OWNER

EPC CONTRACTOR
NEW GATHERING CENTRE GC 30, IN
NORTH KUWAIT
KUWAIT OIL COMPANY
(K.S.C.) COMMENT RESOLUTION SHEET
A Subsidiary of Kuwait Petroleum Corporation

DOCUMENT NO. 50489-530-051-SPC-1001 Rev B Page 1 of 3

CONTRACT NO.: 14050489
PROJECT NO.: EF1902 PIPING MATERIAL SPECIFICATION DATE : 17-Jan-15

Company DTN Reference: TRANS-EF1902-AMEC-RTS-000149 Company DTN Date: 15-Nov-14

Sr. No. Company Comment L&T Response Company Confirmation
a) MOC for either Forgings, Spectacle Blind/
Blind & Spacers
Pipe Class C13A, C13B :
Forged Fitting, Flanges MOC - ASTM A105.
Spectacle Blind MOC - ASTM A516 Gr. 60N
Pipe Class Q15A :
CS Flanges MOC - ASTM A105N.
Spectacle Blind MOC - ASTM A516 Gr. 60N
MOC for Spectacle Blind / Blind & Spacer
shall be revised to A516 Gr 60N, However
MOC for other forgings in referred pipe
classes shall continue to be ASTM A105.
b) Branch connection
Pipe Class C13A, S10A, S30A, S60A
Reducing Tee has been defined for Branch
Connection 2” x 1.5” in place sockolet.
Pipe Class C13B
Reducing Tee has been defined for
LIST OF CHANGES WITH
following Branch Connection in place
RESPECT TO FEED
DOCUMENTS FOR PIPING Threadolet
MATERIALS- CONTRACTOR 2”x 0.5”, 2” x 0.75”, 2” X1”,
1
shall be compliant with 3”x 0.5”, 3” x 0.75”, 3” X1”, 3” x 1.5”
contract documentation and Pipe Class C15B, C35B, C65B, N10B,
KOC standards for all N10C, N30B, N30C, S10B, S30B, S10A,
proposed changes from FEED. S30A, S60A
Reducing Tee has been defined for Branch
Connection 2” x 1.5” in place sockolet.
c) MOC for Butterfly Valves in pipe class F10B
has been revised as per KOC-MP-010.
d) MOC of Ball Valve in pipe class F10B &
F30B has been revised as per KOC-MP-
010.
e) MOC of Ball Valve in pipe class Q95B has
been revised as per KOC-MP-010.

f) Refer Note 5 of pipe class Q35A in KOC-

MP-010, Since Pr. - Temp. Ratings as per
EEMUA are exceeded; Super Duplex SS
material has been used for piping
components to cover all cases of Pr. -
Temp. Ratings.
g) Inconel Piping classes N10B & N30B have
Piping MOC as per KOC-MP-010
OWNER
EPC CONTRACTOR
NEW GATHERING CENTRE GC 30, IN
NORTH KUWAIT
KUWAIT OIL COMPANY
(K.S.C.) COMMENT RESOLUTION SHEET
A Subsidiary of Kuwait Petroleum Corporation

DOCUMENT NO. 50489-530-051-SPC-1001 Rev B Page 2 of 3

CONTRACT NO.: 14050489
PROJECT NO.: EF1902 PIPING MATERIAL SPECIFICATION DATE : 17-Jan-15

Sr. No. Company Comment L&T Response Company Confirmation

Pipe Schedules identified as
"Shall not be used" in 015-LH-
2 Ok & Noted
1002 shall not be used without
client approval.
RF flanges shall be used
throughout, except for
Type of Flange Facing have been selected in
3 connecting with equipment
line with KOC Doc KOC-MP-010
with flat faced flange
connections.
As per KOC Standards for valves, Following
Pipe and valve materials shall
valves shall have stellite surface:
4 be as specified in KOC-MP-
Small Bore: 800# valves
010 and criteria
Large Bore: 600# and above

Pipeline materials and

references to any Pipeline
Engineering are not part of this
5 specification and therefore Ok & Noted
shall be removed. Pipeline
engineering is to be covered in
the pipeline data sheets.

As per KOC-MP-033, Ball As per KOC-MP-033 Part 1, Ball Valve shall

valves shall have gear have Gear Operators as per following criteria.
operators for sizes 4" and 150# to 600# : Over NPS 4"
6
above for classes 150# to 900# : Over NPS 3"
600# and 3" and above for Same has been specified in submitted Doc.,
class 900# Piping Material Specification.

Reference to KOC-MP-010 has been already

complied under SECTION 4.1.2 of submitted
SECTION 11.1- reference
Doc., Piping Material Specification. Under
7 KOC-MP-010 to be complied
section 11.1, we are providing reference of
with
applicable pipe class of submitted Doc., Piping
Material Specification.

Under respective pipe classes of RTRP piping,

SECTION 11.3- Make a note
pipe thicknesses are clearly defined in the
that vendor shall advise the
8 scope of manufacturer. However, as suggested
supplied wall thickness of
said note shall be additionally added in referred
RTRP piping.
SECTION.
OWNER
EPC CONTRACTOR
NEW GATHERING CENTRE GC 30, IN
NORTH KUWAIT
KUWAIT OIL COMPANY
(K.S.C.) COMMENT RESOLUTION SHEET
A Subsidiary of Kuwait Petroleum Corporation

DOCUMENT NO. 50489-530-051-SPC-1001 Rev B Page 3 of 3

CONTRACT NO.: 14050489
PROJECT NO.: EF1902 PIPING MATERIAL SPECIFICATION DATE : 17-Jan-15

Sr. No. Company Comment L&T Response Company Confirmation

SECTION 13.4 AND 13.6 are generalised points

SECTION 13.4 AND 13.6 As and have been defined as per following KOC
per KOC-MP-010, no forming Docs.:
or bending of piping is 015-LH-1002 : Piping Design, SECTION 8.4
permitted without Client 015-LH-1002-ADD-DE2; Addendam to Piping
9
approval. This document Design, SECTION 12.0.
applies to piping only. Delete
the relevant sections from this Following note has been added in this section
document “This may only take place with approval from
COMPANY”
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14050489 50489-530-051-SPC-1001 B

REVISION HISTORY SHEET

This page is a record of all revisions of this document. All previous issues are hereby superseded and are
to be destroyed.

Page No. Clause No. Description of Revision Revision

5 1 (C ) Clause modified as per company comment B

5 2 Clause modified as per company comment B

9 4.1.1 ASME B31.4 reference is deleted from List of standards B

14 4.1.3 Pipe Line Wall thickness and Design Basis reference is deleted B

16 10.6 Table related to Gear operator for Plug Valves added B

17 11.3 Note for RTRP pipe wall thickness added as per company comment B

19 13.5 Note regarding Forming and Bending is modified as per company comment. B

21 15.3 Note for Electro Zinc Plating of Bolting materials, modified B

26 18.0 Pipe Line class designation is deleted B

29 --- Pipe Classes N10B & N30B are added in Index B

30 --- Pipe Classes PA9A & PA9B are deleted from Index B

33 C13A MOC for Spectacle Blind / Blind & Spacer has been revised as per KOC-MP-010 B

Branch Fitting has been revised to Reducing Tee for following Branch connections :
36 C13B B
2” x 0.5”, 3 x 0.5”, 3” x 0.75” & 3” x 1”
Equal Tee has been defined in place of R – Pad for following branch connections :
39 C15B B
52” X 52”, 56” X 56” & 60” X 60”.
Swing type check valve has been defined for size range 26” & above as per company
42 C15B B
comment.

47 C65B Pipe schedule for pipe sizes 18”- 24” has been revised to S80. B

MOC for Spectacle Blind / Blind & Spacer has been revised to ASTM A516 Gr 60N as per
KOC-MP-010.
50 F10A B
Ball valve standard revised to API 6D / BS EN ISO 17292 and Trim material revised to
Monel / Bronze.

54 F10B MOC for Butterfly valves and Ball valves have been revised as per KOC-MP-010 B

MOC for Spectacle Blind / Blind & Spacer has been revised to ASTM A516 Gr 60N as per
56 F30A B
KOC-MP-010.

58 F30B MOC for Ball valves has been revised as per KOC-MP-010. B

64 N10C Pipe class has been revised for size range up to 20” B

70 N30C Gasket thickness has been revised to 3 mm B

MOC for Flange / Blind / Spectacle blind / Blind & Spacer has been revised as per KOC-MP-
72 Q15A 010. B
Ball valve Trim material has been revised to Monel / Bronze as per KOC-MP-010

78 Q35A MOC for Spectacle blind / Blind & Spacer has been revised to ASTM A516 Gr 60N. B
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Page No. Clause No. Description of Revision Revision

Pipe schedule for pipe sizes 18” & 20” has been revised to S120.
84 & 85 Q95B B
Gasket material has been defined as per Criteria to KOC –MP-010.

98 S60A Pipe schedule for pipe size 12” has been revised to S60. B

100 --- Table – 3, NDE requirement for Pipe Class N10B & N30B is added. B

108 --- Table – 5, Details of Blind & Spacer for Class 300# is added. B

Needle Valve Standard has been revised to BS EN ISO 15761 in the following Pipe classes:
--- ---- B
C13A, C15B, C15B, C65B, F10A, F10B, Q15B and Q35A.
Note related to use of Bolting materials with 25 Cr valves added in following pipe classes :
--- ---- B
C15B, C35B, C65B & S30B
Under mentioned note modified in following pipe classes : S10A, S10B, S30A, S30B & S60A
--- ---- - Bolting materials used with flange joint which are direct buried, insulated or otherwise B
denied direct atmospheric exposure has been revised as per KOC-MP-010.
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INDEX

1.0 SCOPE ..................................................................................................................... 6

2.0 APPLICATION ......................................................................................................... 6
3.0 TERMINOLOGY ....................................................................................................... 6
3.1 DEFINITIONS ................................................................................................ 6
3.2 ABBREVIATIONS .......................................................................................... 7
4.0 REFERENCE STANDARDS, CODES AND SPECIFICATIONS ............................ 9
4.1 LIST OF STANDARD AND CODES ............................................................... 9
5.0 ENVIRONMENTAL CONDITIONS ........................................................................ 15
6.0 HEALTH, SAFETY AND ENVIRONMENT ............................................................ 15
7.0 UNITS OF MEASUREMENT ................................................................................. 15
8.0 GENERAL REQUIREMENTS ................................................................................ 16
9.0 TECHNICAL REQUIREMENTS............................................................................. 16
10.0 VALVES ................................................................................................................. 17
11.0 PIPING.................................................................................................................... 18
12.0 FLANGES............................................................................................................... 19
13.0 FITTINGS ............................................................................................................... 20
14.0 GASKETS AND VALVE STEM PACKING .......................................................... 21
15.0 BOLTING................................................................................................................ 22
16.0 SOUR SERVICE REQUIREMENTS ...................................................................... 22
16.1 FLUID CATEGORIZATION .......................................................................... 22
16.2 GUIDELINES FOR SELECTION OF ALTERNATIVE MATERIALS FOR
SOUR SERVICE .......................................................................................... 23
16.3 REQUIREMENTS FOR CARBON STEELS ................................................. 24
16.4 TECHNICAL REQUIREMENTS FOR STAINLESS STEELS AND OTHER
CRA’S .......................................................................................................... 26
16.5 WELDING PROCEDURE SPECIFICATION (WPS) ..................................... 26
16.6 WELDING .................................................................................................... 27
17.0 NON DESTRUCTIVE EXAMINATION (NDE) REQUIREMENTS ......................... 27
18.0 PIPING CLASS DESIGNATION ............................................................................ 28
19.0 TRIM MATERIAL SELECTION OF VALVES FOR SOUR SERVICE ................... 28
APPENDICES:

APPENDIX-I 30

TABLE – 2 PIPING/ PIPELINE CLASS INDEX

APPENDIX-II 32

PIPING MATERIAL CLASSES : DETAIL DESCRIPTION

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APPENDIX-III 101
TABLE – 3 NON-DESTRUCTIVE EXAMINATION & HARDNESS
SURVEY-MINIMUM REQUIREMENTS
APPENDIX-IV 104
TABLE – 4 GUIDELINES FOR SELECTION OF MATERIALS
GIVEN IN PIPING MATERIAL CLASSES AS OPTIONS
BASED ON NACE MR0175 / ISO15156 -3
APPENDIX-V 107
TABLE – 5 DETAILS OF BLIND AND SPACER
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1.0 SCOPE
a) This Standard on Piping Material Classes, describes the material specifications of
the pipes, valves, fittings, flanges, blinds / spacers, bolts / nuts, gaskets and
related components required for various fluids / services such as Gas / Liquid
Hydrocarbons (sweet / sour) and Non-Hydrocarbon fluids / services etc. for the
process and utility piping systems of the New Gathering Centre GC - 30, in North
Kuwait.

b) This specification covers the design, manufacture, inspection, testing and supply
requirements of piping materials for installation at the facility in Kuwait and
developed based on KOC specification KOC-MP-010, 015-LH-1002 and its
Criteria / Addenda issued as part of FEED.

c) Piping systems not covered by this specification include:

- Instrument piping downstream of last piping isolation valve
- Pipelines designed in accordance with ASME B31.4 & B31.8.
- Sanitary Pipe work & Plumbing
d) This Specification is also applicable to piping of packaged units.

e) This Specification does not apply to piping and equipment associated with
surface water disposal, sanitary sewer and fire water sprinkler system.

2.0 APPLICATION
This doc covers piping systems designed to ASME B31.3 only

All material(s) listed in this specification when supplied / installed shall be brand new
and of prime quality and shall conform to the requirements of this specification,
Standards / Codes / Specifications referenced herein and shall also be fit for the
purpose

Any exceptions or deviations from this specification along with their merits and
justifications shall be brought to the attention of Company for their review & approval.

3.0 TERMINOLOGY
3.1 DEFINITIONS
For the purpose of this Specification the following definitions shall apply.

Company Kuwait Oil Company (KOC)

Client Kuwait Oil Company (KOC) and / or Its appointed representative

Contractor Larsen & Toubro Limited

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3.2 ABBREVIATIONS
AARH Arithmetic Average Roughness Height
AI Instrument Air
AL Aluminum
AL BRZ Aluminum Bronze
ANSI American National Standards Institute
AP Plant Air
API American Petroleum Institute
AS Alloy Steel
ASME American Society of Mechanical Engineers
ASS Austenitic Stainless Steel
ASTM American Society for Testing and Materials
BAR (g) Bar, Gauge, (Pressure Unit)
BD Blow down & Relief
BE Bevel End
BHN Brinell Hardness Number
BRW Branch Weld
BRZ / BRNZ Bronze
BS Booster Station
BS British Standard
BW, BWE But Weld, But Weld End
CLR Crack Length Ratio
CRA Corrosion Resistant Alloy
CS Carbon Steel
CSR Crack Surface Ratio
CTR Crack Thickness Ratio
DC Chemical Drain
DD Dedicated Drain
DH Oily/Hydrocarbon Drain
DO Open Drain
DP Pressurized Drain
DPT/I/E Dye Penetrant Testing/Inspection/Examination
DSS Duplex Stainless Steel
FBE Fusion Bonded Epoxy
FBEL Fusion Boned Epoxy Lined
FBEL CS Fusion Boned Epoxy Lined Carbon Steel
FEED Front End Engineering Design
FF Flat Face
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FG Fuel/ Pilot Gas

FV Full Vacuum
GC Gathering Center
GTAW Gas Tungsten Arc Welding
GY Lean Glycol
HAZ Heat Affected Zone
HIC Hydrogen Induced Cracking
HSC Hydrogen Stress Cracking
HSE Health, Safety & Environment
HSEMS Health, Safety & Environment Management System
IG Inert Gas
IN Inhibitor / Injection Chemicals
ISO International Organisation of Standardization
LEL CS Liquid Epoxy Lined Carbon Steel
LPT/I/E Liquid Penetrant Testing/Inspection/Examination
LSAW Longitudinal Submerged Arc Welded
MAWP Maximum Allowable Working Pressure
MAX Maximum
MIN Minimum
MOP Maximum Operating Pressure
MPT/I/E Magnetic Particle Testing/Inspection/Examination
MSS Manufacturer’s Standardisation Society
NACE National Association Of Corrosion Engineers
NDT/I/E Non Destructive Testing/Inspection/Examination
Ni Al BRNZ Nickel Aluminum Bronze
NPS Nominal Pipe Size
OF Fuel Oil or Diesel
OISD Oil Industry Safety Directorate
OSHA Occupational Safety & Health Administration
PC Process Condensate
PG Process Gas or Vapour
PL Process Liquids
PMI Positive Material Identification
PREN Pitting Resistance Equivalent Number
PO Process Oil
PSI (g) Pounds per Square Inch, Gauge, (Pressure Unit)
PWHT Post Weld Heat Treatment
QAP Quality Assurance Plan
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QC & QA Quality Control & Quality Assurance

RF Raised Face
RT/I/E Radiographic Testing/Inspection/Examination
RTJ Ring Type Joint
RTRP Reinforced Thermosetting Resin Pipe
SAW Submerged Arc Welding
SCC Stress Corrosion Cracking
SCRM Screwed Male
SCRF Screwed Female
SDSS Super Duplex Stainless Steel
SOHIC Stress Oriented Hydrogen Induced Cracking
SS Stainless Steel
SSC Sulfide Stress Cracking
SW, SWE Socket Weld, Socket Weld End
TEMP Temperature
UNS Unique Numbering System
UT Ultrasonic Testing
VA Vent to Atmosphere
WD Drinking Water
WE Effluent Water
WF Fire Water
WO Oily/ Hydrocarbon Water
WP Produced Water
WPS Welding Procedure Specification
WRC Welding Research Council
WT Treated Effluent Water
WW Well/ Wash Water
XG Foam

4.0 REFERENCE STANDARDS, CODES AND SPECIFICATIONS

4.1 LIST OF STANDARD AND CODES
For additional information concerning Pressure I Temp ratings, sizes, dimensions,
tolerances, materials types, grades of Pipes, Fittings, Flanges, Bolts, Nuts, Valves
etc. specified in this specification, the latest edition of following standards, codes and
specifications may be consulted as required.

4.1.1 National / International Standards

API SPEC 5L Specification for Line Pipe

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API 6D / ISO 14313 Specification for Pipeline Valves

API SPEC 6FA Specification for Fire Test for valves
API 594 Check Valves: Flanged, Lug, Wafer and Butt Welding
API 598 Valve Inspection and Testing
API 599 Metal Plug Valves-Flanged, Threaded and Welding Ends
API 600/ ISO 10434 Steel Gate Valves-Flanged and Butt-welding Ends, Bolted
Bonnets
API 602/ ISO 15761 Steel Gate, Globe and Check Valves for Sizes DN 100 and Smaller
for the Petroleum and Natural Gas Industries
API 607 Fire Test for Quarter-turn Valves and Valves Equipped with Non-
metallic Seats
API 608 Metal Ball Valves – Flanged, Threaded and Welding Ends
API 609 Butterfly Valves: Double Flanged, Lug and Wafer Type
ASME B1.20.1 Pipe Threads, General Purpose (Inch)
SME B16.5 Pipe Flanges and Flanged Fittings, NPS ½ through NPS 24
ASME B16.9 Factory-Made Wrought Butt welding Fittings
ASME B16.10 Face to Face and End to End dimensions of Valves
ASME B16.11 Forged Fittings, Socket Welding and Threaded
ASME B16.20 Metallic Gaskets for Pipe Flanges Ring Joint, Spiral Wound and
Jacketed
ASME B16.21 Non-metallic Flat Gaskets for Pipe Flanges
ASME B16.24 Cast Copper Alloy Pipe Flanges and Flanged Fittings Classes 150,
300, 600, 900, 1500 and 2500
ASME B16.25 Butt welding Ends
ASME B16.34 Valves Flanged, Threaded and Welding End
ASME B16.36 Orifice Flanges
ASME B16.47 Large Diameter Steel Flanges NPS 26 through NPS 60
ASME B16.48 Line Blanks
ASME B18.2.1 Square, Hex, Heavy Hex, and Askew Head Bolts and Hex, Heavy
Hex, Hex Flange, Lobed Head, and Lag Screws (Inch Series)

ASME B18.2.2 Nuts for General Applications: Machine Screw Nuts, Hex, Square,
Hex Flange, and Coupling Nuts (Inch Series)

ASME B 31.3 Process Piping

ASME B36.10M Welded and Seamless Wrought Pipe
ASME B36.19M Stainless Steel Pipe
ASME B46.1 Surface Texture, Surface Roughness, Waviness and Lay
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ASTM A105/ A105M Standard Specification for Carbon Steel Forgings for Piping
Application

ASTM A123 Standard Specification for Zinc (Hot-Dip Galvanized) Coatings on

Iron and Steel Products.
ASTM A182/ A182M Standard Specification for Forged or Rolled Alloy and Stainless
Steel Pipe Flanges, Forged Fittings, and Valves and Parts for High
Temperature Service
ASTM A193/ A193M Standard Specification for Alloy-Steel and Stainless Steel Bolting
for High Temperature or High Pressure Service and Other Special
Purpose Applications
ASTM A194/ A194M Standard Specification for Carbon and Alloy Steel Nuts for Bolts
for High Pressure or High Temperature Service, or Both

ASTM A216/ A216M Standard Specification for Steel Castings, Carbon, Suitable for
Fusion Welding, for High Temperature Service
ASTM A234/ A234M Standard Specification for Piping Fittings of Wrought Carbon
Steel and Alloy Steel for Moderate and High Temperature
Service
ASTM A240/ A240M Standard Specification for Chromium and Chromium- Nickel
Stainless Steel Plate, Sheet and Strip for Pressure Vessels and for
General Applications
ASTM A312/ A312M Standard Specification for Seamless, Welded and Heavily Cold
Worked Austenitic Stainless Steel Pipe

ASTM A320/ A320M Standard Specification for Alloy-Steel and Stainless Steel Bolting
for Low Temperature Service

Standard Specification for Castings, Austenitic, for Pressure-

ASTM A351/ 351M
Containing Parts

Standard Test Methods and Definitions for Mechanical Testing

ASTM A370
of Steel Products
ASTM A388/ A388M Standard Practice for Ultrasonic Examination of Heavy Steel
Forgings
ASTM A403/ A403M Standard Specification for Wrought Austenitic Stainless Steel
Piping Fittings
ASTM A515 Carbon Steel Plate for Intermediate and Higher Temperature
Service
ASTM A516/ A516M Standard Specification for Pressure Vessel Plate, Carbon Steel,
for Moderate and Lower Temperature Service
ASTM A671/ A671M Standard Specification for Electric Fusion Welded Steel Pipe for
Atmospheric and Lower Temperatures
ASTM A790/ A790M Standard Specification for Seamless and Welded Ferritic/
Austenitic Stainless Steel Pipe
ASTM A815/ 815M Standard Specification for Wrought Ferritic, Ferritic/ Austenitic,
and Martensitic Stainless Steel Piping
ASTM A995/ A995M Standard Specification for Castings, Austenitic-Ferritic (Duplex)
Stainless Steel for Pressure Containing Parts
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ASTM B61 Standard Specification for Steam or Valve Bronze Castings

ASTM B62 Standard Specification for Composition Bronze or Ounce Metal

Casting

ASTM B148 Standard Specification for Aluminum-Bronze Sand Castings

ASTM B366 Standard Specification for Factory made wrought Nickel and
Nickel Alloy Fittings
ASTM B564 Standard Specification for Nickel Alloy Forgings

ASTM D 2996 Standard Specification for Filament Wound “Fiberglass” (Glass-

Fiber-Reinforced Thermosetting-Resin) Pipe

ASTM D 4024 Standard Specification for Machine Made “Fiberglass” (Glass-

Fiber-Reinforced Thermosetting-Resin) Flanges

ASTM D 5685 Standard Specification for “Fiberglass” (Glass-Fiber- Reinforced

Thermosetting-Resin) Pressure Pipe Fittings

BS 1868 Specification for Steel Check Valves (Flanged and Butt Welding
Ends) for Petroleum, Petrochemical and Allied Industries
BS 1873 Steel Globe and Globe Stop and Check Valves (Flanged and Butt-
Welding Ends) for Petroleum, Petrochemical and Allied
Industries.
BS 5353 Steel Plug Valves
BS EN 593 Butterfly Valves
BS EN 12266 Industrial valves Testing of valves
Part 1: Pressure tests, test procedures and acceptance criteria
Mandatory requirements-CORR 14505; May 23, 2003
Part 2: Tests, Test Procedures and Acceptance Criteria
Supplementary Requirements
BS EN ISO 10434 Bolted Bonnet Steel Gate Valves for the Petroleum,
Petrochemical and Allied Industries

BS EN ISO 10497 Testing of valves - Fire Type-Testing Requirements

BS EN ISO 15761 Steel Gate, Globe and Check Valves for Sizes DN 100 and
Smaller, for The Petroleum and Natural Gas Industries

BS EN ISO 17292 Metal Ball Valves for Petroleum, Petrochemical and Allied
Industries

BS EN ISO 1461 Hot Dip Galvanized Coatings on Fabricated Iron and Steel
Articles-Specifications and Test Methods

MSS SP-25 Standard Marking System for Valves, Fittings, Flanges and
Unions
MSS-SP-53 Quality Standard for Steel Castings and Forgings for Valves,
Flanges and Fitting and Other Piping Components – Magnetic
Particle Examinations Method
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MSS-SP-55 Quality Standard for Steel Castings for Valves, Flanges and
Fitting and Other Piping Components – visual method for
evaluation of surface irregularities.
MSS SP-75 Specification for High-Test , Wrought, Butt-Welding Fitting
MSS SP-80 Bronze gate, globe, angle and Check Valves
MSS SP-83 Class 3000 Steel Pipe Unions Socket Welding and Threaded

MSS SP-97 Integrally Reinforced Forged Branch Outlet Fittings – Socket

Welding, Threaded and Butt Welding Ends

MSS SP-110 Ball Valves Threaded, Socket-Welding, Solder Joint, Grooved and
Flared Ends

NACE MR 0175 / ISO Petroleum and natural gas Industries - Materials for use in H2S
15156 containing environments in oil and gas production Parts 1 to 3,
including:
Part 1 Technical Corrigendum 1 published 01/09/2005;
Part 2 Technical Corrigendum 1 published 01/09/2005;
Part 3 Technical Corrigendum 1 published 15/02/2005;
Part 3 Technical Corrigendum 2 published 01/09/2005.

Evaluation of Pipeline and Pressure Vessel Steels for Resistance

NACE TM 0284
to Hydrogen Induced Cracking

NACE TM 0177 Laboratory Testing of Metals for Resistance to Sulfide Stress

Cracking and Stress Corrosion Cracking in H2S Environments

PFI ES-24 Pipe Bending Methods, Tolerances, Process and Material

Requirements"

4.1.2 KOC Standards and Engineering Group Specifications

Piping design and materials covered by this specification shall comply with all the
applicable sections of KOC Standards and Specifications their addendum and criteria
of which the following are specifically referenced in this specification

EF1902-KOC-MP-010-CRT-DE2 Criteria to KOC-MP-010 : Piping Material Classes

EF1902-015-LH-1002-ADD-DE2 Addendum to 015-LH-1002 : Piping Design
EF1902-KOC-L-028-CRT-DE2 Criteria to KOC-L-028 : KOC Recommended Practice for
Plant Layout
EF1902-KOC-MP-011-CRT-DE2 Criteria to KOC-MP-011 Parts 1 and 2 : KOC Standard for
RTRP Pipes and Fittings
EF1902-KOC-MP-013-CRT-DE2 Criteria to KOC-MP-013 : KOC Standard for Gate Valves
EF1902-KOC-MP-014-CRT-DE2 Criteria to KOC-MP-014 : KOC Standard for Globe Valves
EF1902-KOC-MP-015-CRT-DE2 Criteria to KOC-MP-015 : KOC Standard for Check Valves
EF1902-KOC-MP-016-CRT-DE2 Criteria to KOC-MP-016 : KOC Standard for Plug Valves
EF1902-KOC-MP-017-CRT-DE2 Criteria to KOC-MP-017 : KOC Standard for Electric
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Welded Pipe
Criteria to KOC-MP-018 : KOC Standard for Seamless Pipe
EF1902-KOC-MP-018-CRT-DE2
to API 5L
Criteria to KOC-MP-019 : KOC Standard for Submerged
EF1902-KOC-MP-019-CRT-DE2
Arc Welded
(SAW) Pipe to API 5L
Criteria to KOC-MP-020 : KOC Standard for Stainless Steel
EF1902-KOC-MP-020-CRT-DE2
Pipe
(Seamless and Welded).
EF1902-KOC-MP-033-CRT-DE2 Criteria to KOC-MP-033 : KOC Standard for Ball Valves

EF1902-KOC-P-005-CRT-DE2 Criteria to KOC-P-005 : KOC Standard for Internal Coating

of Pipelines
KOC-G-007 KOC Standard for Basic Design Data.
KOC-MP-010 KOC Standard for Piping Material Classes
KOC-MP-011, Part 1 KOC Standard for RTRP Pipe and Fittings: Materials
KOC-MP-011, Part 2 KOC RP for RTRP Pipe and Fittings: Engineering Design
and Installation
KOC-MP-013 KOC Standard for Gate Valves
KOC-MP-014 KOC Standard for Globe Valves
KOC-MP-015 KOC Standard for Check Valves
KOC-MP-016 /
Design and Materials KOC Standard for Plug Valves
KOC-MP-033, Part-5
KOC-MP-018 KOC Standard for Seamless Pipe to API 5L
KOC Standard for Submerged-Arc Welded (SAW) Pipe to
KOC-MP-019
API 5L
KOC Standard for Stainless Steel Pipe (Seamless and
KOC-MP-020
Welded)
KOC-MP-026 KOC Standard for Color Coding of Pipes and Fittings for
Material Identification

KOC-MP-031,Part 1 KOC Standard for Gaskets for Pipe Flanges: Types, Design
and Materials

KOC-MP-031,Part 2 KOC Recommended Practice for Gaskets for Pipe Flanges:

Selection Criteria, Handling and Installation

KOC-MP-033,Part 1 KOC Standard for Ball Valves

KOC-MS-001, Part 1 KOC Material Specification for Line Pipe for Sour Service
KOC-P-004, Part 6 KOC Standard for External Coating of Steel Pipes using
Three Layers Extruded Polyethylene System (Shop
Application and Field Installation)
KOC-P-005 KOC Standard for Internal Coating of Pipelines
KOC-Q-015 KOC Standard for Positive Material Identification (PMI)
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015-LH-1002 Piping Design

015-LH-1004 Piping and Equipment Pre-assembly
015-WH-1002 Field welding requirements procedure approval
015-WH-1003 Inspection of Casting for General Pressure Service

4.1.3 Project Specific Documents

50489-530-051-CAL-1001 Pipe Thickness Calculations

50489-530-051-SPC-1002 Valve Material Specification
50489-530-020-DIA-1002 Material Selection Diagram
50489-530-020-LST-1002 Line List

5.0 ENVIRONMENTAL CONDITIONS

Environmental requirements to be considered with respect to piping design shall be
established from KOC Standard KOC-G-007, entitled “KOC Standard for Basic
Design Data”.

6.0 HEALTH, SAFETY AND ENVIRONMENT

6.1 All applicable safety requirements of Occupational Safety and Health Administration-
OSHA Standards that prohibit use of asbestos shall be considered in the selection,
design, and construction & manufacture of piping materials covered in this Standard
as KOC prohibits use of asbestos in its facilities and installations.

6.2 The Manufacturer I Vendor I Contractor shall comply with "KOC Health, Safety &
Environment Management System (HSEMS)" requirements for the protection of KOC
personnel, equipment, property, asset, and the environment during the design,
material selection, manufacture, assembly, installation, operation and maintenance of
all equipment, products, and accessories covered by this Standard.

7.0 UNITS OF MEASUREMENT

The metric units of measure shall be used throughout with the following exceptions:

1) Wall Thicknesses are expressed as a schedule number or where no schedule

number exists, in millimeters.

2) Nominal pipe size (NPS) expressed in inches.

3) Flange bolt/stud diameters are expressed in inches and length in millimeters.

4) Nominal pressure ratings for flanges, valves, socket weld and threaded fittings,
etc. are expressed in pounds (e.g. Class 150#, series 3000#, etc.)
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8.0 GENERAL REQUIREMENTS

8.1 For purposes of design as per ASME B31.3, this Facility shall be considered as a
"cyclic plant." All process and utility pipe work within the Gathering Centre, including
piping within the equipment skid limit, shall be provided in accordance with the
requirements of ASME B31.3 and the Project Piping Specifications.

8.2 A minimum corrosion allowance of 1.5 mm or greater, as required by the piping

material classes, shall be provided for all piping components for process systems
except stainless steel, CRA and RTRP piping. For stainless steel, CRA and RTRP
piping components, no corrosion allowance shall be provided.

8.3 All lines connecting to another line or header, including instrument connections, vents
and drains, are considered as branch connections. Branch connections shall be in
accordance with the branch connection table that accompanies each piping class.
The Branch Connections shall be in full compliance with the requirements of ASME
B31.3 / B31.4 as applicable.

Branch connections for RTRP piping classes shall be in accordance with the
manufacturer’s standards

8.4 Unless otherwise specified all piping design shall comply with the code of Process
Piping, ASME B31.3 and addenda applicable at the start of Detail Design. The
pipeline (liquid transportation) design shall correspond to ASME B 31.4.

9.0 TECHNICAL REQUIREMENTS

9.1 The minimum design pressure for any pressure piping system shall be 3.5 barg (50
psig).

9.2 Pressure and temperature limits (mentioned in Pipe Classes) are based on flange
design conditions as per ASME B16.5 and other applicable codes.

9.3 Non Standard Class flanges such as Class 400 shall not be used.

9.4 All pressure-containing components intended for sour service shall be in compliance
with NACE MR0175 / ISO 15156 and shall comply with sour service requirements of
this Standard.

9.5 Post Weld Heat Treatment (PWHT) of pipe welds shall be carried out as per the
requirements of ASME B31.3. For longitudinal seam welded pipes, the requirement
of PWHT during manufacturing shall be based on ASME B31 .3 thickness limits.
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9.6 For Super Duplex Stainless Steel, PRE(N) (%Cr + 3.3%Mo + 16%N ) shall be equal
to or greater than 40 (≥40)

9.7 Size range of Spectacle Blind as defined in individual Piping Class is based on max.
weight of 50 kg. Blind and Spacers have been used over this weight.

9.8 All stud bolts shall be threaded full length.

10.0 VALVES
10.1 All Valves shall conform to the requirements of “Valve Material Specification Doc No
50489-530-051-SPC-1002” and specifications referred there in.

10.2 Wherever Ball valve is provided, they shall be full bore type.

10.3 Globe Valves shall be used for all throttling service and Control Valve By Passes.

10.4 Manual gear operators shall be provided for frequently operated gate and globe
valves in the ratings and sizes listed below:

Rating Size
Class 150 12 in and larger
Class 300 10 in and larger
Class 600 6 in and larger
Class 900 4 in and larger

10.5 Gear operators shall be provided for Ball Valves in the sizes listed below:

Rating Size
Class 150 6 in and larger
Class 300 6 in and larger
Class 600 6 in and larger
Class 900 4 in and larger

10.6 Gear operators shall be provided for Plug Valves in the sizes listed below:

Rating Size
Class 150 8 in and larger
Class 300 8 in and larger
Class 600 6 in and larger
Class 900 6 in and larger
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10.7 All Butterfly Valves 8 in. and larger shall be provided with a gear operator.

10.8 Unless otherwise specified, all Butterfly Valves with soft seating shall be of fire safe
design and certified as per API 607. All other valves shall be tested as per API 598 /
BS EN 12266 (Part 1 & 2).

10.9 Valves in classes 150# and 300# : 16 in. and larger, and in classes 600# and higher :
8 in. and larger may be motor operated.

10.10 Valve seat rings should be removable type for future maintenance to do weld overlay
/ hard facing.

11.0 PIPING
11.1 All fire water and foam piping 3” NPS and above shall be constructed of flanged
carbon steel components internally lined with Liquid Epoxy and externally coated for
underground service. For sizes below 3” NPS the materials of construction shall be in
accordance with the applicable piping class.

11.2 Predefined pipe wall thickness of certain pipe sizes in piping material classes are
based on the pressure and temperature limits shown in Company piping material
classes and shall be used in piping design.

Where pipe wall thickness is specified to be calculated, such calculations shall be

based on actual design conditions of line involved, not the specification table limit,
and subject to KOC approval.

11.3 Minimum pipe thickness for RTRP pipes shall be determined in accordance with the
following:

Respective Pipe Class

KOC-MP-011 Part 1 RTRP Pipes and Fittings: Materials
KOC-MP-011 Part 2 KOC Recommended Practice for RTRP Pipes and Fittings:
Engineering Design and Installation.
RTRP pipe thickness shall be specified by vendor
11.4 All screwed connections in hydrocarbon service shall be seal welded up to the
upstream side of the first block valve or instrument root valves. When used threaded
connections shall be as per ASME B1.20.1. Screwed steel pipe in process services
shall be minimum schedule 80. The first instrument isolation valve(s) on vessels /
equipment shall be flanged with a minimum of 2-in. NB.

For Cu-Ni piping system the fittings shall be Capillary Brazing type.
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11.5 Nominal pipe sizes 1¼ in., 2½ in., 3½ in., 5 in. and any other nominal pipe size not
shown in ASME B36.10M, shall not be used except to match the Approved
Manufacturer's equipment connections. Where a non-preferred connection is
encountered, the mating pipework shall be increased immediately to the next
acceptable size. Non-standard classes, e.g., 400#, shall not be utilized in the Facility.

11.6 Unless otherwise specified in the Piping Material Classes, epoxy lined piping shall be
internally coated with a fusion bonded epoxy system to a minimum thickness of 300
microns in accordance with KOC Standard KOC-P-005.

11.7 Where a piping class is specified as being in accordance with NACE, all piping shall
fully comply with NACE standards. All wetted and pressure containing parts are to
be in compliance with “NACE MR0175/ISO/15156 "Petroleum and natural gas
industries - Materials for use in H2S containing environments in oil and gas
production" Parts 1 to 3, including:

Part 1 Technical Corrigendum 1 published 01/09/2005,

Part 2 Technical Corrigendum 1 published 01/09/2005,
Part 3 Technical Corrigendum 1 published 15/02/2005 and
Part 3 Technical Corrigendum 2 published 01/09/2005.
11.8 Dissimilar metallic materials shall be flange jointed using flange insulation kits.
Welding of dissimilar metallic materials is not permitted.

12.0 FLANGES
12.1 All flanges shall be weld neck flanges unless otherwise specified. Slip on flanges
may be used in Category D service subject to KOC approval and shall always be
double welded.

Flanges 24” and smaller shall be in accordance with ASME B16.5, Flanges 26” and
larger shall conform to ASME 16.47 Series A.

12.2 Flat faced flanges shall be used to connect with equipment supplied with flat faced
flanges, cast iron flanges, ductile iron flanges and non-ductile materials such as
bronze.

12.3 Orifice flanges shall be supplied with flange taps and jackscrews and shall have
tapping’s in accordance with ASME B16.36 as follows:

½” for flanges up to Class 600

¾” for flanges above Class 600

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12.4 Flange face finishes shall be in accordance with ASME B16.5, paragraph 6.4.5 and
the following:

(a) Raised Face Flanges - The surface finish for all raised faced flanges shall be as
follows:

Gasket Type Surface Finish

Compressed Non-Asbestos Fiber, 3.2 / 6.4 Ra (125 / 250 AARH)

Flat Ring, (ASME B16.21) 1.5 mm (1/16 in)

Spiral Wound (ASME B16.20) 3.2 / 6.4 Ra (125 / 250 AARH)

(b) Flat Face Flanges - The surface finish for flat-faced flanges shall be as follows:

Gasket Type Surface Finish

Compressed Non-Asbestos Fiber, 3.2 / 6.4 Ra (125 / 250 AARH)

Full Face (ASME B16.21) 1.5 mm (1/16 in)

12.5 Permanent blinds, spectacle blinds, ring spacers and spades shall be in accordance
with ASME B16.48 for sizes up to and including 24" NPS.

For sizes 26" NPS and above, ASME B31.3, Clause 304.5.3, shall apply. Due
allowance shall be given for corrosion of wetted surfaces. All other applicable
requirements of ASME B16.48 shall be applied.

12.6 Jack screws shall be provided at blind or spacer locations per the following criteria:

a) 150# and 300# flanges : 6” and larger

b) 600#, 900# and 1500# flanges : 2” and larger

13.0 FITTINGS
13.1 Reduced fittings e.g., reducers, swages, tees, olets etc, may have differing wall
thickness at the ends relating to the different sizes. Components shall be specified
with ends to match the pipe wall thickness or to match the heavier wall.

13.2 Butt-weld elbows shall be long-radius type. Short-radius elbows are not preferred and
shall only be used where space considerations dictate, and only with company
approval.

13.3 Welded fittings in accordance with ASTM A234 shall be subject to 100% radiography
of welds.

13.4 All butt-weld fittings shall meet the requirements of ASME B16.9
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13.5 Only seamless or longitudinally welded pipe shall be formed into pipe bends.
Furnace butt-welded pipe shall not be used. It is preferable to use pipe bends for
sizes 1½” and below in place of welding elbows. When used, bending radius shall be
a minimum of five times the nominal pipe diameter. All pipe bending shall be in
accordance with the requirements of PFI ES-24. However, this may be undertaken
only with prior approval from company

14.0 GASKETS AND VALVE STEM PACKING

14.1 Unless otherwise specified in Piping Material Classes Gaskets shall be as follows.

a) Compressed non-asbestos fiber sheet gaskets conforming to ASME B16.21,

shall consist of aramid fibers with the inclusion of an elastomer, or equivalent
materials which are suitable for service. These in general shall be used for pipe
classes of class rating 150#. These gaskets have also been mentioned for
following pipe classes of class rating 300# : Q35A, Q35B, N30C.

b) Spiral wound gaskets having SS316 windings with flexible graphite filler, shall
conform to ASME B16.20. These in general have been specified for pipe classes
of class rating 300# and 600#. Flexible graphite as a filler shall contain an
inorganic passivating inhibitor appropriate for the flange material and service.

c) For pipe classes of class rating 900# (except PA9B) use Ring Type, oval cross
section gaskets conforming to ASME 16.20. MOC to be selected based on
intended service.

14.2 Compressed non-asbestos fiber sheet gaskets shall be 1/16” (1.5mm) thick. Where
flat face flanges are specified, use full-face gasket.

Spiral wound gaskets shall be 4.5mm thick to ASME B16.20 with a compressed
thickness of approx. 3.2mm, and outer ring of carbon steel. Inner ring shall be
specified for all spiral-wound gaskets.

14.3 Valve stem packing shall be of non-asbestos material that is fire safe and shall
contain inhibitors to prevent valve stem pitting.

Valve stem packing shall comply to the following, as applicable:

a) Bronze Valves.

Packing shall be in accordance with the Manufacturer’s standards.

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b) Carbon Steel and Stainless Steel Valves.

Valve packing shall be of non-asbestos material and fire safe. Packing shall be a
five ring packing system consisting of three grafoil pre compressed and die-
formed packing rings with graphite fiber top and bottom stem wiper rings. The
packing shall contain a corrosion inhibitor to prevent valve stem pitting.

14.4 Asbestos in any form shall not be used

15.0 BOLTING
15.1 All bolting for fluid design temperature from -29 deg. C to 200 deg. C shall be as a
minimum ASTM A193 Gr.B7 studs with ASTM A194 Gr. 2H nuts.

15.2 In piping classes where bolts are buried, insulated, under flange protectors, or
otherwise deprived of direct atmospheric contact, bolting shall be to ASTM A193
Gr.B7M with nuts to ASTM A194 Gr.2HM.

15.3 Bolting shall be electro-zinc plated in accordance with ASTM B633, wherever
specified in respective pipe class.

15.4 Body, Bonnet and Cover bolts on valves shall be tightened with torque wrenches so
that installed stress shall not be greater than 276 N / square mm.

15.5 All bolting shall be as per ASME B18.2.1 for Studs, M/c Bolts and Jack Screws and
ASME B18.2.2 for Nuts

15.6 Threads shall be Unified (UNC for ≤1” dia and 8UN for >1” dia) as per ASME B1.1
with Class 2A fit for Studs, M/c Bolts and Jack Screws and Class 2B fit for Nuts.

16.0 SOUR SERVICE REQUIREMENTS

16.1 FLUID CATEGORIZATION
Irrespective of the conditions required to qualify as "Sour Service" per NACE MR
0175 / IS0 15156, in KOC, the categorization of the fluids shall be as shown in Table
- 1 for all piping systems covered by ASME B 31.3.

TABLE-1 LIST SHOWING SOUR AND NON-SOUR FLUIDS HANDLED IN KOC

Sour Fluids Non-Sour Fluids

Hydrocarbon gas Plant Air

Hydrocarbon Oil Potable water

Hydrocarbon Condensate Inert Gas

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Sour Fluids Non-Sour Fluids

Glycol (Rich) Instrument Air

Glycol (Lean) Diesel, Oily Water (Non-Sour)

Treated Effluent Water Sea Water, Treated Sea Water

Effluent Water Refrigerant

Fuel Gas / Fuel Oil Foam

Brackish Wash, Fire Water, Aquifer

Gas Oil
Water
Oily Water Hydrocarbon Oil ( Non-Sour)
Dosing Chemicals (Corrosion & Scale
Inhibitors, Antifoam Agents, Demulsifiers,
Biocides, Methanol, Oxygen Scavenger
etc.), MEA Solution

16.2 GUIDELINES FOR SELECTION OF ALTERNATIVE MATERIALS FOR

SOUR SERVICE
16.2.1 When the alternative materials such as SS 316L / 6 Mo (UNS 31254 / UNS N08926)
/ Duplex / Super Duplex / Inconel 625, are specified in this Standard then the
selection shall be based on the Service Conditions as shown in the Appendix-IV,
Table-4 of this specification.

16.2.2 For Piping Classes to NACE MR0175 / ISO 15156, SS316 is the minimum material
requirement for corrosion resistant alloys (CRA), for valve trims. Higher grade CRA
shall be selected wherever necessary subject to process stream conditions and
NACE requirements.

Where corrosion resistant alloys listed in MR0175 / ISO 15156 Part 3 are specified,
selection shall comply within the limits of MR0175 / ISO 15156 and are suitable for
the design conditions in respect of Temperature, H2S partial pressure, Chloride
Content and other applicable environmental parameters.

16.2.3 If necessary an alternative higher grade corrosion resistant alloy (CRA), as

necessary shall be selected to fully comply with MR0175 / ISO 15156 for the design
conditions.

All corrosion resistant alloys shall fully comply with and are certified to include the
heat treatment condition and hardness testing requirement of MR0175 / ISO 15156
to permit future use up to maximum temperature and H2S partial pressure limits for
that alloy.
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16.3 REQUIREMENTS FOR CARBON STEELS

16.3.1 Materials intended to be used in sour service shall comply with the requirements of
NACE MR 0175/ ISO 15156, and as supplemented in the following clauses:

a) All pipes, fittings and flanges shall have a maximum hardness of 235 BHN,
unless lower values are in applicable product standard. The minimum
frequency shall be one hardness test per heat treatment batch.

b) Welds and HAZ shall have a maximum hardness of 235 BHN. All welds shall
undergo one hardness test every 3m or portion thereof (minimum of one per
seam).

c) No cold forming/ bending shall be allowed. In case local cold forming of fittings is
required to accommodate site requirements, it shall be with prior approval of the
company.

d) Valve body, bonnet, disc, ball, stem etc (all welded parts) shall have a maximum
hardness of 235 BHN unless other values are specified in the applicable
standards.

e) All forgings and fittings shall be normalized.

f) Welded pipes & welded fittings shall be subject to HIC test in accordance with
NACE TM0284. HIC testing of seamless pipes and fittings may be required if so
specified in other KOC Standards or Purchase Order/ Contract.

16.3.2 HIC Testing

Where HIC testing of materials is required by this standard or any other KOC
Standard, the followings shall be applicable:

a) HIC Tests in accordance with NACE TM 0284 shall be conducted on three

specimens from one coupon from every heat of steel produced by continuous
casting method or, two sets of three specimens shall be taken from opposite
ends, from every heat of steel produced by the ingot method.

b) A coupon from the thinnest section used from each heat shall be tested in
accordance with section 6 of NACE TM0284, using test solution “A”.

c) Specimen may be taken at supplier’s option from plate per Section 5 of NACE
TM0284 or per Section 4 of NACE TM0284 from the “mother” pipe or a finished
fitting (testing of longitudinal weld is not required).
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d) After testing, the specimens shall be cleaned, sectioned, examined and

evaluated as required by Section 7 of NACE TM0284. Individual and average
values shall be reported as per section 8 of NACE TM0284.

e) Acceptance criteria shall be as follows:

(i) Crack Length Ratio (CLR): not to exceed 15%

(ii) Crack Thickness Ratio (CTR): not to exceed 5%
(iii) Crack Sensitivity Ratio (CSR): not to exceed 2%.
The above acceptances criteria shall apply to average of 3 examined sections from
one specimen. Surface blistering is acceptable.

16.3.3 Carbon Steel, Seamless Pipes

a) Material shall conform to API 5L PSL2 in accordance with KOC Material
Specification for line pipe for sour service KOC-MS-001 Part 1 Rev 2.

b) ASTM A106 pipes may be used in plant piping, provided they meet all physical,
chemical and NDT requirements specified in KOC-MS-001 Part 1 Rev 2, and on
written approval of the company.

16.3.4 Carbon Steel Welded Pipes

a) All CS Welded (LSAW / SAW) pipe shall have one straight seam meeting
requirements of API 5L PSL2 and KOC-MS-001 Part 1 Rev. 2. Double seam
pipes are not acceptable.

b) Long seam fusion welded pipes produced in accordance with other ASTM
Standards such as ASTM A671, making use of heat treated pressure vessel steel
plates is acceptable. However HIC testing shall be done as well for that pipe
material.

c) ERW pipes shall not be acceptable for use in sour service.

16.3.5 Carbon Steel Fittings & Flanges

a) Forged Fittings and Flanges shall be as follows:

(i) Forged material shall be supplied in normalized condition.

(ii) The chemical analysis shall be in accordance with the standard and in
addition the following limitations shall be applied for chemical composition:

• Sulfur not to exceed 0.025%

• Carbon Equivalent (CE) shall be 0.38% Max.
• All forged material shall have a maximum hardness of 187 BHN.
• HIC test is not required.
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b) Wrought Fittings:

(i) 100% radiography of weld joints required in case of welded fittings.

(ii) HIC test shall be applicable for seamless and welded fittings as mentioned in
Clause 16.4.

(iii) The chemical analysis shall be in accordance with applicable product

standard and in addition, the following limitations shall be applied for chemical
composition:

• Sulfur not to exceed 0.010% for seamless fitting, and 0.003% for welded
fittings.
• Carbon Equivalent (CE) (IIW long formula) shall be 0.38% maximum.
• Wrought fittings shall have a maximum hardness of 197 BHN. Cold
formed and heat treated fittings shall undergo 100% hardness testing at
multiple locations per fitting.

16.4 TECHNICAL REQUIREMENTS FOR STAINLESS STEELS AND OTHER

CRA’S
a. Stainless Steels and other CRA’s shall comply with NACE MR 0175/ ISO 15156
and Shall be suitable for the design conditions in respect of temperature, H2S
partial pressure, chloride content and other applicable environmental parameters.

b. The use of nickel based alloys, Ferritic, Martensitic and Duplex stainless steels
and other corrosion resistant materials shall be restrained as required in the
applicable Table(s) of NACE MR0175/ ISO15156.

c. Stainless steels shall be in solution annealed condition and shall meet the
requirements of NACE MR0175/ ISO15156.

d. The use of cold worked stainless steels is subject to the limitations imposed by
NACE MR0175/ ISO15156.

e. All stainless steel pipes shall be as per KOC Standard for Stainless Steel Pipe:
KOC-MP-020 including all requirements and supplementary requirements as
shown in Appendix A of this KOC standard where applicable.

16.5 WELDING PROCEDURE SPECIFICATION (WPS)

a) For fabricated items, each welding procedure shall be subjected to hardness
testing during procedure qualification. The Vickers method using a 10 Kg load
shall be used. Testing shall be carried out on a prepared and etched macro-
section of the weld. A hardness traverse including the weld metal, heat affected
 Project Title
Page No : 27 of 108
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
B
KOC Contract No Contractor Document Number Rev
PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

zone (HAZ) and parent metal shall be done as required in NACE MR0175/ ISO
15156.

b) The maximum permitted weld metal hardness for carbon steel items shall be 248
HV10. This requirement shall be applicable to weld repair procedures for castings
as well.

c) The maximum permitted weld metal and HAZ hardness for austenite stainless
steels shall be 22 HRC (248 HV10) as per Table A.2 of NACE MR 0175/ ISO
15156, Part-3. For other CRA’s, the hardness values on welds shall be limited to
the maximum permitted for the base material in applicable specification or as
limited by NACE MR 0175/ ISO 15156, whichever is lowest

16.6 WELDING
a) For small bore (1½” and below) butt welded joints in sour service, the root and
hot pass welding shall be carried out using GTAW process.

b) Wherever weld overlay with CRA material is specified for valve components, the
following conditions shall apply:

(i) The procedure/ methodology adopted shall be weld-overlay specific.

(ii) In case of manual / automatic weld overlay process, the minimum weld
overlay thickness required after machining shall be 3 mm.
(iii) The required CRA deposit shall be obtained through a minimum of three
passes.
(iv) The machined surface of the valve component shall undergo PMI test to
verify the major alloying elements.
(v) Where barrier layer is applied prior to the overlay, the PMI results shall
meet the specification of the filler rod, (for example SS316L).
(vi) For other alloys where no barrier layer is applied, PMI results shall meet the
specification of CRA material.
(vii) The finished surface of the components shall undergo LPT and shall be
free of any surface opening defects.
(viii) The weld overlay, wherever recommended, shall be done by either SS316L
or 6 Mo or Inconel 625 materials. However Duplex SS and / or Super
Duplex SS shall not be used for weld overlay.

17.0 NON DESTRUCTIVE EXAMINATION (NDE) REQUIREMENTS

The minimum requirements for NDE and Hardness Survey for various Piping classes
specified in this document shall in accordance with Table – 3, Appendix-III of this
specification
 Project Title
Page No : 28 of 108
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
B
KOC Contract No Contractor Document Number Rev
PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

18.0 PIPING CLASS DESIGNATION

Each piping class consists of four (4) characters;

The first (1st) character indicates material type:

C Carbon Steel
F Reinforced Thermosetting Resin Pipe ( RTRP )
N Inconel
Q Lined with Non-Metallic
S Stainless Steel
The second (2nd) character indicates flange class / rating:

1 Class 150#
3 Class 300#
6 Class 600#
9 Class 900#
The third (3rd) character indicates corrosion allowance:

0 0.0 mm
3 1.5 mm
5 3.0 mm
The fourth (4th) character indicates the following:

• A - Non-Sour Service
• B - Sour Service, (Except C13B : Non -Sour)

19.0 TRIM MATERIAL SELECTION OF VALVES FOR SOUR

SERVICE
In continuation to the guidelines specified in Para 16.2 of this specification, the
governing parameters for valve trim selection in various process streams are as
follows:

Design Design H2S Partial Chloride

Sr. Pressure Temperature Pressure Content
Fluid From / To
No
barg Deg C kpa Mg/lt (ppm)

1 LP Wet Headers To LP Wet Crude Separator 68.9 93 7.69 38000

From LP Wet Crude

2 LPS Gas O/L 6.21 93 21.52
Separator
From LP Wet Crude
3 LPS Liquid O/L Separator to Dual / Wet Crude 6.21 93 0.22 38000
Storage Tank Degassing Boot
Process Gas from Crude
4 TVC Suction KOD Storage Tank to TV 4.14 93 29.53
Compressor Suction Scrubber
 Project Title
Page No : 29 of 108
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
B
KOC Contract No Contractor Document Number Rev
PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

Design Design H2S Partial Chloride

Sr. Pressure Temperature Pressure Content
Fluid From / To
No
barg Deg C kpa Mg/lt (ppm)
Dry Crude from Dry Crude
20 PTB
5A DCT to Pump Storage Tank to Crude 3.5 93 0.45
(76.1 mg/L)
Booster Pump
Dry Crude from 2nd Stage
20 PTB
5B PHE to DCT Crude De-Salter to Dry Crude 21 93 7.48
(76.1 mg/L)
Storage Tank
Wet Crude from Dual / Wet
WCT to Balance
6 Crude Storage Tank to 3.5 93 0.09 161500
Tank Feed Pump
Balance Tank Feed Pump

Wet Crude from Dual / Wet

WCT to De-Salter
7 Crude Storage Tank to De- 3.5 93 0.59 14681.8
Feed Pump
Salter Feed Pump

HP / TV Flare Ignition Rack to

8 Fuel Gas 3.5 93 0.6
HP / TV Flare Tip

The basis for selection of valve trim materials, in applicable piping classes for the
above mentioned process stream is summarized below:

a) Chloride content for Stream at Sr. No. 2, 4 & 8 is less than 50 ppm. Hence in
accordance with Table – 4 (Appendix – IV) Valve Trim Material as Austenitic
Stainless Steel (Table A2 of NACE MR 0175 / ISO 15156) can be selected for
Stream at Sr. No. 2, 4 & 8. These Streams are covered under Pipe Classes :
C15B, S10B and services as Process Gas (PG), Blow Down (BD) and Fuel Gas
(FG).

Pipe Classes: C15B, S10B

All Valves under Process Gas (PG), Blow Down (BD) and Fuel Gas (FG) services
in these pipe classes are defined with Austenitic Stainless Steel Trims.

Valves under services other than these (which are covered in these Pipe
Classes), shall have Super Duplex Stainless Steel as Trim Material.

b) Stream at Sr. No. 1, 3, 5A, 5B, 6 & 7: Valves under services covered by these
streams shall have Super Duplex Stainless Steel (Table A24 of NACE MR0175 /
ISO 15156) as Trim Material.
 Page No : 30 of 108
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Date : 17-Jan-14

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

APPENDIX - I

TABLE - 2 : PIPING / PIPELINE CLASS INDEX

PIPING CLASSES (ASME B31.3)

Design Cond.
SL. Piping Rating C.A. Splecial Flange
MOC Fluid Service Remarks
No. Class Class (mm) Requirement Pressure Temp Facing
bar(g) (°C)

DD - Dedicated Drains
Non-Sour 19.6 -29 to +38
Fuel Oil (Diesel), OF - Fuel Oil (Diesel)
1 C13A 150# 1.5 Service Carbon-Steel 17.7 100 Raised Face
Inert Gas VA - Vent to Atmosphere
13.8 200
IG - Inert Gas

DD - Dedicated Drains
Non-Sour 13.4 -29 to +38
Carbon-Steel Potable/ Fresh Water, AP - Plant Air Flat Face/
2 C13B 150# 1.5 Service 10.5 100
Galvanized Plant Air VA - Vent to Atmosphere Raised Face
9.7 150
WD - Potable / Fresh Water

BD - Blowdown & Relief

DD - Dedicated Drains
DP - Pressurized Drains
Hydrocarbon Gas, FG - Fuel Gas/ Pilot Gas
19.6 -29 to +38
Hydrocarbon Oil, GY - Lean Glycol
3 C15B 150# 3 Sour-Service Carbon-Steel 17.7 100 Raised Face NACE
Hydrocarbon PC - Process Condensate
13.8 200
Condensate, Glycol PG - Process Gas/ Vapour
PL - Process Liquids
PO - Process Oil
VA - Vent to Atmosphere
DD - Dedicated Drains
DP - Pressurized Drains
Hydrocarbon Oil, FG - Fuel Gas 51.1 -29 to +38
Hydrocarbon GY - Lean Glycol 46.6 100
4 C35B 300# 3 Sour-Service Carbon-Steel Raised Face NACE
Condensate, PC - Process Condensate 43.8 200
Glycol PG - Process Gas/ Vapour 39.8 300
PL - Process Liquids
PO - Process Oil
BD - Blowdown & Relief
DD - Dedicated Drains
Hydrocarbon Gas, DP - Pressurized Drains
102.1 -29 to +38
Hydrocarbon Oil, FG - Fuel Gas
5 C65B 600# 3 Sour-Service Carbon-Steel 93.2 100 Raised Face NACE
Hydrocarbon GY - Lean Glycol
87.6 200
Condensate, Glycol PC - Process Condensate
PG - Process Gas/ Vapour
PL - Process Liquids
Raised Face
Non-Sour
1 (Cu-Ni) NB<2” Cu-Ni, DO - Open Drains (Water) 13.4 -3 to +38 (SDSS)/
6 F10A 150# Service Brackish Water
0 (RTRP) NB≥2” RTRP WW - Well/ Wash Water 10.6 93 Flat Face
B
(RTRP)
DD - Dedicated Drains
DP - Pressurized Drains Raised Face
NB<2” SDSS, Effluent Water, WE - Effluent Water 19.6 -3 to +38 (SDSS)/
7 F10B 150# 0 Sour-Service NACE
NB≥2” RTRP Oily water WO - Oily Water 17.9 93 Flat Face
WP - Produced Water (RTRP)
DH - Oily Drain

Raised Face
Non-Sour
NB<2” SDSS, DO - Open Drains (Water) 35.6 -3 to +38 (SDSS)/
8 F30A 300# 0 Service Brackish Water
NB≥2” RTRP WW - Well/ Wash Water 28.1 93 Flat Face
(RTRP)

DH - Oily Drain (Open) Raised Face

Sour-Service NB<2” SDSS, Effulent Water WO - Oily Water (SDSS)/
9 F30B 300# 0 47 -3 to +93 NACE
NB≥2” RTRP Oily water WT - Treated Effluent Water Flat Face
WE - Effluent Water (RTRP)

B 20.0 -29 to +38

WO - Oily Water
10 N10B 150# 0 Sour-Service Inconel 625 Oily water 17.7 100 Raised Face NACE
WE - Effluent Water
13.8 200

0 (Inconel NB<8” Inconel

625) 625, 19.6 -29 to +38
11 N10C 150# 3 (Inconel Sour-Service NB≥8” CS - Off Spec Crude Oil PL - Process Liquid 17.7 100 Raised Face NACE
625 Lined Inconel 625 13.8 200
CS) Lined

B
51.7 -29 to +38
WO - Oily Water
12 N30B 300 0 Sour-Service Inconel 625 Oily water 51.5 100 Raised Face NACE
WE - Effluent Water
50.3 150

0 (Inconel NB<8” Inconel

DP - Pressurized Drains
625) 625, 51.7 -29 to +38
WP - Produced Water
13 N30C 300# 3 (Inconel Sour-Service NB≥8” CS - Oily water 51.5 100 Raised Face NACE
WO - Oily water
625 Lined Inconel 625 50.3 150
WE - Effluent Water
CS) Lined
B WF - Firewater
Non-Sour
1 (Cu-Ni) NB≤2” Cu - Ni, WW - Well / Wash Water 13.4 -29 to +38
14 Q15A 150# Service Brackish Water Raised Face
3 (LEL CS) NB≥3” LEL-CS XG - Foam 10.5 100
FF - Fire Foam
 Page No : 31 of 108
Project Title
CONSTRUCTION OF NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Date : 17 - Jan-14

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

Design Cond.
SL. Piping Rating C.A. Splecial Flange
MOC Fluid Service Remarks
No. Class Class (mm) Requirement Pressure Temp Facing
bar(g) (°C)
DD - Dedicated Drains
Hydrocarbon Oil, VA - Vent to Atmosphere
0 (SDSS) NB≤2” SDSS, Hydrocarbon WO - Oily Water 19.6 -29 to +38
15 Q15B 150# Sour-Service Raised Face NACE
3 (FBE CS) NB≥3” FBEL-CS Condensate, Oily WE - Effluent Water 17.9 93
Water WT - Treated Effluent Water
WP - Produced Water

Non-Sour
0 (SDSS) NB≤2” SDSS, WF - Firewater 35.6 -29 to +38
16 Q35A 300# Service Brackish Water Raised Face
3 (LEL CS) NB≥3” LEL-CS WW - Well / Wash Water 28.1 93

DD - Dedicated Drains
Hydrocarbon Oil, WO - Oily Water
0 (SDSS) NB≤2” SDSS, Hydrocarbon WE - Effluent Water 51.1 -29 to +38
17 Q35B 300# Sour-Service Raised Face NACE
3 (FBE CS) NB≥3” FBEL-CS Condensate, Oily WP - Produced Water 47 93
Water WW - Well / Wash Water
WT - Treated Effluent Water

0 (SDSS) NB≤2” SDSS, WE - Effluent Water 153.2 -29 to +38

18 Q95B 900 # Sour-Service Effulent Water RTJ NACE
3 (FBE CS) NB≥3” FBEL-CS WT - Treated Effluent Water 139.8 100

Instrument Air,
Methanol AI - Instrument Air
Non-Sour Inhibitor, Antifoam DC - Chemical Drain 19 -29 to +38
Stainless Steel
19 S10A 150# 0 Service Agent, VA - Vent to Atmosphere 16.2 100 Raised Face
Dual Stamped
Demulsifier, Oxygen IN - Inhibitor / Injection 13.7 200
Scavenger, Biocide, Chemicals
MEA Solution

BD - Blowdown & Relief

DD - Dedicated Drains
GH - Glycol
Hydrocarbon Gas,
PC - Process Condensate 19.0 -29 to +38
Stainless Steel Hydrocarbon
20 S10B 150# 0 Sour-Service PG - Process Gas 16.6 100 Raised Face NACE
Dual Stamped Condensate,
PL - Process Liquid 13.7 200
Glycol
VA - Vent to Atmosphere
OF - Fuel Oil
FG - Fuel Gas

Methanol Inhibitor,
Antifoam Agent, DC - Chemical Drain
Non-Sour 49.6 -29 to +38
Stainless Steel Demulsifier, Oxygen VA - Vent to Atmosphere
21 S30A 300# 0 Service 42.2 100 Raised Face
Dual Stamped Scavenger, Biocide, IN - Inhibitor / Injection
35.7 200
Scale Inhibitor, MEA Chemicals
Solution
BD - Blowdown & Relief
DD - Dedicated Drains
Hydrocarbon Gas,
GH - Glycol 49.6 -29 to +38
Stainless Steel Hydrocarbon
22 S30B 300# 0 Sour-Service PC - Process Condensate 42.2 100 Raised Face NACE
Dual Stamped Condensate,
PG - Process Gas 35.7 200
Glycol
PL - Process Liquid
VA - Vent to Atmosphere
Methanol Inhibitor,
Antifoam Agent, DC - Chemical Drain
Non-Sour 99.3 -29 to +38
Stainless Steel Demulsifier, Oxygen VA - Vent to Atmosphere
23 S60A 600# 0 Service 84.4 100 Raised Face
Dual Stamped Scavenger, Biocide, IN - Inhibitor / Injection
77 200
Scale Inhibitor, MEA Chemicals
Solution
 Project Title
Page No : 32 of 108
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

APPENDIX-II

PIPING MATERIAL CLASSES: DETAIL DESCRIPTION

All Piping Material Classes shown in TABLE-2: Piping Class Index, are described in
detail in the following pages.
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 1.5 mm BASIC MOC CARBON STEEL
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.60 19.60 17.70 13.80
DD-DEDICATED DRAINS OF-FUEL OIL (DIESEL) VA-VENT TO ATMOSPHERE
SERVICE

IG-INERT GAS

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½" AND BELOW SOCKET WELDED
2" AND ABOVE BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 USE FOR INSTRUMENTS,VENTS AND DRAINS ONLY.
2 FOR SOFT SEATED BALL VALVES WITH SOCKET WELDED ENDS, MANUFACTURER/ VENDOR SHALL SUPPLY THOSE VALVES COMPLETE WITH
PIPE NIPPLE (150mm LONG) WELDED AT END OF VALVE PRIOR TO VALVE ASSEMBLY.
NOTES

3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C, SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
P PIPE TO PIPE
T EQUAL TEE
RT REDUCING TEE
W WELDOLET
SOL SOCKOLET

½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - C13A

1½ RT RT RT T
2 SOL SOL SOL RT T
3 SOL SOL SOL SOL RT T
4 SOL SOL SOL SOL W RT T
6 SOL SOL SOL SOL W RT RT T
8 SOL SOL SOL SOL W W RT RT T
10 SOL SOL SOL SOL W W W P RT T
12 SOL SOL SOL SOL W W W W P RT T
14 SOL SOL SOL SOL W W W W P P P T
16 SOL SOL SOL SOL W W W W W P P P T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
BRANCH SIZE NPS (INCH) - C13A

Page 33 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 1.5 mm BASIC MOC CARBON STEEL
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS PE ½ 1½ XS B 36.10 API-5L GRADE B PSL1
SEAMLESS BE 2 2 XS B 36.10 API-5L GRADE B PSL1
PIPES

SEAMLESS BE 3 12 STD B 36.10 API-5L GRADE B PSL1

SEAMLESS BE 14 16 S20 B 36.10 API-5L GRADE B PSL1
NIPPLE SEAMLESS TOE ½ 1½ S80 B 36.10 API-5L GRADE B PSL1
NOTE: M - MATCH SCH AS OF PIPE
SW RF ½ 1½ 150 125AARH B 16.5 ASTM A105
WELD NECK RF 2 16 M/150 125AARH B 16.5 ASTM A105 4
FLANGES

BLIND RF ½ 16 150 125AARH B 16.5 ASTM A105

SPECTACLE BLIND FF ½ 14 150 125AARH B16.48 ASTM A516 GR. 60N
B
BLIND AND SPACER FF 16 16 150 125AARH B16.48 ASTM A516 GR. 60N
NOTE: M - MATCH SCH AS OF PIPE
SW ½ 1½ 3000 B 16.11 ASTM A105
ALL
BE 2 16 M B 16.9 ASTM A 234 GR WPB
EXCEPT
CAP SCRF ½ 1½ 3000 B 16.11 ASTM A105
FITTINGS

PLUG SCRM ½ 1½ 3000 B 16.11 ASTM A105

SOCKOLET SW ½ 1½ 3000 MSS SP-97 ASTM A105
WELDOLET BE 2 8 M MSS SP-97 ASTM A105
SWAGE CONC PE ½ 3 M BS 3799 ASTM A105
SWAGE ECC PE ½ 3 M BS 3799 ASTM A105
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS
API 602/ B:A 105;
GATE SW ½ 1½ 800 BS EN ISO T: STELLITED;
15761 SHT NO.:51001

API 602/ B:A 105;

SW X
GATE ½ 1½ 800 BS EN ISO T: STELLITED; 1
SCRF
15761 SHT NO.:51001X

API 600/ B:A 216 GR. WCB;

FLGD /
GATE 2 16 150 125AARH BS EN ISO T: 13% Cr. STEEL;
RF
10434 SHT NO.:51301

API 602/ B:A 105;

GLOBE SW ½ 1½ 800 BS EN ISO T: STELLITED;
15761 SHT NO.:52001

B:A 216 GR. WCB;

FLGD /
GLOBE 2 16 150 125AARH BS 1873 T: 13% Cr. STEEL;
RF
SHT NO.:52301

API 602/ B:A 105;

CHECK
SW ½ 1½ 800 BS EN ISO T: STELLITED;
(Piston Lift Type)
15761 SHT NO.:53001
VALVES

B:A 216 GR WCB;

CHECK FLGD / API 6D/
2 16 150 125AARH T:13% Cr. STEEL;
(Swing Type) RF BS 1868
SHT NO.:53301

API 6D/ B:A 105;

BALL, FB SW ½ 1½ 800 BS EN ISO T: SS316L; SEAT: RPTFE; 2,3
17292 SHT. NO.54001

API 6D/ B:A 105;

SCRM
BALL, FB ½ ½ 800 BS EN ISO T: SS316L; SEAT: RPTFE; 1,2,3
X SCRF
17292 SHT. NO.54001S

API 6D/ B:A 105;

SW X
BALL, FB ¾ 1½ 800 BS EN ISO T: SS316L; SEAT: RPTFE; 1,2,3
SCRF
17292 SHT. NO.54001X

API 6D/ B:A 216 GR WCB;

FLGD /
BALL, FB 2 12 150 125AARH BS EN ISO T: SS316L; SEAT: RPTFE; 3
RF
B 17292 SHT. NO.54301

B:A 105;
BS EN ISO
NEEDLE SW ½ 1½ 800 T: STELLITED;
15761
SHT NO.:57001
B
B:BODY, T:TRIM

Page 34 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 1.5 mm BASIC MOC CARBON STEEL
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS PE ½ 1½ XS B 36.10 API-5L GRADE B PSL1
BOLTING

BOLT: A 193 GR B7
BOLT STUD ½ 16 150 B 18.2 NUT: A 194 GR. 2H
(Electro Zinc Plated : ASTM B633)
GASKETS

COMPRESSED NON-ASBESTOS
FLAT RING ½ 16 150 B 16.21 / B 16.5
FIBRE, 1/16" (1.5MM) THK

Page 35 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 1.5 mm BASIC MOC CARBON STEEL GALVANIZED
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.24 FLANGE RATING)
TEMP DEG C -29 38 100 150
PRESSURE BARG 13.40 13.40 10.50 9.70
AP-PLANT AIR DD - DEDICATED DRAINS VA-VENT TO ATMOSPHERE
SERVICE

WD-POTABLE/FRESH WATER

ITEM SIZE DESCRIPTION

MAINT. JOINTS 1½" AND BELOW UNIONS (SCRF) TO BE KEPT MINIMUM
2" AND ABOVE FLANGED TO BE KEPT MINIMUM
PIPE JOINTS 3" AND BELOW THREADED
4" AND ABOVE BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 PIPE SPOOLS TO BE GALVANIZED AFTER FABRICATION.
2 RAISED - FACE FLANGES SHALL ONLY BE USED FOR MATCHING EQUIPMENT NOZZLE ETC.
NOTES

3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C, SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
P PIPE TO PIPE
RT REDUCING TEE
T EQUAL TEE
TOL THREADOLET
W WELDOLET

½ T
HEADER SIZE NPS (INCH) - C13B

¾ RT T
1 RT RT T
1½ RT RT RT T
2 RT RT RT RT T
3 B RT RT RT RT RT T
4 TOL TOL TOL TOL TOL RT T
6 TOL TOL TOL TOL TOL RT RT T
8 TOL TOL TOL TOL TOL TOL RT RT T
10 TOL TOL TOL TOL TOL TOL W P RT T
12 TOL TOL TOL TOL TOL TOL W W P RT T

½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - C13B

Page 36 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 1.5 mm BASIC MOC CARBON STEEL GALVANIZED
CLASS
DIA. RANGE (INCH SCH /
ITEMS

REV.
NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
API-5L GRADE B PSL1,
SEAMLESS THRD ½ 3 XS B 36.10
GALVANIZED TO ASTM A53
PIPES

SEAMLESS BE 4 12 STD B 36.10 API-5L GRADE B PSL1 1

API-5L GRADE B PSL1,
NIPPLE SEAMLESS TBE ½ 1½ M B 36.10
GALVANIZED TO ASTM A53
NOTE: M - MATCH SCH AS OF PIPE
ASTM A105,
SCRF FF ½ 3 150 125AARH B 16.5
GALVANIZED TO ASTM A123
ASTM A105,
SCRF RF ½ 3 150 125AARH B 16.5 2
GALVANIZED TO ASTM A123
FLANGES

WELD NECK FF 4 12 M/150 125AARH B 16.5 ASTM A105 1, 4

WELD NECK RF 4 12 M/150 125AARH B 16.5 ASTM A105 1, 2, 4

ASTM A105,
BLIND FF ½ 12 150 125AARH B 16.5
GALVANIZED TO ASTM A123
ASTM A516 GR. 60 N
SPECTACLE BLIND FF ½ 12 150 125AARH B16.48
GALVANIZED TO ASTM A123
NOTE: M - MATCH SCH AS OF PIPE
ASTM A105,
SCRF ½ 3 3000 B 16.11
ALL GALVANIZED TO ASTM A123
BE 4 12 M B 16.9 ASTM A234 GR WPB 1
EXCEPT
ASTM A105,
UNION SCRF ½ 3 3000 MSS SP-83
GALVANIZED TO ASTM A123
FITTINGS

ASTM A105,
PLUG SCRM ½ 1½ 3000 B 16.11
GALVANIZED TO ASTM A123
ASTM A105,
THREDOLET SCRF ½ 3 3000 MSS SP-97
GALVANIZED TO ASTM A123

WELDOLET BE 4 6 M MSS SP-97 ASTM A105 1

ASTM A105,
SWAGE CONC TBE ½ 3 M BS 3799
GALVANIZED TO ASTM A123
ASTM A105,
SWAGE ECC TBE ½ 3 M BS 3799
GALVANIZED TO ASTM A123
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
B: B62 UNS C83600;
GATE SCRF ½ 3 150 MSS SP-80 T: B62 UNS C83600;
SHT NO.:51380S

API 600/ B: B 148 UNS C95800;

FLGD/
GATE 4 12 150 125AARH BS EN ISO T: B 148 UNS C95800;
FF
10434 SHT NO.:51378F

B: B62 UNS C83600;

GLOBE SCRF ½ 3 150 MSS SP-80 T: B62 UNS C83600;
SHT NO.:52380S

B: B 148 UNS C95800;

FLGD/
GLOBE 4 12 150 125AARH BS 1873 T: B 148 UNS C95800;
VALVES

FF
SHT NO.:52378F

B: B62 UNS C83600;

CHECK
SCRF ½ 3 150 MSS SP-80 T: B62 UNS C83600;
(Piston Lift Type)
SHT NO.:53380S

B: B 148 UNS C95800;

CHECK WAFL /
4 12 150 125AARH API 594 T: B 148 UNS C95800;
(Dual Plate -Lug Type) FF
SHT NO.:53378DF

API 6D/ B:B62 UNS C83600;

BALL, FB SCRF ½ 1½ 150 BS EN ISO T: Ni Al Bronze; SEAT: RPTFE; 3
17292 SHT NO.:54380S

API 6D/ B:B 148 UNS C95800;

FLGD/
BALL, FB 2 12 150 125AARH BS EN ISO T: B 148 UNS C95800; 3
FF
17292 SHT NO.:54378F

Page 37 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C13B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 1.5 mm BASIC MOC CARBON STEEL GALVANIZED
CLASS
DIA. RANGE (INCH SCH /
ITEMS

REV.
NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
API-5L GRADE B PSL1,
BOLTING

BOLT: A 193 GR B7
BOLT STUD ½ 12 150 B 18.2 NUT: A 194 GR. 2H
(Electro Zinc Plated : ASTM B633)

B 16.21 / COMPRESSED NON-ASBESTOS

GASKETS

FULL FACE ½ 12 150

B 16.5 FIBRE, 1/16" (1.5MM) THK

B 16.21 / COMPRESSED NON-ASBESTOS

FLAT RING ½ 12 150
B 16.5 FIBRE, 1/16" (1.5MM) THK

Page 38 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C15B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS
SERVICE LIMITS

REVISION
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.60 19.60 17.70 13.80
BD-BLOWDOWN & RELIEF PO-PROCESS OIL FG-FUEL GAS/ PILOT GAS
SERVICES

GY-LEAN GLYCOL VA-VENT TO ATMOSPHERE DD-DEDICATED DRAINS

DP-PRESSURIZED DRAINS PC-PROCESS CONDENSATE PG-PROCESS GAS/ VAPORS

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL PIPES FOR THIS PIPE CLASS SHALL COMPLY WITH STANDARD KOC-MS-001 PART 1.
2 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO 15156.
3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
4 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES, CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION
DOES NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
5 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
NOTES

6 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
7 BALL MATERIAL FOR BALL VALVES OF SIZES 14" AND BELOW SHALL BE SS 316L / SUPER DUPLEX SS AND FOR SIZES 16" AND ABOVE
SHALL BE C.S.( ASTM A 216 WCB / A 105 N) +3 MM SS 316L OR INCONEL 625 OVERLAY.
8 45 DEGREE BRANCH CONNECTION SHALL BE USED ONLY FOR FLARE LINE.
9 THE DIMENSIONS SHALL BE AS PER APPENDIX III " DETAILS FOR BLIND AND SPACERS "
10 WALL THICKNESS FOR SIZE RANGE 18” - 60” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 17.5 bar, 93°C.
VALVES WITH 25 Cr BODY & TRIM SHALL BE USED WHERE SPECIFIED IN P&ID. HOWEVER BOLTING MATERIAL TO BE USED WITH 25 Cr
B 11 VALVE SHALL NOT HAVE ZINC COATING.
12 SS 316L AS VALVE TRIM MATERIAL SHALL BE USED FOR PROCESS GAS (PG), BLOWDOWN (BD) AND FUEL GAS (FG) SERVICES ONLY.

BRANCH REINFORCEMENT TABLE

(BRANCH CONNETION AT 90° TO HEADER)
ABBR. DESCRIPTION
P PIPE TO PIPE
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
HEADER SIZE NPS (INCH) - C15B

10 W W W W W W W P RT T
12 W W W W W W W W P RT T
14 W W W W W W W W R R R T
16 W W W W W W W W W R R R T
18 W W W W W W W W W R R R R T
20 W W W W W W W W W W R R R R T
24 W W W W W W W W W W R R R R R T
26 W W W W W W W W W W R R R R R R T
28 W W W W W W W W W W R R R R R R R T
30 W W W W W W W W W W R R R R R R R R T
32 W W W W W W W W W W R R R R R R R R R T
34 W W W W W W W W W W R R R R R R R R R R T
36 W W W W W W W W W W R R R R R R R R R R R T
38 W W W W W W W W W W R R R R R R R R R R R R T
40 W W W W W W W W W W R R R R R R R R R R R R R T
44 W W W W W W W W W W R R R R R R R R R R R R R R T
48 W W W W W W W W W W R R R R R R R R R R R R R R R T B
52 W W W W W W W W W W R R R R R R R R R R R R R R R R T
56 W W W W W W W W W W R R R R R R R R R R R R R R R R R T
60 W W W W W W W W W W R R R R R R R R R R R R R R R R R R T

½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 44 48 52 56 60
BRANCH SIZE NPS (INCH) - C15B

Page 39 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C15B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS
SERVICE LIMITS

REVISION
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.60 19.60 17.70 13.80

BRANCH REINFORCEMENT TABLE

(BRANCH CONNETION AT 45° TO HEADER FOR SIZES ≥ 2")
APPLICABLE FOR MAX PRESSURE - 10 barg at 93 °C

ABBR. DESCRIPTION
R REINFORCEMENT PAD

2 R
3 R R
4 R R R
6 R R R R
8 R R R R R
10 R R R R R R
HEADER SIZE NRS (INCH) - C15B

12 R R R R R R R
14 R R R R R R R R
16 R R R R R R R R R
18 R R R R R R R R R R
20 R R R R R R R R R R R
24 R R R R R R R R R R R R
26 R R R R R R R R R R R R R
28 R R R R R R R R R R R R R R
30 R R R R R R R R R R R R R R R
32 R R R R R R R R R R R R R R R R
34 R R R R R R R R R R R R R R R R R
36 R R R R R R R R R R R R R R R R R R
38 R R R R R R R R R R R R R R R R R R R
40 R R R R R R R R R R R R R R R R R R R R
44 R R R R R R R R R R R R R R R R R R R R R
48 R R R R R R R R R R R R R R R R R R R R R R
52 R R R R R R R R R R R R R R R R R R R R R R R
56 R R R R R R R R R R R R R R R R R R R R R R R R
60 R R R R R R R R R R R R R R R R R R R R R R R R R
2 3 4 6 8 10 12 14 16 18 20 24 26 28 30 32 34 36 38 40 44 48 52 56 60

BRANCH SIZE NPS (INCH) - C15B

NOTE ;
1) RF PAD THICKNESS FOR FOLLOWING BRANCH CONNECTIONS SHALL BE 9.53 MM MIN.: 16" X 16", 18" X 12", 18" X 14", 18" X 16"
2) RF PAD THICKNESS FOR FOLLOWING BRANCH CONNECTIONS SHALL BE 9.53 MM MIN.: 18" X 18", 20" X 20"

Page 40 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C15B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS BE ½ 2 XS B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
SEAMLESS BE 3 12 STD B 36.10 API-5L GR B PSL2 NACE+HIC 1
SEAMLESS BE 14 20 S20 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 10
WELDED LSAW BE 24 36 S20 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 10
PIPES

WELDED LSAW BE 38 48 XS B 36.10 API-5L GR B PSL2 NACE+HIC 1, 10

WELDED LSAW BE 52 52 14.27 mm B 36.10 API-5L GR B PSL2 NACE+HIC 1, 10
WELDED LSAW BE 56 60 15.88 mm B 36.10 API-5L GR B PSL2 NACE+HIC 1, 10
NIPPLE SEAMLESS TOE ½ ½ XXS B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
NIPPLE SEAMLESS TOE ¾ 1½ S160 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
NOTE: M - MATCH SCH AS OF PIPE
WELD NECK RF ½ 24 M/150 125AARH B 16.5 ASTM A105 N NACE 4, 5
WELD NECK RF 26 60 M/150 125AARH B 16.47 A ASTM A105 N NACE 5
BLIND RF ½ 24 150 125AARH B 16.5 ASTM A105 N NACE
FLANGES

BLIND RF 26 60 150 125AARH B 16.47 A ASTM A105 N NACE

SPECTACLE BLIND FF ½ 14 150 125AARH B16.48 ASTM A516 GR. 60 N NACE+HIC
BLIND AND SPACER FF 16 24 150 125AARH B16.48 ASTM A516 GR. 60 N NACE+HIC
BLIND AND SPACER FF 26 60 150 125AARH MANF. STD. ASTM A516 GR. 60 N NACE+HIC 9
NOTE: M - MATCH SCH AS OF PIPE
BE ½ 20 M B 16.9 ASTM A234 GR WPB NACE+HIC 4
ALL BE 24 48 M B 16.9 ASTM A234 GR WPB-W NACE+HIC
BE 52 60 M MSS-SP-75 ASTM A234 GR WPB-W NACE+HIC
EXCEPT
FITTINGS

CAP BE 24 48 M B 16.9 ASTM A234 GR WPB NACE+HIC

CAP BE 52 60 M MSS-SP-75 ASTM A234 GR WPB NACE+HIC
WELDOLET BE ½ 10 M MSS SP-97 ASTM A105 N NACE 4
SWAGE CONC BE ½ 3 M BS 3799 ASTM A105 N NACE 4
SWAGE ECC BE ½ 3 M BS 3799 ASTM A105 N NACE 4
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B: A 105N; NACE;
FLGD/
GATE ½ 1½ 150 125AARH BS EN ISO T: Super Duplex SS; SHT NO: 51311 12
RF
15761 T: SS316L; SHT NO:-51312

API 602/ B:A 182 GR F 53

FLGD/
GATE ½ 1½ 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 11
RF
15761 SHT NO.:51379

API 600/ B:A 216 GR WCB; NACE

FLGD/
GATE 2 24 150 125AARH BS EN ISO T: Super Duplex SS; SHT NO: 51311 12
RF
10434 T: SS316L; SHT NO:-51312

API 600/ B:A 995 GR 5A/ 6A

FLGD/
GATE 2 10 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 11
RF
10434 SHT NO.:51379

B:A 216 GR WCB; NACE

FLGD/
GATE 26 60 150 125AARH API 6D T: Super Duplex SS; SHT NO: 51311 12
RF
VALVES

T: SS316L; SHT NO:-51312

API 602/ B: A 105N; NACE;

FLGD/
GLOBE ½ 1½ 150 125AARH BS EN ISO T: Super Duplex SS; SHT NO: 52311 12
RF
15761 T: SS316L; SHT NO:-52312

API 602/ B:A 182 GR F 53

FLGD/
GLOBE ½ 1½ 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 11
RF
15761 SHT NO.:52379

B:A 216 GR WCB; NACE

FLGD/
GLOBE 2 16 150 125AARH BS 1873 T: Super Duplex SS; SHT NO: 52311 12
RF
T: SS316L; SHT NO:-52312

B:A 995 GR 5A/ 6A

FLGD/
GLOBE 2 12 150 125AARH BS 1873 T: SUPER DUPLEX SS; NACE; 11
RF
SHT NO.:52379

API 602/ B:A 105N; NACE

CHECK FLGD/
½ 1½ 150 125AARH BS EN ISO T:Super Duplex SS; SHT NO: 53311P 12
(Piston Lift Type) RF
15761 T: SS316L; SHT NO:-53312P

Page 41 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C15B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING

B:A 216 GR WCB; NACE

CHECK FLGD/
2 24 150 125AARH BS 1868 T:Super Duplex SS; SHT NO: 53311 12
(Swing Type) RF
T: SS316L; SHT NO:-53312

B B:A 216 GR WCB; NACE

CHECK FLGD/
26 48 150 125AARH API 6D T:Super Duplex SS; SHT NO: 53311 12
(Swing Type) RF B
T: SS316L; SHT NO:-53312

B:A 105N/ A 216 GR WCB ; NACE

API 6D/
FLGD/ T:Super Duplex SS; SHT NO: 54311
BALL, FB ½ 40 150 125AARH BS EN ISO 3, 7, 12
RF T: SS316L; SHT NO:-54312
17292
VALVES

SEAT: RPTFE;

B:A 182 GR F 53 / A 995 GR 5A/ 6A;

API 6D/
FLGD/ T: SUPER DUPLEX SS;
BALL, FB ½ 2 150 125AARH BS EN ISO 3, 11
RF SEAT: RPTFE; NACE;
17292
SHT NO.:54379

B:A 216 GR WCB ; NACE;

WAFL/
BUTTERFLY 3 48 150 125AARH API 609 T:Super Duplex SS; SHT NO: 56311 12
RF
T: SS316L; SHT NO:-56312

B:A 105N; NACE

FLGD/ BS EN ISO T: SUPER DUPLEX SS; NACE;
NEEDLE ½ 1½ 150 125AARH 12
RF 15761 SHT NO:-57311
B T: SS316L; SHT NO:-57312
B: BODY, T: TRIM
BOLTING

BOLT: A 193 GR B7
[Link] ½ 60 150 B 18.2 NUT: A 194 GR. 2H 6, 11
(Electro Zinc Plated : ASTM B633) B

B16.21 / COMPRESSED NON-ASBESTOS

FLAT RING ½ 24 150
GASKET

B16.5 FIBRE, 1/16" (1.5MM) THK

B16.21 / COMPRESSED NON-ASBESTOS

FLAT RING 26 60 150
B16.47 A FIBRE, 1/16" (1.5MM) THK

Page 42 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C35B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
300# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200 300
PRESSURE BARG 51.10 51.10 46.60 43.80 39.80
PO-PROCESS OIL DD-DEDICATED DRAINS GY-LEAN GLYCOL
SERVICE

PG-PROCESS GAS/ VAPORS PL-PROCESS LIQUID PC-PROCESS CONDENSATE

DP-PRESSURIZED DRAINS FG-FUEL GAS

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL PIPES FOR THIS PIPE CLASS SHALL COMPLY WITH STANDARD KOC-MS-001 PART 1.
2 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO 15156.
3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.

4 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES, CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES
NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
5 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
NOTES

A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
6 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
7 BALL MATERIAL FOR BALL VALVES OF SIZES 14" AND BELOW SHALL BE SUPER DUPLEX SS AND FOR SIZES 16" AND ABOVE SHALL BE C.S.(
ASTM A 216 WCB / A 105 N) +3 MM INCONEL 625 OVERLAY.
8 PLUG VALVES ARE INTENDED FOR USE IN SERVICES WITH ENTRAINED ABRASIVE / SAND.
9 VALVES WITH 25 Cr BODY & TRIM SHALL BE USED WHERE SPECIFIED IN P&ID. HOWEVER BOLTING MATERIAL TO BE USED WITH 25 Cr
VALVE SHALL NOT HAVE ZINC COATING.
B
BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - C35B

1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W R RT T
12 W W W W W W W W R RT T
14 W W W W W W W W R R R T
16 W W W W W W W W W R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
BRANCH SIZE NPS (INCH) - C35B

Page 43 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C35B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
300# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS BE ½ ¾ S160 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
SEAMLESS BE 1 2 XS B 36.10 API-5L GR B PSL2 NACE+HIC 1
SEAMLESS BE 3 10 STD B 36.10 API-5L GR B PSL2 NACE+HIC 1
PIPES

SEAMLESS BE 12 16 S40 B 36.10 API-5L GR B PSL2 NACE+HIC 1

NIPPLE SEAMLESS TOE ½ ¾ XXS B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
NIPPLE SEAMLESS TOE 1 1½ S160 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
NOTE: M - MATCH SCH AS OF PIPE
WELD NECK RF ½ 16 M/300 125AARH B 16.5 ASTM A105 N NACE 4, 5
FLANGES

BLIND RF ½ 16 300 125AARH B 16.5 ASTM A105 N NACE

SPECTACLE BLIND FF ½ 12 300 125AARH B16.48 ASTM A516 GR. 60 N NACE+HIC
BLIND AND SPACER FF 14 16 300 125AARH B16.48 ASTM A516 GR. 60 N NACE+HIC
NOTE: M - MATCH SCH AS OF PIPE
ALL BE ½ 16 M B 16.9 ASTM A234 GR WPB NACE+HIC 4
EXCEPT
FITTINGS

WELDOLET BE ½ 8 M MSS SP-97 ASTM A105 N NACE 4

SWAGE CONC BE ½ 3 M BS 3799 ASTM A105 N NACE 4
SWAGE ECC BE ½ 3 M BS 3799 ASTM A105 N NACE 4
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 105N;
FLGD/
GATE ½ 1½ 300 125AARH BS EN ISO T:Super Duplex SS; NACE;
RF
15761 SHT NO:-51411
API 602/ B:A 182 GR F 53
FLGD/
GATE ½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 9
RF
15761 SHT NO.:51479
API 600/ B:A 216 GR WCB;
FLGD/
GATE 2 16 300 125AARH BS EN ISO T:Super Duplex SS; NACE;
RF
10434 SHT NO:-51411
API 600/ B:A 995 GR 5A/ 6A
FLGD/
GATE 2 14 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 9
RF
10434 SHT NO.:51479
API 602/ B:A 105N;
FLGD/
GLOBE ½ 1½ 300 125AARH BS EN ISO T:Super Duplex SS; NACE;
RF
15761 SHT NO:-52411
API 602/ B:A 182 GR F 53
FLGD/
GLOBE ½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 9
RF
15761 SHT NO.:52479
B:A 216 GR WCB;
FLGD/
GLOBE 2 12 300 125AARH BS 1873 T:Super Duplex SS; NACE;
RF
SHT NO:-52411
VALVES

B:A 995 GR 5A/ 6A

FLGD/
GLOBE 2 10 300 125AARH BS 1873 T: SUPER DUPLEX SS; NACE; 9
RF
SHT NO.:52479
API 602/ B:A 105N;
CHECK FLGD/
½ 1½ 300 125AARH BS EN ISO T:Super Duplex SS; NACE;
(Piston Lift Type) RF
15761 SHT NO:-53411P
B:A 216 GR WCB;
CHECK FLGD/
2 16 300 125AARH BS 1868 T:Super Duplex SS; NACE;
(Swing Type) RF
SHT NO:-53411
B:A 105N / A 216 GR WCB ;
API 6D/
FLGD/ T:Super Duplex SS;
BALL, FB ½ 16 300 125AARH BS EN ISO 3, 7
RF SEAT: RPTFE; NACE;
17292
SHT. NO.54411
B:A 182 GR F 53 / A 995 GR 5A/ 6A;
API 6D/
FLGD/ T: SUPER DUPLEX SS;
BALL, FB ½ 8 300 125AARH BS EN ISO 3, 9
RF SEAT: RPTFE; NACE;
17292
SHT NO.:54479
B:A105N / A 216 GR WCB; NACE
FLGD/ T: A105N / A 216 GR WCB / WCC;
PLUG ½ 12 300 125AARH API 599 8
RF Anti friction impregnated
SHT. NO.55411
B:A 105N; NACE
FLGD/ BS EN ISO
NEEDLE ½ 1½ 300 125AARH T: SUPER DUPLEX SS; NACE;
RF 15761
B SHT NO:-57411
B: BODY, T: TRIM

Page 44 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C35B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
300# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS
DIA. RANGE SCH /
GASKETS BOLTING ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING

BOLT: A 193 GR B7
[Link] ½ 16 300 B 18.2 NUT : A 194 GR. 2H 6, 9
(Electro Zinc Plated : ASTM B633) B

Spiral-Wound, SS316 Windings,

B 16.20/ Flexible Graphite Filled, Carbon Steel
SPIRAL WOUND ½ 16 300
B 16.5 Outer Ring, & SS316 Inner Ring, 4.50
mm Thick , NACE

Page 45 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C65B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
600# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 102.10 102.10 93.20 87.60
BD-BLOWDOWN AND RELIEF PL-PROCESS LIQUIDS FG-FUEL GAS
SERVICE

DD-DEDICATED DRAINS GY-LEAN GLYCOL PG-PROCESS GAS/ VAPORS

PC-PROCESS CONDENSATE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL PIPES FOR THIS PIPE CLASS SHALL COMPLY WITH STANDARD KOC-MS-001 PART 1.
2 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO 15156.
3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.

4 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES, CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES
NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
NOTES

5 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
6 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
7 BALL MATERIAL FOR BALL VALVES OF SIZES 14" AND BELOW SHALL BE SUPER DUPLEX SS AND FOR SIZES 16" AND ABOVE SHALL BE C.S.(
ASTM A 216 WCB / A 105 N) +3 MM INCONEL 625 OVERLAY.
8 PLUG VALVES ARE INTENDED FOR USE IN SERVICES WITH ENTRAINED ABRASIVE / SAND.
9 VALVES WITH 25 Cr BODY & TRIM SHALL BE USED WHERE SPECIFIED IN P&ID. HOWEVER BOLTING MATERIAL TO BE USED WITH 25 Cr
VALVE SHALL NOT HAVE ZINC COATING.
B

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - C65B

2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W R RT T
12 W W W W W W W W R RT T
14 W W W W W W W W R R R T
16 W W W W W W W W W R R R T
18 W W W W W W W W W R R R R T
20 W W W W W W W W W W R R R R T
24 W W W W W W W W W W R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - C65B

Page 46 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C65B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
600# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
SEAMLESS BE ½ 2 S160 B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
SEAMLESS BE 3 8 XS B 36.10 API-5L GR B PSL2 NACE+HIC 1
PIPES

SEAMLESS BE 10 20 S80 B 36.10 API-5L GR B PSL2 NACE+HIC 1

WELDED LSAW BE 24 24 S80 B B 36.10 API-5L GR B PSL2 NACE+HIC 1
NIPPLE SEAMLESS TOE ½ 1½ XXS B 36.10 API-5L GR B PSL2 NACE+HIC 1, 4
NOTE: M - MATCH SCH AS OF PIPE
WELD NECK RF ½ 24 M/600 125AARH B 16.5 ASTM A105 N NACE 4, 5
FLANGES

BLIND RF ½ 24 600 125AARH B 16.5 ASTM A105 N NACE

SPECTACLE BLIND FF ½ 10 600 125AARH B16.48 ASTM A516 GR. 60 N NACE+HIC
BLIND AND SPACER FF 12 24 600 125AARH B16.48 ASTM A516 GR. 60 N NACE+HIC
NOTE: M - MATCH SCH AS OF PIPE
BE ½ 20 M B 16.9 ASTM A234 GR WPB NACE+HIC 4
ALL
BE 24 24 M B 16.9 ASTM A234 GR WPB-W NACE+HIC
EXCEPT
FITTINGS

CAP BE 24 24 M B 16.9 ASTM A234 GR WPB NACE+HIC

WELDOLET BE ½ 10 M MSS SP-97 ASTM A105 N NACE 4
SWAGE CONC BE ½ 3 M BS 3799 ASTM A105 N NACE 4
SWAGE ECC BE ½ 3 M BS 3799 ASTM A105 N NACE 4
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 105N;
FLGD/
GATE ½ 1½ 600 125AARH BS EN ISO T:Super Duplex SS; NACE;
RF
15761 SHT NO:-51511
API 602/ B:A 182 GR F 53
FLGD/
GATE ½ 1½ 600 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 9
RF
15761 SHT NO.:51579
API 600/ B:A 216 GR WCB;
FLGD/
GATE 2 24 600 125AARH BS EN ISO T:Super Duplex SS; NACE;
RF
10434 SHT NO:-51511
API 600/ B:A 995 GR 5A/ 6A
FLGD/
GATE 2 24 600 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 9
RF
10434 SHT NO.:51579
API 602/ B:A 105N;
FLGD/
GLOBE ½ 1½ 600 125AARH BS EN ISO T:Super Duplex SS; NACE;
RF
15761 SHT NO:-52511
B:A 216 GR WCB;
FLGD/
GLOBE 2 12 600 125AARH BS 1873 T:Super Duplex SS; NACE;
RF
SHT NO:-52511
B:A 995 GR 5A/ 6A
FLGD/
GLOBE 2 6 600 125AARH BS 1873 T: SUPER DUPLEX SS; NACE; 9
RF
SHT NO.:52579
VALVES

API 602/ B:A 105N;

CHECK FLGD/
½ 1½ 600 125AARH BS EN ISO T:Super Duplex SS; NACE;
(Piston Lift Type) RF
15761 SHT NO:-53511P
B:A 216 GR WCB;
CHECK FLGD/
2 24 600 125AARH BS 1868 T:Super Duplex SS; NACE;
(Swing Type) RF
SHT NO:-53511
B:A 105N / A 216 GR WCB ;
API 6D/
FLGD/ T:Super Duplex SS; NACE;
BALL, FB ½ 24 600 125AARH BS EN ISO 3, 7
RF SEAT: RPTFE;
17292
SHT. NO.54511

API 6D/ B:A 182 GR F 53 / A 995 GR 5A/ 6A;

FLGD/
BALL, FB ½ 6 600 125AARH BS EN ISO T: SUPER DUPLEX SS; 3, 9
RF
17292 SEAT: RPTFE; NACE; SHT NO.:54579

B:A105N / A 216 GR WCB; NACE

T: A105N / A 216 GR WCB / WCC;
FLGD/
PLUG ½ 24 600 125AARH API 599 Anti friction impregnated, 8
RF
SHT. NO.55511, 55511L (Limit Switch
Arrangement) B
B:A 105N; NACE
FLGD/ BS EN ISO
NEEDLE ½ 1½ 600 125AARH T: SUPER DUPLEX SS; NACE;
RF 15761
B SHT NO:-57511
B: BODY, T:TRIM

Page 47 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
C65B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
600# CORR. ALL. 3 mm BASIC MOC CARBON STEEL (NACE MR0175/ ISO 15156)
CLASS
DIA. RANGE SCH /
GASKETS BOLTING ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING

BOLT: A 193 GR B7
[Link] ½ 24 600 B 18.2 NUT : A 194 GR. 2H 6, 9
(Electro Zinc Plated : ASTM B633)
B

Spiral-Wound, SS316 Windings,

B 16.20 / Flexible Graphite Filled, Carbon Steel
SPIRAL WOUND ½ 24 600
B 16.5 Outer Ring, & SS316 Inner Ring, 4.50
mm Thick , NACE

Page 48 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 1 mm ( 90-10 Cu-Ni)
150# CORR. ALL. BASIC MOC 90 -10 Cu-Ni / RTRP
CLASS 0 mm (RTRP)
SERVICE LIMITS
(BASED ON ASME B16.24 FLANGES)

REVISION
TEMP DEG C -3 38 93
RTRP PIPING SHALL BE USED IN NON-CLASSIFIED AREA ONLY
PRESSURE BARG 13.4/ FV (NOTE A) 13.4/FV (NOTE A) 10.6/FV (NOTE A)
NOTE - A : THE RTRP PIPING ON THE SUCTION SIDE OF PUMP SHALL BE DESIGNED TO WITHSTAND FULL VACUUM(FV) AND FOR DISCHARGE IT
SHALL BE DESIGNED TO WITHSTAND MAXIMUM SHUT-OFF PRESSURE.
WW-WELL / WASHER WATER DO-OPEN DRAINS
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½" AND BELOW CAPILARY BRAZED (CB)
2" AND ABOVE NOTE 6
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL FILAMENT WOUND RTRP PIPES, FITTINGS AND ALL TYPES OF JOINTS SHALL BE ABLE TO WITHSTAND A SHORT TERM HYDROSTATIC
STRENGTH TEST (PRESSURE) EQUAL TO THREE TIMES THE DESIGN PRESSURE IN ACCORDANCE WITH ASTM D 1599.
2 FOR RTRP PIPES AND FITTINGS, KOC STANDARD KOC-MP-011 PART 1 AND PART 2 SHALL APPLY.
3 FOR FIELD ADJUSMENTS,TAPER-TAPER ADHESIVE TYPE JOINTS OR BUTT WRAP LAMINATED JOINTS MAY BE USED. HOWEVER FOR
LAMINATED JOINTS PRIOR KOC APPROVAL IS NECESSARY.
4 SHOP JOINTS FOR PIPE SPOOLS MAY BE FABRICATED USING TAPER-TAPER ADHESIVE BONDED TYPE JOINTS, OR BUTT-WRAP LAMINATED
JOINTS. PIPE SPOOL ENDS TO BE USED FOR FIELD JOINTING APPLICATIONS CAN BE RUBBER-SEAL-LOCK JOINTS OR TAPER-TAPER
NOTES

ADHESIVE TYPE OR BUTT-WRAP LAMINATED TYPE JOINT. HOWEVER BUTT WRAP LAMINATED JOINTS SHALL BE USED WITH APPROVAL OF
KOC/COMPANY.
5 THE APPROVED MANUFACTURER SHALL SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL THICKNESS.
6 RECOMMENDED PREFERENCE IN THE TYPE OF JOINING RTRP 1) RUBBER SEAL LOCK (DOUBLE OR SINGLE) 2) TAPER TAPER ADHESIVE
BONDED 3) BUTT WRAP LAMINATED (WITH WRITTEN APPROVAL OF KOC)
7 90-10 Cu-Ni PIPING SHOULD GENERALLY BE LIMITED TO NPS 1½".HOWEVER NPS 2" IS INCLUDED TO MAKE BRANCH CONNECTION
8 DO NOT USE GASKETS WITH LINED BUTTERFLY VALVES.
9 FOR RTRP PIPING, USE PLAIN WASHERS ON BOTH SIDES OF STUD (BELOW NUT).

[Link] CONNECTION CHART LEGEND

ABBR. DESCRIPTION
RT REDUCING TEE
SS (SEE NOTE B BELOW)
T EQUAL TEE

NOTE B. BRANCH CONNECTIONS BETWEEN 90-10 CU-NI PIPING NPS 1½" & BELOW AND THE RTRP PIPING SHALL BE MADE BY
PROVIDING A 2" FLANGED BRANCH AND MAKING THE CONNECTING WITH 90-10 CU-NI REDUCING FLANGE.

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - F10A

2 SS SS SS SS T
3 SS SS SS SS RT T
4 SS SS SS SS RT RT T
6 SS SS SS SS RT RT RT T
8 SS SS SS SS RT RT RT RT T
10 SS SS SS SS RT RT RT RT RT T
12 SS SS SS SS RT RT RT RT RT RT T
14 SS SS SS SS RT RT RT RT RT RT RT T
16 SS SS SS SS RT RT RT RT RT RT RT RT T
18 SS SS SS SS RT RT RT RT RT RT RT RT RT T
20 SS SS SS SS RT RT RT RT RT RT RT RT RT RT T
24 SS SS SS SS RT RT RT RT RT RT RT RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - F10A

Page 49 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC 90 -10 Cu-Ni / RTRP
150# CORR. ALL. 0 mm
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING

SEAMLESS PE ½ ¾ 2.0 MM 90 -10 CU-NI, TO EEMUA 144

SEAMLESS PE 1 1½ 3.0 MM 90 -10 CU-NI, TO EEMUA 144

B
PIPES

FILAMENT WOUND REINFORCED-

BY 1,2,3,4,5
SEAMLESS * 2 24 ASTM D 2996 THERMOSETTING-EPOXY PIPE
MANF. ,6
(RTRP)

NOTE: (*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT

WELD NECK FF ½ 1½ M/150 125AARH B 16.5 90 -10 CU-NI, TO EEMUA 145

B

FILAMENT WOUND REINFORCED-

ASTM D 4024/ 1,2,3,4,5
HEAVY DUTY FF 2 24 150 THERMOSETTING-EPOXY FLANGE
B 16.5 ,6
INTEGRAL WITH PIPE SPOOL

REDUCING
FF - 2 M/150 125AARH B 16.5 90 -10 CU-NI, TO EEMUA 145 7
SLIP ON
FLANGES

BLIND FF ½ 1½ 150 125AARH B 16.5 90 -10 CU-NI, TO EEMUA 145

FILAMENT WOUND REINFORCED-

ASTM D 4024/
BLIND FF 2 24 150 THERMOSETTING-EPOXY FLANGE 1,2
B 16.5
(RTRP)
ASTM A 516 GR60N FUSION
SPECTACLE BLIND FF ½ 14 150 125AARH B16.48
BONDED EPOXY COATED
B
ASTM A 516 GR60N FUSION
BLIND AND SPACER FF 16 24 150 125AARH B16.48
BONDED EPOXY COATED

NOTE: M - MATCH SCH AS OF PIPE

CB ½ 1½ 90 -10 CU-NI, TO EEMUA 146

FITTINGS

ALL
BY FILAMENT WOUND REINFORCED- 1,2,3,4,5
* 2 24 ASTM D 5685
MANF. THERMOSETTING-EPOXY FITTING ,6

NOTE: CB : CAPILLARY BRAZED;

(*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT
B: B62 - UNS C83600
FLGD
GATE ½ 1½ 150 125AARH MSS-SP-80 T: BRONZE;
/ FF
SHT NO.: 51380F
API 600/ B: B 148-UNS C95800;
FLGD
GATE 2 24 150 125AARH BS EN ISO T: MONEL / Ni Al Bronze;
/ FF
10434 SHT NO.:51378F
B: B62 - UNS C83600
FLGD
GLOBE ½ 1½ 150 125AARH MSS-SP-80 T: BRONZE;
/ FF
SHT NO.: 52380F
B:B 148-UNS C95800;
FLGD
GLOBE 2 16 150 125AARH BS 1873 T: MONEL / Ni Al Bronze;
/ FF
SHT NO.:52378F
B: B62 - UNS C83600
CHECK FLGD
½ 1½ 150 125AARH MSS-SP-80 T: BRONZE;
(Piston Lift Type) / FF
SHT NO.: 53380P
VALVES

B:B 148-UNS C95800;

CHECK WAFL/
2 24 150 125AARH API 594 T: MONEL / Ni Al Bronze;
(Dual Plate Type) FF
SHT NO.:53378DF
API 6D/ B: B62 - UNS C83600
FLGD
BALL, FB ½ 1½ 150 125AARH BS EN ISO B T: MONEL / BRONZE;
/ FF
17292 SHT NO.: 54380F
API 6D/ B: B62 - UNS C83600
FLGD
BALL, FB ½ 1½ 150 125AARH BS EN ISO T: MONEL / BRONZE;
B / FF
17292 SHT NO.: 54380YF
API 6D/ B:B 148-UNS C95800;
FLGD
BALL, FB 2 24 150 125AARH BS EN ISO T: MONEL / Ni Al Bronze;
/ FF
17292 SEAT: RPTFE; SHT. NO.54378F
B:A 216 GR WCB EPDM LINED;
WAFL
BUTTERFLY 3 24 150 125AARH API 609 T: MONEL / Ni Al Bronze; 8
/ FF
SHT. NO.56381F
B: BODY, T: TRIM

Page 50 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC 90 -10 Cu-Ni / RTRP
150# CORR. ALL. 0 mm
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
BOLTING

BOLT: A 193 GR B7
[Link] ½ 24 150 B 18.2 NUT: A 194 GR. 2H 9
(Electro Zinc Plated : B633)

B 16.21/ COMPRESSED NON-ASBESTOS

FULL FACE ½ 2 150
GASKET

B 16.5 FIBRE, 1/16" (1.5 MM) THICK

3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
2 24 150 DURAMETER HARDNESS
(Full Face Type) B 16.5
BETWEEN 55-65 SHORE A

Page 51 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
150# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)

REVISION
TEMP DEG C -3 38 93
PRESSURE BARG 19.6 / FV (NOTE A) 19.6 / FV (NOTE A) 17.9 / FV (NOTE A)
NOTE - A : THE RTRP PIPING ON THE SUCTION SIDE OF PUMP SHALL BE DESIGNED TO WITHSTAND FULL VACUUM(FV)
AND FOR DISCHARGE IT SHALL BE DESIGNED TO WITHSTAND MAXIMUM SHUT-OFF PRESSURE.
DD-DEDICATED DRAINS WO-OILY WATER DH-OILY DRAIN
SERVICE

DP-PRESSURIZED DRAIN WE-EFFLUENT WATER

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½" AND BELOW BUTT WELDED
2" AND ABOVE NOTE 6
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID

1 ALL FILAMENT WOUND RTRP PIPES, FITTINGS AND ALL TYPES OF JOINTS SHALL BE ABLE TO WITHSTAND A SHORT TERM HYDROSTATIC
STRENGTH TEST (PRESSURE) EQUAL TO THREE TIMES THE DESIGN PRESSURE IN ACCORDANCE WITH ASTM D 1599.

2 FOR RTRP PIPES AND FITTINGS, KOC STANDARD KOC-MP-011 PART 1 AND PART 2 SHALL APPLY.
PREFERABLY USE RUBBER SEAL LOCK JOINTS. HOWEVER TAPER-TAPER ADHESIVE TYPE JOINTS MAY BE ADOPTED WHEN THE RUBBER
3
SEAL LOCK JOINTS ARE NOT POSSIBLE. BUTT WRAP LAMINATED JOINTS MAY ALSO BE ADOPTED FOR FIELD ADJUSTMENT PURPOSES AS
APPLICABLE. HOWEVER THE APPROVAL OF KOC/COMPANY MUST BE TAKEN IN WRITING.
4 SHOP JOINTS FOR PIPE SPOOLS MAY BE FABRICATED USING TAPER-TAPER ADHESIVE TYPE JOINTS, OR BUTT-WRAP LAMINATED TYPE
JOINTS. PIPE SPOOL ENDS TO BE USED FOR FIELD JOINTING APPLICATIONS CAN BE RUBBER-SEAL-LOCK JOINTS OR TAPER-TAPER
ADHESIVE TYPE OR BUTT-WRAP LAMINATED TYPE JOINT. HOWEVER BUTT WRAP LAMINATED JOINTS SHALL BE USED WITH APPROVAL OF
NOTES

KOC/COMPANY.
5 THE APPROVED MANUFACTURER SHALL SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL THICKNESS.
6 RECOMMENDED PREFERENCE IN THE TYPE OF JOINING RTRP 1) RUBBER SEAL LOCK (DOUBLE OR SINGLE) 2) TAPER TAPER ADHESIVE
BONDED 3) BUTT WRAP LAMINATED (WITH WRITTEN APPROVAL OF KOC)
7 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 1½".HOWEVER NPS 2" IS INCLUDED TO MAKE BRANCH CONNECTION
8 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO15156
9 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
11 FOR RTRP PIPING, USE PLAIN WASHERS ON BOTH SIDES OF STUD (BELOW NUT). B

[Link] CONNECTION CHART LEGEND

ABBR. DESCRIPTION
RT REDUCING TEE
SS (SEE NOTE B BELOW)
T EQUAL TEE

NOTE B. BRANCH CONNECTIONS BETWEEN SUPER DUPLEX SS PIPING NPS 1½ " & BELOW AND THE RTRP PIPING SHALL BE MADE BY
PROVIDING A 2" FLANGED BRANCH AND MAKING THE CONNECTING WITH SUPER DUPLEX SS REDUCING FLANGE.

½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - F10B

1½ RT RT RT T
2 RR RT RT RT T
3 SS SS SS SS RT T
4 SS SS SS SS RT RT T
6 SS SS SS SS RT RT RT T
8 SS SS SS SS RT RT RT RT T
10 SS SS SS SS RT RT RT RT RT T
12 SS SS SS SS RT RT RT RT RT RT T
14 SS SS SS SS RT RT RT RT RT RT RT T
16 SS SS SS SS RT RT RT RT RT RT RT RT T
18 SS SS SS SS RT RT RT RT RT RT RT RT RT T
THRU
36 SS SS SS SS RT RT RT RT RT RT RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 THRU 36
BRANCH SIZE NPS (INCH) - F10B

Page 52 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
150# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 1½ 40S B 36.19
ANNEALED NACE
FILAMENT WOUND
BY 1,2,3,4,
SEAMLESS * 2 36 ASTM D 2996 THERMOSETTING-EPOXY PIPE
PIPES

MANF. 5,6
(RTRP)
ASTM A790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
ANNEALED NACE

NOTE: (*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT

WELD NECK RF ½ 1½ M/150 125AARH B 16.5 ASTM A182 GR F53 NACE

FILAMENT WOUND REINFORCED-

ASTM D 4024/ 1,2,3,4,
HEAVY DUTY FF 2 24 150 THERMOSETTING-EPOXY FLANGE
B 16.5 5,6
INTEGRAL WITH PIPE SPOOL

FILAMENT WOUND REINFORCED-

ASTM D 4024/ 1,2,3,4,
HEAVY DUTY FF 26 36 150 THERMOSETTING-EPOXY FLANGE
B 16.47A 5,6
INTEGRAL WITH PIPE SPOOL

REDUCING
FF - 2 M/ 150 125AARH B 16.5 ASTM A 182 GR F53 NACE 7
WELD NECK
FLANGES

BLIND RF ½ 1½ 150 125AARH B 16.5 ASTM A 182 GR F53 NACE

ASTM D 4024/ FILAMENT WOUND REINFORCED-

BLIND FF 2 24 150 1,2
B 16.5 THERMOSETTING-EPOXY FLANGE

ASTM D 4024/ FILAMENT WOUND REINFORCED-

BLIND FF 26 36 150 1,2
B 16.47A THERMOSETTING-EPOXY FLANGE

ASTM A516 GR. 60 N FUSION

SPECTACLE BLIND FF ½ 14 150 125AARH B16.48 BONDED EPOXY COATED
NACE + HIC
ASTM A516 GR. 60 N FUSION
BLIND AND SPACER FF 16 36 150 125AARH B16.48 BONDED EPOXY COATED
NACE + HIC
NOTE: M - MATCH SCH AS OF PIPE
ASTM A815 UNS S32750/32760
BE ½ 1½ M B 16.9
ANNEALED NACE
ALL
BY FILAMENT WOUND 1,2,3,4,
FITTINGS

* 2 36 ASTM D 5685
MANF. THERMOSETTING EPOXY FITTING 5,6
EXCEPT

SWAGE CONC. BE ½ 1½ M BS 3799 ASTM A182 GR F53 NACE

SWAGE ECC. BE ½ 1½ M BS 3799 ASTM A182 GR F53 NACE

NOTE: M - MATCH SCH AS OF PIPE

(*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT

API 602/ B: A 182 GR F 53

FLGD
GATE ½ 1½ 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
15761 SHT NO.:51379

API 600/ B: A 995 GR 5A/ 6A

FLGD
GATE 2 36 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE
/ FF
10434 SHT NO.:51379F
VALVES

API 602/ B: A 182 GR F 53

FLGD
GLOBE ½ 1½ 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
15761 SHT NO.:52379

B: A 995 GR 5A/ 6A
FLGD
GLOBE 2 16 150 125AARH BS 1873 T: SUPER DUPLEX SS; NACE; SHT
/ FF
NO.:52379F

API 602/ B: A 182 GR F 53

CHECK FLGD
½ 1½ 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
(Piston Lift Type) / RF
15761 SHT NO.:53379P

Page 53 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F10B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
150# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM
B: A790
A 995 GR UNS S32750/32760
5A/ 6A
CHECK WAFL/
2 36 150 125AARH API 594 T: SUPER DUPLEX SS;NACE;
(Dual Plate Type) FF
SHT NO.:53379DF
B: A 182 GR F 53;
API 6D/
FLGD T: SUPER DUPLEX SS;
BALL, FB ½ 1½ 150 125AARH BS EN ISO
/ RF SEAT: RPTFE;NACE;
17292
SHT NO.:54379
B: A 995 GR 5A/ 6A;
VALVES

API 6D/
FLGD T: SUPER DUPLEX SS; NACE
BALL, FB 2 36 150 125AARH BS EN ISO
/ FF SEAT: RPTFE;
17292
SHT NO.:54379F
B: A 216 GR WCB EPDM LINED
WAFL
BUTTERFLY 3 36 150 125AARH API 609 T: SUPER DUPLEX SS; NACE;
/ FF
SHT. NO.56390F B

B:A 182 GR F 53
FLGD BS EN ISO
NEEDLE ½ 1½ 150 125AARH T: SUPER DUPLEX SS; NACE;
/ RF 15761
B B SHT NO.: 57379
B: BODY, T: TRIM

BOLT: A 193 GR B7
[Link] ½ 2 150 B 18.2 9
BOLTING

NUT: A 194 GR. 2H

BOLT: A 193 GR B7
9, 10,
[Link] 2 36 150 B 18.2 NUT: A 194 GR. 2H
11
(Electro Zinc Plated : B633)

B 16.21/ COMPRESSED NON-ASBESTOS

FLAT RING ½ 2 150
B 16.5 FIBRE,1/16" (1.5 MM) THICK
GASKETS

3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
2 24 150 DURAMETER HARDNESS
(Full Face Type) B 16.5
BETWEEN 55-65 SHORE A
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
26 36 150 DURAMETER HARDNESS
(Full Face Type) B 16.47A
BETWEEN 55-65 SHORE A

Page 54 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
300# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
SERVICE LIMITS
(BASED ON ASME B16.24 FLANGES)

REVISION
TEMP DEG C -3 38 93 RTRP PIPING SHALL BE USED IN NON-CLASSIFIED AREA
PRESSURE BARG 35.6 / FV (NOTE A) 35.6 / FV (NOTE A) 28.1 / FV (NOTE A) ONLY
NOTE - A : THE RTRP PIPING ON THE SUCTION SIDE OF PUMP SHALL BE DESIGNED TO WITHSTAND FULL VACUUM(FV)
AND FOR DISCHARGE IT SHALL BE DESIGNED TO WITHSTAND MAXIMUM SHUT-OFF PRESSURE.
WW-WELL / WASHER WATER DO-OPEN DRAINS
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½" AND BELOW SOCKET WELD
2" AND ABOVE NOTE 6
TEMP. CONN. 2"" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID

1 ALL FILAMENT WOUND RTRP PIPES, FITTINGS AND ALL TYPES OF JOINTS SHALL BE ABLE TO WITHSTAND A SHORT TERM
HYDROSTATIC STRENGTH TEST (PRESSURE) EQUAL TO THREE TIMES THE DESIGN PRESSURE IN ACCORDANCE WITH ASTM D 1599.

2 FOR RTRP PIPES AND FITTINGS, KOC STANDARD KOC-MP-011 PART 1 AND PART 2 SHALL APPLY.
3 FOR FIELD ADJUSMENTS,TAPER-TAPER ADHESIVE TYPE JOINTS OR BUTT WRAP LAMINATED JOINTS MAY BE USED. HOWEVER FOR
BUTT WRAP LAMINATED JOINTS PRIOR KOC APPROVAL IS NECESSARY.
4 SHOP JOINTS FOR PIPE SPOOLS MAY BE FABRICATED USING TAPER-TAPER ADHESIVE TYPE JOINTS, OR BUTT-WRAP LAMINATED TYPE
JOINTS. PIPE SPOOL ENDS TO BE USED FOR FIELD JOINTING APPLICATIONS CAN BE RUBBER-SEAL-LOCK JOINTS OR TAPER-TAPER
ADHESIVE TYPE OR BUTT-WRAP LAMINATED TYPE JOINT. HOWEVER BUTT WRAP LAMINATED JOINTS SHALL BE USED WITH APPROVAL
OF KOC/COMPANY.
NOTES

5 THE APPROVED MANUFACTURER SHALL SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL THICKNESS.
6 RECOMMENDED PREFERENCE IN THE TYPE OF JOINING RTRP 1)RUBBER SEAL LOCK (DOUBLE OR SINGLE) 2)TAPER TAPER ADHESIVE
BONDED 3)BUTT WRAP LAMINATED (WITH WRITTEN APPROVAL OF KOC)
7 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 1½".HOWEVER NPS 2" IS INCLUDED TO MAKE BRANCH CONNECTION
8 USE FOR INSTRUMENTS,VENTS AND DRAINS ONLY.
9 FOR SOFT SEATED BALL VALVES WITH SOCKET WELDED ENDS, MANUFACTURER/ VENDOR SHALL SUPPLY THOSE VALVES COMPLETE
WITH PIPE NIPPLE (150mm LONG) WELDED AT END OF VALVE PRIOR TO VALVE ASSEMBLY.

10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING

11 FOR RTRP PIPING, USE PLAIN WASHERS ON BOTH SIDES OF STUD (BELOW NUT).

[Link] CONNECTION CHART LEGEND

ABBR. DESCRIPTION
RT REDUCING TEE
SS (SEE NOTE B BELOW)
T EQUAL TEE

NOTE B. BRANCH CONNECTIONS BETWEEN SUPER DUPLEX SS PIPING NPS 1½" & BELOW AND THE RTRP PIPING SHALL BE MADE
BY PROVIDING A 2" FLANGED BRANCH AND MAKING THE CONNECTING WITH SUPER DUPLEX SS REDUCING FLANGE.

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - F30A

2 SS SS SS SS T
3 SS SS SS SS RT T
4 SS SS SS SS RT RT T
6 SS SS SS SS RT RT RT T
8 SS SS SS SS RT RT RT RT T
10 SS SS SS SS RT RT RT RT RT T
12 SS SS SS SS RT RT RT RT RT RT T
14 SS SS SS SS RT RT RT RT RT RT RT T
16 SS SS SS SS RT RT RT RT RT RT RT RT T
18 SS SS SS SS RT RT RT RT RT RT RT RT RT T
20 SS SS SS SS RT RT RT RT RT RT RT RT RT RT T
24 SS SS SS SS RT RT RT RT RT RT RT RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - F30A

Page 55 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
300# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A 790 UNS S32750/32760
SEAMLESS PE ½ 1½ 40S B 36.19
ANNEALED
FILAMENT WOUND REINFORCED-
BY 1,2,3,4,
SEAMLESS * 2 24 ASTM D2996 THERMOSETTING-EPOXY PIPE
PIPES

MANF. 5,6
(RTRP)
ASTM A 790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
ANNEALED

NOTE: (*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT

SW RF ½ 1½ 300 125 AARH B 16.5 ASTM A182 GR F53

FILAMENT WOUND REINFORCED-

ASTM D 4024 / 1,2,3,4,
HEAVY DUTY FF 2 24 300 THERMOSETTING-EPOXY FLANGE
B 16.5 5,6
INTEGRAL WITH PIPE SPOOL

REDUCING
FF - 2 M/ 300 125AARH B 16.5 ASTM A182 GR F53 7
FLANGES

SLIP ON

BLIND RF ½ 1½ 300 125 AARH B 16.5 ASTM A182 GR F53

ASTM D 4024 / FILAMENT WOUND REINFORCED-

BLIND FF 2 24 300 1,2
B 16.5 THERMOSETTING-EPOXY FLANGE

ASTM A 516 GR60N FUSION

SPECTACLE BLIND FF ½ 12 300 125 AARH B16.48
BONDED EPOXY COATED
ASTM A 516 GR60N FUSION
BLIND AND SPACER FF 14 24 300 125 AARH B16.48
B BONDED EPOXY COATED
NOTE: M - MATCH SCH AS OF PIPE
ALL SW ½ 1½ M B16.11 ASTM A182 GR F53

BY FILAMENT WOUND REINFORCED- 1,2,3,4,

* 2 24 ASTM D5685
MANF. THERMOSETTING-EPOXY FITTING 5,6

EXCEPT
FITTINGS

CAP SCRF ½ 1½ 3000 B 16.11 ASTM A182 GR F53

PLUG SCRM ½ 1½ 3000 B 16.11 ASTM A182 GR F53

SWAGE CONC. PE ½ 1½ M BS 3799 ASTM A182 GR F53

SWAGE ECC. PE ½ 1½ M BS 3799 ASTM A182 GR F53

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;

(*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT
API 602/ B:A 182 GR F 53
GATE SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS;
15761 SHT NO.:51082
API 602/ B:A 182 GR F 53
SW X
GATE ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS; 8
SCRF
15761 SHT NO.:51082X
API 600/ B:B 148-UNS C95800;
FLGD
GATE 2 24 300 125AARH BS EN ISO T; Monel / Ni Al Bronze;
/ FF
10434 SHT NO.:51478F
VALVES

API 602/ B:A 182 GR F 53

GLOBE SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS;
15761 SHT NO.:52082
B:B 148-UNS C95800;
FLGD
GLOBE 2 12 300 125AARH BS 1873 T; Monel / Ni Al Bronze;
/ FF
SHT NO.:52478F
API 602/ B:A 182 GR F 53
CHECK
SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS;
(Piston Lift Type)
15761 SHT NO.:53082
B:B 148-UNS C95800;
CHECK WAFL/
2 24 300 125AARH API 594 T; Monel / Ni Al Bronze;
(Dual Plate Type) FF
SHT NO.:53478DF

Page 56 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
300# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM
B: A 790
A 182 GR FUNS
53; S32750/32760
API 6D/
T: SUPER DUPLEX SS;
BALL, FB SW ½ 1½ 800 BS EN ISO 9
SEAT: RPTFE;
17292
SHT NO.:54082
B: A 182 GR F 53;
API 6D/
SCRF X T: SUPER DUPLEX SS;
BALL, FB ½ ½ 800 BS EN ISO 8, 9
SCRM SEAT: RPTFE;
17292
SHT NO.:54082S
B: A 182 GR F 53;
API 6D/
T: SUPER DUPLEX SS;
BALL, FB SW ½ 1½ 800 BS EN ISO 9
SEAT: RPTFE;
17292
VALVES

SHT NO.:54082Y
B: A 182 GR F 53;
API 6D/
SW X T: SUPER DUPLEX SS;
BALL, FB ¾ 1½ 800 BS EN ISO 8, 9
SCRF SEAT: RPTFE;
17292
SHT NO.:54082X
B:B 148-UNS C95800;
API 6D/
FLGD T: Monel / Ni Al Bronze;
BALL, FB 2 24 300 125AARH BS EN ISO
/ FF SEAT: RPTFE;
17292
SHT. NO.54478F

B:B 148-UNS C95800;

WAFL
BUTTERFLY 3 24 300 125AARH API 609 T: Monel / Ni Al Bronze;
/ FF
SHT. NO.56478F

B: BODY, T: TRIM

BOLT: A 193 GR B7;

[Link] ½ 2 300 B 18.2
BOLTING

NUT: A 194 GR. 2H;

BOLT: A 193 GR B7;

[Link] 2 24 300 B 18.2 NUT: A 194 GR. 2H; 10, 11
(Electro Zinc Plated : B633)

B 16.21/ COMPRESSED NON-ASBESTOS

GASKETS

FLAT RING ½ 2 300

B 16.5 FIBRE,1/8" (3 MM) THICK
B
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
2 24 300 DURAMETER HARDNESS
(Full Face Type) B 16.5
BETWEEN 55-65 SHORE A

Page 57 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
300# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -3 38 93

REVISION
PRESSURE BARG 47.1 / FV (NOTE A) 47.1 / FV (NOTE A) 47.1 / FV (NOTE A)
NOTE - A :
1 : RTRP PIPE SHALL BE DESIGNED TO WITHSTAND SYSTEM DESIGN PRESSURE & TEMPERATURE AND NEED NOT BE DESIGNED TO THE
PRESSURE LIMIT OF THIS CLASS.
2 : THE RTRP PIPING ON THE SUCTION SIDE OF PUMP SHALL BE DESIGNED TO WITHSTAND FULL VACUUM(FV) AND FOR DISCHARGE IT SHALL
BE DESIGNED TO WITHSTAND MAXIMUM SHUT-OFF PRESSURE.
WO-OILY WATER WE-EFFLUENT WATER DH-OILY DRAIN
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½" AND BELOW BUTT WELDED
2" AND ABOVE NOTE 6
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID

1 ALL FILAMENT WOUND RTRP PIPES, FITTINGS AND ALL TYPES OF JOINTS SHALL BE ABLE TO WITHSTAND A SHORT TERM
HYDROSTATIC STRENGTH TEST (PRESSURE) EQUAL TO THREE TIMES THE DESIGN PRESSURE IN ACCORDANCE WITH ASTM D 1599.

2 FOR RTRP PIPES AND FITTINGS, KOC STANDARD KOC-MP-011 PART 1 AND PART 2 SHALL APPLY.
PREFERABLY USE RUBBER SEAL LOCK JOINTS. HOWEVER TAPER-TAPER ADHESIVE TYPE JOINTS MAY BE ADOPTED WHEN THE
3
RUBBER SEAL LOCK JOINTS ARE NOT POSSIBLE. BUTT WRAP LAMINATED JOINTS MAY BE ADOPTED FOR FIELD ADJUSTMENT
PURPOSES. HOWEVER THE APPROVAL OF KOC / COMPANY MUST BE TAKEN IN WRITING.
4 SHOP JOINTS FOR PIPE SPOOLS MAY BE FABRICATED USING TAPER-TAPER ADHESIVE TYPE JOINTS, OR BUTT-WRAP LAMINATED
JOINTS. PIPE SPOOL ENDS TO BE USED FOR FIELD JOINTING APPLICATIONS CAN BE RUBBER-SEAL-LOCK JOINTS OR TAPER-TAPER
NOTES

ADHESIVE TYPE OR BUTT-WRAP LAMINATED TYPE JOINT. HOWEVER BUTT WRAP LAMINATED JOINTS SHALL BE USED WITH APPROVAL
OF KOC/COMPANY.
5 THE APPROVED MANUFACTURER SHALL SPECIFY MECHANICAL ALLOWANCE TO BE INCLUDED IN OVERALL WALL THICKNESS.
6 RECOMMENDED PREFERENCE IN THE TYPE OF JOINING RTRP 1)RUBBER SEAL LOCK (DOUBLE OR SINGLE) 2)TAPER TAPER ADHESIVE
BONDED 3)BUTT WRAP LAMINATED (WITH WRITTEN APPROVAL OF KOC)
7 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 1½".HOWEVER NPS 2" IS INCLUDED TO MAKE BRANCH CONNECTION
8 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO15156
9 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
B
11 FOR RTRP PIPING, USE PLAIN WASHERS ON BOTH SIDES OF STUD (BELOW NUT).

[Link] CONNECTION CHART LEGEND

ABBR. DESCRIPTION
RT REDUCING TEE
SS (SEE NOTE B BELOW)
T EQUAL TEE
NOTE B. BRANCH CONNECTIONS BETWEEN SUPER DUPLEX SS PIPING NPS 1½" & BELOW AND THE RTRP PIPING SHALL BE MADE
BY PROVIDING A 2" FLANGED BRANCH AND MAKING THE CONNECTING WITH SUPER DUPLEX SS REDUCING FLANGE.
½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - F30B

1½ RT RT RT T
2 SS SS SS SS T
3 SS SS SS SS RT T
4 SS SS SS SS RT RT T
6 SS SS SS SS RT RT RT T
8 SS SS SS SS RT RT RT RT T
10 SS SS SS SS RT RT RT RT RT T
12 SS SS SS SS RT RT RT RT RT RT T
14 SS SS SS SS RT RT RT RT RT RT RT T
16 SS SS SS SS RT RT RT RT RT RT RT RT T
18 SS SS SS SS RT RT RT RT RT RT RT RT RT T
THRU
36 SS SS SS SS RT RT RT RT RT RT RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 THRU 36
BRANCH SIZE NPS (INCH) - F30B

Page 58 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
300# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 1½ 40S B 36.19
ANNEALED NACE
FILAMENT WOUND
BY 1,2,3,4,
SEAMLESS * 2 36 ASTM D 2996 THERMOSETTING-EPOXY RESIN
MANF. 5,6
PIPES

PIPE (RTRP)
ASTM A790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
ANNEALED NACE

NOTE: (*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT

WELD NECK RF ½ 1½ M/300 125AARH B 16.5 ASTM A182 GR F53 NACE

FILAMENT WOUND REINFORCED-

ASTM D4024 / 1,2,3,4,
HEAVY DUTY FF 2 24 300 THERMOSETTING-EPOXY FLANGE
B 16.5 5,6
INTEGRAL WITH PIPE SPOOL

FILAMENT WOUND REINFORCED-

ASTM D4024 / 1,2,3,4,
HEAVY DUTY FF 26 36 300 THERMOSETTING-EPOXY FLANGE
B 16.47 A 5,6
INTEGRAL WITH PIPE SPOOL

REDUCING
FF - 2 M/ 300 125AARH B 16.5 ASTM A 182 GR F53 NACE 7
WELD NECK
FLANGES

BLIND RF ½ 1½ 300 125AARH B 16.5 ASTM A 182 GR F53 NACE

ASTM D4024 / FILAMENT WOUND REINFORCED-

BLIND FF 2 24 300 1,2
B 16.5 THERMOSETTING-EPOXY FLANGE

ASTM D4024 / FILAMENT WOUND REINFORCED-

BLIND FF 26 36 300 1,2
B 16.47 A THERMOSETTING-EPOXY FLANGE

ASTM A516 GR. 60 N FUSION

SPECTACLE BLIND FF ½ 12 300 125AARH B16.48 BONDED EPOXY COATED
NACE + HIC
ASTM A516 GR. 60 N FUSION
BLIND AND SPACER FF 14 36 300 125AARH B16.48 BONDED EPOXY COATED
NACE + HIC
NOTE: M - MATCH SCH AS OF PIPE
ASTM A815 UNS S32750/32760
BE ½ 1½ M B 16.9
ANNEALED NACE
ALL
BY FILAMENT WOUND REINFORCED- 1,2,3,4,
2 36 ASTM D 5685
FITTINGS

MANF. THERMOSETTING - EPOXY FITTING 5,6

EXCEPT

SWAGE CONC. BE ½ 1½ M BS 3799 ASTM A 182 GR F53 NACE

B
SWAGE ECC. BE ½ 1½ M BS 3799 ASTM A 182 GR F53 NACE

NOTE: M - MATCH SCH AS OF PIPE

(*) RUBBER SEAL LOCK, SPIGEOT ONE END / BELL SOCKET OTHER END, OR TAPER-TAPER ADHESIVE BONDED JOINT

API 602/ B:A 182 GR F 53

FLGD
GATE ½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
15761 SHT NO.:51479

API 600/ B:A 995 GR 5A/ 6A

FLGD
GATE 2 36 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE
VALVES

/ FF
10434 SHT NO.:51479F

API 602/ B:A 182 GR F 53

FLGD
GLOBE ½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
15761 SHT NO.:52479

Page 59 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
F30B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI BASIC MOC SUPER DUPLEX SS/ RTRP
300# CORR. ALL. 0 mm
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING

B:A 995 GR 5A/ 6A

FLGD
GLOBE 2 12 300 125AARH BS 1873 T: SUPER DUPLEX SS; NACE; SHT
/ FF
NO.:52479F

API 602/ B:A 182 GR F 53

CHECK FLGD
½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
(Piston Lift Type) / RF
15761 SHT NO.:53479P

B:A 995 GR 5A/ 6A

CHECK WAFL/
2 36 300 125AARH API 594 T: SUPER DUPLEX SS; NACE;
(Dual Plate Type) FF
SHT NO.:53479DF

B: A 182 GR F 53;
API 6D/
FLGD T: SUPER DUPLEX SS;
VALVES

BALL, FB ½ 1½ 300 125AARH BS EN ISO

/ RF SEAT: RPTFE;NACE;
17292
SHT NO.:54479
B:A 995 GR 5A/ 6A;
API 6D/
FLGD T: SUPER DUPLEX SS;
BALL, FB 2 36 300 125AARH BS EN ISO
/ FF SEAT: RPTFE;NACE;
17292
SHT NO.:54479F

B:A 995 GR 5A/ 6A

WAFL
BUTTERFLY 3 36 300 125AARH API 609 T: SUPER DUPLEX SS; NACE;
/ FF
SHT. NO.56479F
B: BODY, T: TRIM

BOLT: A 193 GR B7
[Link] ½ 2 300 B 18.2 9
BOLTING

NUT: A 194 GR. 2H

BOLT: A 193 GR B7
9, 10,
[Link] 2 36 300 B 18.2 NUT: A 194 GR. 2H
11
(Electro Zinc Plated : B633)

B 16.21/ COMPRESSED NON-ASBESTOS

FLAT RING ½ 2 300
B 16.5 FIBRE,1/8" (3 mm) THICK
GASKETS

B
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/
2 24 300 DURAMETER HARDNESS BETWEEN
(Full Face Type) B 16.5
55-65 SHORE A
3.00 MM THICK,SHORE
ELASTOMERIC B 16.21/ B 16.47
26 36 300 DURAMETER HARDNESS BETWEEN
(Full Face Type) A
55-65 SHORE A

Page 60 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT B
N10B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 0 mm BASIC MOC INCONEL 625 - (NACE MR0175/ ISO 15156)
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 3.8 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 20.00 20.00 17.70 13.80
WO - OILY WATER WE - EFFLUENT WATER
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175/ ISO15156.
2 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
3 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
NOTES

A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
4 FOR PIPE, FITTINGS, FLANGES, SPECTACLE BLINDS / BLINDS & SPACERS, ETC OF SIZE NPS 4" AND ABOVE, AND FOR SERVICE
TtMPERATURE (-) 29 °C AND ABOVE, CARBON STEEL WITH INCONEL LINED (INSTEAD OF SOLID INCONEL 625) MAY BE CONSIDERED WITH
APPROVAL OF KOC.
5 FOR BALL VALVES SIZE NPS 16" AND ABOVE AND FOR TEMP (-) 29 °C AND ABOVE, CARBON STEEL ASTM A 216 WCB WITH INCONEL 625
LINED BODY AND BALL (INSTEAD OF SOUD INCONEL 625) MAY BE CONSIDERED.

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - N10B

2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W RT RT T
12 W W W W W W W W RT RT T
14 W W W W W W W W W RT RT T
16 W W W W W W W W W RT RT RT T
18 W W W W W W W W W W RT RT RT T
20 W W W W W W W W W W RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20
BRANCH SIZE NPS (INCH) - N10B

Page 61 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N10B B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

CLASS 150# CORR. ALL. 0 mm BASIC MOC INCONEL 625 - NACE MR0175 / ISO 15156

DIA. RANGE SCH /

ITEMS

REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING

SEAMLESS BE ½ 2 40S B 36.19 ASTM B444-UNS N06625 NACE

PIPES

SEAMLESS BE 3 20 10S B 36.19 ASTM B444-UNS N06625 NACE

NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19 ASTM B444-UNS N06625 NACE

NOTE: M - MATCH SCH AS OF PIPE

WELD NECK RF ½ 20 M/150 125AARH B 16.5 ASTM B564-UNS N06625 NACE 3

BLIND RF ½ 20 150 125AARH B 16.5 ASTM B564-UNS N06625 NACE

FLANGES

SPECTACLE BLIND FF ½ 14 150 125AARH B16.48 ASTM B443-UNS N006625 NACE

BLIND AND SPACER FF 16 20 150 125AARH B16.48 ASTM B443-UNS N006625 NACE

NOTE: M - MATCH SCH AS OF PIPE

ALL BE ½ 20 M B 16.9 ASTM B366-UNS N06625 NACE

EXCEPT
FITTINGS

WELDOLET BE ½ 10 M MSS SP-97 ASTM B564-UNS N06625 NACE

SWAGE CONC BE ½ 3 M BS 3799 ASTM B564-UNS N06625 NACE

SWAGE ECC BE ½ 3 M BS 3799 ASTM B564-UNS N06625 NACE

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;

API 602/ B:B564-UNS N06625;
FLGD/
GATE ½ 1½ 150 125AARH BS EN ISO T: INCONEL 625; NACE;
RF
15761 SHT NO.: 51399

API 600/ B:B564-UNS N06625;

FLGD/
GATE 2 20 150 125AARH BS EN ISO T: INCONEL 625; NACE;
VALVES

RF
10434 SHT NO.: 51399

API 602/ B:B564-UNS N06625;

FLGD/
GLOBE ½ 1½ 150 125AARH BS EN ISO T: INCONEL 625; NACE;
RF
15761 SHT NO.: 52399

B:B564-UNS N06625;
FLGD/
GLOBE 2 16 150 125AARH BS 1873 T: INCONEL 625; NACE;
RF
SHT NO.: 52399

API 602/ B:B564-UNS N06625;

LIFT CHECK FLGD/
½ 2 150 125AARH BS EN T: INCONEL 625; NACE;
(Piston Lift Type) RF
ISO15761 SHT NO.: 53399P

B:B564-UNS N06625;
VALVES

CHECK WAFL/
3 20 150 125AARH API 594 T: INCONEL 625; NACE;
(Dual Plate Lug Type) RF
SHT NO.: 53399D

API 6D/ B:B564-UNS N06625;

FLGD/
BALL, FB ½ 20 150 125AARH BS EN ISO T: INCONEL 625; SEAT:RPTFE; 2, 5
RF
17292 NACE; SHT. NO.: 54399
B: BODY, T: TRIM
GASKETS BOLTING

BOLT: A 193 GR B7
[Link] ½ 20 150 B 18.2
NUT: A 194 GR. 2H

COMPRESSED NON-ASBESTOS
FLAT RING ½ 20 150 B 16.21/ B 16.5
FIBRE, 1/16" (1.5 mm) THICK

Page 62 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N10C

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm : INCONEL 625 INCONEL 625 / INCONEL 625 LINED CS
150# CORR. ALL. BASIC MOC
CLASS 3 mm : CS (INCONEL 625 LINED) (NACE MR0175/ ISO 15156)
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 3.8 MATERIALS FOR 6" AND BELOW)

REVISION
TEMP DEG C -29 38 100 200
PRESSURE BARG 20.00 20.00 17.70 13.80
(BASED ON ASME B16.5 FLANGES, GROUP 1.1 MATERIALS FOR 8" AND ABOVE)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.60 19.60 17.70 13.80
PL-PROCESS LIQUID
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175/ ISO15156.
2 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
NOTES

MANUFACTURER.
3 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
4 VALVES WITH CARBON STEEL BODY 3MM INCONEL 625 LINED MAY BE CONSIDERED IF SIZE PERMITS

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - N10C

2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W RT RT T
12 W W W W W W W W RT RT T
14 W W W W W W W W W RT RT T
16 W W W W W W W W W RT RT RT T
18 W W W W W W W W W W RT RT RT T
20 W W W W W W W W W W RT RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20
BRANCH SIZE NPS (INCH) - N10C

Page 63 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N10C

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
0 mm : INCONEL 625 INCONEL 625 / CS (INCONEL 625 LINED) - NACE
CLASS 150# CORR. ALL. BASIC MOC
3 mm : CS (INCONEL 625 LINED) MR0175 / ISO 15156
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING

SEAMLESS BE ½ 2 40S B 36.19 ASTM B444-UNS N06625 NACE

SEAMLESS BE 3 6 10S B 36.19 ASTM B444-UNS N06625 NACE

API5L Gr B PSL2 - 3MM

PIPES

SEAMLESS BE 8 12 STD B 36.10

INCONEL625 LINED NACE
B
API5L Gr B PSL2 - 3MM
SEAMLESS BE 14 20 S20 B 36.10
B INCONEL625 LINED NACE

NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19 ASTM B444-UNS N06625 NACE

NOTE: M - MATCH SCH AS OF PIPE

WELD NECK RF ½ 6 M/150 125AARH B 16.5 ASTM B564-UNS N06625 NACE 3

ASTM A105N - 3MM INCONEL625

WELD NECK RF 8 20 M/150 125AARH B 16.5 3
B LINED NACE

BLIND RF ½ 6 150 125AARH B 16.5 ASTM B564-UNS N06625 NACE

FLANGES

ASTM A105N - 3MM INCONEL625

BLIND RF 8 20 150 125AARH B 16.5
B LINED NACE

SPECTACLE BLIND FF ½ 6 150 125AARH B16.48 ASTM B443-UNS N006625 NACE

ASTM A516 Gr 60 N - 3MM

SPECTACLE BLIND FF 8 14 150 125AARH B16.48
INCONEL625 LINED NACE
ASTM A516 Gr 60 N - 3MM
BLIND AND SPACER FF 16 20 B 150 125AARH B16.48
INCONEL625 LINED NACE
NOTE: M - MATCH SCH AS OF PIPE

BE ½ 6 M B 16.9 ASTM B366-UNS N06625 NACE

ALL
ASTM A234 Gr WPB - 3MM
BE 8 20 M B 16.9
B INCONEL625 LINED NACE
EXCEPT
FITTINGS

WELDOLET BE ½ 6 M MSS SP-97 ASTM B564-UNS N06625 NACE

ASTM A105N - 3MM INCONEL625

WELDOLET BE 8 10 M MSS SP-97
LINED NACE
SWAGE CONC BE ½ 3 M BS 3799 ASTM B564-UNS N06625 NACE

SWAGE ECC BE ½ 3 M BS 3799 ASTM B564-UNS N06625 NACE

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;

API 602/ B:B564-UNS N06625;
FLGD/
GATE ½ 1½ 150 125AARH BS EN ISO T: INCONEL 625; NACE;
RF
15761 SHT NO.: 51399

API 600/ B:B564-UNS N06625;

FLGD/
GATE 2 6 150 125AARH BS EN ISO T: INCONEL 625; NACE; 4
RF
10434 SHT NO.: 51399

API 600/ B:A216 Gr WCB - 3MM INCONEL

FLGD/
GATE 8 20 150 125AARH BS EN ISO LINED; T: INCONEL 625; NACE;
RF
VALVES

B 10434 SHT NO.: 51398

API 602/ B:B564-UNS N06625;

FLGD/
GLOBE ½ 1½ 150 125AARH BS EN ISO T: INCONEL 625; NACE;
RF
15761 SHT NO.: 52399

B:B564-UNS N06625;
FLGD/
GLOBE 2 6 150 125AARH BS 1873 T: INCONEL 625; NACE; 4
RF
SHT NO.: 52399

B:A216 Gr WCB - 3MM INCONEL

FLGD/
GLOBE 8 16 150 125AARH BS 1873 LINED; T: INCONEL 625; NACE;
RF
B SHT NO.: 52398

Page 64 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N10C

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
0 mm : INCONEL 625 INCONEL 625 / CS (INCONEL 625 LINED) - NACE
CLASS 150# CORR. ALL. BASIC MOC
3 mm : CS (INCONEL 625 LINED) MR0175 / ISO 15156
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING

API 602/ B:B564-UNS N06625;

LIFT CHECK FLGD/
½ 2 150 125AARH BS EN T: INCONEL 625; NACE;
(Piston Lift Type) RF
ISO15761 SHT NO.: 53399P

B:B564-UNS N06625;
CHECK WAFL/
3 6 150 125AARH API 594 T: INCONEL 625; NACE; 4
(Dual Plate Lug Type) RF
SHT NO.: 53399D

B:A216 Gr WCB - 3MM INCONEL

CHECK WAFL/
VALVES

8 20 150 125AARH API 594 LINED; T: INCONEL 625; NACE;

(Dual Plate Lug Type) RF
B SHT NO.: 53398D

API 6D/ B:B564-UNS N06625;

FLGD/
BALL, FB ½ 6 150 125AARH BS EN ISO T: INCONEL 625; SEAT:RPTFE; 2, 4
RF
17292 NACE; SHT. NO.: 54399

B:A216 Gr WCB - 3MM INCONEL

API 6D/
FLGD/ LINED; T: INCONEL 625;
BALL, FB 8 20 150 125AARH BS EN ISO 2
RF SEAT:RPTFE; NACE;
17292
B SHT. NO.: 54398

B: BODY, T: TRIM
GASKETS BOLTING

BOLT: A 193 GR B7
[Link] ½ 20 150 B 18.2
NUT: A 194 GR. 2H B
B

COMPRESSED NON-ASBESTOS
FLAT RING ½ 20 150 B 16.21/ B 16.5
FIBRE, 1/16" (1.5 mm) THICK

Page 65 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30B B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
300# CORR. ALL. 0 mm BASIC MOC INCONEL 625 - (NACE MR0175/ ISO 15156)
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 3.8 MATERIALS)
TEMP DEG C -29 38 100 150
PRESSURE BARG 51.70 51.70 51.50 50.30
WO - OILY WATER WE - EFFLUENT WATER
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175/ ISO15156.
2 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
3 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
NOTES

A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
4 FOR PIPE, FITTINGS, FLANGES, SPECTACLE BLINDS / BLINDS & SPACERS, ETC OF SIZE NPS 4" AND ABOVE, AND FOR SERVICE
TtMPERATURE (-) 29 °C AND ABOVE, CARBON STEEL WITH INCONEL LINED (INSTEAD OF SOLID INCONEL 625) MAY BE CONSIDERED WITH
APPROVAL OF KOC.
5 FOR BALL VALVES SIZE NPS 16" AND ABOVE AND FOR TEMP (-) 29 °C AND ABOVE, CARBON STEEL ASTM A 216 WCB WITH INCONEL 625
LINED BODY AND BALL (INSTEAD OF SOUD INCONEL 625) MAY BE CONSIDERED.

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
1 RT RT T
HEADER SIZE NPS (INCH) - N30B

1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W RT RT T
12 W W W W W W W W RT RT T
14 W W W W W W W W W RT RT T
16 W W W W W W W W W RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
BRANCH SIZE NPS (INCH) - N30B

Page 66 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30B B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

CLASS 300# CORR. ALL. 0 mm BASIC MOC INCONEL 625 - NACE MR0175 / ISO 15156

DIA. RANGE SCH /

ITEMS

REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING

SEAMLESS BE ½ 2 40S B 36.19 ASTM B444-UNS N06625 NACE

PIPES

SEAMLESS BE 3 16 10S B 36.19 ASTM B444-UNS N06625 NACE

NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19 ASTM B444-UNS N06625 NACE

NOTE: M - MATCH SCH AS OF PIPE

WELD NECK RF ½ 16 M/300 125AARH B 16.5 ASTM B564-UNS N06625 NACE 3

BLIND RF ½ 16 300 125AARH B 16.5 ASTM B564-UNS N06625 NACE

FLANGES

SPECTACLE BLIND FF ½ 12 300 125AARH B16.48 ASTM B443-UNS N006625 NACE

BLIND AND SPACER FF 14 16 300 125AARH B16.48 ASTM B443-UNS N006625 NACE

NOTE: M - MATCH SCH AS OF PIPE

ALL BE ½ 16 M B 16.9 ASTM B366-UNS N06625 NACE

EXCEPT
FITTINGS

WELDOLET BE ½ 8 M MSS SP-97 ASTM B564-UNS N06625 NACE

SWAGE CONC BE ½ 3 M BS 3799 ASTM B564-UNS N06625 NACE

SWAGE ECC BE ½ 3 M BS 3799 ASTM B564-UNS N06625 NACE

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;

API 602/ B:B564-UNS N06625;
FLGD/
GATE ½ 1½ 300 125AARH BS EN ISO T: INCONEL 625; NACE;
RF
15761 SHT NO.: 51499

API 600/ B:B564-UNS N06625;

FLGD/
GATE 2 16 300 125AARH BS EN ISO T: INCONEL 625; NACE;
VALVES

RF
10434 SHT NO.: 51499

API 602/ B:B564-UNS N06625;

FLGD/
GLOBE ½ 1½ 300 125AARH BS EN ISO T: INCONEL 625; NACE;
RF
15761 SHT NO.: 52499

B:B564-UNS N06625;
FLGD/
GLOBE 2 12 300 125AARH BS 1873 T: INCONEL 625; NACE;
RF
SHT NO.: 52499

API 602/ B:B564-UNS N06625;

LIFT CHECK FLGD/
½ 2 300 125AARH BS EN T: INCONEL 625; NACE;
(Piston Lift Type) RF
ISO15761 SHT NO.: 53499P

B:B564-UNS N06625;
VALVES

CHECK WAFL/
3 16 300 125AARH API 594 T: INCONEL 625; NACE;
(Dual Plate Lug Type) RF
SHT NO.: 53499D

API 6D/ B:B564-UNS N06625;

FLGD/
BALL, FB ½ 16 300 125AARH BS EN ISO T: INCONEL 625; SEAT:RPTFE; 2, 5
RF
17292 NACE; SHT. NO.: 54499
B: BODY, T: TRIM
GASKETS BOLTING

BOLT: A 193 GR B7
[Link] ½ 16 300 B 18.2
NUT: A 194 GR. 2H

COMPRESSED NON-ASBESTOS
FLAT RING ½ 16 300 B 16.21/ B 16.5
FIBRE, 1/8" (3 mm) THICK

Page 67 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30C

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 A
ANSI 0 mm : INCONEL 625 INCONEL 625 / INCONEL 625 LINED CS
300# CORR. ALL. BASIC MOC
CLASS 3 mm : CS (INCONEL 625 LINED) (NACE MR0175/ ISO 15156)
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 3.8 MATERIALS FOR 6" AND BELOW)

REVISION
TEMP DEG C -29 38 100 200
PRESSURE BARG 51.70 51.70 51.50 48.30
(BASED ON ASME B16.5 FLANGES, GROUP 1.1 MATERIALS FOR 8" AND ABOVE)
TEMP DEG C -29 38 100 200
PRESSURE BARG 51.10 51.10 46.60 43.80
PL-PROCESS LIQUID
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175/ ISO15156.
2 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
NOTES

MANUFACTURER.
3 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
4 VALVES WITH CARBON STEEL BODY 3MM INCONEL 625 LINED MAY BE CONSIDERED IF SIZE PERMITS

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
HEADER SIZE NPS (INCH) - N10C

1 RT RT T
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W RT RT T
12 W W W W W W W W RT RT T
14 W W W W W W W W W RT RT T
16 W W W W W W W W W RT RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16
BRANCH SIZE NPS (INCH) - N10C

Page 68 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30C

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
0 mm : INCONEL 625 INCONEL 625 / CS (INCONEL 625 LINED) - NACE
CLASS 300# CORR. ALL. BASIC MOC
3 mm : CS (INCONEL 625 LINED) MR0175 / ISO 15156
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING

SEAMLESS BE ½ 2 40S B 36.19 ASTM B444-UNS N06625 NACE

SEAMLESS BE 3 6 10S B 36.19 ASTM B444-UNS N06625 NACE

API5L Gr B PSL2 - 3MM

PIPES

SEAMLESS BE 8 10 STD B 36.10

INCONEL625 LINED NACE
B
API5L Gr B PSL2 - 3MM
SEAMLESS BE 12 16 S40 B 36.10
INCONEL625 LINED NACE

NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19 ASTM B444-UNS N06625 NACE

NOTE: M - MATCH SCH AS OF PIPE

WELD NECK RF ½ 6 M/300 125AARH B 16.5 ASTM B564-UNS N06625 NACE 3

ASTM A105N - 3MM INCONEL625

WELD NECK RF 8 16 M/300 125AARH B 16.5 3
LINED NACE

BLIND RF ½ 6 300 125AARH B 16.5 ASTM B564-UNS N06625 NACE

FLANGES

ASTM A105N - 3MM INCONEL625

BLIND RF 8 16 300 125AARH B 16.5
LINED NACE

SPECTACLE BLIND FF ½ 6 300 125AARH B16.48 ASTM B443-UNS N06625 NACE

ASTM A516 Gr 60 N - 3MM

SPECTACLE BLIND FF 8 12 300 125AARH B16.48
INCONEL625 LINED NACE
ASTM A516 Gr 60 N - 3MM
BLIND AND SPACER FF 14 16 300 125AARH B16.48
INCONEL625 LINED NACE
NOTE: M - MATCH SCH AS OF PIPE

BE ½ 6 M B 16.9 ASTM B366-UNS N06625 NACE

ALL
ASTM A234 Gr WPB - 3MM
BE 8 16 M B 16.9
INCONEL625 LINED NACE
EXCEPT
FITTINGS

WELDOLET BE ½ 6 M MSS SP-97 ASTM B564-UNS N06625 NACE

ASTM A105N - 3MM INCONEL625

WELDOLET BE 8 8 M MSS SP-97
LINED NACE
SWAGE CONC BE ½ 3 M BS 3799 ASTM B564-UNS N06625 NACE

SWAGE ECC BE ½ 3 M BS 3799 ASTM B564-UNS N06625 NACE

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;

API 602/ B:B564-UNS N06625;
FLGD/
GATE ½ 1½ 300 125AARH BS EN ISO T: INCONEL 625; NACE;
RF
15761 SHT NO.: 51499

API 600/ B:B564-UNS N06625;

FLGD/
GATE 2 6 300 125AARH BS EN ISO T: INCONEL 625; NACE; 4
RF
10434 SHT NO.: 51499

API 600/ B:A216 Gr WCB - 3MM INCONEL

FLGD/
GATE 8 16 300 125AARH BS EN ISO LINED; T: INCONEL 625; NACE;
RF
VALVES

10434 SHT NO.: 51498

API 602/ B:B564-UNS N06625;

FLGD/
GLOBE ½ 1½ 300 125AARH BS EN ISO T: INCONEL 625; NACE;
RF
15761 SHT NO.: 52499

B:B564-UNS N06625;
FLGD/
GLOBE 2 6 300 125AARH BS 1873 T: INCONEL 625; NACE; 4
RF
SHT NO.: 52499

B:A216 Gr WCB - 3MM INCONEL

FLGD/
GLOBE 8 12 300 125AARH BS 1873 LINED; T: INCONEL 625; NACE;
RF
SHT NO.: 52498

Page 69 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
N30C

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
0 mm : INCONEL 625 INCONEL 625 / CS (INCONEL 625 LINED) - NACE
CLASS 300# CORR. ALL. BASIC MOC
3 mm : CS (INCONEL 625 LINED) MR0175 / ISO 15156
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) DIM. STD /
TYPE ENDS THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING

API 602/ B:B564-UNS N06625;

LIFT CHECK FLGD/
½ 1½ 300 125AARH BS EN T: INCONEL 625; NACE;
(Piston Lift Type) RF
ISO15761 SHT NO.: 53499P

B:B564-UNS N06625;
CHECK WAFL/
2 6 300 125AARH API 594 T: INCONEL 625; NACE; 4
(Dual Plate Lug Type) RF
SHT NO.: 53499D

B:A216 Gr WCB - 3MM INCONEL

CHECK WAFL/
VALVES

8 16 300 125AARH API 594 LINED; T: INCONEL 625; NACE;

(Dual Plate Lug Type) RF
SHT NO.: 53498D

API 6D/ B:B564-UNS N06625;

FLGD/
BALL, FB ½ 6 300 125AARH BS EN ISO T: INCONEL 625; SEAT:RPTFE; 2, 4
RF
17292 NACE; SHT. NO.: 54499

B:A216 Gr WCB - 3MM INCONEL

API 6D/
FLGD/ LINED; T: INCONEL 625;
BALL, FB 8 16 300 125AARH BS EN ISO 2
RF SEAT:RPTFE; NACE;
17292
SHT. NO.: 54498

B: BODY, T: TRIM
GASKETS BOLTING

BOLT: A 193 GR B7
[Link] ½ 16 300 B 18.2
NUT: A 194 GR. 2H

COMPRESSED NON-ASBESTOS
FLAT RING ½ 16 300 B 16.21/ B 16.5
FIBRE, 1/8" (3 mm) THICK

Page 70 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
1 mm ( 90-10 Cu-Ni)
ANSI CLASS 150# CORR. ALL. BASIC MOC 90 -10 Cu-Ni / LIQUID EPOXY LINED CS
3 mm (LELCS PIPE)

REVISION
SERVICE LIMITS
(BASED ON ASME B16.24 FLANGES)
TEMP DEG C -29 38 100
PRESSURE BARG 13.40 13.40 10.50
FF - FIRE FOAM WF-FIRE WATER WW-WELL/WASH WATER
SERVICE

XG-FOAM

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 2" AND BELOW CAPILARY BRAZED (CB)
3" AND ABOVE BUTT WELDED
TEMP. CONN. 3" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 FABRICATED PIPING SPOOLS SHALL BE INTERNALLY COATED WITH LIQUID EPOXY OF MINIMUM THICKNESS OF 300 MICRON AS PER
KOC STANDARD KOC-P-005. FURTHER THE FIELD FIT-UPS AFTER WELDING AND PAINTING, SURFACE PREPARATION, AN APPROVED
LIQUID EPOXY LINING MAY BE APPLIED TO THE INSIDE SURFACE AND/ OR WETTED FACE OF FLANGES, PIPE OR FITTINGS.
2 ALL EPOXY LINED PIPING SPOOLS SHALL BE HYDROSTATICALLY TESTED BEFORE APPLICATION OF LINING.
3 90-10 CU-NI PIPING SHOULD GENERALLY BE LIMITED TO NPS 2". HOWEVER NPS 3" IS INCLUDED TO MAKE BRANCH CONNECTIONS.
NOTES

4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 GASKETS MAY NOT BE REQUIRED WITH LINED BUTTERFLY VALVES.
6 WHERE 90-10 CU-NI PIPING IS SPECIFIED, THE MAXIMUM VELOCITY OF THE LINE FLUID SHALL NOT EXCEED 3 METERS / SEC FOR
CONTINUOUS OPERATION.
7 WALL THICKNESS FOR SIZE RANGE 18” - 24” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 10.8 bar, 93°C.

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
P PIPE TO PIPE
R REINFORCEMENT PAD
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)

NOTE B. BRANCH CONNECTION BETWEEN 90-10 CU-NI PIPING NPS 2" AND BELOW AND LIQUID EPOXY LINED PIPING SHALL BE
MADE BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH 90-10 CU- NI REDUCING FLANGE.

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q15A

2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W P RT T
12 SS SS SS SS SS W W W P RT T
14 SS SS SS SS SS W W W P P P T
16 SS SS SS SS SS W W W W P P P T
18 SS SS SS SS SS W W W W R R R R T
20 SS SS SS SS SS W W W W W R R R R T
24 SS SS SS SS SS W W W W W R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - Q15A

Page 71 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
1 mm ( 90-10 Cu-Ni)
ANSI CLASS 150# CORR. ALL. BASIC MOC 90 -10 Cu-Ni / LIQUID EPOXY LINED CS
3 mm (LELCS PIPE)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING

SEAMLESS PE ½ ¾ 2.0 MM 90 -10 CU-NI, TO EEMUA 144

SEAMLESS PE 1 2 3.0 MM 90 -10 CU-NI, TO EEMUA 144

PIPES

API-5L GRADE B PSL1 LIQUID

SEAMLESS BE 3 12 STD B 36.10 1,2
EPOXY LINED
API-5L GRADE B PSL1 LIQUID
SEAMLESS BE 14 20 S20 B 36.10 1,2,7
EPOXY LINED
API-5L GRADE B PSL1 LIQUID
WELDED LSAW BE 24 24 S20 B 36.10 1,2,7
EPOXY LINED

WELD NECK FF ½ 2 M/150 125AARH B 16.5 90 -10 CU-NI, TO EEMUA 145

REDUCING
RF - 3 M/150 125AARH B 16.5 90 -10 CU-NI, TO EEMUA 145 3
SLIP ON
WELD NECK RF 3 24 M/150 125AARH B 16.5 ASTM A105 LIQUID EPOXY LINED 1,2,4
FLANGES

BLIND FF ½ 2 150 125AARH B 16.5 90 -10 CU-NI, TO EEMUA 145

BLIND RF 3 24 150 125AARH B 16.5 ASTM A105 LIQUID EPOXY LINED 2

ASTM A516 GR. 60 N
SPECTACLE BLIND FF ½ 14 150 125AARH B16.48 2
FUSION BONDED EPOXY COATED
ASTM A516 GR. 60 N B
BLIND AND SPACER FF 16 24 150 125AARH B16.48 2
FUSION BONDED EPOXY COATED
NOTE: M - MATCH SCH AS OF PIPE
CB ½ 2 90 -10 CU-NI, TO EEMUA 146
ASTM A234 GR WPB LIQUID EPOXY
ALL BE 3 20 M B 16.9 1,2
LINED
ASTM A234 GR WPB-W LIQUID
BE 24 24 M B 16.9 1,2
FITTINGS

EPOXY LINED
EXCEPT
ASTM A234 GR WPB LIQUID EPOXY
CAP BE 24 24 M B 16.9 1,2
LINED

WELDOLET BE 3 10 M MSS SP-97 ASTM A105 LIQUID EPOXY LINED 1,2

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS; CB: CAPILLARY BRAZED
B: B62 - UNS C83600
FLGD
GATE ½ 2 150 125AARH MSS-SP-80 T: BRONZE;
/ FF
SHT NO.: 51380F
API 600/ B: B148-UNS C95800;
FLGD
GATE 3 24 150 125AARH BS EN ISO T: MONEL / Ni Al Bronze;
/ RF
10434 SHT NO.:51378
B: B62 - UNS C83600
FLGD
GLOBE ½ 2 150 125AARH MSS-SP-80 T: BRONZE;
/ FF
SHT NO.: 52380F
B:B 148-UNS C95800;
FLGD
GLOBE 3 16 150 125AARH BS 1873 T: MONEL / Ni Al Bronze;
/ RF
SHT NO.:52378
B: B62 - UNS C83600
VALVES

CHECK FLGD
½ 2 150 125AARH MSS-SP-80 T: BRONZE;
(Piston Lift Type) / FF
SHT NO.: 53380P
B:B 148-UNS C95800;
CHECK WAFL/
3 24 150 125AARH API 594 T: MONEL / Ni Al Bronze;
(Dual Plate LugType) RF
SHT NO.:53378D
API 6D/ B: B62 - UNS C83600
FLGD
BALL, FB ½ 2 150 125AARH BS EN ISO T: MONEL / BRONZE; B
/ FF
17292 SHT NO.: 54380F
API 6D/ B:B 148-UNS C95800;
FLGD
BALL, FB 3 24 150 125AARH BS EN ISO T: MONEL / Ni Al Bronze;
/ RF
17292 SEAT: RPTFE; SHT. NO.54378
B:A 216 GR WCB EPDM LINED;
WAFL /
BUTTERFLY 3 24 150 125AARH API 609 T: MONEL / Ni Al Bronze; 5
RF
SHT. NO.56381
B: BODY, T: TRIM

Page 72 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
1 mm ( 90-10 Cu-Ni)
ANSI CLASS 150# CORR. ALL. BASIC MOC 90 -10 Cu-Ni / LIQUID EPOXY LINED CS
3 mm (LELCS PIPE)
DIA. RANGE SCH /
BOLTING ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING

BOLT: A 193 GR B7
[Link] ½ 24 150 B 18.2 NUT: A 194 GR. 2H
(Electro Zinc Plated : B633)

B 16.21/ COMPRESSED NON-ASBESTOS

FULLL FACE ½ 2 150
GASKET

B 16.5 FIBRE, 1/16" (1.5 MM) THICK

B 16.21/ COMPRESSED NON-ASBESTOS

FLAT RING 3 24 150
B 16.5 FIBRE, 1/16" (1.5 MM) THICK

Page 73 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm SUPER DUPLEX SS SUPER DUPLEX SS/ FUSION BONDED EPOXY LINED CS
150# CORR. ALL. BASIC MOC
CLASS 3 mm CS FBE LINED (NACE MR0175/ ISO 15156)

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 93
PRESSURE BARG 19.60 19.60 17.90
DD-DEDICATED DRAINS VA-VENT TO ATMOSPHERE WE-EFFLUENT WATER
SERVICE

WP-PRODUCED WATER WO-OILY WATER WT-TREATED EFFLUENT WATER

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 3" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 FABRICATED PIPING SPOOLS SHALL BE INTERNALLY COATED WITH FUSION BONDED EPOXY OF MINIMUM THICKNESS OF 300 MICRON AS PER KOC
STANDARD KOC-P-005. FURTHER THE FIELD FIT-UPS AFTER WELDING AND PAINTING, SURFACE PREPARATION, AN APPROVED FUSION BONDED
EPOXY LINING MAY BE APPLIED TO THE INSIDE SURFACE AND/ OR WETTED FACE OF FLANGES, PIPE OR FITTINGS.
2 ALL EPOXY LINED PIPING SPOOLS SHALL BE HYDROSTATICALLY TESTED BEFORE APPLICATION OF LINING.
3 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 2". HOWEVER NPS 3" IS INCLUDED TO MAKE BRANCH CONNECTIONS.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHEN BUTT WELDING (½ -1½) SIZE PIPE,FITTINGS AND FLANGES,CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES NOT BLOCK
NOTES

OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
6 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175 / ISO15156.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO ASTM A193
GR.B7M / A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
8 BALL VALVES IN THE SIZE RANGE OF 16" AND ABOVE CAN HAVE BODY AND BALL MOC AS C.S.( ASTM A 216 WCB / A 105 N) +3 MM INCONEL 625 WELD
OVERLAY.
9 THE DIMENSIONS SHALL BE AS PER APPENDIX III: "DETAILS FOR BLIND AND SPACERS"
10 WALL THICKNESS FOR SIZE RANGE 18” - 36” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 17.5 bar, 93°C.
11 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING
BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
P PIPE TO PIPE
R REINFORCEMENT PAD
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)

NOTE B. BRANCH CONNECTION BETWEEN SUPER DUPLEX SS PIPING NPS 2" AND BELOW AND CS FUSION BONDED EPOXY LINED PIPING SHALL
BE MADE BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH SUPER DUPLEX SS REDUCING FLANGE.

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q15B

2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W P RT T
12 SS SS SS SS SS W W W P RT T
14 SS SS SS SS SS W W W P P P T
16 SS SS SS SS SS W W W W P P P T
18 SS SS SS SS SS W W W W R R R R T
20 SS SS SS SS SS W W W W W R R R R T
24 SS SS SS SS SS W W W W W R R R R R T
THRU
36 SS SS SS SS SS W W W W W R R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 THRU 36
BRANCH SIZE NPS (INCH) - Q15B

Page 74 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm SUPER DUPLEX SS SUPER DUPLEX SS/ FUSION BONDED EPOXY LINED CS
150# CORR. ALL. BASIC MOC
CLASS 3 mm CS FBE LINED (NACE MR0175/ ISO 15156)
DIA. RANGE SCH / DIM. STD /
ITEMS

REV.
TYPE ENDS (INCH NB) THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 2 40S B 36.19 5
ANNEALED NACE
API-5L GRADE B PSL2 FUSION BONDED
SEAMLESS BE 3 12 STD B 36.10 1,2
EPOXY LINED NACE + HIC
API-5L GRADE B PSL2 FUSION BONDED
PIPES

SEAMLESS BE 14 20 S20 B 36.10 1,2,10

EPOXY LINED NACE + HIC
API-5L GRADE B PSL2 FUSION BONDED
WELDED LSAW BE 24 36 S20 B 36.10 1,2,10
EPOXY LINED NACE + HIC
ASTM A790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19 5
ANNEALED NACE
NOTE: M - MATCH SCH AS OF PIPE

WELD NECK RF ½ 2 M/150 125AARH B 16.5 ASTM A182 GR F53 NACE 5

ASTM A105N FUSION BONDED EPOXY

WELD NECK RF 3 24 M/150 125AARH B 16.5 1,2,4
LINED NACE
ASTM A105N FUSION BONDED EPOXY
WELD NECK RF 26 36 M/150 125AARH B 16.47 A 1,2,4
LINED NACE
REDUCING
RF - 3 M/150 125AARH B 16.5 ASTM A182 GR F53 NACE 3
WELD NECK
FLANGES

BLIND RF ½ 2 150 125AARH B 16.5 ASTM A182 GR F53 NACE

ASTM A105N FUSION BONDED EPOXY
BLIND RF 3 24 150 125AARH B 16.5 2
LINED NACE
ASTM A105N FUSION BONDED EPOXY
BLIND RF 26 36 150 125AARH B 16.47 A 2
LINED NACE
ASTM A516 GR. 60 N FUSION BONDED
SPECTACLE BLIND FF ½ 14 150 125AARH B16.48 2
EPOXY COATED NACE + HIC
ASTM A516 GR. 60 N FUSION BONDED
BLIND AND SPACER FF 16 24 150 125AARH B16.48 2
EPOXY COATED NACE + HIC
ASTM A516 GR. 60 N FUSION BONDED
BLIND AND SPACER FF 26 36 150 125AARH MANF STD. 2, 9
EPOXY COATED NACE + HIC
NOTE: M - MATCH SCH AS OF PIPE
ASTM A815 UNS S32750/32760
BE ½ 2 M B 16.9 5
ANNEALED NACE
ASTM A234 GR WPB FUSION BONDED
ALL BE 3 20 M B 16.9 1,2
EPOXY COATED NACE + HIC
ASTM A234 GR WPB-W FUSION BONDED
BE 24 36 M B 16.9 1,2
EPOXY COATED NACE + HIC
FITTINGS

EXCEPT
ASTM A234 GR WPB FUSION BONDED
CAP BE 24 36 M B 16.9 1,2
EPOXY COATED NACE + HIC
ASTM A105N FUSION BONDED EPOXY
WELDOLET BE 3 10 M MSS SP-97 1,2
LINED NACE
SWAGE CONC BE ½ 2 M BS 3799 ASTM A182 GR F53 NACE 5

SWAGE ECC BE ½ 2 M BS 3799 ASTM A182 GR F53 NACE 5

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;

API 602/ B:A 182 GR F 53
FLGD
GATE ½ 1½ 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
15761 SHT NO.:51379
API 600/ B:A 995 GR 5A/ 6A
FLGD
GATE 2 24 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
10434 SHT NO.:51379
B:A 995 GR 5A/ 6A
FLGD
GATE 26 36 150 125AARH API 6D T: SUPER DUPLEX SS; NACE;
/ RF
SHT NO.:51379
VALVES

API 602/ B:A 182 GR F 53

FLGD
GLOBE ½ 1½ 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
15761 SHT NO.:52379
B:A 995 GR 5A/ 6A
FLGD
GLOBE 2 16 150 125AARH BS 1873 T: SUPER DUPLEX SS; NACE;
/ RF
SHT NO.:52379
API 602/ B:A 182 GR F 53
CHECK FLGD
½ 1½ 150 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
(Piston Lift Type) / RF
15761 SHT NO.:53379P
B:A 995 GR 5A/ 6A
CHECK WAFL
2 36 150 125AARH API 594 T: SUPER DUPLEX SS; NACE;
(Dual Plate LugType) / RF
SHT NO.:53379D

Page 75 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q15B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm SUPER DUPLEX SS SUPER DUPLEX SS/ FUSION BONDED EPOXY LINED CS
150# CORR. ALL. BASIC MOC
CLASS 3 mm CS FBE LINED (NACE MR0175/ ISO 15156)
DIA. RANGE SCH / DIM. STD /
ITEMS

REV.
TYPE ENDS (INCH NB) THK / FACE FINISH DESCRIPTION CODE NOTE
DSGN. STD.
LOW HIGH RATING
ASTM
B: A790
A 182 GR UNS
F 53;S32750/32760
API 6D/
FLGD T: SUPER DUPLEX SS;
BALL, FB ½ 3 150 125AARH BS EN ISO
/ RF SEAT: RPTFE; NACE;
17292
SHT NO.:54379
B:A 995 GR 5A/ 6A;
API 6D/
FLGD T: SUPER DUPLEX SS;
BALL, FB 4 36 150 125AARH BS EN ISO 8
VALVES

/ RF SEAT: RPTFE; NACE;

17292
SHT NO.:54379
B:A 995 GR 5A/ 6A
WAFL/
BUTTERFLY 3 36 150 125AARH API 609 T: SUPER DUPLEX SS; NACE;
RF
SHT. NO.56379
B: A 182 GR F 53;
FLGD/ BS EN ISO
NEEDLE ½ 1½ 150 125AARH T: SUPER DUPLEX SS; NACE;
RF 15761 B
SHT NO:-57379
B: BODY, T: TRIM

BOLT: A 193 GR B7
[Link] ½ 3 150 B 18.2 7
BOLTING

NUT: A 194 GR. 2H

BOLT: A 193 GR B7
[Link] 3 36 150 B 18.2 NUT: A 194 GR. 2H 7, 11
(Electro Zinc Plated : B633)

B 16.21 / COMPRESSED NON-ASBESTOS FIBRE,

GASKETS

FLAT RING ½ 24 150

B 16.5 1/16" (1.5 MM) THICK

B 16.21 / COMPRESSED NON-ASBESTOS FIBRE,

FLAT RING 26 36 150
B 16.47 A 1/16" (1.5 MM) THICK

Page 76 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm SUPER DUPLEX SS SUPER DUPLEX SS/ LIQUID EPOXY LINED CS
300# CORR. ALL. BASIC MOC
CLASS 3mm CS FBE LINED (NACE MR0175/ ISO 15156)

REVISION
SERVICE LIMITS
(BASED ON ASME B16.24 FLANGES)
TEMP DEG C -29 38 93
PRESSURE BARG 35.60 35.60 28.10
WF-FIRE WATER WW-WELL/ WASH WATER
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½ " AND BELOW SOCKET WELD
2" AND ABOVE BUTT WELDED
TEMP. CONN. 3" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1. FABRICATED PIPING SPOOLS SHALL BE INTERNALLY COATED WITH FUSION BONDED EPOXY OF MINIMUM THICKNESS OF 300 MICRON AS PER KOC
STANDARD KOC-P-005. FURTHER THE FIELD FIT-UPS AFTER WELDING AND PAINTING, SURFACE PREPARATION, AN APPROVED FUSION BONDED
EPOXY LINING MAY BE APPLIED TO THE INSIDE SURFACE AND/ OR WETTED FACE OF FLANGES, PIPE OR FITTINGS.
2 ALL EPOXY LINED PIPING SPOOLS SHALL BE HYDROSTATICALLY TESTED BEFORE APPLICATION OF LINING.
3 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 2". HOWEVER NPS 3" IS INCLUDED TO MAKE BRANCH CONNECTIONS.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
NOTES

5 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO ASTM A193
GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
6 FOR SOFT SEATED BALL VALVES WITH SOCKET WELDED ENDS, MANUFACTURER/ VENDOR SHALL SUPPLY THOSE VALVES COMPLETE WITH PIPE
NIPPLE (150mm LONG) WELDED AT END OF VALVE PRIOR TO VALVE ASSEMBLY.
7 USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY.
8 THE DIMENSIONS SHALL BE AS PER APPENDIX III : "DETAILS FOR BLIND AND SPACERS"
9 WALL THICKNESS FOR SIZE RANGE 18” - 32” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 23 bar, 93°C.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)

NOTE B. BRANCH CONNECTION BETWEEN SUPER DUPLEX SS PIPING NPS 2" AND BELOW AND LIQUID EPOXY LINED PIPING SHALL BE MADE
BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH SUPER DUPLEX SS REDUCING FLANGE.

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q35A

2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W R RT T
12 SS SS SS SS SS W W W R RT T
14 SS SS SS SS SS W W W R R R T
16 SS SS SS SS SS W W W W R R R T
18 SS SS SS SS SS W W W W R R R R T
20 SS SS SS SS SS W W W W W R R R R T
24 SS SS SS SS SS W W W W W R R R R R T
THRU
32 SS SS SS SS SS W W W W W R R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24 THRU 32
BRANCH SIZE NPS (INCH) - Q35A

Page 77 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm (SUPER DUPLEX SS) SUPER DUPLEX SS/ LIQUID EPOXY LINED CS
300# CORR. ALL. BASIC MOC
CLASS 3 mm (CS FBE LINED) (NACE MR0175/ ISO 15156)
DIA. RANGE SCH / DIM. STD /
ITEMS

REV.
(INCH NB) FACE
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS PE ½ 1½ 40S B 36.19
ANNEALED
ASTM A790 UNS S32750/32760
SEAMLESS BE 2 2 40S B 36.19
ANNEALED
API-5L GRADE B PSL1 LIQUID
SEAMLESS BE 3 12 STD B 36.10 1,2
EPOXY LINED
API-5L GRADE B PSL1 LIQUID
PIPES

SEAMLESS BE 14 16 S40 B 36.10 1,2

EPOXY LINED
API-5L GRADE B PSL1 LIQUID
SEAMLESS BE 18 20 S20 B 36.10 1,2,9
EPOXY LINED
API-5L GRADE B PSL1 LIQUID
WELDED LSAW BE 24 32 S20 B 36.10 1,2,9
EPOXY LINED
ASTM A790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
ANNEALED
NOTE: M - MATCH SCH AS OF PIPE

SW RF ½ 1½ 300 125AARH B 16.5 ASTM A182 GR F53

WELD NECK RF 2 2 M/300 125AARH B 16.5 ASTM A182 GR F53

WELD NECK RF 3 24 M/300 125AARH B 16.5 ASTM A105 LIQUID EPOXY LINED 1,2,4

WELD NECK RF 26 32 M/300 125AARH B 16.47 A ASTM A105 LIQUID EPOXY LINED 1,2,4

REDUCING
RF - 3 M/300 125AARH B 16.5 ASTM A182 GR F53 2
SLIP ON
FLANGES

BLIND RF ½ 2 300 125AARH B 16.5 ASTM A182 GR F53

BLIND RF 3 24 300 125AARH B 16.5 ASTM A105 LIQUID EPOXY LINED 2

BLIND RF 26 32 300 125AARH B 16.47 A ASTM A105 LIQUID EPOXY LINED 2

ASTM A516 GR. 60N

SPECTACLE BLIND FF ½ 12 300 125AARH B16.48 2
FUSION BONDED EPOXY COATED
ASTM A516 GR. 60N
BLIND AND SPACER FF 14 24 300 125AARH B16.48 2
FUSION BONDED EPOXY COATED B
ASTM A516 GR. 60N
BLIND AND SPACER FF 26 32 300 125AARH MANF STD. 2, 8
FUSION BONDED EPOXY COATED
NOTE: M - MATCH SCH AS OF PIPE

SW ½ 1½ 3000 B 16.11 ASTM A182 GR F53

ASTM A815 UNS S32750/32760

BE 2 2 M B 16.9
ANNEALED
ALL
ASTM A234 GR WPB LIQUID EPOXY
BE 3 20 M B 16.9 1,2
LINED
ASTM A234 GR WPB -W LIQUID
BE 24 32 M B 16.9 1,2
EPOXY LINED
EXCEPT
FITTINGS

CAP SCRF ½ 1½ 3000 B 16.11 ASTM A182 GR F53

ASTM A234 GR WPB LIQUID EPOXY

CAP BE 24 32 M B 16.9 1,2
LINED

PLUG SCRM ½ 1½ 3000 B 16.11 ASTM A182 GR F53

WELDOLET BE 3 10 M MSS SP-97 ASTM A105 LIQUID EPOXY LINED 1,2

SWAGE CONC BE ½ 2 M BS 3799 ASTM A182 GR F53

SWAGE ECC BE ½ 2 M BS 3799 ASTM A182 GR F53

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;

API 602/ B:A 182 GR F 53
GATE SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS;
VALVES

15761 SHT NO.:51082

API 602/ B:A 182 GR F 53
SW X
GATE ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS; 7
SCRF
15761 SHT NO.:51082X

Page 78 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm (SUPER DUPLEX SS) SUPER DUPLEX SS/ LIQUID EPOXY LINED CS
300# CORR. ALL. BASIC MOC
CLASS 3 mm (CS FBE LINED) (NACE MR0175/ ISO 15156)
DIA. RANGE SCH / DIM. STD /
ITEMS

REV.
(INCH NB) FACE
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
API 600/ ASTM
B:A A790
995 UNS6A
GR 5A/ S32750/32760
FLGD
GATE 2 2 300 125AARH BS EN ISO T: SUPER DUPLEX SS;
/ RF
10434 SHT NO.:51482
API 600/ B:B 148-UNS C95800;
FLGD
GATE 3 24 300 125AARH BS EN ISO T: Monel / Ni Al Bronze
/ RF
10434 SHT NO.:51478
B:B 148-UNS C95800;
FLGD
GATE 26 32 300 125AARH API 6D T: Monel / Ni Al Bronze
/ RF
SHT NO.:51478
API 602/ B:A 182 GR F 53
GLOBE SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS;
15761 SHT NO.:52082
B:A 995 GR 5A/ 6A
FLGD
GLOBE 2 2 300 125AARH BS 1873 T: SUPER DUPLEX SS;
/ RF
SHT NO.:52482
B:B 148-UNS C95800;
FLGD
GLOBE 3 12 300 125AARH BS 1873 T: Monel / Ni Al Bronze;
/ RF
SHT NO.:52478
API 602/ B:A 182 GR F 53
CHECK
SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS;
(Piston Lift Type)
15761 SHT NO.:53082
B:A 995 GR 5A/ 6A
CHECK WAFL/
2 2 300 125AARH API 594 T: SUPER DUPLEX SS;
VALVES

(Dual Plate Type) RF

SHT NO.:53482D
B:B 148-UNS C95800;
CHECK WAFL/
3 32 300 125AARH API 594 T: Monel / Ni Al Bronze;
(Dual Plate LugType) RF
SHT NO.:53478D
API 6D/ B: A 182 GR F 53;
BALL, FB SW ½ 1½ 800 BS EN ISO T: SUPER DUPLEX SS; 6
17292 SEAT: RPTFE; SHT NO.:54082
API 6D/ B: A 182 GR F 53;
SCRM
BALL, FB ½ ½ 800 BS EN ISO T: SUPER DUPLEX SS; 6
X SCRF
17292 SEAT: RPTFE; SHT NO.:54082S
API 6D/ B: A 182 GR F 53;
SW X
BALL, FB ¾ 1½ 800 BS EN ISO T: SUPER DUPLEX SS; 6
SCRF
B 17292 SEAT: RPTFE; SHT NO.:54082X
API 6D/ B: A 995 GR 5A/ 6A;
FLGD
BALL, FB 2 2 300 125AARH BS EN ISO T: SUPER DUPLEX SS;
/ RF
17292 SEAT: RPTFE; SHT NO.:54482
API 6D/ B:B 148-UNS C95800;
FLGD
BALL, FB 3 32 300 125AARH BS EN ISO T: Monel / Ni Al Bronze;
/ RF
17292 SEAT: RPTFE; SHT. NO.54478
B:B 148-UNS C95800;
WAFL/
BUTTERFLY 3 32 300 125AARH API 609 T: Monel / Ni Al Bronze;
RF
SEAT : RPTFE SHT. NO.56478
B:A 182 GR F 53
BS EN ISO
NEEDLE SW ½ ½ 800 T: SUPER DUPLEX SS;
15761
B SHT NO.:57079
B: BODY, T: TRIM

BOLT: A 193 GR B7 ;
[Link] ½ 3 300 B 18.2 5
BOLTING

NUT: A 194 GR. 2H ;

BOLT: A 193 GR B7 ;
[Link] 3 32 300 B 18.2 NUT: A 194 GR. 2H ; 5, 10
(Electro Zinc Plated : B633)

B16.21 / COMPRESSED NON-ASBESTOS

GASKETS

FLAT RING ½ 24 300

B16.5 FIBRE, 1/8" (3 MM) THICK

B16.21 / COMPRESSED NON-ASBESTOS

FLAT RING 26 32 300
B16.47A FIBRE, 1/8" (3 MM) THICK

Page 79 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm (SUPER DUPLEX SS) SUPER DUPLEX SS/ FUSION BONDED EPOXY
300# CORR. ALL. BASIC MOC
CLASS 3 mm (CS FBE LINED) LINED CS (NACE MR0175/ ISO 15156)

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 93
PRESSURE BARG 51.10 51.10 47.00
DD-DEDICATED DRAINS WE-EFFLUENT WATER WP-PRODUCED WATER
SERVICE

WO-OILY WATER WT-TREATED EFFLUENT WATER WW-WELL / WASH WATER

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 3" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
FABRICATED PIPING SPOOLS SHALL BE INTERNALLY COATED WITH FUSION BONDED EPOXY OF MINIMUM THICKNESS OF 300 MICRON
1.
AS PER KOC STANDARD KOC-P-005. FURTHER THE FIELD FIT-UPS AFTER WELDING AND PAINTING, SURFACE PREPARATION, AN
APPROVED FUSION BONDED EPOXY LINING MAY BE APPLIED TO THE INSIDE SURFACE AND/ OR WETTED FACE OF FLANGES, PIPE OR
FITTINGS.
2 ALL EPOXY LINED PIPING SPOOLS SHALL BE HYDROSTATICALLY TESTED BEFORE APPLICATION OF LINING.
3 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 2". HOWEVER NPS 3" IS INCLUDED TO MAKE BRANCH CONNECTIONS.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
NOTES

5 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES,CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES
NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
6 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175/ ISO15156.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
8 BALL VALVES IN THE SIZE RANGE OF 16" AND ABOVE CAN HAVE BODY AND BALL MOC AS C.S.( ASTM A 216 WCB / A 105 N) +3 MM
INCONEL 625 WELD OVERLAY.
9 WALL THICKNESS FOR SIZE RANGE 18” - 24” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 25 bar, 93°C.
10 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)

NOTE B. BRANCH CONNECTION BETWEEN SUPER DUPLEX SS PIPING SIZES 2" AND BELOW AND CS FUSION BONDED EPOXY LINED
PIPING SHALL BE MADE BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH SUPER DUPLEX
SS FLANGE.

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q35B

2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W R RT T
12 SS SS SS SS SS W W W R RT T
14 SS SS SS SS SS W W W R R RT T
16 SS SS SS SS SS W W W W R R R T
18 SS SS SS SS SS W W W W R R R R T
20 SS SS SS SS SS W W W W W R R R R T
24 SS SS SS SS SS W W W W W R R R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - Q35B

Page 80 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm (SUPER DUPLEX SS) SUPER DUPLEX SS/ FUSION BONDED EPOXY
300# CORR. ALL. BASIC MOC
CLASS 3 mm (CS FBE LINED) LINED CS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 2 40S B 36.19 5
ANNEALED NACE
API-5L GRADE B PSL2 FUSION
SEAMLESS BE 3 10 STD B 36.10 BONDED EPOXY LINED 1, 2
NACE + HIC
API-5L GRADE B PSL2 FUSION
SEAMLESS BE 12 16 S40 B 36.10 BONDED EPOXY LINED 1, 2
NACE + HIC
PIPES

API-5L GRADE B PSL2 FUSION

SEAMLESS BE 18 20 STD B 36.10 BONDED EPOXY LINED 1,2,9
NACE + HIC
API-5L GRADE B PSL2 FUSION
WELDED LSAW BE 24 24 XS B 36.10 BONDED EPOXY LINED 1,2,9
NACE + HIC
ASTM A790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19 5
ANNEALED NACE
NOTE: M - MATCH SCH AS OF PIPE

WELD NECK RF ½ 2 M/300 125AARH B 16.5 ASTM A182 GR F53 NACE 5

ASTM A105N FUSION BONDED

WELD NECK RF 3 24 M/300 125AARH B 16.5 1,2,4
EPOXY LINED NACE
REDUCING
RF - 3 M/300 125AARH B 16.5 ASTM A182 GR F53 NACE 3
WELD NECK
FLANGES

BLIND RF ½ 2 300 125AARH B 16.5 ASTM A182 GR F53 NACE

ASTM A105N FUSION BONDED

BLIND RF 3 24 300 125AARH B 16.5 2
EPOXY LINED NACE
ASTM A516 GR. 60 N FUSION
SPECTACLE BLIND FF ½ 12 300 125AARH B16.48 BONDED EPOXY COATED 2
NACE + HIC
ASTM A516 GR. 60 N FUSION
BLIND AND SPACER FF 14 24 300 125AARH B16.48 BONDED EPOXY COATED 2
NACE + HIC
NOTE: M - MATCH SCH AS OF PIPE
ASTM A815 UNS S32750/32760
BE ½ 2 M B 16.9 5
ANNEALED NACE
ASTM A234 GR WPB FUSION
BE 3 20 M B 16.9 BONDED EPOXY COATED 1,2
ALL
NACE + HIC
ASTM A234 GR WPB-W FUSION
BE 24 24 M B 16.9 BONDED EPOXY COATED NACE + 1,2
HIC
FITTINGS

EXCEPT
ASTM A234 GR WPB FUSION
CAP BE 24 24 M B 16.9 BONDED EPOXY COATED 1,2
NACE + HIC
ASTM A105N FUSION BONDED
WELDOLET BE 3 10 M MSS SP-97 1,2
EPOXY LINED NACE

SWAGE CONC BE ½ 2 M BS 3799 ASTM A182 GR F53 NACE 5

SWAGE ECC BE ½ 2 M BS 3799 ASTM A182 GR F53 NACE 5

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 182 GR F 53
FLGD
GATE ½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
15761 SHT NO.:51479
API 600/ B:A 995 GR 5A/ 6A
FLGD
GATE 2 24 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
VALVES

10434 SHT NO.:51479

API 602/ B:A 182 GR F 53

FLGD
GLOBE ½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RF
15761 SHT NO.:52479

B:A 995 GR 5A/ 6A

FLGD
GLOBE 2 12 300 125AARH BS 1873 T: SUPER DUPLEX SS;NACE;
/ RF
SHT NO.:52479

Page 81 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q35B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm (SUPER DUPLEX SS) SUPER DUPLEX SS/ FUSION BONDED EPOXY
300# CORR. ALL. BASIC MOC
CLASS 3 mm (CS FBE LINED) LINED CS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING

API 602/ B:A 182 GR F 53

CHECK FLGD
½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS;NACE;
(Piston Lift Type) / RF
15761 SHT NO.:53479P
B:A 995 GR 5A/ 6A
CHECK WAFL/
2 24 300 125AARH API 594 T: SUPER DUPLEX SS; NACE;
(Dual Plate LugType) RF
SHT NO.:53479D
B: A 182 GR F 53;
API 6D/
FLGD T: SUPER DUPLEX SS; NACE;
BALL, FB ½ 3 300 125AARH BS EN ISO
/ RF SEAT: RPTFE;
17292
SHT NO.:54479
VALVES

B: A 995 GR 5A/ 6A;

API 6D/
FLGD T: SUPER DUPLEX SS;
BALL, FB 4 24 300 125AARH BS EN ISO 8
/ RF SEAT: RPTFE;NACE;
17292
SHT NO.:54479
B: A 995 GR 5A/ 6A;
WAFL/
BUTTERFLY 3 24 300 125AARH API 609 T: SUPER DUPLEX SS; NACE;
RF
SHT. NO.56479

B:A 182 GR F 53
FLGD BS EN ISO
NEEDLE ½ ½ 300 125AARH T: SUPER DUPLEX SS;
/ RF 15761
B SHT NO.:57479

B:BODY, T:TRIM

BOLT: A 193 GR B7
[Link] ½ 3 300 B 18.2 7
BOLTING

NUT: A 194 GR. 2H

BOLT: A 193 GR B7
[Link] 3 24 300 B 18.2 NUT: A 194 GR. 2H 7, 10
(Electro Zinc Plated : B633)
GASKETS

B 16.21 / COMPRESSED NON-ASBESTOS

FLAT RING ½ 24 300
B 16.5 FIBRE, 1/8" (3 MM) THICK

Page 82 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q95B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm (SUPER DUPLEX SS) SUPER DUPLEX SS/ FUSION BONDED EPOXY
900# CORR. ALL. BASIC MOC
CLASS 3 mm (CS FBE LINED) LINED CS (NACE MR0175/ ISO 15156)

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES,GROUP 1.1 MATERIALS)
TEMP DEG C -29 38 100
PRESSURE BARG 153.20 153.20 139.80
WE-EFFLUENT WATER
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
TEMP. CONN. 3" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
FABRICATED PIPING SPOOLS SHALL BE INTERNALLY COATED WITH FUSION BONDED EPOXY OF MINIMUM THICKNESS OF 300 MICRON
1.
AS PER KOC STANDARD KOC-P-005. FURTHER THE FIELD FIT-UPS AFTER WELDING AND PAINTING, SURFACE PREPARATION, AN
APPROVED FUSION BONDED EPOXY LINING MAY BE APPLIED TO THE INSIDE SURFACE AND/ OR WETTED FACE OF FLANGES, PIPE OR
FITTINGS.
2 ALL EPOXY LINED PIPING SPOOLS SHALL BE HYDROSTATICALLY TESTED BEFORE APPLICATION OF LINING.
3 SDSS PIPING SHOULD GENERALLY BE LIMITED TO NPS 2". HOWEVER NPS 3" IS INCLUDED TO MAKE BRANCH CONNECTIONS.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
NOTES

A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES,CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION DOES
NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
6 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR 'SOUR SERVICE' AND SHALL COMPLY WITH NACE MR0175/ ISO15156.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B7M/A194 GR.2HM WITH HARDNESS 22HRC MAX. PER NACE MR0175 SHALL BE USED.
8 WALL THICKNESS FOR SIZE 24” IS SUITABLE UP TO MAX. DESIGN CONDITION OF 141.3 bar, 93°C.
B
9 BOLTING MATERIAL TO BE USED WITH SUPER DUPLEX SS SHALL NOT HAVE ZINC COATING

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
RR REDUCING TEE WITH REDUCER
RT REDUCING TEE
T EQUAL TEE
W WELDOLET
SS (SEE NOTE B BELOW)

NOTE B. BRANCH CONNECTION BETWEEN SUPER DUPLEX SS PIPING SIZES 2" AND BELOW AND CS FUSION BONDED EPOXY LINED
PIPING SHALL BE MADE BY PROVIDING A 3" EPOXY LINED FLANGED BRANCH AND MAKING THE CONNECTION WITH SUPER DUPLEX
SS FLANGE.

½ T
¾ RT T
1 RT RT T
1½ RT RT RT T
HEADER SIZE NPS (INCH) - Q95B

2 RR RT RT RT T
3 SS SS SS SS SS T
4 SS SS SS SS SS RT T
6 SS SS SS SS SS RT RT T
8 SS SS SS SS SS W RT RT T
10 SS SS SS SS SS W W W RT T
12 SS SS SS SS SS W W W W RT T
14 SS SS SS SS SS W W RT RT RT RT T
16 SS SS SS SS SS W W RT RT RT RT RT T
18 SS SS SS SS SS W W W RT RT RT RT RT T
20 SS SS SS SS SS W W W RT RT RT RT RT RT T
24 SS SS SS SS SS W W W W W W W W RT RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16 18 20 24
BRANCH SIZE NPS (INCH) - Q95B

Page 83 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q95B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm (SUPER DUPLEX SS) SUPER DUPLEX SS/ FUSION BONDED EPOXY
900# CORR. ALL. BASIC MOC
CLASS 3 mm (CS FBE LINED) LINED CS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A790 UNS S32750/32760
SEAMLESS BE ½ 2 80S B 36.19 5
ANNEALED NACE
API-5L GRADE B PSL2 FUSION
SEAMLESS BE 3 3 S160 B 36.10 BONDED EPOXY LINED 1,2
NACE + HIC
API-5L GRADE B PSL2 FUSION
PIPES

SEAMLESS BE 4 20 S120 B 36.10 BONDED EPOXY LINED 1,2

B NACE + HIC
API-5L GRADE B PSL2 FUSION
1,2,
WELDED LSAW BE 24 24 36.53 mm B 36.10 BONDED EPOXY LINED
8
NACE + HIC
ASTM A790 UNS S32750/32760
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19 5
ANNEALED NACE
NOTE: M - MATCH SCH AS OF PIPE

WELD NECK RTJ ½ 2 M/1500 32AARH B 16.5 ASTM A182 GR F53 NACE 5
ASTM A105N FUSION BONDED
WELD NECK RTJ 3 24 M/900 32AARH B 16.5 1,2,4
EPOXY LINED NACE
REDUCING
RTJ - 3 M/900 32AARH B 16.5 ASTM A182 GR F53 NACE 3
WELD NECK
BLIND RTJ ½ 2 1500 32AARH B 16.5 ASTM A182 GR F53 NACE
ASTM A105N FUSION BONDED
FLANGES

BLIND RTJ 3 24 900 32AARH B 16.5 2

EPOXY LINED NACE
ASTM A516 GR. 60 N FUSION
SPECTACLE BLIND RTJ ½ 2 1500 32AARH B16.48 BONDED EPOXY COATED 2
NACE + HIC
ASTM A516 GR. 60 N FUSION
SPECTACLE BLIND RTJ 3 8 900 32AARH B16.48 BONDED EPOXY COATED 2
NACE + HIC
ASTM A516 GR. 60 N FUSION
BLIND AND SPACER RTJ 10 20 900 32AARH B16.48 BONDED EPOXY COATED 2
NACE + HIC
NOTE: M - MATCH SCH AS OF PIPE
ASTM A815 UNS S32750/32760
BE ½ 2 M B 16.9 5
ANNEALED NACE
ASTM A234 GR WPB FUSION
BE 3 20 M B 16.9 BONDED EPOXY COATED 1,2
ALL
NACE + HIC
ASTM A234 GR WPB-W FUSION
BE 24 24 M B 16.9 BONDED EPOXY COATED 1,2
NACE + HIC
FITTINGS

EXCEPT
ASTM A234 GR WPB FUSION
CAP BE 24 24 M B 16.9 BONDED EPOXY COATED 1,2
NACE + HIC
ASTM A105N FUSION BONDED
WELDOLET BE 3 16 M MSS SP-97 1,2
EPOXY LINED NACE

SWAGE CONC BE ½ 2 M BS 3799 ASTM A182 GR F53 NACE 5

SWAGE ECC BE ½ 2 M BS 3799 ASTM A182 GR F53 NACE 5

NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;

API 602/ B:A 182 GR F 53
FLGD
GATE ½ 1½ 1500 32AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RTJ
15761 SHT NO.:51779
API 600/ B:A 995 GR 5A/ 6A
FLGD
GATE 2 2 1500 32AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RTJ
10434 SHT NO.:51779
VALVES

API 600/ B:A 995 GR 5A/ 6A

FLGD
GATE 3 24 900 32AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RTJ
10434 SHT NO.:51679
API 602/ B:A 182 GR F 53
FLGD
GLOBE ½ 1½ 1500 32AARH BS EN ISO T: SUPER DUPLEX SS; NACE;
/ RTJ
15761 SHT NO.:52779
B:A 995 GR 5A/ 6A
FLGD
GLOBE 2 2 1500 32AARH BS 1873 T: SUPER DUPLEX SS; NACE;
/ RTJ
SHT NO.:52779

Page 84 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
Q95B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI 0 mm (SUPER DUPLEX SS) SUPER DUPLEX SS/ FUSION BONDED EPOXY
900# CORR. ALL. BASIC MOC
CLASS 3 mm (CS FBE LINED) LINED CS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM
B:A A790
995 UNS6A
GR 5A/ S32750/32760
FLGD
GLOBE 3 14 900 32AARH BS 1873 T: SUPER DUPLEX SS;NACE;
/ RTJ
SHT NO.:52679
API 602/ B:A 182 GR F 53
CHECK FLGD
½ 1½ 1500 32AARH BS EN ISO T: SUPER DUPLEX SS;NACE;
(Piston Lift Type) / RTJ
15761 SHT NO.:53779P
B:A 995 GR 5A/ 6A
CHECK WAFL/
2 2 1500 32AARH API 594 T: SUPER DUPLEX SS;NACE;
(Dual Plate LugType) RTJ
SHT NO.:53779D
B:A 995 GR 5A/ 6A
CHECK WAFL/
3 20 900 32AARH API 594 T: SUPER DUPLEX SS;NACE;
(Dual Plate Type) RTJ
VALVES

SHT NO.:53679D
B: A 182 GR F 53;
API 6D/
FLGD T: SUPER DUPLEX SS; NACE
BALL, FB ½ 2 1500 32AARH BS EN ISO
/ RTJ SEAT: RPTFE;
17292
SHT NO.:54779
B: A 995 GR 5A/ 6A;
API 6D/
FLGD T: SUPER DUPLEX SS; NACE
BALL, FB 3 24 900 32AARH BS EN ISO
/ RTJ SEAT: RPTFE;
17292
SHT NO.:54679
B:A 995 GR 5A/ 6A;;
FLGD
BUTTERFLY 4 24 900 32AARH API 609 T: SUPER DUPLEX SS; NACE;
/ RTJ
SHT. NO.56679

B:BODY, T:TRIM

BOLT: A 193 GR B7
[Link] ½ 2 1500 B 18.2 7
NUT: A 194 GR. 2H
BOLTING

BOLT: A 193 GR B7
[Link] 3 3 900 B 18.2 7
NUT: A 194 GR. 2H

BOLT: A 193 GR B7
[Link] 3 24 900 B 18.2 NUT: A 194 GR. 2H 7, 9
(Electro Zinc Plated : B633)

B 16.20 / RTJ, RING TYPE, SUPER DUPLEX,

OVAL ½ 2 1500
B 16.5 OVAL SHAPE, NACE
GASKETS

B 16.20 / RTJ, RING TYPE, SUPER DUPLEX,

OVAL 3 3 900
B 16.5 OVAL SHAPE, NACE

B 16.20 / RTJ RING TYPE, SOFT IRON WITH

OVAL 3 24 900 B
B 16.5 PTFE INSERT, OVAL SHAPE, NACE

Page 85 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.00 19.00 16.20 13.70
AI-INSTRUMENT AIR DC-CHEMICAL DRAIN VA-VENT TO ATMOSPHERE
SERVICE

IN - INHIBITOR / INJECTION CHEMICALS

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½" AND BELOW SOCKET WELD
2" AND ABOVE BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY.
2 FOR SOFT SEATED BALL VALVES WITH SOCKET WELDED ENDS, MANUFACTURER/ VENDOR SHALL SUPPLY THOSE VALVES COMPLETE
WITH PIPE NIPPLE (150mm LONG) WELDED AT END OF VALVE PRIOR TO VALVE ASSEMBLY.
3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
NOTES

A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
B

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
SOL SOCKOLET
T EQUAL TEE
W WELDOLET

½ T
HEADER SIZE NPS (INCH) - S10A

¾ RT T
1 RT RT T
1½ RT RT RT T
2 SOL SOL SOL RT T
3 SOL SOL SOL SOL RT T
4 SOL SOL SOL SOL W RT T
6 SOL SOL SOL SOL W RT RT T
8 SOL SOL SOL SOL W W RT RT T
10 SOL SOL SOL SOL W W W R RT T
12 SOL SOL SOL SOL W W W W R RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - S10A

Page 86 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS PE ½ 1½ 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
SEAMLESS BE 2 2 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
PIPES

SEAMLESS BE 3 4 10S B 36.19

DUAL STAMPED
ASTM A358 TP 316/316L CL1
WELDED EFW BE 6 12 10S B 36.19 6
DUAL STAMPED
ASTM A312 TP 316/316L
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE
ASTM A182 GR F316/316L
SW RF ½ 1½ 150 125AARH B 16.5
DUAL STAMPED
ASTM A182 GR F316/316L
WELD NECK RF 2 12 M/150 125AARH B 16.5 4
DUAL STAMPED
FLANGES

ASTM A182 GR F316/316L

BLIND RF ½ 12 150 125AARH B 16.5
DUAL STAMPED
ASTM A240 GR 316/316L
SPECTACLE BLIND FF ½ 12 150 125AARH B16.48
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE
ASTM A182 GR F316/316L
SW ½ 1½ 3000 B 16.11
DUAL STAMPED
ASTM A 403 GR WP316/316L
ALL BE 2 4 M B 16.9
DUAL STAMPED
ASTM A 403 GR WP316/316L -W
BE 6 12 M B 16.9 6
DUAL STAMPED
EXCEPT
ASTM A182 GR F316/316L
CAP SCRF ½ 1½ 3000 B 16.11
DUAL STAMPED
FITTINGS

ASTM A 403 GR WP316/316L

CAP BE 6 12 M B 16.9
DUAL STAMPED
ASTM A182 GR F316/316L
SOCKOLET SW ½ 1½ 3000 MSS SP-97
DUAL STAMPED
ASTM A182 GR F316/316L
WELDOLET BE 2 12 M MSS SP-97
DUAL STAMPED
ASTM A182 GR F316/316L
PLUG SCRM ½ 1½ 3000 B 16.11
DUAL STAMPED
ASTM A182 GR F316/316L
SWAGE CONC PE ½ 3 M BS 3799
DUAL STAMPED
ASTM A182 GR F316/316L
SWAGE ECC PE ½ 3 M BS 3799
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 182 GR F 316/316L;
GATE SW ½ 1½ 800 BS EN ISO T: SS 316/316L;
15761 SHT NO.:51061
API 602/ B:A 182 GR F 316/316L;
SW X
GATE ½ 1½ 800 BS EN ISO T: SS 316/316L; 1
SCRF
15761 SHT NO.:51061X
API 600/ B:A 351 GR CF8M;
FLGD/
GATE 2 12 150 125AARH BS EN ISO T: SS 316/316L;
RF
10434 SHT NO.:51361
API 602/ B:A 182 GR F 316/316L;
GLOBE SW ½ 1½ 800 BS EN ISO T: SS 316/316L;
VALVES

15761 SHT NO.:52061

B:A 351 GR CF8M;
FLGD/
GLOBE 2 12 150 125AARH BS 1873 T: SS 316/316L;
RF
SHT NO.:52361
API 602/ B:A 182 GR F 316/316L;
CHECK
SW ½ 1½ 800 BS EN T: SS 316/316L;
(Piston Lift Type)
ISO15761 SHT NO.:53061
B:A 351 GR CF8M;
CHECK FLGD/
2 12 150 125AARH BS 1868 T: SS 316/316L;
(Swing Type) RF
SHT NO.:53361
B:A 182 GR F 316/316L;
API 6D/
T: SS 316/316L;
BALL, FB SW ½ 1½ 800 BS EN ISO 2,3
SEAT:RPTFE
17292
SHT. NO.54061

Page 87 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
150# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312
B:A 182 GR FTP316/316L;
316/316L
API 6D/
SCRM T: SS 316/316L;
BALL, FB ½ ½ 800 BS EN ISO 1,2,3
X SCRF SEAT:RPTFE
17292
SHT. NO.54061S
B:A 182 GR F 316/316L;
API 6D/
SW X T: SS 316/316L;
BALL, FB ¾ 1½ 800 BS EN ISO 1,2,3
SCRF SEAT:RPTFE
VALVES

17292
SHT. NO.54061X
B:A 351 GR CF8M;
API 6D/
FLGD/ T: SS 316/316L;
BALL, FB 2 12 150 125AARH BS EN ISO 3
RF SEAT: RPTFE
17292
SHT. NO.54361

B:A 182 GR F 316/316L;

BS EN ISO
NEEDLE SW ½ 1½ 800 T: SS 316/316L;
15761
B SHT NO.:57061
B:BODY, T:TRIM
GASKETS BOLTING

BOLT: A 193 GR B7
[Link] ½ 12 150 B 18.2 7
NUT : A 194 GR. 2H

B 16.21 / COMPRESSED NON-ASBESTOS

FLAT RING TYPE ½ 12 150
B 16.5 FIBRE, 1/16" (1.5MM) THK

Page 88 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI STAINLESS STEEL DUAL STAMPED
150# CORR. ALL. 0.0 mm BASIC MOC
CLASS (NACE MR0175/ ISO 15156)

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 19.00 19.00 16.20 13.70
BD - BLOWDOWN & RELIEF DD - DEDICATED DRAINS GH - GLYCOL
SERVICE

FG - FUEL GAS OF - FUEL OIL PC - PROCESS CONDENSATE

PG - PROCESS GAS PL - PROCESS LIQUID VA - VENT TO ATMOSPHERE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
DRAINS & VENTS ALL REFER ANNEXURE 3 : VENT AND DRAIN DETAILS
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO15156
FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
2
MANUFACTURER.
3 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES, CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION
DOES NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
NOTES

5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
B ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
SS 316/ 316L AS VALVE TRIM MATERIAL SHALL BE USED FOR PROCESS GAS (PG), BLOWDOWN (BD) AND FUEL GAS (FG) SERVICES
8
ONLY.

BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
HEADER SIZE NPS (INCH) - S10B

¾ RT T
1 RT RT T
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W R RT T
12 W W W W W W W W R RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - S10B

Page 89 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S10B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI STAINLESS STEEL DUAL STAMPED
150# CORR. ALL. 0.0 mm BASIC MOC
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS BE ½ 2 40S B 36.19 3
DUAL STAMPED NACE
ASTM A312 TP 316/316L
SEAMLESS BE 3 4 10S B 36.19
DUAL STAMPED NACE
PIPES

ASTM A358 TP 316/316L CL1

WELDED EFW BE 6 12 10S B 36.19
DUAL STAMPED NACE
ASTM A312 TP 316/316L
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
DUAL STAMPED NACE

ASTM A182 GR F316/316L

WELD NECK RF ½ 12 M/150 125AARH B 16.5 3, 4
DUAL STAMPED NACE
FLANGES

ASTM A182 GR F316/316L

BLIND RF ½ 12 150 125AARH B 16.5
DUAL STAMPED NACE
ASTM A240 GR 316/316L
SPECTACLE BLIND FF ½ 12 150 125AARH B16.48
DUAL STAMPED NACE
NOTE: M - MATCH SCH AS OF PIPE
ASTM A 403 GR WP316/316L
BE ½ 4 M B 16.9 3
DUAL STAMPED NACE
ALL
ASTM A 403 GR WP316/316L -W
BE 6 12 M B 16.9
DUAL STAMPED NACE
EXCEPT
ASTM A 403 GR WP316/316L
FITTINGS

CAP BE 6 12 M B 16.9
DUAL STAMPED NACE
ASTM A182 GR F316/316L
WELDOLET BE 2 6 M MSS SP-97
DUAL STAMPED NACE
ASTM A182 GR F316/316L
SWAGE CONC BE ½ 3 M BS 3799 3
DUAL STAMPED NACE
ASTM A182 GR F316/316L
SWAGE ECC BE ½ 3 M BS 3799 3
DUAL STAMPED NACE
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 182 GR F 316/316L; NACE
FLGD/
GATE ½ 1½ 150 125AARH BS EN ISO T: Super Duplex SS; S NO: 51363 8
RF
15761 T: SS316 / 316L; SHT NO:-51364
API 600/ B:A 351 GR CF8M; NACE
FLGD/
GATE 2 12 150 125AARH BS EN ISO T: Super Duplex SS; S NO: 51363 8
RF
10434 T: SS316 / 316L; SHT NO:-51364
API 602/ B:A 182 GR F 316/316L; NACE
FLGD/
GLOBE ½ 1½ 150 125AARH BS EN ISO T: Super Duplex SS; S NO: 52363 8
RF
15761 T: SS316 / 316L; SHT NO:-52364
B:A 351 GR CF8M; NACE
FLGD/
VALVES

GLOBE 2 12 150 125AARH BS 1873 T: Super Duplex SS; S NO: 52363 8

RF
T: SS316 / 316L; SHT NO:-52364
API 602/ B:A 182 GR F 316/316L; NACE
CHECK FLGD/
½ 1½ 150 125AARH BS EN T: Super Duplex SS; S NO: 53363P 8
(Piston Lift Type) RF
ISO15761 T: SS316 / 316L; SHT NO:-53364P
B:A 351 GR CF8M; NACE
CHECK FLGD/
2 12 150 125AARH BS 1868 T: Super Duplex SS; S NO: 53363 8
(Swing Type) RF
T: SS316 / 316L; SHT NO:-53364
B:A 182 GR F 316/316L; NACE
API 6D/
FLGD/ T: Super Duplex SS; S NO: 54363
BALL, FB ½ 12 150 125AARH BS EN ISO 2, 8
RF T: SS316 / 316L; SHT NO:-54364
17292
SEAT:RPTFE
B:BODY, T:TRIM
GASKETS BOLTING

BOLT: A 193 GR B7
[Link] ½ 12 150 B 18.2 7
NUT: A 194 GR. 2H

B 16.21 / COMPRESSED NON-ASBESTOS

FLAT RING TYPE ½ 12 150
B 16.5 FIBRE, 1/16" !1.5MM) THK

Page 90 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
300# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 49.60 49.60 42.20 35.70
DC-CHEMICAL DRAIN VA-VENT TO ATMOSPHERE IN - INHIBITOR / INJECTION CHEMICALS
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½" AND BELOW SOCKET WELD
2" AND ABOVE BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY.
2 FOR SOFT SEATED BALL VALVES WITH SOCKET WELDED ENDS, MANUFACTURER/ VENDOR SHALL SUPPLY THOSE VALVES COMPLETE
WITH PIPE NIPPLE (150mm LONG) WELDED AT END OF VALVE PRIOR TO VALVE ASSEMBLY.
3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
NOTES

A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
B
BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
SOL SOCKOLET
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
HEADER SIZE NPS (INCH) - S30A

1 RT RT T
1½ RT RT RT T
2 SOL SOL SOL RT T
3 SOL SOL SOL SOL RT T
4 SOL SOL SOL SOL W RT T
6 SOL SOL SOL SOL W RT RT T
8 SOL SOL SOL SOL W W RT RT T
10 SOL SOL SOL SOL W W W R RT T
12 SOL SOL SOL SOL W W W W R RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - S30A

Page 91 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
300# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS PE ½ 1½ 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
SEAMLESS BE 2 2 40S B 36.19
DUAL STAMPED
PIPES

ASTM A312 TP 316/316L

SEAMLESS BE 3 4 10S B 36.19
DUAL STAMPED
ASTM A358 TP 316/316L CL1
WELDED EFW BE 6 12 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE
ASTM A182 GR F316/316L
SW RF ½ 1½ 300 125AARH B 16.5
DUAL STAMPED
ASTM A182 GR F316/316L
WELD NECK RF 2 12 M/300 125AARH B 16.5 4
FLANGE

DUAL STAMPED
ASTM A182 GR F316/316L
BLIND RF ½ 12 300 125AARH B 16.5
DUAL STAMPED
ASTM A240 GR 316/316L
SPECTACLE BLIND FF ½ 12 300 125AARH B16.48
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE
ASTM A182 GR F316/316L
SW ½ 1½ 3000 B 16.11
DUAL STAMPED
ASTM A 403 GR WP316/316L
ALL BE 2 4 M B 16.9
DUAL STAMPED
ASTM A 403 GR WP316/316L -W
BE 6 12 M B 16.9
DUAL STAMPED
EXCEPT
ASTM A182 GR F316/316L
CAP SCRF ½ 1½ 3000 B 16.11
DUAL STAMPED
FITTINGS

ASTM A 403 GR WP316/316L

CAP BE 6 12 M B 16.9
DUAL STAMPED
ASTM A182 GR F316/316L
SOCKOLET SW ½ 1½ 3000 MSS SP-97
DUAL STAMPED
ASTM A182 GR F316/316L
WELDOLET BE 2 12 M MSS SP-97
DUAL STAMPED
ASTM A182 GR F316/316L
PLUG SCRM ½ 1½ 3000 B 16.11
DUAL STAMPED
ASTM A182 GR F316/316L
SWAGE CONC PE ½ 3 M BS 3799
DUAL STAMPED
ASTM A182 GR F316/316L
SWAGE ECC PE ½ 3 M BS 3799
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 182 GR F 316/316L;
GATE SW ½ 1½ 800 BS EN ISO T: SS 316/316L;
15761 SHT NO.:51061
API 602/ B:A 182 GR F 316/316L;
SW X
GATE ½ 1½ 800 BS EN ISO T: SS 316/316L; 1
SCRF
15761 SHT NO.:51061X
API 600/ B:A 351 GR CF8M;
FLGD/
GATE 2 12 300 125AARH BS EN ISO T: SS 316/316L;
RF
10434 SHT NO.:51461
VALVES

API 602/ B:A 182 GR F 316/316L;

GLOBE SW ½ 1½ 800 BS EN ISO T: SS 316/316L;
15761 SHT NO.:52061
B:A 351 GR CF8M;
FLGD/
GLOBE 2 12 300 125AARH BS 1873 T: SS 316/316L;
RF
SHT NO.:52461
API 602/ B:A 182 GR F 316/316L;
CHECK
SW ½ 1½ 800 BS EN T: SS 316/316L;
(Piston Lift Type)
ISO15761 SHT NO.:53061
B:A 351 GR CF8M;
CHECK FLGD/
2 12 300 125AARH BS 1868 T: SS 316/316L;
(Swing Type) RF
SHT NO.:53461

Page 92 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
300# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK/ DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
B:A 182 GR F 316/316L;
API 6D/
T: SS 316/316L;
BALL, FB SW ½ 1½ 800 BS EN ISO 2,3
SEAT: RPTFE
17292
SHT. NO.54061
B:A 182 GR F 316/316L;
API 6D/
SCRM X T: SS 316/316L;
BALL, FB ½ ½ 800 BS EN ISO 1,2,3
SCRF SEAT: RPTFE
17292
SHT. NO.54061S
VALVES

B:A 182 GR F 316/316L;

API 6D/
SW X T: SS 316/316L;
BALL, FB ¾ 1½ 800 BS EN ISO 1,2,3
SCRF SEAT:RPTFE
17292
SHT. NO.54061X
B:A 351 GR CF8M;
API 6D/
FLGD/ T: SS 316/316L;
BALL, FB 2 12 300 125AARH BS EN ISO 3
RF SEAT: RPTFE
17292
SHT. NO.54461
B: BODY, T: TRIM
BOLTING

BOLT: A 193 GR B7
[Link] ½ 12 300 B 18.2 7
NUT: A 194 GR. 2H
GASKETS

Spiral-Wound, SS316 Windings,

Flexible Graphite Filled, Carbon Steel
SPIRAL ½ 12 300 B 16.20/ B 16.5
Outer Ring, & SS316 Inner Ring, 4.50
MM Thick

Page 93 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI STAINLESS STEEL DUAL STAMPED
300# CORR. ALL. 0.0 mm BASIC MOC
CLASS (NACE MR0175/ ISO 15156)

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 49.60 49.60 42.20 35.70
BD - BLOWDOWN & RELIEF DD - DEDICATED DRAINS GH - GLYCOL
SERVICE

PC - PROCESS CONDENSATE PG - PROCESS GAS PL - PROCESS LIQUID

VA - VENT TO ATMOSPHERE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS ALL BUTT WELDED
DRAINS & VENTS ALL REFER ANNEXURE 3 : VENT AND DRAIN DETAILS
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 ALL MATERIALS IN THIS CLASS SHALL BE SUITABLE FOR "SOUR SERVICE" AND SHALL COMPLY WITH NACE MR0175/ ISO15156
FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
2
MANUFACTURER.
3 WHEN BUTT WELDING (½ -1½) SIZE PIPE, FITTINGS AND FLANGES, CARE SHALL BE TAKEN TO ENSURE THAT WELD PENETRATION
DOES NOT BLOCK OR OBSTRUCT THE BORE THROUGH THE JOINT. GTAW TO BE USED FOR ROOT PASS OF ALL BUTT WELDS.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
NOTES

5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
8 VALVES WITH 25 Cr BODY & TRIM SHALL BE USED WHERE SPECIFIED IN P&ID. HOWEVER BOLTING MATERIAL TO BE USED WITH 25 Cr
VALVE SHALL NOT HAVE ZINC COATING.
B
BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
HEADER SIZE NPS (INCH) - S30B

1 RT RT T
1½ RT RT RT T
2 W W W RT T
3 W W W W RT T
4 W W W W W RT T
6 W W W W W RT RT T
8 W W W W W W RT RT T
10 W W W W W W W R RT T
12 W W W W W W W W R RT T
14 W W W W W W W W R R R T
16 W W W W W W W W W R R R T
½ ¾ 1 1½ 2 3 4 6 8 10 12 14 16

Page 94 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI STAINLESS STEEL DUAL STAMPED
300# CORR. ALL. 0.0 mm BASIC MOC
CLASS (NACE MR0175/ ISO 15156)
BRANCH SIZE NPS (INCH) - S30B

Page 95 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI STAINLESS STEEL DUAL STAMPED
300# CORR. ALL. 0.0 mm BASIC MOC
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH / DIM. STD /
ITEMS

REV.
(INCH NB) FACE
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS BE ½ 2 40S B 36.19 3
DUAL STAMPED NACE
ASTM A312 TP 316/316L
SEAMLESS BE 3 4 10S B 36.19
DUAL STAMPED NACE
PIPES

ASTM A358 TP 316/316L CL1

WELDED EFW BE 6 16 40S B 36.19
DUAL STAMPED NACE
ASTM A312 TP 316/316L
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
DUAL STAMPED NACE

ASTM A182 GR F316/316L

WELD NECK RF ½ 16 M/300 125AARH B 16.5 3, 4
DUAL STAMPED NACE
ASTM A182 GR F316/316L
FLANGES

BLIND RF ½ 16 300 125AARH B 16.5

DUAL STAMPED NACE
ASTM A240 GR 316/316L
SPECTACLE BLIND FF ½ 12 300 125AARH B16.48
DUAL STAMPED NACE
ASTM A240 GR 316/316L
BLIND AND SPACER FF 14 16 300 125AARH B16.48
DUAL STAMPED NACE
NOTE: M - MATCH SCH AS OF PIPE
ASTM A 403 GR WP316/316L
BE ½ 4 M B 16.9 3
DUAL STAMPED NACE
ALL
ASTM A 403 GR WP316/316L -W
BE 6 16 M B 16.9
DUAL STAMPED NACE
EXCEPT
ASTM A 403 GR WP316/316L
FITTINGS

CAP BE 6 16 M B 16.9
DUAL STAMPED NACE
ASTM A182 GR F316/316L
WELDOLET BE 2 8 M MSS SP-97
DUAL STAMPED NACE
ASTM A182 GR F316/316L
SWAGE CONC BE ½ 3 M BS 3799
DUAL STAMPED NACE
ASTM A182 GR F316/316L
SWAGE ECC BE ½ 3 M BS 3799
DUAL STAMPED NACE
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 182 GR F 316/316L;
FLGD/
GATE ½ 1½ 300 125AARH BS EN ISO T: Super Duplex SS; NACE
RF
15761 SHT NO.:51463
API 602/ B:A 182 GR F 53
FLGD/
GATE ½ 1½ 300 125AARH BS EN ISO T: SUPER DUPLEX SS; NACE; 8
RF
15761 SHT NO.:51479
API 600/ B:A 351 GR CF8M;
FLGD/
GATE 2 16 300 125AARH BS EN ISO T: Super Duplex SS; NACE
RF
10434 SHT NO.:51463
API 602/ B:A 182 GR F 316/316L;
FLGD/
GLOBE ½ 1½ 300 125AARH BS EN ISO T: Super Duplex SS; NACE
RF
15761 SHT NO.:52463
B:A 351 GR CF8M;
FLGD/
GLOBE 2 12 300 125AARH BS 1873 T: Super Duplex SS; NACE
VALVES

RF
SHT NO.:52463
API 602/ B:A 182 GR F 316/316L;
CHECK FLGD/
½ 1½ 300 125AARH BS EN T: Super Duplex SS; NACE
(Piston Lift Type) RF
ISO15761 SHT NO.:53463P
B:A 351 GR CF8M;
CHECK FLGD/
2 16 300 125AARH BS 1868 T: Super Duplex SS; NACE
(Swing Type) RF
SHT NO.:53463
B:A 182 GR F 316/316L;
API 6D/
FLGD/ T: Super Duplex SS; NACE
BALL, FB ½ 1½ 300 125AARH BS EN ISO 2
RF SEAT:RPTFE
17292
SHT. NO.54463
B:A 351 GR CF8M;
API 6D/
FLGD/ T: Super Duplex SS; NACE
BALL, FB 2 16 300 125AARH BS EN ISO 2
RF SEAT: RPTFE
17292
SHT. NO.54463
B:BODY, T:TRIM
BOLTING

BOLT: A 193 GR B7
[Link] ½ 16 300 B 18.2 7
NUT: A 194 GR. 2H

Page 96 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S30B

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI STAINLESS STEEL DUAL STAMPED
300# CORR. ALL. 0.0 mm BASIC MOC
CLASS (NACE MR0175/ ISO 15156)
DIA. RANGE SCH / DIM. STD /
GASKETS ITEMS

REV.
(INCH NB) FACE
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
Spiral-Wound, SS316 Windings,
Flexible Graphite Filled, Carbon Steel
SPIRAL ½ 16 300 B 16.20 / B 16.5
Outer Ring, & SS316 Inner Ring, 4.50
MM Thick , NACE

Page 97 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S60A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
600# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS

REVISION
SERVICE LIMITS
(BASED ON ASME B16.5 FLANGES, GROUP 2.2 MATERIALS)
TEMP DEG C -29 38 100 200
PRESSURE BARG 99.30 99.30 84.40 71.30
DC-CHEMICAL DRAIN VA-VENT TO ATMOSPHERE IN - INHIBITOR / INJECTION CHEMICALS
SERVICE

ITEM SIZE DESCRIPTION

MAINT. JOINTS ALL FLANGED (TO BE KEPT MINIMUM)
PIPE JOINTS 1½" AND BELOW SOCKET WELD
2" AND ABOVE BUTT WELDED
TEMP. CONN. 2" AS PER P&ID
PRESS. CONN. 0.75" AS PER P&ID
1 USE FOR INSTRUMENTS, VENTS AND DRAINS ONLY.
2 FOR SOFT SEATED BALL VALVES WITH SOCKET WELDED ENDS, MANUFACTURER/ VENDOR SHALL SUPPLY THOSE VALVES COMPLETE
WITH PIPE NIPPLE (150mm LONG) WELDED AT END OF VALVE PRIOR TO VALVE ASSEMBLY.
3 FOR OPERATING TEMPERATURES ABOVE 120 DEG C,SUITABILITY OF SEAT RATINGS SHALL BE CONFIRMED WITH THE APPROVED
MANUFACTURER.
4 JACK SCREWS SHALL BE PROVIDED AT BLIND OR SPACER LOCATIONS AS PER THE FOLLOWING CRITERIA:
NOTES

A) 150LB AND 300LB FLANGES : 6" AND LARGER B) 600LB, 900LB AND 1500LB FLANGES : 2" AND LARGER
5 WHERE 316L/316 HAS BEEN SPECIFIED, THE 316L STAINLESS STEEL MATERIAL SHALL BE CERTIFIED AS COMPLYING WITH THE
REQUIREMENTS OF BOTH GRADES, 316 AND 316L, (DUAL GRADES) AND SHALL HAVE MAXIMUM CARBON CONTENT LESS THAN 0.04%, IF
NO LOWER LIMIT IS SPECIFIED BY APPLICABLE ASTM STANDARD FOR GRADE 316L.
6 WELDED PIPES AND FITTINGS SHALL BE SUBJECT TO 100% RADIOGRAPHIC EXAMINATION.
7 WHERE FLANGE JOINTS WILL BE DIRECT BURIED, INSULATED OR OTHERWISE DENIED DIRECT ATMOSPHERIC EXPOSURE, BOLTING TO
ASTM A193 GR.B8 / A194 GR.8 SHALL BE USED.
B
BRANCH REINFORCEMENT TABLE

ABBR. DESCRIPTION
R REINFORCEMENT PAD
RT REDUCING TEE
SOL SOCKOLET
T EQUAL TEE
W WELDOLET

½ T
¾ RT T
HEADER SIZE NPS (INCH) - S60A

1 RT RT T
1½ RT RT RT T
2 SOL SOL SOL RT T
3 SOL SOL SOL SOL RT T
4 SOL SOL SOL SOL W RT T
6 SOL SOL SOL SOL W RT RT T
8 SOL SOL SOL SOL W W RT RT T
10 SOL SOL SOL SOL W W W R RT T
12 SOL SOL SOL SOL W W W W R RT T
½ ¾ 1 1½ 2 3 4 6 8 10 12
BRANCH SIZE NPS (INCH) - S60A

Page 98 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S60A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
600# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
ASTM A312 TP 316/316L
SEAMLESS PE ½ 1½ 40S B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
SEAMLESS BE 2 4 40S B 36.19
DUAL STAMPED
ASTM A358 TP 316/316L CL1
WELDED EFW BE 6 6 40S B 36.19
PIPES

DUAL STAMPED
ASTM A358 TP 316/316L CL1
WELDED EFW BE 8 10 80S B 36.19
DUAL STAMPED
ASTM A358 TP 316/316L CL1
WELDED EFW BE 12 12 S80 B B 36.19
DUAL STAMPED
ASTM A312 TP 316/316L
NIPPLE SEAMLESS TOE ½ 1½ 80S B 36.19
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE
ASTM A182 GR F316/316L
SW RF ½ 1½ 600 125AARH B 16.5
DUAL STAMPED
ASTM A182 GR F316/316L
WELD NECK RF 2 12 M/600 125AARH B 16.5 4
DUAL STAMPED
FLANGE

ASTM A182 GR F316/316L

BLIND RF ½ 12 600 125AARH B 16.5
DUAL STAMPED
ASTM A240 GR 316/316L
SPECTACLE BLIND FF ½ 10 600 125AARH B16.48
DUAL STAMPED
ASTM A240 GR 316/316L
BLIND AND SPACER FF 12 12 600 125AARH B16.48
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE
ASTM A182 GR F316/316L
SW ½ 1½ 3000 B 16.11
DUAL STAMPED
ASTM A 403 GR WP316/316L
ALL BE 2 4 M B 16.9
DUAL STAMPED
ASTM A 403 GR WP316/316L -W
BE 6 12 M B 16.9
DUAL STAMPED
EXCEPT
ASTM A182 GR F316/316L
CAP SCRF ½ 1½ 3000 B 16.11
DUAL STAMPED
FITTINGS

ASTM A 403 GR WP316/316L

CAP BE 2 12 M B 16.9
DUAL STAMPED
ASTM A182 GR F316/316L
SOCKOLET SW ½ 1½ 3000 MSS SP-97
DUAL STAMPED
ASTM A182 GR F316/316L
WELDOLET BE 2 12 M MSS SP-97
DUAL STAMPED
ASTM A182 GR F316/316L
PLUG SCRM ½ 1½ 3000 B 16.11
DUAL STAMPED
ASTM A182 GR F316/316L
SWAGE CONC PE ½ 3 M BS 3799
DUAL STAMPED
ASTM A182 GR F316/316L
SWAGE ECC PE ½ 3 M BS 3799
DUAL STAMPED
NOTE: M - MATCH SCH AS OF PIPE; R = 1.5D FOR ELBOWS;
API 602/ B:A 182 GR F 316/316L;
GATE SW ½ 1½ 800 BS EN ISO T: SS 316/316L;
15761 SHT NO.:51061
API 602/ B:A 182 GR F 316/316L;
SW X
GATE ½ 1½ 800 BS EN ISO T: SS 316/316L; 1
SCRF B
15761 SHT NO.:51061X
API 600/ B:A 351 GR CF8M;
FLGD/
GATE 2 12 600 125AARH BS EN ISO T: SS 316/316L;
RF
10434 SHT NO.:51561
VALVES

API 602/ B:A 182 GR F 316/316L;

GLOBE SW ½ 1½ 800 BS EN ISO T: SS 316/316L;
15761 SHT NO.:52061
B:A 351 GR CF8M;
FLGD/
GLOBE 2 12 600 125AARH BS 1873 T: SS 316/316L;
RF
SHT NO.:52561
API 602/ B:A 182 GR F 316/316L;
CHECK
SW ½ 1½ 800 BS EN T: SS 316/316L;
(Piston Lift Type)
ISO15761 SHT NO.:53061
API 602/ B:A 182 GR F 316/316L;
CHECK
B
SW ½ 1½ 800 BS EN T: SS 316/316L;
(Swing Type)
ISO15761 SHT NO.:53061Z

Page 99 of 108
 PIPE CLASS
Project Title
NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT
S60A

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B
ANSI
600# CORR. ALL. 0.0 mm BASIC MOC STAINLESS STEEL - DUAL STAMPED
CLASS
DIA. RANGE SCH /
ITEMS

REV.
(INCH NB) FACE DIM. STD /
TYPE ENDS THK / DESCRIPTION CODE NOTE
FINISH DSGN. STD.
LOW HIGH RATING
B:A 351 GR CF8M;
CHECK FLGD/
2 12 600 125AARH BS 1868 T: SS 316/316L;
(Swing Type) RF
SHT NO.:53561
API 6D/ B:A 351 GR CF8M;
BALL, FB SW ½ 1½ 800 BS EN ISO T: SS 316/316L; SEAT: RPTFE 2,3
17292 SHT. NO.54061
API 6D/ B:A 351 GR CF8M;
VALVES

SCRM
BALL, FB ½ ½ 800 BS EN ISO T: SS 316/316L; SEAT:RPTFE 1,2,3
X SCRF
17292 SHT. NO.54061S
API 6D/ B:A 351 GR CF8M;
SW X
BALL, FB ¾ 1½ 800 BS EN ISO T: SS 316/316L; SEAT:RPTFE 1,2,3
SCRF
17292 SHT. NO.54061X
API 6D/ B:A 351 GR CF8M;
FLGD/
BALL, FB 2 12 600 125AARH BS EN ISO T: SS 316/316L; SEAT: RPTFE 3
RF
17292 SHT. NO.54561
B: BODY, T: TRIM
GASKETS BOLTING

BOLT: A 193 GR B7
[Link] ½ 12 300 B 18.2 7
NUT: A 194 GR. 2H

Spiral-Wound, SS316 Windings,

Flexible Graphite Filled, Carbon Steel
SPIRAL ½ 12 300 B 16.20/ B 16.5
Outer Ring, & SS316 Inner Ring, 4.50
MM Thick

Page 100 of 108

 Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

APPENDIX-III
TABLE-3 NON DESTRUCTIVE EXAMINATION & HARDNESS SURVEY-MINIMUM
REQUIREMENTS

UT HARDNESS SURVEY
MPT /LPT % RT %
% %
PIPE CLASS RATING
BRW SW BRW BW SW BRW BW SW BRW BW

CARBON STEEL PIPING

C13A Carbon Steel 150 --- 10 30 --- 10 --- 10 --- --- ---

C13B Carbon Steel, Galvanized 150 --- 10 30 --- 10 --- 10 --- --- ---

C15B Carbon Steel, NACE 150 10 --- 30 10 --- --- 25 --- 10 10

C35B Carbon Steel, NACE 300 20 --- 30 20 --- --- 50 --- 20 20

C65B Carbon Steel, NACE 600 50 --- 30 30 --- --- 100 --- 30 30

RTRP PIPING

Cu - Ni (Below 2") 150 --- --- --- --- --- --- --- --- --- ---
F10A
RTRP (2" & Above) 150 --- --- --- --- --- --- --- --- --- ---

Super Duplex SS ( Below 2") 300 --- --- --- --- --- --- --- --- --- ---
F30A
RTRP (2" & Above) 300 --- --- --- --- --- --- --- --- --- ---
Super Duplex SS ( Below 2"),
150 / 300 100 --- 100 --- --- --- 100 --- 50 50
F10B / NACE
F30B
RTRP (2" & Above), NACE 150 / 300 --- --- --- --- --- --- --- --- --- ---

INCONEL 625 PIPING

50
N10B Inconel, NACE 150 100 --- 100 --- --- --- 100 --- 50

Inconel 625 (6” & below), NACE 150 100 --- 100 --- --- --- 100 --- 50 50
N10C
CS / Inconel 625 Lined
150 10 --- 30 10 --- --- 25 --- 10 10
(8” & above), NACE

N30B Inconel, NACE 300 100 --- 100 --- --- --- 100 --- 50 50

Inconel 625 (6” & below), NACE 300 100 --- 100 --- --- --- 100 --- 50 50
N30C
CS / Inconel 625 Lined
300 20 --- 30 20 --- --- 50 --- 20 20
(8” & above), NACE

CARBON STEEL LIQUID EPOXY / FUSION BONDED EPOXY LINED PIPING

Cu-Ni (Below 3”) --- 10 --- --- 5 --- --- --- ---
Q15A 150
Liquid Epoxy Lined, CS --- --- 30 --- 10 --- 10 --- --- ---

Super Duplex SS (Below 3”),

--- --- --- 10 --- --- 25 --- --- 10
NACE
Q15B 150
FBE Lined CS, NACE 10 --- 30 10 --- --- 25 --- 10 10

Super Duplex SS (Below 3”) --- --- --- 20 --- --- 50 --- 20 20
Q35A 300
Liquid Epoxy Lined, CS 10 --- 30 20 10 --- 20 --- --- ---
 Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

UT HARDNESS SURVEY
MPT /LPT % RT %
% %
PIPE CLASS RATING
BRW SW BRW BW SW BRW BW SW BRW BW

Super Duplex SS (Below 3”),

--- --- --- 20 --- --- 50 --- 20 20
NACE
Q35B 300
FBE Lined CS, NACE 20 --- 30 20 --- --- 50 --- 20 20

Super Duplex SS (Below 3”),

--- --- --- 30 --- --- 100 --- --- 40
NACE
Q95B 900
FBE Lined CS, NACE 100 --- 30 30 --- --- 100 --- 40 40

STAINLESS STEEL PIPING

S10A Stainless Steel 150 10 10 50 5 5 10 25 --- --- ---

S10B Stainless Steel, NACE 150 20 --- 50 10 --- 20 25 --- 10 10

S30A Stainless Steel 300 20 10 50 10 10 20 40 --- --- ---

S30B Stainless Steel, NACE 300 40 --- 50 20 --- 40 50 --- 20 20

S60A Stainless Steel 600 40 20 100 20 10 40 60 --- --- ---

NOTES FOR TABLE-3

1. For all random percentage testing (UT, RT, MPT & LPT and hardness survey),
progressive inspection as described in ASME B 31.3 shall apply.
2. For weld joints requiring PWHT by virtue of code I other specification requirements,
the percentage NDE and hardness survey shall be considered as 100%.
3. NDE and hardness survey as described above shall be carried out in accordance with
procedures prepared in line with applicable codes / specifications / technical
requirements spelled out in respective contracts.
4. For identifying the lot size to arrive at percentage NDE, the norms given in ASME B
31.3 under "Extent of Required Examinations" shall be followed.
5. For hardness survey, the lot size shall be based on number of weld joints per size per
isometric drawing / test package
6. For all percentage hardness survey proposed, at least 25 % of the joints shall be
selected from pipe to fitting welds.
7. For each of the weld joint identified as hardness shall be measured at two locations
(180° apart) for sizes 4" & above and at one location for sizes below 4".
8. The hardness value at each location shall be the average of three values measured in
that location.
9. At each location, hardness values on weld, heat affected zone (HAZ), and parent
metal on either side of the weld shall be recorded.
10. Abbreviations
• UT Ultrasonic testing
• RT Radiographic testing
• MPT Magnetic particle testing
 Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

• LPT Liquid penetrant testing

• BRW Branch weld
• SW Socket Weld
• BW Butt Weld
 Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

APPENDIX – IV
TABLE-4 GUIDELINES FOR SELECTION OF MATERIALS GIVEN IN PIPING MATERIAL
CLASSES AS OPTIONS BASED ON NACE MR 0175 / ISO15156 -3

Wherever alternate materials are specified like SS 316 L / 6Mo (UNS S 31254 / UNS
N 08926)/ Duplex / Super Duplex / Inconel 625, the selection shall be based on the
environmental conditions as required in applicable NACE MR 0175 / ISO 15156
Tables, excerpts from which is given below.

Material Partial
Temp Chloride
SI. Type / Individual Pressure Sulfur
(Max) °C Concentration pH Remarks
No alloy UNS of H2S resistant
(°F) max (Mg / l)
Number kpa (psi)
Austenitic Stainless Steels Table A 2 of NACE MR 0175 / ISO 15156-3:2009 (E)
Any combination
of chloride
concentration and
60 in situ pH
See Remarks See
(140) 100 (15) No occurring in
Column Remarks
production
environments is
acceptable.

These materials
have been used
Austenitic
without
stainless steel
restrictions on
from materials
1 temperature,
type described in
pH2S or in situ
A.2
pH in production
environments. No
See See See
limits on
Remarks Remarks 50 Remarks No
individual
Column Column Column
parameters are
set but some
combinations of
the values of
these parameters
might not be
acceptable.

93
2 S 31600 10.2 (1.5) 5000 W 5.0 No
(200)

149
3 S 31603 10.2 (1.5) 1000 W 4.0 No
(300)

These materials shall also

− be in the solution-annealed and quenched, or annealed and thermally stabilized heat-treatment condition;
− be free of cold work intended to enhance their mechanical properties; and
− have a maximum hardness of 22 HRC.
However, S20910 is acceptable in the annealed or hot-rolled (hot / cold-worked) condition at a maximum hardness
of 35 HRC.
A limit on the martensite content of these austenitic stainless steels should be considered.
 Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

Material Partial
Temp Chloride
SI. Type / Individual Pressure Sulfur
(Max) °C Concentration pH Remarks
No alloy UNS of H2S resistant
(°F) max (Mg / l)
Number kpa (psi)

High Alloyed Austenitic Stainless Steels Table A 8 of NACE MR 0175 / ISO 15156-3:2009 (E)
Any combination
of chloride
concentration and
60 See in situ pH
See Remarks
(140) 100 (15) Remarks No occurring in
Column
Column production
environments is
acceptable.

These materials
have been used
without
Materials type 3a, restrictions on
4 3b and J93254 temperature,
pH2S or in situ
pH in production
environments. No
See See See
limits on
Remarks Remarks 50 Remarks No
individual
Column Column Column
parameters are
set but some
combinations of
the values of
these parameters
might not be
acceptable.

See
121
700 (100) 5000 Remarks No
(250)
Column
The in situ pH
See values occurring
149
5 Materials type 3b 310 (45) 5000 Remarks No in production
(300)
Column environments are
acceptable.
See
171
100 (15) 5000 Remarks No
(340)
Column
pH estimated
from laboratory
test conditions
UNS N08926 is
W 3.5
material type 3b
121 See
6 N 08926 700 (100) 65000 No tested to higher
(250) Remarks
limits of chloride
Column
concentration
than apply for the
materials type as
a whole
Solid Solution Nickel Based Alloys Table A 13 of NACE MR 0175 / ISO 15156-3:2009(E)
Any combination
of Temperature,
pH2S, chloride,
See See See concentration and
Annealed alloys of See Remarks
7 Remarks Remarks Remarks Yes in situ pH
types 4a and 4b Column
Column Column Column occurring in
production
environments are
acceptable.
 Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

Material Partial
Temp Chloride
SI. Type / Individual Pressure Sulfur
(Max) °C Concentration pH Remarks
No alloy UNS of H2S resistant
(°F) max (Mg / l)
Number kpa (psi)

Wrought or cast solid-solution nickel-based products made from alloys of types 4a and 4b shall be in the solution-
annealed or annealed condition.

See
30 ≤ FPREN ≤ 40, 232 See Remarks a
8 10 (1.5) Remarks NDS
Mo ≥ 1.5 % (450) Column any combination
Column
of chloride,
concentration and
See
232 See Remarks in situ pH
9 S 31803 (HIP) 10 (1.5) Remarks No
(450) Column occurring in
Column
production
environments are
See acceptable.
232 See Remarks a
10 40 < FPREN ≤ 45 20 (3) Remarks NDS
(450) Column
Column
These materials
See See See have been used
30 ≤ FPREN ≤ 40, a
11 Remarks Remarks Remarks NDS without
Mo ≥ 1.5 %
Column Column Column restrictions on
temperature,
pH2S or in situ
pH in production
environments. No
limits on
50
individual
See See See parameters are
a
12 40 < FPREN ≤ 45 Remarks Remarks Remarks NDS set but some
Column Column Column combinations of
the values of
these parameters
might not be
acceptable.

Wrought and cast duplex stainless steels shall

− be solution-annealed and liquid-quenched,

− have a ferrite content (volume fraction) of between 35 % and 65 %, and

− not have undergone ageing heat-treatments.

Hot isostatic pressure-produced (HIP) [15] duplex stainless steel UNS S31803 (30 ≤ FPREN ≤ 40, Mo ≥ 1.5 %)
shall have a maximum

hardness of 25 HRC and shall

− be in the solution-annealed and water-quenched condition,

− have a ferrite content (volume fraction) of between 35 % and 65 %, and

− not have undergone ageing heat-treatments.

a
NDS -No data submitted to ascertain whether these materials are acceptable for service in the presence of
elemental sulfur in the environment.
 Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

KOC Contract No Contractor Document Number Rev

PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

APPENDIX – V
TABLE - 5 DETAILS OF BLIND AND SPACER

NOTES:
1. Both surfaces shall have a resultant surface finish of 125 to 250 AARH
2. Dimensions are for flanges to ASME B16.47 Series A for sizes 26 & above
3. Diameter, Rating & Material specifications shall be marked on welded fixed plate. Material
as per line class
4. Thickness ‘A’ is based on ASTM A516 Gr 60.
5. Heat treatment requirements on welding shall be in accordance with ASME B31.3

150 #
SIZE (DIMENSIONS ARE IN MM)
(INCH)
A B C D E F d
26 40 749 515 648 45 15 20
28 42 800 540 698 45 15 20
30 45 857 568 749 50 15 20
32 48 914 597 800 50 15 20
34 50 965 623 851 50 15 20
36 53 1022 651 902 50 15 20
38 55 1073 677 950 50 15 20
40 59 1124 702 1003 50 15 20
42 61 1194 737 1054 50 18 20
44 64 1245 763 1105 50 18 20
46 67 1295 788 1156 50 18 20
48 70 1359 820 1205 50 18 20
52 75 1461 880 1309 50 18 20
56 80 1575 940 1410 50 18 20
60 86 1676 995 1512 50 18 20
 Project Title
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NEW GATHERING CENTRE GC 30, IN NORTH KUWAIT

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PIPING MATERIAL SPECIFICATION
14050489 50489-530-051-SPC-1001 B

300 #
SIZE (DIMENSIONS ARE IN MM)
(INCH)
A B C D E F d
26 62 749 566 641 52 15 20
28 67 800 599 689 60 15 20
30 71 857 626 738 65 15 20
32 76 914 655 787 65 15 20
34 80 965 682 857 65 15 20
36 84 1022 716 886 60 18 20