MACHINE DESIGN

[ EN TI R ELY I N S I U N I TS ]

By
Dr. N. C. Pandya, Dr. C. S. Shah

Edition : 20th Edition : 2015

ISBN : 9789385039102
Size : 135 mm × 210 mm
Binding : Paperback
` 325.00 BUY Pages : 1064 + 16 = 1080

ABOUT THE BOOK CONTENT

This text-book aims at presenting the fundamental principles of Mechanical Engineering Design.   1 : MATERIALS OF CONSTRUCTION AND THEIR
PROPERTIES
The fundamentals of theory and design are presented as lucidly as possible to enable the
  2 : DESIGN CONSIDERATIONS IN MACHINE PARTS
students in engineering institutions to get a clear grasp of the basic principles of the subject.
It explains the general theory of mechanical engineering design and sets out problems for   3 : CYLINDERS, TANKS AND PIPES
the students aimed at equipping them for design of machine parts with intelligence and   4 : RIVETED JOINTS
understanding.   5 : BOLTS, NUTS AND SCREWS
Throughout this book the chief aim has been to illustrate the subject matter fully with suitable   6 : COTTER AND KNUCKLE JOINTS
diagrams and by direct treatment of the subject matter.   7 : SHAFTS, KEYS AND COUPLINGS
The book contains numerous examples carefully chosen from past examination papers of   8 : SPRINGS
various Indian Universities.   9 : BEARINGS
The book is intended for Mechanical Engineering students preparing for degree examinations 10 : STRUTS AND COLUMNS
in engineering of almost all the Indian Universities, diploma examinations of various technical 11 : POWER SCREWS
boards, certificate courses, examinations of A.M.I.E., U.P.S.C., G.A.T.E., I.E.S. and other similar 12 : LEVERS
competitive and professional Examinations. It should also prove of interest and of practical 13 : BRACKETS
value to practising engineers.
14 : BELTS, PULLEYS AND CHAIN DRIVES
15 : FLYWHEELS
16 : GEARS
17 : WELDED CONNECTIONS
18 : DESIGN OF MISCELLANEOUS MACHINE PARTS – I :
ENGINES AND BOILERS
19 : DESIGN OF MISCELLANEOUS MACHINE PARTS – II :
BRAKES AND CLUTCHES
20 : DESIGN PROJECTS
APPENDIX : I TO APPENDIX : XVII
INDEX

Catalogue Checklist
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Chapter 1 MATERIALS OF CONSTRUCTION AND THEIR 3-7. Design of pipes
PROPERTIES 3-8. Design of thick cylinders
1-1. Introduction 3-9. Design equation for thick cylinders
1-2. Choice of material Examples III
1-3. Materials of construction Chapter 4 RIVETED JOINTS
1-4. Structure of materials 4-1. Introduction
1-5. Mechanical properties of materials of construction 4-2. Rivets
1-6. Determination of mechanical properties 4-3. Rivet heads
1-7. Fabrication characteristics and processes of fabrication 4-4. Types of riveted joints
1-8. Ferrous metals — Cast iron, wrought iron and steel 4-5. Caulking and fullering
1-9. Non-ferrous metals and alloys 4-6. Design of a riveted joint for boiler construction
1-10. Available sizes 4-7. Efficiency of a riveted joint
1-11. Accuracy 4-8. Joints for storage tanks
1-12 Finishing processes 4-9. Lozenge joint
1-13. Non-metallic materials 4-10. Eccentric loads on riveted connections
1-14. Plastics 4-11. Rules in designing riveted joints
1-15. Composite materials 4-12. Advantages of welding over riveting
1-16. Improvements in properties of materials Examples IV
Examples I Chapter 5 BOLTS, NUTS AND SCREWS
Chapter 2 DESIGN CONSIDERATIONS IN MACHINE PARTS 5-1. Introduction
2-1. Loads 5-2. Definitions
2-2. Stress 5-3. Forms of screw threads
2-3. Strain 5-4. Advantages of square threads over V threads
2-4. Stress-Strain diagram — Modulus of elasticity 5-5. Screw fastenings
2-5. Poisson’s ratio 5-6. Locking devices for nuts
2-6. Modulus of rigidity 5-7. Washers
2-7. Bulk modulus 5-8. Eye bolt
2-8. Basic requirements of machine elements 5-9. Efficiency of threads
2-9. Factor of safety: Selection of allowable stresses 5-10. Stresses in screw fastenings
2-10. Procedure for designing a machine element 5-11. Initial stresses
2-11. Tensile stress 5-12. Stresses due to external forces
2-12. Compressive stress 5-13. Stresses due to combined load
2-13. Shearing stress 5-14. Bolts of uniform strength
2-14. Bearing pressure intensity 5-15. Screwed boiler stays
2-15. Bending (Flexure) 5-16. Bolts subjected to shear
2-6. Shear stresses in a beam 5-17. Bolts under eccentric loading
2-17. Torsion 5-18. Design of a nut
2-18. Eccentric loading 5-19. Power transmitting capacity of set screws
2-19. Combined stresses: Bending combined with direct load Examples V
2-20. Offset connecting links and C shaped frames Chapter 6 COTTER AND KNUCKLE JOINTS
2-21. Shear stresses combined with tensile and compressive stresses (A) DESIGN OF CPTTERED JOINTS
2-22. Theories of elastic failure 6-1. Introduction
2-23. Designing for impact loads 6-2. Design of cottered joints
2-24. Design of members subjected to impact torsion 6-3. Gib and cotter
2-25. Stress concentration 6-4. Connection of a piston rod to a crosshead
2-26. Notch sensitivity 6-5. Cotter foundation bolts
2-27. Effect of repeated application of a load (B) DESIGN OF A KNUCKLE JOINT
2-28. Fluctuating stress for ductile materials 6-6. Introduction
2-29. Cummulative damage in fatigue: (Miner’s equation) 6-7. Joint of suspension links
2-30. Fatigue life determined by short-term testing 6-8. Design of a coupler or a turnbuckle
2-31. Light weight and minimum dimensions Examples VI
2-32. Elastic matching Chapter 7 SHAFTS, KEYS AND COUPLINGS
2-33. Temperature stresses 7-1. Introduction
Examples II 7-2. Materials and design stresses
Chapter 3 CYLINDERS, TANKS AND PIPES 7-3. Design of axles
3-1. Introduction 7-4. Design of shafts on the basis of strength
3-2. Types of vessels 7-5. Design of shafts on the basis of rigidity
3-3. Design of thin cylinders 7-6. Design of hollow and non-circular shafts
3-4. Design of a thin spherical shell 7-7. Form of keys
3-5. Cylindrical shell with hemispherical ends 7-8. Keys
3-6. General theory of membrane stresses in vessels under internal 7-9. Design of sunk keys
pressure 7-10. Effect of keyways in sunk keys

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7-11. Taper pins Chapter 10 STRUTS AND COLUMNS
7-12. Feather keys and splined shafts 10-1. Introduction
7-13. Force and shrink fits (Driving fits on solid shafts) 10-2. Euler’s formula
7-14. Couplings: Introduction 10-3. End fixity coefficients
7-15. Sleeve couplings or muff couplings 10-4. Radius of gyration and plane of buckling
7-16. Clamp or compression couplings 10-5. Rankine’s formula
7-17. Flange-couplings 10-6. Tetmajer’s formula
7-18. Marine type of flange couplings 10-7. Johnson formula
10-8. Design of push rods
7-19. Flexible couplings
10-9. Eccentrically loaded columns
7-20. Bushed pin type of flexible couplings
Examples X
7-21. Bibby type of flexible coupling
7-22. Leather pad type flexible coupling Chapter 11 POWER SCREWS
7-23. Oldham’s coupling 11-1. Introduction
7-24. Universal coupling 11-2. Forms of threads
7-25. Safety couplings 11-3. Force analysis
7-26. Flexible shafts 11-4. Design of a screw
Examples VII 11-5. Design of a nut
11-6. Practical design of simple lifting machines (screw jack)
Chapter 8 SPRINGS 11-7. Compound screw
8-1. Introduction 11-8. Differential screw
8-2. Close coiled helical springs subjected to axial loading — 11-9. Ball screws
Circular wire
Examples XI
8-3. Optimum design of helical springs
8-4. Helical springs of non-circular wires Chapter 12 LEVERS
8-5. Concentric helical springs 12-1. Introduction
8-6. General considerations in design of compression and extension 12-2. General procedure for design of levers
springs 12-3. Hand lever
8-7. Torsion helical springs 12-4. Foot lever
8-8. Spiral springs (Power springs) 12-5. Cranked lever
8-9. Leaf springs 12-6. Lever of a lever loaded safety valve
12-7. Rocker arm for Diesel engines (Straight arm)
8-10. Belleville springs
12-8. Angular levers
8-11. Energy-storage capacity
12-9. Design of overhung cranks
Examples VIII
12-10. Design of a crank pin (overhung crank)
Chapter 9 BEARINGS 12-11. Miscellaneous examples
9-1. Introduction Examples XII
9-2. Bearing area
Chapter 13 BRACKETS
9-3. Sliding bearings: Solid journal bearings
13-1. Brackets
9-4. Divided journal bearing: Plummer block
13-2. Hangers
9-5. Hydrodynamic theory of lubrication
13-3. Wall boxes
9-6. Oil grooving 13-4. Design considerations
9-7. Heating of bearings Examples XIII
9-8. Design procedure for hydrodynamic journal bearings
9-9. Bearing materials Chapter 14 BELTS, PULLEYS AND CHAIN DRIVES
9-10. Design of bearing caps and bolts 14-1. Introduction
14-2. Materials for belts
9-11. Foot step or pivot bearings
14-3. Design of belts
9-12. Collar bearings
14-4. Design procedure for flat belts
9-13. Anti-friction bearings
14-5. V-belt drives
9-14. Radial ball bearings
14-6. Design of V-flat drives
9-15. Roller bearings
14-7. Pulleys: Materials and types
9-16. Selection of ball and roller bearings
14-8. Cast iron pulleys
9-17. Bearing load 14-9. Design of cast iron pulleys
9-18. Equivalent bearing load 14-10. Steel pulleys
9-19. Carrying capacity and life 14-11. Wooden pulleys
9-20. Relationship between load and life 14-12. Fast and loose pulleys
9-21. Requisite bearing life for different types of machines 14-13. Speed cones
9-22. Life of Timken bearings 14-14. Short centre drive — Gravity idlers
9-23. Influence of high temperatures on load carrying capacity 14-15. Special tension adjusting belt drives
9-24. Permissible misalignment 14-16. Chain drives (Introduction)
9-25. Friction in rolling bearings 14-17. Roller chains
9-26. Comparison of sleeve and rolling bearings 14-18. Design of chain drives
Examples X Examples XIV

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Chapter 15 FLYWHEELS Chapter 18 DESIGN OF MISCELLANEOUS MACHINE
15-1. Introduction PARTS–I ENGINES AND BOILERS
15-2. Determination of mass of a flywheel for a given coefficient 18-1. Design of flat plates
of fluctuation of speed 18-2. Design of a piston for I.C. Engines
15-3. Flywheel for punches and shears 18-3. Design of crossheads
15-4. Engine flywheels 18-4. Design of connecting rods
15-5. Flywheel for electric generators 18-5. Design of crankshafts
15-6. Stresses in rim of flywheels 18-6. Design of a spring-loaded Hartnell governor
15-7. Design of a hub 18-7. Design of an eccentric
15-8. Arms of the flywheel 18-8. Compensating ring for a manhole
Examples XV 18-9. Design of safety valves for boilers
18-10. Design of a screw down steam stop valve
Chapter 16 GEARS 18-11. Design of cams (I.C. Engines)
16-1. Introduction 18-12. Design of a valve gear for I.C. Engines
(A) DESIGN OF SPUR GEARS Examples XVIII
16-2. General characteristics
Chapter 19 DESIGN OF MISCELLANEOUS MACHINE
16-3. Spur gear terminology
PARTS–II BRAKES AND CLUTCHES
16-4. Gear tooth forms
(A) HOISTING EQUIPMENTS
16-5. Accuracy of gears
19-1. Introduction
16-6. Materials
19-2. Design of hoisting chains and drums
16-7. Allowable stresses 19-3. Design of a hoisting rope
16-8. Design considerations 19-4. Design of wire ropes
16-9. Strength of gear teeth — Lewis equation 19-5. Stresses in curved beams
16-10. Dynamic tooth load 19-6. Design of a crane hook
16-11. Design for wear (B) BRAKES
16-12. Gear wheel proportions 19-7. Introduction
16-13. Internal gears 19-8. Types of brakes
16-14. Racks 19-9. Design procedure for block brakes
(B) DESIGN OF HELICAL GEARS 19-10. Band brakes: Introduction
16-15. Introduction 19-11. Design procedure for band brakes
16-16. Proportions for helical gears (C) CLUTCHES
16-17. Design of helical gear teeth 19-12. Introduction
16-18. Herringbone gears 19-13. Design procedure for friction clutches
16-19. Rating of machine cut spur and helical gears Examples XIX
(C) DESIGN OF BEVEL GEARS Chapter 20 DESIGN PROJECTS
16-20. Introduction 20-1. Introduction
16-21. Definitions
APPENDICES I TO XVII
16-22. Strength of bevel gear teeth
APPENDIX I : International system of units (SI System)
16-23. Constructional details
APPENDIX II : Sizes of pulleys for flat and V-belts
16-24. Bearing loads
APPENDIX III : Width of flat cast iron and mild steel pulleys
(D) DESIGN OF WORM GEARS
APPENDIX VII : Basic thicknesses of sheet and diameters of wire
16-24. Introduction in millimetres
16-26. Worm gear nomenclature APPENDIX V : Properties of Ferrous Materials
16-27. Strength of worm gear teeth APPENDIX VI : Properties of Plastics
16-28. Bearing loads on the shafts APPENDIX VII : List of Indian Standards: “Testing of Materials”
Examples XVI APPENDIX VIII : Indian Standards referred in the text
Chapter 17 WELDED CONNECTIONS APPENDIX IX : Preferred Numbers (Rounded values)
17-1. Introduction APPENDIX X : (a) Metric coarse threads
17-2. Welding processes (b) Metric Fine threads
17-3. Types of welded joints APPENDIX XI : Common sizes of transmission shafts
17-4. Working stresses in welds APPENDIX XII : Deflection formulas for machine parts
17-5. Strength of welds APPENDIX XIII : Properties of geometrical Sections
17-6. Special cases of fillet welds APPENDIX XIV : Imperial or Legal Standard Wire Gauge
17-7. Eccentric loads on welded connections APPENDIX XV : Load carrying capacity of V-belts
17-8. Design procedure recommended by American Welding Society APPENDIX XVI : Service factors for belt drives
17-9. Fillet welds under varying loads APPENDIX XVII : Worm data
Examples XVII Index

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