5517-Steel For Hardening & Tempering
5517-Steel For Hardening & Tempering
( Reaffirmed 1998 )
Indian Standard
STEELSFORHARDENINGAND
TEMPERING- SPECIFICATION
( Second Revision )
First Reprint FEBRUARY 1997
IJDC [Link]
FOREWORD
This Indian SUndUd ( Second Revision ) was ndopted by the Rureilu of Indinn StimdiUds, ‘nfter the d&t
finalized by the Alloy Steels and Special Steels Sectional Committee had been approved by the Metallurgical
Engineering Division Council.
This stilnd:Ud wns first published in 1969 and revised in 1978. On the basis of experience gained in the
production ‘anduse of steels, it has been decided to revise the standard again. The following major modifications
have been incorporated in this revision:
A few new grndes such as, 42CrV-6, SOCr4V2,58Cr4Vl, 49MnVS3, 37Mn5SiS,55Si603 and 45CrSi9
hilve been introduced.
CUbon and Molybdenum content in 4OCr4Mo3 grade have been limited to make it cost effective imd better
responsive to induction hardening.
The revision hiIs been carried to make the specification more quality-oriented for which il few tests such
iB, step ~OWII tCSt, blue fraclure lest, milgt~etic paaicle test, etc, have been introduced.
Many new clituses have been introduced and existing &uses suitably modified to m&e the stimditrd
complete in itself.
For the purpose of deciding whether n p;micul;u requirement of this standnrd is complied with, the tinti
due, observed or cnlculilted, expressing the result of it test or nnalysis, shall be rounded off in
accordance with IS 2 : 1960 ‘Rules for rounding off numerical values ( revised ) ‘. The number of
signiticnnt plnces retnined in the rounded off value should be the same us that of the specified vnlue in
this Stillld~Ud.
Is ssl7~: 1993
Indian Standard
STEELSFORHARDENINGAND
TEMPERING -SPECIFICATION
(Second Revision)
1608 : 1972 Tensile testing of steel ( Part 3 ) : 1983 Magnetic particle inspection
products ( jirst revision ) method
3664: 1981 Code of practice for ultrasonic 3.3 The particulars to be specified by the purchaser
pulse echo testing by contact while ordering for steels covered by this specification
ilnd immersion methods (firsr should be as given below:
[Link]) 4 Grade,
3711 : 1966 Selection ild prepiKItiOn of b) Iklivery condition,
samples iuld test pieces for cl Size,
mechiu~ici~l lUt for wrought
4 Finish,
steel
. e) Test requirement,
3739 : 1987 I~imensional:toleri~~~cesfor ciu-
0 SpeciJ requirements, such ;Ls bundling iuld
bon and alloy constructioniti
pilcking, and
steel products ([Link] revision )
Y) Test report, if required.
1
IS 5517 : 1993
Table 1 Delivery Condition for Ordering of Steels
(Clause 3.2)
Requirements A B C I) .E F GHI J K L M N 0 I’ Q R S T U V
1. Chemical
- compositioo x x x x x x x x x x x x x x x x x x X x x x
2. Hardenability
(jomioy) x x x x x x X
3. Hardness:
Maximum value
ias annealed X X X X X X
Maximum value
as treated for
improved
machinability X X X X X X
Maximum value
as rolled/forged X X X X X X
4. Mechanical
properties x x x x
5. Special cleanliness
test:
Step down test/
Blue fracture test xxxxxx X x x
6. Crack testing
(Magnetic prticle) x x x
NOTES
1 Other modes of deliveries if justified by the quality requirements of the parts either for manufacturing or for end NW. can be
specially agreed~to at the time of enquiry and order.
2 For modes of deliveries with hardenabilityhnccha~~ical propellies guaranlae minor variation from chemical composititrn frclnl
Table 2 is permissible.
3 For closer bands of hardenability and acceptance level of cleanliness by step down test, agreement should be made af Ihr
time of enquiry and order.
4 Cleaoliness rahg by step down [Link]/Ehe fracture test is not applicable to free cutting steel.
2
IS 5517 : 1993
for the pur~w,sc:of tinishing the heat, imd Shill1not
exceed the following limits, if [Link]:
6.1 The ladle analysis of steels shall he as given in
Table 2. The analysis of steels shall be carried out Constituent Percent, Mar
either by the method specified in IS 228 and its Chromium 0.25
relevnnt parts or any other established instrumental/ Nickel 0.25
chemical method. 0.35
Copper
In case of any dispute the procedure given in IS 228 Vanadium 0.05
and its relevant parts shall be referee method. How- Molybdenum 0.05
ever, where method is not given in IS 228 and its Roron WOO 3
relevant parts, the referee method sh& be ns agreed Tin 0.05
to between the purchnser and the manufacturer.
NCSI-ES
6.2 Check Analysis 1 Allreasonableprecautionsshall betaken~opreventtheadditioe.
fromscraporother materials used in manufacture,orsuch elements
The check analysis shall be carriedout on the finished which affect the hardenability. mechanical properties and
product. The permissible variation of the check nnul- applicablility.
ysis for the limit specified in Table 2 shall be as given 2 Trace elements when added together should not exceed 0.X
in Table 3. percent, however, restricted limits could be mutually agreed upon
between the manufacturer atul the purchaser at the lime of enquiry
6.3 Elements not specified in Tuble 2 shnll not be and order.
added to the steels except where agreed to, other than 3 9%Copper + 10 x ( % Tin ) shall not exceed 0.60 percent.
(1)
Si
(4)
Ni
(5)
Cc
(6)
MO
0)
V
O-0 iz S
(l(J)
P
(11)
3x8
0.35
0.30 to
[Link]
0.60 to
0.35
[Link] - - - - - .035 .035
4OC8
0.40
0.35 to
0.90
0.60 to
0.35
0.l010 - - - - - .035 .035
4scfl
0.45
0.40 to
[Link]
0.60 to
0.35
[Link] - - - - - .035 ‘X135
sOC8
0.50
0.45 to
0.90
0.60 to
0.35
[Link] - - - - - .03s .03S
5x1)
0.55
0.50 to
0.90
0.60 to
0.35
[Link] - - - - - .03s sr3.5
4OClOSl8
0.60
0.35 to
0.90
0.80 to
0.35
0.25 Mllx - - - - - 0. I4 to [Link]
4OClSSl2
0.45
0.35 10’
I .20
I .30 lo 0.25 Mn\ - - - - - 0.22
0.08 10
2OC15
0.45
0.16 to
I .70
I .30 10 0. IO to - - - - - 0.15
.03S .03s
27C15
0.24
0.22 to
I .70
I .30 10
0.3s
[Link] - - - - - .03s .O?S
37c15
0.32
0.32 to
I .7O
1.30to
0.35
0.I010 - - - - - .O?S .(I35
3SMn6Mo3
0.42
0.30 to
1.70
1.30to
0.35
0.1010 - - 0.20 to - - .OJS .lUS
35Mn6Mo4
0.40
030 to
I .a0
1.30 to
0.35
[Link] - -
0.3s
0.3s to - - .03s Sl3S
37MnSSiS
0.40
0.33
0.4~1
10
I x0
[Link]
I .JO
0.35
O.IO1o
I .40
- -
0.55
- - - .O?S .WS
3
IS 5517 : 1993
Table 2 (Concluded)
MIl Si Ni MO
(0 (3) (4) (5) 0
a Sulphur iu the raJJgeof .02 to .(I35 or any other range Jnaybe agreed to between the manufacturerand the Ilurchmer.
3 kr direct and single quenched process. fully Al killed. fine grained steel should be used.
4
IS 5517 : 1903
Table 3 Permissible Variation in Check 8.3 Hardness values given in Table 6 shall be deter-
Analysis mined in accordance with IS lSo0 : 1983.
(Clause 6.2) 9 MECHANICAL PROPERTIES
PermissibleContent Permissible
in Lmlle Analysis, Variahl in
9.1 The propertiesgiven in Titble 5 ShiUlbe applicu-
Percent Pmduc( ble to test biUs taken of rounds in the direcitou of
Analysis, rolling fibre, the axis of which corresponds to Fig. 1.
Percent
9.2 Forrec~t~gularsectious, the rangeofequivaleul
(1) (2) (3)
sectious shall be as given in Fig. 2.
Carbon up to 0.50 f 0.02
Over 0.50 to 0.63 t 0.03
9.3 Methods for determining~the mcchimiciU prtip-
erties specified in Table 5 Shdl be in i~CC(>rhnCCwith
Siliwe up to 0.50 * 0.03
IS 1598 : 1977 and IS I608 : 1972.
Maagaoese up to 1.00 f 0.04
Over I .OOup (0 1.80 t 0.06
9.4 If required, the mechanical properties of the
reference -test bars after hardening and tempering in
Nickel Over I .Oo up to 1.75 f 0.05 accordance with Table 6 shall conform to the require-
Over 2.25 up (0 4.30 * 0.07
ments given in Table 5. Values other than specified in
Chromiuul IJp to 2.00 + 0.0s Table 5 shall be mutually agreed~at the time ofenquiry
Over 2.00 up to 3.50 * 0.10
and order.
Molybdenum IJp to 0.30 * 0.03 10 GRAIN SIZE
Over 0.30 up (0 0.50 f 0.01
[Link] 1.10 f 0.05 10.1 Unless otherwise agreed, the steel when tested
Sulpbur up (0 0.065 * 0.005
for gruiu size in accordance with IS 4748 : 1988 SlLlll
Over 0.065 up to 0.22 f 0.03 show gfilitl size in the MngC Of 5 to 8 for inherently
tine grained steel.
Phosphorous up to 0.060 f 0.005
10.2 Steel with grain size outside the range of 5 to 8
Vanadium Up (0 0.25 * 0.02
( for example, microalloyed steels ) may however, be
Xluminiuo~ 0.90 to 1.30 f 0.10 supplied with mutual agreement.
NUlE - t meansthat in one cast the deviaCon may occur over the
10.3 The grain size shall be considered satisfactory
value or under the lower value of the specified range in Table 2 not if 70 percent of grains are within the specified limits,
both at the same time. but lhe remaining 30 percent of the gritins fiUling
either -one size b&w or above the range iuld not
7 HEAT TREATMENT spreaded itt both ends of the rimge.
7.1 Recommended temperature for hot working and 11 CLEANLINESS OF THE STEEL
heat treatments aimed at controlling the hardness,
11.1 -Inclusion rating of the steel shull be determiued
machinablity, shearability, etc, are given in Table 4
in accordance with IS 4163 : 1982. The worst field of
for guidance only.
each inclusion from each specimen shall be recorded
7.2 The mechanical properties in the hardened and as a rating for the specimen. The inclusion rating for
tempered conditions for viu%ouslimiting ruling scc- the specimen shall not exceed the following limits:
tion are specitied in Table 5. a) For air melted quality (ABC11 3 MUX)
7.3 Only steels with inherently line gruin structure (thick and thin series)
may be subjected to direct quench, provided the test b) For vucuum, EFR of The inclusion rating
bars comply with the mechanical properties specified Secondary retined shdl be U~UtUillly agre-
in Table 5. steel ed upon at the-time
of enquiry imd order.
8 HARDNESS
11.2 When required and ordered, cleanliness of the
8.1 The hardness requirements for steel delivered in
steel can also be assessed by step down test, Blue
the conditions ‘as rolled ( R )’ ( for guidance only );
fracture test, and magnetic particle tests methods us
unnealed to ‘maximum hardness (A)’ or ‘treated to
perIS10138(Part1):1982,IS1O138(Part2):1983
improved machinability ( M )’ shall be as given in
and IS 10138 ( Part 3) : 1983 orugreed to at the time
Table 6.
of enquiry imd order.
-8.2 Miutimum iu rolled hardness for steels for im- The acceptance level of non-metallic inclusions shall
proved cold shearability or the range of hiudness for be, however, mutually agreed keeping in view of the
improved mechinablity, if the vitlues ;Ue different process limitations and eud [Link] the material.
from as given in Table 6 shall be mutually at the time
The CliUKCis not applicable for l&e cutting gride 01
of enquiry and order.
steel ils given in Table 2.
5
12.5
12.5
I_ >2$ _j
CIRCULAR SECT10 N
12 HARDENABILITY 13.2 For forged steel bars, billets, blooms, etc. the
tolerances shall be in accordance with IS : 3469
12.1 For steels ordered on the basis of end quench
(Parts 1 to 3) : 1974.
hardenability, the requirements shall be as given in
Table 7 or mutually agreed to between the purchaser 13.3 Tolerance on Straightness
and the manufacturer.
IJnless otherwise agreed to between the purchaser
12.2 The method of testing hardenabiiity of steels and the manufacturer, the steel shall be supplied in
shall be in accordance with IS 3848 : 1981. straightened condition with the following limits :
13 DIMENSIONAL TOLERANCES
Nminul Size/Secrion Mu_xi,,urmPerfnissihle
13.1 The dimensiomd tolerances for hot rolled steel Deviution for Struightness
products shall be in accordance with IS 3739 : 1987.
40 mm and bt90~ 6 mm/mctre length
Any additional stipulation on dimensions may be
mutually agreed at~the time of enquiry and order, if 41 mm and above 5 mm/meter length
the forging process or the product so calls for.
6
IS 5517 : 1993
UB’W
z
c
y 80
3
$60
z
z Lo
Y
3 20
z
+ 0
0 20 20 60 80 100 120 140 160 160 200 220 240 260
WIDTH IN MILLIMETRES
FIG. 2 A OF THEFIGURES GWENINTHETABLE5 FORROUNDSELTI~N,TOREC~ANCXMR SECTMN
OFOIL ORWATER-QUENCHED PRODUCB
14 SAMPLING requirements if both the additionnl tests nre atisfac-
tory. Should either of the szunples fail, the manufuc-
14.1 Sumple for Chemical Anrlysis turer shall have the right, if he so desires, to re-hea-
The lndle uncllysis shull be supplied by the m;lnufx- treat the product in MY suitable manner before two
turer. If the product zmdysis is required by the pur- fresh .xunples ue t&en for testing. Should the two
&sex tit least one sample-product shall be t&en from tests satisfy the requirements of this slantid, the lot
each cast. represented shall be accepted. Should either of the
szmiples ftil, the material shall -be t&en ;IS ncjl
14.2 Sampling for Hardness in the Normalized or complying with this skmdxd.
Annealed Condition
15.3 Retest fur Mechanical Tests on Test Pieces
14.2.1 One sample product shall be t&en from
each heat treatment hatch for the determination of If the mnple selected under 14.3 fails to meet the
hardness. requirements under 9, two further szunples. shall be
sclcclcd from the sunit: size grouping for m&king
14.3 Sumpling fur Mechrnicul Properties fresh Lest bars ;lnd tested. The consignment shnll be
considered to conform to UK requirements if both UK
14.3.1 Test pieces for mecl~nical tests shaIl be
additionA tests ure mtisfactory. Should either of the
t&en in the longitudinti direction of the product in
test pieces fail, the manufacturer shull have the right.
xcordmlce with Fig. 1.
if he so desires to re-heat-treat the lot in any suitable
14.4 One sample per cwt shallbe ties for determi- munner before two fresh siunplesine t&en for testing.
nation of grtin size according to IS 4748 : 1988. Should the two tests srttisfy the requirements of this
standard, the lot represented shall beaccepted. Should
14.5 The szunples for inclusion rating shall be drawn either of the sumples fail, the material shall be t&en
rtccording to IS 4163 : 1982. as not complying with this standard.
15 RETEST 16 AI)DlTIt’)NAL TESTS
15.1 Retest for Product Anulysis 16.1 11’agreed lo between the purchaser and the
miu~ul’acturcrat the lime ol’cnyuiry tend order. any or
If theresults of the product iUlli1ySiS do llol lllecl the
a combination of Uie following tests may also be
composition requirements given in ‘lirbles 2 iuld 3,
carried out to ensure that the steels meet the quilIity
unlesss otherwise ilgreed to between the purchaser
requirements of the purcllilser.
and the manufacturer, two new slunples shill1be tilken
on different pieces from the sine cilst. Should the two 4 Macro Etch Test in accordance with
iuMlysis satisfy the requirements, the lot represented IS 11371 : 19x5.
shiU1be nccepted. Should either of the tests filil, the
nxiteri:U shill1 be t&en ils not complying with this b, llltrasonic Test in accordance with
StilndiUd. IS 3664 : 1981.
15.2 Retest for Hurdness Test in the Normalized Cl tklcnability Test in uccorduace with
Annealed Condition 1S 3848 : 1‘981 antI vidues ;ISper TubIt: 7.
If the sample selected under 14.2 t‘i~ils to IUWI 111~ d) Blank Hxdening ‘l‘estfor core strength gux-
requirements under 8, two further siunples shidl bc antee as per recommendati~)os of Table 5,
selected from the slune heilt treatment biltch. The e) Cleanliness TM ils per IS 10138 (Parts I
consignment shall he considered to conl’onn to the to 3) : 1982,
7
IS 5517 : lY93
f) Microstructure for machinability, including with heat number and name or trade-mark of the
banding, and [Link] of smaller sections shall be tied in
suitable bundles which will curry metal tugs giving
g) Hot up-set for forgeability. the information.
16.2 The acceptance level for each or any of Illese 17.2 The bars, billets, etc, shall be suitably colour
tests shall be mutually rrgreedto at the time of enquiry coded at the ends to mark the-grade of the material.
and order. The colour scheme followed can be in xcordzmce
17 MARKING with IS 2049 : 1978 or asper purchaser’s requirement.
17.1 All bars of SOmm dia orequivalent section and 17.3 The material may also be marked with the
above shall be stamped or suitably marked at the end Standard Mark.
Tohle 4 Recommended Hardehg und Tempering Temperntures for Direct -Hardening Steels
(ch.w 7.1)
Deai~nnUOll Hut wurkillg NOlUilUlli~ Hordellillg Queuchiug Tenrpering
TetapelrIure Teriperalure TetupemIure Medium Temperalure
o(3 T v w
35(X I 200 to 850 8%) to 880 840 to 880 Water orOil 530 to 760
4OC8 I 200 to 850 830 to 860 830 to 860 Water or Oil 550 to 660
4!w8 I~200 to XSO 830 to X60 831~ 10 860 Water or Oil SW to 670
4OClOSlX I 200 to 850 830 to 860 830 to 860 Oil SSO to 660
4OClSS12 I 200 to 850 840 to 870 840 to 870 Oil SSO to 660
2IK’lS 12OOto850 860 to 900 860 to 900 water or Oil 550 to 660
27I.115 I 200 to 850 840 to 880 840 to 880 Water or Oil 550 to 660
37ClS I 200 to 850 850 to 870 850 to 870 Water ar Oil 550 to 660
37MeSSiS I OS0 to 850 X60 to 890 830 to XSO Water or Oil 530 to 670
SSSi6Cr3 I OS0 to 850 x50 to 8X0 830 to 860 Oil 430 lo so0
4OCr4 I 200 to 850 XSO to 880 850 to 880 Oil 550 to 700
42Cr4Mo2 I 200 to 850 850 to 880 850 to 880 Oil SO0 to 720
42CrV6 I IO0 to XT0 XSO to 880 830 to 860 Oil 480 to 6SO
SOCrJV2 I OS0 to 850 840 to 880 830 to 860 Oil 540 to 680
SXCr4V I I OS0 to 850 8%) to 880 820 to 850 Oil 480 to 6SO
OC OC oc
40Ni14 1 200 to 850 830 to 860 850 to 860 oil 550 to 650
t) Stabilization temperature55oOC.
Steel ksignsthn Tensile !hength 0.2 Percent Elcmgation Izwl In~pacl LltniUng
hfPa Pnwf stress 5.65/A Percent, Joules, Miu Ruling
MPa, Min Mi?i Srctitm
11111~
seel lleslgmlloa Tdle QtreugUt 0.2 Rrclm Ell~lllilH, Izod Illlpa’l Lirdling
MPa PNdstress 5.6WA Percent, Joules, Min Rulir~g
Mp;I, Min hlin St!CUlMl
111111
Table 5 (conduded)
Steel Designation Tensile Strength 0.2 Percent Elongation lzod Impact L-R
MPa Proof stresq 5.65/A Percent, Joules, Mitt Ruling
ME%,Mitt Mill Section
mm
(1) (2) (3) (4) (S) (6)
30NilOCr3Mo6 900 to 1050 15 55 150
1 OOOto 1 150 12 48 150
1100to1250 11 41 loo
12OOto1350 10 35 63
1550 hfin 1300 8 14 63
40Ni 1OCr3Mo6 1000t01150 800 12 48 150
1100101250 880 11 41 150
12OOto1350 1000 10 35 150
1 550 Min 1300 ~8 14 100
NOTI
1 Mechanical properties for steels having a minimum tensile strength of 1 340 MPa and above are given for information only and
the delivery condition on the basis of the chemical composition aod hardettability shall be applicable itt such cases.
2 lzod impact values are~for fine grained steels.
11
Is 5517 : 1993
Table 7 PovisionarLimiting Rockwell Hardness for End Quench Test
(muse 12.1)
27C15 Maximum 5S 54 51 48 42 39 37 33 31 29 28 27 27 26
Minimum 43 40 32 24 20 _ _ _ _ - - _ _ - -
4oCr4 Maximum 61 61 60 59 58 56 54 52 46 42 40 38 37 36 35
Minimum 53 52 so 47 44 40 37 35 30 27 25 23 22 21 20
42Cr4Mo2 Maximum 61 61 61 60 60 59 59 58 56 53 51 48 17 46 45
Minimum 53 53 52 51 50 48 45 43 38 35 34 33 32 32 32
5OCr4Mo2 Maximum 65 65 64 64 63 63 62 61 60 58 56 55 54 53 53
Minimum 57 56 56 55 53 52 50 48 44 41 40 39 38 37 31
AMENDMENT NO. 1 AUGUST 1999
TO
IS 5517 : 1993 STEELS FOR HARDENING AND
TEMPERING - SPECIFICATION
(Second Revision)
(MTD16)