5A0009 3 2830 9.5 URX000049 URX000313 5 4540 11
5A0011 2 1960 7.1 05P00652-0213 URX000308 3 2830 7.7
5A0017 5 4540 16 URX000048 URX000316 5 4540 12
5A0022 5 4540 16 URX000053 URX000320 7.5 6610 18
5A0027 7.5 6610 24 URX000055 URX000324 10 8660 23
5A0032 7.5 6610 24 URX000055 URX000324 10 8660 23
5A0041 10 8660 24 URX000326 15 12800 32
5A0052 15 12800 34 URX000326 15 12800 32
5A0062 20 16900 47 URX000335 25 20900 54
5A0077 25 20900 57 URX000338 30 25000 64
5A0099 30 25000 66 DC Link Choke Built-in URX000338 30 25000 64
5A0125 40 33200 86 URX000344 50 41100 102
5A0145 40 33200 86 URX000344 40 33200 86
5A0192 60 49000 130 URX000347 75 61100 152
Specifications
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 327
A.4 Drive Derating Data
n Single-Phase Input Sizing Method B (86% Maximum Power of Connected Motor Size)
Use single-phase input Sizing Method B for applications requiring a maximum of 86% motor power, such as a fully loaded
fan or pump that does not draw full power from motor or a fan or pump that is never run at full load.
There is no overload capacity for Sizing Method B.
Table A.16 Sizing Method B, 240 V Single-Phase Input (230 V to 240 V), 230 V Three-Phase Motor
Drive Model Ref. Motor Power (HP) Maximum Motor Power (W) Drive Input Current (A)
2A0004 0.5 470 4.3
2A0006 1 900 5.7
2A0008 1 900 7.7
2A0010 1.5 1330 7.7
2A0012 2 1750 10
2A0018 3 2580 19
2A0021 3 2580 19
2A0030 5 4220 20
2A0040 5 4220 27
2A0056 7.5 6240 43
2A0069 10 8250 45
2A0081 15 12200 79
2A0110 15 12200 60
2A0138 20 16200 87
2A0169 25 20100 114
2A0211 30 24000 116
2A0250 40 31900 143
2A0312 50 39700 170
2A0360 60 47500 224
2A0415 75 59100 275
Table A.17 Sizing Method B, 480 V Single-Phase Input (460 V to 480 V), 460 V Three-Phase Motor
Drive Model Ref. Motor Power (HP) Maximum Motor Power (W) Drive Input Current (A)
4A0002 0.33 320 2.4
4A0004 1 900 4.2
4A0005 1.5 1330 5.1
4A0007 2 1750 5.6
4A0009 3 2580 10
4A0011 3 2580 10
4A0018 5 4220 9.7
4A0023 5 4220 14
4A0031 10 8250 22
4A0038 10 8250 31
4A0044 15 12200 31
4A0058 20 16200 30
4A0072 25 20100 43
4A0088 25 20100 44
4A0103 25 20100 45
4A0139 50 39700 84
4A0165 50 39700 85
4A0208 60 47500 136
4A0250 75 59100 162
4A0296 100 78500 165
4A0362 125 97900 205
4A0414 150 117000 267
328 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
A.4 Drive Derating Data
Drive Model Ref. Motor Power (HP) Maximum Motor Power (W) Drive Input Current (A)
4A0515 150 117000 275
4A0675 200 155000 345
Table A.18 Sizing Method B, 600 V Single-Phase Input (575 V to 600 V), 575 V Three-Phase Motor
Drive Model Ref. Motor Power (HP) Maximum Motor Power (W) Drive Input Current (A)
5A0003 1 900 3.5
5A0004 2 1750 4.8
5A0006 3 2580 7
5A0009 5 4220 9.5
5A0011 3 2580 7.1
5A0017 7.5 6240 16
5A0022 7.5 6240 16
5A0027 10 8250 24
5A0032 10 8250 24
5A0041 20 16200 34
5A0052 20 16200 34
5A0062 30 24100 47
5A0077 40 31900 57
5A0099 40 31900 66
5A0125 60 47500 86
5A0145 60 47500 86
5A0192 100 78500 130
5A0242 100 78500 159
u Temperature Derating
To ensure the maximum performance life, the drive output current must be derated as shown in Figure A.2 when the drive is
installed in areas with high ambient temperature or if drives are mounted side-by-side in a cabinet. In order to ensure reliable
drive overload protection, set parameters L8-12 and L8-35 according to the installation conditions.
n Parameter Settings
No. Name Description Range Def.
L8-12 Ambient Adjust the drive overload (oL2) protection level when the drive is installed -10 to +50 +40 °C
Temperature Setting in an environment that exceeds its ambient temperature rating.
0: IP00/Open-Chassis Enclosure
Installation Method 1: Side-by-Side Mounting <1>
L8-35 0 to 3
Selection 2: IP20/NEMA 1, UL Type 1 Enclosure
3: Finless Drive or External Heatsink Installation
<1> Default setting is determined by drive model.
Setting 0: (Models 2A0250 to 2A0415 and 4A0208 to 4A1200)
Setting 2: (Models 2A0004 to 2A0211, 4A0002 to 4A0165, and 5A0003 to 5A0242).
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 329
A.4 Drive Derating Data
85
70
55
L8-35 = 1: Side-by-Side Mounting
0 L8-12
-10 30 40 50 (Ambient temp: °C)
u Altitude Derating
The drive standard ratings are valid for installation altitudes up to 1000 m. For installations from 1000 m to 3000 m, the drive
rated voltage and the rated output current must be derated for 0.2% per 100 m.
330 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
Appendix: B
Parameter List
This appendix contains a full listing of all parameters and settings available in the drive.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 331
B.1 Understanding Parameter Descriptions
u Parameter Groups
Table B.2 iQpump Parameter Groups
Parameter Parameter
Name Page Name Page
Group Group
A1 Initialization Parameters 333 n1 Hunting Prevention 378
A2 User Parameters 334 n2 Speed Feedback Detection Control (AFR) Tuning 378
b1 Operation Mode Selection 335 n3 High Slip Braking (HSB) and Overexcitation Braking 378
b2 DC Injection Braking and Short Circuit Braking 336 n6 Online Tuning 379
b3 Speed Search 336 o1 Digital Operator Display Selection 380
b4 Timer Function 337 o2 Digital Operator Keypad Functions 381
b5 PID Control 337 o3 Copy Function 382
b6 Dwell Function 339 o4 Maintenance Monitor Settings 382
b8 Energy Saving 340 P1 Pump Basic 384
C1 Acceleration and Deceleration Times 341 P2 Pump Protection 386
C2 S-Curve Characteristics 341 P3 Contactor Multiplexing 388
C3 Slip Compensation 342 P4 Pump Advanced 391
C4 Torque Compensation 342 P5 Pump HAND Mode 393
C6 Carrier Frequency 343 P6 Flow Meter Setup 394
d1 Frequency Reference 344 P7 Anti-Jam 397
d2 Frequency Upper/Lower Limits 345 P8 De-Scale / De-Ragging 398
d3 Jump Frequency 345 P9 Network Options 399
d4 Frequency Reference Hold and Up/Down 2 Function 346 Q1 Preset Setpoint 403
E1 V/f Pattern 346 Q2 Geothermal Mode Setup 403
E2 Motor 1 Parameters 348 Q3 Output Current Limit 404
F4 Analog Monitor Card (AO-A3) 350 Q4 Water Level Control 404
F5 Digital Output Card (DO-A3) 350 Q5 Suction Pressure Control 406
F6, F7 Communication Option Card 351 Q6 PI Auxiliary Control 407
H1 Multi-Function Digital Inputs 355 S1 Dynamic Noise Control Function 410
H2 Multi-Function Digital Outputs 361 S2 Programmable Run Timers 410
H3 Multi-Function Analog Inputs 364 S3 Secondary PI (PI2) Control 413
H4 Multi-Function Analog Outputs 367 S6 Protection 414
H5 MEMOBUS/Modbus Serial Communication 367 T1 Induction Motor Auto-Tuning 415
H6 Pulse Train Input/Output 369 U1 Operation Status Monitors 416
L1 Motor Protection 370 U2 Fault Trace 419
L2 Momentary Power Loss Ride-Thru 371 U3 Fault History 421
L3 Stall Prevention 372 U4 Maintenance Monitors 422
L4 Speed Detection 373 U5 PID Monitors 425
L5 Fault Restart 374 U6 Operation Status Monitors 426
L6 Torque Detection 375 U7 CASE Monitors 426
L7 Torque Limit 376 U9 Operation Status Monitors 426
L8 Drive Protection 376
332 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.2 A: Initialization Parameters
u A1: Initialization
No.
(Addr. Name LCD Display Description Values Page
Hex)
Select Language 0: English
0: English 1: Japanese
A1-00 1: (Japanese) 2: German
(0100) 2: Deutsch 3: French Default: 0
Language Selection 4: Italian Range: 0 to 6 –
3: Français
<1> 4: Italiano 5: Spanish
5: Español 6: Portuguese
6: Português
Access Level 0: View and set A1-01 and A1-04. Uo-oo parameters can also
A1-01 be viewed.
(0101) 0: Operation Only
1: User Parameters (access to parameters selected by the user, Default: 2
Access Level Selection 1: User Parameters 209
A2-01 to A2-32) Range: 0 to 3
2: Advanced Level
<2>
3: Lock parameters 2: Advanced Access (access to view and set all parameters)
3: Lock parameters
Control Method
A1-02 Control Method Selection 0: V/f Control 0: V/f Control Default: 0 –
(0102) 2: Open Loop Vector Control Range: 0, 2
2: Open Loop Vector
Init Parameters 0: No initialization
0: No Initialize 1110: User Initialize (parameter values must be stored using
1110: User Initialize parameter o2-03)
2220: 2-Wire Initial 2220: 2-Wire initialization
3330: 3-Wire Initial 3330: 3-Wire initialization
5550: Term->Cntrl Int 5550: Terminal->Control Initialize Default: 0
6008: Pressure Control 6008: Pressure Control
A1-03 Range: 0 to 5550;
(0103) Initialize Parameters 6009: Pump down level 6009: Pump down level 6008 to 6013; 209
6010: Geothermal 6010: Geothermal mode 7770, 7771
mode 6011: VTC pressure control
6011: VTC Pressure Ctl 6012: Pivot Panel VTC <3>
6012: Pivot Panel VTC 6013: Advanced Pressure Control <3>
6013: Adv PressureCtrl 7770: General purpose
7770: General purpose 7771: Submersible Motor General Purpose
7771: Sub Mtr GP Oper
A1-04 When the value set into A1-04 does not match the value set into
Password Enter Password
(0104) A1-05, parameters A1-01 through A1-03 and A2-01 through A2-33 Default: 0000
cannot be changed. Min.: 0000 –
A1-05 Max.: 9999
Password Setting Select Password
(0105)
Note: This parameter is not settable. It is used as a
Application Sel monitor only.
0: Pressure Control
1: General Purpose 0: Pressure Control
2: Sub Mtr GP Oper 1: General Purpose
5: General Ext HOA 2: Sub Mtr GP Oper
5: General Ext HOA <3> Default: 0
A1-06 6: General HOA Keys
Application Preset Range: 0 to 2; 5, 6; –
(0127) 8: Pressure Control 6: General HOA Keys <3> 8 to 13
9: Pump Down Level 8: Pressure Control
10: Geothermal Mode 9: Pump Down Level
11: VTC Pressure Ctl 10: Geothermal Mode
12: Pivot Panel VTC 11: VTC Pressure Ctl
13: Adv PressureCtrl 12: Pivot Panel VTC
13: Adv PressureCtrl
Custom InitModes
A1-08 0: No Initialize 0: No Initialization Default: 0
<3> Custom Initialize Modes 3005: General Ext HOA 3005: General Ext HOA Range: 0, 3005, 211
(0F00) 3006: General HOA 3006: General HOA Keys 3006
Parameter List
Keys
<1> Parameter setting value is not reset to the default value when the drive is initialized.
<2> Default setting value is dependent on the Initialization parameter A1-03.
<3> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 333
B.2 A: Initialization Parameters
334 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.3 b: Application
B.3 b: Application
Application parameters configure the source of the Run command, DC Injection Braking, Speed Search, timer functions, PID
control, the Dwell function, Energy Savings, and other application-related settings.
Run Command RunCmd@SrcChange Determines whether the run command is retained when the
b1-07 Sequence Selection is changed Default: 0
Retention when Source 0: Require Cycle –
(0186) 0: Require Cycle Range: 0, 1
is Changed 1: Retain Run Cmd 1: Retain Run Command
RUN dur PRG Mode 0: Run command is not accepted while in Programming Mode.
Run Command 0: Run 1: Run command is accepted while in Programming Mode.
b1-08 Default: 0
Selection in Disabled@PRG 2: Prohibit entering Programming Mode during run. –
(0187) Range: 0 to 2
Programming Mode 1: Run Enabled@PRG
2: Prg only @ Stop
Sets the amount of time that the drive will disallow the
reapplication of the Run command after the Run command is Default: 0.0 s
b1-11 Run Delay at Stop lost. b1-11 is active for all b1-03 settings.
Run Delay @ Stop Min.: 0.0 –
(01DF) (Back Spin Timer) If set to zero and b1-03 = 3 (Coast to Stop w/ Timer), a Max.: 6000.0
combination of C1-02 and output frequency determine the
length of time. Otherwise, no run delay will be applied.
Determines whether the Run Delay Timer is saved to the
EEPROM during power loss.
0: Disabled
b1-12 1: Only at Stop
(01E0) Run Delay Memory 2: Running & Stop Default: 2
Run Dly Mem Sel –
<1> Selection Range: 0 to 2
Note: A JVOP-183 HOA Keypad must be plugged into
the drive for settings 1 and 2 to function. If the
keypad is removed, b1-12 will function as setting
0 (Disabled).
Rotation Sel 0: Standard
Parameter List
b1-14 Default: 0
Phase Order Selection 0: Standard 1: Switch phase order (reverses the direction of the motor) –
(01C3) Range: 0, 1
1: SwitchPhaseOrder
Enabled when a multi-function digital input set for “External
Ref Source 2
0: Operator Reference” (H1-oo = 2) closes.
b1-15 0: Operator
(01C4) Frequency Reference 1: Analog Input Default: 0
1: Analog Input –
<1> Selection 2 2: Serial Com Range: 0 to 4
3: Option PCB 2: Serial Communications
3: Option PCB
B
4: Pulse Input
4: Pulse Input
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 335
B.3 b: Application
No.
(Addr. Name LCD DIsplay Description Values Page
Hex)
Enabled when a multi-function digital input set for “External
Run Source 2 Reference” (H1-oo = 2) closes.
0: Operator 0: Operator
b1-16 1: Digital Inputs 1: Digital Inputs
Run Command Default: 0
(01C5) 2: Communication 2: Communication
Selection 2 Range: 0 to 3; 6 –
<1> 3: Option PCB 3: Option PCB
Run Source 2 to 8
6: AUTOKey + Term 6: AUTOKey + Term <2>
7: AUTOKey + Serial
8: AUTOKey + Option 7: AUTOKey + Serial <2>
8: AUTOKey + Option <2>
0: Disregarded. A new Run command must be issued after
Run Command at Power Run Cmd @ Pwr On
b1-17 power up. Default: 1
0: Cycle Ext Run –
(01C6) Up 1: Allowed. Motor will start immediately after power up if a Range: 0, 1
1: Accept Ext Run Run command is already enabled.
<1> Available in drive software versions PRG: 8551 and later.
<2> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
b2-02 DC Injection Braking Sets the DC Injection Braking current as a percentage of the Default: 50%
DCInj Current drive rated current. Min.: 0 –
(018A) Current Max.: 100
b2-03 DC Injection Braking Sets DC Injection Braking time at start. Disabled when set to Default: 0.00 s
DCInj Time@Start 0.00 seconds. Min.: 0.00 –
(018B) Time at Start Max.: 10.00
b2-04 DC Injection Braking Sets DC Injection Braking time at stop. Default: 0.50 s
DCInj Time@Stop Min.: 0.00 –
(018C) Time at Stop Max.: 10.00
OLV Default: 0%
b2-08 Magnetic Flux Field Comp Sets the magnetic flux compensation as a percentage of the no- Min.: 0 –
(0190) Compensation Value
load current value (E2-03). Max.: 1000
336 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.3 b: Application
No.
(Addr Name LCD Display Description Values Page
Hex.)
Sets the current injected to the motor at the beginning of Speed Default: <1>
b3-06 Output Current 1 during Srch Im Lvl1 Estimation Speed Search. Set as a coefficient for the motor rated Min.: 0.0 –
(0196) Speed Search current. Max.: 2.0
Sets the gain which is applied to the speed detected by Speed Default: 1.05
b3-10 Speed Search Detection Srch Detect Comp Estimation Speed Search before the motor is reaccelerated.
Increase this setting if ov occurs when performing Speed Search Min.: 1.00 –
(019A) Compensation Gain Max.: 1.20
after a relatively long period of baseblock.
Bidir Search Sel 0: Disabled (uses the direction of the frequency reference)
b3-14 Bi-Directional Speed Default: 1
0: Disabled 1: Enabled (drive detects which way the motor is rotating) –
(019E) Search Selection Range: 0, 1
1: Enabled
Sets the Speed Search restart current level as a percentage of the Default: 150%
b3-17 Speed Search Restart SrchRestart Lvl drive rated current. Min.: 0 –
(01F0) Current Level Max.: 200
Sets the time to detect Speed Search restart. Default: 0.10 s
b3-18 Speed Search Restart SrchRestart Time Min.: 0.00 –
(01F1) Detection Time Max.: 1.00
Sets the number of times the drive can attempt to restart when Default: 3
b3-19 Number of Speed Num of SrchRestr performing Speed Search. Min.: 0 –
(01F2) Search Restarts Max.: 10
b3-24 Speed Search Method SpdSrch Method 0: Current Detection Default: 0
0: CurrentDetection 1: Speed Estimation –
(01C0) Selection Range: 0, 1
1: Speed Estimation
b3-25 Sets the time the drive must wait between each Speed Search Default: 0.5 s
Speed Search Wait Time SpdSrch WaitTime restart attempt. Min.: 0.0 –
(01C8) Max.: 30.0
Sets the level that determines the direction of motor rotation. Default: <1>
b3-26 Direction Determining Spd Search Meth Note: This parameter is only available in models Min.: 40 –
(01C7) Level
4A0930 and 4A1200. Max.: 60000
Selects a condition to activate Speed Search Selection at Start
Spd Search By AI (b3-01) or External Speed Search Command 1 or 2 from the
b3-27 Start Speed Search Default: 0
0: start from 0 multi-function input. –
(01C9) Select Range: 0, 1
1: start SPD 0: Triggered when a Run command is issued (normal).
1: Triggered when an external baseblock is released.
<1> Default setting is dependent on parameter o2-04, Drive Model Selection.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 337
B.3 b: Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
b5-04 Sets the maximum output possible from the integrator as a Default: 100.0%
(01A8) Integral Limit Setting PID I Limit percentage of the maximum output frequency. Min.: 0.0 –
The function of b5-04 is disabled when P1-24 > 0 Max.: 100.0
b5-05 Sets D control derivative time. Default: 0.00 s
(01A9) Derivative Time (D) PID D Time Min.: 0.00 –
Max.: 10.00
b5-06 Sets the maximum output possible from the entire PID controller Default: 100.0%
(01AA) PID Output Limit PID Limit as a percentage of the maximum output frequency. Min.: 0.0 –
Max.: 100.0
b5-07 Applies an offset to the PID controller output. Set as a Default: 0.0%
(01AB) PID Offset Adjustment PID Offset percentage of the maximum output frequency. Min.: -100.0 –
Max.: 100.0
b5-08 Sets a low pass filter time constant on the output of the PID Default: 0.00 s
(01AC) PID Primary Delay PID Delay Time controller. Min.: 0.00 –
Time Constant Max.: 10.00
b5-09 PID Output Level Output Level Sel 0: Direct acting Default: 0
0: Direct Acting 1: Inverse acting 219
(01AD) Selection Range: 0, 1
1: Inverse Acting
Sets the gain applied to the PID output.
b5-10 Default: 1.00
(01AE) PID Output Gain Setting Output Gain Note: Parameter setting cannot be changed when the Min.: 0.00 –
drive is operating the motor in models 4A0930 Max.: 25.00
and 4A1200.
0: Negative PID output triggers zero limit.
Output Rev Sel 1: Rotation direction reverses with negative PID output.
b5-11 PID Output Reverse Default: 0
0: 0 limit –
(01AF) Selection Note: When using setting 1, make sure reverse Range: 0, 1
1: Reverse
operation is permitted by b1-04.
Fdbk 4-20mA Det Performs a 4 to 20 mA wire break detection on the analog input
that is programmed for PID feedback.
Feedback Loss 4 to 20 0: Disabled
b5-12 0: Disabled Default: 2
mA Detection Selection 1: Alarm Only –
(01B0) 1: Alarm only Range: 0 to 3
2: Fault 2: Fault
3: Run At b5-13 3: Run at b5-13
b5-13 Sets the speed at which the drive will run if a 4 to 20 mA wire Default: 0.0 Hz
(01B1) Feedback Loss Goto break is detected on the PID Feedback and when b5-12 is set to Min.: 0.0
FdbkLossGotoFreq –
Frequency 3 (Run at b5-13). Max.: 400.0
Detects loss of prime in the pump when a wire break condition
has occurred.
b5-14 When the measured quantity determined by P1-18 (output Default: 0.0 A
(01B2) Feedback Loss of Prime FdbkLoss LOP Lvl current, kilowatts, or power) drops below this level for the time <1>
–
Level set in P1-20 and the output frequency is at the level set in b5-13, Min.: 0.0
a “Loss of Prime” condition occurs. Max.: 1000.0
The drive responds to the “Loss of Prime” condition depending
on the setting of P1-22, Loss of Prime Selection.
When b5-12 = 3 and the Feedback signal is lost, the drive will
b5-15 run at the b5-13 speed for the b5-15 time, after which the drive Default: 0 s
(01B3) Feedback Loss Go To FdbkLossGotoTimO will fault on Feedback Loss (FDBKL). Min.: 0 –
Frequency Time Out
<2> Timeout is disabled when set to 0sec and the drive will run Max.: 6000
indefinitely at b5-13.
b5-16 When an AUTO Run command is initiated, the drive will not Default: 0.0 s
(01B3) Feedback Loss Start FdbkLossStartDly fault on Feedback Loss (FDBKL) or use the Feedback Loss Min.: 0.0 –
Delay
<2> GoTo Frequency (b5-13) until the b5-16 time has expired. Max.: 120.0
Sets the acceleration and deceleration time to PID setpoint. Default: 0.0 s
b5-17 PID Accel/Decel Time PID Acc/Dec Time Min.: 0.0 –
(01B5) Max.: 6000.0
b5-32
When set to a value greater than zero, the PI Integrator is forced Default: 0.0 Hz
(01EE) Integrator Ramp Limit IntegratrRampLim Min.: 0.0 –
to be within +/- this amount of the soft starter output.
<2> Max.: 10.0
b5-34 Sets the minimum output possible from the PID controller as a Default: 0.00%
(019F) PID Output Lower Limit PID Out Low Lim percentage of the maximum output frequency. Min.: -100.00 –
Max.: 100.00
338 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.3 b: Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
b5-35 Limits the PID control input (deviation signal) as a percentage Default:
(01A0) of the maximum output frequency. Acts as a bipolar limit. 1000.0%
PID Input Limit PID Input Limit –
Min.: 0.0
Max.: 1000.0
PID UsrDspDigits 0: No decimal places
0: No Dec (XXXXX) 1: One decimal place
b5-39 PID Setpoint Display Default: 1
1: 1 Dec (XXXX.X) 2: Two decimal places 220
(01FF) Digits Range: 0 to 3
2: 2 Dec ([Link]) 3: Three decimal places
3: 3 Dec ([Link])
0: Display the frequency reference (U1-01) after PID
Frequency Reference Fref Mon Sel@PID
b5-40 compensation has been added. Default: 0
Monitor Content during 0: Fref Mon w PID –
(017F) 1: Fref Mon w/o PID 1: Display the frequency reference (U1-01) before PID Range: 0, 1
PID compensation has been added.
PI Out2 Unit Sel
0: No Unit 0: No Unit
1: PSI :lb/SqrInch 1: Pounds per square inch
2: Pa:Pascals 2: Pascals
3: Bar:Bar 3: Bar
4: "WC: InchOfWater 4: Inch of Water Default: 0
b5-41 PI Output 2 Unit 5: "Hg:Inch Mercury 5: Inch of Mercury Range: 0 to 10; –
(0160) Selection 6: ft: feet 6: Feet
7: Meters 25
7: m: meters
8: Degrees Fahrenheit
8: °F:DegFarenheit 9: Degrees Celsius
9: °C:DegCelsius 10: Percent
10: %: Percent 25: Flow (use P6-04)
25: Flow (use P6-04)
PI Out2 Cal Mode 0: Linear - the monitor displays PID output
b5-42 0: Linear 1: Square root - the monitor displays square root PID output
(0161) PI Output 2 Calculation 1: Square Root 2: Quadratic - the monitor displays 1/(PID output)2 Default: 0 –
Mode 3: Cubic - the monitor displays 1/(PID output)3 Range: 0 to 3
2: 1/f2
3: 1/f3 Note: Used for U5-14 and U5-15 only.
Sets the upper 4 digits of the maximum monitor value.
b5-43 Used with b5-44 to set maximum monitor value of U5-14 and Default: 0
(0162) PI Output 2 Monitor PI Out2 MonMax U U5-15 at maximum frequency. Min.: 0 –
Max Upper 4 Digits Max.: 9999
Note: Used for U5-14 and U5-15 only.
Sets the lower 4 digits of the maximum monitor value.
b5-44 Used with b5-43 to set maximum monitor value of U5-14 and Default: 0
(0163) PI Output 2 Monitor PI Out2 MonMax L U5-15 at maximum frequency. Min.: 0 –
Max Lower 4 Digits Max.: 99.99
Note: Used for U5-14 and U5-15 only.
Sets the minimum display value at zero speed.
b5-45 This function is effective when b5-42 is set to 0 (Linear output Default: 0
(0164) PI Output 2 Monitor PI Out2 MonMin mode). Min.: 0 –
Minimum Max.: 999.9
Note: Used for U5-14 and U5-15 only.
Reverse Operation Output Rev Sel2 0: Zero limit when PID output is a negative value.
b5-47 Default: 1
Selection 2 by PID 0: 0 limit 1: Reverse operation when PID output is a negative value –
(017D) Range: 0, 1
Output 1: Reverse (Zero limit if the reverse operation is prohibited by b1-04).
<1> Unit text is set by P1-18, Prime Loss Detection Method.
<2> Available in drive software versions PRG: 8551 and later.
Hex)
Parameters b6-01 and b6-02 set the frequency to hold and the Default: 0.0 Hz
b6-01 Dwell Reference at Start Dwell Ref @Start time to maintain that frequency at start. Min.: 0.0 –
(01B6) Max.: 400.0
Default: 0.0 s
b6-02 Dwell Time at Start Dwell Time @Start Min.: 0.0 –
(01B7) Max.: 10.0 B
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 339
B.3 b: Application
No.
(Addr. Name Description Values Page
Hex)
Parameters b6-03 and b6-04 set the frequency to hold and the Default: 0.0 Hz
b6-03 Dwell Reference at Stop Dwell Ref @Stop time to maintain that frequency at stop. Min.: 0.0 –
(01B8) Max.: 400.0
Default: 0.0 s
b6-04 Dwell Time at Stop Dwell Time @Stop Min.: 0.0 –
(01B9) Max.: 10.0
V/f Default: 20 ms
b8-05 Power Detection Filter kW Filter Time Sets a time constant filter for output power detection. Min.: 0 –
(01D0) Time Max.: 2000
V/f Default: 0%
b8-06 Search Operation Search V Limit Sets the limit for the voltage search operation as a percentage of Min.: 0 –
(01D1) Voltage Limit
the motor rated voltage. Max.: 100
<1> Default setting is dependent on parameter o2-04, Drive Model Selection.
<2> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning.
<3> Setting range is 0.0 to 2000.0 for drives 3.7 kW and smaller.
340 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.4 C: Tuning
B.4 C: Tuning
C parameters are used to adjust the acceleration and deceleration times, S-curves, torque compensation, and carrier frequency
selections.
C1-04 Sets the time to decelerate from maximum frequency to 0. Default: 10.0 s
(0203) Min.: 0.0
Deceleration Time 2 Decel Time 2 220
Max.: 6000.0
<1>
C1-05 Sets the time to accelerate from 0 to maximum frequency.
(0204) Acceleration Time 3 Accel Time 3 220
Sets the time for the Fast Stop function. Default: 10.0 s
C1-09
(0208) Note: Parameter setting cannot be changed when the Min.: 0.0
Fast Stop Time Fast Stop Time –
drive is operating the motor in models 4A0930 Max.: 6000.0
<1>
and 4A1200.
C1-11 Accel/Decel Time Sets the frequency to switch between accel/decel time settings Default: 0.0 Hz
Acc/Dec SW Freq Min.: 0.0 –
(020A) Switching Frequency Max.: 400.0
<1> Setting range value is dependent on parameter C1-10, Accel/Decel Time Setting Units. When C1-10 = 0 (units of 0.01 seconds), the setting range
becomes 0.00 to 600.00 seconds.
C2-01 C2-04
Max.: 10.00
Default: 0.20 s
C2-03 S-Curve Characteristic SCrv Dec @ Start Time Min.: 0.00 –
(020D) at Decel Start Max.: 10.00
Default: 0.00 s
C2-04 S-Curve Characteristic SCrv Dec @ End Min.: 0.00 –
(020E) at Decel End Max.: 10.00 B
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 341
B.4 C: Tuning
342 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.4 C: Tuning
No.
(Addr. Name LCD Display Description Values Page
Hex)
OLV Default: 150 ms
C4-06 Torque Compensation Start Torq Time Sets the torque compensation time 2. Min.: 0 –
(021A) Primary Delay Time 2 Max.: 10000
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 343
B.5 d: References
B.5 d: References
Reference parameters set the various frequency reference values during operation.
d1-02 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0281) determined by parameter o1-03. Min.: 0.00
Frequency Reference 2 Reference 2 –
Max.: 400.00
<1>
d1-03 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0282) determined by parameter o1-03. Min.: 0.00
Frequency Reference 3 Reference 3 –
Max.: 400.00
<1>
d1-04 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0283) determined by parameter o1-03. Min.: 0.00
Frequency Reference 4 Reference 4 –
Max.: 400.00
<1>
d1-05 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0284) determined by parameter o1-03. Min.: 0.00
Frequency Reference 5 Reference 5 –
Max.: 400.00
<1>
d1-06 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0285) determined by parameter o1-03. Min.: 0.00
Frequency Reference 6 Reference 6 –
Max.: 400.00
<1>
d1-07 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0286) determined by parameter o1-03. Min.: 0.00
Frequency Reference 7 Reference 7 –
Max.: 400.00
<1>
d1-08 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0287) determined by parameter o1-03. Min.: 0.00
Frequency Reference 8 Reference 8 –
Max.: 400.00
<1>
d1-09 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0288) determined by parameter o1-03. Min.: 0.00
Frequency Reference 9 Reference 9 –
Max.: 400.00
<1>
d1-10 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(028B) determined by parameter o1-03. Min.: 0.00
Frequency Reference 10 Reference 10 –
Max.: 400.00
<1>
d1-11 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(028C) determined by parameter o1-03. Min.: 0.00
Frequency Reference 11 Reference 11 –
Max.: 400.00
<1>
d1-12 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(028D) determined by parameter o1-03. Min.: 0.00
Frequency Reference 12 Reference 12 –
Max.: 400.00
<1>
d1-13 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(028E) determined by parameter o1-03. Min.: 0.00
Frequency Reference 13 Reference 13 –
Max.: 400.00
<1>
344 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.5 d: References
No.
(Addr. Name LCD Display Description Values Page
Hex)
d1-14 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(028F) determined by parameter o1-03. Min.: 0.00
Frequency Reference 14 Reference 14 –
Max.: 400.00
<1>
d1-15 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0290) determined by parameter o1-03. Min.: 0.00
Frequency Reference 15 Reference 15 –
Max.: 400.00
<1>
d1-16 Sets the frequency reference for the drive. Setting units are Default: 0.00 Hz
(0291) determined by parameter o1-03. Min.: 0.00
Frequency Reference 16 Reference 16 –
Max.: 400.00
<1>
d1-17 Sets the Jog frequency reference. Setting units are determined Default: 6.00 Hz
(0292) Jog Frequency by parameter o1-03. Min.: 0.00
Jog Reference –
Reference Max.: 400.00
<1>
<1> Range upper limit is determined by parameters d2-01, Frequency Reference Upper Limit, and E1-04, Maximum Output Frequency.
d2-02 Frequency Reference Sets the frequency reference lower limit as a percentage of the Default: 0.0%
Ref Lower Limit maximum output frequency. Min.: 0.0 –
(028A) Lower Limit Max.: 110.0
d2-03 Master Speed Reference Ref1 Lower Limit Sets the lower limit for frequency references from analog inputs Default: 0.0%
as a percentage of the maximum output frequency. Min.: 0.0 –
(0293) Lower Limit Max.: 110.0
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 345
B.5 d: References
d4-06 Frequency Reference The Up/Down 2 bias value is saved in d4-06 when the frequency Default: 0.0%
Up/Dn 2 Bias Lvl reference is not input by the digital operator. Set as a percentage Min.: -99.9 –
(02AD) Bias (Up/Down 2) of the maximum output frequency. Max.: 100.0
Limits how much the frequency reference is allowed to change
d4-07 Analog Frequency while an input terminal set for Up 2 or Down 2 is enabled. If the Default: 1.0%
(02AE) Reference Fluctuation frequency reference changes for more than the set value, then Min.: 0.1
Up/Dn 2 FluctLim –
the bias value is held and the drive accelerates or decelerates to
Limit (Up/Down 2) the frequency reference. Set as a percentage of the maximum Max.: 100.0
output frequency.
d4-08 Frequency Reference Sets the upper limit for the bias and the value that can be saved Default: 100.0%
(2AF) Bias Upper Limit (Up/ Up/Dn 2 UpperLim in d4-06. Set as a percentage of the maximum output frequency. Min.: 0.0 –
Down 2) Max.: 100.0
d4-09 Frequency Reference Sets the lower limit for the bias and the value that can be saved Default: 0.0%
(02B0) Bias Lower Limit (Up/ Up/Dn 2 LowerLim in d4-06. Set as a percentage of the maximum output frequency. Min.: -99.9 –
Down 2) Max.: 0.0
d4-10 Up/Down Frequency Up/Dn LowLim Sel 0: The lower limit is determined by d2-02 or an analog input. Default: 0
Reference Limit 0: D2-02 or Analog 1: The lower limit is determined by d2-02. –
(02B6) Range: 0, 1
Selection 1: D2-02 Only
346 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.6 E: Motor Parameters
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 347
B.6 E: Motor Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
These parameters are only applicable when E1-03 is set to F. Default: 60.0 Hz
E1-04 Maximum Output Max Frequency To set linear V/f characteristics, set the same values for E1-07 Min.: 40.0 –
(0303) Frequency and E1-09. Max.: 400.0
In this case, the setting for E1-08 will be disregarded. Ensure
that the four frequencies are set according to these rules: Default: 230 V
E1-05 <1>
Maximum Voltage Max Voltage E1-09 ≤ E1-07 < E1-06 ≤ E1-11 ≤ E1-04 –
(0304) Output Voltage (V) Min.: 0.0
E1-05 Max.: 255.0 <1>
E1-12 Default: 60.0 Hz
E1-06 Base Frequency Base Frequency Min.: 0.0 –
(0305)
E1-13 Max.: E1-04
Default: 3.0 Hz
E1-07 Middle Output Mid Frequency A Min.: 0.0 –
(0306) Frequency Max.: E1-04
E1-08
Default: 15.0 V
E1-08 Middle Output <1>
Mid Voltage A –
(0307) Frequency Voltage E1-10 Min.: 0.0
Max.: 255.0 <1>
E1-09 E1-07 E1-06 E1-11 E1-04
Default: 1.5 Hz
Frequency (Hz) (V/f)
E1-09 Minimum Output Min Frequency 0.5 Hz (OLV) –
(0308) Frequency Min.: 0.0
Max.: E1-04
Default: 10.2 V
(V/f)
E1-10 Minimum Output Min Voltage 2.0 V (OLV) <1> –
(0309) Frequency Voltage Min.: 0.0
Max.: 255.0 <1>
E1-11 Default: 0.0 Hz
(030A) Middle Output Mid Frequency B Min.: 0.0 –
<4> Frequency 2 Max.: E1-04
E1-12 Default: 0.0 V
(030B) Middle Output Min.: 0.0
Frequency Voltage 2 Mid Voltage B –
<4> Max.: 255.0 <1>
Default: 0.0 V
E1-13 <3>
Base Voltage Base Voltage –
(030C) Min.: 0.0
Max.: 255.0 <1>
<1> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives.
<2> Parameter setting value is not reset to the default value when the drive is initialized.
<3> When Auto-Tuning is performed, E1-13 and E1-05 will be set to the same value.
<4> Parameter ignored when E1-11 (Motor 1 Mid Output Frequency 2) and E1-12 (Motor 1 Mid Output Frequency Voltage 2) are set to 0.0.
348 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.6 E: Motor Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the number of motor poles. Automatically set during Default: 2
E2-04 Number of Motor Poles Number of Poles Auto-Tuning. Min.: 2 –
(0311) Max.: 48
Sets the phase-to-phase motor resistance. Automatically set
E2-05 Motor Line-to-Line during Auto-Tuning. Default: <1>
Term Resistance Min.: 0.000 Ω –
(0312) Resistance Note: The units are expressed in mΩ in models 4A0930 Max.: 65.000 Ω
and 4A1200.
Sets the voltage drop due to motor leakage inductance as a Default: <1>
E2-06 Motor Leakage percentage of motor rated voltage. Automatically set during
Leak Inductance Min.: 0.0% –
(0313) Inductance Auto-Tuning. Max.: 40.0%
OLV Default: 0.50
E2-07 Motor Iron-Core
Saturation Coefficient 1 Saturation Comp1 Sets the motor iron saturation coefficient at 50% of magnetic Min.: E2-07 –
(0314)
flux. Automatically set during Auto-Tuning. Max.: 0.50
OLV Default: 0.75
E2-08 Motor Iron-Core
Saturation Coefficient 2 Saturation Comp2 Sets the motor iron saturation coefficient at 75% of magnetic Min.: E2-07 –
(0315)
flux. Automatically set during Auto-Tuning. Max.: 0.75
OLV Default: 0.0%
E2-09 Motor Mechanical Loss Mechanical Loss Sets the motor mechanical loss as a percentage of motor rated Min.: 0.0 –
(0316)
power (kW). Max.: 10.0
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 349
B.7 F: Options
B.7 F: Options
u F4: Analog Monitor Card (AO-A3)
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the monitor signal for output from terminal V1. Set this
Default: 102
F4-01 Terminal V1 Monitor parameter to the last three digits of the desired Uo-oo
AO Ch1 Select Range: 000 to –
(0391) Selection monitor. Some U parameters are available only in certain control 999
modes.
F4-02 Sets the gain for voltage output via terminal V1. Default: 100.0%
(0392) Terminal V1 Monitor AO Ch1 Gain Min.: -999.9 –
Gain Max.: 999.9
Sets the monitor signal for output from terminal V2. Set this
Default: 103
F4-03 Terminal V2 Monitor parameter to the last three digits of the desired Uo-oo
AO Ch2 Select Range: 000 to –
(0393) Selection monitor. Some U parameters are available only in certain control 999
modes.
F4-04 Sets the gain for voltage output via terminal V2. Default: 50.0%
(0394) Terminal V2 Monitor AO Ch2 Gain Min.: -999.9 –
Gain Max.: 999.9
F4-05 Sets the amount of bias added to the voltage output via terminal Default: 0.0%
(0395) Terminal V1 Monitor V1.
AO Ch1 Bias Min.: -999.9 –
Bias Max.: 999.9
F4-06 Sets the amount of bias added to the voltage output via terminal Default: 0.0%
(0396) Terminal V2 Monitor V2.
AO Ch2 Bias Min.: -999.9 –
Bias Max.: 999.9
350 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.7 F: Options
F6-04 bUS Error Detection Sets the delay time for error detection if a bus error occurs. Default: 2.0 s
BUS Err Det Time Min.: 0.0 –
(03A5) Time Max.: 5.0
Multi-Step Speed Fref PrioritySel 0: Multi-step reference disabled
F6-07 Enable/Disable 1: Multi-step reference enabled Default: 0
Selection when NefRef/ 0: Net/Com REF –
(03A8) Range: 0, 1
1: MultiStep Speed
ComRef is Selected
F6-08 0: Reset all communication-related parameters (F6-oo) when
Com Prm Init Sel
(036A) Reset Communication the drive is initialized using A1-03. Default: 0
0: No Init Com Prms –
<1> Parameters 1: Communication-related parameters (F6-oo) are not reset Range: 0, 1
1: Init Com Prms
when the drive is initialized using A1-03.
F6-10 Default: 0
CC-Link Node Address CC-Link Node Add Sets the node address if a CC-Link option is installed. Min.: 0 –
(03B6) Max.: 64
CC-Link Baud 0: 156 Kbps
0: 156 kbps 1: 625 Kbps
F6-11 CC-Link 1: 625 kbps Default: 0
2: 2.5 Mbps –
(03B7) Communication Speed 2: 2.5 Mbps Range: 0 to 4
3: 5 Mbps
3: 5 Mbps 4: 10 Mbps
4: 10 Mbps
Bus Err Auto Rst
F6-14 0: Disabled Default: 0
(03BB) bUS Error Auto Reset 0: Disabled –
1: Enabled Range: 0, 1
1: Enabled
Default: 21
F6-20 Sets the station address when the MECHATROLINK option has Min.: 03 <2>
Station Address Station Address –
(036B) been installed.
Max.: EF <2>
F6-21 MECHATROLINK 0: 32-byte <3> Default: 0
Frame length –
(036C) Frame Size 1: 17-byte <3> Range: 0, 1
Link Speed
F6-22 MECHATROLINK 0: 10 Mbps Default: 0
0: 10MHz –
(036D) Link Speed 1: 4 Mbps Range: 0, 1
1: 4MHz
Default: 0
F6-23 MECHATROLINK
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 351
B.7 F: Options
No.
(Addr. Name LCD Display Description Values Page
Hex)
Default: 2
F6-26 MECHATROLINK Num of SI-T BUS Sets the number of option communication errors (bUS). Min.: 2 –
(03CA) bUS Errors Detected Max.: 10
Sets the node address. Default: 0
F6-30 PROFIBUS-DP Node PB Node Address Min.: 0 –
(03CB) Address Max.: 125
PB Clear Select 0: Resets drive operation with a Clear mode command.
F6-31 PROFIBUS-DP Clear Default: 0
0: Reset to Zero 1: Maintains the previous operation state when Clear mode –
(03CC) Mode Selection Range: 0, 1
1: Hold Prev Value command is given.
PB Map Select 0: PPO Type
F6-32 PROFIBUS-DP Data Default: 0
0: PPO Type 1: Conventional –
(03CD) Format Selection Range: 0, 1
1: Conventional
Sets the node address. Default: 1
F6-45 BACnet Node Address BAC Node Address Min.: 0 –
(02FB) Max.: 127
BAC Baud Rate 0: 1200 bps
0: 1200 bps 1: 2400 bps
1: 2400 bps 2: 4800 bps
2: 4800 bps 3: 9600 bps
F6-46 3: 9600 bps 4: 19.2 kbps Default: 3
BACnet Baud Rate –
(02FC) 4: 19.2 kbps 5: 38.4 kbps Range: 0 to 8
5: 38.4 kbps 6: 57.6 kbps
6: 57.6 kbps 7: 76.8 kbps
7: 76.8 kbps 8: 115.2 kbps
8: 115.2 kbps
F6-48 BACnet Device Objcet BAC Dev Obj Id 0 BACnet device object ID Default: 0
Min.: 0 –
(02FE) ID 0 Max.: FFFF
F6-49 BACnet Device Objcet BAC Dev Obj Id 1 BACnet device object ID Default: 0
Min.: 0 –
(02FF) ID 1 Max.: 3F
352 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.7 F: Options
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the scaling factor for the torque monitor in DeviceNet. Default: 0
F6-58 DeviceNet Torque Torque Scale Min.: -15 –
(03D9) Scaling Max.: 15
Sets the scaling factor for the power monitor in DeviceNet. Default: 0
F6-59 DeviceNet Power Power Scale Min.: -15 –
(03DA) Scaling Max.: 15
Sets the scaling factor for the voltage monitor in DeviceNet. Default: 0
F6-60 DeviceNet Voltage Voltage Scale Min.: -15 –
(03DB) Scaling Max.: 15
Sets the scaling factor for the time monitor in DeviceNet. Default: 0
F6-61 DeviceNet Time Time Scale Min.: -15 –
(03DC) Scaling Max.: 15
Sets the heartbeat interval for DeviceNet communications. Default: 0
F6-62 DeviceNet Heartbeat DN Heart Beat Min.: 0 –
(03DD) Interval Max.: 10
Saves and monitors settings 0 to 63 of F6-50 (DeviceNet MAC Default: 63
F6-63 DeviceNet Network DN MAC ID MEM Address). Min.: 0 –
(03DE) MAC ID Max.: 63
F6-64 to Dynamic I/O Assembly Parameters
F6-71
(03DF to Reserved – – –
03C8)
F6-72 PowerLink Node PowerLink NodeID Reserved. – –
(03DE) Address
F7-01 IP Address 1
(03E5) Default: 192
IP Address 1 Sets the most significant octet of network static IP address. Range: 0 to 255 –
<4>
F7-02 IP Address 2
(03E6) Sets the second most significant octet of network static IP Default: 168
IP Address 2 address. Range: 0 to 255 –
<4>
F7-03 IP Address 3
Sets the third most significant octet of network static IP address. Default:
(03E7) 1
IP Address 3 Range: 0 to 255 –
<4>
F7-04 IP Address 4
(03E8) Sets the fourth most significant octet of network static IP Default: 20
IP Address 4 –
<4> address. Range: 0 to 255
F7-05 Subnet Mask 1 Subnet Mask 1 Sets the most significant octet of network static Subnet Mask. Default: 255 –
(03E9) Range: 0 to 255
F7-06 Subnet Mask 2 Subnet Mask 2 Sets the second most significant octet of network static Subnet Default: 255 –
(03EA) Mask. Range: 0 to 255
F7-07 Sets the third most significant octet of network static Subnet Default: 255
Subnet Mask 3 Subnet Mask 3 –
(03EB) Mask. Range: 0 to 255
F7-08 Sets the fourth most significant octet of network static Subnet Default: 0
Subnet Mask 4 Subnet Mask 4 –
(03EC) Mask. Range: 0 to 255
F7-09 Default: 192
Gateway Address 1 Gateway IP Add 1 Sets the most significant octet of network Gateway address. –
(03ED) Range: 0 to 255
F7-10 Sets the second most significant octet of network Gateway Default: 168
Gateway Address 2 Gateway IP Add 2 –
(03EE) address. Range: 0 to 255
F7-11 Sets the third most significant octet of network Gateway Default: 1
Gateway Address 3 Gateway IP Add 3 –
(03EF) address. Range: 0 to 255
F7-12 Sets the fourth most significant octet of network Gateway Default: 1
Gateway Address 4 Gateway IP Add 4 –
(03E0) address. Range: 0 to 255
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 353
B.7 F: Options
No.
(Addr. Name LCD Display Description Values Page
Hex)
Baud Rate Sets the communication speed
F7-15 Communication Speed Default: 10
10: 10 Mbps 10: 10 Mbps –
(03F3) Selection Range: 10, 100
100: 100 Mbps 100: 100 Mbps
Sets the timeout value for communication loss detection in Default: 0
F7-16 Communication Loss CommLoss Tout tenths of a second. A value of 0 disables the connection timeout. Min.: 0 –
(03F4) Timeout Example: An entered value of 100 represents 10.0 seconds. Max.: 300
Default: 0
F7-17 EtherNet/IP Speed Sets the scaling factor for the speed monitor in EtherNet/IP
EN Speed Scale Min.: -15 –
(03F5) Scaling Factor Class ID 2AH Object. Max.: 15
Default: 0
F7-18 EtherNet/IP Current Sets the scaling factor for the output current monitor in
EN Current Scale Min.: -15 –
(03F6) Scaling Factor EtherNet/IP Class ID 2AH Object. Max.: 15
Default: 0
F7-19 EtherNet/IP Torque Sets the scaling factor for the torque monitor in EtherNet/IP
EN Torque Scale Min.: -15 –
(03F7) Scaling Factor Class ID 2AH Object. Max.: 15
Default: 0
F7-20 EtherNet/IP Power EN Power Scale Sets the scaling factor for the power monitor in EtherNet/IP Min.: -15 –
(03F8) Scaling Factor Class ID 2AH Object. Max.: 15
F7-21 EtherNet/IP Voltage Sets the scaling factor for the voltage monitor in EtherNet/IP Default: 0
EN Voltage Scale Min.: -15 –
(03F9) Scaling Factor Class ID 2AH Object. Max.: 15
F7-22 EtherNet/IP Time Sets the scaling factor for the time monitor in EtherNet/IP Class Default: 0
EN Time Scale Min.: -15 –
(03FA) Scaling ID 2AH Object. Max.: 15
Parameters used in Output Assembly 116. Each parameter
F7-23 to contains a MEMOBUS/Modbus address. The value received for
F7-32 Dynamic Output Output Assembly 116 will be written to this corresponding
– MEMOBUS/Modbus address. A MEMOBUS/Modbus address Default: 0 –
(03FB to Assembly Parameters
0374) value of 0 means that the value received for Output Assembly
116 will not be written to any MEMOBUS/Modbus register.
Parameters used in Input Assembly 166. Each parameter
contains a MEMOBUS/Modbus address. The value sent for
F7-33 to Input Assembly 166 will be read from this corresponding
F7-42 Dynamic Input – MEMOBUS/Modbus address. A MEMOBUS/Modbus address Default: 0 –
(0375 to Assembly Parameters value of 0 means that the value sent for Input Assembly 166 is
037E) not defined by the user, therefore the option default register
value will be returned.
<1> Parameter setting value is not reset to the default value when the drive is initialized.
<2> Values shown are for the MECHATROLINK-II option (SI-T3). Values for MECHATROLINK-III option (SI-ET3) are:
Min: 03
Max.: EF
<3> Values shown are for the MECHATROLINK-II option (SI-T3). Values for MECHATROLINK-III option (SI-ET3) are:
0: 64-byte
1: 32-byte
<4> Cycle power for setting changes to take effect.
<5> If F7-13 is set to 0, all IP addresses (F7-01 to F7-04) must be unique.
354 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.8 H Parameters: Multi-Function Terminals
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 355
B.8 H Parameters: Multi-Function Terminals
No.
(Addr. Name LCD Display Description Values Page
Hex)
H1-28 Sets the amount of time delay applied to the EF8 fault. Default: 0.00 s
(02DE) External Fault 8 Delay EF8 Delay Time (20 ≤ H1-08 ≤ 2F) Min.: 0.00 –
Time Max.: 300.00
H1-31
Sets the length of time that Terminal S1 must be closed before Default:
(09E1) 0.00 s
Terminal S1 On-Delay Term S1 On-Delay Min.: 0.00 –
Time the drive performs the programmed function.
<2>
Max.: 300.00
H1-32
Sets the length of time that Terminal S2 must be closed before Default: 0.00 s
(09E2) Terminal S2 On-Delay Term S2 On-Delay Min.: 0.00 –
Time the drive performs the programmed function.
<2> Max.: 300.00
H1-33
Sets the length of time that Terminal S3 must be closed before Default:
(09E3) 0.00 s
Terminal S3 On-Delay Term S3 On-Delay Min.: 0.00 –
Time the drive performs the programmed function.
<2>
Max.: 300.00
H1-34
Sets the length of time that Terminal S4 must be closed before Default:
(09E4) 0.00 s
Terminal S4 On-Delay Term S4 On-Delay Min.: 0.00 –
Time the drive performs the programmed function.
<2>
Max.: 300.00
H1-35
Sets the length of time that Terminal S5 must be closed before Default:
(09E5) 0.00 s
Terminal S5 On-Delay Term S5 On-Delay Min.: 0.00 –
Time the drive performs the programmed function.
<2>
Max.: 300.00
H1-36
Sets the length of time that Terminal S6 must be closed before Default:
(09E6) 0.00 s
Terminal S6 On-Delay Term S6 On-Delay Min.: 0.00 –
Time the drive performs the programmed function.
<2>
Max.: 300.00
H1-37
Sets the length of time that Terminal S7 must be closed before Default:
(09E7) 0.00 s
Terminal S7 On-Delay Term S7 On-Delay Min.: 0.00 –
Time the drive performs the programmed function.
<2>
Max.: 300.00
H1-38
Sets the length of time that Terminal S8 must be closed before Default:
(09E8) 0.00 s
Terminal S8 On-Delay Term S8 On-Delay Min.: 0.00 –
Time the drive performs the programmed function.
<2>
Max.: 300.00
H1-41
Sets the length of time needed for Terminal S1 to be open before Default:
(09EB) Terminal S1 Off-Delay 0.00 s
Term S1 OffDelay Min.: 0.00 –
Time the drive removes the programmed function.
<2>
Max.: 300.00
H1-42
(09EC) Terminal S2 Off-Delay Sets the length of time needed for Terminal S2 to be open before Default: 0.00 s
Term S2 OffDelay Min.: 0.00 –
Time the drive removes the programmed function.
<2>
Max.: 300.00
H1-43
(09ED) Terminal S3 Off-Delay Sets the length of time needed for Terminal S3 to be open before Default: 0.00 s
Term S3 OffDelay Min.: 0.00 –
Time the drive removes the programmed function.
<2>
Max.: 300.00
H1-44
(09EE) Terminal S4 Off-Delay Term S4 OffDelay Sets the length of time needed for Terminal S4 to be open before Default: 0.00 s
Time the drive removes the programmed function. Min.: 0.00 –
<2>
Max.: 300.00
H1-45
(09EF) Terminal S5 Off-Delay Term S5 OffDelay Sets the length of time needed for Terminal S5 to be open before Default: 0.00 s
Min.: 0.00 –
Time the drive removes the programmed function.
<2>
Max.: 300.00
H1-46
(09F0) Terminal S6 Off-Delay Term S6 OffDelay Sets the length of time needed for Terminal S6 to be open before Default: 0.00 s
Time the drive removes the programmed function. Min.: 0.00 –
<2>
Max.: 300.00
356 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.8 H Parameters: Multi-Function Terminals
No.
(Addr. Name LCD Display Description Values Page
Hex)
H1-47
Sets the length of time needed for Terminal S7 to be open before Default:
(09F1) Terminal S7 Off-Delay 0.00 s
Term S7 OffDelay Min.: 0.00 –
Time the drive removes the programmed function.
<2>
Max.: 300.00
H1-48
Sets the length of time needed for Terminal S8 to be open before Default:
(09F2) 0.00 s
Terminal S8 Off-Delay Term S8 OffDelay Min.: 0.00 –
Time the drive removes the programmed function.
<2>
Max.: 300.00
<1> Value in parenthesis is the default setting when a 3-Wire initialization is performed (A1-03 = 3330).
<2> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
Multi-Step Speed When input terminals are set to Multi-Step Speed References 1 through 3,
3 Multi-Step Ref 1 switching combinations of those terminals will create a multi-step speed sequence –
Reference 1 using the frequency references set in d1-01 through d1-08.
Multi-Step Speed When input terminals are set to Multi-Step Speed References 1 through 3,
4 Multi-Step Ref 2 switching combinations of those terminals will create a multi-step speed sequence –
Reference 2 using the frequency references set in d1-01 through d1-08.
Multi-Step Speed When input terminals are set to Multi-Step Speed References 1 through 3,
5 Multi-Step Ref 3 switching combinations of those terminals will create a multi-step speed sequence –
Reference 3 using the frequency references set in d1-01 through d1-08.
6 Jog reference selection jog Freq Ref Closed: Jog frequency reference (d1-17) selected. Jog has priority over all other –
reference sources.
Accel/decel time Used to switch between accel/decel time 1 (set in C1-01, C1-02) and accel/decel
7 Multi-Acc/Dec 1 time 2 –
selection 1 (set in C1-03, C1-04).
drive holds the frequency reference. The Up and Down commands must always
be used in conjunction with one another.
The drive accelerates when the Up command terminal closes, and decelerates when
the Down command closes. When both terminals are closed or both are open, the
11 Down command Down Command 1 –
drive holds the frequency reference. The Up and Down commands must always
be used in conjunction with one another.
12 Forward Jog Forward Jog Closed: Runs forward at the Jog frequency d1-17. – B
13 Reverse Jog Reverse Jog Closed: Runs reverse at the Jog frequency d1-17. –
14 Fault reset Fault Reset Closed: Resets faults if the cause is cleared and the Run command is removed. –
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 357
B.8 H Parameters: Multi-Function Terminals
358 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.8 H Parameters: Multi-Function Terminals
67 Communications test Comm Test Mode Tests the MEMOBUS/Modbus RS-422/RS-485 interface. Displays “PASS” if the –
mode test completes successfully.
High Slip Braking V/f
68 HighSlipBraking –
(HSB) Closed: Activates High Slip Braking to stop the drive during a Run command.
Open: Drive disabled. If this input is opened during run, the drive will stop as
6A Drive enable Drive Enable specified by b1-03. –
Closed: Ready for operation.
Indicates that sufficient or insufficient pressure is present on the inlet to the pump.
Used mainly for pressure booster situations.
73 Low City Press Low City Press –
Note: Parameter P4-21 determines if this input is normally open or
normally closed.
Controls the bias added to the frequency reference by the Up/Down 2 function.
75 Up 2 command Up Command 2 The Up 2 and Down 2 commands must always be used in conjunction with one –
another.
Controls the bias added to the frequency reference by the Up/Down 2 function.
76 Down 2 command Down Command 2 The Up 2 and Down 2 commands must always be used in conjunction with one –
another.
Open: KEB Ride-Thru 2 enabled. Drive disregards L2-29 and performs Single
7A KEB Ride-Thru 2 (N.C.) KEB Ridethru2NC –
Drive KEB Ride-Thru 2.
KEB Ride-Thru 2 Closed: KEB Ride-Thru 2 enabled. Drive disregards L2-29 and performs Single
7B KEB Ridethru2NO –
(N.O.) Drive KEB Ride-Thru 2.
PID Bi-Direction
7F PID BiDir Enable PID Bi-Direction Enable –
Enable
Closed: HAND Mode operation. Frequency reference determined by P5-01 and
80 HAND Mode Hand Mode P5-02. –
Open: Stop Mode when no Run command.
Closed: HAND Mode operation. Frequency reference determined by P5-05.
81 HAND Mode 2 Hand Mode 2 –
Open: Stop Mode when no Run command.
Parameter List
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B.8 H Parameters: Multi-Function Terminals
92 Reset Accumulated Reset Accum Closed: Accumulated volume is reset to 0 and held at 0 if digital input remains –
Volume closed.
Closed: Prevents the drive from running when active for the time set in P4-26.
Must be inactive for the time set in P4-27 to allow the drive to run again.
95 Remove Drive Disable Remote Drv Disbl –
Note: Parameter P4-25 determines if this input is normally open or
normally closed.
A8 Secondary PI Disable PI2 Disable N.O. Closed: Disables the secondary PI controller. Output behavior depends on the –
(N.O.) setting of S3-12.
Secondary PI Disable Closed: Enables the secondary PI controller. Output behavior depends on the
A9 PI2 Disable N.C. –
(N.C.) setting of S3-12 when open.
Secondary PI Inverse Closed: Changes the sign of the secondary PI controller input (reverse acting PI
AA PI2 Invert –
Operation control).
Secondary PI Integral Closed: Resets the secondary PI controller integral value.
AB PI2 Intgrl Reset –
Reset
Secondary PI Integral Closed: Locks the value of the secondary PI controller integral value.
AC PI2 Intgrl Hold –
Hold
Closed: Uses the secondary PI controller Proportional and Integral adjustments
(S3-06 and S3-07) instead of the primary PI controller Proportional and Integral
Select Secondary PI adjustments (b5-02 and b5-03). Only valid when S3-01 = 0 (secondary PI
AD Select PI2 Parms controller disabled). –
Parameters
Note: This multi-function input has no effect on the secondary PI
controller. It is only used for the primary PI controller (b5-oo).
Emergency Override Closed: Run the drive forward using the speed set in S6-02.
AF EmergOverrideFWD –
Forward Run
Emergency Override Closed: Run the drive in reverse using the speed set in S6-02.
B0 EmergOverrideREV –
Reverse Run
<1> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
360 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.8 H Parameters: Multi-Function Terminals
2 Speed agree 1 Fref/Fout Agree1 Closed: Output frequency equals the speed reference (plus or minus the hysteresis
set to L4-02).
3 User-set speed agree 1 Fref/Set Agree 1 Closed: Output frequency and speed reference equal L4-01 (plus or minus the
hysteresis set to L4-02).
4 Frequency detection 1 Freq Detect 1 Closed: Output frequency is less than or equal to the value in L4-01 with hysteresis –
determined by L4-02.
5 Frequency detection 2 Freq Detect 2 Closed: Output frequency is greater than or equal to the value in L4-01 with –
hysteresis determined by L4-02.
6 Drive ready Drive Ready Closed: Power up is complete and the drive is ready to accept a Run command. –
7 DC bus undervoltage DC Bus Undervolt Closed: DC bus voltage is below the Uv trip level set in L2-05. –
8 During baseblock BaseBlk 1 Closed: Drive has entered the baseblock state (no output voltage). –
(N.O.)
Frequency reference Open: External Reference 1 or 2 supplies the frequency reference (set in b1-01 or
9 Ref Source b1-15). –
source Closed: Digital operator supplies the frequency reference.
Open: External Reference 1 or 2 supplies the Run command (set in b1-02 or b1-16).
A <1> Run command source Run Cmd Source Closed: Digital operator supplies the Run command. –
A <2> HAND Mode Hand Mode Closed: Pump is in HAND Mode Operation –
Torque detection 1 Closed: An overtorque or undertorque situation has been detected.
B Trq Det 1 N.O. –
(N.O.)
Closed: Analog frequency reference has been lost.
Frequency reference
C Loss of Ref Frequency reference loss is detected when the frequency reference drops below –
loss 10% of the reference within 400 ms.
Closed: Braking resistor or transistor is overheated or faulted out.
D Braking resistor fault DB Overheat –
Note: This setting is not available in models 4A0930 and 4A1200.
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 361
B.8 H Parameters: Multi-Function Terminals
20 Drive overheat pre- OH Prealarm Closed: Heatsink temperature exceeds the parameter L8-02 value. –
alarm (oH)
2F Maintenance period Maintenance Closed: Cooling fan, electrolytic capacitors, IGBTs, or the soft charge bypass relay –
may require maintenance.
OLV
30 During torque limit Torque Limit 224
Closed: The torque limit has been reached.
Open: Either the drive has stopped or baseblock, DC Injection Braking, or Initial
During frequency Excitation is being performed.
37 During RUN 2 –
output Closed: Drive is running the motor (not in a baseblock state and DC Injection is
not being performed).
38 Drive enabled Drive Enable Closed: Multi-function input set for “Drive enable” is closed (H1-oo = 6A) –
Output units are determined by H2-06. Outputs a pulse every 200 ms to indicate
39 Watt hour pulse output Watt-hour Pulse –
the kWh count.
LOCAL/REMOTE Open: REMOTE
3C Local –
status Closed: LOCAL
3D During speed search During SpdSrch Closed: Speed Search is being executed. –
3E PID feedback low PID Feedback Low Closed: PID feedback level is too low. –
3F PID feedback high PID FeedbackHigh Closed: The PID feedback level is too high. –
40 <2> Auto Mode Auto Mode Closed: Pump is in AUTO Mode Operation. –
Pressure Setpoint has been reached. Activation and deactivation conditions based
42 <2> Pressure Reached Pressure Reached on the Pressure Feedback and the settings of P4-36 to P4-40. 224
362 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.8 H Parameters: Multi-Function Terminals
89 Output I Limit Output I Lim Closed: Drive output speed is being limited due to the output current limit or the –
single phase foldback regulator.
8B Lube Pump or Digital Lube Pump or Closed: Refer to Lube Pump / Digital Output Delay parameters P4-30 and P4-31. –
Output Delay DigitalOutput Delay Display text is set by parameter P4-29.
8F Internal Fan On Internal Fan On Internal Fan On –
Closed when any of the following faults are active:
• Low feedback
• High feedback
• Low water
91 Pump Fault Pump Fault • High water –
• NMS-Setpoint not met
• POC-Pump over cycle
• THMS-Thermostat input
• External pump fault
Closed: The analog output associated with PID feedback has risen above 21 mA
92 Transducer Loss Transducer Loss –
or fallen below 3 mA or a Transducer Loss alarm or fault is active.
93 Setptoint Not Met SetPoint Not Met Closed: During an “NMS-Setpoint Not Met” condition. –
94 Loss of Prime Loss of Prime Closed: During an “LOP-Loss of Prime” condition. –
95 Volute Thermostat Fault Volute-TStat Flt Closed: Volute-Thermostat digital input is active. –
Closed: During a “High Feedback” condition as defined by P1-11 and P1-12 OR
96 High Feedback High Feedback Closed: During a “High FB/Water” fault OR –
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 363
B.8 H Parameters: Multi-Function Terminals
Energizes when the PI Aux Feedback Level rises above the High PI Aux Level
9F <2> High PI Aux Level High PI Aux Lvl (Q6-12), or if there is a HIAUX – Hi PI Aux Lvl Fault. –
Water Loss/Suction Closed when the Water Level, Suction Pressure, or PI Auxiliary Controller is
A0 <2> Pressure/PI Aux Control WL/SP/PIAux Ctrl affecting the output speed. –
Closed: The difference between the PID Feedback and the Differential Feedback
A1 <2> Differential Detected Differential Det
(H3-oo = 28) exceeded the P4-18 level for the time set in P4-19.
–
A2 Sleep Active Sleep Active Closed: The drive is not running due to the Sleep function (does not include Sleep –
Boost).
A3 Start Delay Start Delay Closed: Feedback has risen above the start level (or fallen below for Inverse PID) –
and the start timer is timing.
A4 Pre-Charge Pre-Chg Active Closed: Drive is in Pre-Charge mode. –
A5 Anti-Jam Active Anti-Jam Active Closed: The anti-jam function is active (configured by P7-oo). –
A6 <1> De-Scale Active De-Scale Active Closed: De-scale is running. –
A7 <2> Flow Rate Limit Flow Rate Limit Closed: The Flow Rate is actively affecting the output speed. –
A9 Thrust Mode Thrust Mode Closed: The Thrust Bearing feature is active (output frequency is between 0 and –
the value of P4-12).
AA Utility Start Delay Utility Delay Closed: The drive is stopped and waiting for the utility delay timer set in P4-17 to –
expire.
AB Main Feedback Lost Main FdBk Lost Closed: Main feedback is lost. –
AC Backup Feedback Lost Backup FdBk Lost Closed: Backup feedback is lost. –
100 to Function 0 to AC with Inverts the output switching of the multi-function output functions.
– –
1AC inverse output Set the last two digits of 1oo to reverse the output signal of that specific function.
<1> Available in drive software versions PRG: 8551 and earlier.
<2> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
364 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.8 H Parameters: Multi-Function Terminals
No.
(Addr. Name LCD Display Description Values Page
Hex)
Term A3 Level 0: 0 to 10 V
0: 0-10V, 1: -10 to 10 V
H3-05 Terminal A3 Signal (LowLim=0) 2: 4 to 20 mA Default: 0
3: 0 to 20 mA 225
(0413) Level Selection 1: 0-10V, (BipolRef) Range: 0 to 3
2: 4-20 mA Note: Use Jumper S1 to set input terminal A3 for a
3: 0-20 mA current or voltage input signal.
H3-06 Terminal A3 Function Sets the function of terminal A3. Default: 20
Term A3 FuncSel 225
(0414) Selection Range: 0 to 32
H3-07 Sets the level of the input value selected in H3-06 when 10 V is Default: 100.0%
(0415) Terminal A3 Gain input at terminal A3.
Terminal A3 Gain Min.: -999.9 226
Setting Max.: 999.9
H3-08 Sets the level of the input value selected in H3-06 when 0 V is Default: 0.0%
(0416) Terminal A3 Bias input at terminal A3.
Terminal A3 Bias Min.: -999.9 226
Setting Max.: 999.9
Term A2 Level 0: 0 to 10 V
0: 0-10V, 1: -10 to 10 V
H3-09 Terminal A2 Signal (LowLim=0) 2: 4 to 20 mA Default: 2
3: 0 to 20 mA 226
(0417) Level Selection 1: 0-10V, (BipolRef) Range: 0 to 3
2: 4-20 mA Note: Use Jumper S1 to set input terminal A2 for a
3: 0-20 mA current or voltage input signal.
H3-10 Terminal A2 Function Term A2 FuncSel Sets the function of terminal A2. Default: B 226
(0418) Selection Range: 0 to 32
H3-11 Sets the level of the input value selected in H3-10 when 10 V Default: 100.0%
(0419) Terminal A2 Gain (20 mA) is input at terminal A2.
Terminal A2 Gain Min.: -999.9 226
Setting Max.: 999.9
H3-12 Sets the level of the input value selected in H3-10 when 0 V (0 Default: 0.0%
(041A) Terminal A2 Bias or 4 mA) is input at terminal A2.
Terminal A2 Bias Min.: -999.9 226
Setting Max.: 999.9
H3-13 Analog Input Filter Sets a primary delay filter time constant for terminals A1, A2, Default: 0.03 s
A1/A2 Filter T and A3. Used for noise filtering. Min.: 0.00 –
(041B) Time Constant Max.: 2.00
Determines which analog input terminals will be enabled when
A1/A2/A3 Sel a digital input programmed for “Analog input enable”
1: A1 Available (H1-oo = C) is activated.
2: A2 Available 1: Terminal A1 only
H3-14 Analog Input Terminal 3: A1/A2 Available 2: Terminal A2 only Default: 7 –
(041C) Enable Selection 4: A3 Available 3: Terminals A1 and A2 only Range: 1 to 7
5: A1/A3 Available 4: Terminal A3 only
6: A2/A3 Available 5: Terminals A1 and A3
7: All Available 6: Terminals A2 and A3
7: All terminals enabled
Adds an offset when the analog signal to terminal A1 is at 0 V. Default: 0
H3-16 Terminal A1 Offset TerminalA1Offset Min.: -500 –
(02F0) Max.: 500
Adds an offset when the analog signal to terminal A2 is at 0 V. Default: 0
H3-17 Terminal A2 Offset TerminalA2Offset Min.: -500 –
(02F1) Max.: 500
Adds an offset when the analog signal to terminal A3 is at 0 V. Default: 0
H3-18 Terminal A3 Offset TerminalA3Offset Min.: -500 –
(02F2) Max.: 500
H3-oo
Function LCD Display Description Page
Setting
0 Frequency bias Freq Ref Bias 10 V = E1-04 (maximum output frequency) –
0 to 10 V signal allows a setting of 0 to 100%. -10 to 0 V signal allows a setting
1 Frequency gain Freq Ref Gain –
of -100 to 0%.
Auxiliary frequency 10 V = E1-04 (maximum output frequency)
2 reference 1 Aux Reference1 – B
Auxiliary frequency 10 V = E1-04 (maximum output frequency)
3 Aux Reference2 –
reference 2
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 365
B.8 H Parameters: Multi-Function Terminals
366 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.8 H Parameters: Multi-Function Terminals
<2> When Pressure Control is enabled (Q5-01 = 1), the action of the analog input is normal. A higher voltage or current on the input causes a higher
pressure to be read in the drive.
<3> When Vacuum Control is enabled (Q5-01 = 2), the action of the analog input is reversed. A higher voltage or current on the input causes a lower
pressure (or higher level of vacuum) to be read in the drive.
<4> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 367
B.8 H Parameters: Multi-Function Terminals
No.
(Addr. Name LCD Display Description Values Page
Hex)
Serial Fault Sel 0: Ramp to stop
0: Ramp to Stop 1: Coast to stop
Stopping Method after
H5-04 1: Coast to Stop 2: Fast Stop Default: 3
Communication Error 433
(0428) 2: Fast-Stop 3: Alarm only Range: 0 to 4
(CE) 3: Alarm Only 4: Run at H5-14 <3>
4: Run at H5-14
Serial Flt Dtct 0: Disabled
H5-05 Communication Fault 1: Enabled. If communication is lost for more than two seconds, Default: 1
0: Disabled 434
(0429) Detection Selection Range: 0, 1
1: Enabled a CE fault will occur.
Set the wait time between receiving and sending data. Default: 5 ms
H5-06 Drive Transmit Wait Transmit WaitTIM Min.: 5 434
(042A) Time Max.: 65
RTS Control Sel 0: Disabled. RTS is always on.
H5-07 Default: 1
RTS Control Selection 0: Disabled 1: Enabled. RTS turns on only when sending. 434
(042B) Range: 0, 1
1: Enabled
Sets the time required to detect a communications error. Default: 2.0 s
H5-09 CE Detection Time CE Detect Time Adjustment may be needed when networking several drives. Min.: 0.0 434
(0435) Max.: 10.0
Unit Selection for CommReg 25h Unit 0: 0.1 V units
H5-10 Default: 0
MEMOBUS/Modbus 0: 0.1 V 1: 1 V units 435
(0436) Range: 0, 1
Register 0025H 1: 1 V
0: Drive requires an Enter command before accepting any
Communications Enter CommandSel
H5-11 changes to parameter settings. Default: 0
ENTER Function 0: Enter Required 435
(043C) 1: Parameter changes are activated immediately without the Range: 0, 1
Selection 1: No EnterRequired Enter command.
Run CommandSel 0: FWD/Stop, REV/Stop
H5-12 Run Command Method 0: FWD Run &REV 1: Run/Stop, FWD/REV Default: 0 435
(043D) Selection Run Range: 0, 1
1: Run & FWD/REV
Determines whether a CALL alarm is triggered at power-up
H5-13 Powr-up CALL Alm when communication with the external controller has not been Default: 0
(043E) Power-up CALL Alarm 0: Disabled established. –
<3> Range: 0, 1
1: Enabled 0: Disabled
1: Enabled
H5-14
Sets the speed at which the drive will run when H5-04 is set to Default:
(0FB4) 0.0 Hz
Communication Error CE Go-To-Freq Min.: 0.0 435
(CE) Go-To- Frequency 4 (Run at H5-14) and a CE error is present.
<3>
Max.: 400.0
H5-15 Sets the amount of time that the drive will run at the speed set Default: 0 s
(0FB5) Communication Error in H5-14 before triggering a CE fault when H5-04 is set to 4 Min.: 0
CE Go-To-Timeout 435
(CE) Go-To-Timeout (Run at H5-14) and a CE error is present. Max.: 6000
<3> Setting this parameter to 0 will disable the time-out.
H5-16 CE Fault Restart Determines whether the CE fault can be restarted (L5-01).
(0FB6) Communication Error Default: 0
0: No Retry 0: No Retry 435
<3> Fault Restart Selection Range: 0, 1
1: Retry 1: Retry
<1> If this parameter is set to 0, the drive will be unable to respond to MEMOBUS/Modbus commands.
<2> When P1-01, Pump Mode, is set to 3 (MEMOBUS network), the range is dependent on P9-25, Highest Node Address.
<3> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
368 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.8 H Parameters: Multi-Function Terminals
H6-08 Pulse Train Input Sets the minimum frequency for the pulse train input to be Default: 0.5 Hz
RP Lower Limit detected. Enabled when H6-01 = 0, 1, or 2. Min.: 0.1 –
(043F) Minimum Frequency Max.: 1000.0
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 369
B.9 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
0: Disabled
Mtr OL Charact 1: General purpose motor (standard fan cooled)
0: OL1 Disabled 2: Drive dedicated motor with a speed range of 1:10
L1-01 Motor Overload 1: VT Motor 3: Vector motor with a speed range of 1:100 Default: 1 –
(0480) Protection Selection 2: CT Motor 6: General purpose motor (50 Hz) Range: 0 to 3; 6
3: Vector Motor The drive may not be able to provide protection when using
6: 50Hz VT Motor multiple motors, even if overload is enabled in L1-01. Set L1-01
to 0 and install separate thermal relays to each motor.
L1-02 Motor Overload Sets the motor thermal overload protection (oL1) time. Default: 1.0 min
MOL Time Const Min.: 0.1 –
(0481) Protection Time Max.: 5.0
Sets operation when the motor temperature analog input (H3-02,
Motor Overheat Alarm Mtr OH Alarm Sel H3-10, or H3-06 = E) exceeds the oH3 alarm level.
0 : Ramp to Stop 0: Ramp to stop
L1-03 Operation Selection Default: 3
1: Coast to Stop 1: Coast to stop –
(0482) (PTC input) 2: Fast-Stop 2: Fast Stop (decelerate to stop using the deceleration time in Range: 0 to 3
3: Alarm only C1-09)
3: Alarm only (“oH3” will flash)
Sets stopping method when the motor temperature analog input
Motor Overheat Fault Mtr OH Fault Sel (H3-02, H3-10, or H3-06 = E) exceeds the oH4 fault level.
L1-04 Operation Selection 0 : Ramp to Stop 0: Ramp to stop Default: 1 –
(0483) (PTC input) 1: Coast to Stop 1: Coast to stop Range: 0 to 2
2: Fast-Stop 2: Fast Stop (decelerate to stop using the deceleration time in
C1-09)
L1-05 Motor Temperature Adjusts the filter for the motor temperature analog input (H3-02, Default: 0.20 s
Input Filter Time (PTC Mtr Temp Filter H3-10, or H3-06 = E). Min.: 0.00 –
(0484) input) Max.: 10.00
370 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.9 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the time required to decelerate from the speed when KEB Default: 0.00 s
L2-06 KEB Deceleration Time KEB Decel Time was activated to zero speed. Min.: 0.00
–
(048A) Max.: 6000.0
Parameter List
<4>
Sets the time to accelerate to the frequency reference when Default: 0.00 s
L2-07 KEB Acceleration Time KEB Accel Time momentary power loss is over. If set to 0.0, the active Min.: 0.00
acceleration time is used. –
(048B) Max.: 6000.0
<4>
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 371
B.9 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the time to perform KEB Ride-Thru. Default: 50 ms
L2-10 KEB Detection Time
(Minimum KEB Time) KEB Detect Time Min.: 0 –
(048E) Max.: 2000
Sets the desired value of the DC bus voltage during KEB Ride- Default: <2>
Thru. [E1-01] × 1.22
L2-11 DC Bus Voltage Min.: 150 Vdc
KEB DC Bus Level –
(0461) Setpoint during KEB
Max.: 400 Vdc
<5>
372 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.9 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
Enables or disables the ov suppression function, which allows
Overvoltage OV Inhibit Sel the drive to change the output frequency as the load changes to Default: 0
L3-11 Suppression Function 0: Disabled prevent an ov fault. –
(04C7) Range: 0, 1
Selection 1: Enabled 0: Disabled
1: Enabled
Target DC Bus Voltage Sets the desired value for the DC bus voltage during overvoltage Default: 375 Vdc
L3-17 for Overvoltage suppression and Stall Prevention during deceleration. <2> <3>
DC Bus Reg Level –
(0462) Suppression and Stall Min.: 150
Prevention Max.: 400 <3>
Sets the proportional gain for KEB Ride-Thru, Stall Prevention, Default: 1.00
and overvoltage suppression. (V/f)
L3-20 DC Bus Voltage DC Bus P Gain 0.30 (OLV) –
(0465) Adjustment Gain Min.: 0.00
Max.: 5.00
Sets the proportional gain used to calculate the deceleration rate Default: 1.00
L3-21 Accel/Decel Rate Acc/Dec P Gain during KEB Ride-Thru, ov suppression function, and Stall Min.: 0.10 –
(0466) Calculation Gain Prevention during deceleration (L3-04 = 2). Max.: 10.00
V/f
L3-23 Automaticfor
Reduction CHP Stall P Sel 0: Sets the Stall Prevention level set in L3-06 that is used Default: 0
(04FD) Selection Stall 0: Lv1 set in L3-06 throughout the entire frequency range. –
Range: 0, 1
Prevention during Run 1: Autom. Reduction 1: Automatic Stall Prevention level reduction in the constant
output range. The lower limit value is 40% of L3-06.
Motor Acceleration Sets the time needed to accelerate the uncoupled motor at rated Default: <4> <5>
L3-24 Time for Inertia torque from stop to the maximum frequency.
(046E) Mtr Accel Time Min: 0.001 s –
Calculations Max: 10.000 s
Sets the ratio between the motor and machine inertia. Default: 1.0
L3-25 Load Inertia Ratio Load Inertia Rat Min.: 1.0 –
(046F) Max.: 1000.0
When DC bus capacitors have been added externally, be sure to Default: 0 μF
L3-26 Additional DC Bus ExtDC busCapSize add those values to the internal capacitor table for proper DC Min: 0 –
(0455) Capacitors bus calculations. Max: 65000
Sets the time the current must exceed the Stall Prevention level Default: 50 ms
L3-27 Stall Prevention Stl Prev DetTime to activate Stall Prevention. Min.: 0 –
(0456) Detection Time Max.: 5000
Sets the width of the speed agree when L3-04 = 2 (Intelligent
Speed Agree Width at Stall Prevention during deceleration) in units of 0.01 Hz.
L3-35 Intelligent Stall There is normally no need to change this parameter from the Default: 0.00 Hz
IntDecSpdAgrWdth default value. Min.: 0.00 –
(0747) Prevention during Max.: 1.00
Deceleration Note: This parameter is not available in models 4A0930
and 4A1200.
<1> Upper limit is dependent on parameter L8-38, Frequency Reduction Selection.
<2> Default setting is dependent on parameter E1-01, Input voltage Setting.
<3> Values shown are specific to 200 V class drives. Double the value for 400 V class drives. Multiply the value by 2.875 for 600 V class drives, but
set the value below 1040 Vdc (overvoltage protection level).
<4> Parameter value changes automatically if E2-11 is manually changed or changed by Auto-Tuning.
<5> Default setting is dependent on parameter o2-04, Drive Model Selection.
L4-01 sets the frequency detection level for digital output Default: 0.0 Hz
L4-01 Speed Agreement Spd Agree Level functions H2-oo = 2, 3, 4, 5. Min.: 0.0 –
(0499) Detection Level Max.: 400.0
L4-02 sets the hysteresis or allowable margin for speed Default: 2.0
L4-02 Speed Agreement Spd Agree Width detection. Min.: 0.0 –
(049A) Detection Width Max.: 20.0
L4-03 sets the frequency detection level for digital output Default: 0.0 Hz
B
L4-03 Speed Agreement Spd Agree Lvl+- functions H2-oo = 13, 14, 15, 16. Min.: -400.0 –
(049B) Detection Level (+/-) Max.: 400.0
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 373
B.9 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
L4-04 sets the hysteresis or allowable margin for speed Default: 2.0
L4-04 Speed Agreement Spd Agree Wdth+- detection. Min.: 0.0 –
(049C) Detection Width (+/-) Max.: 20.0
Ref Loss Sel 0: Stop. Drive stops when the frequency reference is lost.
Frequency Reference
L4-05 0: Stop 1: Run. Drive runs at a reduced speed when the frequency Default: 0
Loss Detection –
(049D) 1: reference is lost. Range: 0, 1
Selection Run@L4-06PrevRef
Sets the percentage of the frequency reference that the drive Default: 80.0%
L4-06 Frequency Reference at Fref at Floss should run with when the frequency reference is lost. Min.: 0.0 –
(04C2) Reference Loss Max.: 100.0
Freq Detect Sel 0: No detection during baseblock.
L4-07 Speed Agreement Default: 0
0: No Detection @BB 1: Detection always enabled. –
(0470) Detection Selection Range: 0, 1
1: Always Detected
L5-02 Auto Restart Fault Restart Sel 0: Fault output not active. Default: 0
Output Operation 0: Flt Outp Disabld 1: Fault output active during restart attempt. –
(049F) Range: 0, 1
Selection 1: Flt Outp Enabled
L5-04 Fault Reset Interval Sets the amount of time to wait between performing fault Default: 20.0 s
Flt Reset Wait T restarts. Min.: 10.0 –
(046C) Time Max.: 3600.0
Low Feedback Determines whether the LFB-Low Feedback fault can be auto-
L5-40 Low Feedback Fault restarted. Default: 0
0: No retry –
(0670) Retry Selection 0: No retry Range: 0, 1
1: Retry 1: Retry
High Feedback Determines whether the HFB-High Feedback fault can be auto-
L5-41 High Feedback Fault restarted. Default: 0
0: No retry –
(0671) Retry Selection 0: No retry Range: 0, 1
1: Retry 1: Retry
Feedback Loss Determines whether the FBL-Feedback Loss fault can be auto-
L5-42 Feedback Loss Fault restarted. Default: 0
0: No retry –
(0672) Retry Selection 0: No retry Range: 0, 1
1: Retry 1: Retry
Determines whether the NMS-Setpoint not Met fault can be
Setpoint Not Met Retry SetPoint Not Met
L5-50 auto-restarted. Default: 0
0: No retry –
(067A) Selection 0: No retry Range: 0, 1
1: Retry 1: Retry
Determines whether the LOP-Loss of Prime fault can be auto-
Loss of Prime
L5-51 Loss of Prime Fault restarted. Default: 0
0: No retry –
(067B) Retry Selection 0: No retry Range: 0, 1
1: Retry 1: Retry
Determines whether the POC-Pump Over Cycle fault can be
Pump Over Cycle Fault Pump Over Cycle
L5-52 auto-restarted. Default: 0
0: No retry –
(067C) Retry Selection 0: No retry Range: 0, 1
1: Retry 1: Retry
Determines whether the Volute T-Stat fault can be auto-
restarted.
Volute-TStat Flt 0: No retry
L5-53 Volute-TStat Retry 1: Retry Default: 0
0: No retry –
(067D) Selection Range: 0, 1
1: Retry Note: The drive will restart only after the Volute-Tstat
digital input deactivates and the L5-04 timer
expires.
374 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.9 L: Protection Function
L6-02 Torque Detection Sets the overtorque and undertorque detection level. Default: 15%
Level 1 Torq Det 1 Lvl Min.: 0 –
(04A2) Max.: 300
L6-03 Torque Detection Sets the time an overtorque or undertorque condition must exist Default: 10.0 s
Time 1 Torq Det 1 Time to trigger torque detection 1. Min.: 0.0 –
(04A3) Max.: 10.0
0: Disabled
1: oL4 detection only active during speed agree, operation
continues after detection
2: oL4 detection always active during run, operation continues
Torq Det 2 Sel after detection
0: Disabled
1: OL Alm at SpdAgr 3: oL4 detection only active during speed agree, output shuts
2; OL Alm dur RUN down on an oL4 fault
Torque Detection 3: OL Flt at SpdAgr 4: oL4 detection always active during run, output shuts down
L6-04 Default: 0
Selection 2 on an oL4 fault –
(04A4) 4: OL Flt dur RUN Range: 0 to 8
5: UL Alm at SpdAgr 5: UL4 detection only active during speed agree, operation
6: UL Alm dur RUN continues after detection
6: UL4 detection always active during run, operation continues
7: UL Flt at SpdAgr after detection
8: UL Flt dur RUN 7: UL4 detection only active during speed agree, output shuts
down on an oL4 fault
8: UL4 detection always active during run, output shuts down
on an oL4 fault
Torque Detection Sets the overtorque and undertorque detection level. Default: 150%
L6-05 Level 2 Torq Det 2 Lvl Min.: 0 –
(04A5) Max.: 300
Torque Detection Sets the time an overtorque or undertorque condition must exist Default: 0.1 s
L6-06 Time 2 Torq Det 2 Time to trigger torque detection 2. Min.: 0.0 –
(04A6) Max.: 10.0
Motor Underload Underload Select Sets the motor underload protection (UL6) based on motor load. Default: 0
L6-13 Protection Selection 0: Base Freq Enable 0: Base frequency enable –
(062E) Range: 0, 1
1: Max Freq Enable 1: Max frequency enable
Motor Underload Sets the UL6 detection level at minimum frequency by Default: 15%
L6-14 Protection Level at percentage of drive rated current.
Underload Level Min.: 0 –
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 375
B.9 L: Protection Function
376 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.9 L: Protection Function
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets a delay time to shut off the cooling fan after the Run Default: 300 s
L8-11 Heatsink Cooling Fan Fan Delay Time command is removed when L8-10 = 0. Min.: 0 –
(04B7) Off Delay Time Max.: 300
Enter the ambient temperature. This value adjusts the oL2 Default: 40 °C
L8-12 Ambient Temperature Ambient Temp detection level. Min.: -10 –
(04B8) Setting Max.: 50
L8-15 oL2 Characteristics OL2 Sel @ L-Spd 0: No oL2 level reduction below 6 Hz.
1: oL2 level is reduced linearly below 6 Hz. It is halved at 0 Hz. Default: 1
(04BB) Selection at Low Speeds 0: Disabled –
Range: 0, 1
1: Enabled
L8-40 Carrier Frequency Sets the time that the drive continues running with reduced Default: 0.5 s
Reduction Off Delay Fc Reduct Time carrier frequency after the carrier reduction condition is gone. Min.: 0.00 –
(04F1) Time Setting 0.00 s disables the carrier frequency reduction time. Max.: 2.00
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 377
B.10 n: Special Adjustment
378 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.10 n: Special Adjustment
No.
(Addr. Name LCD Display Description Values Page
Hex)
V/f
Default: 40 s
n3-04 High-Slip Braking Sets the time required for an HSB overload fault (oL7) to occur
HSB OL Time Min.: 30 –
(058B) Overload Time when the drive output frequency does not change during an HSB Max.: 1200
stop. This parameter does not typically require adjustment.
Sets the gain applied to the V/f pattern during Overexcitation Default: 1.10
n3-13 Overexcitation Hflux Brake Gain Deceleration (L3-04 = 4). Min.: 1.00 –
(0531) Deceleration Gain Max.: 1.40
High Frequency Enables High Frequency Injection while Overexcitation
HarmInj@HiFlxBrk
n3-14 Injection during Deceleration is executed. Default: 0
0: Disabled –
(0532) Overexcitation 0: Disabled Range: 0, 1
1: Enabled
Deceleration 1: Enabled
Sets output current level at which the drive will start reducing Default: 100%
n3-21 High-Slip Suppression the overexcitation gain in order to prevent a too high motor slip
Hflux I Supp Lvl Min.: 0 –
(0579) Current Level during Overexcitation Deceleration. Set as a percentage of the Max.: 150
drive rated current.
Hflux Brake Sel 0: Enabled in both directions
n3-23 Overexcitation 0: Enabled-Both Dir 1: Enabled only when rotating forward Default: 0
–
(057B) Operation Selection 1: Enabled-Fwd only 2: Enabled only when in reverse Range: 0 to 2
2: Enabled-Rev only
<1> Default setting is dependent on parameter L8-38, Frequency Reduction Selection.
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 379
B.11 o: Operator-Related Settings
380 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.11 o: Operator-Related Settings
No.
(Addr. Name LCD Display Description Values Page
Hex)
These settings define the display values when o1-03 is set to 3. Default: <1>
o1-10 User-Set Display Units UserDisp Scaling o1-10 sets the display value that is equal to the maximum output Range: 1 to –
(0520) Maximum Value frequency. 60000
o1-11 sets the position of the decimal position.
o1-11 User-Set Display Units UserDisp Dec Sel Default: <1> –
(0521) Decimal Display Range: 0 to 3
o1-12 Switches the top line of the Home Screen from the Drive Status
Top Help on Home
(0522) to defined Help messages. Default: 1
Home Help Text 0: Disabled –
0: Disabled Range: 0, 1
1: Enabled 1: Enabled
Frequency Reference Sets the first character of the customer-specified unit display
o1-13 Default: 41
and Frequency Related Fref Cust Unit 1 when o1-03 is set to 3 and o1-09 is set to 24. –
(3105) Range: 20 to 7A
Monitor Custom Units 1
Frequency Reference Sets the second character of the customer-specified unit display Default: 41
o1-14 and Frequency Related Fref Cust Unit 2 when o1-03 is set to 3 and o1-09 is set to 24. –
(3106) Range: 20 to 7A
Monitor Custom Units 2
Frequency Reference Sets the third character of the customer-specified unit display
o1-15 and Frequency Related Fref Cust Unit 3 when o1-03 is set to 3 and o1-09 is set to 24. Default: 41 –
(3107) Range: 20 to 7A
Monitor Custom Units 3
<1> Default setting is dependent on parameter o1-03, Digital Operator Display Selection.
o2-04 Enter the drive model. Setting required only if installing a new Default:
Drive Model Selection Inverter Model # control board. Determined by –
(508) drive capacity
o2-05 Frequency Reference Oper Ref Method 0: ENTER key must be pressed to enter a frequency reference. Default: 0
Setting Method 0: Disabled 1: ENTER key is not required. The frequency reference can be Range: 0, 1 –
(0509) Selection 1: Enabled adjusted using the up and down arrow keys only.
o2-06 Operation Selection Oper Discon Det 0: The drive continues operating if the digital operator is Default: 1
when Digital Operator is 0: Disabled disconnected. –
(050A) Range: 0, 1
Disconnected 1: Enabled 1: An oPr fault is triggered and the motor coasts to stop.
This parameter requires assigning drive operation to the digital
Motor Direction at For/RevSel@PwrUp
o2-07 operator. Default: 0
Power Up when Using 0: Forward –
(0527) 0: Forward Range: 0, 1
Operator 1: Reverse 1: Reverse
Selects whether parameter settings can be changed during a DC
bus undervoltage condition. To be used with 24 V Power Supply
option (PS-A10L, PS-A10H) revision B or later.
0: Disabled
ParameterSet Sel 1: Enabled
o2-19 Default: 0
Parameter Set Selection 0: Disabled Note: 1. This parameter is not available in models –
(0527) Range: 0, 1
1: Enabled 4A0930 and 4A1200.
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 381
B.11 o: Operator-Related Settings
No.
(Addr. Name LCD Display Description Values Page
Hex)
Saves the monitor position and Home Screen quick monitor
selection.
o2-30 Mon Pos Save Setting this parameter to 0 and then entering the Monitor Menu Default: 0
(1230) Monitor Position Save 0: Disabled will jump the selection to the monitor number instead of the –
Range: 0, 1
1: Enabled group number.
0: Disabled
1: Enabled
o4-03 Cooling Fan Operation FanElapsTimeCn Sets the value of the fan operation time monitor U4-03 in units Default: 0
of 10 h. Min.: 0 –
(050E) Time Setting Max.: 9999
o4-05 Capacitor Maintenance BusCap Maint Set Sets the value of the Maintenance Monitor for the capacitors. Default: 0%
See U4-05 to check when the capacitors may need to be Min.: 0 –
(051D) Setting replaced. Max.: 150
DC Bus Pre-Charge Sets the value of the Maintenance Monitor for the soft charge Default: 0%
o4-07 Relay Maintenance ChrgCircMaintSet bypass relay. See U4-06 to check when the bypass relay may Min.: 0 –
(0523) Setting need to be replaced. Max.: 150
Sets the value of the Maintenance Monitor for the IGBTs. See Default: 0%
o4-09 IGBT Maintenance IGBT Maint Set U4-07 for IGBT replacement times. Min.: 0 –
(0525) Setting Max.: 150
0: U2-oo and U3-oo monitor data is not reset when the drive
Fault Data Init
o4-11 is initialized (A1-03). Default: 0
U2, U3 Initialization 0: Disabled –
(0510) 1: U2-oo and U3-oo monitor data is reset when the drive is Range: 0, 1
1: Enabled
initialized (A1-03).
0: U4-10 and U4-11 monitor data is not reset when the drive is
kWh Monitor Init
o4-12 kWh Monitor initialized (A1-03). Default: 0
0: No Reset –
(0512) Initialization 1: U4-10 and U4-11 monitor data is reset when the drive is Range: 0, 1
1: Reset initialized (A1-03).
0: Number of Run commands counter is not reset when the drive
Number of Run Run Counter Init
o4-13 is initialized (A1-03). Default: 0
Commands Counter 0: No Reset –
(0528) 1: Number of Run commands counter is reset when the drive is Range: 0, 1
Initialization 1: Reset initialized (A1-03).
Date/Time Config Sets the current date and time for the Real-Time Clock.
o4-17 Set/Reset Real-Time 0: — — 0: - - Default: 0 136
(3100) Clock 1: Set 1: Set Range: 0 to 2
2: Reset 2: Reset
382 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.11 o: Operator-Related Settings
No.
(Addr. Name LCD Display Description Values Page
Hex)
Time Disp Format Sets the time display format.
o4-20 Default: 0
Time Display Format 0: 12-hour (AM/PM) 0: 12-hour –
(081F) Range: 0, 1
1: 24-hour 1: 24-hour
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 383
B.12 P: Pump Parameters
384 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Low FB Sel Selects drive response during the “Low Feedback” condition.
P1-10 Low Feedback 0: Fault 0: Fault Default: 0 231
(0C09) Selection 1: Alarm 1: Alarm Range: 0 to 2
2: Digital Output 2: Digital out only
P1-11 Sets the upper detection level for the PID feedback. Default: 155.0
(0C0A) High Feedback Level PSI <2>
High FB Level 231
Min.: 0.0
Max.: 999.9 <8>
Sets the amount of delay time from when the high feedback is
P1-12 detected until the drive faults on a “HFB High Feedback” fault. Default: 5 s
(0C0B) High Feedback Level High Lvl FLT Time Min.: 0 232
Fault Delay Time Note: This parameter is effective only when P1-13 is set Max.: 3600
to 0 (Fault (and digital out)).
High FB Sel Selects drive response during the “High Feedback” condition.
P1-13 High Feedback 0: Fault 0: Fault Default: 0 232
(0C0C) Selection 1: Alarm 1: Alarm Range: 0 to 2
2: Digital Output 2: Digital out only
P1-14 Sets the hysteresis level used for low and high level feedback Default: 0.0 PSI
(0C0D) Hysteresis Level detection. <2>
Hysteresis Level –
Min.: 0.0
Max.: 100.0
Sets the level that the difference between the setpoint and the
feedback must exceed for the time set in P1-16 to trigger the
drive response set in P1-17.
P1-15 Default: 0.0 PSI
If P1-17 is set to 1 (Fault and digital out), the will coast to stop. <2>
(0C0E) Maximum Setpoint Max Set Pnt Diff This function is active when the drive is running during AUTO –
Difference Min.: 0.0
Mode. When P1-01 is set to 3 (MEMOBUS network), the
function is active on the lead drive and will stop all drives Max.: 6000.0
running on the network when The NMS fault occurs.
Setting this parameter to 0.0 disables the function.
P1-16 Sets the delay time before a “Setpoint Not Met” condition
occurs. The pump protection criteria set in P1-15 must be met Default: 60 s
(0C0F) Not Maintaining Not Maint SP Tm Min.: 0 –
Setpoint Time before the timer will start. Max.: 3600
Setting P1-15 to 0.0 disables this function.
Not Maint SP Sel Selects the drive response method during the “Not Maintaining
Setpoint” condition.
P1-17 Not Maintaining 0: Fault Default: 0
0: Fault –
(0C10) Setpoint Selection 1: Alarm Range: 0 to 2
1: Alarm
2: Digital Output 2: Digital out only
Prime Loss Mthd Determines the quantity used to determine loss of prime.
P1-18 Prime Loss Detection 0: Current (A) 0: Current (A) Default: 0 –
(0C11) Method 1: Power (kW) 1: Power (kW) Range: 0 to 2
2: Torque (%) 2: Torque (%)
Detects loss of prime in the pump when in Auto or Sleep Boost
Mode.
P1-19 Default: 0.0 A
When the measured quantity determined by P1-18 drops below <4>
(0C12) Prime Loss Level Prime Loss Level this level for the time set in P1-20 and the output frequency is –
above the level set in P1–21, a “Loss of Prime” condition occurs. Min.: 0.0
The drive responds to the “Loss of Prime” condition depending Max.: 1000.0
on the setting of P1-22, Loss of Prime Selection.
P1-20 Sets the delay time before a “Loss of Prime” condition occurs. Default: 20 s
(0C13) Loss of Prime Time Prime Loss Time The pump protection criteria set in P1-18 and P1-19 must be met Min.: 0 –
before the timer will start. Max.: 600
Sets the frequency level above which the “Loss of Prime” Default: 0.0 Hz
P1-21 Loss of Prime detection is enabled when set to a value other than 0.
Prime Loss Freq Min.: 0.0 –
(0C14) Frequency When set to 0 (default), the frequency level is determined by the
Parameter List
Max.: [E1-04]
smaller value between (Fmax - 1 Hz) and (d2-01 - 1 Hz).
Sets the drive response method during the “Loss of Prime”
Prime Loss Sel condition.
P1-22 Loss of Prime Selection 0: Fault Default: 0
0: Fault –
(0C15) 1: Alarm Range: 0 to 2
1: Alarm
2: Digital Output 2: Digital out only
Loss of Prime Sets the time in minutes that the drive will wait before Default: 0.2 min B
P1-23 Maximum Restart Time LOP Max Rstrt T attempting another restart when the restart fails or is not Min.: 0.2 –
(0C16) after Fault attempted due to a continuing fault condition. Max.: 6000.0
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 385
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
When set greater than 0, this level is used to override the P-gain
P1-24 and I-limit with a calculated value based on Sleep level, Wake- Default: 0.0
(0C17) Level at Full Speed Level @ Full Spd up level, Minimum Pump Speed, Transducer Scaling, and Min.: 0.0 –
<5> Maximum Frequency. Max.: 6000.0
This feature is disabled when set to 0.
P1-30 Low Water Digital Input Low Water DI Sel Selects the configuration of the low water level digital input. Default: 0
0: Normally Open 0: Normally open –
(0C1D) Configuration Range: 0, 1
1: Normally Closed 1: Normally closed
HighWater DI Sel Selects the configuration of the high water level digital input.
P1-31 High Water Digital Default: 0
0: Normally Open 0: Normally open –
(0C1E) Input Configuration Range: 0, 1
1: Normally Closed 1: Normally closed
P1-32
Sets the first character of the custom unit display when P1-02 = Default: 41
(0C1F) System Units Custom Sys Unit Custom1 Min.: 20 –
<5> 1st Character 26. Max.: 7A
P1-33
Sets the second character of the custom unit display when P1-02 Default: 41
(0C20) System Units Custom Sys Unit Custom2 Min.: 20 –
<5> 2nd Character = 26. Max.: 7A
P1-34
Sets the third character of the custom unit display when P1-02 Default: 41
(0C21) System Units Custom Sys Unit Custom3 Min.: 20 –
<5> 3rd Character = 26. Max.: 7A
P1-40 Sets the maximum pump speed.
(0C27) This parameter does not affect operation when set to 0.0 or when Default: 0.0 Hz
Maximum Pump Speed Max Pump Speed set to a value higher than E1-04 x d2-01. Min.: 0.0 232
<9>
This parameter is internally lower limited to the minimum pump Max.: 440.0
speed (P1-06, P4-12, d2-02) when not set to 0.0.
<1> System units are set by P6-04, Water Flow Units. The PID Feedback is re-routed to come from the flow meter, pulse input (H6-01 = 5), or analog
(H3-0o = 22).
<2> Unit text is set by P1-02, System Units.
<3> Unit range and resolution are determined by P1-07, Minimum Pump Speed Units. Setting P1-07 to 1 (RPM) will set a default value of 900 RPM
(VTC) and 2400 RPM (all others). Setting P1-07 to 0 (Hz, default) will set a default value of 40.0 Hz.
<4> Unit text is set by P1-18, Prime Loss Detection Method.
<5> Available in drive software versions PRG: 8551 and later.
<6> Range is 0.0 to 999.9 with sign-bit “-” or “+” indicating Delta to Setpoint. Range is -999.9 to 999.9 in drive software versions PRG: 8551 and
earlier.
<7> Range is 0.0 to 999.9 with sign-bit “-” indicating Delta to Setpoint. Range is 0.0 to 6000.0 in drive software versions PRG: 8551 and earlier.
<8> Range is 0.0 to 999.9 with sign-bit “+” indicating Delta to Setpoint. Range is 0.0 to 6000.0 in drive software versions PRG: 8551 and earlier.
<9> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
386 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the level above which the output frequency must rise to
P2-04 Default: 0.0 Hz
activate the sleep function when P2-01, Sleep Level Type, is set <2>
(0C67) Sleep Activate Level Sleep Act. Level to 0 (Output Frequency / Speed). –
Setting this parameter to 0.0 disables the function and the sleep Min.: 0.0
function will activate when P2-02, Sleep Level, is reached. Max.: 6000.0
P2-05 Sets the amount of boost applied to the setpoint before going to Default: 0.0 PSI
(0C68) sleep. <3>
Sleep Boost Level Sleep Boost Lvl Setting this parameter to 0.0 disables the function. –
Min.: 0.0
Max.: 6000.0
P2-06 Sets the amount of time that the boosted pressure will be Default: 5.0 s
(0C69) Sleep Boost Hold Time SleepBoost HldTm maintained before the drive goes to sleep. Min.: 0.5 –
Max.: 160.0
P2-07 Sets the amount of time that the system (feedback) has to reach Default: 20.0 s
(0C6A) Sleep Boost Maximum SleepBoost MaxTm the boosted setpoint. The drive will go to sleep when the amount Min.: 1.0 –
Time of time set in this parameter has been exceeded. Max.: 160.0
If the PID Error (setpoint minus feedback) exceeds the level
P2-08 programmed in this parameter within the time window set in Default: 0.0 PSI
(0C6B) Delta Sleep Feedback D Fb Drop Level P2-09 and the output frequency is greater than the level set in <3>
–
Drop Level P1-06, the sleep operation deactivates and the drive returns to Min.: 0.0
normal operation. Max.: 6000.0
Setting this parameter to 0.0 disables the function.
P2-09 Defines the time window in which the software monitors the Default: 10.0 s
(0C6C) Feedback Detection FB Drop Det. Time feedback to detect a flow/no-flow condition. Min.: 0.0 –
Drop Time Max.: 3600.0
Sets the maximum number of cycles that are allowed within the
time specified in P2-11 before tripping the PoC “Pump Over
Cycle” fault.
P2-10 One cycle is defined when the drive transfers from normal Default: 0
(0C6D) Sleep Mode: Cycling Cycle Protection operation in AUTO Mode to Sleep Mode.
This function is active when the drive is running during AUTO Min.: 0 –
Protection Max.: 10
Mode. When P1-01 is set to 3 (MEMOBUS network), the
function is active when there is only one drive running on the
network.
Setting this parameter to 0 disables the function.
P2-11 Sleep Mode: Maximum Sets the maximum time allowed between cycles. When no Default: 300 s
(0C6E) Cycling Protection Max. Cycle Time cycling occurs within the programmed time, the drive will Min.: 0 –
Time decrease the internal cycle register. Max.: 3600
Over Cycle Mode 0: Disabled
0: Disabled 1: Alarm
P2-12 Default: 0
Over Cycling Mode 1: Alarm Only 2: Fault –
(0C6F) Range: 0 to 3
2: Fault 3: Auto SP Compensation
3: Auto SP Comp.
Allows for the software to automatically compensate the Default: 0.0 PSI
P2-13 setpoint in the event of excessive cycling. <3>
Setpoint Compensation Setpoint Comp. –
(0C70) Min.: 0.0
Max.: 6000.0
Sets the maximum allowed setpoint compensation for over- Default: 0.0 PSI
P2-14 Maximum Setpoint cycling function. <3>
Max. SP Comp. –
(0C71) Compensation Min.: 0.0
Max.: 6000.0
Enabling this parameter activates Sleep if the P1-04 Start Level
P2-15 Sleep AUTO->Off is set to 0 and switches the drive to OFF mode when called to
(0C72) Sleep AUTO -> Off Default: 0
0: Disabled Sleep. 233
<4> Selection Range: 0, 1
1: Enabled 0: Disabled
Parameter List
1: Enabled
Sets the amount of PI error bandwidth used to detect the Anti-
P2-23 No-Flow condition. Default: 0.40%
(0C7A) Anti-No-Flow ANF Bandwidth Avoid setting this parameter value too high, as operation may Min.: 0.00 –
Bandwidth become unstable. Max.: 2.00
Setting this parameter to 0.00 will disable the function.
P2-24 Sets the time delay before the drive starts the increased Default: 10.0 s B
(0C7B) Anti-No-Flow ANF Det. Time deceleration rate after Anti-No-Flow is detected. Min.: 1.0 –
Detection Time Max.: 60.0
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 387
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
P2-25 Sets the amount below the setpoint which the feedback must Default: 3.0 PSI
(0C7C) Anti-No-Flow Release drop to disengage the Anti-No-Flow and return to normal PI <3>
ANF Release Lvl operation. –
Level Min.: 0.0
Max.: 100.0
<1> Display units vary depending on the setting for P2-01, Sleep Level Type. When P2-01 is set to 0, the display units are “Hz”; setting 1 is “A”; setting
2 is P1-02 Selection; setting 3 is “RPM”; setting 4 is P6-04 selection.
<2> Display units vary depending on the setting for P2-01, Sleep Level Type. When P2-01 is set to 0, 1, 2, or 4, the display units are “Hz”; setting 3 is
“RPM”.
<3> Unit is determined by P1-02, System Units, setting.
<4> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
388 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the upper limit of the output frequency after a lag pump is
P3-06 staged. Default: 0.0 Hz
(0CCD) Frequency Reduction FreqReduce@Stage The upper limit of the output frequency is calculated by Min.: 0.0 –
after Staging subtracting the value of this parameter from parameter P3-03. Max.: 30.0
Output limit = P3-03 - P3-06
P3-07 Sets the amount of time that the output frequency will be limited Default: 0.0 s
(0CCE) Frequency Reduction FreqReduce Time after lag pump is staged. Min.: 0.0 –
after Staging Time Max.: 240.0
Sets the level used for the multiplex pumping operation.
Parameter is active only when P3-02 is set to 1 or 2.
When P3-02 is set to 1, the last pump that was brought online
will be shut down by opening the dedicated mult-function
discrete output (H2-0o = 80 to 84) when the delta feedback
(feedback minus setpoint) has exceeded the level programmed
in this parameter for the time set in P3-09.
P3-08 When the P3-02 is set to 2, the last pump that was brought online Default: 0.0 PSI
(0CCF) Shutdown Pump Delta Shdn Pump D-Lvl will be shut down by opening the dedicated multi-function <1>
–
Level discrete output (H2-0o = 80 to 84) when the output frequency Min.: 0.0
drops below the level programmed in P3-50, P3-60, P3-70, Max.: 6000.0
P3-80, or P3-90 and the delta feedback (feedback minus
setpoint) has exceeded the level set in this parameter for the time
set in P3-09.
Note: Programming this parameter too close to the
system setpoint may cause the pump system to
cycle excessively.
P3-09 Sets the delay time before one of the additional line pumps is Default: 5 s
(0CD0) Shutdown Pump Delay Shdn Pump Dly Tm shut down. Min.: 0 –
Time Max.: 3600
P3-10 Sets the maximum amount of boost that can be added to the Default: 0.0 PSI
(0CD1) Setpoint Boost setpoint after a de-stage occurs. <1>
MaxBoost@DeStage Setting this parameter to 0.0 disables the function. –
Maximum at De-Stage Min.: -20.0
Max.: 20.0
P3-11 Sets the amount of time that the setpoint will remain boosted Default: 5.0 s
(0CD2) Setpoint Boost after De- SP Boost Time after lag pump is de-staged. Min.: 0.0 –
Stage Time Max.: 60.0
Sets the system setpoint increase each time a new pump is
P3-12 Multi Pump Setpoint Default: 0.0 PSI
brought online. <1>
(0CD3) Increase during MP Setpoint Inc Pump 1: Setpoint –
Transition Pump 1 + 2: Setpoint + P3-12 Min.: 0.0
Pump 1 + 2 + 3: Setpoint + 2 x P3-12 Max.: 6000.0
Sets the system setpoint decrease each time a new pump is Default: 0.0 PSI
P3-13 Multi Pump Setpoint brought online. <1>
(0CD4) Decrease during MP Setpoint Dec Pump 1: Setpoint –
Transition Pump 1 + 2: Setpoint - P3-13 Min.: 0.0
Pump 1 + 2 + 3: Setpoint - 2 x P3-13 Max.: 6000.0
Sets the time used to stabilize the system when a pump is added
or shut down during multiplex operation.
P3-14 When a pump is added, the stabilize timer temporarily disables Default: 2 s
(0CD5) Multiplex Stabilization M-Stabilize Time the lead/lag functionality for the programmed time to prevent Min.: 0 –
Time pump cycling. Max.: 3600
Function is active in contactor multiplex mode (P1-01 = 1).
Time pump protection and lead/lag control is suspended during
stabilization time.
P3-15 Default: 0.0 PSI
Sets the High Feedback level that will trigger a quick de-stage. <1>
(0CD6) High Feedback Quick
Parameter List
Sets the Low Feedback level that will trigger a quick de-stage. Default:
P3-16 0.0 PSI
(0CD7) Low Feedback Quick Low FB De-stage The quick de-stage uses an internal 2 sec delay.
<1>
–
<2> De-stage A setting of 0 disables this feature. Min.: 0.0
Max.: 6000.0
Stage Sel Mode Sets the method of staging for the pumps. B
P3-30 Default: 0
(0CE5) Stage Selection Mode 0: Sequential 0: Sequential –
Range: 0, 1
1: Stop History 1: Stop history
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 389
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Destage Sel Mode Sets the method for removing contactor pumps.
P3-31 De-Stage Selection Default: 0
0: LastInFirstOut 0: Last in, first out (LIFO) –
(0CE6) Mode Range: 0, 1
1: FirstInFirstOut 1: First in, first out (FIFO)
Precharge LagSel Selects which of the lag pumps can come on during a pre-charge.
0: Disabled 0: Disabled
2: Pump2 (H2-0X=80) 2: Pump 2 (H2-0o = 80)
P3-40 Pre-Charge Lag Pump 3: Pump3 (H2-0X=81) 3: Pump 3 (H2-0o = 81) Default: 0 –
(0CEF) Select Range: 0; 2 to 6
4: Pump4 (H2-0X=82) 4: Pump 4 (H2-0o = 82)
5: Pump5 (H2-0X=83) 5: Pump 5 (H2-0o = 83)
6: Pump6 (H2-0X=84) 6: Pump 6 (H2-0o = 84)
Sets the length of time that the lag pump specified in P3-40 is Default: 0.0 min
P3-41 Pre-Charge Lag Pump Precharge Lag Tm energized. Min.: 0.0 –
(0CF0) Run Time Max.: 3600.0
Determines whether the lag pump set in pre-charge (P3-40)
Post PreChg Lag
P3-42 Post-Pre-Charge Lag turns off or maintains its state when pre-charge is completed. Default: 0
0: Turn Off –
(0CF1) Pump Operation 0: Turn off Range: 0, 1
1: Continue 1: Continue
Sets the length of time that the drive is in the pre-charge mode Default: 2.0 min
P3-43 Pre-Charge Lag Pump PreChg Lag Delay before the lag pump set in P3-40 is energized. Min.: 0.0 –
(0CF2) Delay Time Max.: 600.0
Sets the level used for the multiplex pumping operation.
Parameter is active only when P3-02 is set to 0 or 2.
When P3-02 is set to 0 and a total of two pumps are running, the
last pump (Pump 2) that was brought online will be shut down
by opening the dedicated mult-function discrete output
P3-50 (H2-0o = 80 to 84) when the output frequency falls below the Default: 40.0 Hz
(0CF9) Pump 2 Frequency P2 Shutdown Freq level set in this parameter for the time set in P3-09. Min.: 0.0 233
Shutdown Level When P3-02 is set to 2 and a total of two pumps are running, the Max.: 400.0
last pump (Pump 2) that was brought online will be shut down
by opening the dedicated mult-function discrete output
(H2-0o = 80 to 84) when the delta feedback (setpoint minus
feedback) has exceeded the level programmed in this parameter
for the time set in P3-09.
P3-60 Sets the level used for the multiplex pumping operation. Default: 40.0 Hz
(11E5) Pump 3 Frequency Parameter is active only when P3-02 is set to 0 or 2.
P3 Shutdown Freq Min.: 0.0 234
Shutdown Level Parameter function is similar to P3-50, except for Pump 3 Max.: 400.0
instead of Pump 2.
P3-70 Sets the level used for the multiplex pumping operation. Default: 40.0 Hz
(11EF) Pump 4 Frequency Parameter is active only when P3-02 is set to 0 or 2.
P4 Shutdown Freq Min.: 0.0 234
Shutdown Level Parameter function is similar to P3-50, except for Pump 4 Max.: 400.0
instead of Pump 2.
P3-80 Sets the level used for the multiplex pumping operation. Default: 40.0 Hz
(11F9) Pump 5 Frequency Parameter is active only when P3-02 is set to 0 or 2.
P5 Shutdown Freq Min.: 0.0 –
Shutdown Level Parameter function is similar to P3-50, except for Pump 5 Max.: 400.0
instead of Pump 2.
P3-90 Sets the level used for the multiplex pumping operation. Default: 40.0 Hz
(1203) Pump 6 Frequency Parameter is active only when P3-02 is set to 0 or 2.
P6 Shutdown Freq Min.: 0.0 –
Shutdown Level Parameter function is similar to P3-50, except for Pump 6 Max.: 400.0
instead of Pump 2.
<1> Unit is determined by P1-02, System Units, setting.
<2> Available in drive software versions PRG: 8551 and later.
390 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
Sets the amount of time it takes to bring the drive from the Thrust
P4-13 Frequency set in P4-12 to stop when Thrust Mode is active. Default: 5.0 s
(0D06) Thrust Bearing When the Run command is removed while the drive is operating
Thrust Dec Time Min.: 0.0 –
Deceleration Time in Thrust Mode above the Thrust Frequency, the time set in this Max.: 600.0
parameter is used when the frequency reference is at or below
the thrust frequency.
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 391
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
P4-16 Default: 24.0 H
(0D09) Two Motor Alternation 2Motor Alt Time Sets the amount of time each motor will run before the drive Min.: 0.1 –
<4> Time switches to the other motor. Max.: 100.0
Sets the amount of time that the drive will delay starting if a Run
P4-17 command is present at power-up. Default: 0.2 min
(0D0A) Utility Start Delay When P1-01, Pump Mode, is set to 3 (MEMOBUS network),
Utility Delay Min.: 0.0 238
the drive is unavailable to the network (Pump Off Network) Max.: 1000.0
when the function is active.
Setting this parameter to 0.0 disables the function.
P4-18 Sets the maximum difference allowed between the PID Default: 10.0
(0D0B) Feedback and the Differential Feedback.
Differential Level Differential Lvl The drive will respond based on the setting in P4-20 when the PSI <1> –
difference exceeds the value set in this parameter for the time Min.: 0.0
<4>
set in P4-19. Max.: 6000.0
P4-19
(0D0C) Differential Level Sets the amount of time that the difference between PID Default: 10 sec
Diff Lvl DetTime Feedback and the Differential Feedback must exceed the P4-18 Min.: 0 –
Detection Time
<4>
value before responding based on the P4-20 value. Max.: 3600
Low City Alarm Txt Selects the alarm message that will be displayed when a Low
P4-24 City Pressure condition is detected.
(0D11) 0: Low Cty Pressure Default: 0
Low City Alarm Text 0: Low city pressure –
1: Low Suction Pres Range: 0 to 2
1: Low suction pressure
2: Low Watr in Tank 2: Low water in tank
Selects the type of pressure switch connected to the “Remote
Rem Drv Dis Sel Drive Disable” digital input (H1-0o = 95).
P4-25 Remote Drive Disable 0: Normally open (closed indicates the Remote Drive Disable Default: 1
0: Normally Open –
(0D12) Selection condition) Range: 0, 1
1: Normally Closed
1: Normally closed (open indicates the Remote Drive Disable
condition)
P4-26 Sets the amount of time a Remote Drive Disable condition must Default: 0 s
(0D13) Remote Drive Disable Drv Dis On-Delay be present before the drive will stop. Min.: 0 –
On-Delay Max.: 1000
P4-27 Sets the amount of time a Remote Drive Disable condition must Default: 0 s
(0D14) Remote Drive Disable be absent before the drive will run.
Drv Dis OffDelay Min.: 0 –
Off-Delay Max.: 1000
Selects which text is displayed when Lube Pump is active. Also
Lube Pump MsgText changes the text for the Lube Pump Digital Output selection
P4-29 0: Lube Pump (H2-oo = 8B)
(0D16) Lube Pump Message 0: Lube Pump Default: 0
1: DigitalOut Delay –
Text 1: Digital Out Delay Range: 0 to 3
<3> 2: Primer Pump
3: SreenMtrStarter 2: Primer Pump <4>
3: Screen Motor Starter <4>
When enabled, the Lube Pump digital output stays activated
P4-30 Lube Pump DurRun after the timer expires and the drive starts to run normally. The
(0D17) Lube Pump Active Default: 0
0: Disabled output is deactivated only when the drive stops, faults, or sleeps. –
<3> During Run Range: 0, 1
1: Active DuringRun 0: Disabled
1: Active During Run
392 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
P4-31 Sets the amount of time to delay the drive output and to energize
Default: 0.0 s
(0D18) Lube Pump / Digital the digital output (H2-oo = 8B) before the drive is allowed to
Lube Pump Time Min.: 0.0 –
Output Delay Timer run. Max.: 300.0
Setting this parameter to 0.0 disables the function.
For normal PI operation during Pre-charge 2, if the PI Feedback
signal rises above the P4-32 level, Pre-charge 2 is cancelled and
P4-32 the drive resumes normal operation. Default: 0.0 PSI
(0D19) For inverse PI operation and during Pre-charge 2, if the PI <1>
Pre-charge Level 2 PreCharge Level2 –
Feedback signal goes below the P4-32 level, Pre-charge 2 is Min.: 0.0
<3> cancelled and the drive resumes normal operation. Max.: 6000.0
When set to zero, Pre-charge 2 still runs when P4-07 is set, but
uses P4-01 to determine if normal operation should resume.
P4-36 Pressure Reached Determines Selects how the digital output reacts to Feedback
(0D1D) Pressure Reached Exit 0: Hyst Above changes after it activates. Default: 1 –
Conditions &Below 0: Hysteresis Above and Below Range: 0, 1
<4> 1: Hysteresis 1-Way 1: Hysteresis One Way
P4-37
(0D1E) Pressure Reached Default: 3.0 PSI
Sets the hysteresis level for exiting the Pressure Reached
Press Reach Hyst Min.: 0.1 –
Hysteresis Level condition.
<4>
Max.: 100.0
P4-38
Sets the delay time that is applied prior to activating the Pressure Default:
(0D1F) Pressure Reached On- 1.0 s
PressReach OnDly Min.: 0.1 –
Delay Time Reached condition.
<4>
Max.: 60.0
P4-39
(0D20) Default: 1.0 s
Pressure Reached Off- Sets the delay time that is applied prior to deactivating the
PressReachOffDly Min.: 0.1 –
Delay Time Pressure Reached condition.
<4>
Max.: 60.0
P4-40 PressReachDetSel Sets the value that the drive status must match to trigger the
(0D21) Pressure Detection digital output.
Pressure Reached 0: Always Default: 0
0: Always 238
Detection Selection 1: Drive Running Range: 0 to 2
1: Drive Running
<4> 2: Run Command 2: Run Command
<1> Unit is determined by P1-02, System Units, setting.
<2> Unit text is set by P1-18, Prime Loss Detection Method.
<3> Available in drive software versions PRG: 8551 and later.
<4> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 393
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Detects loss of prime in the pump.
P5-06 When the measured quantity determined by P1-18 drops below Default: 0.0 A
(0D31) HAND Ref. 1 Loss of this level for the time set in P1-20 and the output frequency is <1>
HandRef1 LOP Lvl –
Prime Level at the level set in P5-02, a “Loss of Prime” condition occurs. Min.: 0.0
The drive responds to the “Loss of Prime” condition depending Max.: 1000.0
on the setting of P1-22, Loss of Prime Selection.
Detects loss of prime in the pump.
P5-07 When the measured quantity determined by P1-18 drops below Default: 0.0 A
(0D32) HAND Ref. 2 Loss of this level for the time set in P1-20 and the output frequency is <1>
HandRef2 LOP Lvl –
Prime Level at the level set in P5-05, a “Loss of Prime” condition occurs. Min.: 0.0
The drive responds to the “Loss of Prime” condition depending Max.: 1000.0
on the setting of P1-22, Loss of Prime Selection.
Selects whether parameters P5-02 and P5-05 are changed via
HAND References Set Hand MOP Sel
P5-09 MOP from the home screen. Default: 0
via Motor Operated Pot 0: Disabled –
(0D34) 0: Disabled Range: 0, 1
Selection 1: Enabled 1: Enabled
<1> Unit text is set by P1-18, Prime Loss Detection Method.
394 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
P6-06 Sets the level below which the flow must fall for longer than the Default: 0.0
(0D63) time set in P6-07 to trigger a Low Flow condition. GPM <1> <4>
Low Flow Level Low Flow Level Setting this parameter to 0.0 will disable the function. –
Min.: 0.0
Max.: 6000.0
P6-07 Low Flow Detection Sets the length of time that the flow rate must be below the level Default: 10 s
(0D64) Delay Time When Low Flow Tim Run set in P6-06 to detect a Low Flow condition. Min.: 0 –
Already Running Max.: 6000
Sets the length of time that the drive will wait after coming out
P6-08 of a zero speed condition before activating Low Flow detection. Default: 0.0 min
(0D65) Low Flow Detection Low Flow Time St Note: This feature is canceled when the Flow Rate rises Min.: 0.0 –
Wait Time at Start
above the Low Flow Level for the time set in Max.: 3600.0
P6-21, Low Flow Start Delay Cancel Time.
Determines drive response when a Low Flow condition is
Low Flow Sel detected.
0: No Display
P6-09 0: No display Default: 1
Low Flow Select 1: Alarm Only –
(0D66) 1: Alarm only Range: 0 to 3
2: Fault
2: Fault
3: Restart (P6-10) 3: Auto-restart (time set by P6-10)
Set the length of time that the drive will wait before attempting Default: 3.0 min
P6-10 Low Flow Auto-Restart LowFlow Restart an auto-restart of the Low Flow fault. Min.: 0.1 –
(0D67) Time This parameter is effective only when P6-09 is set to 3. Max.: 6000.0
P6-11 Sets the accumulated volume that will trigger the Accum Level Default: 0 gal
(0D68) Accumulation Level - alarm, Accum Level fault, or the Accum Level digital output. <2>
AccumLvl*1000000 Accum Level is calculated using the following formula: –
Millions Min.: 0
Level = (P6-11 * 1000000) + (P6-12 * 1000) + P6-13 + P6-14) Max.: 65535
P6-12 Default: 0 gal
(0D69) Accumulation Level - <2>
AccumLvl*1000 –
Thousands Min.: 0
Max.: 999
P6-13 Default: 0 gal
(0D6A) Accumulation Level - AccumLvl*1
<2>
–
Ones Min.: 0
Max.: 999
P6-14 Default: 0.0000
(0D6B) Accumulation Level - AccumLvl*0.0001 gal <2> –
Decimal Min.: 0.0000
Max.: 0.9999
Accum Behavior Determines drive response when the accumulated volume
reaches the P6-11 to P6-14 level.
0: No Display
P6-15 0: No display
1: Alarm Only
(0D6C) Accumulation Behavior 2: Fault 1: Alarm only Default: 1 –
2: Fault Range: 0 to 5
3: Fault-ResetAccum 3: Fault - Auto flow accum reset
4: Stop & Alarm 4: Stop and alarm
5: Stp/Alm/RstAccum 5: Stop, alarm, and reset flow accumulation
Selects whether the drive accumulates flow in gallons or acre-
feet.
P6-16 Flow Meter Accum Units 1: Gallons (gal) Default: 1
Accumulator Units 1: Gallons (gal) 2: Acre-feet –
(0D6D) Select Range: 1, 2
2: Acre-Feet (A-F)
Note: Changing this parameter resets the accumulated
flow (U1-84 to U1-87) to zero.
P6-17 Sets the level above which the flow must rise for the time set in Default: 0.0
(0D6E) High Flow Level P6-18 to trigger a High Flow condition. GPM <1> <4>
High Flow Level –
Parameter List
Min.: 0.0
Max.: 6000.0
P6-18 Sets the length of time that the flow rate must be above the level Default: 10 s
(0D6F) High Flow Detection High Flow Time set in P6-17 to detect a High Flow condition. Min.: 0 –
Delay Time Max.: 6000
High Flow Sel Sets drive behavior when a High Flow condition is detected.
P6-19 0: No Display 0: No display Default: 1 B
High Flow Select 1: Alarm Only 1: Alarm only –
(0D70) Range: 0 to 3
2: Fault 2: Fault
3: Restart (L5-04) 3: Auto-restart (time set by L5-04)
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 395
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
P6-20 Accum Stop Sel Selects how the drive stops when the Flow Accumulator has
(0D71) Accumulator Stopping 0: Ramp to Stop reached its target level (P6-11 to P6-14). Effective only when Default: 1 –
<3> Method Selection 1: Coast to Stop P6-15 (Accum Behavior) is set for Fault or Stop (selections 2 to Range: 0 to 2
2: Fast-Stop 5).
P6-21
(0D72) Low Flow Detection Sets the amount of time that the flow rate must rise above the Default: 5 s
Delay @ Start Cancel LoFloStartDlyOff Low Flow Level (P6-06) to cancel the Low Flow Detection Min.: 0 –
<5>
Time Delay Time at Start (P6-08) and activate Low Flow Detection. Max.: 6000
P6-29
(0D7A) Flow Limit Regulator Default: 1.00 s
Sets the responsiveness of the Flow Rate limit regulator.
Flow Lim I Time Min.: 0.00 –
Integral Time Reducing the setting increases the responsiveness.
<5>
Max.: 10.00
P6-30
(0D7B) Flow Limit Regulator Default: 10 s
Sets the amount of time Flow Rate Limiter activates after the
FlowLimStartDly Min.: 0 –
Delay @ Start drive has run for the amount of time set.
<5>
Max.: 6000
P6-31
(0D7C) Set Accumulation Level SetAccumLvl*10000 Default: 0 <2>
Min.: 0 –
- Millions 00
<3> Max.: 65535
P6-32
(0D7D) Set Accumulation Level Default: 0 <2>
SetAccumLvl * 1000 Min.: 0 –
- Thousands
<3> Parameters P6-31 to P6-34 set the stored accumulated volume. Max.: 999
Level = (P6-31 * 1000000) + (P6-32 * 1000) + P6-33 + P6-34.
P6-33 Value is accepted when P6-05 = 8880, after which it resets to 0.
(0D7E) Set Accumulation Level Default: 0 <2>
SetAccumLvl * 1 Min.: 0 –
- Ones
<3> Max.: 999
396 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
P6-36 Default: 0 gal
(0D81) Delta Starting <2>
Accumulation Level - DeltaVol*1000000 –
Millions Min.: 0
<5> Max.: 65535
P6-37 Default: 0 gal
(0D82) Delta Starting <2>
Accumulation Level - DeltaVol * 1000 Parameters P6-36 to P6-39 set the starting values used for the –
Thousands Accumulation Delta monitor U1-89. Min.: 0
<5> Level = (P6-36 * 1000000) + (P6-37 * 1000) + P6-38 + P6-39. Max.: 999
Setting P6-35 to 1 will overwrite the values by the current
P6-38 accumulation values as displayed by U1-84 to U1-87 (or Default: 0 gal
(0D83) Delta Starting U1-88). <2>
Accumulation Level - DeltaVol * 1 Setting P6-35 to 2 resets all values to 0. –
Ones Min.: 0
<5> Max.: 999
P6-39 Default: 0.0000
(0D84) Delta Starting
Accumulation Level - DeltaVol *0.0001 gal <2> –
Decimal Min.: 0.0000
<5> Max.: 0.9999
u P7: Anti-Jam
No.
(Addr. Name LCD Display Description Values Page
Hex)
P7-01 Anti-Jam Operation Anti-Jam Sel Enables and disables the anti-jam function. Default: 0
0: Disabled 0: Disabled –
(0D90) Selection Range: 0, 1
1: Enabled 1: Enabled
P7-02 Sets the maximum number of cycles that will be attempted Default: 1
(0D91) Anti-Jam Cycle Count AJ Cycle Count before triggering and Anti-Jam fault. Min.: 1 –
Max.: 100
P7-03 Sets the current level at start that will trigger the anti-jam Default: 120%
(0D92) Anti-Jam Detection function.
AJ Det I @Start Min.: 50 –
Current Level Set as a percentage of the motor rated current. Max.: 200
P7-04 Sets the length of time that current must rise above the level set Default: 0.3 s
(0D93) Anti-Jam Detection in P7-03 to trigger the anti-jam function.
AJ Det Tm@Start Min.: 0.1 –
Time at Start Max.: 2.0
P7-05 Sets the current level during run that will trigger the anti-jam Default: 0%
(0D94) Anti-Jam During Run function.
AJ Det I @Run Min.: 0 –
Current Set as a percentage of motor rated current. Max.: 200
Setting this parameter to 0 will disable anti-jam during run.
P7-06 Sets the length of time that the current must rise above the level Default: 0.3 s
(0D95) Anti-Jam During Run AJ Det Tm @Run set in P7-05 to trigger the anti-jam function. Min.: 0.1 –
Time Restricted to simplex only. Max.: 2.0
P7-07 Sets the maximum speed allowed when the anti-jam function is Default: 25.00
(0D96) Anti-Jam Frequency active. Hz
AJ Freq Ref –
Reference Min.: 0.00
Parameter List
Max.: 400.00
P7-08 Sets the length of time that the current must fall below the level Default: 2.0 s
(0D98) Anti-Jam Release Time AJ Release Time set in P7-03 to resume normal operation. Min.: 0.5 –
Max.: 10.0
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 397
B.12 P: Pump Parameters
398 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
sets the level above which the delta feedback (setpoint minus Max.: 6000.0
feedback) needs to rise before the lead drive will send a request
for a new lead drive via the iQPump MEMOBUS network.
P9-11 Sets the delay time before a new lead drive is added to the Default: 10 s
(0DFE) Add Delay Time Add Dly Time system. Min.: 0 –
Max.: 3600
B
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 399
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the detection method for de-staging to the previous lead
Remove Pump Mode pump.
0: Output Frequency
P9-12 0: Output frequency Default: 0
(0DFF) Remove Pump Mode 1: Feedback –
1: Feedback Range: 0 to 3
2: Feedback + Fout 2: Feedback + Fout
3: Flow Meter 3: Flow meter
When P9-12 is set to 0, this parameter sets the level below which
the output frequency must fall for the time set in P9-15 before
the lead drive will send a request to be removed from the system
P9-13 via the iQPump MEMOBUS network. Default: 40.0 Hz
(0E00) Remove Frequency Remove Freq Lvl When P9-12 is set to 2 and the delta feedback (feedback minus Min.: 0.0 –
Level setpoint) has exceeded the level set in P9-14 for the time set in Max.: 400.0
P9-15, this parameter sets the level below which the output
frequency must fall before the lead drive will request to be
removed from the system via the iQPump MEMOBUS network.
When P9-12 is set to 1, this parameter sets the level above which
the delta feedback (feedback minus setpoint) must rise for the
time set in P9-15 before the lead drive will request to be removed
P9-14 from the system via the iQPump MEMOBUS network. Default: 0.0 PSI
(0E01) When P9-12 is set to 2 and the output frequency has exceeded <1>
Remove Delta Level Remove Delta Lvl –
the level set in P9-13 for the time set in P9-15, this parameter Min.: 0.0
sets the level above which the delta feedback (feedback minus Max.: 6000.0
setpoint) frequency must rise before the lead drive will request
to be removed from the system via the iQPump MEMOBUS
network.
P9-15 Sets the delay time before the lead drive is removed from the Default: 10 s
(0E02) Remove Delay Time Remove Dly Time system. Min.: 0 –
Max.: 3600
P9-16 Sets the time used top stabilize the system when a pump is staged Default: 3 s
(0E03) or de-staged.
Stabilization Time Stabilize Time Min.: 0 –
Lead/lag control and pump protection are suspended during this Max.: 3600
time.
P9-17 Sets the value by which the system setpoint is incremented Default: 0.0 PSI
(0E04) depending on the number of pumps that are running. <1>
Setpoint Modifier Set-pt Modifier Pump 1: Setpoint –
Min.: -999.9
Pump 2: Setpoint + ((X-1) (P9-17)) Max.: 999.9
Sets the feedback level that will trigger a quick de-stage. Set as
P9-18 a percentage of the P1-09 value. Default: 97.0%
(0E05) High Feedback Quick High FB De-stage The quick de-stage ignores parameters P9-12 to P9-15 and uses Min.: 0.0 –
De-Stage an internal 2 second delay. Max.: 100.0
Setting this parameter to 0.0 disables the feature.
P9-19 Alternation Unit Sets the units used in P9-03.
(0E06) 0: Hours (H) Default: 0
Alternation Unit 0: Hours (H) Range: 0, 1 –
1: Minutes (min) 1: Minutes (min)
Allow Net Run Specifies when a network Run command is allowed.
0: Always 0: Always
P9-20 Default: 0
Allow Network Run 1: First/Altrnation 1: First/alternation –
(0E07) Range: 0 to 3
2: First Only 2: First only
3: Alternation Only 3: Alternation only
P9-21 Sets the lead drive selection priority overriding the P9-01 Default: 8
(0E08) selection.
Run Priority Run Priority Min.: 1 –
If multiple drives have the lowest P9-21 value, then P9-01 Max.: 16
determines which drive becomes the lead.
Sets the number of times that the iQPump MEMOBUS network
P9-22 will allow automatic restarts of system faults. Default: 5
(0E09) System Fault Retry System Flt Retry The drive uses L5-04, Fault Reset Interval Time, to determine Min.: 0 –
when to attempt a system fault restart. Max.: 10
Set this parameter to the same value for all drives on the network.
Sets the maximum number of pumps that can run on the system. Default: 8
P9-23 Maximum Number of MaxPumps Running Min.: 1 –
(0E0A) Running Pumps Max.: 8
P9-24 Sets the length of time for which the lead drive will be in Sleep
Mode before this drive will request a swap when there is another Default: 0s
(0E0B) Lead Swap at Sleep Lead Swap @Sleep Min.: 0 –
drive available with a lower P9-21 setting. Max.: 7200
Setting this parameter to 0 will disable the function.
400 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the highest possible node address in the MEMOBUS
network. Default: 8
P9-25
(0E0C) Highest Node Address Highest Node Adr For optimal network performance, set the serial communication Min.: 2 –
address H5-01 beginning with 01h consecutively up to the last Max.: 8
drive and then set this parameter to that H5-01 address.
Sets the minimum amount of time that the slave drives will wait Default: 4.0 s
P9-26
(0E0D) Master Time-out Master Time-out for a message from the master before performing the action set Min.: 1.0 –
in P9-27. Max.: 10.0
Determines the drive response when no messages are received
from the master for the time set in P9-26.
Network Recovery 0: Automatic. The drive will attempt to assume master
0: Automatic functionality.
P9-27 Default: 0
Network Recovery 1: Slave/Resume 1: Slave/Resume. The drive will continue running when the –
(0E0E) Range: 0 to 3
2: Slave/Stop master is lost and will wait for a master to come online.
3: Fault MSL 2: Slave/Stop. The drive will stop running when the master is
lost and will wait for a master to come online.
3: Fault MSL. Fault the drive with an MSL (Master Lost).
P9-28 Sets the amount of time that the slave drives will wait for a Default: 2.0 s
NETSCAN Alarm Time NETSCAN AlrmTime message from the master before displaying a NETSCAN alarm. Min.: 1.0 –
(0E0F) Max.: 10.0
P9-29 Sets the amount of time that the network will wait before Default: 2.0 s
(0E10) Net Start Delay Net Start Delay selecting and starting the lead drive after the first drive on the Min.: 0.0 –
network has been put on AUTO Mode. Max.: 60.0
P9-30 Sets the gain to be applied to the speed of the current lead drive Default: 100.0%
(0E11) Lag Drive Speed when P9-05 is set to 3. The bias to be applied is set in P9-31. Min.: 0.0
Lag Followr Gain –
Follower Gain Max.: 300.0
P9-31 Sets the bias to be applied to the speed of the current lead drive Default: 0.00 Hz
(0E12) Lag Drive Speed when P9-05 is set to 3. The gain to be applied is set in P9-30. Min.: -60.0
Lag Followr Bias –
Follower Bias Max.: 60.0
P9-32 Sets the deceleration time when the P9-33 timer is running and Default: 60.0 s
(0E13) Lag Follower the drive is running as Lag Drive Speed Follower (P9-05 is set Min.: 0.0
Lag Followr Dcel –
Deceleration Time to 3). Max.: 1000.0
P9-33 Lag Follower Sets the time during which the deceleration time set in P9-32 is
effective. The drive will use the standard deceleration rate when Default: 0.0 s
(0E14) Deceleration Time Lag Followr Dtim Min.: 0.0 –
it expires.
Active Time Max.: 360.0
Setting this parameter to 0.0 disables the function.
P9-34 Sets the low feedback level that will trigger a quick de-stage. Default: 0.0 PSI
(0E15) Low Feedback Quick The quick de-stage ignores parameters P9-12 and P9-15 and <1>
Low FB De-stage –
De-Stage only uses an internal 2 second delay. Min.: 0.0
Setting this parameter to 0.0 disables the function. Max.: 6000.0
P9-35 Sets the maximum amount of time the drive will stay running Default: 0 s
(0E16) Alternation when it was called to alternate-out. The drive is put into the
AltStabilizeTime Min.: 0 –
Stabilization Time Alternation Stabilization Mode during this period.
<2> Max.: 1000
Setting this parameter to 0 disables the function.
Sets the minimum amount of PID error applied to the drive
P9-36 during Alternation Stabilization Mode. A lower value can cause Default: 0.50%
(0E17) Alternation AltStabilizeBias it to remain running longer, while a higher value will make the Min.: 0.00 –
Stabilization Bias
<2> transition faster at the cost of a more significant pressure change. Max.: 10.00
Set as a percentage of P1-03, System Unit Scaling.
P9-40 Defines the flow meter input source when P1-01, Pump Mode,
Flow Rate Source
(0E1B) Flow Rate Source is set to 3 (MEMOBUS network). Default: 0
0: Analog Only –
0: Analog Range: 0, 3
3: Network Only 3: Network
Parameter List
P9-41 When P9-08 is set to 3 and the flow rate rises above this level Default: 0.0
(0E1C) Add Flow Level Add Flow Lvl multiplied by the number of pumps running for the time set in GPM <4> –
P9-11, the lead drive will request for a new lead drive through Min.: 0.0
the iQpump MEMOBUS network. Max.: 6000.0
P9-42 When P9-12 is set to 3 and the flow rate falls below this level Default: 0.0
(0E1D) Remove Flow Level multiplied by the number of pumps running - 1 for the time set GPM <4>
Remove Flow Lvl –
in P9-15, the lead drive will request to be removed from the Min.: 0.0
system through the iQpump MEMOBUS network. Max.: 6000.0 B
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 401
B.12 P: Pump Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the signal to use for Water Level Control (Q4-oo),
WL/SP/PI-Aux Src Suction Pressure Control (Q5-oo), or PI Aux Control (Q6-
0: Analog only oo) when P1-01, Pump Mode, is set to 3 (MEMOBUS
P9-50 Water Level/Suction 1: Ana->Net, No Alrmnetwork). Default: 0 –
(0E25) Pressure Source 2: Ana->Net, Alarm 0: Analog only Range: 0 to 3
3: Network only 1: Ana->Net, No Alrm
2: Ana->Net, Alarm
3: Network only
Determines whether drives will respond to Water Level, Suction
Low Water Level/ Low WL/SP/PI-Aux Pressure, or PI Aux Control transducer feedback over the
P9-51 Default: 0
Suction Pressure Turn- 0: Continue Running MEMOBUS network. –
(0E26) Range: 0, 1
Off Method 1: Turn-off 0: Continue Running
1: Turn off
Geo Temp Source 0: Analog only
0: Analog only 1: Ana->Net, No Alrm
P9-60 Geothermal Default: 0
1: Ana->Net, No Alrm 2: Ana->Net, Alarm –
(0E2F) Temperature Source Range: 0 to 3
2: Ana->Net, Alarm 3: Network only
3: Network only
P9-98 NetParameterPush Selects how system-wide parameters are pushed to the
(0E55) Network Parameter MEMOBUS/Modbus Multiplex network. Default: 0
0: Disabled –
<3> Push Selection 0: Disabled Range: 0, 1
1: Enabled/Prompt 1: Enabled/Prompt
Network Comp Sel Determines the communication compatibility for the iQPump
MEMOBUS network.
P9-99 Network Compatibility 0: A-Ver: 30034 Default: 2
0: A-Ver: 30034 –
(0E56) Selection 1: B-Ver: 30035/36 Range: 0 to 2
1: B-Ver: 30035/36
2: iQ SmartNetwork 2: iQ SmartNetwork
<1> Unit is determined by P1-02, System Units, setting.
<2> Available in drive software versions PRG: 8551 and later.
<3> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
<4> Resolution is set by P6-22, Flow Meter Decimal Place Position.
402 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.13 Q: PID Controller Parameters
Q1-02 Sets the PID Setpoint when the “Multi Setpoint 1” or "Alternate Default: 0.0
(0E59) PID Controller Setpoint Setpoint 2 Multi Setpoint 1" multi-function digital input is closed. Min.: 0.0
–
2 Max.: 6000.0
<1>
Q1-03 Sets the PID Setpoint when the “Multi Setpoint 2” or "Alternate Default: 0.0
(0E5A) PID Controller Setpoint Setpoint 3 Multi Setpoint 2" digital input is closed. Min.: 0.0
–
3 Max.: 6000.0
<1>
Q1-04 Sets the PID Setpoint when the “Multi Setpoint 1” and “Multi Default: 0.0
(0E5B) PID Controller Setpoint Setpoint 4 Setpoint 2” or “Alternate Multi Setpoint 3” multi-function Min.: 0.0
digital inputs are closed. –
4 Max.: 6000.0
<1>
Setpoint MOP Selects whether parameters Q1-01 to Q1-04 are changed via
Q1-09 PID Setpoint Set via MOP from the home screen. Default: 0
0: Disabled –
(0E60) Motor Operated Pot 0: Disabled Range: 0, 1
1: Enabled 1: Enabled
<1> Unit text is set by P1-02, System Units. Scaling is set by P1-03, Feedback Device Scaling.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 403
B.13 Q: PID Controller Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Selects the drive response when the signal from Terminal A2
falls below 3 mA or rises above 21 mA.
Geotherm Loss Det
Geothermal This parameter is only effective when H3-0o = 2 (4 to 20 mA)
Q2-09 0: Disabled Default: 1
Temperature Loss and H3-0o = 21 (Geothermal Temperature). –
(0E92) 1: Alarm Only Range: 0 to 2
Detection 0: Disabled
2: Fault
1: Alarm
2: Fault
Q2-10 Set the length of time that the drive must be running at the speed Default: 30 s
(0E93) Geothermal Sleep Delay Geotherm Slp Dly set in Q2-03, Minimum Geothermal Speed, before going to Min.: 0 –
Time sleep. Max.: 3600
Sets the geothermal temperature that will wake up the drive.
The drive will wake up when one of the following conditions is
Q2-11 Geothermal true: Default: 0.0 °F
Temperature Delta Geotherm Wake Lvl Temperature > Q2-07 + Q2-11 OR Min.: 0.0 –
(0E94) Wake Level Temperature < Q2-06 - Q2-11 Max.: 50.0
Setting this parameter to 0.0 will disable Geothermal Sleep
Mode.
Q2-12 Sets the length of time that the setting of Q2-11, Geothermal Default: 5 s
(0E95) Geothermal Sleep Temperature Delta Wake Level, must be met to wake up the
Geotherm Wake Dly Min.: 0 –
Wake-Up Delay Time drive. Max.: 3600
Q3-10 Ripple Regulator 1-Phase Foldback Enables and disables the single phase ripple regulator. Default: 1
0: Disabled 0: Disabled –
(0EC5) Selection Range: 0, 1
1: Enabled 1: Enabled
Q3-11 Ripple Regulator Set as a percentage of the maximum amount of ripple allowed Default: 95.0%
Ripple Reg S.P. Min.: 0.0 –
(0EC6) Setpoint before triggering an input phase loss fault. Max.: 200.0
404 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.13 Q: PID Controller Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Q4-06 Sets the level above which the water needs to rise for more than Default: 30.0 ft
(0EF3) Wake-Up Water Level Wake-Up Level the time set in Q4-07 for the drive to wake up after being put to Min.: 0.0 –
sleep via parameter Q4-04, Minimum Water Level. Max.: 1200.0
Sets the length of time that the water level set in Q4-06 must be Default: 1 s
Q4-07 Water Level Control WL Wake-up Time met for the drive to wake up after being put to sleep via Min.: 0 –
(0EF4) Sleep Wake-Up Time parameter Q4-04, Minimum Water Level. Max.: 3600
Sets the minimum speed at which the drive will run when the
Q4-08 drive is controlling the water level. Default: 0.00 Hz
(0EF5) Level Control Minimum Level Min Spd When the drive is controlling pressure or if this parameter is set Min.: 0.00 –
Speed less than P1-06 and P4-12, parameters P1-06 and P4-12 will be Max.: 400.00
used as the minimum speed.
Sets the level below which the water level must drop for the time
Q4-09 set in Q4-10 to trigger the drive response set in Q4-11. Default: 0.0 ft
(0EF6) Low Level Detection Setting this parameter to 0.0 will disable the function.
Low Level Detect Min.: 0.0 –
Level
Note: Q4-10 detection time delay is only applicable Max.: 1200.0
when Q4-11 = 2 or 3.
Q4-10 Sets the length of time that the water level must fall below the Default: 0.0 <1>
(0EF7) Low Level Detection level set in Q4-09 to trigger the drive to respond. Applicable Min.: 0.0
Low Lvl Det Tm –
Time Delay when Q4-11 = 2 or 3. Max.: 300.0
Selects drive response when the water level drops below the
level set in Q4-09 for the time set in Q4-10.
Low Lvl Behavior 0: No display (digital output only)
0: No Display 1: Alarm only
Q4-11 Default: 1
Low Level Behavior 1: Alarm Only 2: Fault –
(0EF8) Range: 0 to 3
2: Fault 3: Restart (time set by Q4-12)
3: Restart (Q4-12)
Note: Q4-10 detection time delay is only applicable to
settings 2 and 3.
Sets the length of time that the drive will wait before attempting Default: 5.0 min
Q4-12 Water Level Control an auto-restart of the Low Water Level fault.
WtrLvl Restart Min.: 0.1 –
(0EF9) Auto-Restart Time This parameter is effective only when Q4-11 is set to 3 and Max.: 6000.0
L5-01 is set to a value greater than 0.
Q4-13 Sets the proportional gain for the water level control. Default: 2.00
(0EFA) Level Control Lvl Ctrl P Gain Min.: 0.00 –
Proportional Gain Max.: 25.00
Q4-14 Sets the integral time for the water level control. Default: 5.0 s
(0EFB) Level Control Integral Lvl Ctrl I Time Setting this parameter to 0.0 disables the water level control Min.: 0.0 –
Time integrator. Max.: 360.0
Low Lvl Det Unit Determines the time unit for Q4-10, Low Level Detection Time
Q4-15 Low Water Level Delay. Default: 0
0: Minutes (min) –
(0EFC) Detection Time Unit 0: Minutes (min) Range: 0, 1
1: Seconds (sec) 1: Seconds (sec)
Sets the behavior when the analog input selected for water level
WL Wire Break feedback is programmed to receive a 4-20 mA signal and the
Q4-16 Water Level Analog 0: No Display signal is lost. Default: 2
Input Wire-Break –
(0EFD) Detection 1: Alarm Only 0: No display Range: 0 to 2
2: Fault 1: Alarm only
2: Fault (no retry, coast to stop)
Q4-20 Selects whether the Water Level Controller has an effect on
WaterLvl SpdCtrl
(0F02) Water Level Speed output speed. Default: 1
0: Disabled –
<2> Control l 0: Disabled Range: 0, 1
1: Enabled 1: Enabled
<1> Units are determined by Q4-15, Low Water Level Detection Time Unit, setting.
Parameter List
<2> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 405
B.13 Q: PID Controller Parameters
Q5-07 Suction Pressure Sleep SP Wake-up Time Sets the length of time for which the pressure must rise above Default: 1 s
the level set in Q5-06 to wake up the drive when it has been put Min.: 0 –
(0F26) Wake-Up Time to sleep via parameter Q5-04, Minimum Suction Pressure. Max.: 3600
Sets the minimum speed at which the drive will run when the
Q5-08 Suction Pressure drive is controlling suction pressure. Default: 0.00 Hz
(0F27) Control Minimum Suction Min Spd When the drive is controlling outlet pressure or this parameter Min.: 0.00 –
Speed is set lower than P1-06 and P4-12, parameters P1-06 and P4-12 Max.: 400.00
will be used as the minimum speed.
Sets the level below which the suction pressure must fall for the
time set in Q5-10 to trigger a drive response according to Q5-11,
Low Suction Pressure Behavior Select.
Q5-09 Setting this parameter to 0.0 will disable the function. Default: 0.0 <1>
(0F28) Low Suction Pressure Low Pres Detect Min.: 0.0 239
Detection Level Note: Q4-10 detection time delay is only applicable Max.: 1200.0
when Q4-11 = 2 or 3. When Q5-01 = 2, Q5-10
detection time delay applies to settings 1, 2, and
3.
Q5-10 Sets the length of time that the water level must fall below the
Low Suction Pressure level set in Q5-09 to trigger drive response. Applicable when Default: 0.1 <2>
(0F29) Low Pres Det Tm Min.: 0.0 239
Detection Time Q5-11 = 2 or 3. When Q5-01 = 2, Q5-10 detection time delay
applies to Q5-11 settings 1, 2, and 3. Max.: 300.0
Determines drive response when the suction pressure drops
below the level set in Q5-09 for longer than the time set in
Q5-10.
Low Pressure Sel 0: No display (digital output only)
0: No Display 1: Alarm only
Q5-11 Low Suction Pressure 2: Fault Default: 1
1: Alarm Only 239
(0F2A) Behavior Select 3: Auto-restart (time set by Q5-15) Range: 0 to 3
2: Fault
3: Restart (Q5-15) Note: Q5-10 detection time delay only applies to
settings 2 and 3 while Q5-01 = 1. When Q5-01 =
2, Q5-10 detection time delay applies to settings
1, 2, and 3.
Sets the level above which the suction pressure must rise for the
Q5-12 time set in Q5-13 to trigger a drive response according to Q5-14. Default: 0.0 <1>
(0F2B) High Suction Pressure Setting this parameter to 0.0 disables the function.
Hi Pres Detect Min.: 0.0 –
Detection Level
Note: Q5-13 detection time delay only applies when Max.: 1200.0
Q5-14 = 2 or 3.
Q5-13 Sets the length of time that the water level must rise above the Default: 0.1 <2>
(0F2C) High Suction Pressure Hi Pres Det Tm level set in Q5-12 to trigger drive response. Applicable when Min.: 0.0 –
Detection Time Q5-14 = 2 or 3. Max.: 300.0
406 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.13 Q: PID Controller Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Determines drive response when the suction pressure rises
above the level set in Q5-12 for longer than the time set in Q5-13.
Hi Pressure Sel 0: No display
0: No Display 1: Alarm only
Q5-14 High Suction Pressure Default: 1
1: Alarm Only 2: Fault –
(0F2D) Behavior Select Range: 0 to 3
2: Fault 3: Auto-restart (time set by Q5-15)
3: Restart (Q5-15)
Note: Q5-13 detection time delay only applies to
settings 2 and 3.
Sets the length of time that the drive will wait before attempting Default: 5.0 min
Q5-15 Suction Pressure Auto- Suction Restart an auto-restart of the Low Suction or High Suction fault. Min.: 0.1 –
(0F2E) Restart Time Parameter is only effective when Q5-11 is set to 3 or Q5-14 is Max.: 6000.0
set to 3 and L5-01 is greater than 0.
Q5-16 Sets the proportional gain for the suction pressure control. Default: 2.00
(0F2F) Suction Control Suction P Gain Min.: 0.00 240
Proportional Gain Max.: 25.00
Q5-17 Sets the integral time for the suction pressure control. Default: 5.0 s
(0F30) Suction Control Integral Suction I Time Setting this parameter to 0.0 disables the suction pressure Min.: 0.0 240
Time control integrator. Max.: 360.0
Q5-18 Suction Pressure SuctionPresUnit Sets the time unit for Q5-10 and Q5-13. Default: 0
0: Minutes (min) 0: Minutes (min) –
(0F31) Detection Time Unit Range: 0, 1
1: Seconds (sec) 1: Seconds (sec)
Sets the behavior when the analog input selected for suction
SP Wire Break pressure feedback is programmed to receive a 4 to 20 mA signal
Suction Pressure
Q5-19 0: No Display and the signal is lost. Default: 2
Analog Input Wire- –
(0F32) 1: Alarm Only 0: Disabled Range: 0 to 2
Break Detection 2: Fault 1: Alarm only
2: Fault (no retry, coast to stop)
Q5-20 Selects whether the Suction Pressure Controller has an effect on
(0F36) Suction Pressure Speed SucPres Spd Ctrl output speed. Default: 1 –
<3> Control 0: Disabled Range: 0, 1
1: Enabled
<1> Units are determined by Q5-01, Suction Pressure Select, setting.
<2> Units are determined by Q5-18, Suction Pressure Detection Time Unit, setting.
<3> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
Q6-04 Sets the level below which the drive must fall for longer than Default: 10.0
(0F53) PI Auxiliary Control the time set in Q6-05 time before the drive goes to sleep and PSI <2>
PI Aux Min Lvl turns off all lag pumps. –
Minimum Level Min.: 0.0
<1> Note: This feature is disabled when set to 0.0. Max.: 6000.0
Inverse Acting (Q6-23 = 1): Sets the amount of time that the
Q6-05 drive will delay before going to sleep after the level drops below Default: 5 s
(0F54) PI Auxiliary Control Sleep Dly Time Q6-04 setting. B
Normal Acting (Q6-23 = 0): Sets the amount of time that the Min.: 0 –
Sleep Delay Time Max.: 3600
<1> drive will delay before going to sleep after the level rises above
Q6-24 setting Range: 0 to 3600 s Default 5 s
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 407
B.13 Q: PID Controller Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
This parameter is applicable when the drive has been forced to
sleep based on the setting of Q6-04 or Q6-24 (PI Auxiliary
Control Minimum Level or PI Auxiliary Control Maximum
Q6-06 Level). Default: 30.0
(0F55) PI Auxiliary Control Inverse Acting (Q6-23 = 1): The PI Aux Feedback must rise PSI
Wake-Up Level Min.: 0.0 239
Wake-up Level above the level set in this parameter for longer than the time set
<1> in Q6-07 to wake up. Max.: 999.9 <3>
Normal Acting (Q6-23 = 0: The PI Aux Feedback must fall
below this level for longer than the time set in Q6-07 to wake
up.
This parameter is applicable when the drive has been forced to
sleep based on the setting of Q6-04 or Q6-24 (PI Auxiliary
Control Minimum Level or PI Auxiliary Control Maximum
Q6-07 Level). Default: 1 s
(0F56) PI Auxiliary Control Inverse Acting (Q6-23 = 1): The PI Aux Feedback must rise
Wake-up Time Min.: 0 –
<1> Wake-up Time above the level set in Q6-06 for longer than the time set in this Max.: 3600
parameter to wake up.
Normal Acting (Q6-23 = 0): The PI Aux Feedback must fall
below the level set in Q6-06 for longer than the time set in this
parameter to wake up.
Sets the minimum speed at which the drive will be allowed to
Q6-08 run when the PI Auxiliary Control is actively affecting the
(0F57) output speed. Default: 0.00 Hz
PI Auxiliary Control PI Aux Min Spd P1-06 and P4-12 (Minimum Pump Speed and Thrust Bearing Min.: 0.00 –
Minimum Speed
<1>
Frequency) will be used as the minimum speed when PI Aux Max.: 400.00
Control is not affecting the output speed or when this parameter
is set to a value less than P1-06 and P4-12.
Sets the level below which the drive must fall for the longer than
Q6-09 the time set in Q6-10 to respond depending on the Q6-11 setting.
(0F58) Setting this parameter to 0.0 disables this detection. Default: 0.0 PSI
PI Auxiliary Control Min.: 0.0
Low Level Detect –
Low Level Detection Note: Q6-10 detection time delay only applies to Q6-11 Max.: 999.9 <4>
<1> settings 2 and 3 (Fault and Auto-Restart (time set
by Q6-15)).
Q6-10
Sets the amount of time for which the PI Aux Feedback must Default: 0.1 min
(0F59) PI Auxiliary Control <2>
Low Level Detection Low Lvl DetTime drop below the Q6-09 setting before the drive will react if Q6-11 –
Time = 2, 3. Min.: 0.0
<1> Max.: 300.0
Determines drive response when the level drops below the
Q6-09 setting for longer than the time set in Q6-10.
Low Lvl Det Sel 0: No Display (Digital Output Only)
Q6-11 PI Auxiliary Control 0: No Display 1: Alarm Only
(0F5A) Low Level Detection Default: 1
1: Alarm Only 2: Fault –
<1> Range: 0 to 3
Selection 2: Fault 3: Auto-Restart (time set by Q6-15)
3: (Q6-15) Restart
Note: Q6-10 detection time delay only applies to
settings 2 and 3.
Q6-12 Sets the value above which the level must rise for longer than
(0F5B) the time set in A6-13 to respond based on the Q6-14 setting. Default: 0.0 PSI
PI Auxiliary Control Setting this parameter to 0.0 disables this detection. Min.: 0.0
Hi Level Detect –
High Level Detection <5>
<1> Note: Q6-13 detection time delay only applies to Q6-14 Max.: 999.9
settings 2 and 3.
Q6-13 Default: 0.1 min
(0F5C) PI Auxiliary Control Sets the length of time that the level must be above the Q6-12 <2>
High Level Detection Hi Lvl Det Time –
setting before the drive will react when Q6-14 = 2, 3. Min.: 0.0
<1>
Time
Max.: 300.0
Determines drive response when the level rises above the Q6-12
setting for longer than the time set in Q6-13.
High Lvl Det Sel 0: No Display
Q6-14 PI Auxiliary Control 0: No Display 1: Alarm Only
(0F5D) High Level Detection Default: 1
1: Alarm Only 2: Fault –
<1> Range: 0 to 3
Selection 2: Fault 3: Auto-Restart (time set by Q6-15)
3: (Q6-15) Restart
Note: Q6-10 detection time delay only applies to
settings 2 and 3.
408 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.13 Q: PID Controller Parameters
No.
(Addr. Name LCD Display Description Values Page
Hex)
Sets the length of time the drive will wait before attempting an
Q6-15 PI Auxiliary Control auto-restart of the “Low PI Aux Lvl” or the “High PI Aux Lvl” Default: 5.0 min
(0F5E) Level Detection Restart Level Restart Tm fault. Min.: 0.1 –
<1> Time This parameter is effective only when Q6-11 = 3 or Q6-14 = 3, Max.: 6000.0
and L5-01 > 0.
Q6-16
(0F5F) Default: 2.00
PI Auxiliary Control P PI Aux P Gain Sets the proportional gain for the suction pressure control. Min.: 0.00 –
Gain
<1>
Max.: 25.00
Q6-17
Sets the integral time for the suction pressure control. A setting Default:
(0F60) 5.0 s
PI Auxiliary Control I PI Aux I Time Min.: 0.0 –
Time of zero disables the integrator.
<1>
Max.: 360.0
Q6-18 PI Aux Time Unit Sets the time unit for Q6-10 and Q6- 13.
(0F61) PI Auxiliary Control Default: 0
0: Minutes (min) 0: Minutes (min) –
<1> Detection Time Unit Range: 0, 1
1: Seconds (sec) 1: Seconds (sec)
Sets the behavior of the analog input selected for PI Aux
Q6-19 PI Aux WireBreak Feedback when it is programmed to receive a 4 to 20 mA signal
(0F62) PI Auxiliary Control 0: No Display and the signal is lost. Default: 2 –
<1> Feedback Wirebreak 1: Alarm Only 0: Disabled Range: 0 to 2
2: Fault 1: Alarm Only
2: Fault (no retry, coast to stop)
Q6-20 PI Aux Spd Cntrl Selects whether the PI Auxiliary Controller has an effect on
(0F63) PI Auxiliary Control output speed. Default: 1
0: Disabled –
<1> Main PI Control 0: Disabled Range: 0, 1
1: Enabled 1: Enabled
PI Aux Lvl Unit Set the unit displayed for the PI Aux Level parameters and
monitor.
0: No Unit 0: No unit
1: PSI :lb/SqrInch
1: PSI: Pounds per square inch
2: Pa:Pascals 2: Pa: Pascals
Q6-21 3: Bar:Bar 3: Bar: Bar
(0F64) PI Auxiliary Control 4: "WC:InchOfWater Default: 1
4: ”WC: Inch of water –
<1> Level Unit Selection 5: "Hg:Inch Mercury Range: 0 to 10
5: ”Hg: Inch of Mercury
6: ft: feet 6: ft: feet
7: m: meters 7: m: meters
8: °F:DegFarenheit
8: °F: Degrees Fahrenheit
9: °C:DegCelsius9: °C: Degrees Celsius
10: %: Percent 10: Percent
PI Aux LvlDecPt Sets the number of decimal places for the PI Aux Level
0: No Dec (XXXXX) parameters
Q6-22 and monitor.
PI Auxiliary Control
1: 1 Dec (XXXX.X) 0:
(0F65) No Dec (XXXXX) Default: 1
Level Decimal Place –
2: 2 Dec ([Link]) 1:
<1> 1 Dec (XXXX.X) Range: 0 to 3
Position
3: 3 Dec ([Link]) 3: 23 Dec
2: ([Link])
Dec ([Link])
Determines whether the PI Auxiliary Controller is Direct-acting
Q6-23 (feedback higher than setpoint results in lower speed) or
PI Aux OutLvlSel
(0F66) PI Auxiliary Control Inverse-acting (feedback lower than setpoint results in lower Default: 1
Output Level Selection 0: Direct Acting –
<1> speed). Range: 0, 1
1: Inverse Acting 0: Direct Acting
1: Inverse Acting
Q6-24 Sets the value above which the level must rise for longer than Default: 0.0 PSI
(0F67) PI Auxiliary Control the time set in Q6-05 for the drive to go to sleep and turn off all <2>
PI Aux Max Lvl –
<1> Maximum Level lag pumps. Min.: 0.0
This feature is disabled when set to 0. Max.: 6000.0
Parameter List
<1> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
<2> Units depend on Q6-21, PI Auxiliary Control Level Unit Selection. Resolution depends on Q6-22, PI Auxiliary Control Level Decimal Place
Position.
<3> Range is 0.0 to 999.9 with sign-bit “-” or “+” indicating Delta to Setpoint (Q6-03).
<4> Range is 0.0 to 999.9 with sign-bit “-” indicating Delta to Setpoint (Q6-03).
<5> Range is 0.0 to 999.9 with sign-bit “+” indicating Delta to Setpoint (Q6-03). B
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 409
B.14 S: Special Application
Tmr 1 Day Sel Sets the days for which sequence timer 1 is active.
0: Timer disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
S2-03 Sequence Timer 1 Day 4: Monday 4: Monday Default: 0 –
(3208) Selection 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Tmr 1 Seq Sel Sets the action that occurs when sequence timers 1 is active.
0: Digital Out Only 0: Digital output only
S2-04 Sequence Timer 1 1: Run Default: 0
1: Run 241
(3209) Selection 2: Run - PI disable Range: 0 to 3
2: Run - PI Disable
3: AllowAlternation 3: Allow Alternation <2>
410 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.14 S: Special Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
Tmr 1 Ref Source
0: Operator (d1-01/ Selects the frequency reference source used for running the
Q1-01) drive when sequence timer 1 is active (only applicable when
0: Operator (d1-02/ S2-04 is set to 1 or 2).
Q1-02) 0: Operator (d1-01/Q1-01)
0: Operator (d1-03/ 1: Operator (d1-02/Q1-02)
S2-05 Sequence Timer 1 Q1-03) 2: Operator (d1-03/Q1-03) Default: 8
(320A) Reference Source 0: Operator (d1-04/ 3: Operator (d1-04/Q1-04) Range: 0 to 8 –
Q1-04) 4: Terminals
4: Terminals 5: Serial communication
5: Serial com 6: Option card
6: Option PCB 7: Pulse input
7: Pulse Input 8: Set by b1-01
8: Set by b1-01
Sets the start time for timer 2. Default:
<3>
S2-06 Sequence Timer 2 Start Tmr 2 Start Time Note: The value must be set less than or equal to S2-07 12:00AM
in drive software versions PRG: 8551 and earlier. Min.: 12:00AM –
(320B) Time
Max.: 11:59PM
<1>
Tmr 2 Day Sel Sets the days for which sequence timer 2 is active.
0: Timer Disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
S2-08 Sequence Timer 2 Day 4: Monday 4: Monday Default: 0 –
(320D) Selection 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Tmr 2 Seq Sel Sets the action that occurs when sequence timer 2 is active.
0: Digital Out Only 0: Digital output only
S2-09 Sequence Timer 2 1: Run 1: Run Default: 0 241
(320E) Selection 2: Run - PI Disable 2: Run - PI disable Range: 0 to 3
3: AllowAlternation 3: Allow Alternation <2>
Selects the frequency reference source used for running the
Tmr 2 Ref Source drive when sequence timer 2 is active (only applicable when
0: Operator (d1-01) S2-09 is set to 1 or 2).
1: Operator (d1-02) 0: Operator (d1-01/Q1-01)
2: Operator (d1-03) 1: Operator (d1-02/Q1-02)
S2-10 Sequence Timer 2 3: Operator (d1-04) 2: Operator (d1-03/Q1-03) Default: 8 –
(320F) Reference Source 4: Terminals 3: Operator (d1-04/Q1-04) Range: 0 to 8
5: Serial Com 4: Terminals
6: Option PCB 5: Serial communication
7: Pulse Input 6: Option card
8: Set by b1-01 7: Pulse input
8: Set by b1-01
Sets the start time for timer 3. Default:
<3>
S2-11 Sequence Timer 3 Start Tmr 3 Start Time Note: The value must be set less than or equal to S2-12 12:00AM
in drive software versions PRG: 8551 and earlier. Min.: 12:00AM –
(3210) Time
Max.: 11:59PM
Parameter List
<1>
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 411
B.14 S: Special Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
Tmr 3 Day Sel Sets the days for which sequence timer 3 is active.
0: Timer Disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
S2-13 Sequence Timer 3 Day 4: Monday 4: Monday Default: 0 –
(3212) Selection 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Tmr 3 Seq Sel Sets the action that occurs when sequence timer 3 is active.
0: Digital out only 0: Digital output only
S2-14 Sequence Timer 3 1: Run Default: 0
1: Run 241
(3213) Selection 2: Run - PI disable Range: 0 to 3
2: Run - PI Disable
3: AllowAlternation 3: Allow Alternation <2>
Selects the frequency reference source used for running the
Tmr 3 Ref Source drive when sequence timer 3 is active (only applicable when
0: Opr (dx-0x/Qx-0x) S2-14 is set to 1 or 2).
1: Opr (dx-0x/Qx-0x) 0: Operator (d1-01/Q1-01)
2: Opr (dx-0x/Qx-0x) 1: Operator (d1-02/Q1-02)
S2-15 Sequence Timer 3 3: Opr (dx-0x/Qx-0x) 2: Operator (d1-03/Q1-03) Default: 8 –
(3214) Reference Source 4: Terminals 3: Operator (d1-04/Q1-04) Range: 0 to 8
5: Serial Com 4: Terminals
6: Option PCB 5: Serial communication
7: Pulse Input 6: Option card
8: Set by b1-01 7: Pulse input
8: Set by b1-01
Sets the start time for timer 4. Default:
<3>
S2-16 Sequence Timer 4 Start Tmr 4 Start Time Note: The value must be set less than or equal to S2-17 12:00AM
in drive software versions PRG: 8551 and earlier. Min.: 12:00AM –
(3215) Time
Max.: 11:59PM
<1>
Sets the stop time for timer 4. The value must be set greater than Default:
or equal to S2-16. 12:00AM <3>
S2-17 Sequence Timer 4 Stop Tmr 4 Stop Time
(3216) Time Note: The value must be set greater than or equal to Min.: 12:00AM –
S2-16 in drive software versions PRG: 8551 and Max.: 11:59PM
<1>
earlier.
Tmr 4 Day Sel Sets the days for which sequence timer 4 is active.
0: Timer Disabled 0: Timer disabled
1: Daily 1: Daily
2: Mon - Fri 2: Mon - Fri
3: Sat - Sun 3: Sat - Sun
S2-18 Sequence Timer 4 Day 4: Monday 4: Monday Default: 0 –
(3217) Selection 5: Tuesday 5: Tuesday Range: 0 to 10
6: Wednesday 6: Wednesday
7: Thursday 7: Thursday
8: Friday 8: Friday
9: Saturday 9: Saturday
10: Sunday 10: Sunday
Tmr 4 Seq Sel Sets the action that occurs when sequence timer 4 is active.
0: Digital Out Only 0: Digital output only
S2-19 Sequence Timer 4 1: Run Default: 0
1: Run 241
(3218) Selection 2: Run - PI disable Range: 0 to 3
2: Run - PI Disable
3: AllowAlternation 3: Allow Alternation <2>
Selects the frequency reference source used for running the
Tmr 4 Ref Source drive when sequence timer 4 is active (only applicable when
0: Opr (dx-0x/Qx-0x) S2-19 is set to 1 or 2).
1: Opr (dx-0x/Qx-0x) 0: Operator (d1-01/Q1-01)
2: Opr (dx-0x/Qx-0x) 1: Operator (d1-02/Q1-02)
S2-20 Sequence Timer 4 3: Opr (dx-0x/Qx-0x) 2: Operator (d1-03/Q1-03) Default: 8 –
(3219) Reference Source 4: Terminals 3: Operator (d1-04/Q1-04) Range: 0 to 8
5: Serial Com 4: Terminals
6: Option PCB 5: Serial communication
7: Pulse Input 6: Option card
8: Set by b1-01 7: Pulse input
8: Set by b1-01
412 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.14 S: Special Application
<1> Setting the sequence timer start time to a higher value than the sequence timer stop time disables that sequence timer in drive software versions
PRG: 8551 and earlier.
<2> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
<3> Default is 00:00 and range is 00:00 to 24:00 when o4-20 is set to 1 (24-hour).
S3-06 Secondary PI Sets the proportional gain of the secondary PI controller. A Default: 1.00
(321F) Proportional Gain PI2 Gain setting of 0.00 disables P control. Min.: 0.00 –
Setting Max.: 25.00
S3-07 Sets the integral time for the secondary PI controller. A setting Default: 1.0 s
(3220) Secondary PI Integral PI2 I Time of 0.0 s disables integral control. Min.: 0.0 –
Time Setting Max.: 360.0
S3-08 Sets the maximum output possible from the integrator. Default: 100.0%
(3221) Secondary PI Integral PI2 I Limit Min.: 0.0 –
Limit Setting Max.: 100.0
Parameter List
S3-09 Sets the maximum output possible from the secondary PI Default: 100.0%
(3222) Secondary PI Output controller.
PI2 Upper Limit Min.: 0.0 –
Upper Limit Max.: 100.0
S3-10 Sets the minimum output possible from the secondary PI Default: 0.00%
(3223) Secondary PI Output PI2 Lower Lim controller. Min.: -100.00 –
Lower Limit Max.: 100.00 B
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 413
B.14 S: Special Application
No.
(Addr. Name LCD Display Description Values Page
Hex)
S3-11 PI2 Out Lvl Sel Sets the secondary PI controller output direction.
(3224) Secondary PI Output 0: Direct Acting 0: Normal Output (direct acting) Default: 0 –
Level Selection 1: Inverse Output (inverse acting) Range: 0, 1
1: Inverse Acting
S3-12 PI2 Disable Mode Selects the secondary PI controller output when disabled.
(3225) Secondary PI Disable 0: No output 0: No output (0%) Default: 0 –
Mode 1: Lower Limit 1: Lower Limit (S3-10) Range: 0 to 2
2: Setpoint 2: Setpoint
Sets the secondary PI low feedback detection level. Default: 0.00
S3-13 Secondary PI Low <1>
(3226) Feedback Detection PI2 Low FB Lvl Min.: 0.00 –
Level Max.: 600.00
<2>
S3-14 Secondary PI Low Sets the secondary PI low feedback detection delay time in Default: 1.0 s
(3227) Feedback Detection PI2 Low FB Time seconds. Min.: 0.0 –
Time Max.: 25.5
Sets the secondary PI high feedback detection level. Default: 100.00
S3-15 <1>
(3228) Secondary PI High PI2 High FB Lvl Min.: 0.00 –
Feedback Level
Max.: 600.00
<2>
S3-16 Secondary PI High Sets the secondary PI high feedback detection delay time in Default: 1.0 s
(3229) Feedback Detection PI2 High FB Tim seconds. Min.: 0.0 –
Time Max.: 25.5
S3-17 Selects when secondary PI controller low and high feedback
Secondary PI Feedback PI2 FB Det Sel
(322A) detection are active. Default: 0
0: PI2 Enabled –
Detection Selection 0: Secondary PI enabled Range: 0, 1
1: Always 1: Always
<1> Unit is determined by S3-04.
<2> Upper limit is S3-02, decimal placeholder is determined by S3-03.
u S6: Protection
No.
(Addr. Name LCD Display Description Values Page
Hex)
S6-01 Emergency Override Sets the speed command used in emergency override mode Default: 0.00 Hz
E Override Speed when S6-02 = 0. Min.: 0.00 –
(3236) Speed Max.: 400.00
S6-02 Emergency Override E OverrideRefSel Selects the emergency override speed source. Default: 0
0: Use S6-01 Ref 0: Use S6-01 Reference –
(3237) Reference Selection Range: 0, 1
1: Use Freq Ref 1: Use Frequency Reference
Output Phase Loss Reduces the output phase loss level when Dynamic Noise Default: 100.0%
S6-07 Level for Dynamic DNC Outp Ph Loss Control is active. Min.: 10.0 –
(323C) Noise Control Max.: 100.0
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B.15 T: Motor Tuning
T1-06 Number of Motor Sets the number of motor poles as specified on the motor Default: 4
Number of Poles nameplate. Min.: 2 –
(0706) Poles Max.: 48
Sets the rated speed of the motor as specified on the motor Default: 1750 r/
T1-07 nameplate. min
Motor Base Speed Rated Speed –
(0707) Min.: 0
Max.: 24000
OLV
Motor No-Load Current Motor No-Load Sets the no-load current for the motor. After setting the motor Default: –
T1-09 capacity to T1-02 and the motor rated current to T1-04, this
(Stationary Auto- Min.: 0 A –
(0709) Current parameter will automatically display the no-load current for a Max.: T1-04
Tuning)
standard 4-pole Yaskawa motor. Enter the no-load current as
indicated on the motor test report.
OLV
Motor Rated Slip Sets the motor rated slip. After setting the motor capacity to Default: –
T1-10 (Stationary Auto- Motor Rated Slip T1-02, this parameter will automatically display the motor slip Min.: 0.00 Hz –
(070A) Tuning) for a standard 4-pole Yaskawa motor. Enter the motor slip as Max.: 20.00 Hz
indicated on the motor test report.
V/f
Default: 14 W
T1-11 Sets the iron loss for determining the Energy Saving coefficient. <4>
Motor Iron Loss Mtr Iron Loss(W) The value is set to E2-10 (motor iron loss) set when the power Min.: 0 –
(070B)
is cycled. If T1-02 is changed, a default value appropriate for Max.: 65535
the motor capacity that was entered will appear.
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 415
B.16 U: Monitors
B.16 U: Monitors
Monitor parameters allow the user to view drive status, fault information, and other data concerning drive operation.
U1-08 Displays the output power (this value is calculated internally). 10 V: Drive
(0047) capacity <4>
Output Power Output kWatts
<7> (motor capacity)
kW
U1-09 OLV 10 V: Motor
Torque Reference Torque Reference 0.1%
(0048) Monitors the internal torque reference. rated torque
Displays the input terminal status.
U1 - 10= 00000000
1 Digital input 1
(terminal S1 enabled)
1 Digital input 2
(terminal S2 enabled)
1 Digital input 3
(terminal S3 enabled)
U1-10
(0049) 1 Digital input 4 No signal output
Input Terminal Status Input Term Sts –
<7> (terminal S4 enabled) available
1 Digital input 5
(terminal S5 enabled)
1 Digital input 6
(terminal S6 enabled)
1 Digital input 7
(terminal S7 enabled)
1 Digital input 8
(terminal S8 enabled)
416 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.16 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
Displays the output terminal status.
U1 - 11= 00000000
1 Multi-Function
Digital Output
(terminal MD-ME-MF)
U1-11
Output Terminal 1 Digital
Multi-Function
Output No signal output
(004A) Output Term Sts –
<7> Status (terminal M1-M2) available
1 Multi-Function
Digital Output
(terminal M3-M4)
0 Not Used
1 Fault Relay
(terminal MA-MC closed
MA-MC open)
U1-16 Output Frequency after SFS Output Displays output frequency with ramp time and S-curves. Units 10 V: Max 0.01 Hz
(0053) Soft Starter determined by o1-03. frequency
U1-18 oPE Fault Parameter OPE Error Code Displays the parameter number that caused the oPE02 operation No signal output –
(0061) error. available
Displays the contents of a MEMOBUS/Modbus error.
U1 - 19= 00000000
1 CRC Error
1 Data Length Error
U1-19 MEMOBUS/Modbus Transmit Err
0 Not Used No signal output –
(0066) Error Code 1 Parity Error available
1 Overrun Error
1 Framing Error
1 Timed Out
0 Not Used
U1-24 Displays the frequency to pulse train input terminal RP. Determined by
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 417
B.16 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
PWM ID
U1-29 No signal output
(07AA) Software No. (PWM) CPU 3 SW Number Note:This monitor is only displayed in models 4A0930 available –
and 4A1200.
U1-75 Displays the current time (Hours and Minutes). No signal output
Time-Hour/Minute Time Hr Min HHMM –
(0851) available
U1-76 Displays the current year. No signal output
Date – Year Date Year –
(0852) available
U1-77 Displays the current date (Month and Date). No signal output
Date – Month/Day Date Mo Day MMDD –
(0853) available
Displays the current day of the week.
0: Sunday
1: Monday
U1-78 2: Tuesday No signal output
Date – Week Day Date Week –
(0854) 3: Wednesday available
4: Thursday
5: Friday
6: Saturday
U1-79
(0B9A) PI Feedback Back-up Displays the PI Feedback Back-up signal (H3-oo = 24) used No signal output dep. on
PI Fdbk Backup available P1-02
<5> when the primary PI Feedback (H3-oo = B) is lost.
U1-82
(0B9D) Two Motor Time to 2Motor Alt Time Time remaining before making a motor switch. No signal output min
<6> Alternate available
Displays the flow rate based on the pulse input frequency or the dep. on
U1-83 analog voltage (flow rate input) and parameters P6-01 and P6-04
Flow Rate Flow Rate Full scale: P6-01
(0B9E) P6-04. and
A 2-second first order filter will be applied to this monitor. P6-22
U1-84 Accumulation Level - Displays the recorded volume from the flow meter (pulse input
Volume * 1000000
(0B9F) Millions or analog voltage).
Total volume is calculated as follows:
U1-85 Accumulation Level - Volume * 1000 Total Volume = (U1-84 * 1000000) + (U1-85 * 1000) + U1-86
(0BA0) Thousands No signal output dep. on
+ U1-87
U1-86 Accumulation Level - available P6-16
Volume * 1
(0BA1) Ones
U1-87 Accumulation Level - Volume * 0.0001
(0BA2) Decimal
U1-88
(N/A) Total Volume Total Vol (gal) or Total Displays the total volume. dep. on
Full scale: N/A
<6> Accumulated Vol (A-F) P6-16
U1-89
(N/A) Delta Volume Delta Vol (gal) or Total Displays the delta volume: Total Volume (U1-88/U1-84 to dep. on
Full scale: N/A
<6> Accumulated Vol (A-F) U1-87) - Starting Delta Volume (P6-36 to P6-39). P6-16
418 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.16 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
Displays Pump Running Status.
U1 - 92= 00000000
1 Drive
1 Pump 2
1 Pump 3
U1-92 No signal output
(0BA7) Pump Status Pump Status 1 Pump 4 –
available
1 Pump 5
1 Pump 6
0 Not used
0 Not used
U1-93 Total Setpoint Displays the total absolute Setpoint Compensation. No signal output dep. on
Total SP Comp.
(0BA8) Compensation available P1-02
U1-94 Displays the absolute value of the output frequency (U1-02) No signal output 1 RPM
(0BA9) Motor Speed Motor Speed converted to RPM. available
Unit
U1-96 dep. on
(0BAB) PI Auxiliary Control PI Aux FB Level Displays the PI Auxiliary Control Feedback Level (H3-oo = N/A Q6-21
<6> Feedback Level 27). Res.
dep. on
Q6-22
U1-97 Displays the amount of water above the water level sensor. Full scale:
(0BAC) Water Level Water Level 0.1 ft.
10 V = Q4-02
U1-98 Displays the amount of suction pressure. Full scale: 0.1 PSI
(0BAD) Suction Pressure Suction Pressure 10 V = Q5-02 or ”Hg
U1-99
(0BAE) Anti-No-Flow Timer The Anti-No-Flow reduces the output frequency when this No signal output
ANF Timer value reaches the P2-24 setting. available 0.1 s
<7>
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 419
B.16 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
U2-07 Output Voltage at Displays the output voltage at the previous fault. No signal output 0.1 Vac
Output Voltage
(0086) Previous Fault available
U2-08 DC Bus Voltage at Displays the DC bus voltage at the previous fault. No signal output 1 Vdc
DC Bus Voltage
(0087) Previous Fault available
U2-09 Output Power at Displays the output power at the previous fault. No signal output 0.1 kW
Output kWatts
(0088) Previous Fault available
U2-10 Torque Reference at OLV No signal output
Torque Reference 0.1%
(0089) Previous Fault Displays the torque reference at the previous fault. available
U2-11 Input Terminal Status at Displays the input terminal status at the previous fault. No signal output
Input Term Sts –
(008A) Previous Fault Displayed as in U1-10. available
U2-12 Output Terminal Status Displays the output status at the previous fault. Displays the No signal output
Output Term Sts –
(008B) at Previous Fault same status displayed in U1-11. available
U2-13 Drive Operation Status Displays the operation status of the drive at the previous fault. No signal output
Inverter Status –
(008C) at Previous Fault Displays the same status displayed in U1-12. available
U2-14 Cumulative Operation Displays the cumulative operation time at the previous fault. No signal output
Elapsed time 1h
(008D) Time at Previous Fault available
U2-15 Soft Starter Speed Displays the speed reference for the soft starter at the previous No signal output
Reference at Previous SFS Output fault. 0.01 Hz
(07E0) available
Fault
U2-16 Motor q-Axis Current at Motor Iq Current Displays the q-axis current for the motor at the previous fault. No signal output 0.10%
(07E1) Previous Fault available
U2-17 Motor d-Axis Current at Motor Id Current OLV No signal output 0.10%
(07E2) Previous Fault Displays the d-axis current for the motor at the previous fault. available
U2-20 Heatsink Temperature Displays the temperature of the heatsink when the most recent No signal output
Actual Fin Temp 1 °C
(008E) at Previous Fault fault occurred. available
Displays the temperature of the motor when the most recent
U2-27 Motor Temperature at Moter temp (NTC) fault occurred. Displayed as in U4-32. No signal output 1 °C
(07FA) Previous Fault (NTC) Note: This monitor is only displayed in models 4A0930 available
and 4A1200.
Display the module where the previous fault occurred at a
U2-28 decimal number. No signal output
Malfunctioned Module Fault Axis –
(07FC) Note: This monitor is only displayed in models 4A0930 available
and 4A1200.
U2-30 Date Year at Previous Date Year YYYY Displays the year when the most recent fault occurred. No signal output –
(3008) Fault available
U2-31 Date Month and Day at Date Mo Day MMDD Displays the date and day when the most recent fault occurred. No signal output –
(3009) Previous Fault available
Time Hours and Displays the time when the most recent fault occurred.
U2-32 No signal output
Minutes at Previous Time Hr Min HHMM –
(300A) available
Fault
U2-90
(3044) dep. on
Pump Setpoint Pump Setpoint Displays the PID Setpoint at the time of fault. Full scale: N/A
<3> P1-02
U2-91
(3045) dep. on
Pump Feedback Pump Feedback Displays the PID Feedback at the time of fault. Full scale: N/A
<3> P1-02
U2-94
(3048) Displays the absolute value of the output frequency (U1-02)
Motor Speed Motor Speed Full scale: N/A 1 RPM
<3> converted to RPM at the time of fault.
U2-97
(304B) Displays the amount of water above the water level sensor at
Water Level Water Level Full scale: N/A 0.1 ft.
<3> the time of fault.
U2-98
(304C) 0.1 PSI
Suction Pressure Suction Pressure Displays the amount of suction pressure at the time of fault. Full scale: N/A
<3> or “Hg
420 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.16 U: Monitors
<2> When reading the value of this monitor via MEMOBUS/Modbus, a value of 8192 is equal to 100% of the drive rated output current.
<3> Available in drive software versions PRG: 8552 and later. Not available in drive models 4A0930 and 4A1200.
U3-32 Displays the time when the fourth most recent fault occurred. No signal output
Minutes at 4th Most Fault 4 HHMM –
(3016 available
Recent Fault
U3-33 Date Year at 5th Most Displays the year when the fifth most recent fault occurred. No signal output
Fault 5 YYYY –
(3017) Recent Fault available
U3-34 Date Month and Day at Displays the date and day when the fifth most recent fault No signal output
Fault 5 MMDD –
(3018) 5th Most Recent Fault occurred. available
Time Hours and B
U3-35 No signal output
Minutes at 5th Most Fault 5 HHMM Displays the time when the fifth most recent fault occurred. –
(3019) available
Recent Fault
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 421
B.16 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
U3-36 Date Year at 6th Most No signal output
Fault 6 YYYY Displays the year when the sixth most recent fault occurred. –
(301A) Recent Fault available
U3-37 Date Month and Day a Displays the date and day when the sixth most recent fault No signal output
Fault 6 MMDD –
(301B) 6th Most Recent Fault occurred. available
Time Hours and
U3-38 No signal output
Minutes at 6th Most Fault 6 HHMM Displays the time when the sixth most recent fault occurred. –
(301C) available
Recent Fault
U3-39 Date Year at 7th Most Displays the year when the seventh most recent fault occurred. No signal output
Fault 7 YYYY –
(301D) Recent Fault available
U3-40 Date Month and Day at Displays the date and day when the seventh most recent fault No signal output
Fault 7 MMDD –
(301E) 7th Most Recent Fault occurred. available
Time Hours and
U3-41 Displays the time when the seventh most recent fault occurred. No signal output
Minutes at 7th Most Fault 7 HHMM –
(301F) available
Recent Fault
U3-42 Date Year at 8th Most Displays the year when the eighth most recent fault occurred. No signal output
Fault 8 YYYY –
(3020) Recent Fault available
U3-43 Date Month and Day Displays the date and day when the eighth most recent fault No signal output
8th at Most Recent Fault Fault 8 MMDD –
(3021) occurred. available
422 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
B.16 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
Displays main circuit capacitor usage time as a percentage of
U4-05 their expected performance life. Parameter o4-05 can be used No signal output
Capacitor Maintenance Cap Life Mon 1%
(007C) to reset this monitor. available
Replace the capacitor when this monitor reaches 90%.
Displays the soft charge bypass relay maintenance time as a
percentage of its estimated performance life. Parameter o4-07
U4-06 Soft Charge Bypass No signal output
ChgCirc Life Mon can be used to reset this monitor. 1%
(07D6) Relay Maintenance available
Replace the soft charge bypass relay when this monitor reaches
90%.
Displays IGBT usage time as a percentage of the expected
U4-07 performance life. Parameter o4-09 can be used to reset this No signal output
IGBT Maintenance IGBT Life Mon 1%
(07D7) monitor. available
Replace the IGBT when this monitor reaches 90%.
U4-08 Displays the heatsink temperature.
Heatsink Temperature Heatsink Temp 10 V: 100 °C 1 °C
(0068)
Lights all segments of the LED to verify that the display is
U4-09 No signal output
(005E) LED Check LED Oper Check working properly. Press the ENTER key to turn the LEDs on available –
and press ESC to turn the LEDs off.
U4-10 kWh, Lower 4 Digits kWh Lower 4 dig Monitors the drive output power usage (or consumption). The No signal output 0.1
(005C) value is shown as a 9-digit number displayed across two monitor available kWh
parameters, U4-10 and U4-11.
Example:
U4-11 12345678.9 kWh is displayed as: No signal output 1 MWh
kWh, Upper 5 Digits kWh Upper 5 dig
(005D) U4-10: 678.9 kWh available
U4-11: 12345 MWh
Displays the highest current value that occurred during run. 0.01 A
U4-13 No signal output <3> <4>
Peak Hold Current Current PeakHold Note: The unit is expressed in 1 A for models 4A0930 available
(07CF) <5>
and 4A1200.
U4-14 Peak Hold Output Freq@ I PeakHold Displays the output frequency when the current value shown in No signal output 0.01 Hz
(07D0) Frequency U4-13 occurred. available
U4-16 Motor Overload Motor OL1 Level Shows the value of the motor overload detection accumulator. 10 V: 100% 0.1%
(07D8) Estimate (oL1) 100% is equal to the oL1 detection level.
Displays the source for the frequency reference as XY-nn.
X: indicates which reference is used:
1 = Reference 1 (b1-01)
2 = Reference 2 (b1-15)
Y-nn: indicates the reference source
0-01 = Digital operator
1-00 = Analog (Not displayed in models 4A0930 and 4A1200)
U4-18 Frequency Reference 1-01 = Analog (terminal A1) No signal output
Reference Source –
(07DA) Source Selection 1-02 = Analog (terminal A2) available
1-03 = Analog (terminal A3)
2-02 to 17 = Multi-step speed (d1-02 to 17)
3-01 = MEMOBUS/Modbus communications
4-01 = Communication option card
5-01 = Pulse input
9-01 = Up/Down Command (Not displayed in models 4A0930
and 4A1200)
U4-19 Frequency Reference Displays the frequency reference provided by MEMOBUS/ No signal output 0.01%
from MEMOBUS/ MEMOBUS Freq Ref Modbus (decimal).
(07DB) Modbus Comm. available
U4-20 Option Frequency Displays the frequency reference input by an option card No signal output
Option Freq Ref –
(07DC) Reference (decimal). available
Parameter List
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 423
B.16 U: Monitors
No. Analog
(Addr. Name LCD Display Description Unit
Output Level
Hex)
Displays the source for the Run command as XY-nn.
X: Indicates which Run source is used:
1 = Reference 1 (b1-02)
Y: Input power supply data
0 = Digital operator
1 = External terminals
3 = MEMOBUS/Modbus communications
4 = Communication option card
nn: Run command limit status data
00: No limit status.
U4-21 Run Command Source Run Cmd Source 01: Run command was left on when stopped in the PRG mode No signal output –
(07DD) Selection 02: Run command was left on when switching from LOCAL to available
REMOTE operation
03: Waiting for soft charge bypass contactor after power up (Uv
or Uv1 flashes after 10 s)
04: Waiting for “Run command prohibited” time period to end
05: Fast Stop (digital input, digital operator)
06: b1-17 (Run command given at power-up)
07: During baseblock while coast to stop with timer
08: Frequency reference is below minimal reference during
baseblock
09: Waiting for Enter command
U4-22 MEMOBUS/Modbus MEMOBUS Ref Reg Displays the drive control data set by MEMOBUS/Modbus No signal output
(07DE) Communications communications register no. 0001H as a four-digit hexadecimal –
available
Reference number.
U4-23 Communication Option Option Ref Reg Displays drive control data set by an option card as a four-digit No signal output –
(07DF) Card Reference hexadecimal number. available
Displays the motor temperature (NTC).
U4-32 will display “20 °C” when a multi-function analog input
is not set for motor thermistor input (H1-oo = 17H). Monitor
U4-32 Motor Temperature Motor Temperature is only present when a digital input is programmed for 17 200 °C 1 °C
(07FB) (NTC) (NTC) (Thermistor Input).
Note: This monitor is only displayed in models 4A0930
and 4A1200.
Displays the module where the oH alarm occurred as a binary
U4-37 oH Alarm Location number. No signal output
OH Alarm Axis –
(1044) Monitor Note: This monitor is only displayed in models 4A0930 available
and 4A1200.
Displays the module where the FAn alarm occurred as a binary
U4-38 FAn Alarm Location number. No signal output
FAN Alarm Axis –
(1045) Monitor Note: This monitor is only displayed in models 4A0930 available
and 4A1200.
Displays the module where the voF alarm occurred as a binary
U4-39 voF Alarm Location number. No signal output
VOF Alarm Axis –
(1046) Monitor Note: This monitor is only displayed in models 4A0930 available
and 4A1200.
<1> The MEMOBUS/Modbus communications data is in 10 h units. If data in 1 h units are also required, refer to register number 0099H.
<2> The MEMOBUS/Modbus communications data is in 10 h units. If data in 1 h units are also required, refer to register number 009BH.
<3> Display is in the following units:
2A0004 to 2A0040, 4A0002 to 4A0023, and 5A0007 to 5A0017: 0.01 A units.
2A0056 to 2A0415, 4A0031 to 4A0675, and 5A0022 to 5A0242: 0.1 A units.
4A0930 and 4A1200: 1 A units.
<4> The values of U1-03, U2-05, and U4-13 are displayed on the digital operator in units of amperes. When those monitors are checked using
MEMOBUS/Modbus communications, the monitor values in MEMOBUS/Modbus communications are displayed as: numeric value / 8192 × drive
rated current (A) from the condition “192 (maximum value) = drive rated current (A)”
<5> When reading the value of this monitor via MEMOBUS/Modbus a value of 8192 is equal to 100% of the drive rated output current.
<6> Monitor is available through the Quick Monitor screen.
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B.16 U: Monitors
U5-05 PID Differential Displays the 2nd PID feedback value if differential feedback is
PID Feedback 2 10 V: 100% 0.01%
(07D2) Feedback used (H3-oo = 16).
Displays the difference of both feedback values if differential
U5-06 PID Adjusted Feedback PID Diff Fdbk feedback is used (U5-01 - U5-05). If differential feedback is not 10 V: 100% 0.01%
(07D3) used, then U5-01 and U5-06 will be the same.
U5-14 PI Output 2 Upper 4 Displays the custom PI output. 1
U5-14 shows the upper 4 digits while U5-15 shows the lower 4 No signal output
PI Output2 U4 <2>
(086B) Digits available
digits. Monitors are scaled by b5-43 and b5-44.
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B.16 U: Monitors
OLV
U6-07 10 V: 200 Vrms
q-Axis ACR Output ACR(q) Output Displays the output value for current control relative to motor 0.1%
(005F) <1>
secondary current (q-Axis).
OLV
U6-08 110 V: 200
d-Axis ACR Output ACR(d) Output Displays the output value for current control relative to motor Vrms <1> 0.1%
(0060)
secondary current (d-Axis).
<1> Values shown are specific to 200 V class drives. Double the values for 400 V class drives. Multiply the values by 2.875 for 600 V class drives.
Note: Fault histories are not kept when CPF00, CPF01, CPF06, CPF24, oFA00, oFb00, oFC00, Uv1, Uv2, or Uv3 occur.
U9-04 Running Queue Displays the position in the iQPump MEMOBUS Multiplex No signal output
Running Queue No –
(1904) Number running queue. available
<1> Unit changes based on network status.
<->: Drive cannot communicate to other drives
<+>: Drive is a node on a network
<M>: Drive is the master on an iQpump network.
<2> Monitor is available through the Quick Monitor screen.
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Appendix: C
MEMOBUS/Modbus Communications
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C.1 MEMOBUS/Modbus Configuration
Slave (Drive)
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C.2 Communication Specifications
MEMOBUS/Modbus
Communications
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C.3 Connecting to a Network
IG R+ R- S+ S- (TB5)
S– Send (–)
S+ Send (+)
R– Receive (–)
R+ Receive (+)
IG Shield Ground
Note: Separate the communications cables from the main circuit cables and other wiring and power cables. Use shielded cables for
the communications cables, and properly shielded clamps to prevent problems with noise. When using RS-485
communications, connect S+ to R+, and S- to R- as shown in the diagram below.
2. Check or set the termination resistor selection at all slaves. Use the description in Network Termination on page
432 for slaves that are iQpump drives.
3. Switch the power on.
4. Set the parameters needed for serial communications (H5-01 through H5-12) using the digital operator.
5. Shut the power off and wait until the display on the digital operator goes out completely.
6. Turn the power back on.
7. The drive is now ready to begin communicating with the master.
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C.3 Connecting to a Network
R– S– Drive
R+ S+
S– R– S2
Controller
S+ R+
IG IG OFF
S– Drive
S+
R– S2
R+
IG OFF
S– Drive
S+
R– S2
R+ ON
IG
Note: 1. Set DIP switch S2 to the ON position on the drive located at the end of the network. Set DIP switch S2 to the OFF positions on all other
slave devices.
2. Set H5-07 to 1 when using the RS-485 interface.
MEMOBUS/Modbus
Communications
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C.3 Connecting to a Network
n RS-422 Interface
R– S– Drive
R+ S+
PLC S– R– S2
S+ R+
IG IG OFF
S– Drive
S+
R– S2
R+
IG OFF
S– Drive
S+
R– S2
R+ ON
IG
Note: 1. Set DIP switch S2 to the ON position on the drive located at the end of the network. Set DIP switch S2 to the OFF positions on all other
slave devices.
2. Set H5-07 to 1 when using the RS-422 interface in a multi-drop circuit.
Set H5-07 to 0 when using the RS-422 interface in a point-to-point circuit.
u Network Termination
The two ends of the MEMOBUS/Modbus network line have to be terminated. The drive has a built in termination resistor that
can be enabled or disabled using DIP switch S2. If a drive is located at the end of a network line, enable the termination resistor
by setting DIP switch S2 to the ON position. Disable the termination resistor on all slaves that are not located at the network
line end.
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C.4 MEMOBUS/Modbus Setup Parameters
Setting 0: No parity
Setting 1: Even parity
Setting 2: Odd parity
n H5-04: Stopping Method after Communication Error
Selects the stopping method after a communications error (CE) has occurred.
No. Name Setting Range Default
H5-04 Stopping Method after CE 0 to 3 3
Setting 0: Ramp to stop (uses the deceleration time currently enabled)
Setting 1: Cost to stop
MEMOBUS/Modbus
Communications
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C.4 MEMOBUS/Modbus Setup Parameters
The drive faults on CE and coasts to stop when H5-15 > 0 and the CE condition persists for the time set in H5-15.
Note the following conditions when using this setting and a CE occurs:
• During Pre-charge, the drive will continue to run at the Pre-charge frequency
• During Sleep, the drive will wake up and run at the speed set in H5-14
• During Feedback Drop, the drive will wake up an run at the speed set in H5-14
• Lag pumps are deactivated when in Contactor Multiplex.
n H5-05: Communication Fault Detection Selection
Enables or disables the CE detection for communications.
No. Name Setting Range Default
H5-05 Communication Fault Detection Selection 0 or 1 1
Setting 0: Disabled
No communication error detection. The drive continues operation.
Setting 1: Enabled
If the drive does not receive data from the master for longer than the time set to H5-09, then a CE fault will be triggered and
the drive will operate as determined by parameter H5-04.
n H5-06: Drive Transmit Wait Time
Sets the time the drive waits after receiving data from a master until responding data.
No. Name Setting Range Default
H5-06 Drive Transmit Wait Time 5 to 65 ms 5 ms
PLC→Drive Drive→PLC PLC→Drive
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C.4 MEMOBUS/Modbus Setup Parameters
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C.4 MEMOBUS/Modbus Setup Parameters
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C.5 Drive Operations by MEMOBUS/Modbus
Refer to b1-01: Frequency Reference Selection 1 on page 213 and Refer to b1-02: Run Command Selection 1 on page
216 for details on external reference parameter selections.
MEMOBUS/Modbus
Communications
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C.6 Communications Timing
Master Send
24 bit length
Wait Time
Set a timer in the master to check how long it takes for the slave drive(s) to respond to the master. If no response is received
within a certain amount of time, the master should try resending the message.
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C.7 Message Format
u Slave Address
The slave address in the message defines the note the message is sent to. Use addresses between 0 and FF (hex). If a message
with slave address 0 is sent (broadcast), the command from the master will be received by all slaves. The slaves do not provide
a response to a broadcast type message.
u Function Code
The three types of function codes are shown in the table below.
Data Length (bytes)
Function Function Name Command Message Response Message
Code
Minimum Maximum Minimum Maximum
03H Read MEMOBUS/Modbus registers 8 8 7 37
08H Loopback test 8 8 8 8
10H Write to multiple MEMOBUS/Modbus registers 11 41 8 8
u Data
Configure consecutive data by combining the MEMOBUS/Modbus register address (test code in case of a loopback test) and
the data the register contains. The data length changes depending on the command details.
A drive MEMOBUS/Modbus register always has a data length of two bytes. Data written into drive registers must also always
have a length of two bytes. Register data read out from the drive will always consist of two bytes.
u Error Check
The drive uses a CRC-16 (cyclic redundancy check, checksum method) for checking data validity. Use the procedure described
below when calculating the CRC-16 checksum for command data or when verifying response data.
n Command Data
When the drive receives data, it calculates the CRC-16 checksum from the data and compares it to the CRC-16 value received
within the message. Both must match before a command is processed.
An initial value of FFFFH (i.e., all 16 bits equal 1) must be used for CRC-16 calculations in the MEMOBUS/Modbus protocol.
Calculate the CRC-16 checksum using the following steps:
1. The starting value is FFFFH.
MEMOBUS/Modbus
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C.7 Message Format
The example in Table C.4 shows the CRC-16 calculation of the slave address 02H and the function code 03H, yielding the
result D140H.
Note: This example does not show the calculation for a complete MEMOBUS/Modbus command. Normally data would follow in the calculation.
Table C.4 CRC-16 Checksum Calculation Example
Description Calculation Overflow Description Calculation Overflow
Initial Value (FFFFH) 1111 1111 1111 1111 Function Code 03H 0000 0000 0000 0011
Address 02H 0000 0000 0000 0010 XOR w result 1000 0001 0011 1101
XOR w initial value 1111 1111 1111 1101 Shift 1 0100 0000 1001 1110 1
Shift 1 0111 1111 1111 1110 1 XOR w A001H 1010 0000 0000 0001
XOR w A001H 1010 0000 0000 0001 XOR result 1110 0000 1001 1111
XOR result 1101 1111 1111 1111 Shift 2 0111 0000 0100 1111 1
Shift 2 0110 1111 1111 1111 1 XOR w A001H 1010 0000 0000 0001
XOR w A001H 1010 0000 0000 0001 XOR result 1101 0000 0100 1110
XOR result 1100 1111 1111 1110 Shift 3 0110 1000 0010 0111 0
Shift 3 0110 0111 1111 1111 0 Shift 4 0011 0100 0001 0011 1
Shift 4 0011 0011 1111 1111 1 XOR w A001H 1010 0000 0000 0001
XOR w A001H 1010 0000 0000 0001 XOR result 1001 0100 0001 0010
XOR result 1001 0011 1111 1110 Shift 5 0100 1010 0000 1001 0
Shift 5 0100 1001 1111 1111 0 Shift 6 0010 0101 0000 0100 1
Shift 6 0010 0100 1111 1111 1 XOR w A001H 1010 0000 0000 0001
XOR w A001H 1010 0000 0000 0001 XOR result 1000 0101 0000 0101
XOR result 1000 0100 1111 1110 Shift 7 0100 0010 1000 0010 1
Shift 7 0100 0010 0111 1111 0 XOR w A001H 1010 0000 0000 0001
Shift 8 0010 0001 0011 1111 1 XOR result 1110 0010 1000 0011
XOR w A001H 1010 0000 0000 0001 Shift 8 0111 0001 0100 0001 1
XOR result 1000 0001 0011 1110 XOR w A001H 1010 0000 0000 0001
XOR result 1101 0001 0100 0000
1101 0001 0100 0000
Perform operations with next data (function code) CRC-16 D 1 4 0
(Lower) (Upper)
Continue from here with next data.
n Response Data
Perform a CRC-16 calculation on the response message data as described above as a validation check. The result should match
the CRC-16 checksum received within the response message.
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C.8 Message Examples
u Loopback Test
Function code 08H performs a loopback test that returns a response message with exactly the same content as the command
message. The response message can be used to check communications between the master and slave. User-defined test code
and data values can also be set.
The following table shows a message example when performing a loopback test with the slave 1 drive.
Command Message Response Message (normal) Response Message (fault)
Slave Address 01H Slave Address 01H Slave Address 01H
Function Code 08H Function Code 08H Function Code 88H
Upper 00H Upper 00H Error Code 01H
Test Code Test Code
Lower 00H Lower 00H Upper 86H
CRC-16
Upper A5H Upper A5H Lower 50H
Data Data
Lower 37H Lower 37H
Upper DAH Upper DAH
CRC-16 CRC-16
Lower 8DH Lower 8DH
MEMOBUS/Modbus
Communications
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C.8 Message Examples
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C.9 MEMOBUS/Modbus Data Table
u Command Data
It is possible to both read and write command data.
Note: Bits that are not used should be set to 0. Refrain from writing to reserved registers.
000EH Reserved
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
u Monitor Data
Monitor data can be read only.
Register No. Contents
Drive Status 1
bit 0 During Run
bit 1 During Reverse
bit 2 Drive Ready
bit 3 Fault
bit 4 Data Setting Error
0020H
bit 5 Multi-Function Contact Output (terminal M1-M2)
bit 6
bit 7
bit 8 to bit D Reserved
bit E ComRef status
bit F ComCtrl status
Fault Contents 1
bit 0 Overcurrent (oC), Ground fault (GF)
bit 1 Overvoltage (ov)
bit 2 Drive Overload (oL2)
bit 3 Overheat 1 (oH1), Drive Overheat Warning (oH2)
bit 4 Dynamic Braking Transistor Fault (rr), Braking Resistor Overheat (rH)
bit 5 Reserved
bit 6 PID Feedback Loss (FbL / FbH)
bit 7 EF to EF8: External Fault
0021H
bit 8 CPFoo: Hardware Fault (includes oFx)
Motor Overload (oL1), Overtorque Detection 1/2 (oL3/oL4), Undertorque Detection 1/2 (UL3/
bit 9 UL4)
bit A Reserved
bit B Main Circuit Undervoltage (Uv)
bit C Undervoltage (Uv1), Control Power Supply Undervoltage (Uv2), Soft Charge Circuit Fault (Uv3)
bit D Output Phase Loss (LF), Input Phase Loss (PF)
bit E MEMOBUS/Modbus Communication Error (CE), Option Communication Error (bUS)
bit F Operator Connection Fault (oPr)
Data Link Status
bit 0 Writing data or switching motors
bit 1
Reserved
bit 2
0022H
bit 3 Upper or lower limit error
bit 4 Data conformity error
bit 5 Writing to EEPROM
bit 6 to bit F Reserved
0023H Frequency Reference <1>
0025H Output Voltage Reference, 0.1 V units (units are determined by parameter H5-10)
Communications
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
bit 6 Timeout
Communications
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C.9 MEMOBUS/Modbus Data Table
004CH to 007EH Used for various monitors U1-oo, U4-oo, U5-oo and U6-oo. Refer to U2: Fault Trace on page 419 and Refer to U3:
Fault History on page 421 for parameter details.
007FH Alarm Code, Refer to Alarm Register Contents on page 459 for alarm codes.
0080H to 0097H Used for monitors U2-oo, U3-oo. Refer to U: Monitors on page 416 for parameter details and Refer to Fault Trace
Contents on page 457 for register value descriptions.
0098H High Word of Accumulated Operation Time Monitor, 10 h units (U4-01)
0099H Low Word of Accumulated Operation Time Monitor, 1 h units (U4-01)
009AH High Word of Cooling Fan Operation Time Monitor (U4-03)
009BH Low Word of Cooling Fan Operation Time Monitor (U4-03)
009CH to 00AAH Reserved
00ABH Drive Rated Current <2>
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
u Broadcast Messages
Data can be written from the master to all slave devices at the same time.
The slave address in a broadcast command message must be set to 00H. All slaves will receive the message, but will not
respond.
Register No. Contents
Digital Input Command
bit 0 Forward Run (0: Stop 1: Run)
bit 1 Direction Command (0: Forward, 1: Reverse)
bit 2, 3 Reserved
bit 4 External Fault
0001H bit 5 Fault Reset
bit 6 to B Reserved
bit C Multi-Function Digital Input S5
bit D Multi-Function Digital Input S6
bit E Multi-Function Digital Input S7
bit F Multi-Function Digital Input S8
0002H Frequency Reference 30000/100%
0015H Pump Fault at Input Terminal S7 (EF7) 004FH Braking Transistor Overload Fault (boL)
Communications
0016H Pump Fault at Input Terminal S8 (EF8) 0050H Motor Overheat (NTC Input) (oH5)
001BH Input Phase Loss (PF) 0052H Node Setup Fault (nSE)
001CH Output Phase Loss (LF) 0053H Thermistor Disconnect (THo)
001DH Motor Overheat (PTC input) (oH3) 005AH Underload Detection 6 (UL6)
001EH Digital Operator Connection (oPr) 005DH HOA Time Not Set (TIM)
001FH EEPROM Write Error (Err) 005EH HOA Battery Low (bAT) C
0020H Motor Overheat (PTC input) (oH4) 005FH HOA Time Deviation Error (TdE)
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C.9 MEMOBUS/Modbus Data Table
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C.9 MEMOBUS/Modbus Data Table
0016H Serial Communication Transmission Error (CALL) 0041H Output Voltage Detection Fault (voF)
0017H Motor Overload (oL1) 0042H IGBT Maintenance Time (90%) (TrPC)
0018H Drive Overload (oL2) 0043H Soft Charge Bypass Relay Maintenance Time (LT-3)
001AH Option Card External Fault (EF0) 0044H IGBT Maintenance Time (50%) (LT-4)
001BH Motor Switch command input during run (rUn) 0045H Braking Transistor Overload (boL)
001DH Serial Communication Transmission Error (CALL) 0046H Low Flow (LOWFL)
001EH Undertorque Detection 1 (UL3) 0047H Accum Level (ACCUM)
C
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C.9 MEMOBUS/Modbus Data Table
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C.10 Enter Command
Default value of related parameters Not affected. The settings of related parameters remain Default settings of related parameters are changed
unchanged. They must be changed manually if needed. automatically.
Error handling when setting Data is accepted even if one setting is invalid. The invalid Error occurs if only one setting is invalid. All data that
multiple parameters setting will be discarded. No error message occurs. was sent are discarded.
MEMOBUS/Modbus
Communications
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C.11 Communication Errors
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C.12 Self-Diagnostics
C.12 Self-Diagnostics
The drive has a built-in self-diagnosing function of the serial communication interface circuits. To perform the self-diagnosis
function, use the following procedure.
DANGER! Electrical Shock Hazard. Do not connect or disconnect wiring while the power is on. Failure to comply will result in death or
serious injury. Before servicing, disconnect all power to the equipment. The internal capacitor remains charged even after the power supply
is turned off. The charge indicator LED will extinguish when the DC bus voltage is below 50 Vdc. To prevent electric shock, wait at least
one minute after all indicators are OFF and measure the DC bus voltage level to confirm safe level.
1. Turn on the power to the drive.
2. Note the present terminal S6 function selection setting (H1-06) and set it for the communications test mode
(H1-06 = 67).
3. Turn off the power to the drive.
4. With the power off, wire the drive as shown in Figure C.8, connecting terminals R+ and S+, R- and S-, and S6 and
SC.
E(G) IG R+ R- S+ S- M1 M2 M3 M4
MD ME MF
V+ AC A1 A2 A3 FM AM AC RP AC 24V
E(G) IG R+ R- S+ S-
M1 M2 M3 M4
V+ AC A1 A2 A3 FM AM AC RP AC 24V MD ME MF
MA MB MC
S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP MA MB MC S1 S2 S3 S4 S5 S6 S7 S8 SN SC SP
MEMOBUS/Modbus
Communications
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C.12 Self-Diagnostics
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Appendix: D
Standards Compliance
This appendix explains the guidelines and criteria for maintaining CE and UL standards.
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D.1 European Standards
The CE mark indicates compliance with European safety and environmental regulations. It is required for engaging in business
and commerce in Europe.
European standards include the Machinery Directive for machine manufacturers, the Low Voltage Directive for electronics
manufacturers, and the EMC guidelines for controlling noise.
This drive displays the CE mark based on the EMC guidelines and the Low Voltage Directive.
• Low Voltage Directive: 2006/95/EC
• EMC Guidelines: 2004/108/EC
Devices used in combination with this drive must also be CE certified and display the CE mark. When using drives displaying
the CE mark in combination with other devices, it is ultimately the responsibility of the user to ensure compliance with CE
standards. After setting up the device, verify that conditions meet European standards.
Note: 600 V class drives (models 5oooooo) are not compliant with European Standards.
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D.1 European Standards
Fuse Type
Drive Model Manufacturer: Bussmann
Model Fuse Ampere Rating (A)
2A0138 FWH-350A 350
2A0169 FWH-400A 400
2A0211 FWH-400A 400
2A0250 FWH-600A 600
2A0312 FWH-700A 700
2A0360 FWH-800A 800
2A0415 FWH-1000A 1000
Three-Phase 400 V Class
4A0002 FWH-40B 40
4A0004 FWH-50B 50
4A0005 FWH-70B 70
4A0007 FWH-70B 70
4A0009 FWH-90B 90
4A0011 FWH-90B 90
4A0018 FWH-80B 80
4A0023 FWH-100B 100
4A0031 FWH-125B 125
4A0038 FWH-200B 200
4A0044 FWH-250A 250
4A0058 FWH-250A 250
4A0072 FWH-250A 250
4A0088 FWH-250A 250
4A0103 FWH-250A 250
4A0139 FWH-350A 350
4A0165 FWH-400A 400
4A0208 FWH-500A 500
4A0250 FWH-600A 600
4A0296 FWH-700A 700
4A0362 FWH-800A 800
4A0414 FWH-800A 800
4A0515 FWH-1000A 1000
4A0675 FWH-1200A 1200
4A0930 FWH-1200A 1200
4A1200 FWH-1600A 1600
Three-Phase 600 V Class
5A0003 <1> FWP-50B 50
5A0004 <1> FWP-50B 50
5A0006 <1> FWP-60B 60
5A0009 <1> FWP-60B 60
5A0011 <1> FWP-70B 70
5A0017 <1> FWP-100B 100
5A0022 <1>
Standards Compliance
FWP-100B 100
5A0027 <1> FWP-125A 125
5A0032 <1> FWP-125A 125
5A0041 <1> FWP-175A 175
5A0052 <1> FWP-175A 175
D
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D.1 European Standards
Fuse Type
Drive Model Manufacturer: Bussmann
Model Fuse Ampere Rating (A)
5A0062 <1> FWP-250A 250
5A0077 <1> FWP-250A 250
5A0099 <1> FWP-250A 250
5A0125 <1> FWP-350A 350
5A0145 <1> FWP-350A 350
5A0192 <1> FWP-600A 600
5A0242 <1> FWP-600A 600
<1> 600 V class drives are not compliant with European Standards.
A D C
U/T1 U
V/T2 V
M
W/T3 W
E
A – Drive D – Metal conduit
B – 10 m max cable length between E – Ground wire should be as short as
drive and motor possible.
C – Motor
Figure D.2 Installation Method
5. Make sure the protective earthing conductor complies with technical standards and local safety regulations.
468 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
D.1 European Standards
WARNING! Electrical Shock Hazard. Because the leakage current exceeds 3.5 mA in models 4A0414 to 4A1200, IEC/EN
61800-5-1 states that either the power supply must be automatically disconnected in case of discontinuity of the protective earthing
conductor, or a protective earthing conductor with a cross-section of at least 10 mm2 (Cu) or 16 mm2 (Al) must be used. Failure to
comply may result in death or serious injury.
C B
A – Braided shield cable C – Cable clamp (conductive)
B – Metal panel
Figure D.3 Ground Area
Standards Compliance
D
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 469
D.1 European Standards
D
B C
K
E
I F
H
G
470 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
D.1 European Standards
n EMC Filters
Install the drive with the EMC filters listed in Table D.2 to comply with the EN61800-3 requirements.
Table D.2 EN61800-3 Filters
Filter Data (Manufacturer: Schaffner)
Drive Model Dimensions
Type Rated Current (A) Weight (lb) Y x X (in) Figure
[W x D x H] (in)
Three-Phase 200 V Class
2A0004
2A0006 FS5972-10-07 10 2.6 5.6 × 1.8 × 13.0 4.5 × 12.3
2A0008
2A0010
FS5972-18-07 18 2.9 5.6 × 1.8 × 13.0 4.5 × 12.3
2A0012
1
2A0018
2A0021 FS5972-35-07 35 4.6 8.1 × 2.0 × 14.0 6.9 × 13.2
2A0030
2A0040
FS5972-60-07 60 8.8 9.3 × 2.6 × 16.1 8.1 × 15.4
2A0056
2A0069
FS5972-100-35 100 7.5 3.5 × 5.9 × 13.0 2.6 × 10.0
2A0081
2A0110
FS5972-170-40 170 13.2 4.7 × 6.7 × 17.8 4.0 × 14.4 2
2A0138
2A0169
FS5972-250-37 250 25.8 5.1 × 9.5 × 24.0 3.5 × 19.6
2A0211
2A0250
FS5972-410-99 410 23.1 10.2 × 4.5 × 15.2 9.3 × 4.7
2A0312
3
2A0360
FS5972-600-99 600 24.3 10.2 × 5.3 × 15.2 9.3 × 4.7
2A0415
Three-Phase 400 V Class
4A0002
4A0004
FS5972-10-07 10 2.7 5.6 × 1.8 × 13.0 4.5 × 12.3
4A0005
4A0007
4A0009
FS5972-18-07 18 2.9 5.6 × 1.8 × 13.0 4.5 × 12.3
4A0011
1
4A0018
4A0023 FS5972-35-07 35 4.6 8.1 × 2.0 × 14.0 6.9 × 13.2
4A0031
4A0038
4A0044 FS5972-60-07 60 8.8 9.3 × 2.6 × 16.1 8.0 × 15.4
4A0058
4A0072
FS5972-100-35 100 16.5 3.5 × 5.9 × 13.0 2.6 × 10.0
4A0088
4A0103
2
4A0139 FS5972-170-35 170 10.4 4.7 × 6.7 × 17.8 4.0 × 14.4
4A0165
4A0208 FS5972-250-37 250 25.8 5.1 × 9.5 × 24.0 3.5 × 19.6
4A0250
Standards Compliance
D
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 471
D.1 European Standards
X
H
X
Figure 1
Figure 2
W
Y
X
H
X
Figure 3
472 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
D.1 European Standards
Note: DC link chokes are not required for other models to comply with EMC.
Standards Compliance
D
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D.2 UL and CSA Standards
This drive is tested in accordance with UL standard UL508C and complies with UL requirements. The conditions described
below must be met to maintain compliance when using this drive in combination with other equipment:
n Installation Area
Do not install the drive to an area greater than pollution degree 2 (UL standard).
n Main Circuit Terminal Wiring
Yaskawa recommends using closed-loop crimp terminals on all drive models. To maintain UL/cUL approval, UL Listed
closed-loop crimp terminals are specifically required when wiring the drive main circuit terminals on models 2A0110 to
2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242. Use only the tools recommended by the terminal manufacturer for
crimping. Refer to Closed-Loop Crimp Terminal Size on page 474 for closed-loop crimp terminal recommendations.
Closed-Loop Crimp Terminal Recommendations
To maintain UL/cUL approval, UL Listed closed-loop crimp terminals are specifically required when wiring the drive main
circuit terminals on models 2A0110 to 2A0415, 4A0058 to 4A1200, and 5A0041 to 5A0242. Use only the tools recommended
by the terminal manufacturer for crimping. Yaskawa recommends crimp terminals made by JST and Tokyo DIP (or equivalent)
for the insulation cap. Table D.4 matches the wire gauges and terminal screw sizes with Yaskawa-recommended crimp
terminals, tools, and insulation caps. Refer to the appropriate Wire Gauge and Torque Specifications table for the wire gauge
and screw size for your drive model. Place orders with a Yaskawa representative or the Yaskawa sales department.
Wire gauge values shown in bold italic are the recommended values. Refer to local codes for proper selections.
Table D.4 Closed-Loop Crimp Terminal Size
Wire Gauge (AWG, kcmil) Crimp Tool Insulation
Screw Terminal
Drive Model Size Model Cap Model Code <1>
R/L1, S/L2, T/L3 U/T1, V/T2, W/T3 Machine No. Die Jaw No.
Number
200 V Class
2A0004 14 R2-4 TP-003 100-054-028
2A0006 12 M4 YA-4 AD-900
2A0008 R5.5-4 TP-005 100-054-029
2A0010 10
14 14 R2-4 TP-003 100-054-028
2A0012 12 12 M4 YA-4 AD-900
R5.5-4 TP-005 100-054-029
10
– 14 R2-4 TP-003 100-054-028
2A0018 12 M4 YA-4 AD-900
R5.5-4 TP-005 100-054-029
10
12
2A0021 M4 R5.5-4 YA-4 AD-900 TP-005 100-054-029
10
10 R5.5-4 AD-900 TP-005 100-054-029
2A0030 8 M4 8-4 YA-4 AD-901 TP-008 100-054-031
6 14-NK4 AD-902 TP-014 100-054-033
474 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
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D
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 475
D.2 UL and CSA Standards
400 V Class
4A0002 14 R2-4 TP-003 100-054-028
4A0004
4A0005 12 M4 YA-4 AD-900
4A0007 R5.5-4 TP-005 100-054-029
4A0009 10
476 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
D.2 UL and CSA Standards
TD-224,
1 × 2P – 38-L10 TP-038 100-051-556
TD-212
TD-227,
3/0 × 2P 80-L10 TP-080 100-051-557
TD-214
YF-1
YET-150-1 TD-228,
4/0 × 2P 100-L10 TP-100 100-051-559
TD-214
4A0250 250 × 2P M10 150-L10 TD-229, TP-150 100-051-561
300 R150-10 TD-215 TP-150 100-051-272
350 180-10 TD-327, 100-066-687
TP-200
400 200-10 TD-314 100-051-563
YF-1
500 YET-300-1
TD-328,
325-10 TP-325 100-051-565
600 TD-315
TD-323,
3/0 × 2P 80-L12 TP-080 100-051-558
TD-312
TD-324,
4/0 × 2P 100-L12 TP-100 100-051-560
TD-312
250 × 2P TD-325,
150-L12 TP-150 100-051-562
300 × 2P YF-1 TD-313
4A0296 M12 YET-300-1
– 350 × 2P 180-L12 100-066-688
TD-327,
350 – 180-12 TP-200 100-066-689
TD-314
400 R200-12 100-051-275
500 TD-328,
325-12 TP-325 100-051-277
600 TD-315
TD-323,
3/0 × 2P 80-L12 TP-080 100-051-558
TD-312
TD-324,
4/0 × 2P 100-L12 TP-100 100-051-560
TD-312
250 × 2P TD-325,
150-L12 YF-1 TP-150 100-051-562
4A0362 300 × 2P M12 TD-313
YET-300-1
350 × 2P 180-L12 TD-327, 100-066-688
TP-200
400 × 2P 200-L12 TD-314 100-051-564
500 TD-328,
325-12 TP-325 100-051-277
600 TD-315
TD-324,
4/0 × 2P 100-L12 TP-100 100-051-560
TD-312
YF-1
4A0414 M12
250 × 2P YET-300-1 TD-325,
150-L12 TP-150 100-051-562
300 × 2P TD-313
TD-323,
3/0 × 4P 3/0 × 4P 80-L12 TP-080 100-051-558
TD-312
YF-1 TD-324,
4A0515 4/0 × 4P 4/0 × 4P M12 100-L12 TP-100 100-051-560
YET-300-1 TD-312
250 × 4P TD-325,
150-L12 TP-150 100-051-562
300 × 2P TD-313
TD-324,
4/0 × 4P 100-L12 TP-100 100-051-560
TD-312
YF-1
4A0675 M12
250 × 4P YET-300-1 TD-325,
150-L12 TP-150 100-051-562
300 × 4P TD-313
Standards Compliance
TD-323,
3/0 × 8P 80-L12 TP-080 100-051-558
TD-312
YF-1 TD-324,
4A0930 4/0 × 8P M12 100-L12 TP-100 100-051-560
YET-300-1 TD-312
250 × 8P TD-325,
150-L12 TP-150 100-051-562
300 × 8P TD-313
D
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 477
D.2 UL and CSA Standards
TD-324,
4/0 × 8P 100-L12 TP-100 100-051-560
TD-312
YF-1
4A1200 M12
250 × 8P YET-300-1 TD-325,
150-L12 TP-150 100-051-562
300 × 8P TD-313
<1> Codes refer to a set of three crimp terminals and three insulation caps. Prepare input and output wiring using two sets for each connection.
Example 1: Models with 300 kcmil for both input and output require one set for input terminals and one set for output terminals, so the user should
order two sets of [100-051-272].
Example 2: Models with 4/0 AWG × 2P for both input and output require two sets for input terminals and two sets for output terminals, so the user
should order four sets of [100-051-560].
Note: Use crimp insulated terminals or insulated shrink tubing for wiring connections. Wires should have a continuous maximum allowable
temperature of 75 °C 600 Vac UL-approved vinyl-sheathed insulation.
Factory Recommended Branch Circuit Protection for UL Compliance
NOTICE: If a fuse is blown or a Ground Fault Circuit Interrupter (GFCI) is tripped, check the wiring and the selection of the peripheral devices.
Check the wiring and the selection of peripheral devices to identify the cause. Contact Yaskawa before restarting the drive or the peripheral
devices if the cause cannot be identified.
Yaskawa recommends installing one of the following types of branch circuit protection to maintain compliance with UL508C.
Semiconductor protective type fuses are preferred. Alternate branch circuit protection devices are also listed in the tables
below.
Table D.5 Factory Recommended Drive Branch Circuit Protection (Normal Duty)
Normal Duty
478 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
D.2 UL and CSA Standards
Normal Duty
D
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D.2 UL and CSA Standards
480 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
D.2 UL and CSA Standards
When connecting the drive to more than one motor for simultaneous operation, disable the electronic overload protection
(L1-01 = 0) and wire each motor with its own motor thermal overload relay.
Enable motor overload protection (L1-01 ≠ 0) when connecting the drive to a single motor, unless another motor overload
preventing device is installed. The drive electronic thermal overload function causes an oL1 fault, which shuts off the output
of the drive and prevents additional overheating of the motor. The motor temperature is continually calculated while the drive
is powered up.
D
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 481
D.2 UL and CSA Standards
10
7
3 Cold start
(characteristics when an
overload occurs at a
1 complete stop)
Hot start
0.4 (characteristics when an
overload occurs during
continuous operation at 100%)
0.1
Motor current (%)
0 100 150 200 E2-01 = 100% motor current
482 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
D.2 UL and CSA Standards
E
D
A – Drive (outside panel) D – Installation screws
B – Drive (inside panel) E – Capacitor cover
C – Opening to capacitors
Figure D.9 Capacitor Cover
C
E
D
Standards Compliance
D
YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual 483
Revision History
The revision dates and the numbers of the revised manuals appear on the bottom of the back cover.
Example:
Example:
MANUAL NO. TOEP YAIP1W 01B <1>
Revision number
Published in USA December 2013
Date of publication
DATE
Revision
Date of Publication Section Revised Content
Number
October 2015 <3> All Updated documentation to support drive software version PRG: 8552.
Revision: Document title
All Revision: Changed UL enclosure type nomenclature
Revision: Reviewed and corrected documentation
August 2015 <2>
Chapter 2 Revision: Removed 12-pulse model data and terminal wiring
dimensions
Chapter 3 Addition: Main circuit terminal configurations
Updated documentation to support drive software version PRG: 8551
All Addition: Added models 4A0930 and 4A1200. These models support
December 2013 <1> drive software version PRG: 8550
Appendix: C Addition: Added MEMOBUS/Modbus Communication appendix
November 2012 - - First Edition. This manual supports drive software version PRG: 8550
484 YASKAWA TOEP YAIP1W 01D YASKAWA AC Drive - iQpump1000 User Manual
iQpump1000 AC Drive
Intelligent Pump Controller
User Manual
In the event that the end user of this product is to be the military and said product is to be
employed in any weapons systems or the manufacture thereof, the export will fall under the
relevant regulations as stipulated in the Foreign Exchange and Foreign Trade Regulations.
Therefore, be sure to follow all procedures and submit all relevant documentation according
YASKAWA AMERICA, INC. to any and all rules, regulations and laws that may apply.
Specifications are subject to change without notice for ongoing product modifications and
improvements.
© 2012 YASKAWA AMERICA, INC.
When the internal cooling fan of the iQpump1000 fails, recommended actions include cycling power to the drive and checking for fan operation. Additionally, the cumulative operation time of the fan can be verified with monitor U4-03. If the fan has exceeded its expected life or is damaged, replacement instructions are provided in the Peripheral Devices chapter. If the problem persists, replacing the power board/gate drive board or the entire drive might be necessary .
Parameter P1-04, termed as Start/Draw Down Level, determines when the system starts based on feedback level. It sets the wake-up level when the drive is in Sleep Mode. When the feedback level falls below the start level by the amount set in P1-04, the system begins operation. In reverse PID mode, the system starts when feedback rises above this level. The parameter is active for the first drive only in a MEMOBUS network, and a negative value requires the feedback level to drop below the setpoint by that amount .
In the iQpump system, suction pressure is monitored using an analog suction transducer connected to Terminal A1. Suction pressure control is active when parameter Q5-01 is set to 1. The system can trigger an alarm or shutdown if the suction pressure falls outside the normal range to prevent cavitation. Automatic restarts occur when the pressure normalizes. In multiplex mode, active pumps can be de-staged to reduce loading and maintain adequate suction pressure .
Parameter E2-01 represents the Motor Rated Current, which is essential for ensuring the drive operates within permissible limits. The setting ranges from 10% to 200% of the drive rated current, allowing flexibility in configuring the drive according to motor specifications and ensuring that the motor does not exceed the drive's output capacity, which is crucial for maintaining system efficiency and preventing damage .
Grounding precautions for the iQpump1000 system involve ensuring that the ground terminal is grounded to 100 Ω or less for 200 V class systems and 10 Ω or less for 400 V class systems. It is critical that multiple drives each be grounded directly or through a daisy-chain to the ground pole(s) without forming a loop with the ground leads .
The pre-charge function in the iQpump system is designed to start the pump in a controlled manner. Instead of immediately switching to PI control, the system pre-fills pipes or storage tanks at a fixed speed, which prevents unnecessary buildup in the PI loop integrator. The function is exited when process feedback reaches the pre-charge level, minimizing system stress and ensuring a smooth transition to PID control .
To mitigate feedback loss in the iQpump1000, it is crucial to confirm that the PID feedback source is installed and functioning properly. If not, adjustments in parameters b5-12 and L5-42 can control the system’s response and auto-restart for feedback loss faults. Proper termination and signal checks are necessary to prevent intermittent issues caused by defective or broken analog inputs .
Failing to configure the wire size correctly in the iQpump1000 drive system can result in several potential issues, including equipment malfunction due to improper grounding and wire size mismatches. Improper wire size selection can lead to excessive voltage drop, which should be corrected by increasing the wire gauge if the voltage drop is greater than 2% of the motor rated voltage . Using incorrect wire sizes or not adhering to proper installation practices may also result in blown fuses or tripped Ground Fault Circuit Interrupters (GFCIs), thus requiring checks to identify and rectify the cause before restarting the drive . Additionally, inadequate wiring may affect drive and equipment performance by causing electrical interference and can lead to overheating or damage to the drive components . Furthermore, incorrect wire gauge selection and improper terminal connections could result in poor operation and potential fire hazards due to terminal block damage ."}
In the iQpump system, setting P1-01 influences the pump mode. A value of 0 indicates Drive Only, offering default control. A value of 1 sets Contactor Lag mode for additional pump coordination, and a value of 3 enables MEMOBUS network functionality, allowing for network-based operation and control. Each setting adapts the system to different operational requirements and optimizes resource management .
To prevent drive malfunction, improper wiring should be avoided, as it can result in a short circuit. Wires should have a continuous maximum allowable temperature of 75°C and use 600 Vac UL-approved vinyl-sheathed insulation. It is crucial to consider the voltage drop when selecting wire gauges, and increase the wire gauge if the voltage drop is greater than 2% of motor rated voltage . Furthermore, it's important not to connect the AC power line to the output terminals of the drive to avoid serious injury or damage .