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Solar Racks

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0% found this document useful (0 votes)
176 views19 pages

Solar Racks

Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Ground Mounting System I Installation Manual

Thank You For Choosing Aims


Power™!
Why Hopergy
1. Aims Power™ is a professional supplier, specialising in PV mounting systems. We have
experienced engineers and strong production and processing capacity. By ensuring our
products are manufactured to stringent standards, we guarantee that you receive the highest
quality products at the most cost effective rates.

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2. Aims Power™ innovative assembly method is fast, convenient and secure. Attach clamps,
and brackets to rails in one motion with ease.

3. Using the special splice kits to connect aluminium HD rail makes installation easier, more
flexible and convenient. HD Rails can be extended indefinitely improving efficiency, minimising
wastage and reducing the overall cost of installation.

4.Aims Ground Mounting System I is a pr e-assembled ground mount system suitable for
large scale commercial and utility scale installations. Ground Mounting System I has been
developed to fit all PV modules. Using high quality engineered components Ground Mounting
System I saves developers and installers time and money when delivering large scale projects.

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5. Excellent Material Selection, We choose to use Aluminium 6005-T5 of all our aluminium
products and stainless steel SUS304 of all our tile hooks, bolts, nuts etc.

6. Our designs are compliant with the following standards:


GB50009-2001
GB50011-2001
GB/T 13912-92
GBT 14846-2008
GB-T 6892-2006
GB50429-2007
GB50017-2003
AS NZS 1170
ASCE/SEI 7-05
ASCE/SEI 7-010
2007 California Administrative Code
IBC 2006
Euro Code 8
DIN1055
EN 1991-1-3 - Snow Load
EN 1991-1-4 - Wind Actions

7. Our strong production processing ability makes it possible for us to offer competitive price
and punctual delivery. We can supply most of our low-cost products within short timeframes.
We also have the ability to customise products according to different clients’ requirements, as
well as being able to provide OEM services.

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Planning the array layout

L=Solar Panel length. Aims Ground Mounting System I is compatible for panels up to 1800mm
long.

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Base Dimension:

Using M10 Grade 5.8 Carbon Steel anchor studs with Ramset Chemset REO502 chemical
injection anchoring system. Minimum anchor embedment depth of 90mm with concrete
strength of 32MPa.

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Maximum spacing between legs:

Wind Zone A B C D

Wind Speed(m/s) 43.4 53.0 65.2 81.7

D maximum spacing(mm) 2850 1880 1255 795

Following design criteria has been used for the structural verification.
  Design Life 25 years.
  Importance Level Type 2: Ordinary.
  Annual Probability of exceedance 1/250.
  Terrain Category to AS1170.2 2.
  Service Deflection Not limited. 
  Maximum Pitch 30 degrees.
  Aluminum Rails 6005 - T5.
  Maximum size of Solar panels 1800x1000

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Components List
Product
NO. Picture Material Remark
Name

AL
1 HD Rail
6005-T5

Includes:
a. one piece of A2-70 M8
AL
2 End Clamp Hexagon screw
6005-T5
b. one piece of aluminum
fixing nut
Includes:
a. one piece of A2-70 M8
AL
3 Mid Clamp Hexagon screw
6005-T5
b. one piece of aluminum
fixing nut

Includes:
a. one piece of A2-70 M8
HD Rail AL
4 Hexagon screw
Clamp 6005-T5
b. one piece of aluminum
fixing nut

AL
pre-assembled
5 6005-T5 &
Leg
SUS 304

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Installation Steps
1. Unfasten the pre-assembled front leg, rear leg and connecting tube from the support struc-
ture. Fasten the base of the legs to the pre-prepared anchor bolts. Tighten anchor bolts to
secure.

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.

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2. Place the connecting tube within the rear leg’s stainless steel base. Place the aluminium
spacers on each side of the connecting tube and fasten with the supplied bolt and nut.

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3. Repeat the above operation in accordance with the planned array layout. It is important to
ensure that the beams are kept in line with each other.

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4. Before installing the HD Rails, mark the position of the rails on the beam. To assist installers,
the bottom rail clamps are pre-assembled in the recommended position. Adjust as required.
L=Solar Panel length.

5. Place the HD Rails on the Pre-assembled Support, adjust the HD Rails to ensure that they are
in line. Tighten both HD Rail Clamps to secure.

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6. Place solar panels on the HD Rails.

7. Use end clamps with,M8*25 Hexagon screws and fixing nuts to attach solar panels to the rails.
Adjacent solar panels are attached by using mid clamps with M8 Hexagon screws. (The hexagon
screw length is determined by the solar panel’s thickness)

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8. Repeat steps until installation is completed.

Headquarters
9736 S. Virginia St. STE A
Reno, NV 89511

Distribution Warehouse
9748 S Virginia St STE F
Reno, NV 89511

Tel: (775) 359-6703


Fax: (775) 359-6753
e-mail:
[email protected]
[email protected]
[email protected]
[email protected]

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