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Sansui QRX-5001 Service Manual

Service manual for Sansui QRX-5001

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566 views32 pages

Sansui QRX-5001 Service Manual

Service manual for Sansui QRX-5001

Uploaded by

bhaidri
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF or read online on Scribd
SERVICE MANUAL 4-CHANNEL RECEIVER SANSUI QRX-5001 SANSUI ELECTRIC CO., LTD. This service manual is designed for service engineers to repair, adjust, maintain and order the replacement parts of the QRX-5001 correctly. When ordering the parts, use the stock number and parts name specific- ally referring to the Parts Locations & Parts Lists. For general usage and maintenance of the unit, please refer to the Operating Instructions attached with the ut TABLE OF CONTENTS. Section Title Page 1, SPECIFICATIONS. crartcvssneePeeateptosi 2 2. BLOCK DIAGRAM 84 3. ALIGNMENTS nn 5 3-1. Driver Circuit Board Adjustment 5 3-2. FMIF Alignment 6 33, FM Dial Calibration, Mono Distortion and RF F Alignment 6.7 3-4. MPX Alignment “7 35. AM I, Dial Calibration and RF Alignment 8 4, TROUBLESHOOTING CHART 9 41. Troubleshooting on Audio Section 9 42, Troubleshooting on Tuner Section «----ssvvssvssevesevvs e719 10 5. PARTS LOCATIONS AND PARTS LISTS cr 5-1. F1506 Tuner Circuit Board a 11, 12,13 5-2. F-20841 Vario-Matrix Circuit Board «....-.. 13,14 53, F-2048 Vario-Matrix Circuit Board «=.=. 15, 16 5-4. F-2454 Power Supply Circuit Board ..........+ 7 55. F-2451 Main Circuit Board pesreesprtopene: | 56. 2450 Tone Control Circuit Board........+-. 19 57. ¥-2085 Equalizr & CD-4 Main Circuit Board aeveestvs coc) 58. F-2475 CD-4 Sub-Channel Unit Circuit Board .....-......2, 22, 23 59, Other Parts (Top Side) aes 5-10. Other Parts (Bottom Side) 24 5-11, Other Parts (Front Side) ......-..+ 25, 26 6. THREADING OF DIAL CORD... oe 27 7. SCHEMATIC DIAGRAM , 28, 29 8. PACKING LIST ...... Cieliulinbaek cover 9. ACCESSORY PARTS List - : back cover 1. SPECIFICATIONS AUDIO SECTION CONTINUOUS RMS POWER OUTPUT 7W per channel x4 (four channels driven) LOAD IMPEDANCE 80 POWER BAND 30 to 20,000Hz TOTAL HARMONIC DISTORTION less than 0.5% (from AUX) Toow ee e004) Continue re powe ott Beg OOD Music power) Bn 000K) INTERMODULATION DISTORTION (at rated power out- put 70Hz:7,000Hz=4:71 SMPTE method) less than 0.5% (from AUX) FREQUENCY RESPONSE (at 1 Watt output) 30 to 30,000Hz 1.548 EQUALIZATION. (RIAA curve) 30 to 15,000Hz £148 DAMPING FACTOR 10 (82) INPUT SENSITIVITY AND IMPEDANCE (1o00H, fr rated output 2-CHANNEL PHONO. .....25mV 50KQ (max, input capability; more than 120mV at 05% distortion) 4-CH/2-CH. AUX =-100mV SOKA 4-CH/2-CH. TAPE PLAY Pin Jacks ........7100mV 50KQ_ REC/PLAY DIN Socket ..100mV 50KQ. RECORDING OUTPUT 4-CH/2-CH, TAPE REC Pin Jacks .. -100mV REC/PLAY DIN Socket -.30mV CHANNEL SEPARATION (at 7,000Hz) 2-CH. PHONO better than 4548 4-CH/2-CH. AUX better than 4508 HUM AND NOISE (IHF) 2-CH. PHONO better than 6048, 4-CH,/2-CH. AUX ‘better than 70d8 SWITCHES AND CONTROLS BASS ---ceeesesesesesees10dB, —10dB, at SOHZ TREBLE . +10dB, —10d8, at 10,000Hz LOUDNESS «. +8dB at SOHz +348 at 10,000H7 QS SYNTHESIZER/DECODER QS regular matrix system with QS Vario-Matrix circuit (CD-4 DEMODULATOR Input Sensitivity. 25mV (1 to 10mV adjustable) Input Impedance ........50KQ Separation (standard test signal at 1,000H2) Left to Right 4008. Front to Back 1 +.25dB Frequency Response (standard test signal at REC output) 30 to 15,000Hz (main-channel) TUNER SECTION TUNING RANGE, 88 to 108MHz SENSITIVITY (IHF) «20 0.2.2+-25nV (max. input capability: more than 11048) TOTAL HARMONIC DISTORTION MONO. eseseselless than 0.495 STEREO. ceseessoless than 0.73% SIGNAL TO NOISE RATIO (mono) better than 6548 better than 6048 less than 2.548 better than 558, seuecriviTy 2200000) CAPTURE RATIO (IHF) « IMAGE REJECTION IFREECTION.... better than 60dB SPURIOUS RESPONSE .... better than 6548 STEREO SEPARATION (at 1000H2) better than 40dB FREQUENCY RESPONSE 30 t0 15 000Hz *85 dB FM DE-EMPHASIS «. 1... .5045, 755, ANTENNA INPUT IMPEDANCE 3002 Balanced, 750 Unbalanced TUNING RANGE SENSITIVITY (bar antenna) « 535 to 1,605KHz 53d8/m SELECTIVITY, better than 30d8, IMAGE REJECTION better than 80d8/m IF REJECTION «better than 8008/m GENERAL SEMICONDUCTORS TRANSISTORS Diodes ...... Zener Diodes Ics. FETs uD a POWER REQUIREMENTS Voltage. Consumption sonebes 100, 117, 220, 240V 50/60Hz 10W (rated), 300W (max) 330VA DIMENSIONS 480mm (185%") W, 135mm ( 534") H, 327mm (12%") D WEIGHT ... 13.8Kg (30.4 bs) net, 15.5 Kg (342 Ibs) packed FB rx.s001 2. BLOCK DIAGRAM 2-CH DIRECT OPERATIVE BLOCK DIAGRAM our ra ml 4 | alo" ed r2m| — |rasso Faust ‘une rca] | Tne fan tree fea) contac] | Cre ewe a 7 x lez07 rae ? le2o7| ~ ras | ~ | cass |_ S| ROH sr em | ren] foes fae erat 1 ae ert") conan) | Gram | 0, i ome, pe eu flere ° Elta ams leg I Faun i es al uso omg FR 2 7 ale [ ( a ia ome vor ly | 2 Fa flrs 7 men ; cl sles = 7 L_twl td Bf lesa at as eam aus |_ 8 {| RO* ee — £yT iee ee B |) bs =c [3 scx aa: itt ess Be Sceceemcscelis al DC BIAS CURRENT _28zimA conTiNuous POWER ea | ywxa [anv (GAIN AND INPUT LEVEL, 3#SQ Is a trade mark of CBS, INC” x omens ome - on Panu osname ond an ‘emcee nin fen * to scpemronvoune rise eae |~bee! S$ - ap Sa Wma wie mias Se [yam a bo VaR ea FE Fa : swne_t r-rel sree | cesnoraoe —s 2 : L. - - -— (QS SYNTHESIZER, QS, SO BLOCK DIAGRAM a re 08 me ore APPT ope | PP bans 2 pe vs vot] hay e = veo | en fa [re FL Be Tee uormia] Ao FRONT aos tf ' neat 47 i, —_ wor} —o{ mines} to pac pT bay Eee Lt. 1g 840K calf wor} L frm} 0% a =n ar. 122) page th # el rusaien oon mtr Ar Outs) ox. 8 sms orcas 3. ALIGNMENTS AND ADJUSTMENTS Abbreviation Equipment Others ‘AM FM Generator Oscilloscope Genescope Clockwise ‘AM Standard Signal Generator “AM SSG: Counterclockwise. FM Standard Signal Generator . +sFM SSG Antenna: FM Stereo Generator +s. .++++ «Stereo SG Modulation. Oscilloscope Scope Audio Oscillator «Audio Osc, Distortion Meter Dist. Meter 3-1. Driver Circuit Board Adjustments Note: 1. Master Volume. 2. Make the SP terminals free (no load) 3. Confirm the AC power supply voltage 4. Before adjustment, run the unit for more than 4 ‘minutes, then check and readjust necessary. 5. Room temperature should be 18~28" (65~83°F) for Minimum WE Before adjustment of bias current, turn VROV and. ‘VRO2 fully cw (The bias current becomes minimum) bias current adjustment. sree | sumer equirmest | measure ourrur] —apwust ADwst FoR CONDITION 7 | Bias current | OC miliammeter | F-2454 Fos F-2053 vROI [52ImA | Step down meters Finca rea ie 32) rps cocoa 2 |siarcurent | Sameasabove | F2054_ fos F261, VOR |25:1mA | onc eee Gety fies) 3 | iarcurent | Sameasabove | F2454 fo | F-2451,VROT 2sikIma Bae Ges) ese) 4 | lag curtene | sameasabove | F-2454 far) Fast vRor | 25::1mA era (Geta eda) | Fig. —__—— F-2454 T=cL0 9 } FE Dol FL FR mL aR DBC TOO to Is Fo é Fig.32 FRONT SIDE F-24651 BACK SIDE _F-2451, &. Bow &- &. vi ae wr ve ton ro Con ron OS 3-2. FM IF Alignment (See Figs. 3-6, 3-7 on page 8) FM MONO Alter attenuator 15~2em/150kHz 95~115MHe Note: 1. Selector. 2. Output level of genescope 3. Sweepwidth. 4. Frequency band (GENE SCOPE ene SOE 5. Connection Connect the output of sgenescope to TP. 1 through 100pF ceramic capacitr. DETECTOR PROBE BLOCK ] MEASURE, Genescope (Fig. 3-7) (Fig.3-7) | (Fig. 3-7) form Tas | ig. #7) GEBRaw me | 2 | Meter coil | Output 6548 Same as 1p. ‘Tot (Max, IF wave- a et eee treat” | abe | e377 | Tay oS cure | Bean | iteceue, Wwavelorm 7 as Fig. 38 3-3. FM Dial Calibration, Mono Distortion and RF Alignment (See Fig. 3-7 on page 8) Note: 1, Selector FM MONO 2. Confirm start point of dil pointer before alignment. 3. InStep 3,4 ad 5, readjust items of steps 12 not cenrectly, repeat 3 4 and 5 agai. FM ssc UNIT our TAPE| JANT REC. | DIST. METER | t ' ' } ] FEED SIGNAL MEASURE | ser] suayecr | —_,FEDSIONAL—)yreuse | aoysr | aDwusrroR | CONDITION 7) ewe soune ANT] RECOUTL or | 104 ‘Max. output_| Set Dial on SOME Dial Calibration, ANT input g0d8, terminal | RSCHY 37) ~ Bee SER | Ea cme | mete | MSc. | | LER 2) 106 Mi Y06MHz Same as Same as | Trimmer | Same.as_—_| Set Dial on 106MHz Dia Caibration, AST pat nga | Shove” | Shove Teer | Bove ‘tone toe MoD) eI) @ fe mss : | mf 3 Confirm 9eMHz) 98MHz Same as | Same as | Confirm, «lf not, repeat from Dial Cahbration ANT input 6048 above" | above SaMHe bit “Rep, | ‘kHz (100% MOD) | Calibration | LEM SSG, | QRX-5001 aes es “4 | 90MHz RF Adj. | SOMHZ Same as | Same as | tor, to2 | Max. output | «Tune FM SSG (Max, FM SSG | 5 | 106MHz RF Adj, 108MHz Same as | Same as ‘Trimmer, Same as Tune FM SSG (Max. -400Hz2 (100% MOD) | (Fig. 7) Meter) cen (8N" [SER [Bban Biles |e |B Bal eo 3-4. MPX Alignment (See Fig. 3-7 on page 8) cae 8 x f= FM SSG = iis [O — 1 | 19kHz 98MHz | ANT REC OUT Lo7 | Max. output ‘Tune FM SSG (Max. a zm [te | td eee pa seatin, am Ea, wes sa : Asie [ithe . (45% MOD) | | | Stereo SG {Indicator iting level and muting level are not adjustable on QRY-5001. These levels are set up tothe followings. Indicator lighting level Muting level 2768 27d 3-5. AM IF, Dial Calibration and RF Alignment Fig. 37 © vr stereo cea ‘elie an wr wo) 1506 oe ™e 5 mse (GB) ewe Te 106 to roos— reo. — ' Fig. 4 (See Figs. 3-4, 3-5, 3-6, 3-7 on page 8) Note: 1 Selector aM 2 Confiem start point of dal pointer before alignment 3. The loop antenna is required to obtain complete adjustment for AM RF circuit. In this case, a the electro-magnetic field is attenuated by the distance between the loop antenna and BAR ANT, increase more 2648 by attenuator of AM SSC than each ANT input level show inthe following steps (See Fig, 3-3) Fig. 33 Devons cenescore [AY cenescore oan aw - (ooe ANT Fig. 355 ase AMSS6_ Lo0p ANT ‘oure] Z's, | | FEED SIGNAL ___| MEASURE | apyust | apjustror | CONDITION i ster) susiecr oe | MMASURE | ait 7 | 0. Fig. 346 1 [eo [Output od | OSC immer] TP.5 | Tay | Max If waver | «Turn core CCW. swoveform 2 Genescope Se Tee igs) | Giga | form trips) | we FES | | 2 IF colt Quipur sods | sameas. | Same as | 105 Max tt wave: | aver 1 Genescope above” | above Fig. 37) | form Fig 33) 3 treo | Qutpatcote | Symes mess | Max. If waves | of not, ceadjust TO” & Genescope shove” | above form (Fig +6) | “TOS slighty 4 saskeiz | saskHz ANT Feecourt | 108 ‘Max, output | «If broadcasting station is Bial Caibea: | ANT inpuréods terminal | OrR-CH | (Fg. 3-7) rear it might be Used ton | foots Box’ MoD) vve& AM SSG Scope | 5 wookets | ooktte Same ss | Sameas | Trimmer | Same as above | Dial Calibra- | ANT input 6od8_ above” ——_| above Teo on foo B0% MOD) ign | | AMtssc f 6 | conte — | Seoouse sence || sine Conti | tf nt repeat rom | OoOkHe | ANT input sod above” | above Stoke oiat | “Step 4,5 ! Dial Calibro- | ore 0% MOD) Calibration ' ton IMSsG | ' 7 SookHe | ooktts | Sameas Same as | Bar ANT Max. output i RFAdL | ANT input 5048 | Shove’ | shove tor : 4002 (30% MOD) ' AMSG i 8 | woos | tke samess | Sameas | Trimmer | Same as above | RPAd; ANT input soda | above” | above” | TODS ‘Soar G0% MOD) | igs) | AM S8G | 9 | Contizm —_ r00orte Sameas | Sameas | Confirm | ctf not, repeat fom “cts” ANT Input soda above” | above Scots “wep? 8 Read, | 40oHz 80% MOD) REAg} AMSG S Fe =D ro ID i l EER or 001 4. TROUBLESHOOTING CHART Notices: When repairing the unit, refer to schematic diagram, block diagram, adjustment and Fig. 42, Fig. 43. Each voltage value shown in the schematic diagram is slightly different from an actual measured value. The each value was measured by V.T.V.M, at no input signal 3#4In order to check the normal conductibility of tran- sistor by volt-ohm meter (V.O.M), please see to the Fig. 41 4-1. Troubleshoot Symptom Check Point 1. Troubles on main circuit 141. Main circuit inoperative 4) Defective power supply circuit 2) Power transistor shorted (Quick acting fuse open) 1-2. Low sound level from speaker: 1.3. Distorted sound: 1-4, Continuous self oscillation g on Audio Section arrow direction showing current flows in Fig. 41. 1. Putlead + side of V.O.M. to emitter or collector and lead — side to base of N-P.N. transistor. 2. Put lead — side of V.O.M. to emitter or collector and lead + side to base of P.NP. transistor. (Terminal —, (++) of V.O.M. is connected with +, (—) side of battery insid). ( + conductive rection A 2s Non-conductive direction Cause & What to Do 4. Defective power supply circuit Board F-2454 |—2. Shorted speaker terminals by speaker wires |—3. Over bias current due to inproper adjust ment of VRO1 |—4. Driver transistor, TRO3, TROS or TRO7 shorted {5 C705 or R25 shorted ;—6. Low input level (See Fig. 42) }—7. Low AC power line voltageand mis-plug ‘on voltage selector to line voltage R15 shorted Defective TRO1, TRO3 . Varistor diode, DOI shoreted or opened |. NF loop, C9 or R15 opened Input capacitor, CO1 shorted 43, NF capacitor C05, C13 opened 4-2, Troubleshooting on Tuner Section Symptom 1. FMand AM inoperative 141. +12V not supplied to terminal [73], 4-2. +12V supplied to terminal (19) ‘Check Point ‘on F-1506- 2. FM Section 2-1. FM inoperative only | "selector switch. ...FM MONO (MUTING OFF) 41) Signal meter inoperative — (No output signal at checkpoint TP02) 2) Signal meter operative (No output signal at checkpoint T?03) 2-2, Stereo indicator lamp not lighted “Selector switch. ...FM STEREO (MUTING ON) 1) MPX output signals including R and L not supplied to ‘on F-1506 2) Channel separation operative on FM stereo broadcasting 2-3, Signal meter inoperative (FM broadcasting sound can be heard) [i] on F-1506——— 1) No channel separation on FM stereo broadcasting [Ha] and [72] of 1c03 2-4, Muting circuit inoperative ———24, is switched ON. (Selector switch to FM stereo) Los. 4) FM Section becomes inoperative when the Muting 26. Cause & What to Do Defective power supply section (F-2454) Defective LPFO1 on F-1506 Defective TR09, TR10 on F-1506 IF, RF out of adjustment on F-1506 Defective LO1~L04 on F-1506 Defective TO1 on F-1506 Defective FETO1 on F-1506 Defective TRO1~TROS on F-1506 Defective CFO1, CFO2 on F-1506 Defective ICO1 on F-1506 |. Defective TO1, TO2 on F-1506 Defective DO1, DO2 on F-1506 |. Defective 1C03 on F-1506 LO7 out of adjustment on F-1506 Defective LO7 on F-1506 Defective LCO1 on F-1506 Defective VRO2 on F-1506 Defective stereo indicator lamp, PL705 Defective TR12 on F-1506 Defective TRO6 on F-1506 Defective TO4 on F-1506 Defective D03, DO4 on F-1506 Defective signal meter Defective TRO7, TROB on F-1506 Defective Selector swich, $702 Poor sensitivity due to incorrect tracking IF adjustment Symptom Check Poiut 3. AM Section 3-1. AM inoperative —1) Signal meter operative (AM broadcasting sound can not be heard) 2) Signal meter inoperative- (AM broadcasting sound can not be heard) Fig. 4-2. AUDIO SECTION BLOCK DIAGRAM. FRONT LEFT ‘Tone conrRoL cincutt Fig. 4-3. TUNER SECTION BLOCK DIAGRAM au ruyer emcurr elev Cause & What te Do Defective TRI on 1506 Defective TRO9, TR10 on F-1506 ). Defective LPFOT on F-1506 Defective 1C02 on F-1506 Defective T05~T07 on F-1506 Defective L05, LO6 on F-1506 Defective bar antenna, L701 RE, IF out of adjustment on F-1506 10 nx 3001 5. PARTS LOCATIONS AND PARTS LIST 5-1. F-1506 Tuner Circuit Board (stock No. 7520830 Complete Circuit Board F-1506) Parts List Conductor Side =o an Te Ses Bees iH ‘TRos, 0308731.2 25C711 (E, F) wammedd 2c = Seer eae . me see 4 Te Sin Bone i: cea? ee the { oe iD en” le ba cele] tse 7 Dos 0311160 1824730 { ied 2c taal es ie a Tes 4220620 AM IF Cail, nase cay) MasalOn) ter “ Tos 4220850 AM OSC Coil 28 cw See a 1A = mea oe ra caer Ceremie F va un 0601227 .02a¢ re ovietay if ‘Czas 0657223 220000F TB.IC VC 1220170 Voriable Capacitor 12e cx 0512100 lop 16v EC. 1c a. ae " To 1230010 Timmer Cpzcor ” Gow tusrzs mune] YC e.2e . = ee ee ene | ie Vie nae ADIOAETRD men 1D ca” tsi i ay ec “

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