EB 8359-2 EN

Translation of original instructions

Type 4763 Electropneumatic Positioner

Edition March 2018

Note on these mounting and operating instructions

These mounting and operating instructions assist you in mounting and operating the device
safely. The instructions are binding for handling SAMSON devices.
ÎÎ For the safe and proper use of these instructions, read them carefully and keep them for
later reference.
ÎÎ If you have any questions about these instructions, contact SAMSON‘s After-sales Service
Department (aftersalesservice@[Link]).

The mounting and operating instructions for the devices are included in
the scope of delivery. The latest documentation is available on our website
at [Link] > Service & Support > Downloads > Documentation.

Definition of signal words

! DANGER ! NOTICE
Hazardous situations which, if not avoided, Property damage message or malfunction
will result in death or serious injury

Note
! WARNING Additional information
Hazardous situations which, if not avoided,
could result in death or serious injury
Tip
Recommended action

2 EB 8359-2 EN
 Contents

1 General safety instructions..............................................................................4

2 Article code....................................................................................................5
3 Technical data................................................................................................7
3.1 Summary of explosion protection approvals......................................................9
4 Design and principle of operation.................................................................10
5 Attachment..................................................................................................12
5.1 Attachment to valve with cast yoke.................................................................12
5.2 Attachment to valve with rod-type yoke...........................................................12
5.3 Housing cover..............................................................................................12
6 Connections.................................................................................................14
6.1 Electrical connections....................................................................................14
6.2 Pneumatic connections..................................................................................15
6.3 Pressure gauges............................................................................................15
6.4 Supply pressure............................................................................................16
7 Operation....................................................................................................17
7.1 Assignment of the positioner and the actuator.................................................17
7.1.1 Determining and changing the operating direction..........................................18
7.2 Starting point and reference variable..............................................................20
7.3 Adjustment after mounting the positioner on the valve......................................20
7.3.1 Setting the air delivery (volume restriction Q) and proportional band Xp...........20
7.3.2 Setting for actuator version“stem extends”.......................................................22
7.3.3 Setting for actuator version “stem retracts”......................................................22
7.4 Exchanging the range spring.........................................................................23
8 Converting the electropneumatic into a pneumatic positioner.........................24
9 Servicing explosion-protected devices...........................................................26
10 Maintenance, calibration, and work on equipment........................................27
11 Accessories and mounting parts....................................................................28
12 Dimensions in mm........................................................................................29

EB 8359-2 EN 3
General safety instructions

1 General safety instructions

For your own safety, follow these instructions concerning the mounting, start up and opera-
tion of the device:
−− The device is to be mounted, started up or operated only by trained and experienced
personnel familiar with the product.
According to these mounting and operating instructions, trained personnel is referred to
as individuals who are able to judge the work they are assigned to and recognize
possible dangers due to their specialized training, their knowledge and experience as
well as their knowledge of the applicable standards.
−− Explosion-protected versions of this device are to be operated only by personnel who has
undergone special training or instructions or who is authorized to work on explosion-
protected devices in hazardous areas.
−− Any hazards that could be caused in the valve by the process medium, the signal pres-
sure or by moving parts are to be prevented by taking appropriate precautions.
−− If inadmissible motions or forces are produced in the pneumatic actuator as a result of
the supply pressure level, it must be restricted using a suitable supply pressure reducing
station.
−− Proper shipping and storage are assumed.

Note
The device with a CE marking fulfills the requirements of the Directive 2014/34/EU and the
Directive 2014/30/EU. The Declaration of Conformity is included in the appendix of these
instructions.

4 EB 8359-2 EN
 Article code

2 Article code
Electropneumatic Positioner Type 4763- x 1 x 0 0 x x x x 0 x 0 x x 0
Explosion protection
Without 0 2/7
Ex II 2 G Ex ia IIC T6 Gb according to ATEX 1
CSA/FM intrinsically safe/non incendive 3
Ex II 3 G Ex nA II T6 Gc/Ex ic IIC T6 Gc for Zone 2 (ATEX) 8 2/7
Spring
Spring 1, travel = 15 mm 1
Spring 2, travel = 30 mm, split range 15 mm 2
Spring 3, travel = 60 mm, split range 30 mm 3
Pneumatic connections
ISO 228/1 G ¼ 1
¼-18 NPT 3
Electrical connection (cable gland)
M20x1.5 blue (plastic) 1
M20x1.5 black (plastic) 2
M20x1.5 (nickel-plated brass) 7 2
i/p converter
Type 6109 1
Type 6112 2
Reference variable
4 to 20 mA 0
0 to 20 mA 2 2
1 to 5 mA 2 3
Temperature range
Standard 0
Low temperature down to –45 °C 2 2
Special version
Without 0 0 0
GOST certificate 8 2 0 1 0

Note
The following devices use the old article code (see page 6):
−−Type 4763, device index .03 and lower
−−Type 4763, device index .04 (some of these devices use the new article code)

EB 8359-2 EN 5
Article code

Type 4763 up to device index .04 x 0 x x x x x x x x 0

Explosion protection
Without 0
II 2 G Ex ia IIC T6 according to ATEX 1
Ex ia according to FM/CSA 3
Ex according to JIS 7
II 3 G Ex nA II T6 according to ATEX 8
Lever
Lever 1, 40 to 127 mm long 1
Spring
Spring 1, travel = 15 mm 1
Spring 2, travel = 30 mm, split range 15 mm 2
Spring 3, travel = 60 mm, split range 30 mm 3
Special version
Without 0 0
Japan 0 2 0 4 0
Japan 7 2 0 4 0
Pneumatic connections
ISO 228/1 G ¼ 1
¼-18 NPT 3
ISO-7/1-Rc ¼ 4
Electrical connection (cable gland)
ISO 228/1 G ½ 0
M20x1.5 blue (plastic) 1
M20x1.5 black (plastic) 2
Harting connector HAN 7D 5
M20x1.5 blue (metal) 6
M20x1.5 (metal) 7
i/p converter
Type 6109 1
Type 6112 2
Reference variable
4 to 20 mA 1 1
4 to 20 mA 2 1
0 to 20 mA 2 2
1 to 5 mA 2 3

6 EB 8359-2 EN
 Technical data

3 Technical data
Controlled variable (travel range) 7.5 to 60 mm, with lever extension: 7.5 to 90 mm
Reference variable 1) 4 to 20 mA (Ex), Ri = 250 Ω 2)
Split-range 0 to 50 % or 4 to 20 mA (without explosion protection), Ri = 200 Ω 2)
50 to 100 % 0 to 20 mA, Ri = 200 Ω 2)
reference variable span 1 to   5 mA, Ri = 880 Ω 2)
(up to 50 mm travel)
Range spring See Table 1 on page 21
Supply air Supply air: 1.4 to 6 bar (20 to 90 psi)
Air quality acc. to ISO 8573-1: max. particle size and density:
Class 4
Oil content: Class 3 · Pressure dew point: Class 3
Signal pressure pst (output) Max. 0 to 6.0 bar (0 to 90 psi)
Characteristic Linear characteristic
Deviation from terminal-based conformity ≤1.5 %
Hysteresis < 0.5 %
Sensitivity < 0.1 %
Direction of action Reversible
Proportional band Xp (at 1.4 bar 1 to 3.0 % with spring 1
supply air) 1 to 2.0 % with spring 2
1 to 1.5 % with spring 3
Air consumption in steady state With 1.4 bar supply air: 0.19 mn³/h
(Xp = 1 %) With 6 bar supply air: 0.5 mn³/h
Air output At Δp 1.4 bar: 3.0 mn³/h
At Δp 6 bar: 8.5 mn³/h
Transit time with Type 3271 240 cm² ≤ 1.8 s
Actuator, “stem extends” 350 cm² ≤ 2.5 s
700 cm² ≤ 10.0 s
Perm. ambient temperature 3) With Type 6109 i/p Converter:
–20 to +70 °C
–35 to +70 °C (metal cable gland)

With Type 6112 i/p Converter:

–20 to +80 °C
–40 to +80 °C (metal cable gland)
–45 to +80 °C (special version)

EB 8359-2 EN 7
Technical data

Influences Temperature: < 0.03 %/1 K

Supply air: < 0.3 %/0.1 bar
Vibrations: < 2 % between 10 up to 150 Hz and 4 g
Variable position when turned by 180°: < 3.5 %
Degree of protection IP 54 · Venting over check valve (1790-7408): IP 65
Compliance ·

Electromagnetic compatibility Complying with EN 61000-6-2, EN 61000-6-3 and EN 61326-1

Weight Approx. 1.2 kg
Materials Housing Die-cast aluminum, chromated and plastic coated
External parts Stainless steel

1) The data listed in the certificate of conformity applies to the version with type of protection Ex ia IIC.
2) Ri = Coil resistance (at approx. 20 °C) ± 7 % tolerance
3) Observe the limits in the certificate of conformity for explosion-protected versions.

8 EB 8359-2 EN
 Technical data

3.1 Summary of explosion protection approvals

Type Certification Type of protection/comments
Number PTB 02 ATEX 2078
Date 2002-07-19 II 2G Ex ia IIC T6 Gb
EC type examination
4763-1 certificate
Number RU C DE.08.00697
Date 2014-12-15 1Ex ia IIC T6/T5/T4 Gb X
Valid until 2019-12-14
Number 1607873 Ex ia IIC T6; Class I, Zone 0
Class I, II, Div. 1, Groups A, B, C, D, E, F,
® Date 2005-09-16
G
C US Class I, II, Div. 2, Groups A, B, C, D, E, F,
G
4763-3
No. 3020228 Class I, Zone 0 AEx ia IIC
Class I, II, III, Div. 1, Groups A, B, C, D, E,
Date 2005-02-28
F, G
Class I, Div. 2, Groups A, B, C, D
Class II, Div. 2 Groups F, G; Class III
Number PTB 03 ATEX 2183
X
Date 2003-09-30 II 3G Ex nA ic IIC T6 Gc
Statement of
4763-8 conformity
Number RU C DE.08.00697
Date 2014-12-15 2Ex nA IIC T6/T5/T4 Gc X
Valid until 2019-12-14

EB 8359-2 EN 9
Design and principle of operation

4 Design and principle of oper- The adjustable volume restriction Q (14) and
Xp (gain) restriction (13) are used to opti-
ation mize the control loop of the positioner.
The electropneumatic positioner is used to The range spring (6), which can be ex-
assign the valve position (controlled variable) changed, is assigned to both the rated valve
to the input signal (reference variable). The travel and the span of the reference variable.
positioner compares the control signal of a
Legend for Fig. 1 and Fig. 2
control system to the travel of the control
1 Lever for valve travel
valve and issues a signal pressure (output
1.1 Shaft
variable) for the pneumatic actuator. 2 Pin
The positioner consists of an electropneumat- 2.1 Nut
ic converter unit (21) and a pneumatic unit 3 Sleeve
equipped with a lever (1), shaft (1,1) and 4 Zero point adjustment
5 Fastening screw
range spring as well as the pneumatic con-
6 Range spring
trol system with nozzle, flapper plate and 6.1 Bracket
booster. The DC control signal, e.g. 4 to 7 Fastening screw
20 mA, issued by the controller, is transmit- 8 Measuring diaphragm
ted to the electropneumatic converter unit 9 Diaphragm plate
9.1 Feeler pin
(i/p converter) where it is converted into a
10 Nozzle block
proportional pressure signal pe. 10.1 Nozzle
Any change of the input current signal caus- 10.2 Flapper
es a proportional change of the air pressure 11 Cover plate
pe fed to the pneumatic control system. 12 Booster
13 Xp restriction
The air pressure pe produces a force which 14 Volume restriction Q
acts on the surface of the measuring dia- 15 Hole for fastening screw
phragm (8) and is compared to the force of 20 Plate
21 i/p converter
the range spring (6).
The motion of the measuring diaphragm (8)
is transferred to the flapper plate (10.2) over
the feeler pin (9.1) and the nozzle (10.1) re-
leases pressure. Any change of either the air
pressure pe or the valve stem position causes
the pressure to change in the booster (12)
connected downstream of the nozzle. The
signal pressure pst which is released causes
the plug stem to assume a position based on
the reference variable.

10 EB 8359-2 EN
 Design and principle of operation

4 5 6.1 6 3

1
15

21 14 13 10.2 7
Fig. 1: Positioner with cover removed

1.1 1 2 2.1 20

4
5

8 Travel
9
9.1
10.2
10
10.1 6
8
11 9
pst 12 9.1
Output 14 10.2
38
13 10.1
Supply
9 10

i Arrangement of nozzle/flapper plate

i
p for reverse <> operating direction
pe
21

Fig. 2: Functional diagram

EB 8359-2 EN 11
Attachment

5 Attachment 2. Place both the support (28) and the

clamping plate (26) on the rod (27) and
To attach the positioner to valves with cast lightly fasten. Move the support until both
yokes according to IEC 60534-6 (NAMUR the center of the plate (20) and the sup-
rib), mounting parts (order no. 1400-5745) port (28) are aligned when the valve is
are used. For valves with rod-type yokes, the at half of the valve travel.
mounting kit (order no. 1400-5745) and ad-
3. Fasten tight the support and the clamp-
ditionally the mounting kit (order no. 1400-
ing plate.
5342) are necessary (see also accessories in
section 11 on page 28). 4. Mount the positioner to the support using
the fastening screw (15). Make sure that
Since the positioner can be attached on ei-
the pin (2) is inserted through the wire
ther side of the valve, the physical location
strap and, as a result, clamped against
(left or right attachment) should be deter-
the plate (20).
mined before actual attachment.
ÎÎ See Fig. 6 to Fig. 9 on page 17.
5.3 Housing cover
5.1 Attachment to valve with After attaching the positioner, make sure that
the vent plug of the housing cover faces
cast yoke downward when the valve is installed.
1. Fasten the plate (20) to the stem connec-
Legend for Fig. 3 and Fig. 4:
tor (22) of the valve using the screws
1 Lever
(21). 2 Pin
2. Unscrew the positioner cover and secure 2.1 Nut
15 Fastening screw
the positioner to the valve yoke using the
20 Plate
fastening screw (15). The O-ring includ- 21 Screw
ed in the mounting kit is not required for 22 Stem connector
this positioner. Make sure that the pin (2) 23 Plug stem
24 Travel indicator
is inserted through the wire strap and, as
26 Clamping plate
a result, clamped against the plate (20). 27 Rod (pillar)
28 Support
5.2 Attachment to valve with
rod-type yoke
1. Fasten the plate (20), off-centered, to the
travel indicator (24) of the plug stem (23)
using the screws (21).

12 EB 8359-2 EN
 Attachment

15 1 20 2 2.1 21 22 23

Fig. 3: Attachment to valves with cast yokes (NAMUR rib)

15 1 28 27 26 20 2.1 2 21 24 23

Fig. 4: Attachment to valves with rod-type yokes

EB 8359-2 EN 13
Connections

6 Connections Selecting cables and wires:

Observe clause 12 of EN 60079-14: 2008
(VDE 0165, Part 1) for installation of the in-
6.1 Electrical connections
trinsically safe circuits. Clause [Link] ap-
plies when running multi-core cables and
! DANGER wires with more than one intrinsically safe
For electrical installation, observe the rele- circuit.
vant electrotechnical regulations and the ac- The radial thickness of the insulation of a
cident prevention regulations that apply in conductor for common insulating materials
the country of use. In Germany, these are (e.g. polyethylene) must not be smaller than
the VDE regulations and the accident pre- 0.2 mm. The diameter of an individual wire
vention regulations of the employers’ liability in a fine-stranded conductor must not be
insurance. smaller than 0.1 mm.
The following regulations apply to
Protect the conductor ends against splicing,
installation in hazardous areas: EN 60079-
e.g. by using wire-end ferrules.
14: 2008 (VDE 0165, Part 1) Explosive
Atmospheres – Electrical Installations Design, When two separate cables or wires are used
Selection and Erection. for connection, an additional cable gland
can be installed. Seal cable entries left un-
used with plugs. Fit equipment used in ambi-
! NOTICE ent temperatures below –20 °C with metal
Adhere to the terminal assignment. Switch- cable glands.
ing the assignment of the electrical terminals
may cause the explosion protection to be-
come ineffective. Do not loosen enameled
screws in or on the housing. The maximum
permissible values specified in the EC type
examination certificates apply when inter-
connecting intrinsically safe electrical equip-
ment (Ui or Uo, li or Io, Pi or Po, Ci or Co and
Li or Lo).

14 EB 8359-2 EN
 Connections

Equipment for use in zone 2/zone 22: 6.2 Pneumatic connections

In equipment operated according to type of
The pneumatic connections are optionally
protection Ex nA II (non-sparking equipment)
designed as a bore with ¼ NPT or
according to EN 60079-15:2003, circuits
ISO 288/1-G ¼ thread. Customary fittings
may be connected, interrupted or switched
for metal or copper tubing or plastic hoses
while energized only during installation,
can be used.
maintenance or repair.
Guide the wires for the reference variable ! NOTICE
over the cable gland to the terminals 11 (+)
Risk of malfunction due to failure to comply
and 12 (–) located in the housing.
with required air quality.
The ground connection can be connected in- −−Only use supply air that is dry and free of
side or outside of the positioner housing. oil and dust.
Accessories for electrical connections −−Read the maintenance instructions for up-
stream pressure reducing stations.
ÎÎ See section 11 on page 28
−−Blow through all air pipes and hoses thor-
oughly before connecting them.

6.3 Pressure gauges

To monitor the positioner, we recommend in-
Input stalling pressure gauges for the supply air
control signal and signal pressure. The required parts are
0/4 to 20 mA
listed as accessories in section 11 on
page 28.

Fig. 5: Electrical connection

EB 8359-2 EN 15
Connections

6.4 Supply pressure The positioner output pressure is routed to

the top or bottom diaphragm case of the ac-
The required supply air pressure depends on tuator as shown in Fig. 6 to Fig. 9.
the bench range and the actuator's direction
of action (fail-safe action).
The bench range is written on the nameplate
either as the bench range or signal pressure
range. The operating direction is marked FA
or FE or by a symbol.

Actuator stem extends (FA)

Fail-close
(for globe and angle valves)
Required supply pressure =
Upper bench range value + 0.2 bar,
minimum 1.4 bar

Actuator stem retracts (FE)

Fail-open
(for globe and angle valves)
For tight-closing valves, the maximum signal
pressure pstmax is roughly estimated as fol-
lows:
d² · π · ∆p
pstmax = F + [bar]
4·A

d = Seat diameter [cm]

∆p = Differential pressure across the valve
[bar]
A = Actuator area [cm²]
F = Upper bench range value [bar]

If there are no specifications, calculate as

follows:
Required supply pressure =
Upper bench range value + 1 bar

16 EB 8359-2 EN
 Operation

7 Operation tends” to “actuator stem retracts” or vice ver-

sa, the positioner's mounting position must
7.1 Assignment of the posi- be changed accordingly.
tioner and the actuator
Arrangement of the actuator, the mounting
position of the positioner, the reference vari-
able and the operating direction:
ÎÎ See Fig. 6 to Fig. 9
When any subsequent changes are made,
e.g. reversing the operating direction of the
positioner control loop or changing the actu-
ator fail-safe action from “actuator stem ex-

Actuator stem extends (FA)

pst pst
1
w 20
20 1 w

Lever (1) on top of plate (20) Plate (20) on top of lever (1)
Fig. 6: Operating direction << Left attachment Fig. 7: Operating direction <> Right
attachment

Actuator stem retracts (FE)

pst pst

w
w

Fig. 8: Operating direction << Right Fig. 9: Operating direction <> Left attachment
attachment

EB 8359-2 EN 17
Operation

7.1.1 Determining and versed "plate on top of lever" is correct

(Fig. 6 to Fig. 9).
changing the operating
direction
For an increasing input signal (reference
variable), the signal pressure pst can either
be increasing (direct action <<) or decreas-
ing (reverse action <>).
Similarly, as the reference variable decreas-
es, the signal pressure can either decrease
(direct action <<) or increase (reverse action
<>).
On the flapper plate, the operating direction
is indicated by symbols (direct <<, reverse
<>). Depending on the position of the flap-
per plate, the adjusted operating direction
and the associated symbol become visible.
If the required operating direction does not
correspond to the visible symbol or if the op-
erating direction is to be changed, proceed
as follows:
1. Unscrew both screws on the cover plate
and lift off the nozzle block along with
the cover plate.
2. Reinstall the nozzle block turned 180° to-
gether with the cover plate and refasten.
Make sure that the nozzle block and flapper
plate are correctly located above or below
the feeler pin as shown in Fig. 10.
If the operating direction is to be changed
after the initially determined arrangement of
positioner and actuator, note that the posi-
tioner must be mounted in a different loca-
tion and the nozzle block must be turned.
Make sure the location of the lever (1) and
the plate (20), "lever on top of plate" or re-

18 EB 8359-2 EN
 Operation

Operating direction increasing/increasing (direct <<) Operating direction increasing/decreasing

feeler pin on top of flapper plate (reverse <>)
flapper plate on top of feeler pin
Range spring
Cover plate

Nozzle block

Feeler pin Marking Flapper

Fig. 10: Position of nozzle block, cover plate removed

100% 100%
Open
Open

Travel
Travel

Closed Closed
0% 0%
Valve 2 Valve 1
4 20mA
4 12 20mA
Reference variable
Input signal Dead band

Fig. 11: Normal operation Fig. 12: Split-range operation, two valves operating in

opposing directions

EB 8359-2 EN 19
Operation

7.2 Starting point and refer- 7.3 Adjustment after mounting

ence variable the positioner on the valve
The attached lever and the installed range ÎÎ Connect an ammeter to the control signal
spring of the positioner are assigned to the input at the terminals 11 (+) and 12 (–).
values of rated valve travel and the reference ÎÎ Connect the supply air to the supply in-
variable as in Table 1. put (supply 9).
In normal operation, the reference variable
span is 100 % = 16 mA. A smaller span of,
7.3.1 Setting the air delivery
for example 50 % = 8 mA is only required (volume restriction Q) and
for split-range operation (Fig. 12). proportional band Xp
The span can be changed by exchanging the 1. Close the volume restriction (14) as far
range spring (section 7.4). On making ad- as the required positioning speed per-
justments to the positioner, the travel must be mits.
adapted to the reference variable and vice Check the positioning speed by pushing
versa. the range spring (6) as far it will go.
With a reference variable, for example 4 to 2. Adjust the reference variable at the input
20 mA, the valve must move through its en- to approx. 50 % of its range. Then, turn
tire travel range from 0 to 100 %. The start- the zero adjustment screw (4) until the
ing point then is 4 mA and the upper range valve is at approximately 50 % valve
value 20 mA. travel.
In split-range operation, the controller output On setting the Xp restriction, observe the re-
signal is used to control two control valves, lationship with the supply air pressure as in-
dividing it such that the valves move through dicated in Fig. 13. The preset value of Xp
their entire travel range at half the input sig- should be approximately 3 %.
nal range each (e.g. first valve set to 4 to
3. Check the plug stem's tendency to oscil-
12 mA, second valve set to 12 to 20 mA). To
late by pressing the range spring (6)
avoid overlapping, allow for a dead band of
briefly as far as it will go.
± 0.5 mA as shown in Fig. 12.
The Xp value is to be adjusted to be as
The starting point (zero) is adjusted at the small as possible, without considerable
screw (4); the reference variable span, i.e. overshooting occurring.
the upper range value, is adjusted at the pin
(2). Additional points that apply concerning ad-
justment:
ÎÎ Always adjust the Xp restriction before
setting the starting point.

20 EB 8359-2 EN
 Operation

ÎÎ In case of a zero shift (e.g. due to a sub- If the pointer has been removed by mistake,
sequent change in the restriction setting a basic calibration can be performed as fol-
or supply pressure), check the zero set- lows:
ting and readjust it. 1. Close the restriction until slight resistance
ÎÎ The adjustment range of the Xp restric- can be felt.
tion is restricted by the pointer and stop 2. From this positin, open the restriction one
to one turn (Fig. 13). Do not remove the ¼ turn.
pointer.
3. Push on the plastic ring with pointer
180° pointing to the 0° position.
270° 90° 4. Set the restriction in the range between
0° 90° and 180°.
Zul. Supply Alim.
Xp 5. Set Xp as described in section 7.3.1.
[%]
6 bar 3 bar 1,4 bar
5
4
3
2
1
0
0 90° 180° 270° 360°

Fig. 13: Setting the Xp restriction

Table 1:  Range springs

Rated travel [mm] Min./max. travel [mm] Reference variable (input signal) Range spring
Standard travels for SAMSON valves with lever l (40 to 127 mm in length)
100 % 1
15 7.5 to 15
50 % 2
100 % 2
30 14 to 32
50 % 3
60 30 to 70 100 % 3
Further travel ranges with lever l and lever extension (40 to 200 mm in length)
100 % 1
20 7.5 to 26
50 % 2
100 % 2
40 14 to 50
50 % 3
> 60 30 to 90 100 % 3

EB 8359-2 EN 21
Operation

7.3.2 Setting for actuator Repeat the correction procedure until both
values are correct.
version“stem extends”
To ensure that the total closing force of the 7.3.3 Setting for actuator
actuator acts on the valve, proceed as fol-
lows:
version “stem retracts”
ÎÎ With direct operating direction <<: ad- When using an actuator with fail-safe action
just starting point to 4.5 mA (slightly "actuator stem retracts", the diaphragm
raised). chamber must be pressurized with a signal
pressure that is high enough to tightly close
ÎÎ With reverse operating direction <>: ad-
the valve against the upstream pressure in
just starting point to 19.5 mA (slightly
the plant.
lowered).
ÎÎ Operating direction <<: Upper range
Starting point (zero) e.g. 4.5 mA value of reference variable 20 mA
1. Turn the zero adjustment screw (4) until ÎÎ Operating direction <>: Lower range val-
the plug stem just starts to move out of its ue of reference variable 4 mA
resting position (observe travel indica-
The required signal pressure is either indicat-
tor).
ed on the positioner label or the required
2. Reduce the input signal to 0 mA and supply pressure can be roughly calculated as
slowly increase it again. Check whether described in section 6.4.
the plug stem starts to move at exactly
4.5 mA and correct, if necessary. Starting point, e.g. 20 mA
1. Set the input signal at the ammeter to
Upper range value (span) e.g. 20 mA
20 mA.
3. Once the starting point has been set, in- Turn the zero adjustment screw (4) until
crease the input signal. At exactly the plug stem just starts to move out of its
20 mA, the plug stem must stand still, initial position.
having moved through 100 % travel
2. Increase the input signal and slowly re-
(watch the travel indicator at the valve).
duce it again to 20 mA. Check whether
If the upper range value is incorrect,
the plug stem starts to move at exactly
move the pin (2) as follows to correct it:
20 mA.
4. Move towards Correct any deviation at the zero adjust-
Lever end à To increase the travel ment screw (4). Turning it counterclock-
Fulcrum à To reduce the travel wise causes the plug stem to move from
After correcting the input signal, re-ad- its end position earlier; turning it clock-
just zero. Then check the upper range wise causes it to move from its end posi-
value again. tion later.

22 EB 8359-2 EN
 Operation

Upper range value (span), e.g. 4 mA 7.4 Exchanging the range

3. Once the starting point has been set, in- spring
crease the input signal to 4 mA at the
ammeter. If the range is to be altered or changed to
At exactly 4 mA, the plug stem must split-range operation, replace the range
stand still, having moved through 100 % spring as shown in Fig. 1 on page 11 as
travel (watch the travel indicator at the follows:
valve). 1. Unscrew screw (7) on the range spring.
4. If the upper range value is incorrect, Undo hexagon socket screw (5) and pull
move the pin (2) to correct it. Readjust out the lever together with shaft.
20 mA and turn the zero adjustment 2. Exchange range spring. Slide lever with
screw (4) until the pressure gauge indi- shaft through sleeve (3), positioner hous-
cates the required signal pressure. ing and bracket (6.1).
If no pressure gauge has been installed, 3. Secure range spring with the screw (7).
set the starting point to 19.5 mA instead.
4. Move bracket and shaft until the screw
(5) sits on the flattened part of the shaft.
Tighten screw (5). Allow for a play of
0.05 to 0.15 mm between the lever (1)
and the sleeve (3) as well as between the
range spring (6) and the positioner hous-
ing.

EB 8359-2 EN 23
Converting the electropneumatic into a pneumatic positioner

8 Converting the electropneu- Legend for Fig. 14

1 Screw fitting
matic into a pneumatic posi- 2 Printed circuit board
tioner 3 i/p converter
4 Connecting nipple
The electropneumatic positioner can be con- 5 Hose
verted into a Type 4765 Pneumatic Position- 6 Connecting plate
er with a conversion kit. 7 Sealing element
ÎÎ Required conversion kits: see Table 2
1. Unscrew fastening screws and lift the i/p
converter together with the printed circuit
board out of the positioner housing.
2. Unthread cable gland (1). Plug on hose
(5) and screw the connecting nipple (4)
of the conversion kit tightly on the hous-
ing.
3. Insert sealing element (7) into connecting
plate (6) and fasten it tight into the hous-
ing.
4. Push the free end of the hose onto the
connecting plate (6).

Note
For details on the converted Type 4765 Posi-
tioner refer to Mounting and Operating In-
structions u EB 8359-1.

24 EB 8359-2 EN
 Converting the electropneumatic into a pneumatic positioner

1 3 2 4 5 7 6
38

Fig. 14: Converting the positioner

Table 2:  Conversion kits

Required conversion kit up to device index .02.
For connection with G thread Order no. 1400-6724
For connection with NPT thread Order no. 1400-6725
Required conversion kit for device index .03 and higher.
For connection with G thread Order no. 1400-6795
For connection with NPT thread Order no. 1400-6796

EB 8359-2 EN 25
Servicing explosion-protected devices

9 Servicing explosion-protected devices

If a part of the device on which the explosion protection is based needs to be serviced, the
device must not be put back into operation until a qualified inspector has assessed it accord-
ing to explosion protection requirements, has issued an inspection certificate or given the de-
vice a mark of conformity.
Inspection by a qualified inspector is not required if the manufacturer performs a routine test
on the device before putting it back into operation. Document the passing of the routine test
by attaching a mark of conformity to the device.
Replace explosion-protected components only with original, routine-tested components by the
manufacturer.
Devices that have already been used outside hazardous areas and are intended for future
use inside hazardous areas must comply with the safety requirements placed on serviced
devices. Before being operated inside hazardous areas, test the devices according to the
specifications for servicing explosion-protected devices.

26 EB 8359-2 EN
 Maintenance, calibration, and work on equipment

10 Maintenance, calibration, and work on equipment

Interconnection with intrinsically safe circuits to check or calibrate the equipment inside or
outside hazardous areas is to be performed only with intrinsically safe current/voltage cali-
brators and measuring instruments to rule out any damage to components relevant to explo-
sion protection.
Observe the maximum permissible values specified in the certificates for intrinsically safe cir-
cuits.

EB 8359-2 EN 27
Accessories and mounting parts

11 Accessories and mounting parts

Accessories – Mounting parts Item no.
Range spring 1 1190-0736
Range spring 2 1190-0737
Range spring 3 1190-0738
Lever I 1690-6469
Lever extension 1400-6716
Pressure gauge attachment 1402-0938
Pressure gauge attachment (copper-free) 1402-0939
Mounting kit for valves with cast yoke according to NAMUR 1400-5745
Valves with rod-type yoke according to NAMUR for 18 to 35 mm rod 1400-5745 and 1400-5342
diameter
Assortment of spare parts including gaskets and diaphragms 1400-6792
Assortment of spare parts including gasket, diaphragms and 1402-0040
pneumatic parts (for positioners with device index .02 and higher)
Upgrade to degree of protection IP 65:
Venting over check valve 1790-7408
Accessories for electrical connections Item no.
Black cable gland M20x1.5 1400-6985
Blue cable gland M20x1.5 1400-6986
Adapter M20x1.5 to ½ NPT, powder-coated aluminum: 0310-2149

28 EB 8359-2 EN
 Dimensions in mm

12 Dimensions in mm
Useable lever length I:
40 to 127 mm
(with lever extension 40 to
200 mm)
Pneumatic connections:
ISO-228/1-G ¼

2.5
Cable gland:
Device index .02 and lower: Pg .
13.5 157
Device index .03 and higher:
M20x1.5
.

G 1/8 connection
for housing with
G thread
38
or
1/8
NPT connection 49.5
for housing with
NPT thread
15

EB 8359-2 EN 29
30 EB 8359-2 EN
EB 8359-2 EN 31
32 EB 8359-2 EN
EB 8359-2 EN 33
34 EB 8359-2 EN
EB 8359-2 EN 35
36 EB 8359-2 EN
EB 8359-2 EN 37
38 EB 8359-2 EN
EB 8359-2 EN 39
40 EB 8359-2 EN
EB 8359-2 EN 41
42 EB 8359-2 EN
EB 8359-2 EN 43
44 EB 8359-2 EN
EB 8359-2 EN 45
46 EB 8359-2 EN
EB 8359-2 EN 47
EB 8359-2 EN

2019-07-24 · English

SAMSON AKTIENGESELLSCHAFT
Weismüllerstraße 3 · 60314 Frankfurt am Main, Germany
Phone: +49 69 4009-0 · Fax: +49 69 4009-1507
samson@[Link] · [Link]