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DP Pump Tech

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0% found this document useful (0 votes)
2K views48 pages

DP Pump Tech

Uploaded by

Dewesh Singh
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • Pump Introduction
  • Performance Characteristics
  • Technical Specifications
  • Motors and Motor Options
  • Materials
  • Connections
  • Factory Options
  • Accessories
  • Sectional Drawings

Technical Data 50 Hz

Vertical centrifugal pumps


Series: DPVF / DPVCF / DPLHS
Table of Contents

1 Pump introduction
1.1 General .................................................................................................................................................. 4
1.2 Model key............................................................................................................................................... 4
1.3 Description of the product ...................................................................................................................... 5
1.4 Operation ............................................................................................................................................... 5
1.5 Working range........................................................................................................................................ 5

2 Performance characteristics
2.1 Performance curve details ..................................................................................................................... 7
2.2 Performance with variable frequency drive............................................................................................ 8

3 Technical specifications
3.1 Dimensions and weights DPV(S)F 24 50 Hz ....................................................................................... 10
3.2 Hydraulic performance DPV(S)F 24 50 Hz ~1450 1/min ......................................................................11
3.3 Dimensions and weights DPV(S)F 32 50 Hz ....................................................................................... 12
3.4 Hydraulic performance DPV(S)F 32 50 Hz ~2900 1/min ..................................................................... 13
3.5 Dimensions and weights DPV(S)F 45 50 Hz ....................................................................................... 14
3.6 Hydraulic performance DPV(S)F 45 50 Hz ~2900 1/min ..................................................................... 15
3.7 Dimensions and weights DPV(S)F 65 50 Hz ....................................................................................... 16
3.8 Hydraulic performance DPV(S)F 65 50 Hz ~2900 1/min ..................................................................... 17
3.9 Dimensions and weights DPLHS 6 50 Hz............................................................................................ 18
3.10 Hydraulic performance DPLHS 6 50 Hz ~2900 1/min.......................................................................... 19
3.11 Dimensions and weights DPVCF 32 50 Hz ......................................................................................... 20
3.12 Hydraulic performance DPVCF 32 50 Hz ~2900 1/min ....................................................................... 21
3.13 Dimensions and weights DPVCF 45 50 Hz ......................................................................................... 22
3.14 Hydraulic performance DPVCF 45 50 Hz ~2900 1/min ....................................................................... 23
3.15 Dimensions and weights DPVCF 65 50 Hz ......................................................................................... 24
3.16 Hydraulic performance DPVCF 65 50 Hz ~2900 1/min ....................................................................... 25

4 Motors and motor options


4.1 General ................................................................................................................................................ 26
4.2 Options................................................................................................................................................. 26
4.3 Standard motor data ............................................................................................................................ 27

5 Materials
5.1 Overview of materials .......................................................................................................................... 29
5.2 Materials conversion ............................................................................................................................ 29
5.3 Mechanical seal specifications............................................................................................................. 30

6 Connections
2 6.1 Suction and discharge connections (standard G and DIN) .................................................................. 31
6.2 Suction and discharge connections (optional ASME) .......................................................................... 31
6.3 Suction and discharge connections (optional Rc and JIS)................................................................... 32

7 Factory options
7.1 Factory options .................................................................................................................................... 33

8 Accessories
8.1 Horizontal mounting kit ........................................................................................................................ 34
8.2 Thrust bearing housing ........................................................................................................................ 35

9 Sectional drawings
9.1 Parts list ............................................................................................................................................... 36
9.2 Sectional drawing DPV(S)F 24/32 ....................................................................................................... 37
9.3 Sectional drawing DPV(S)F 24/32 with cartridge seal ......................................................................... 38
9.4 Sectional drawing DPV(S)F 45 ............................................................................................................ 39
9.5 Sectional drawing DPV(S)F 45 with cartridge seal .............................................................................. 40
9.6 Sectional drawing DPV(S)F 65 ............................................................................................................ 41
9.7 Sectional drawing DPLHS 6................................................................................................................. 42
9.8 Sectional drawing DPVCF 32 .............................................................................................................. 43
9.9 Sectional drawing DPVCF 32 with cartridge seal ................................................................................ 44
9.10 Sectional drawing DPVCF 45 .............................................................................................................. 45
9.11 Sectional drawing DPVCF 45 with cartridge seal ................................................................................ 46
9.12 Sectional drawing DPVCF 65 .............................................................................................................. 47

3
1 Pump introduction

1.1 General

Figure 1: The vertical, multi-stage centrifugal pumps, DPV(S)F, DPVCF and DPLHS are produced by
DP-Pumps.

1.2 Model key

Pump type DPVS F 45 -50 -1


Materials DPV DP Vertical pumps in AISI 304 (1.4301).
4 DPVS DP Vertical pump in superior grade AISI 316 (1.4401).
DPLHS DP Vertical pump in superior grade AISI 316 (1.4401) 40 Bar.
DPVCF DP Vertical pump with cast-iron pumpcasing for heavy duty applications.

Pump connections F Round flanges DIN, JIS or ASME.


Model / flow 45 Pump model indicates nominal flow in [m3/h].
Stages / head -50 Indicates number of impeller stages (50 = 5).
Half stage impeller -1 Fitted with a half stage impeller (only DPV(S)F 45
1.3 Description of the product

The vertical, single or multistage pump series DPVF,


DPLHS and DPVCF are designed for pumping clean,
watery liquids. Suction and discharge of the pump are
in-line, making the pump easy to install. The hydraulic
assembly is installed vertically and driven by an A
B
electric motor.

All hydraulic parts of the pump (except for the suction/


discharge casing of the DPVCF) are made of
stainless steel, making the pump light and extremely
suitable for applications that demand high grade
materials, such as drinking water applications.

The DPV series is the standard vertical pump, 1.5 Working range
available in various types. The is a compact vertical
pump with a built-in non-return valve, especially The working range of the pumps in this series can be
designed for drinking water applications. The DPLHS summarised as follows:
is designed for high pressures (up to 40 Bar) and the
DPVCF is designed for industrial, heavy duty Table 1: Specification of the working range
applications, such as boiler feed.
Pump type

DPVCF

DPLHS
DPVSF
DPVF
The pump is initially designed for vertical installation,
but can be installed horizontally by using a special Ambient tempera- +4 to 40
adaptation set. ture [°C]
Liquid tempera- -15 to -15 to -15 to -15 to
ture [°C] 1001 1202 120 803
1.4 Operation Maximum work- 254 404
ing pressure [bar]
Allowable size of 5µ to 1mm
The liquid is sucked in through the pump inlet (A) on
solids pumped
the supply side under minimum pressure. The pump
Minimum supply Not cavitating4.
increases the pressure. The liquid leaves the pump pressure
through the pump outlet (B) on the delivery side under Viscosity liquid 1
increased pressure. [cSt] A higher viscosity may require more
motor power.5
Density liquid [kg/ 1000
m3 ] A higher density may require more
motor power.5
Cooling The space above the cooling fan of the
motor must at least be equal to 1/4 of
C the diameter of the inlet of the cooling
fan of the motor in order to have a suf-
ficient supply of air.
D Number of starts Related to the motor5
Minimum fre- 10
quency [Hz]
Maximum fre- 606 5
quency [Hz]
A B
E
1. Using the factory option “o-ring sealing EPDM E425”
the max. temp. limit is 120°C.
A Pump inlet 2. When pumping water, the max. allowable liquid temp is
B Pump outlet 80°C.
C Terminal box 3. Higher temperatures are possible at lower pressure.
D Fill plug/air relief plug For specific limits consult your supplier.
E Drain plug 4. Contact your supplier for more detailed advice.
5. For standard motors see the technical specifications.
When the pump is fitted with another motor brand,
please consult the motor supplier.
6. Pumps that are intended for 50 Hz operation, may not
be connected to 60 Hz.

30

25
Q [%]

20

15

10

0
40 50 60 70 80 90 100 110 120

t [°C]

Figure 2: Minimum volume flows (Q) in% of Q


optimum temperatures (t).
Table 2: Minimum volume flows (Qmin)
DP 50 Hz
Qmin in m3/h
6 0.8
24 2,2
32 4.0
45 4.6
65 6.1

Table 3: Specific applications


type application area
DPVF (Drinking) water supply systems, irrigation
systems, water treatment systems, car-
wash systems, sprinkler systems.
DPVSF Water-supply systems for drinking water,
softened and demineralised water, systems
for brackish water, sea water and swim-
ming-pool water, however limited with
respect to temperature, pressure and chlo-
rine percentage.
DPVCF Systems for boiler supply and discharge of
condensed water
DPLHS Reverse osmosis installations and high
pressure cleaning systems.

6
2 Performance characteristics

2.1 Performance curve details

The preceding diagrams give a global overview of all


the pump models mentioned in this documentation.
Detailed characteristics are given for each model
showing the hydraulic efficiency, NPSHreq, and shaft
power as well.

The performance of the pump depends on the


number of stages. The number of stages are shown
as a multiple of 10, as per example:

DPVF 24-60 6 full stage impellers


DPVF 45-50-1 5 full stage impellers and 1 half stage
impeller

The detailed performance curves are in accordance


with ISO 9906 Annex A. Vibration limits at rated
speed and rated flow are according to ISO 9905.

The motors used for the measurements are standard


DP. When using another motor brand the
performance data, like Q/H, efficiency and shaft
power must be corrected accordingly.

The characteristics given are based on:


• De-aerated water at a temperature of 20 °C
• Density of 1 kg/dm3
• Kinematical viscosity of 1 mm2/s (1 cst)

To prevent the pump from overheating, gathering gas,


cavitation etc. a minimum flow has to be secured.
The minimum flow corresponds to a percentage of
the optimum flow Qopt in relation to the temperature of
the liquid pumped.

7
2.2 Performance with variable
The performance of the pump differs from the fixed
frequency drive
speed performance according to the recalculation
scheme.
The minimum frequency of the DP motor should be
limited to 10 Hz to ensure sufficient cooling. When the
rotational speed exceeds the nominal speed of the
motor, make sure that the power output of the motor
is suitable to drive the corresponding pump model.
ID3238

H
n2
Q2 ˜ Q1
n1
n1

n2
H2
n2 2 ˜ H1
n1 2

K
0.1
hydr.
n1
K2
§
1  1  K1 ˜
¨ n1 ·
¸
n2 ¨ 0.1 ¸
© n 2 ¹

P/st.
n1
P2
n2 3 ˜ P
n1 3 1
n2

NPSH
req.
n1
NPSH 2
n2 2 ˜ NPSH
1
n1 2
n2

8
3238/08072008

Q1 Q2 Q

Figure 3: Performance characteristics


9
3 Technical specifications

3.1 Dimensions and weights DPV(S)F 24 50 Hz

ID 2734/05122005

20010205

DPV(S)F 24

DPV(S)F 24 50 Hz General
Net weight
E1 [mm]1

E2 [mm]

F1 [mm]

F2 [mm]
P [kW]
Model

[kg]

24- 10 1,1 176 136 738 458 57


24- 20 1,1 176 136 786 506 59
24- 30 1,5 176 136 835 555 64
24- 40 2,2 194 147 919 603 75
24- 50 2,2 194 147 968 652 77
24- 60 3 194 147 1016 700 81
10 24- 70 3 194 147 1065 749 83
24- 80 4 233 162 1121 797 93
24- 90 4 233 162 1170 846 96
24- 100 5,5 266 179 1297 914 131
24- 110 5,5 266 179 1346 963 134
24- 120 5,5 266 179 1394 1011 136
24- 160 7,5 266 179 1626 1205 155
20000569-E

1. Diameter adapter flange 5,5-7,5 kW = 300 mm, 11-22 kW = 350 mm,


30-37 kW = 400 mm
3.2 Hydraulic performance DPV(S)F 24 50 Hz a1450 1/min

ID 2709/15102007

11
20000553-D
3.3 Dimensions and weights DPV(S)F 32 50 Hz

ID 2734/05122005

20010205

DPV(S)F 32

DPV(S)F 32 50 Hz General
Net weight
E1 [mm]1

E2 [mm]

F1 [mm]

F2 [mm]
P [kW]
Model

[kg]

32- 10 2,2 176 136 733 458 61


32- 20 4 233 162 830 506 81
32- 30 5,5 233 162 904 575 89
32- 40 7,5 233 162 980 623 96
32- 50 11 315 206 1279 777 167
32- 60 11 315 206 1327 825 169
32- 70 15 315 206 1376 874 186
32- 80 15 315 206 1424 922 188
32- 90 18,5 315 206 1517 971 205
32- 100 18,5 315 206 1565 1019 208
12 32- 110 18,5 315 206 1614 1068 210
32- 120 22 350 225 1711 1116 248
20000600-I

1. Diameter adapter flange 5,5-7,5 kW = 300 mm, 11-22 kW = 350 mm,


30-37 kW = 400 mm
3.4 Hydraulic performance DPV(S)F 32 50 Hza2900 1/min

2711

13
20000574-F
3.5 Dimensions and weights DPV(S)F 45 50 Hz

ID2735/05122005

DPV(S)F 45 20010207

DPV(S)F 45 50 Hz General
Net weight
E1 [mm]1

E2 [mm]

F1 [mm]

F2 [mm]
P [kW]
Model

[kg]

45- 10-1 2,2 176 136 733 458 62


45- 10 4 233 162 782 458 80
45- 20-1 5,5 233 162 855 526 88
45- 20 7,5 233 162 883 526 92
45- 30-1 11 315 206 1182 680 164
45- 30 11 315 206 1182 680 164
45- 40-1 11 315 206 1230 728 166
45- 40 15 315 206 1230 728 180
45- 50-1 15 315 206 1279 777 182
45- 50 18,5 315 206 1323 777 198
45- 60-1 18,5 315 206 1371 825 200
45- 60 22 350 225 1420 825 236
45- 70-1 22 350 225 1469 874 238
45- 70 30 400 290 1524 874 311
14 45- 80-1 30 400 290 1572 922 314
45- 80 30 400 290 1572 922 314
45- 90-1 30 400 290 1621 971 316
45- 90 37 400 290 1621 971 330
45- 100-1 37 400 290 1669 1019 332
45- 100 37 400 290 1669 1019 332
20000631-J

1. Diameter adapter flange 5,5-7,5 kW = 300 mm, 11-22 kW = 350 mm,


30-37 kW = 400 mm
3.6 Hydraulic performance DPV(S)F 45 50 Hz a2900 1/min

ID 2713/26032007

15
20000605-G
3.7 Dimensions and weights DPV(S)F 65 50 Hz

ID 2761/07062006

99000288-D

DPV(S)F 65

DPV(S)F 65 50 Hz General
Net weight
E1 [mm]1

E2 [mm]

F1 [mm]

F2 [mm]
P [kW]
Model

[kg]

65- 10 3 194 147 886 570 78


65- 20 5,5 233 162 1008 679 97
65- 30 11 315 206 1300 798 104
65- 40 11 315 206 1389 887 173
65- 50 15 315 206 1478 976 191
65- 60 15 315 206 1567 1065 194
65- 70 18,5 315 206 1700 1154 213
65- 80 22 350 225 1838 1243 252
65- 90 30 400 290 1982 1332 255

16 99000286-I

1. Diameter adapter flange 5,5-7,5 kW = 300 mm, 11-22 kW = 350 mm,


30-37 kW = 400 mm
3.8 Hydraulic performance DPV(S)F 65 50 Hza2900 1/min

ID2715

17
99000102-F
3.9 Dimensions and weights DPLHS 6 50 Hz

ID 2740/05122005

94001301

DPLHS 6

DPLHS 6 50 Hz General
Net weight
E1 [mm]1

E2 [mm]

F1 [mm]

F2 [mm]
P [kW]
Model

[kg]

6-50 4 233 162 753 429 79


6-70 4 233 162 813 489 82
6-80 4 233 162 843 519 83
6- 100 5,5 233 162 928 599 92
6- 120 7,5 233 162 1015 658 99
6- 140 11 315 206 1250 748 166
6- 160 11 315 206 1310 808 171
6- 180 11 315 206 1369 867 174
6- 200 15 315 206 1429 927 191
95000234-H
18
1. Diameter adapter flange 5,5-7,5 kW = 300 mm, 11-22 kW = 350 mm,
30-37 kW = 400 mm
3.10 Hydraulic performance DPLHS 6 50 Hz a2900 1/min

2697

19
94001143-G
3.11 Dimensions and weights DPVCF 32 50 Hz

2919/15052007

20070258-A

DPVCF 32

DPVCF 32 50 Hz General
Net weight
E1 [mm]1

E2 [mm]

F1 [mm]

F2 [mm]
P [kW]
Model

[kg]

32-10 2,2 176 136 733 458 x


32- 20 4 233 162 830 506 87
32- 30 5,5 233 162 904 575 95
32- 40 7,5 233 162 980 623 101
32- 50 11 315 206 1279 777 173
32- 60 11 315 206 1327 825 175
32- 70 15 315 206 1376 874 191
32- 80 15 315 206 1424 922 194
32- 90 18,5 315 206 1473 971 196
32- 100 18,5 315 206 1565 1019 213
32- 110 18,5 315 206 1614 1068 215
32- 120 22 350 225 1711 1116 254
20000600-I
20
1. Diameter adapter flange 5,5-7,5 kW = 300 mm, 11-22 kW = 350 mm,
30-37 kW = 400 mm
3.12 Hydraulic performance DPVCF 32 50 Hz a2900 1/min

ID2921

21
20070244-B
3.13 Dimensions and weights DPVCF 45 50 Hz

2920/15052007

20070259-A

DPVCF 45

DPVCF 45 50 Hz General
Net weight
E1 [mm]1

E2 [mm]

F1 [mm]

F2 [mm]
P [kW]
Model

[kg]

45- 20-1 5,5 233 162 855 526 96


45- 20 7,5 233 162 883 526 100
45- 30-1 11 315 206 1182 680 172
45- 30 11 315 206 1182 680 172
45- 40-1 11 315 206 1230 728 174
45- 40 15 315 206 1230 728 188
45- 50-1 15 315 206 1279 777 190
45- 50 18,5 315 206 1323 777 206
45- 60-1 18,5 315 206 1371 825 208
45- 60 22 350 225 1420 825 244
45- 70-1 22 350 225 1469 874 246
45- 70 30 400 290 1524 874 319
22 45- 80-1 30 400 290 1572 922 322
45- 80 30 400 290 1572 922 322
45- 90-1 30 400 290 1621 971 324
45- 90 37 400 290 1621 971 338
45- 100-1 37 400 290 1669 1019 340
45- 100 37 400 290 1669 1019 340
20000631-J

1. Diameter adapter flange 5,5-7,5 kW = 300 mm, 11-22 kW = 350 mm,


30-37 kW = 400 mm
3.14 Hydraulic performance DPVCF 45 50 Hz a2900 1/min

ID 2922/06042007

23
20070245-A
3.15 Dimensions and weights DPVCF 65 50 Hz

ID 2733/05122005

20010103

DPVCF 65

DPVCF 65 50 Hz General
Net weight
E1 [mm]1

E2 [mm]

F1 [mm]

F2 [mm]
P [kW]
Model

[kg]

65- 10 3 194 147 961 645 83


65- 20 5,5 233 162 1083 754 102
65- 30 11 233 162 1200 843 109
65- 40 11 315 206 1464 962 178
65- 50 15 315 206 1553 1051 196
24 65- 60 15 315 206 1642 1140 199
65- 70 18,5 315 206 1775 1229 218
65- 80 22 350 225 1913 1318 257
65- 90 30 350 225 2002 1407 260
99000286-H

1. Diameter adapter flange 5,5-7,5 kW = 300 mm, 11-22 kW = 350 mm,


30-37 kW = 400 mm
3.16 Hydraulic performance DPVCF 65 50 Hz a2900 1/min

2725

25
20050466-B
4 Motors and motor options

4.1 General

The standard DPmotors are produced conform the


latest technical design, and comply with the
international standards and EU directives regarding
safety measures.

The motors can be specified as:


• Standard IE2 >= 1,5kW
• T.E.F.C. (totally enclosed fan cooled) Squirrel
cage.
• AC induction motor.
• Protection IP55.
• Insulation class F.
• Temperature rise class B.
• Duty class S1, maximum 20 starts per hour.
• Noise levels conform IEC 60034-9.
• > 2,2 kW standard 3 x PTC.
The motors come in 3 different configurations.
Mounting in acc. with IEC60034-7 and dimensions in
acc. with IEC 60072-1

ID3442
20091254

V18 flange V1 flange close coupled

4.2 Options

• Standard motors as per above, in single phase


(1x230V) max 2,2 kW.
• Provided with 10 pole industrial connector
“Harting stecker” HAN 10, mounted in stead of
the motor connection box, <= 7,5kW.
26
• Provided with Rain cover on top of the fan hood.
• For motors < 3kW provided with 3 x PTC and/or
anti condensation heater (1x230V).
• Motors from other manufacturers like Siemens
and VEM in efficiency class IE2.
• Explosion proof, class Eex e II T3.
• Explosion proof, class Eex d II T4.
• Marine approved variant acc. bureau Veritas
4.3 Standard motor data

Table 4: Motor data 1 and 3 phase, 2p 50 Hz

Rated power output [kW]

Sound pressure [dB(A)]


Tolerance rated voltage
Starting current Ia/In

Max. starts per hour


Rated speed [rpm]
Rated Voltage [V]

Rated current [A]

Motor efficiency
Article number

Cable gland
Cos Phi
3700000022 2,2 1x230 13,04 4,8 0,95 10% 2800 77 58 1xM20x1,5 20
3710011022 2,2 230/400 8,2/4,7 7,3 0,81 10% 2870 83,5 56 1xM20x1,5 30
3710111030 3 230/400 10,2/6,2 8,3 0,83 10% 2900 84,6 58 2xM20x1,5 30
3710112030 3 400/690 6,2/3,7 8,3 0,83 10% 2900 84,6 58 2xM20x1,5 30
3710111040 4 230/400 13,4/7,7 8,5 0,87 10% 2915 86,3 59 2xM20x1,5 30
3710112040 4 400/690 7,7/4,5 8,5 0,87 10% 2915 86,3 59 2xM20x1,5 30
3710111055 5,5 230/400 17,5/10,1 8,8 0,9 10% 2930 87,5 64 2xM25x1,5 20
3700112055 5,5 400/690 10,1/5,9 8,8 0,9 10% 2930 87,5 64 2xM25x1,5 20
3710111075 7,5 230/400 22,9/13,2 8,5 0,92 10% 2920 88,6 64 2xM25x1,5 20
3710112075 7,5 400/690 13,2/7,7 8,5 0,92 10% 2920 88,6 64 2xM25x1,5 20
3710111110 11 230/400 36,5/21,0 7,8 0,84 10% 2950 90 71 2xM32x1,5 15
3710112110 11 400/690 21,0/12,2 7,8 0,84 10% 2950 90 71 2xM32x1,5 15
3710111150 15 230/400 49,0/28,2 7,6 0,85 10% 2945 90,3 70 2xM32x1,5 15
3710112150 15 400/690 28,2/16,3 7,6 0,85 10% 2945 90,3 70 2xM32x1,5 15
3710111185 18,5 230/400 58,5/33,6 9,3 0,87 10% 2950 91,3 73 2xM32x1,5 15
3710112185 18,5 400/690 33,6/16,5 9,3 0,87 10% 2950 91,3 73 2xM32x1,5 15
3710111220 22 230/400 68,7/39,5 7,5 0,88 10% 2945 91,3 75 2xM32x1,5 12
3710112220 22 400/690 39,5/22,4 7,5 0,88 10% 2945 91,3 75 2xM32x1,5 12
3700111300 30 230/400 89,7/51,8 7,5 0,91 10% 2955 92,9 80 2xM50x1,5 12
3700112300 30 400/690 51,8/29,9 7,5 0,91 10% 2955 92,9 80 2xM50x1,5 12
3700111370 37 230/400 110/63,5 7,5 0,91 10% 2957 93,3 80 2xM50x1,5 20
3700112370 37 400/690 63,5/36,7 7,5 0,91 10% 2950 93,3 80 2xM50x1,5 12
3700111450 45 230/400 131,6/76 7,5 0,91 10% 2969 93,7 80 2xM50x1,5 20
3700112450 45 400/690 76/43,9 7,5 0,91 10% 2969 93,7 80 2xM50x1,5 12

Table 5: Motor data 3 phase, 4p 50 Hz


Rated power output [kW]

Sound pressure [dB(A)]


Tolerance rated voltage
Starting current Ia/In

Rated speed [rpm]


Rated Voltage [V]

Rated current [A]

Motor efficiency

Starts per hour


Article number

Cable gland
Cos Phi

3710031011 1,1 230/400 4,5/2,6 5,7 0,76 10% 1425 76 50 1xM20x1,5 30 27


3710031015 1,5 230/400 6,0/3,4 6,0 0,76 10% 1425 82,8 50 1xM20x1,5 30
3710031022 2,2 230/400 7,9/4,5 7,3 0,83 10% 1440 84,7 55 1xM20x1,5 30
3710132030 3 400/690 6,8/3,9 7,0 0,75 10% 1445 85,5 64 2xM20x1,5 30
3710132040 4 400/690 8,4,/4,9 6,7 0,79 10% 1450 87,0 64 2xM20x1,5 30
3700132055 5,5 400/690 11,3/6,5 7,9 0,8 10% 1460 88,0 64 2xM25x1,5 20
3710132075 7,5 400/690 15,3/8,2 7,5 0,86 10% 1460 88,7 64 2xM25x1,5 20
ID 3430

28

Figure 4: Motor exploded view


5 Materials

5.1 Overview of materials

Pos. nr. Description DPVF DPVSF DPVCF DPLHS


101 Pump casing 1.4301 1.4404 JL 1040 1.4408
108 Stage casing 1.4301 1.4404 1.4301 1.4404
160 Cover 1.4301 1.4404 1.4301 1.4404
171 Diffuser - 1.4404 1.4301 -
10-6 Pump shroud 1.4301 1.4404 1.4301 1.4404
210 Shaft 1.4305 1.4401 1.4305 1.4401
230 Impeller 1.4301 1.4404 1.4301 1.4404
341 Motor stool JL 1040 1.4408
412 O-ring EPDM Viton EPDM E425 Viton
525 Spacer sleeve 1.4301 1.4401 1.4301 1.4404
529 Bearing sleeve Tungsten-carbide
1
) Bearing Ceramic
890 Base plate JL 1040 -
903 Vent plug Brass AISI316 AISI316
905 Tie bolt 1.4057
913 Vent plug AISI913
920 Nut 1.4301 1.4404 1.4301 1.4404
932 Circlip 1.4571

1. The bearing has no [Link]. because it is a fixed part of the stage casing (108) or diffuser (171)

5.2 Materials conversion

Material Description Code and material nr. Standard ASTM / AISI1


JL 1040 Cast iron GJL-250 EN 1561 A48:40B
1.4301 Chromium-nickel steel X5CrNi18-10 EN 10088 A276:304
1.4404 Chromium-nickel-molybdenum steel X2CrNiMo 17-12-2 EN 10088 A276:316L
1.4408 Chromium-nickel-molybdenum cast steel GX5CrNiMo 19-11-2 EN 10213 A743CF8M
1.4571 Chromium-nickel-molybdenum steel X6CrNiMoTi17-12-2 EN 10088 A276:316Ti
1.4057 Chromium-nickel steel X17CrNi16-2--QT800 EN 10088-3 A276:431
1.4305 Chromium-nickel steel X8CrNiS 18-9 EN 10088 A276:303
1.4401 Chromium-nickel-molybdenum steel X5CrNiMo 17-12-2 EN 10088 A276:316
1.4308 Chromium-nickel cast steel GX5CrNi 19-10 EN 10283 A743:CF8
1.4460 Chromium-nickel-molybdenum steel X3CrNiMoN 27 5 2 EN 10088 --:329

1. Note: The indication of the material designations to ASTM / AISI is not binding 29
5.3 Mechanical seal specifications

Pump series DPV(F) DPVS(F) DPVCF DPVF 24, 32, DPVSF 24, DPVCF 32, DPLHS 6
45 > 7,5 kW 32, 45 > 7,5 45 > 7,5 kW
DPVF 65 kW DPVCF 65
DPVSF 65
Mechanical
seal type

Max. pressure 1000 kPa 1000 kPa 1000 kPa 1000 kPa
Dynamic part Carbon Carbon Carbon Carbon
Static part Silicon car- Silicon car- Silicon car- Silicon car-
bide bide bide bide
Elastomer EPDM Viton EPDM Viton

Max. pressure 2500 kPa 2500 kPa 2500 kPa 2500 kPa 2500 kPa 2500 kPa
Dynamic part Silicon car- Silicon car- Tungsten car- Silicon car- Silicon car- Tungsten car-
bide bide bide bide bide bide
Static part Carbon Carbon Carbon Carbon Carbon Carbon
Elastomer EPDM Viton EPDM E425 EPDM Viton EPDM E425

Max. pressure 4000 kPa


Dynamic part Carbon
Static part Tungsten car-
bide
Elastomer Viton

30
6 Connections

6.1 Suction and discharge connections (standard G and DIN)

Pump model key DPV(S)F DPVCF DPLHS

Connection Round sliding flange Round flange ridged cast to Round flange ridged cast to
pump casing pump casing
Norm DIN EN 1092-2 PN 25 DIN EN 1092-2 PN25 DIN EN 1092-2 PN 40
Pressure class PN 25 PN 40

DPV(S)F 24 DN 65 - -
DPV(S/C)F 32 DN 65 DN 65 -
DPV(S/C)F 45 DN 80 DN 80 -
DPV(S/C)F 65 DN 1001 DN 100 -
DPLHS 6 - - DN 32

1. PN 16

6.2 Suction and discharge connections (optional ASME)

Pump model key DPV(S)F DPLHS

Connection Round sliding flange Round flange ridged cast to pump


casing
Norm ASME B 16.1 cl.250 ASME B 16.5 cl.600
Pressure class PN40

DPV(S)F 24 - -
DPV(S)F 32 2½” -
31
DPV(S)F 45 3” -
DPV(S)F 65 4”1 -
DPLHS 6 - 1¼”

1. class 125
6.3 Suction and discharge connections (optional Rc and JIS)

Pump model key DPV(S)F

Connection Round sliding flange


Norm JIS B2238
Pressure class 16 K

DPV(S)F 24 JIS 65
DPV(S)F 32 JIS 65
DPV(S)F 45 JIS 80
DPV(S)F 65 JIS 100

32
7 Factory options

7.1 Factory options

Description: Applicable model: Standard: Options


Sealing:
Sleeve and stage O-rings: DPV EPDM Viton
DPVS Viton HNBR
E425 EPDM
EPDM
Mechanical seal: DPV Ca/Sic/EPDM Ca/SiC/EPDM
SiC/Ca/EPDM SiC/Ca/EPDM
DPVS Ca/SiC/Viton Ca/SiC/Viton
SiC/Ca/Viton Sic/Ca/Viton
Tuc/Ca/EPDM
DPVCF Tuc/Ca/EPDM
SiC/SiC/EPDM
SiC/SiC/Viton
TuC/TuC/Viton
TuC/TuC/HNBR
Mechanical:
Vent and drain plugs AISI 316 DPV Vent and drain plugs brass Vent and drain plugs AISI 316
Safety vent plug AISI 316 All Standard vent plug Safety vent plug AISI 316
Color finish All Pump and motor RAL 5002 RAL 3000 (fire red)
De-staging All Intermediate impeller stage Stage without impeller
JIS flanges DPVF Round flange DIN PN 25 Round flange JIS PN 25
ASME flanges DPVF Round flange DIN PN 25 Round flange ASME
B 16.1 cl. 250
Motor:
Anti condensation heater 3 phase 2,2 kW - 37 kW None With anti condensation heater
1~230 V
Rain cover 3 phase 2,2 kW - 37 kW None Rain cover on fan hood
PTC thermistors 3 phase 2,2 kW None With 3 PTC thermistors
Harting stecker 3 phase 2,2 kW - 37 kW None Cable connection provided
with 10-pole Harting stecker
Connection box position 2,2 kW - 37 kW 9h 0h, 3h, 6h
Increased motor power 2,2 kW - 30 kW Standard motor power One step higher motor power
Enlarged motor lantern 2,2 kW - 30 kW Standard motor lantern Motor lantern to fit one step
higher motorpower
Winding configuration 3 phase 2,2 kW - 2,2 kW 230 / 400 V 400 / 692 V
3 phase 3 kW - 37 kW 400 / 692 V 230 / 400 V
Winding Voltage 3 phase 2,2 kW - 37 kW 400 V Y or ' 500 V Y or '

33
8 Accessories

8.1 Horizontal mounting kit


ID2627/30052005

In special applications it could be a solution to mount


the pump in a horizontal position. Although the pump
is designed for vertical positioning the hydraulic parts
of the pump are also capable of functioning in a
horizontal position. This option is limited by the motor
rating. The motors of 11kW and above are equipped
with a co-axial bearing which is not suitable for
horizontal positioning.

To ensure a proper and stable horizontal mounting


position for the pump, stainless steel AISI 304
support frames are available. To mount the support
frames, bolts up to a maximum of M12 can be used.

The horizontal mounting kit includes the following


parts:

• Pump bracket support


• Motor flange support
• 4 bolts M12
• 4 washers 12mm
• 4 nuts M12

20050451-F
ID2628/30052005
Pump bracket support

8.1.1 Dimensions of pumps fitted with


horizontal mounting kit

Dimensions are related to the dimensions of the


complete pump in standard vertical position and are
mentioned in [mm].

DPV(S)(F) 24 D = 137
20050451-F

Motor [kW] Art, nr, C H A B Weight


[kg]
Motor flange support 1,1 1,5 18707031 F2+47 170 210 180 4,00
34 2,2 4 18707032 F2+39
5,5 7,5 18707033 F2-17 3,90
20050451-F
8.2.1 Dimensions and weights.
DPV(S)(C)F 32/45 D = 137
DPV(S)(C)F 65 D = 172
The total height increase of the pump will be 113,5
Motor [kW] Art, nr, C H A B Weight
mm / 4.47 inch. The weight of the thrust bearing
[kg] housing kits are given in the table below:
1,5 2,2 18707041 F2+47 170 210 180 4,00
3 4 18707042 F2+39 Table 6: weight of the thrust bearing housings kits
5,5 7,5 18707043 F2-17 3,90 Frame Motor- Kit art. nr. Weight Weight
20050451-F size shaft [kg] [lbs]
132 38 18708020 7,97 17.57
160 42 18708021 8,25 18.19
8.2 Thrust bearing housing 180 48 18708022 9,30 20.50
200 55 18708023 9,44 20.81

ID2641/11072005

20050227-B

Thrust bearing housing

The standard DP-Pumps motors are specially


designed to drive the pump. When a standard IEC or
NEMA norm motor has to be installed (or a special
motor to fulfill the applications requirement, like
explosion proof, high efficiency) a special bearing
housing must be installed to relieve the motor of the
axial force created by the pump.

ATTENTION
Only a motor with a standard key can be
installed with a thrust bearing housing.

35
ATTENTION
There is no need to change the motor
stool of the pump. The bearing flange
can be mounted on the standard motor
stool of the pump.
9 Sectional drawings

9.1 Parts list

Number (ZN) Description:


101 Pump casing
108 Stage casing
160 Cover
171 Diffuser
210 Shaft
230 Impeller
341 Motor stool
400 Gasket
411 Joint ring
412 O-ring
433 Mechanical seal
471 Seal cover
500 Ring
509 Intermediate ring
525 Spacer sleeve
525.08 Spacer sleeve
529 Bearing sleeve
554 Washer
560 Pin
681 Coupling guard
722 Taper piece, flanged
723 Flange
800 Motor
801 Flanged motor
802 Motor for close coupling
831 Fan impeller
832 Fan hood
833 Terminal box
835 Terminal board
837 Condenser
862 Coupling shell
890 Baseplate fabricated or cast
900 Screw
901 Hexagon head bolt
903 Screwed plug
904 Grub screw
905 Tie bolt
913 Vent plug
914 Hexagon socket head cap scr.
920 Nut
930 Safety device
932 Circlip
10-6 Pump shroud
81-37 Terminal box coverplate
36
9.2 Sectional drawing DPV(S)F 24/32

ID 2688/05122005

20010712-F

37
9.3 Sectional drawing DPV(S)F 24/32 with cartridge seal

ID 2689/05122005

38
20010713-F
9.4 Sectional drawing DPV(S)F 45

ID 2690/05122005

20010714-F

39
9.5 Sectional drawing DPV(S)F 45 with cartridge seal

ID 2691/05122005

40
20010715-F
9.6 Sectional drawing DPV(S)F 65

ID 2687/05122005

41
20000052-G
9.7 Sectional drawing DPLHS 6

ID 2693/05122005

42
20030238-C
9.8 Sectional drawing DPVCF 32

ID 2926/15052007

43
20070217-A
9.9 Sectional drawing DPVCF 32 with cartridge seal

ID 2927/15052007

44
20070218-A
9.10 Sectional drawing DPVCF 45

ID 2928/15052007

20070219-A

45
9.11 Sectional drawing DPVCF 45 with cartridge seal

ID 2929/15052007

46
20070220-A
9.12 Sectional drawing DPVCF 65

ID 2695/07062006

47
20040437-D
dp pumps
P.O. Box 28
2400 AA Alphen aan den Rijn
The Netherlands

t +31 172 48 83 88
f +31 172 46 89 30

dp@[Link]
[Link]

04/2011

97004434-B

Subject to modifications. Digital alteration, publication or distribution of the content of this document without prior notice is strictly prohibited.
Permission for use, copying and distribution of this document as published by DP-Pumps is granted on the condition that no part of the
document is used for information or commercial purposes outside of the DP-Pumps organisation or one of its recognised dealerships.

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