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Sequential Valve Gating Solutions

SISE has developed several sequential valve gating systems to control plastics injection molding processes. Their IS'BASIC system independently controls between 2 to 12 valve gates. Their flagship IS'TECH system can control up to 20 valve gates and integrates with mold sensors for automated mold recognition. Both systems offer programming of gate sequences, alarm monitoring, and data acquisition capabilities. SISE aims to be a one-stop shop for sequential molding solutions with optional hydraulic equipment and software integration.

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0% found this document useful (0 votes)
137 views4 pages

Sequential Valve Gating Solutions

SISE has developed several sequential valve gating systems to control plastics injection molding processes. Their IS'BASIC system independently controls between 2 to 12 valve gates. Their flagship IS'TECH system can control up to 20 valve gates and integrates with mold sensors for automated mold recognition. Both systems offer programming of gate sequences, alarm monitoring, and data acquisition capabilities. SISE aims to be a one-stop shop for sequential molding solutions with optional hydraulic equipment and software integration.

Uploaded by

gabyroice
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PLASTICS TECHNOLOGY UNDER CONTROL

Sequential Valve Gating


Systems

New on !
e n e rati
g

IS’TIMER IS’TECH IS’BASIC

SISE has been a pioneer in the development of sequential molding.


Beginning with the automotive industry (bumpers, dashboards, ...),
we have now extended our expertise
to technical parts and consumer packaging

SISE has a complete product line that can handle between 2 and 20 valve gates,
from the compact IS’TIMER and simple IS’BASIC to the evolved IS’TECH
which provides standard mold sensor-driven control.

WIN IS’TECH SOFTWARE :

06-2014
IS détaillé_en.Indd w
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PLASTICS TECHNOLOGY UNDER CONTROL

IS’BASIC
SISE has recently developed and sells a new valve gating system,
which is independent of the molding machine process and fulfills the needs
generated by the development of the sequential molding market.

Our compact system controls between 2 and 12 valve gates and provides
the following features : injection start, injection hold & screw stroke position signals,
multilingual interface, 24-file Memory, safety alarm, actual screw position monitoring (optional).

PROGRAMMING :

Up to els !
Integrated multilingual user interface (keyboard, LED screen),
n
for the following functions :
4 Programmable valve gate operation
12 chan
4 Load / Save 24 sequence files
4 Manual Valve Gate operation
4 Cycle Time Display
 Option :
4 Control of actual screw position (limit switches)

CONTROL :
 Available versions from 2 to 12 valve gates
 Controls up to 2 openings & closings per valve gate
and per injection cycle
 Each movement can be individually triggered by one of the following signals:
4 On time as a delay from injection start or hold start.
4 Screw position in %, in mm, or in cm3.

ALARMS / SAFETY :
 Alarm output on dry contact, activated in case of:
4 Hydraulic Pressure Failure (not used if no external power pack)
4 Injection Safety : at least one gate must be open on cycle start and during cycle
4 Control Card Failure
 Alarm input from the press and/or from the hydraulic power pack.

CONNECTIONS :
 Valve Gate Output Command Harting, 32 pins 10A femal
Power 24V=, maximum intensity 1.5A by channel
 Control by limit switch (option) Harting, 32 pins 10A male
 Input signals Harting, 16 pins 10A female
 Alarms Harting, 10 pins 10A female
 Power supply by connection cable 4,5 m long 240V - 50/60Hz

IS’BASIC
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PLASTICS TECHNOLOGY UNDER CONTROL

IS’TECH
The IS’TECH works well not only with standard applications requiring a high number
of valve gates (up to 20), but also with new developments involving mold sensors.
Our system manages automatic mold recognition for fast, seamless mold changes.

Thanks to its safety and programming capabilities,


our system is the benchmark solution for many automotive applications.

PROGRAMMING :
 The user interface (keyboard + function keys + blue LCD screen)
is embedded in the system and offers the ability to :
4 Program the opening & closing of valve gates as well as their manual control
4 Load / Save 48 sequence files
4 Display in real-time of both cycle time and part count
4 Multilingual (9 standard languages)
Up to els !
n
CONTROL :
 From 4 to 20 valve gates 20 chan
 Allows 5 openings & 5 closings per injection cycle and per valve gate.
Each movement can be triggered individually by any of the following signals :
4 Injection start signal (1/100 sec. accuracy)
4 Injection hold signal (1/100 sec. accuracy)
4 Dosing signal
4 Screw stroke position (programing in %, mm or cm3)
4 Injection pressure (in bars)
4 Programming with 6 mold sensors (programming in Bars) - Option
 Screw stroke position signals (in mm and cm3), the injection pressure as well as the sensors are calibrated specifically
for each injection molding machine.
 Machine’s switchover point with events (pressure sensors in the mold)
 Automatic mold recognition (up to 128 molds) - Option
 Connection to bi-material machines (management of both screws) - Option
 Control by limit switch - Option

ALARMS / SAFETY :
4 PDM Page : Process Drifting Monitoring (Quality Management, Reference Cycle Backup)
4 1 NC input for power pack failure (bridged input if no external group is available)
4 1 NO input for external failure (from the molding machine for example)
The system also handles the injection safety by making sure that at least one valve gate remains open
at the beginning of the cycle and that at least one valve gate remains open during the entire cycle.

CONNECTIONS :
4 Manifold Control Harting 32 pins 10A Female
4 Mold Recognition Signals Harting 25 pins 10A Female
4 Alarms Harting 10 pins 10A Female
4 Input Signals Harting 16 pins 10A Female + 5 BNC
4 Computer Communication USB
4 Computer Power Supply 230V

PC CONNECTION :
 Connecting to a computer is very simple thanks to the USB terminal and IS’TECH
the optional Win’IS TECH software that offers the following:
4 «Offline» programming of an injection sequence
4 External transfer and file backup
4 Recorded data processing (pressure curves, screw stroke position, input signals…)
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PLASTICS TECHNOLOGY UNDER CONTROL

TECHNICAL CHARACTERISTICS OF SISE SEQUENTIAL VALVE GATING SYSTEMS


IS’TIMER IS’BASIC IS’TECH IS’TIMER IS’BASIC IS’TECH
Dimensions W / H / D 208 x 216 x 310 431 x 216 x 470 330 x 445 x 470 Injection Start Yes Yes Yes

Screen Size & Type 128x64 White, Blue 128x64 White, Blue 128x240 White, Blue Injection Hold / or other Yes Yes Yes

Min. # Gates 8 2 4* Dosing Start No No Yes

Max. # Gates 8 ou 14 12 20 Screw Stroke Position No Yes Yes

# Openings & Closings 2 2 5 Injection Pressure No No Yes

Multilingual Yes Yes Yes Switching Pt. Monitoring No No Yes

# Mold Files 24 24 48 Data Acquisition No No Yes, Multi-cycle

Mold Recognition (#) No No Yes (128) BI-Material No No Option

"Quality" Page No No Yes Mold Signals No No Option

# Machine Signals 2 3 5 Win’ISTECH Software No No Option

** Expandable by 4 gate modules

Auxiliary Equipment :
Hydraulic Power Packs, Hydraulic or
Pneumatic Manifolds, Connecting Cables
"To make your life easier, SISE can provide a turnkey package
(sequential valve gating system + auxiliaries + training) all over the world."

n su l t a tion
Co raining
and t lable !
avai

Hydraulic
Power Pack
with or without manifolds
(Optional 1.4 L or 2.5 L accumulators)

2-10 station pre-wired 2-10 station pre-wired


hydraulic manifold systems pneumatic manifold systems
(single- or double-solenoid) (simple- or double-solenoid)

SISE is the only company whose hydraulic power pack uses a variable displacement pump.
Thanks to this pump, no oil-cooling system is needed and the noise level is greatly reduced.

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