DEPARTMENT OF MECHANICAL ENGINEERING
CC5005 METROLOGY AND NON-DESTRUCTIVE TESTING QUESTION BANK
Unit 1 Measuring Machines
PART A
1. What is microscope
2. What is the use of CMM
3. What are the important features of CMM
4. What are the errors in CMM
5. What is meant by axial length measuring accuracy
6. What are the applications of CMM
7. Compare CMM and UMM
8. What are the Mechanical accuracy What is the use of image shearing microscope.
9. Differentiate between sensitivity and range with suitable example.
10. Define system error and correction.,
11. Define: Measurand.
12. Define: Deterministic Metrology.
13. Define over damped and under damped system.
14. Give any four methods of measurement
15. Give classification of measuring instruments.
16. Define True size:
17. Define Actual size
18. What is Hysteresis
19. What is Resolution
20. Define Span
Part B
[Link] Briefly about Tool makers Microscope
[Link] Briefly about CMM
[Link] Briefly about UMM
[Link] Briefly about Image Shearing Microscope
[Link] briefly about use of microscope in metrology
[Link] the block diagram of generalized measurement system and explain different stages with
examples.
[Link] between Repeatability and reproducibility
[Link] between Systematic and random error
9. Distinguish between Static and dynamic response
10. Describe the different types of errors in measurements and the causes. 6. List various types of
measuring instruments and explain each one of them.
Unit II STATISTICAL QUALITY CONTROL
Part A
1. Distinguish between random causes and assignable causes in sqc.
2. Justify the 3σ limits as control limits in any control chart.
3. Define operating characteristic function of a control chart. What is its importance in process
control?
4. What is a c – chart. When and where it is used.
5. Explain cusum charts.
6. Define the terms: aql, ltpd, producers risk, consumers risk.
7. Distinguish between multiple sampling plans and sequential sampling plans.
8. Explain the technique of curtailed inspection.
9. What is meant by acceptance sampling
10. What is control planning
11. Define fmea
12. Define gauge repeatability
13. How will you study the process capability of a production process?
14. what are the important indices for measuring the process capability
15. derive the asn and ati functions for a dsp and draw their general
16. What the salient features of dodge- roming tables
17. What are statistical measyre tools
18. What is theory of probality
19. Define sampling
20. What is control charts
Part B
[Link] Briefly on statistical measure tools
[Link] briefly on process capability
[Link] briefly on theory of probality
[Link] the construction and interpretation of mean chart and range chart.
[Link] various ways in which a control chart may be modified to meet special situations.
[Link] will you study the process capability of a production process?
What are the important indices for measuring the process capability?
[Link] the ASN and ATI functions for a DSP and draw their general shapes.
[Link] an item by item sequential sampling plan by attributes.
[Link] the acceptance and rejection lines of such a plan with a given producers risk and
consumers risk.
[Link] measurement X on an item follows a normal distribution with known standard deviation.
The item is
considered acceptable if X is large. Derive a SSP for a specified α and β
Unit III Liquid Penetrant And Magnetic Particles
Part- A
[Link] are characteristics of liquid penetrants
[Link] is penetrating agents
3. How is the size of a liquid penetrant indicat ion usually related to the discontinuity
4. Which of the following statements accurately describes the capabilities of liquid penetrant
testing
[Link] type of solvent removers may be used with a solvent removable penetrant?
[Link] is the preferred pre-cleaning process for removal of oil and grease
[Link] is the danger associated with using a wire brush during pre-cleaning?
[Link] type of emulsifier is designed to be used as a ‘scrubber’?
9. What is a disadvantage of using the fluorescent penetrant process?
10. What is the minimum time considered necessary for dark adaptation of the eyes prior to
evaluating the results of a fluorescent penetrant test?
11. Which type of penetrant proces s would be best suited to the detection of wide, shallow
discontinuities?
12What is a disadvantage of the solvent removable penetrant process?
[Link] four cleaning processes that are to be avoided
14. Which of the following statements accurately describes the capabilities of liquid penetrant
testing
[Link] type of solvent removers may be used with a solvent removable penetrant?
[Link] is the preferred pre-cleaning process for removal of oil and grease
[Link] is the danger associated with using a wire brush during pre-cleaning?
[Link] type of emulsifier is designed to be used as a ‘scrubber’
[Link] are the principle operation of magnetic particles
20. Applications of liquid penetraring particles
Unit IV Radiography
Part-A
1. Timers in x-ray machine
2. Advantages of rotating anode over stationary anode
3. Properties of x-ray
4. Working and principles of dynamo
5. Electro magnetic induction
6. Joule’s law and Lenz’s law
7. Faraday’s law of electro magnetic induction
8. Grids describe in detail
9. Energy
10. Thermionic emission
11. Conductors and insulators
12. Describe Coolidge tube
13. State and explain Fleming’s right hand rule
14. State the heating effect of current joule’s law
15. Explain faraday’s law of electromagnetic induction
16. Photo electric effect
17Explain the five type of lumineense?
18. Give a brief description about personel monitoring systems?
19. What are the guidelines for using film badges?
20. Give the maximum permissible dose
Part B
[Link] about x-ray tube and its working with the help of diagram?
2. Write brief account about magnetism?
3. Describe atom?
4. Draw a diagram of stationary anode x-ray illustrates and explain different parts?
5. Give the working principle of AC and DC dynamo or generator?
6. Explain magnetic flux, ammeter and voltmeter?
7. Explain about conductors and insulators?
8. State the types of magnetic materials and explain them in detail?
9. State and explain faradays laws of electrolysis?
10. Give the Lenz’s law and explain it with Fleming’s right hand rule?
Unit 5 Ultrasonic and Acoustic Emission Techiniques
[Link] ultrasonic waves are produces
[Link] are the different types of waves
[Link] are principles of acoustic emission techniques
[Link] are the advantages of Ultrasonics
[Link] is surface waves
[Link] is lamb Waves
[Link] is measuring gauge tools
[Link] are the general principles including ultrasonic waves
[Link] is piezo electric
[Link] is wavelength
[Link] is ultra sound
12What are applications of ultra sound
[Link] are principles of ultrasonic sensing
14Define sound velocity
[Link] is piezo electric effect
[Link] reflection
17 Define refraction
18. What is difraction
19. What is ultrasonic measuring Principles
[Link] is electromagnetic interference
Part B
[Link] briefly on production of Ultrasonic waves
[Link] the different types of waves
[Link] the general characteristics of waves
[Link] briefly Pulse method
5. Elaborate the principles of acoustic emission techniques
[Link] are instruments used for acoustic emission techniques
7. Electromagnetic Interference
[Link] briefly effects of liquid sloshing
9 Write briefly on slosh compensation by damping methods
10 Explain briefly on tilt sensor
