0% found this document useful (0 votes)
374 views32 pages

User Manual: Regulator With Microprocessor Control

Uploaded by

Eder Granados
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
374 views32 pages

User Manual: Regulator With Microprocessor Control

Uploaded by

Eder Granados
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

FCP/1

regulator with microprocessor control

User manual
Code: OSSTDmWLCN

NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!

Integrated Control Solutions & Energy Savings


ENG
IMPORTANT WARNINGS WARNING
NO POWER
& SIGNAL
CABLES
TOGETHER
READ CAREFULLY IN THE TEXT!
CAREL bases the development of its products on decades of experience
in HVAC, on the continuous investments in technological innovations Separate as much as possible the probe and digital input signal cables from
to products, procedures and strict quality processes with in-circuit and the cables carrying inductive loads and power cables to avoid possible
functional testing on 100% of its products, and on the most innovative electromagnetic disturbance.
production technology available on the market. CAREL and its subsidiaries Never run power cables (including the electrical panel wiring) and signal
nonetheless cannot guarantee that all the aspects of the product and the cables in the same conduits.
software included with the product respond to the requirements of the final
application, despite the product being developed according to start-of-the-
art techniques. The customer (manufacturer, developer or installer of the final
equipment) accepts all liability and risk relating to the configuration of the
product in order to reach the expected results in relation to the specific final
installation and/or equipment. CAREL may, based on specific agreements, acts DISPOSAL
as a consultant for the positive commissioning of the final unit/application,
however in no case does it accept liability for the correct operation of the final
equipment/system.
The CAREL product is a state-of-the-art product, whose operation is specified
in the technical documentation supplied with the product or can be
INFORMATION FOR USERS ON THE CORRECT HANDLING OF WASTE
downloaded, even prior to purchase, from the website www.carel.com.
ELECTRICAL AND ELECTRONIC EQUIPMENT (WEEE)
Each CAREL product, in relation to its advanced level of technology, requires
setup/configuration/programming/commissioning to be able to operate in
In reference to European Union directive 2002/96/EC issued on 27 January
the best possible way for the specific application. The failure to complete such
2003 and the related national legislation, please note that:
operations, which are required/indicated in the user manual, may cause the
1. WEEE cannot be disposed of as municipal waste and such waste must be
final product to malfunction; CAREL accepts no liability in such cases.
collected and disposed of separately;
Only qualified personnel may install or carry out technical service on the
2. The public or private waste collection systems defined by local legislation
product.
must be used. In addition, the equipment can be returned to the
The customer must only use the product in the manner described in the
distributor at the end of its working life when buying new equipment.
documentation relating to the product.
3. The equipment may contain hazardous substances: the improper use or
In addition to observing any further warnings described in this manual, the
incorrect disposal of such may have negative effects on human health
following warnings must be heeded for all CAREL products:
and on the environment;
• Prevent the electronic circuits from getting wet. Rain, humidity and all 4. The symbol (crossed-out wheeled bin) shown on the product or on the
types of liquids or condensate contain corrosive minerals that may damage
packaging and on the instruction sheet indicates that the equipment has
the electronic circuits. In any case, the product should be used or stored in
been introduced onto the market after 13 August 2005 and that it must
environments that comply with the temperature and humidity limits specified
be disposed of separately;
in the manual.
5. In the event of illegal disposal of electrical and electronic waste, the
• Do not install the device in particularly hot environments. Too high penalties are specified by local waste disposal legislation.
temperatures may reduce the life of electronic devices, damage them and
deform or melt the plastic parts. In any case, the product should be used or
stored in environments that comply with the temperature and humidity limits
specified in the manual.
• Do not attempt to open the device in any way other than described in the
manual.
• Do not drop, hit or shake the device, as the internal circuits and mechanisms
may be irreparably damaged.
• Do not use corrosive chemicals, solvents or aggressive detergents to clean
the device.
• Do not use the product for applications other than those specified in the
technical manual.

All of the above suggestions likewise apply to the controllers, serial boards,
programming keys or any other accessory in the CAREL product portfolio.

CAREL adopts a policy of continual development. Consequently, CAREL


reserves the right to make changes and improvements to any product
described in this document without prior warning.

The technical specifications shown in the manual may be changed without


prior warning.

The liability of CAREL in relation to its products is specified in the CAREL general
contract conditions, available on the website www.carel.com and/or by
specific agreements with customers; specifically, to the extent where allowed
by applicable legislation, in no case will CAREL, its employees or subsidiaries
be liable for any lost earnings or sales, losses of data and information, costs of
replacement goods or services, damage to things or people, downtime or any
direct, indirect, incidental, actual, punitive, exemplary, special or consequential
damage of any kind whatsoever, whether contractual, extra-contractual or
due to negligence, or any other liabilities deriving from the installation, use or
impossibility to use the product, even if CAREL or its subsidiaries are warned
of the possibility of such damage.

3 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG

FCP/1 +030220391 rel 1.4 – 31.05.2016 4


ENG
Content

1. INTRODUCTION 7
1.1 Main features.................................................................................................... 7

2. USER INTERFACE 8

3. INSTALLATION 9

4. PROGRAMMING THE INSTRUMENTS 10

5. ACCESSORIES 11
5.1 Parameter copying key................................................................................. 11
5.2 RS485 serial interface board....................................................................... 11

6. DESCRIPTION OF THE FUNCTIONS 12


6.1 Control modes................................................................................................ 12
6.2 Configuring the probes and selecting the range of measurement.... 12
6.3 Two circuit function....................................................................................... 13
6.4 Double set point function............................................................................ 13
6.5 Cut-off function.............................................................................................. 14
6.6 Output saturation function.......................................................................... 14
6.7 Speed-up function......................................................................................... 14
6.8 Outside temperature compensation (feedforward function).............. 14
6.9 PI control (proportional and integral)....................................................... 15
6.10 Slave mode function..................................................................................... 16
6.11 Overriding the output................................................................................... 16
6.12 Phase control modes.................................................................................... 16
6.13 Automatic adaptation to the mains frequency.........................................17
6.14 Alarm situations and alarm management.................................................17

7. DESCRIPTION OF THE OPERATING PARAMETERS 18


7.1 Tabella riassuntiva dei parametri di funzionamento..............................24

8. TABLES OF ALARMS AND SIGNALS 26


8.1 Alarms...............................................................................................................26
8.2 Signals...............................................................................................................26

9. SUPERVISION 26
9.1 Carel supervisor protocol.............................................................................26
9.2 Modbus protocol...........................................................................................26
9.2.1 Description of the Function codes supported............................................27

10. SPECIFICATIONS AND CONNECTIONS 28


10.1 FCPM082010 / FCPM0420A0 electrical specifications...........................28
10.2 FCPM082A10 electrical specifications........................................................29
10.3 FCPM082010 / FCPM0420A0 connections..............................................29
10.4 FCPM082A10 connections...........................................................................30
10.5 Dimensions and assembly...........................................................................30

5 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
1. INTRODUCTION
The FCP device is a phase control voltage regulator with microprocessor External alarm management
control that is especially suitable for controlling the speed of condensing This is used to force the output to a preset value when a protector is
fans, according to the required pressure/temperature. Alternatively it can activated or upon receiving an external control signal.
be used to control the voltage/power to a resistive or inductive device
with a quadratic relationship between load voltage/power.

Three models are available.


Cut-off
• the first and second are controllers complete with all the functions; This function is used to stop the fans, resetting the output, when the
• the last one includes the power functions only, and can be used to controlled pressure/ temperature is below a preset value.
double the total power available, acting as a slave to the complete
controller. Alternatively, it can serve any Carel controller that features a
specific phase control output (MCH*, PCO*, …). Speed-up
• FCPM082010 Controller; This function is used to overcome the inertia of the fans, operating them
• FCPM0420A0 Declassed controller 4A; momentarily at high speed and then slowing down to the actual speed
• FCPM082A10 Power expansion. calculated by the controller, allowing very low speed that otherwise
could not be achieved when starting from standstill.

Output saturation
1.1 Main features This function, irrespective of the speed settings, operates the fans at the
maximum speed allowed by the mains voltage when the controlled
Power supply pressure/temperature exceeds a preset value.
The power supply is 230 Vac 50/60Hz mains, with automatic adaptation
to the mains frequency.
Outside temperature compensation
This function is used to predict the effects of the variation in the outside
Appearance and ergonomics temperature (air that cools the condenser), by measuring the outside
The device has been designed so as to also allow outdoor installation, temperature and acting as a consequence (feedforward action), even
with specific protection against water and dust. before the controlled pressure/temperature is affected.
The function is especially useful when control is performed using
the temperature rather than the pressure, as temperature probes are
intrinsically slower to respond than pressure probes.
Management of two circuits
Two circuits can be controlled in parallel, based on the more critical
conditions.
PI control (proportional and integral)
This function combines normal proportional control with an integral
action that, if correctly set based on the specific operating conditions,
Pressure or temperature probes allows more accurate pressure/temperature control.
The following can be used indifferently, by making the suitable settings:
ratiometric pressure probes powered directly by the controller
NTC temperature probes with different operating ranges
Direct/Reverse control
This function is used to reverse the control logic, switching from Direct
mode (an increase in the controlled pressure/temperature increases the
Manual setting or configuration by parameter value of the output) normally used to control the condensing fan speed,
The operation of the FCP controller can be set as follows: to Reverse mode (an increase in the controlled pressure/temperature
• manually, using the trimmers and dipswitches (restricted to the main decreases the value of the output).
functions);
• using the internal parameters (via programming key or serial line).
In the first case, the main functions are available for the simple use of the
controller and setting by non-specialist personnel.
Slave mode
In the second case, the available functions are increased considerably, This function is used to disable the internal control algorithm and manage
allowing maximum operating flexibility. the output directly based on an external signal.

Control set point and differential Serial connection


Two set points are available, which can be selected externally, so as to be An RS485 serial output is available for connection via two wires plus
able to differentiate the operating conditions based on the time of day or shield to the supervisor or telemaintenance network that support the
a change in situation in general. Carel supervisor protocol or the Modbus® protocol.

Minimum and maximum output Phase control function


This function is used to set the range of variation of the output and The control of the power section can be modified to adapt it to the type
consequently the fan speed, so as to define the minimum possible of load.
speed and maximum acceptable noise, depending on the fans used and
specification the application.

7 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
Index of protection
The gasket inside and the materials used to make the case guarantee the
controller IP54 index of protection

Fastening
The device is fastened using 4 screws.

CE mark/Electromagnetic compatibility
The FCP controller is compliant with the EU standards on electromagnetic
compatibility, while quality and safety are ensured by the CAREL ISO
9001 certified design and production system and by the CE mark on the
product.

2. USER INTERFACE
The status of the controller is displayed using LEDs that are only visible
with the cover open.
The LEDs indicate:
• power on;
• serial connection status;
• aalarm status.

To set the operation of the controller, 4 trimmers and 4 dipswitches are


available for the main functions, while internal parameters are used to set
all the other functions. The parameters can be set using the programming
key, while access to the parameters for display and setting, as well
as access to the variables that represent the status of the controller, is
available via serial line.

FCP/1 +030220391 rel 1.4 – 31.05.2016 8


ENG
3. INSTALLATION
To install the controller, proceed as follows, with reference to the
connection diagrams shown at the end of the manual. If a shielded cable is used to connect the load, both ends of the shield
should be earthed.
Important: 230 Vac mains voltage present on the board. On the controller side, the shield should be earthed using a metal cable
clamp screwed to the earth bar before the terminals.
Il regolatore può essere installato in ambienti esterni considerando le
avvertenze di seguito riportate:
• Connect the power supply: Fit a 10A T (or lower rating) fuse in the
power supply line (live L), based on the maximum current expected.
• Connect the probes and control signals: the probes can be installed at
a maximum distance of 10 m from the controller, as long as cables with
a minimum cross-section of 1 mm2 are used. To improve immunity to
disturbance, use shielded cables (connect just one end of the shield
to the earth).
• Program the instrument: for a more detailed description see the
chapter “Programming the instruments”.
• Connect the load: the load should only be connected after having
programmed the controller. In this regard, the maximum current Fig. 3.a
indicated in the “technical specifications” must be considered. The load
may be made up of multiple fans in parallel, as long as the maximum To ensure compliance with the safety standards, the electrical system
capacity is not exceeded. If the controller is used in residential must be fitted with a suitable switch or disconnector (compliant with
environments (IEC-EN55014-1) a shielded cable must be used. standards IEC 60947-1 and IEC 60947-3), located near the appliance.
• Connect to the serial network: the controller is fitted with a connector If the appliance is used in a manner that is not specified by the
for housing a serial interface board, FCSER00000, for connection to the manufacturer, the protection featured for the appliance may be
supervisor network. Use a shielded cable with the shield connected compromised and the appliance may be seriously damaged.
to GNX.
Avoid assembling the controllers in environments with the following
characteristics:
WARNINGS: • relative humidity greater than 90% non-condensing;
The controller must be installed so as to ensure normal cooling, according • strong vibrations or knocks;
to the flow of air. Normally, if there are no cooling fans, it is installed • exposure to continuous water sprays;
vertically, with the cable outlets downwards. • exposure to aggressive or pollutant atmospheres (e.g. sulphur or
ammonia fumes, saline mist, smoke) so as to avoid corrosion and
The temperature of the surface the control is mounted on must not oxidisation;
exceed 70° C. • strong magnetic and/or radio interference (for example, near
The index of protection is guaranteed only if the following precautions transmitting antennae).
are heeded:
• make sure that the cable glands are fitted with the conical part on the Observe the following warnings when connecting the controllers:
inside The incorrect connection of the power supply may seriously damage the
• only use one cable with a diameter between 7 and 10 mm in each system. Use cable ends suitable for the corresponding terminals.
cable gland. Loosen each screw and insert the cable ends, then tighten the screws
• pass the cable through the cable gland as shown in Figure 3.a and slightly tug the cables to check that they are sufficiently tight;
• if the installation requires a cable with a diameter of less than 7 mm, To tighten the screws, do not use automatic screwdriver, or alternatively
or more than one cable in the same cable gland, it is the installer’s adjust to a torque of less than 50 Ncm. If spring terminals are used,
responsibility to guarantee the appropriate index of protection; for compress the spring using a screwdriver, insert the stripped wire then
example, using a sheath to increase the thickness or to hold the cables release the spring and slightly tug the cables to check that they are
together, making sure there are not gaps. sufficiently tight.
Separate as much as possible (at least 3 cm) the signal cables from the
cables carrying inductive loads and power cables to avoid possible
electromagnetic disturbance.
Never insert power cables (including the electrical cables) and probe
signal cables in the same conduits.
Do not install the probe cables in the immediate vicinity of power
devices (contactors, circuit breakers or similar). Reduce the path of the
probe cables as much as possible, and avoid spiral paths that enclose
power devices Remember that the NTC temperature probes do not have
polarity, and therefore the order the ends are connected is indifferent.
1. Perforate the membrane 2. Pull the cable slightly
with the cable or with a backwards to secure it.
screwdriver and push the Cleaning the instrument.
cable through the hole. When cleaning the instrument do not use ethyl alcohol, hydrocarbons
(petrol), ammonia and derivatives.
The power supplies of the FCPM082A10 (power expansion) and the Use neutral detergents and water.
corresponding control device must be connected to the same phases.

Do not use the terminals on the controller to connect the power supply
to other devices.

The maximum length of the connection cables is 10m except where


specified otherwise.

Size the cross-section of the power wires based on the current input of
the load and the length of the cables.

9 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
4. PROGRAMMING THE INSTRUMENTS
The instruments are programmed by dipswitches, trimmers and jumpers, 4.1 Procedure for setting the double set
and by setting the internal parameters accessible via programming key
or via serial line. The functions that can be set manually are shown in the point by trimmer
tables below: The value to be used as setpoint1 is initially saved by adjusting the SET
trimmer, and then subsequently selected by digital input, after which
Dipswitch Function the SET trimmer is used to establish set point 2. Dip1 is ON (setting by
Dip1 Select device setting OFF: setting by parameters trimmer) and digital input ID1 is assumed as normally closed.
mode ON: setting by trimmer
Dip2 (2) Select digital input OFF: external alarm (thermal protection Dip2 Input ID1 description set point setting
function activated) OFF Closed alarm not active SET trimmer
ON: set point selection (enable double use the SET trimmer to set
set point) the desired value of set
Dip3 Enable two circuits OFF: single circuit (probe B1 only) point 1
ON: two circuits (both probes B1 and OFF à ON Closed the current value of the
B2) SET trimmer is saved in
Dip4 (1) Enable the function OFF: function disabled (default) non-volatile memory
selected by par. DIP4 ON: function enabled (parameter “STPM”) as set
Tab. 4.a point 1
ON Closed set point selection 1 parameter “STPM”
(1)
: the position of dipswitch 4 has priority over the parameter that enables ON Open set point selection 2 SET trimmer (set point 2)
the associated function. Use the SET trimmer to set
(2)
: the position of dipswitch 2, is not irrelevant with DIP4=9 parameter and the desired value of set
dipswitch4 = ON (direct/reverse function for DI enable); in this case the point 2
ON Closed set point selection 1 parameter “STPM”
digital input is in direct/reverse switch-mode. ON Open set point selection 2 SET trimmer (set point 2)
Tab. 4.e
Trimmer Function Alternative function To modify the value of setpoint1, repeat the sequence from the start.
SET Set the set point: 0 -100% If the double set point is enabled:
• Set point 1 setting (Dip2 OFF)
• Save set point 1 (Dip2 OFF → ON) Warning: when Dip2 is OFF, the digital input must be closed,
• Set point 2 setting (Dip2 ON) otherwise the alarm condition and corresponding output voltage setting
DIF Set the differential: 0 to 20% have priority over the set point and consequently the fan speed will not
reflect the value set by the trimmer.
MIN Set the minimum output. 0 If the feedforward function is enabled:
to 100% Set the feedforward gain
MAX Set the maximum output: 0
to 100%
Tab. 4.b
Configuration
ID1=External alarm
Status of input ID1
Open
Description
Alarm active
4.2 Default settings
(Dip2 OFF) Closed Alarm not active The functions that are available by setting the parameters are mostly
ID1=Double set point Open Set point selection 2 disabled by default, as they need to be set based on the specific
(Dip2 ON) Closed Set point selection 1 application.
ID1=direct/reverse (Dip4 Open Reverse
ON Parameter DIP4=9) Closed Direct Set the set point, differential, by trimmer (modifiable by dipswitch)
Tab. 4.c minimum and maximum output
Digital input ID1 external alarm (modifiable by dipswitch)
Digital input ID1 is normally closed by default. A parameter can be set to Two circuit inactive (modifiable by dipswitch)
change the operating logic and manage it as a normally open contact, in Cut-off inactive (modifiable by dipswitch)
Input B1 Ratiometric pressure probe
which case the meaning of “Open” and “Closed” must be reversed. Input B2 Ratiometric pressure probe
Input B3 NTC temperature probe 10kΩ
If slave mode is enabled, the external control signal is 0...10V. In this case, Digital input ID1 Normally closed
the controller electrical circuits need to be modified using jumper JA and Output in the event of alarms 100%
JB, as shown in the table below: Direct/Reverse control mode Direct
Slave mode inactive
Speed-up active (duration 2 sec)
Jumper Output saturation inactive
JA, JB 0/10V input configuration (probe B1 input only) Outside temperature inactive
JA on input for pressure/temperature probes compensation (feedforward)
JB off PI control inactive
JA off 0/10V input Phase control function short impulse
JB on Output ramp 1s
Tab. 4.d Output linearisation active
Tab. 4.f
If the double set point function is used with setting by trimmer, the
fact that only one trimmer is available for setting the set point is a clear
limitation, which can however be overcome by following the procedure
described below.

FCP/1 +030220391 rel 1.4 – 31.05.2016 10


ENG
5. ACCESSORIES
5.1 Parameter copying key
Programming key PSOPZKEY00/A0 Two functions are available, and are selected by using the two supplied
The programming keys PSOPZKEY00 (Figure 5.1.a) and PSOPZKEYA0 dipswitches; these can be accessed by removing the battery cover:
(Figure 5.1.b) are used to copy the complete set of parameters relating to • load the parameters for a controller onto the key (UPLOAD - Fig. 5.1.d);
the CAREL FCP controller parameters. • copy from the key to a controller (DOWNLOAD - Fig. 5.1.e);
The keys must be connected to the PROG KEY connector (4 pin AMP)
fitted on the controllers, and work even without switching the controller Warning:
on (see the summary diagram in Figure 5.1.c.) • the parameters can only be copied between instruments with the
same code. The UPLOAD operation can, however, always be performed.
• the parameters can only be copied between instruments with the
same code and compatible software release. The UPLOAD operation
can, however, always be performed.

The following operations are used for the UPLOAD and/or DOWNLOAD
functions, simply by changing the settings of the dipswitches on the key:
• open the rear cover on the key and position the 2 dipswitches
according to the desired operation;
Fig. 5.a Fig. 5.b Fig. 5.c • close the rear cover on the key and insert the key in the connector on
the controller;
• press the button and check the LED: red for a few seconds, then green,
indicates that the operation was completed correctly.
• other signals or the flashing of the LED indicates that problems have
occurred: refer to the table below;
• at the end of the operation, release the button, after a few seconds the
LED goes OFF;
• remove the key from the controller;

Fig. 5.d Fig. 5.e

LED signal Cause Meaning and solution


Red LED flashing Batteries discharged at start copy The batteries are discharged, the copy operation cannot be performed. Replace the batteries.
Green LED flashing Batteries discharged during copy During the copy operation or at the end of the operation the battery level is low. Replace the
or at end of copy batteries and repeat the operation.
Red/green LED flashing Instrument not compatible The parameter set-up cannot be copied as the connected controller model is not compatible.
(orange signal) This error only occurs for the DOWNLOAD function; check the code of the controller and run the
copy only for compatible codes.
Red and green LEDs on Error in data being copied Error in the data being copied. The instrument's EEPROM is corrupted, and therefore the key
cannot be copied.
Red LED on steady Data transfer error The copy operation was not completed due to a serious error when transferring or copying the
data. Repeat the operation, if the problem persists check the key connections.
LEDs off Batteries disconnected Check the batteries.
Tab. 5.a

5.2 RS485 serial interface board


The RS485 serial interface option (FCSER00000) shown in Figure 5.2.a
– is used to connect the instrument to the RS 485 serial network for
supervision.
Figures 5.2.b and 5.2.c show the assembly of the interface in the
instrument. Observe the correct polarity of the connector, making sure
the protrusion on the serial board matches the notch on the controller,
without forcing the board.

Fig. 5.f Fig. 5.g Fig. 5.h

11 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
6. DESCRIPTION OF THE FUNCTIONS
6.1 Control modes
The following operating modes can be set:
Direct an increase in the value measured by the probes increases the value All the functions and observations applied in Direct mode, are valid
of the output; symmetrically in Reverse mode. Direct mode is set by default (alternatively
Reverse an increase in the value measured by the probes decreases the value the selection can be associated with dipswitch 4).and by digital input. The
of the output.
values of the set point, differential, minimum and maximum output can
be set by dipswitch or by setting the parameters. If the minimum output
OUT DIRECT OUT REVERSE
set is greater than the maximum output, the value is limited internally to
100% 100%
max max
maximum output.
The value of the differential is internally limited so as to in any case ensure
the maximum output value set is reached (for example if SET+DIF >
100%, DIF is limited to 100%-SET).
min min
diff diff
Dipswitch Function
100% 100%
setp Dip1 setpSelect device setting mode OFF: setting by parameters
ON: setting by trimmer
Tab. 6.a
IRECT OUT REVERSE
100%
Trimmer Function
max
SET Set the set point 0 – 100%
DIF Set the differential 0 – 20%
MIN Set the minimum output 0 – 100%
MAX Set the maximum output 0 – 100%
min
diff Tab. 6.b
100% setp 100%

Fig. 6.a

Associated parameters
Par. Spv Modb Range Def U.M. Description
STP1 I4 104 0 .. 100 50 1% Set point (Setpoint1)
STP2 I5 105 0 .. 100 50 1% Setpoint2
STPM I6 106 0 .. 100 0 1% Setpoint1 memory set by trimmer
DIFF I7 107 0 .. 100 10 1% Differential
MIN I8 108 0 .. MAX 30 1% Minimum output
MAX I9 109 MIN .. 100 100 1% Maximum output
EREV D1 1 0/1 0 1 Direct/Reverse mode 0=direct 1=reverse
DIP4 I20 120 0...9 1 1 Only selection function associated with DIP4=5 e Dipswitch4 OFF: direct DIP4=5 e Dipswitch4 ON: reverse
dipswitch 4 DIP4=5 and Dipswitch4 OFF: direct DIP4=5 e Dipswitch4 ON: reverse
DIP4=9 e DI Closed: direct DIP4=9 e DI Open: reverse
Tab. 6.c

6.2 Configuring the probes and selecting


the range of measurement
The values of the set point and differential are always internally expressed
as a % of the range of measurement used, so as to be able to manage
different types of probes at the same time. For ratiometric pressure
probes, the range of measurement is the rated value of the probe. For
temperature probes, the range of measurement can be set by parameter
and can be limited compared to the maximum rated value of the probes
used, so as to improve the resolution of control.
type of NTC probe maximum range settable default range
by parameter
NTC 10kΩ @25°C -50…+90 °C -10…+ 90 °C
NTC 50kΩ @25°C 0…+120 °C +20…+120 °C
Tab. 6.d
The default range, for both types of probes, has an interval of 100°C so as
to simplify the conversion of the set point and above all the differential
into a percentage.
The values measured by the probes are digitally filtered to attenuate any
external disturbance. The filter can be set by parameter.

FCP/1 +030220391 rel 1.4 – 31.05.2016 12


ENG
Associated parameters
Par. Spv Modb Range Def UOM Description
PB1M I17 117 0 .. 3 2 1 Type of probe B1 0 = NTC-10kΩ 3 = 0/10V
PB2M I18 118 0 .. 2 2 1 Type of probe B2 1 = NTC-50kΩ
PB3M I19 119 0 .. 1 0 1 Type of probe B3 2 = 0/5V ratiometric
FILT I23 123 0 .. 13 6 1 Probe filter 0=minimum filter
13=maximum filter
T0L A2 2 -50.0 .. T0H -10.0 0.1°C Lower limit of meas. range NTC-10kΩ corresponding to 0%
T0H A3 3 T0L .. +90.0 +90.0 0.1°C Upper limit of meas. range NTC-10kΩ corresponding to 100%
T1L A4 4 0.0 .. T1H +20.0 0.1°C Lower limit of meas. range NTC-50kΩ corresponding to 0%
T1H A5 5 T1L .. +120.0 +120.0 0.1°C Upper limit of meas. range NTC-50kΩ corresponding to 100%
PB1E D6 6 0/1 1 1 Enable probe B1 0=disabled 1=enabled
PB2E D7 7 0/1 1 1 Enable probe B2 0=disabled 1=enabled
PB3E D8 8 0/1 0 1 Enable probe B3 0=disabled 1=enabled
Tab. 6.e

Variabili di stato associate alle sonde


Par. Spv Modb Range Def UOM Description
PB1R I35 135 0 .. 100 R 1% probe B1 reading as a % of the range of measurement
PB2R I36 136 0 .. 100 R 1% probe B2 reading as a % of the range of measurement
PB1T A11 11 -50.0 .. +150.0 R 0.1°C probe B1 temperature reading (temp. probe only)
PB2T A12 12 -50.0 .. +150.0 R 0.1°C probe B2 temperature reading (temp. probe only)
PB3T A13 13 -50.0 .. +150.0 R 0.1°C probe B3 temperature reading
PB1A D23 23 0/1 R 1 probe B1 fault alarm 0=inactive 1=active
PB2A D24 24 0/1 R 1 probe B2 fault alarm 0=inactive 1=active
PB3A D25 25 0/1 R 1 probe B3 fault alarm 0=inactive 1=active
Tab. 6.f

6.3 Two circuit function 6.4 Double set point function


If this function is enabled, control depends on: This is used to allow two different set points, and switch from one to the
• the higher of the values read by probes B1 and B2 if Direct mode is set; other based on an external control signal. The function can be enabled
• the lower of the values read by probes B1 and B2 if Reverse mode is set. by dipswitch. In this case, the digital input is used to select setpoint1 or
If disabled, control only depends on the value ready by probe B1, and the setpoint2. If set by trimmer, the physical limitation of having just one
B2 probe input can remain unused without causing probe alarms. trimmer to set the set point can be overcome using the procedure
The function is enabled by dipswitch, but probe B2 must also be enabled described in the paragraph “Procedure for setting the double set point
by parameter. by trimmer”.
By default probes B1 and B2 are enabled by parameter, but the function
Dipswitch Function
is disabled by dipswitch and only probe B1 is used. Dip2 Select digital input function
(only, if direct/reverse function is actived by DI)
Warning: if both probes B1 and B2 are disabled, the controller OFF: external alarm (thermal protection activated)
forces the output either to the minimum value or to zero, according to ON: set point selection (enable double set point)
the setting of the Cut-off function. Tab. 6.i

Dipswitch Function Configuration Status of input ID1 Description


Dip3 Enable two circuits ID1=Double set point Open Set point selection 2
OFF: single circuit (probe B1 only) (Dip2 ON) Closed Set point selection 1
ON: two circuits (both probes B1 and B2) Tab. 6.j
Tab. 6.g Trimmer Function Alternative function
SET Set the set If the double set point is enabled:
point • Set the set point 1 (Dip2 OFF)
Associated parameters 0 -100% • Save set point 1 (Dip2 OFF à ON)
Par. Spv Modb Range Def UOM Description • Set the set point 2 (Dip2 ON)
PB1E D6 6 0/1 1 1 Enable probe B1 Tab. 6.k
0=disabled
1=enabled
PB2E D7 7 0/1 1 1 Enable probe B2 Parametri associati
0=disabled Par. Spv Modb Range Def UOM Description
1=enabled STP1 I4 104 0 .. 100 50 1% Set point (Setpoint1)
Tab. 6.h STP2 I5 105 0 .. 100 50 1% Setpoint2
STPM I6 106 0 .. 100 0 1% Setpoint1 memory set by trimmer
MOID D11 11 0/1 0 1 Operating logic of digital input
ID1
0= normally closed
1= normally open
Tab. 6.l

The value of set point1 by trimmer (par. STPM), in addition to the manual
procedure, can also be set directly by parameter, as for all the other
parameters.

13 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
6.5 Cut-off function OUT
100%
SATMAX Off OUT
100%
When the output of the controller decreases until reaching the minimum max max

value set, the output is forced to zero and remains at this value until the
conditions require an output value that is greater than or equal to the
minimum value set. min min

OUT CUT-OFF Off OUT CUT-OFF On


100%
100% 100% setp se
max max

OUT SATMAX
hyst
Off OUT SATMAX On
100% 100%
min min
max max

setp 100% setp 100%

CUT-OFF Off OUT CUT-OFF On


min min

100%
100% 100%
max
setp setp

hyst Fig. 6.c


min

100% 100%
setp setp
Associated parameters
Fig. 6.b
Par. Spv Modb Range Def UOM Description
ESMX D4 4 0/1 0 1 Saturation function
The change from the minimum output to zero output and vice-versa is 0=disabled
performed using an hysteresis, so as to avoid unwanted fluctuations. The 1=enabled
hysteresis can be set by parameter (default 2% of the operating range of Tab. 6.a
the probes)
By default the function is associated with the position of dipswitch 4.
Dipswitch Function
Dip4 enable the function selected by par. DIP4 (default Cut-off )
OFF: function disabled (default)
6.7 Speed-up function
ON: function enabled When the output of the controller changes from zero to value greater
Tab. 6.m than or equal to the minimum value set, the output is forced to the
The status of dipswitch 4 has priority over the parameter that enables the maximum value possible for a time set by parameter (default 2 seconds).
associated function. At the end of this time, the output returns to the required value, following
the set ramp. The function has the purpose of overcoming the inertia of
the fans, allowing them to operate at low speeds that otherwise would
not be possible when starting from standstill. By default the function is
Associated parameters enabled (alternatively, its status can be set using dipswitch 4).
Par. Spv Modb Range Def UOM Description
ECOF D3 3 0/1 0 1 Cut-off function
0=disabled Associated parameters
1=enabled Par. Spv Modb Range Def UOM Description
COFH I12 112 2 .. 100 2 1% Cut-off activation hysteresis SUPT I13 113 1 .. 5 2 1sec Speed-up duration
DIP4 I20 120 0 .. 9 1 1 Function associated with dipswi- STEP I24 124 0 .. 10 1 1sec Output ramp (minimum time for
tch 4 variation from 0% to 100%)
0=no function ESUP D2 2 0/1 1 1 Function Speed-up
1=Cut-off 0=disabled
2=Speed-up 1=enabled
3=Output saturation Tab. 6.o
4=Long impulse phase control
5=Reverse mode
6=Slave mode 1
7=Slave mode 2
8=Slave mode 3
9=direct/reverse by DI 6.8 Outside temperature compensation
Tab. 6.n
(feedforward function)
The operation of the controller can be modified according to the
temperature measured by probe B3, proportionally increasing the
6.6 Output saturation function minimum output value set. This function is especially useful when probes
If the maximum output set is less than the maximum possible (100% is B1 and B2 measure temperature values because, as temperature probes
equivalent to the full mains voltage), when the control output increases are intrinsically slower to respond than pressure probes, it brings forward
until reaching the maximum value set, the output is forced to the the effects of any changes in the outside temperature, increasing the
maximum possible and remains there until the conditions require an output as the outside temperature increases.
output value that is less than or equal to the maximum value set. The The maximum value of the reference outside temperature and the
change from the maximum output set to maximum output possible intensity of compensation (gain of the feedforward function) can be set
and vice-versa is performed using an hysteresis, so as to avoid unwanted by parameter (default 50°C and 50% respectively).
fluctuations. The hysteresis is 2% of the operating range of the probes. By
default the function is disabled (alternatively, its status can be set using
dipswitch 4).

FCP/1 +030220391 rel 1.4 – 31.05.2016 14


ENG
The outside temperature below which the compensation function is 6.9 PI control (proportional and integral)
deactivated is 0°C.
In addition to the normal contribution of proportional control, the output
Feedforward 100% is also controlled 50%
Feedforward using the integral time on the error (deviation between
OUT OUT
100% Text=max 100% the value measured and set point).
max max This is used to reduce the error to zero.
Text=max

(max+min)/2
out = Kp*err + Ki*Integrale(err)
min min

Text=0°C setp 100% Text=0°C where err=error, Kp=proportional


setp 100% gain, Ki=integral gain, Ti=integral time,
given by:
Feedforward 100% Feedforward 50%
• err = (measure – set point)
OUT
100%
• Kp = (max – min)/diff
max • Ki = Kp/Ti
Text=max

(max+min)/2
By definition the integral time is the time required, when the error if
min constant, for the integral part to have the same contribution as the
proportional part. The integral time can be set by parameter (default
100% Text=0°C 100%
setp 10 minutes). The contribution of the integral part can be reduced so as
Fig. 6.d to avoid the phenomenon of “wind-up” (default 50%), however in this
case the error will not be removed in steady operation. Special care is
In the event of faults on probe B3, the controller considers the worst required when setting the Ti, as excessively short times (see the inertia
case scenario, that is, the maximum outside temperature. When set by of the system) may lead to instability. For a more detailed explanation of
trimmer, the MIN trimmer is no longer used to set the minimum output integral control, see the documents available on control theory.
(the minimum output value is taken from the parameter), but rather is
used to set the gain for the feedforward function. When integral control is enabled, the output have values that are higher
The effective minimum output calculated varies proportionally to the than the minimum output even if the value measured is less than the set
temperature read by probe B3, between the minimum value set by point. Specifically, if the Cut-off function is enabled, the output is forced
parameter and a maximum value taken from the formula: to zero only when the output decreases until reaching the minimum
OUTminH = ( (OUTmax – OUTmin) x KFF/100 ) + OUTmin value set (which certainly occurs for values < (Set point – Differential)).

OUTmin Feedforward OUTminH OUT


100%
100%
max
OUTminH OUTmax

diffMAX
min diffMAX
diff
OUTmin OUTmin setpMAX
setpMIN 100%

0 TFF tB3 (°C) 0% 100% KFF


Fig. 6.f

OUTminH
In this regard, it is good practice for the operating range of the probes to
allow the set point to be set away from the extremes, by a value greater
100%
OUTmax
than the maximum differential envisaged. For example, if the differential
being set does not exceed 20%, set point should not be outside of the
interval 20% to 80%.
OUTmin

Associated parameters
TFF tB3 (°C) 0% 100% KFF Par. Spv Modb Range Def UOM Description
Fig. 6.e INTT I15 115 1 .. 30 10 1min Integral time for PI control
AWUP I16 116 0 .. 100 50 1% Limitation of the integral
action (antiwind-up)
The function is enabled when probe B3 is enabled. By default probe B3 is EPIR D5 5 0/1 0 1 Enable PI control (Integral)
disabled and consequently so is the function. 0=disabled
1=enabled
Trimmer Function
MIN Feedforward gain setting 0 to 100%
Tab. 6.q

To simplify the fine-tuning of the parameters, some variables that are


Associated parameters available that describe the status of control in terms of the various
MIN I8 108 0 .. MAX 30 1% Minimum output components:
KFF I14 114 0 .. 100 50 1% Feedforward function gain
TFF A1 1 0.0 .. +100.0 +50.0 0.1°C Max. reference outside ERRR I38 138 -255 .. 255 R 1 control error (255 = 100%)
temperature for feedforward OUTP I39 139 -255 .. 255 R 1 proportional component (255 = 100%)
function OUTI I40 140 -255 .. 255 R 1 integral component (255 = 100%)
PB3E D8 8 0/1 0 1 Enable probe B3 OUTM I41 141 0 .. 255 R 1 minimum component (255 = 100%)
0=disabled OUTR I42 142 0 .. 255 R 1 control output (255 = 100%)
1=enabled Tab. 6.r
Tab. 6.p The values are expressed with the maximum resolution possible (8 bits
plus sign), therefore the value 255 corresponds to 100%.

15 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
6.10 Slave mode function 6.11 Overriding the output
The control algorithm is disabled and the output of the controller is The output can forced to the desired value required at any time via serial
directly proportional to input probe B1, in one of the three modes that line, irrespective of the value calculated by the controller. This function is
can be selected by parameter (alternatively, its status can be set using temporary and is not saved; it is disabled automatically 10 seconds after
dipswitch 4). the termination of the serial connection.

SLAVE Mode 1 AssociatedSLAVE


parameters
Mode 2
OUT OUT
100% 100%
Par. Spv Modb Range Def UOM Description
max max
OUTV I37 137 0 .. 100 R/W 1% reading/Override output
EOVR D15 15 0/1 0 1 Enable override output
0=disabled
50% 50%
1=enabled
Tab. 6.u
min min

50% 100% 5% 50% 95% 100%

SLAVE Mode 1 SLAVE Mode 2


VE Mode 1 OUT SLAVE
OUT Mode 2
SLAVE Mode 3
0%
max
100%
100%
OUT
max
100%
6.12 Phase control modes
max
max
By default control is based on short impulses (around 3ms). Alternatively,
0% 50% control can be enabled for long impulses (control is maintained until the
50%
(max+min)/2 end of the half period). The displacement of the phase control function
min
min
min can also be changed with reference to the zero-crossing of the mains
min voltage, so as to adapt it to the cos-fi of the fan. The linearisation of the
50% 100% 5% 50% 95% 100%
100% 5% 50% 95% 100% output RMS voltage can also be enabled, rather than use the traditional
50% 100%
sinusoidal relationship between phase control and voltage.
OUT SLAVE Mode 3
SLAVE Mode 3 Finally, the instant variation in the output can be limited so as to improve
100%
0% the behaviour of the fan, especially when starting from standstill.
max
max

Voltage(RMS) output
(max+min)/2
n)/2 100%

min
min

50% 100%
50% 100%
Fig. 6.g
Phase delay @ 100% output 0%
Normally the control signal is supplied by an external controller using the
0/10V standard, however any signal compatible with those allowed for
probe input B1 can be used, setting the input accordingly. Voltage(RMS) output
Warning: if the control signal applied to probe input B1 is 0/10V, the 100%

setting must be made by manually moving a jumper.


With probe input B1 set for a 0/10V signal, the fault probe can no longer ELIN on
be managed. When the function is active, probe input B2 is not managed,
ELIN off
irrespective of its setting. The function is disabled by default.

Jumper Phase delay @ 100% output 0%


100%
OUTV
JA, JB 0/10V input configuration (probe input B1 only)
JA on input for pressure/temperature probes Fig. 6.h
JB off
JA off 0/10V input
JB on
Tab. 6.s
Associated parameters
Par. Spv Modb Range Def UOM Description
DLPL I21 121 0 .. 100 10 1% Phase displacement (100%
Associated parameters -> 90°)
Par. Spv Modb Range Def UOM Description STEP I24 124 0 .. 10 1 1sec Output ramp (minimum time
MODE I10 110 0 .. 3 0 1 Control mode for variation from 0% to 100%)
0=standard control; ELIN D9 9 0/1 1 1 Enable output linearisation
1=slave mode 1 0=disabled
2=slave mode 2 1=enabled
3=slave mode 3 ELPL D10 10 0/1 0 1 Enable long impulse phase
PB1M I17 117 0 .. 3 2 1 Type of probe B1 control
0 = NTC-10kΩ 2 = ratiomet. 0/5V 0=disabled
1 = NTC-50kΩ 3 = 0/10V 1=enabled
Tab. 6.t Tab. 6.v

FCP/1 +030220391 rel 1.4 – 31.05.2016 16


ENG
6.13 Automatic adaptation to the mains
frequency
At power-on the mains frequency is measured so as to adapt operation
to 50Hz or 60Hz
The status of the mains frequency reading is accessible via serial line.

Par. Spv Modb Range Def UOM Description


OKHZ D26 26 0/1 R 1 mains frequency reading status
0=no ok
1=ok
STHZ D27 27 0/1 R 1 mains frequency
0=50Hz
1=60Hz
Tab. 6.w

6.14 Alarm situations and alarm management


Alarm status is activated in the event of:
• activation of the thermal protector (or in any case, the opening of the
contact connected to the digital input configured as the alarm input);
• fault on probes B1 or B2;
• error reading/writing the parameters saved in non-volatile memory
(EEPROM).
The alarm status is signalled by the red LED, depending on the causes, in
order of priority:
on steady parameter alarm
1 impulse probe alarm
2 impulses digital input open alarm

In the event of more than one alarm at the same time, the signal with the
highest priority is shown.

Warning: if digital input ID1 is set as normally open, the alarm is


active when ID1 is closed.

The probe fault alarm is generated if the probe is disconnected or short-


circuited. Only the probes enabled by parameter and/or dipswitch are
managed (probe B1 is enabled by default, while probe B2 can be enabled
by dipswitch).
In alarm status, the controller output provides one of three possible
voltage values, with reference to the mains voltage, which can be set
by parameter: 0%; 50%; 100% (default). Normal operation is restored
automatically as soon as the alarm situation is resolved. In the event
of alarms due to errors when reading/writing the parameters, the
parameters take the default values. The alarm is reset only when a correct
parameter copy operation is performed using the key or the parameters
are written from the supervisor. If the alarm persists, the EEPROM is faulty

Dip-switches Funzione
Dip2 Select digital input function (only, if the direct/reverse fun-
ction is not connection active by DI)
OFF: external alarm (thermal protection activated)
ON: set point selection (enable double set point)
Dip3 Enable two circuits
OFF: single circuit (probe B1 only)
ON: two circuits (both probes B1 and B2)
Tab. 6.x

Associated parameters
Par. Spv Modb Range Def UOM Description
ALMO I11 111 0 .. 2 2 1 Output in alarm status
0=0%
1=50%
2=100%
PB1E D6 6 0/1 1 1 Enable probe B1
0=disabled
1=enabled
PB2E D7 7 0/1 1 1 Enable probe B2
0=disabled
1=enabled
MOID D11 11 0/1 0 1 Operating logic of digital input
ID1
0=normally closed
1=normally open
Tab. 6.y

17 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
7. DESCRIPTION OF THE OPERATING PARAMETERS
MAC type of unit DIFF differential
type and Carel supervisor address integer var. 1 (read only) type and Carel supervisor address integer var. 7
Modbus address read register 101 Modbus address read/write register 107
resolution and unit of measure 1 resolution and unit of measure 1%
range 141 range 0 to 100
default 141 default 10
Non-modifiable parameter used to identify the type of controller in supervision Parameter used to set the value of the control differential. Expressed as a % of the
network connections or when connected to the programming key. full scale of the probes used. Only used if configuration by parameter rather than
by trimmer is enabled.
The effective value of the differential is internally limited to the value:
• 100- effective set point in Direct mode;
REL software release • effective set point in Reverse mode.
type and Carel supervisor address integer var. 2 (read only) so as to guarantee that the maximum output is reached.
Modbus address read register 102
resolution and unit of measure 1
range 0 to 255
default -- MIN minimum output
Non-modifiable parameter used to identify the software version installed on the type and Carel supervisor address integer var. 8
controller. The least significant digit is used to identify functional variations that Modbus address read/write register 108
do not imply changes to the parameter structure. The parameters can only be resolution and unit of measure 1%
copied using the programming key between FCP controllers if the REL parameter range 0 to MAX
has the same value or differs only as regards the least significant digit (for exam- default 30
ple: the parameters can be copied between controllers with REL 12 and 14, while Parameter used to set the minimum output value of the controller.
they cannot be copied between controllers with REL 12 and 20). Expressed as a % of the mains voltage.
Only used if: configuration by parameter rather than by trimmer is enabled.

SADR serial address


type and Carel supervisor address integer var. 3 MAX maximum output
Modbus address read/write register 103 type and Carel supervisor address integer var. 9
resolution and unit of measure 1 Modbus address read/write register 109
range 1 to 255 resolution and unit of measure 1%
default 1 range MIN to 100
Parameter used to identify the individual controller, so as to make it accessible default 100
within the supervision network. Parameter used to set the maximum output value of the controller.
Expressed as a % of the mains voltage.
Only used if: configuration by parameter rather than by trimmer is enabled

STP1 set point (setpoint1)


type and Carel supervisor address integer var. 4
Modbus address read/write register 104 MODE slave mode
resolution and unit of measure 1% type and Carel supervisor address integer var. 10
range 0 to 100 Modbus address read/write register 110
default 50 resolution and unit of measure 1
Parameter used to identify the individual controller, so as to make it accessible range 0 to 3
within the supervision network. default 0
Parameter used to enable slave mode.
MODE=0 slave mode disabled; normal operation of the controller;
MODE=1 slave mode 1 enabled;
STP2 setpoint 2 MODE=2 slave mode 2 enabled;
type and Carel supervisor address integer var. 5 MODE=3 slave mode 3 enabled.
Modbus address read/write register 105 For a detailed description of operation in the various modes, see the paragraph
resolution and unit of measure 1% “Function slave mode”.
range 0 to 100
default 50
Parameter used to set the value of the control set point (setpoint1 if the double
set point function is enabled). ALMO output in alarm status
• Expressed as a % of the full scale of the probes used. type and Carel supervisor address integer var. 11
• Only used if: configuration by parameter rather than by trimmer is enabled. Modbus address read/write register 111
resolution and unit of measure 1
range 0 to 2
default 2
STPM setpoint1 memory by trimmer Parameter used to set the value of the output in the event of faulty probe alarms
type and Carel supervisor address integer var. 6 or external alarm.
Modbus address read/write register 106 ALMO=0 output 0%;
resolution and unit of measure 1% ALMO=1 output 50%;
range 0 to 100 ALMO=2 output 100%.
default 0
Parameter used to save the value of control setpoint1 when set by trimmer. The
current value of the SET trimmer is saved to STPM when dipswitch 2 is switched
from OFF to ON. COFH Cut-off hysteresis
Expressed as a % of the full scale of the probes used. type and Carel supervisor address integer var. 12
Only used if: Modbus address read/write register 112
• the double set point function is enabled; resolution and unit of measure 1%
• configuration by trimmer rather than by parameters is enabled. range 2 to 100
default 2
Parameter used to set the amplitude of the activation hysteresis for the Cut-off
function.
Warning: the value of hysteresis must be:
< effective set point in Direct mode
< 100-effective set point in Reverse mode
otherwise the conditions cannot exist to set the output to zero.

FCP/1 +030220391 rel 1.4 – 31.05.2016 18


ENG
SUPT Speed-up duration PB3M type of probe B3
type and Carel supervisor address integer var. 13 type and Carel supervisor address integer var. 19
Modbus address read/write register 113 Modbus address read/write register 119
resolution and unit of measure 1s resolution and unit of measure 1
range 1 to 5 range 0 to 1
default 2 default 0
Parameter used to set the duration of the Speed-up function. Parameter used to select the type of probe or signal connected to input B3.
PB1M=0 Carel NTC temp. probe 10kΩ @ 25°C (range of measurement -50 to 90 °C);
PB1M=1 Carel NTC temp. probe 50kΩ @ 25°C (range of measurement 0 to 120 °C).

KFF feedforward gain


type and Carel supervisor address integer var. 14
Modbus address read/write register 114 DIP4 function associated with dipswitch 4
resolution and unit of measure 1% type and Carel supervisor address integer var. 20
range 0 to 100 Modbus address read/write register 120
default 50 resolution and unit of measure 1
Parameter used to set the intensity of outside temperature compensation. range 0 to 9
Only used if: default 1
• configuration by parameter rather than by trimmer is enabled; Parameter used to select the function enabled/disabled by dipswitch 4 rather
• probe B3 and, as a consequence, the outside temperature compensation than by parameter
function is enabled. DIP4=0 no function associated
DIP4=1 Cut-off OFF: disabled ON: enabled
DIP4=2 Speed-up OFF: disabled ON: enabled
DIP4=3 Output saturation OFF: disabled ON: enabled
INTT integral time DIP4=4 Long impulse phase control OFF: short ON: long
type and Carel supervisor address integer var. 15 DIP4=5 Reverse mode OFF: Direct ON: Reverse
Modbus address read/write register 115 DIP4=6 Slave mode 1 OFF: normal control ON: Slave mode 1
resolution and unit of measure 1min DIP4=7 Slave mode 2 OFF: normal control ON: Slave mode 2
range 1 to 30 DIP4=8 Slave mode 3 OFF: normal control ON: Slave mode 3
default 10 DIP4=9 Direct/Reverse da DI OFF: disabled ON: enabled
Parameter used to set the intensity of the integral action in PI control. The value of the parameter normally used to enable the function has no affect if
Only used if: the function is selected by DIP4.
• PI control is enabled;
• slave mode is not enabled.
DLPL phase displacement
type and Carel supervisor address integer var. 21
AWUP integral action limit Modbus addres read/write register 121
type and Carel supervisor address integer var. 16 resolution and unit of measure 1
Modbus address read/write register 116 range 0 to 100
resolution and unit of measure 1% default 10
range 0 to 100 Parameter used to set the displacement in the phase control function with refe-
default 50 rence to the zero crossing of the mains voltage. Used to optimise the operation
Parameter used to limit the contribution of the integral action in PI control, with of the fans, adapting the displacement to the cos-fi of the fan. The maximum
the purpose of avoiding excessive overshoot and delays in the controlled value, value of 100 corresponds to a displacement of around 90°. The output should be
in systems whose inertia cannot be accurately defined in advance and therefore forced to 100% and parameter DLPL set accordingly to reach the maximum fan
when the control function is hard to calibrate (DIFF and INTT). Only used if: speed.
• PI control is enabled; For resistive loads (cos-fi=1), the displacement should be set to zero.
• slave mode is not enabled. Warning: the parameter must be set with care, as unsuitable values may
cause serious malfunctions of the fan.

PB1M type of probe B1


type and Carel supervisor address integer var. 17 SERM serial transmission mode
Modbus address read/write register 117 type and Carel supervisor address integer var. 22
resolution and unit of measure 1 Modbus address read/write register 122
range 0 to 3 resolution and unit of measure 1
default 2 range 0 to 1
Parameter used to select the type of probe or signal connected to input B1. default 0
PB1M=0 Carel NTC temp. probe 10kΩ @ 25°C (range of measurement -50 to 90 °C) Parameter used to set special serial communication operating modes.
PB1M=1 Carel NTC temp. probe 50kΩ @ 25°C (range of measurement 0 to 120 °C) SERM=0 Modbus transmission with even parity
PB1M=2 0/5 V ratiometric pressure probe SERM=1 Modbus transmission with no parity
PB1M=3 0/10 V signal (the position of jumpers JA & JB also needs to be modified)

PB2M type of probe B2


type and Carel supervisor address integer var. 18
Modbus address read/write register 118
resolution and unit of measure 1
range 0 to 2
default 2
Parameter used to select the type of probe or signal connected to input B2
PB1M=0 Carel NTC temp. probe 10kΩ @ 25°C (range of measurement -50 to 90 °C)
PB1M=1 Carel NTC temp. probe 50kΩ @ 25°C (range of measurement 0 to 120 °C)
PB1M=2 0/5 V ratiometric pressure probe

19 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
FILT probe measurement filter Range mesurement:
type and Carel supervisor address integer var. 23 ratiometric pressure probes pressure interval specified by the manufacturer
Modbus address read/write register 123 of the probe
resolution and unit of measure 1 Carel NTC temp. probe 10kΩ temperature range defined by parameters T0L
range 0 to 13 and T0H
default 6 Carel NTC temp. probe 50kΩ temperature interval defined the parameters
Parameter used to set the way the values measured by the probes are filtered. T1L and T1H
The values shown are typical and may change according to the mode set (CPU 0/10 V signal 0/10V or 0.5/9.5V depending on the slave
workload). mode set
time measurement measurements/
constant (s) update (s) average
FILT=0 0 0.08 8 PB2R probe B2 reading in %
FILT=1 0 0.15 16 type and Carel supervisor address integer var. (read only) 36
FILT=2 0.15 0.08 8 Modbus address read register 136
FILT=3 0 0.3 32 resolution and unit of measure 1%
FILT=4 0.3 0.15 16 range 0 to 100
FILT=5 0 0.6 64 default --
FILT=6 0.6 0.3 32 Variable used to read the value measured by probe B2 expressed as a % of the
FILT=7 0.6 0.15 16 range of measurement.
FILT=8 1.2 0.6 64
Range mesurement:
FILT=9 1.2 0.3 32
FILT=10 2.4 0.6 64 ratiometric pressure probes pressure interval specified by the manufacturer
FILT=11 2.4 0.3 32 of the probe
FILT=12 5 0.6 64 Carel NTC temp. probe 10kΩ temperature range defined by parameters T0L
FILT=13 10 0.6 64 and T0H
Carel NTC temp. probe 50kΩ temperature interval defined the parameters
T1L and T1H

STEP output ramp


type and Carel supervisor address integer var. 24 OUTV read/override output
Modbus address read/write register 124 type and Carel supervisor address integer var. 37
resolution and unit of measure 1s Modbus address read/write register 137
range 0 to 10 resolution and unit of measure 1%
default 1 range 0 to 100
Parameter used to set the minimum time for the variation of the output from 0% default -
to 100% and vice-versa. Variable used to read the output value and, if the Override function is enabled,
to override it.

tSET SET trimmer setting ERRR error reading


type and Carel supervisor address integer var. (read only) 31
type and Carel supervisor address integer var. (read only) 38
Modbus address read register 131
Modbus address read register 138
resolution and unit of measure 1%
resolution and unit of measure 1
range 0 to 100
range -255 to 255
default --
default --
Variable used to read the value set by the trimmer
Variable used to read the value of the error (difference between the set point and
the measurement of the controlled value) calculated by the control algorithm
and based on which the proportional and integral components are calculated.
tDIF DIF trimmer setting The error is calculated as follows:
error=set point-measurement in Reverse mode
type and Carel supervisor address integer var. (read only) 32
error= measurement-set point in Direct mode
Modbus address read register 132
resolution and unit of measure 1% The value read is the actual value used in the algorithm, expressed in 8 bits plus
range 0 to 20 sign, therefore 255 corresponds to 100% of the end scale of the controlled value.
default --
Variable used to read the value set by the trimmer
OUTP proportional component reading
type and Carel supervisor address integer var. (read only) 39
Modbus address read register 139
tMIN MIN trimmer setting resolution and unit of measure 1
type and Carel supervisor address integer var. (read only) 33 range -255 to 255
Modbus address read register 133 default --
resolution and unit of measure 1% ariable used to read the value of the proportional component calculated by the
range 0 to 100 control algorithm.
default -- OUTP=ERRR*Kp
Variable used to read the value set by the trimmer • where Kp is the proportional gain defined by: Kp=(OUTmax-OUTmin)/Differential.
The value read is the actual value used in the algorithm, expressed in 8 bits plus
sign therefore 255 corresponds to 100% of the maximum output voltage.
tMAX MAX trimmer setting
type and Carel supervisor address integer var. (read only) 34
Modbus address read register 134 OUTI integral component reading
resolution and unit of measure 1% type and Carel supervisor address integer var. (read only) 40
range 0 to 100 Modbus address read register 140
default -- resolution and unit of measure 1
Variable used to read the value set by the trimmer range -255 to 255
default --
Variable used to read the value of the integral component calculated by the
control algorithm
PB1R probe B1 reading in % OUTI=Ki*Integral(ERRR)=Integral(Ki*ERRR):
type and Carel supervisor address integer var. (read only) 35 • where Ki is the integral gain defined by: Ki=Kp/Ti;
Modbus address read register 135 • where Ti is the integral time (parameter INTT)I.
resolution and unit of measure 1% The value calculated is in any case limited, as an absolute value, by the AWUP
range 0 to 100 parameter.
default -- The value read is the actual value used in the algorithm, expressed in 8 bits plus
Variable used to read the value measured by probe B1 expressed as a % of the sign therefore 255 corresponds to 100% of the maximum output voltage.
range of measurement.

FCP/1 +030220391 rel 1.4 – 31.05.2016 20


ENG
OUTM minimum output reading T1H upper limit of meas. range NTC-50kΩ
type and Carel supervisor address integer var. (read only) 41 type and Carel supervisor address analogue var. 5
Modbus address read register 141 Modbus address read/write register 5
resolution and unit of measure 1 resolution and unit of measure 0.1°C
range 0 to 255 range T1L to 120.0
default -- default 120.0
Variable used to read the value of the minimum component calculated by the Parameter used to set the upper limit of the range of measurement for NTC-50kΩ
control algorithm according to the minimum output value set and the outside probes, corresponding to 100%. The controller converts the temperature reading
temperature compensation function. The value read is the actual value used in into a % of the range defined by T1L and T1H. If the actual reading is greater than
the algorithm, expressed in 8 bits plus sign therefore 255 corresponds to 100% of T1H, the controller considers this to be 100%.
the maximum output voltage.

PB1T probe B1 reading


OUTR output reading type and Carel supervisor address analogue var. (read only) 11
type and Carel supervisor address integer var. (read only) 42 Modbus address read register 11
Modbus address read register 142 resolution and unit of measure 0.1°C
resolution and unit of measure 1 range -50.0 to 150.0
range 0 to 255 default --
default -- Variable used to read the temperature value in °C measured by probe B1. If the
Variable used to read the overall value of the output calculated by the control probe selected is not a temperature probe, the value read is 0.
algorithm. During control, this value is the sum of the components OUTP, OUTI
and OUTM, limited between 0 and 255.
In the event of active alarms, Speed-up enabled or other conditions that force
the output to a preset value, OUTR is not calculated as shown previously, but ra- PB2T probe B2 reading
ther reflects the preset value. If the Override function is enabled, OUTR maintains type and Carel supervisor address analogue var. 12
its normal value, even if the output is set by the OUTV parameter. The value read Modbus address read/write register 12
is the actual value used in the algorithm, expressed in 8 bits plus sign therefore resolution and unit of measure 0.1°C
255 corresponds to 100% of the maximum output voltage. range -50.0 to 150.0
default --
Variable used to read the temperature value in °C measured by probe B2. If the
probe selected is not a temperature probe the value read is 0.
TFF maximum outside temperature
type and Carel supervisor address analogue var. 1
Modbus address read/write register 1
resolution and unit of measure 0.1°C
PB3T probe B3 reading
range 0.0 to 100.0 type and Carel supervisor address analogue var. 13
default 50.0 Modbus address read/write register 13
Parameter used to set the maximum reference temperature for the outside resolution and unit of measure 0.1°C
temperature compensation function. range -50.0 to 150.0
default --
Variable used to read the temperature value in °C measured by probe B3.

T0L lower limit of meas. range NTC-10kΩ


type and Carel supervisor address analogue var. 2
Modbus address read/write register 2
EREV enable Reverse mode (Direct/Reverse selection)
resolution and unit of measure 0.1°C type and Carel supervisor address digital var. 1
range -50.0 to T0H Modbus address read/write coil 1
default -10.0 resolution and unit of measure 1
Parameter used to set the lower limit of the range of measurement for NTC-10kΩ range 0 /1
probes, corresponding to 0%. The controller converts the temperature reading default 0
Parameter used to select Direct or Reverse mode
into a % of the range defined by T0L and T0H. If the actual reading is less than
EREV=0 Direct (an increase in the value read by the probes increases the
T0L, the controller considers this to be 0%.
value of the output);
EREV=1 Reverse (an increase in the value read by the probes decreases the
value of the output).
T0H upper limit of meas. range NTC-10kΩ The parameter has no meaning if the Direct/Reverse selection is associated with
type and Carel supervisor address analogue var. 3 dipswitch 4 (parameter DIP4)
Modbus address read/write register 3
resolution and unit of measure 0.1°C
range T0L to 90.0
default 90.0 ESUP enable Speed-up
Parameter used to set the upper limit of the range of measurement for NTC-10kΩ type and Carel supervisor address digital var. 2
probes, corresponding to 100%. The controller converts the temperature reading Modbus address read/write coil 2
into a % of the range defined by T0L and T0H. If the actual reading is greater than resolution and unit of measure 1
range 0 /1
T0H, the controller considers this to be 100%.
default 1
Parameter used to enable the Speed-up function:
ESUP=0 disabled
ESUP=1 enabled
T1L lower limit of meas. range NTC-50kΩ
The parameter has no meaning if the enabling of the function Speed-up is
type and Carel supervisor address analogue var. 4
associated with dipswitch 4 (par. DIP4).
Modbus address read/write register 4
resolution and unit of measure 0.1°C
range 0.0 to T1H
default 20.0
Parameter used to set the lower limit of the range of measurement for NTC-50kΩ
probes, corresponding to 0%. The controller converts the temperature reading
into a % of the range defined by T1L and T1H.If the actual reading is less than T1L,
the controller considers this to be 0%.

21 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
ECOF enable Cut-off ELIN enable output linearisation
type and Carel supervisor address digital var. 3 type and Carel supervisor address digital var. 9
Modbus address read/write coil 3 Modbus address read/write coil 9
resolution and unit of measure 1 resolution and unit of measure 1
range 0 /1 range 0 /1
default 0 default 1
Parameter used to enable the Cut-off function. Parameter used to enable the linearisation of the output voltage, compensating
ECOF=0 disabled the sinusoidal relationship between phase and voltage.
ECOF=1 enabled ELIN=0 disabled
The parameter has no meaning if the enabling of the Cut-off function is associa- ELIN=1 enabled
ted with dipswitch 4 (parameter DIP4).

ESMX enable Output saturation ELPL select phase control function


type and Carel supervisor address digital var. 4
Modbus address read/write coil 4 type and Carel supervisor address digital var. 10
resolution and unit of measure 1 Modbus address read/write coil 10
range 0 /1 resolution and unit of measure 1
default 0 range 0 /1
Parameter used to enable the Output saturation function. default 0
ESMX=0 disabled Parameter used to select the type of phase control
ESMX=1 enabled ELPL=0 short impulse (around 3ms)
The parameter has no meaning if the enabling of the Output saturation function ELPL=1 long impulse (from the moment of switching until the end of the
is associated with dipswitch 4 (par. DIP4). mains half period)
The parameter has no meaning if the selection of the type of phase control is
associated with dipswitch 4 (par. DIP4).

EPIR enable PI control


type and Carel supervisor address digital var. 5 MOID operating logic of ID1
Modbus address read/write coil 5 type and Carel supervisor address digital var. 11
resolution and unit of measure 1 Modbus address read/write coil 11
range 0 /1 resolution and unit of measure 1
default 0 range 0 /1
Parameter used to enable PI control (proportional + integral). default 0
EPIR=0 disabled Parameter used to select the operating logic of digital input ID1.
EPIR=1 enabled MOID=0 normally closed
MOID=1 normally open

PB1E enable probe input B1


type and Carel supervisor address digital var. 6 EOVR enable Override function
Modbus address read/write coil 6 type and Carel supervisor address var.digitale 15
resolution and unit of measure 1 Modbus address read/write coil 15
range 0 /1 resolution and unit of measure 1
default 1 range 0 /1
Parameter used to enable probe input B1. The reading of the probe and any default 0
alarms due to probe faults are only activated if the input is enabled. Variable used to enable the Override function and consequently force the output
PB1E=0 disabled to the value defined by the OUTV parameter, irrespective of the value calculated
PB1E=1 enabled
by the control algorithm
PB3E=0 disabled
PB3E=1 enabled
The variable is forced to zero (Override disabled) on power-up and in any case 10
PB2E enable probe input B2 seconds after no more data is received from the serial line.
type and Carel supervisor address digital var. 7
Modbus address read/write coil 7
resolution and unit of measure 1
range 0 /1 FDEF reset parameter default values
default 1 type and Carel supervisor address var.digitale 16
Parameter used to enable probe input B2. The reading of the probe and any Modbus address read/write coil 16
alarms due to probe faults are only activated if the input is enabled. resolution and unit of measure 1
PB2E=0 disabled range 0 /1
PB2E=1 enabled default 0
Warning: probe input B2 (used for two circuit applications) can only be Variable used to reset the default values of the parameters.
enabled if the Two circuit function is also enabled (dipswitch 3 ON). FDEF=0 no action
FDEF=1 reset default
The value is automatically set back to 0 when the function is activated. It is not
saved in the EEPROM.
PB3E enable probe input B3
type and Carel supervisor address digital var. 8
Modbus address read/write coil 8
resolution and unit of measure 1 STID input ID1 status
range 0 /1 type and Carel supervisor address var.digitale (only read) 17
default 0 Modbus address read coil 17
Parameter used to enable probe input B3 and, as a consequence, the outside resolution and unit of measure 1
temperature compensation function. The reading of the probe and any alarms range 0 /1
due to probe faults are only activated if the input is enabled. default --
PB3E=0 disabled Variable used to read the status of digital input ID1
PB3E=1 enabled STID=0 open
STID=1 closed

FCP/1 +030220391 rel 1.4 – 31.05.2016 22


ENG
STD1 dipswitch 1 status PB2A probe B2 alarm status
type and Carel supervisor address var.digitale (only read) 18 type and Carel supervisor address var.digitale (only read) 24
Modbus address read coil 18 Modbus address read coil 24
resolution and unit of measure 1 resolution and unit of measure 1
range 0 /1 range 0 /1
default -- default --
Variable used to read the position of dipswitch 1 Variable used to read the status of the probe B2 fault alarm.
STD1=0 Off PB2A=0 inactive
STD1=1 On PB2A =1 active
The alarm is activated automatically if the value read by probe B2 is outside of
the range of possible values, typically due to disconnection or short-circuit.
The alarm is only detected if probe B2 is enabled.
STD2 dipswitch 2 status The alarm is not detected if slave mode is selected.
type and Carel supervisor address var.digitale (only read) 19
Modbus address read coil 19
resolution and unit of measure 1
range 0 /1 PB3A probe B3 alarm status
default -- type and Carel supervisor address var.digitale (only read) 25
Variable used to read the position of dipswitch 2 Modbus address read coil 25
STD2=0 Off resolution and unit of measure 1
STD2=1 On range 0 /1
default --
Variable used to read the status of the probe B3 fault alarm.
PB3A=0 inactive
STD3 dipswitch 3 status PB3A =1 active
type and Carel supervisor address var.digitale (only read) 20 The alarm is activated automatically if the value read by probe B3 is outside of
Modbus address read coil 20 the range of possible values, typically due to disconnection or short-circuit. The
resolution and unit of measure 1 alarm is only detected if probe B3 is enabled.
range 0 /1 The alarm is not detected if slave mode is selected.
default --
Variable used to read the position of dipswitch 3
STD3=0 Off
STD3=1 On OKHZ mains frequency reading status
type and Carel supervisor address var.digitale (only read) 26
Modbus address read coil 26
resolution and unit of measure 1
STD4 dipswitch 4 status range 0 /1
type and Carel supervisor address var.digitale (only read) 21 default --
Modbus address read coil 21 Variable used to read the status relating to the reading of the mains frequency.
resolution and unit of measure 1 OKHZ=0 reading in progress
range 0 /1 OKHZ =1 reading completed
default -- At the end of the reading, the variable STHZ signals the frequency, 50 or 60Hz.
Variable used to read the position of dipswitch 4
STD4=0 Off
STD4=1 On
STHZ mains frequency
type and Carel supervisor address var.digitale (only read) 27
Modbus address read coil 27
ALRM alarm status resolution and unit of measure 1
type and Carel supervisor address var.digitale (only read) 22 range 0 /1
Modbus address read coil 22 default --
resolution and unit of measure 1 Variable used to read the mains frequency detected by the controller
range 0 /1 STHZ=0 50Hz
default -- STHZ=1 60Hz
Variable used to read the status of the alarm The value of the variable is only meaningful after the mains frequency has been
ALRM=0 inactive read by the controller (see parameter OKHZ).
ALRM=1 active
The alarm may be signalled externally, associated with the digital input, or due to
a fault on probes B1 or B2.
EEPA invalid parameter alarm status
type and Carel supervisor address var.digitale (only read) 28
Modbus address read coil 28
PB1A probe B1 alarm status resolution and unit of measure 1
type and Carel supervisor address var.digitale (only read) 23 range 0 /1
Modbus address read coil 23 default --
resolution and unit of measure 1 Variable used to read the status of the parameter read/write error alarm
range 0 /1 EEPA=0 inactive
default -- EEPA =1 active
Variable used to read the status of the probe B1 fault alarm.
PB1A=0 inactive
PB1A =1 active
The alarm is activated automatically if the value read by probe B1 is outside of
the range of possible values, typically due to disconnection or short-circuit. The
alarm is only detected if probe B1 is enabled. The alarm is not detected if slave
mode is selected.

23 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
7.1 Tabella riassuntiva dei parametri di funzionamento
Name Carel Spv Modbus Range Def. User value UOM Description
MAC I1 101 141 R 1 Type of unit
REL I2 102 0 .. 255 R 1 Software release
SADR I3 103 1 .. 255 1 1 Serial address (NOTE 1) CAREL PROT. UP TO 207
STP1 I4 104 0 .. 100 50 1% Set point (Set point1)
STP2 I5 105 0 .. 100 50 1% Set point 2
STPM I6 106 0 .. 100 0 1% Setpoint1 memory set by trimmer
DIFF I7 107 0 .. 100 10 1% Differential
MIN I8 108 0 .. MAX 30 1% Minimum output
MAX I9 109 MIN .. 100 100 1% Maximum output
MODE I10 110 0 .. 3 0 1 Slave mode
0=standard control;
1=slave mode 1
2=slave mode 2
3=slave mode 3
ALMO I11 111 0 .. 2 2 1 Output in alarm status
0=0%
1=50%
2=100%
COFH I12 112 2 .. 100 2 1% Cut-off activation hysteresis
SUPT I13 113 1 .. 5 2 1sec Speed-up duration
KFF I14 114 0 .. 100 50 1% Feedforward gain
INTT I15 115 1 .. 30 10 1min Integral time in PI control
AWUP I16 116 0 .. 100 50 1% Integral action limitation (antiwind-up)
PB1M I17 117 0 .. 3 2 1 Type of probe B1
0 = NTC-10kW;
3 = 0/10V
PB2M I18 118 0 .. 2 2 1 Type of probe B2
1 = NTC-50kW
PB3M I19 119 0 .. 1 0 1 Type of probe B3
2 = raziometr. 0/5V
DIP4 I20 120 0 .. 9 1 1 Select function associated with dipswitch 4
0=no function
1=Cut-off
2=Speed-up
3=Output saturation
4=Long impulse phase control
5=Reverse mode
6=Slave mode1
7=Slave mode2
8=Slave mode3
9= Direct/reverse by DI mode
DLPL I21 121 0 .. 100 10 1% Phase displacement (100% -> 90°)
SERM I22 122 0 .. 1 0 1 Serial transmission mode
0= Modbus even parity
1= Modbus no parity
FILT I23 123 0 .. 13 6 1 Probe filter
0= minimum filter
13= maximum filter
STEP I24 124 0 .. 10 1 1sec Output ramp (minimum time for variation from 0% to 100%)
I25… …I30 125… …130 0 R not used
tSET I31 131 0 .. 100 R 1% SET trimmer reading
tDIF I32 132 0 .. 20 R 1% DIF trimmer reading
tMIN I33 133 0 .. 100 R 1% MIN trimmer reading
tMAX I34 134 0 .. 100 R 1% MAX trimmer reading
PB1R I35 135 0 .. 100 R 1% probe B1 reading as a % of the range of measurement
PB2R I36 136 0 .. 100 R 1% probe B2 reading as a % of the range of measurement
OUTV I37 137 0 .. 100 R/W 1% reading/Override output (NOTA1)
ERRR I38 138 -255 .. 255 R 1 control error (255 = 100%)
OUTP I39 139 -255 .. 255 R 1 proportional component (255 = 100%)
OUTI I40 140 -255 .. 255 R 1 integral component (255 = 100%)
OUTM I41 141 0 .. 255 R 1 minimum component (255 = 100%)
OUTR I42 142 0 .. 255 R 1 controller output (255 = 100%)
I43… …I50 143… 150 0 R 1 not used
TFF A1 1 0.0 .. +50.0 0.1°C Max reference outside temp. for feedforward function
+100.0
T0L A2 2 -50.0 .. T0H -10.0 0.1°C Lower limit of meas. range NTC-10kΩ corresponding to 0%
T0H A3 3 T0L .. +90.0 +90.0 0.1°C Upper limit of meas. range NTC-10kΩ corresponding to 100%
T1L A4 4 0.0 .. T1H +20.0 0.1°C Lower limit of meas. range NTC-50kΩ corresponding to 0%
T1H A5 5 T1L .. +120.0 0.1°C Upper limit of meas. range NTC-50kΩ corresponding to 100%
+120.0
A6… …A10 6… …10 0 R 1 not used
PB1T A11 11 -50.0 .. R 0.1°C probe B1 temperature reading (temp. probe only)
+150.0
PB2T A12 12 -50.0 .. R 0.1°C probe B2 temperature reading (temp. probe only)
+150.0
PB3T A13 13 -50.0 .. R 0.1°C probe B3 temperature reading
+150.0
A14… …A16 14… …16 0 R 1 not used
EREV D1 1 0/1 0 1 Direct/Reverse mode
0=direct
1=reverse

FCP/1 +030220391 rel 1.4 – 31.05.2016 24


ENG
Name Carel Spv Modbus Range Def. User value UOM Description
ESUP D2 2 0/1 1 1 Speed-up function
0=disabled
1=enabled
ECOF D3 3 0/1 0 1 Cut-off Speed-up
0=disabled
1=enabled
ESMX D4 4 0/1 0 1 Saturation Speed-up
0=disabled
1=enabled
EPIR D5 5 0/1 0 1 Enable PI control (Integral)
0=disabled
1=enabled
PB1E D6 6 0/1 1 1 Enable probe B1
0=disabled
1=enabled
PB2E D7 7 0/1 1 1 Enable probe B2
0=disabled
1=enabled
PB3E D8 8 0/1 0 1 Enable probe B3
0=disabled
1=enabled
ELIN D9 9 0/1 1 1 Enable output linearisation
0=disabled
1=enabled
output
ELPL D10 10 0/1 0 1 Enable long impulse phase control0=disabled
1=enabled
MOID D11 11 0/1 0 1 Operating logic of digital input ID1
0=normally closed
1=normally open
D12… …D14 12… …14 0 0 1 not used
EOVR D15 15 0/1 0 1 Enable override output (note2)
0=disabled
1=enabled
FDEF D16 16 0/1 0 1 Reset default values (note3)
0=no action
1=enabled
STID D17 17 0/1 R 1 input ID1 status
0=open
1=closed
STD1 D18 18 0/1 R 1 dipswitch 1 status
0=Off
1=On
STD2 D19 19 0/1 R 1 dipswitch 2 status
0=Off
1=On
STD3 D20 20 0/1 R 1 dipswitch 3 status
0=Off
1=On
STD4 D21 21 0/1 R 1 dipswitch 4 status
0=Off
1=On
ALRM D22 22 0/1 R 1 alarm status
0=inactive
1=active
PB1A D23 23 0/1 R 1 probe B1 fault alarm
0=inactive
1=active
PB2A D24 24 0/1 R 1 probe B2 fault alarm
0=inactive
1=active
PB3A D25 25 0/1 R 1 probe B3 fault alarm
0=inactive
1=active
OKHZ D26 26 0/1 R 1 mains freq. reading.
0=no ok
1=ok
STHZ D27 27 0/1 R 1 mains frequency
0=50Hz
1=60Hz
EEPA D28 28 0/1 R 1 parameter error alarm
0=inactive
1=active
D29… …D32 29… …32 0 R 1 not used
Tab. 7.a
Key:
A = indicates analogue variables
I = indicates integer variables (1): The parameter should be modified via serial connection with care, as this
D = indicates digital variables implies the dynamic management of the address by the Master.
R = indicates read only variables (no default values, as these are initialised/upda- (2): The override control is disabled at power-on and when serial communication is
ted automatically at power-on) interrupted for more than 10 seconds.
(3): The value is automatically set back to 0 when the function is activated.

25 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
8. TABLES OF ALARMS AND SIGNALS
8.1 Alarms 8.2 Signals
The alarm status is indicated by the red LED Power is signalled by the green LED.
The status of the serial connection is signalled by the yellow LED.
status of description possible causes of the alarm
the red LED status of the description possible causes
off no alarm yellow LED
on parameter error alarm non-volatile memory error off connection cable disconnected
(EEPROM) deactivated supervisor off-line
flashing 1 impulse probe B1 or B2 faulty probes disconnected or short-cir- protocol not supported
alarm cuited flashing data reception data reception with correct protocol
flashing 2 im- external alarm opening of the contact associated on connection active the connection is active, but no data is
pulses with the digital input being received.
Tab. 8.a Tab. 8.b

The probe fault alarms are only detected for the probes that are enabled. The serial connection is automatically deactivated 10 seconds after the
If there are multiple alarms activated at the same time, the first in order last valid data is received.
shown in the table is signalled.
The active alarm status forces the output to the value defined by the
ALMO parameter.
The alarm status is available via serial line.

9. SUPERVISION
The following protocols are supported in slave mode (response to a 9.1 Carel supervisor protocol
query from a Master).
This allows immediate connection to all Carel devices and supervisory
• Carel supervisor ver 3.0s
systems that support version 3.0s. For the addresses of the individual
• Modbus over serial line V1.0 (specification V1.1a)
variables, see the column “Carel spv var” in the table of parameters.
Both protocols use the RS485 serial line, with the following settings (11
The variables are grouped into blocks: if a variable in a certain block is
bit frame):
modified, the entire block is sent:
Transmission Trasmissione Modbus
integer variables relating to parameters I1 -- I24
Reception Carel
SERM=0 (default) Transmission integer status variables I31 -- I42
supervisor
analogue variables relating to parameters A1 -- A5
baudrate Modbus analogue status variables A11 -- A13
start 1 bit digital variables relating to parameters D1 -- D11
data 8 bit digital status variables/commands D15 -- D28
parity 1 bit (no check) (*) no parity (0 bit) even parity (1 bit) no parity (0 bit)
stop 1 bit 2 bit 1 bit 2 bit
Tab. 9.a

The protocol used is recognised automatically. If the controller is


connected to a Carel supervisor, the controller will respond with the Carel
9.2 Modbus protocol
protocol, similarly if the controller is connected to a Modbus supervisor, This allows connection to all the devices and supervisory systems that
the controller will respond with the Modbus protocol. support Modbus over serial line V1.0 (specification V1.1a).
The table below lists the function codes that are currently supported:
(*): this allows any type of 11 bit frame to be received, irrespective of Code Short description Description
whether the penultimate bit is a stop bit or the type of parity. 01 (0x01) Read Coils Reads from 1 to 32 consecutive digital
variables
02 (0x02) Read Discrete Inputs Reads from 1 to 32 consecutive digital
variables
03 (0x03) Read Holding Registers Reads from 1 to 16 consecutive analogue
variables or from 1 to 16 consecutive integer
variables
04 (0x04) Read Input Registers Reads from 1 to 16 consecutive analogue
variables or from 1 to 16 consecutive integer
variables
05 (0x05) Write Single Coil Writes 1 digital variable
06 (0x06) Write Single Register Writes 1 analogue or integer variable
17 (0x11) Report Slave ID Returns the MAC identifier and the status of
the controller
Tab. 9.b

FCP/1 +030220391 rel 1.4 – 31.05.2016 26


ENG
The table below lists the Modbus exceptions that are currently supported: • 0x05 Write Single Coil
Code Short description Description Writes a digital variable as ON or OFF to the Slave.
1 Illegal function Function code not supported The slave responds with an Exception in the following cases:
2 Illegal data address Address not valid for the Slave
EXCEPTION 2: Address of the variable being written > 32;
3 Illegal data value Data not valid for the Slave
4 Slave device failure An irreversible error has occurred during EXCEPTION 3: Value being written contained in the Modbus package
running of the function code other than 0x0000 (OFF) or 0xFF00 (ON) (Note: a Write
Tab. 9.c Single Coil package sent by a Master compliant with the
Modbus protocol should NEVER generate this
exception);
9.2.1 Description of the Function codes supported EXCEPTION 4: The Master has attempted to write a read only digital
variable;
• 0x01 Read Coils
• 0x02 Read Discrete Inputs
Return from 1 to 32 consecutive digital variables. The use of the two
function codes is identical, as no distinction is made between Coils (read/ • 0x06 Write Single Register
write digital variables) and Discrete Inputs (read only digital variables
Writes an analogue or integer variable to the Slave.
from I/O devices).
The slave responds with an Exception in the following cases:
The slave responds with an Exception in the following cases:
EXCEPTION 2: Address of the variable being written not between 1-16
EXCEPTION 2: Address of the first variable requested > 32
and 101-150;
Address of the first variable requested + number of
EXCEPTION 4: The Master has attempted to write a read only analogue or
variables requested > 32
integer variable;
EXCEPTION 3: Number of variables requested > 32
The Master has attempted to write an analogue or integer value that is
outside of the minimum and maximum range.
• 0x03 Read Holding Registers
• 0x04 Read Input Registers
Return from 1 to 16 consecutive analogue variables or from 1 to 32 • 0x11 Report Slave ID
consecutive integer variables.
Returns the unit code (MAC parameter), the ON/OFF status of the
The use of the two function codes is identical, as no distinction is made
controller (as there is no standby mode, the controller is always ON) and
between Holding Registers (read/write Registers) and Input Register
the FW release (REL parameter).
(read only Registers from I/O devices).
The slave never responds with an exception.
To map the addresses of the analogue and integer variables (according For the addresses of the individual variables, see the “Modbus var” column
to the standard Carel protocol) in the space of Modbus addresses, the in the table of parameters.
following rule has been defined:
Analogue Range Modbus:
(Range Carel: 1-16) à
variables Holding/Input Registers 1-16
Integer Range Modbus:
(Range Carel: 1-50) à
variables Holding/Input Registers 101-150
The slave responds with an Exception in the following cases:
EXCEPTION 2: Address of the first variable requested NOT between
1-16 and 101-150;
Address of the first variable requested between 1-16 and
address of the first variable requested + number of
variables requested > 16;
Address of the first variable requested between 101-
150 and address of the first variable requested + number
of variables requested > 150;
EXCEPTION 3: Address of the first variable requested between 1-16
and number of variables requested > 16;
Address of the first variable requested between 101-150
and number of variables requested > 32;

Note: the maximum number of 32 integer variables that can be


sent is determined by the maximum size of the transmission buffer.

27 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
10. SPECIFICATIONS AND CONNECTIONS
10.1 FCPM082010 / FCPM0420A0 electrical
specifications
Power supply 230Vac single-phase -15% +10% 50/60 Hz
Analogue outputs 1 phase control 0-230 Vac single-phase:
maximum current
8A FCPM08* 4A FCPM04*
Digital outputs 1 phase control function for expansion with auxiliary power devices, MCHRTF* - 0-5 V 5 mA max;
Analogue inputs 1 configurable input for
- ratiometric pressure probes 0-5V
- std Carel NTC temp. probes (10kΩ @25°C) range of measurement: –50°C +90°C
- std Carel NTC temp. probes (50kΩ @25°C) range of measurement: 0°C +120°C
- 0/10V control (Rin: 20 kΩ)
1 configurable input for
- ratiometric pressure probes 0-5V
- std Carel NTC temp. probes (10kΩ @25°C) range of measurement: –50°C +90°C
- std Carel NTC temp. probes (50kΩ @25°C) range of measurement: 0°C +120°C
1 configurable input for
- std Carel NTC temp. probes (10kΩ @25°C) range of measurement: –50°C +90°C
- std Carel NTC temp. probes (50kΩ @25°C) range of measurement: 0°C +120°C

measurement precision (excluding the probes):


- ratiometric probes: 1%
- 0/10V control: 5% (typical 2%)
- NTC probes 10kΩ: ±1°C [-10/50]; ±2°C [-40/-10 and 50/90]
- NTC probes 50kΩ: ±1°C [30/90]; ±2°C [0/30 and 90/120]
Digital inputs 1 input with voltage free contact
typical voltage 12 V with contact open, typical current 6 mA with contact closed.
Serial outputs 1 standard RS485 two wire connector [1]
Carel supervisor and ModBus protocol; baud rate 19200; max length 1 km with shielded cable
Signal lights Green power LED
Red alarm LED
Yellow serial connection active LED (flashes when receiving valid frame)
Controller settings 4 trimmers for manually setting:
- set point
- differential
- minimum speed
- maximum speed
4 dipswitches:
- select manual setting or configuration by parameters
- select function associated with the digital input
- enable double circuit (probe B2)
- enable Cut-off (or other settable function)
2 jumpers:
- 0/10V input configuration
Terminals and connectors Power supply and analogue outputs:
- Screw terminals for cable cross-section min. 2.5 mm2 max 4 mm2.
Signals:
- Spring terminals for cable cross-section max 2.5mm2.
4 pin JST connector for programming key
Operating conditions -20/+50°C, <90% rH non-condensing
Storage conditions -20/+70°C, <90% rH non-condensing
Index of protection IP54
Environmental pollution 2
Protection against electric shock Class I
PTI of the insulating materials 250V
Period of stress across the insulating parts Long
Type of action -disconnection 1Y
Category of resistance to heat and fire Category D (UL94 – V0)
Immunity against voltage surges Category II
Ageing characteristics 60,000 operating hours
No. of automatic operating cycles 100,000
Software class and structure Class A
Case Metallic (Al) with plastic cover (ball pressure test 75°C)
Dimensions 140x135x90 mm
Assembly Metal case fastened to panel or wall mounted using 4 screws dia. 3.5/4 mm
Certification EMC:
EN 61326-1, EN 55014-1, EN 55014-2
Safety:
EN 60730-1
Tab. 10.a
: The FCSER00000 option is required.
(1)

FCP/1 +030220391 rel 1.4 – 31.05.2016 28


ENG
10.2 FCPM082A10 electrical specifications
Power supply 230Vac single-phase -15% +10% 50/60 Hz
Analogue outputs 1 phase control 0-230Vac single-phase, 8A (min 500mA)
Inputs 1 phase control function
0-5V 2mA max
Signal lights Green power LED
Terminals and connectors Power supply and analogue outputs: Screw terminals for cable cross-section min. 2.5 mm2 max 4 mm2.
Signals: Spring terminals for cable cross-section max 2.5mm2.
Operating conditions -20/+50°C, <85% rH non-condensing
Storage conditions -20/+70°C, <85% rH non-condensing
Index of protection IP54
Environmental pollution 2
Protection against electric shock Class I
PTI of the insulating materials 250V
Period of stress across the insulating parts Long
Type of action –disconnection 1Y
Category of resistance to heat and fire Category D (UL94 – V0)
Immunity against voltage surges Category II
Ageing characteristics 60,000 operating hours
No. of automatic operating cycles 100,000
Software class and structure Class A
Case Metallic (Al) with plastic cover (ball pressure test 75°C)
Dimensions 140x135x90 mm
Assembly Metal case fastened to panel or wall mounted using 4 screws dia. 3.5/4 mm
Certification EMC:EN 61326-1, EN 55014-1, EN 55014-2
Safety:EN 60730-1
Tab. 10.b

10.3 FCPM082010 / FCPM0420A0


connections

SET POINT % DIFF % MIN % MAX %


ON
OFF JB ALARM PROG.
COM KEY
DIP: 1 2 3 4
POWER
JA OPTION FCSER00000

PE
GND

GND

GND

GND

L N L1
+5V

+5V
ID1

B1

B2

B3

FEED FORWARD
GREEN

GREEN
BLACK

BLACK
WHITE

WHITE

RXTX+
RXTX-
GND
GNX
Y1
}
OUTPUT COMMAND
}
PHASE CUTTING

RS485 DEVICE

B1 B2 NTC
FUSE
ID1 B3
230 V~
LOAD NTC NTC

0/10 V

Fig. 10.a

Warning: The earth-protection is connected to the case through


the fixing screws

L, N Controller 230 Vac power supply input


L1, N Power supply output to 0 to 230 Vac load
ID1, GND Programmable digital input. Motor protector or second set point management, see dipswitch configuration.
B1, GND, +5V Analogue input for pressure (ratiometric) or temperature reading (CAREL NTC probe or 0/10 V control) in circuit 1
B2, GND, +5V Analogue input for pressure (ratiometric) or temperature reading (CAREL NTC probe) in circuit 2
B3, GND NTC input for temperature reading used in the feed-forward algorithm (CAREL NTC probe)..
GNX, RX+TX+, RX-TX- RS485 serial with CAREL supervisor or ModBus slave protocol (the FCSER0000 option is required).
Y1, GND Control output for expansion with auxiliary power device.

29 FCP/1 +030220391 rel 1.4 – 31.05.2016


ENG
10.4 FCPM082A10 connections

POWER

PE
L N L1

GND
Y1
}
INPUT COMMAND
PHASE CUTTING
FUSE

230 V~
LOAD

Fig. 10.b

Warning: The earth-protection is connected to the case through


the fixing screws

L, N Controller 230 Vac power supply input


L1, N Power supply output to 0 to 230 Vac load
Y1, GND Control input

10.5 Dimensions and assembly


134.8

139.8
109.1
88.95

123

Fig. 10.c

FCP/1 +030220391 rel 1.4 – 31.05.2016 30


Agenzia / Agency:
FCP/1 +030220391 rel 1.4 – 31.05.2016

CAREL INDUSTRIES - Headquarters


Via dell’Industria, 11 - 35020 Brugine - Padova (Italy)
Tel. (+39) 049.9716611 - Fax (+39) 049.9716600
e-mail: [email protected] - www.carel.com

You might also like