Construction Cost Estimation Guide
Construction Cost Estimation Guide
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CHAPTER THREE
COST ESTIMATING APPROACH
Types and Methods of Estimates
Preliminary Cost Estimate
Detailed Cost Estimate
Unit Rate Analysis
Pro-rata Rates
Risk Analysis for Cost Estimation
Cost Risk Assessment
Cost Escalation
Applying Cost Escalation
Price Adjustment for Cost Escalation
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Cost Estimating Approach
Introduction
General
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Introduction
General
Project Cost estimation is the process of valuing on
monetary expression, including the cost of all possible
entrants necessary for the planning, implementing and
monitoring stages of the proposed project under
consideration.
Cost estimation is the determination of the probable cost
of a project.
Project Cost includes:
Preliminary investigation (project appraisal costs);
Design and supervision (consultancy cost);
Construction works (contractor’s cost);
Land owning cost, and
Monitoring costs.
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Introduction
General
An estimate serves a number of different functions,
depending on the stage of the project, as shown below
: Feasibility: Initially feasibility of the project need to be
determined Feasibility Estimate (Conceptual).
Schematic Design (Conceptual design): Sketches are
prepared. Major elements are defined Use a
preliminary method to estimate cost. Cost of each
element is established (cost plan).
Design Development: Progressively the scope of the
project is defined A series of preliminary estimates
are done during this phase to assure adherence to cost
plan.
Contract Document: Finalize drawings and
Specifications: Designer’s estimate to anticipate
and check contractor’s bid prices.
Bidding Phase: Contractors prepare detailed
estimate to submit bids.
Construction Phase: Estimates are prepared for cost
Control and change order evaluations.
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Introduction
Feasibility Estimate (Conceptual Estimate)
Needed to make decision to go or no go with project.
Costs include the following items:
Land, Financing cost,
Consultations/Studies,
Engineering,
Project Management,
Construction, and
Operation and Maintenance.
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Introduction
Preliminary Estimates and Cost Planning
The Conceptual Estimate found during feasibility
becomes the initial project budget.
Subsequent design development should remain within the
limit of this budget.
For that purpose, several preliminary estimates are
performed as more details become available through the
design.
Preliminary estimates assign cost to various assemblies
(elements) of the project (Cost Plan) i.e. substructure,
superstructure, interior partitions & doors, exterior
cladding ..etc.
Preliminary estimates allow for Value Analysis –
Compare value of an element with its cost Consider
alternatives Select desired option.
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Introduction
Objective of Cost Estimate
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Introduction
Information Required for Cost Estimation
The following information is required to define cost per
unit of work:
Correct information of the market price of the
materials at the time of need to be used as a basic
price;
Correct information of the rates of various
categories of skilled and unskilled laborers as
wage rates to be used for daily work rate;
Output of laborers per day for various types of
items (productivity);
Correct information of the rates of various
categories of equipment and tools as rental rates to
be used for major items of rates; and
Up-to-date knowledge of the construction
methods.
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Introduction
Knowledge and Managerial Skill for Cost Estimation
The following knowledge, managerial talents, and
degree of construction experience make a good
estimator.
Ability to read and understand contract
documents, with special skills in reading
construction drawings for all specialties and related
specifications.
Ability to accurately take off the quantities of
construction work for which he or she is preparing
the detail estimate.
Ability to visualize the future building from
drawings, which usually requires some years of
construction site experience.
Knowledge of arithmetic, basic geometry, and
statistics.
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Introduction
Knowledge and Managerial Skill for Cost Estimation
The following knowledge, managerial talents ….
Familiarity with estimating software in depth and
with available building cost databases.
Knowledge of building construction methods.
Knowledge of labor productivity,crew
composition, and impacts of various forecasted site
conditions on crew output.
Possession of office managerial skills in
organizing project-related cost information.
Ability to work under pressure and to meet all bid
requirements and deadlines.
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Introduction
Factors Affecting Cost Estimation
Factors which affect the cost estimation are summarized
as follow:
Type and documentation of the project;
Construction scheduling;
Bidding environment;
Quality and availability of material and labor
(given in specification);
Construction facilities/tools and method of
construction;
Location of the site: Transportation charges;
Proper management;
Land charges (lease); and
Nature of subsurface condition.
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Types and methods of Estimates
Estimating types
We will try to see the different classification which is also
based on its accuracy in different stage of construction. The
first way is as follows:-
Rough order of magnitude estimates: -These estimates
are also referred as ROM estimate are useful for ‘go/no-go’
kind of decision making’ which essentially refers to whether
the project should or should not be pursued.
The accuracy levels in such estimates are usually only +/-
60%.
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Client’s Indicative cost estimate: -This is done during the
project feasibility stage may decide to proceed with the
engineering phase of the project, which involves detailed
design and plans for execution. Method available for this is
area and cubic meter method and schedule based estimate.
Client’s preliminary cost estimate: -Whether from the client
side or the consultant develop the design, specification and
drawing from which a bill of quantity (BoQ) can be
formulated.
Client’s detail estimate: - It is an accurate estimated and
consists of working out the quantities of each item and the
associated costs. For working out quantities, the dimensions-
length, breath and height or thickness of each item are taken
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Client’s definitive estimate:-Most contracts has escalation
clause and invariability, and some additional work and
deviations from the specification. Therefore, it is important
that the estimation process continue into the execution stage,
based on information from the site, analysis the actual
payments made deviation from original estimate, and predicts
the final cost of the project.
Revised estimation
Supplementary estimation
Project closure cost
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Types of Costing or Estimation
The most familiar ways of classifying types of cost estimating
which is based on its stage and accuracy as follow.
Estimation can be broadly classified as preliminary
(approximate),Intermediate and detailed.
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Preliminary /approximate costing
During preparation of the estimate detailed surveying, design,
drawings etc., are not required. This estimate is prepared after
preliminary investigation, preliminary surveying and a line
sketch of the drawing according to the requirements. Rates are
determined either from practical knowledge or from records of
similar works.
As the design is not fully developed at this stage, a
contingency is typically included in the order of 15%.
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Preliminary /approximate costing
Purpose of approximate estimate
Approximate estimate is worked out before preparation
of detailed estimate of a work or a project to serve mainly
for the following purposes:
To investigate feasibility: An approximate estimate
of a project gives an idea for the probable expenditure
in a short time.
To save time and money: Before having any rough
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For insurance and tax schedule: For insurance
and tax schedule, the value of a property or a project
is drawn up from the approximated cost estimate.
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Preliminary /approximate costing
Example on Square Foot Method
A 24 x 60 house with a 20 x 20 garage has 1,440 square feet of
living space plus 400 square feet of garage space.
If the building cost is $100 per square foot, then the building
cost for the living area is $144,000.
Calculation: 1,440 x $100 = $144,000
If the building cost of the garage is $50 per square foot, then the
cost of the garage is $20,000.
Calculation: 400 x $50 = $20,000
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Preliminary /approximate costing
The estimated building cost of the completed home, not
including the land, is $164,000 using this method.
Calculation: $144,000 + $20,000 = $164,000.
In the example, the constant of $100 per square foot is used for
comparative purposes.
Cost varies substantially in different locations, for different
styles of homes, and for materials specified.
Check with local builders to determine the constant for your
area.
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Preliminary /approximate costing
c. Cubical Content method – cost per m3
Based on cubical contents of various buildings, i.e. Plinth
area of the building * height * cubic content rate.
The cubic foot method produces an estimate of the building
cost based on the volume of the house.
The volume of the house is determined by finding the area
and then multiplying it by the height.
The height is the distance from the floor to the ceiling for
each level of the house.
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Preliminary /approximate costing
The basement volume and attic volume are included in the
calculations.
The attic volume is calculated by finding the area and
multiplying it by 1/2 of the rise.
The rise of the roof is the distance from the ceiling to the
ridge.
This takes in to account the volume lost due to the sloping
roof.
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Preliminary /approximate costing
Example on Cubic Foot Method
If the 24 x 60 house is used for the cubic foot method, the
area is 1,440 square feet. The height is 8.
Calculation: 1,440 x 8 = 11,520 cubic feet for the living
space, not including the attic.
The attic area is 1,440 square feet and the rise is 4.
Calculation: 1,440 x 2 = 2,880 cubic feet for the attic.
The total cubic feet for the house is 11,520 + 2,880 = 14,400
cubic feet.
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Preliminary /approximate costing
If the cost per cubic foot is $10, the estimated building cost for
the living space, not including the land, is $144,000.
Calculation: 14,400 x $10 = $144,000.
The garage volume must be added to the total.
The volume is 400 x 8 = 3,200 cubic feet.
The garage attic with a rise of 3 feet is 400 x 1.5 = 600 cubic
feet.
Therefore, the total volume of the garage is 3,200 + 600 =
3,800 cubic feet.
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Preliminary /approximate costing
The cost per cubic foot of garage space is figured at one half the
cost per cubic foot of the living space.
Therefore, the estimated building cost of the garage is 3,800 x
$5 = $19,000.
The total estimated building cost of the house is $144,000 +
$19,000 = $163,000.
This cost does not include the land.
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Preliminary /approximate costing
Comparative Estimates
The square foot method produced a building cost of $164,000.
The cubic foot method produced a building cost of $163,000.
The difference in estimated building cost between the two
methods is $1,000.
The constant used is most important.
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Intermediate Estimates
After proceeding with a preferred course of action,
Intermediate Estimates are employed at various stages of
project design development to maintain accountability for
initial budget projections and as a means of evaluating
competing alternative construction assemblies, systems, and
materials. On large projects it is common practice for an
owner to employ a construction manager or professional
estimator to continually update project estimates and
provide feedback on budget impacts of decisions on major
design elements.
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Detailed Cost Estimate (Based on
Item Rate)
Final Estimates: As the design is completed a detailed
pre-bid estimate can be prepared. At this stage the
contingency would be reduced to zero.
This is the most reliable and accurate type of estimate.
The quantities of items are carefully prepared from the
drawings and the total cost worked out from up to date market
rates. A more accurate estimate may be obtained using the
quantity, quality, and cost of materials as well as the cost of
waste, labor, supervision, and overhead. This method is called
material takeoff.
A detail cost estimate thus requires:
Quantity surveying, and
Analysis of different rates for quantities prepared
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Detailed Cost Estimate (Based on
Item Rate)
The first step in preparing an accurate estimate using material
takeoff is to study the construction drawings.
The specifications must also be examined to determine the
quality of materials and trade work specified.
Both of these factors affect the final cost.
The non standard sizes and unique styles found in the house
shown increased the building cost considerably.
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Detailed Cost Estimate (Based on
Item Rate)
A list of the materials required to construct the house may be
compiled after studying the drawings and specifications.
Most estimates follow the headings listed in the
specifications.
The order of headings usually follows the construction
sequence.
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Estimating Methods
There are four primary methods used to estimate construction
costs. Those methods are known as:
Project Comparison Estimating or Parametric Cost
Estimating,
Area & Volume Estimating,
Assembly & System Estimating, and
Unit Price & Schedule Estimating.
Each method of estimating offers a level of confidence that is
directly related to the amount of time required to prepare the
estimate:
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Estimating Methods
Project Comparison Estimating or Parametric Cost
Estimating:- is often used in early planning stages
when little information is known about the program
other than overall project parameters. This method is
sometimes called a “ preliminary “ or "ballpark"
estimate and has no better than 15% to 25% accuracy.
Project comparison estimating uses historical
information on total costs from past projects of similar
building type. For example, the number of beds in a
hospital, or number of spaces in a parking garage, or
number of courtrooms in a courthouse can form the
basis of a project comparison estimate by comparing
them to similar scope projects recently done in the
same geographic region.
.
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Estimating Methods
Square Foot & Cubic Foot Estimates:- are another
method of developing both preliminary and
intermediate budgets based on historical data. This
method is effective in preparing fairly accurate
estimates if the design is developed enough to allow
measurement and calculation of floor areas and
volumes of the proposed spaces.
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Estimating Methods
Assembly & Systems Estimates are intermediate level
estimates performed when design drawings are between 50%
and 75% complete. Assemblies or systems group the work of
several trades or disciplines and/or work items into a single
unit for estimating purposes. For example, a foundation
usually requires excavation, formwork, reinforcing, and
concrete— including placement and finish— and backfill. An
Assembly & Systems estimate prices all of these elements
together by applying values available in assemblies cost data
guides. Estimates made with this method can be expected to
be within 10% of accurate.
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Estimating Methods
Unit Price and Schedule Estimating:- the work is
divided into the smallest possible work increments, and a
"unit price" is established for each piece. That unit price
is then multiplied by the required quantity to find the cost
for the increment of work. Finally, all costs are summed
to obtain the total estimated cost. For example, the cost to
erect a masonry wall can be accurately determined by
finding the number of bricks required and estimating all
costs related to delivering, storing, staging, cutting,
installing, and cleaning the brick along with related units
of accessories such reinforcing ties, weep-holes, flashings
and the like.
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Fundamental Approach to Construction Cost Estimation
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Fundamental Approach to Construction Cost Estimation
Once decision is made to participate in the intended tender,
the contractor shall give due attention to the following
major items listed below:
General and particular conditions of contract
contained in the bidding documents;
Technical specifications;
Drawings;
Estimated bill of quantities;
Method of measurement;
Supporting documents such as information
regarding geological formations and hydrological
data;
Site visits; and
Construction method statements.
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Fundamental Approach to Construction Cost Estimation
a. General and ParticularConditions of Contract
Proper understanding of the General and Particular
conditions of contract is mainly important for construction
cost estimation in identifying the responsibilities and cost
implications on the project.
Amount and type of performance security;
Amount of advance payment and type of advance
repayment guarantee;
Time for completion of the whole project;
Limit of liquidated damages and Retention money;
Claims and disputes settlement, Applicable laws;
Price escalation, Tax exemptions, Insurance of the
works and Owner’s risks.
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Fundamental Approach to Construction Cost Estimation
b. Technical Specification
Technical specifications specify the following crucial
information to the contractor and it is the sole basis both
for the construction methods to be adapted and the
construction cost of the project.
Quality of materials;
Quality of machineries and plants;
Quality of workmanship;
Erection and installation methods; and
Test and inspection requirements and methods.
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Fundamental Approach to Construction Cost Estimation
b. Technical Specification
Technical specifications basically have restricted
applications, which usually define specific work items.
Therefore, for a better understanding and cost estimation
of the project, the contractor must check the given
specifications for:
Technical accuracy and adequacy;
Define and clear stipulations; Fair
and equitable requirements;
Formats which can be easily used during bidding
and construction; and
Legal enforceability.
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Fundamental Approach to Construction Cost Estimation
c. Drawings
The contractor mainly understands from the drawings
what type of construction methods to be adapted during
cost estimation as well as construction of the project.
Some of the construction methods which need to be
addressed during cost estimation of this building project
are:
Concrete production, transportation and placement;
Transportation of materials to different floors;
Methods and type of scaffolding, shuttering works;
Erection and installation of glazing works; and
Temporary access for manpower working at
different floors, and Skilled manpower
requirement.
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Fundamental Approach to Construction Cost Estimation
d. Estimated Bill of Quantities
Estimated quantities of work are also the basis to
determine the type and number of resources to be
deployed during construction of the project.
Moreover, construction methods shall be selected in such
a way the given quantity of works can be executed during
the completion time of the project.
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Fundamental Approach to Construction Cost Estimation
d. Estimated Bill of Quantities
Based on the estimated quantity of works, the contractor
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Fundamental Approach to Construction Cost Estimation
e. Supporting Documents
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Fundamental Approach to Construction Cost Estimation
f. Site Visit
In order to prepare competent and reasonable construction
cost estimates, the contractor must visit the project site
unless the site is familiar to the contractor with previous
reliable site information.
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Fundamental Approach to Construction Cost Estimation
f. Site Visit
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Fundamental Approach to Construction Cost Estimation
g. Method of Measurement
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Fundamental Approach to Construction Cost Estimation
h. Construction Method Statement
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Fundamental Approach to Construction Cost Estimation
h. Construction Method Statement
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Basic Cost Components of Construction Project
Construction Cost: the sum of all costs, direct and
indirect, inherent in converting a design plan for material
and equipment into a project ready for start-up, but not
necessarily in production operation.
Direct costs, which include the direct cost of
materials, labor as well as equipments; and
Indirect costs, which include but not limited to
head office and site overhead costs.
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Basic Cost Components of Construction Project
Direct Construction Cost
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Basic Cost Components of Construction Project
Indirect Construction Cost
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Basic Cost Components of Construction Project
Indirect Construction Cost
A. Head office overhead costs
Head office overhead costs are all costs required to run
the whole operation of the construction company, which
usually administers different projects at a time.
These costs are not usually associated with specific
project but rather shared proportionally by all projects
under the company.
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Basic Cost Components of Construction Project
Indirect Construction Cost
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Basic Cost Components of Construction Project
Indirect Construction Cost
B. Site overhead costs
Office furniture and equipments – Different office
furniture and equipments are required depending
on the size and location of the project.
Office running expenses - The site office operation
requires different expenses such as telephones, fax,
internet service, mail service and stationery.
Radio communications - If the coverage area of
the construction project is vast, hand held and
stationed radio communications may be used
within the site and with the head office.
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Basic Cost Components of Construction Project
Indirect Construction Cost
B. Site overhead costs
Camp facilities – The costs of construction and
operation of other facilities such as restaurants,
recreational centers and playgrounds are also included
under the camp facilities.
Access roads – Depending on the topography and
location of the project site, different access roads may
be required to construct such as detour roads, access
roads to quarry and disposal areas, etc.
Water and power supply – All the site offices, camp
facilities, the construction itself requires water and
power supply for operating the whole project properly.
Workshops garages and warehouses, Bank charges,
Transportation and travel expenses, Insurance
charges, etc…
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Basic Cost Components of Construction Project
Risk Allowance
Usually contractors incorporate risk allowances in their
tender prices to compensate the negative impacts of
different risks such as contractual, technical, political and
economic risks.
Contractual risks are usually stemming from the
contract agreements with the project owner,
subcontractors and suppliers.
Technical risks are associated usually with the
clarification of the technical specifications, working
drawings, construction technology and difficulties in
understanding new method of constructions.
Political and economic risks reflect the impact of
political situations, stability of economic policies,
inflation and price escalation on the execution of the
intended construction project.
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Basic Cost Components of Construction Project
Profit and Income Tax
Construction projects are executed by contractors
whereby these contractors will commit to invest their
capital to get maximum possible profit from the
contracts to be performed.
A profit margin entirely depends on the market
competitiveness and company strategies.
Any construction company operating a profitable
business in Ethiopia shall pay 30% of its gross profit as
an income tax as per the Income Tax Proclamation No.
286/2002.
If the contractor is registered for VAT, which is usually
the case, the contractor’s construction cost estimate shall
also include Value Added Tax which is 15% of the tender
amount in accordance with the Value Added Tax.
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Unit Rate Analysis
General
Construction cost estimation formats and procedures
shall also serve as the basis for different purposes as
listed below in managing the project during construction.
Construction planning;
Project cash flow preparation;
Productivity data collection;
Material consumption data collection;
Construction monitoring;
Performance evaluation and controlling;
Performance related pay;
Subcontractor’s price evaluation;
Variations and claims substantiation; and
Remedial measures and improvements.
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Unit Rate Analysis
The diagram below summarizes the components of unit
rate build-ups.
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Unit Rate Analysis
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Unit Rate Analysis
Disposition of the Cost Calculation
I. Direct itemized costs :- Costs that can be allocated directly to
a product.
a. Material costs
Construction/Building material.
Operating supplies.
Loading and unloading and
Transportation costs.
Wastages.
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Unit Rate Analysis
Direct Material Unit Cost
In order to have a better material cost estimation,
contractors shall develop their own material price
database and the database should contain, but not limited
to, the following information:
Material price at place of delivery;
Supplier’s address such as telephone, fax and mail
address;
Supplier’s contact person, email address and web
site;
Supplier’s credit facility;
Country of origin, Material delivery time;
Place of delivery such as at the supplier’s shop,
project site, Addis Ababa air port or Djibouti port;
Transportation charges usually per ton-km as well
as transporters.
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Unit Rate Analysis
Direct Material Unit Cost
Construction Material Costs
Cost of all material which will be part of the building.
What is the required information?
Quantity of material required to produce a unit amount of
itemized work
Basic price (Prime cost) at the source of material
Transport, loading and unloading to the site
Waste/loss amount (e.g. Breaking, rupture, defective material,
wastage etc.)
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Unit Rate Analysis
Direct Material Unit Cost
Direct material cost is the total cost of construction
materials required to execute a unit of specific activity in
a project.
In estimating the direct material cost, the contractor shall
obtain the quantity and quality of materials required to
produce the specific unit of an activity.
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Unit Rate Analysis
Direct Labor Unit Cost
b. Labor costs
The real challenge in pricing construction work is the
computation of labor and equipment costs. These are the
categories of construction expense that are inherently
variable and the most difficult to estimate accurately
because of human variance and external conditions.
To do an acceptable job of establishing these costs, the
estimator must make a complete and thorough job analysis,
maintain a comprehensive library of costs.
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Unit Rate Analysis
Direct Labor Unit Cost
It can also know the production rates from past
projects (historical data), and obtain advance
decisions about how construction operation will be
conducted. Labor costs include
Standard wages
Extra pay and Supplementary pay
Social Service payments
Supplements
Production bonus
Long continuity of Service (permanent
laborer) Property creating performance
Over time pay
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Unit Rate Analysis
Direct Labor Unit Cost
Less favorable condition /allowances -Social Service
payments
Merit increase
Holiday pay if any
Health insurance
Unemployment insurance
Payment during sickness
Required information for the calculation of labor cost
Number and type of skilled and unskilled manpower for a
particular type of work, (Crew)
Performance of crew per hour for a unit amount of work
Indexed hourly cost of the workman ship.
Utilization factor of the workmanship. Share of a particular
personal per hour for the specified work.
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Unit Rate Analysis
Direct Labor Unit Cost
In calculating the direct labor cost, contractors need to
calculate the direct labor hourly cost which is the total
hourly cost of labor crew required to execute a specific
activity in the project.
In estimating the direct labor hourly cost, the contractor
shall obtain the following inputs:
Number of labor;
Skill and labor utilization factor (UF);
Labor basic salary; and
Labor index from his previous records and the
labor market.
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Unit Rate Analysis
Direct Equipment Unit Cost
Equipment costs: - All costs for commissioning /holding
and operation of the equipment
ownership of plant
hire of plant
All items of mechanical plant should be estimated in
terms of all-in rate and a production output. In the case
of hired plant, the standing costs will be comparable to
the hire charge.
The main factors in building up a rate will be:
Standing Costs: includes capital sum based on
purchase price and operating cost, maintenance, tax
and insurance
Operating Costs: operators cost, fuel, consumable
stores.
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Unit Rate Analysis
Direct Equipment Unit Cost
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80
Unit Rate Analysis
Costs for sub-constructor:- If the work is to be Sublette to a
nominated sub-contractor, the cost shall be determined and
separately established as a sub-contractor fee.
Eg -Marble cladding
-Supply and fix items (aluminum frames) and
-Furniture etc.
II. Indirect Costs
The project overheads are the cost of administering a project
and providing the general plant, facilities and site based
services.
The cost of some of the project are time related and will be
estimated in terms of the contract period or length of time on
site and the all-in rate for a unit of time, the information on
time being obtained from the pre-tender program.
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Unit Rate Analysis
Indirect Unit Cost
a. Site over head costs
Time-independent costs
Costs for site plant/ site installations
Cost for site facilities
Engineering and controlling
Operation risks
Special costs
Time-dependent costs
Commissioning /holding costs
Operating costs
Costs for contractor’s agent
b. General overhead costs
c. Risks and profit
Direct cost + Indirect Cost = Total cost
Total cost + Mark up amount = Bid sum
General over head cost + risk +profit+ contingency = Mark up
amount
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Unit Rate Analysis
Direct Material Unit Cost
Execution of the Cost Calculation
Example: Material Break Down for 1m3 C-25
concrete (1:2:3 mix)
` Wet (fresh) concrete mix … = 1m3
◦ Quantity for dry base analysis…= 1.55m3
◦ Volume of cement……………..…= 1/6*1.55 = 0.258m3 =
0.258m3/0.035m3 per bag = 7.4 bags of cement
◦ Sands ………………………….....= 2/6* 1.55 = 0.517m3
◦ Coarse aggregate…………….….= 3/6 *1.55 = 0.775m3
◦ Water …………………………….= 0.16 m3 ( assuming w/c
0.62)
` Note:- 1.5 to 1.6 times dry volume of the
materials is required to get 1m3 of compact dense
fresh concrete mix.
` Exercise: Do similarly for C 15 and C 20 concretes?
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Unit Rate Analysis
Direct Material Unit Cost
Material Break Down
MBs:- is important to facilitate the estimation of cost due to
material, it is important to know the quantities of various
elements involved in construction of various parts of the
building.
General Formula
Concrete Assuming 30% for shrinkage.
5% for wastage.
For Mechanical mix water/cement =0.4 – 0.5
Hand mix water/cement = 0.4 – 0.65
eg. 1. Concrete Mix ratio = 1:2:3
Let Volume of concrete = Z m3
Then a) Cement = 1/6 x Zm3 x 1400 kg/m3 x 1.30 Shrinkage x
1.05 wastage
= 318.5 kgs Z
= 0.22295 m3 27/05/2021
Z YASICHALEW 84
Unit Rate Analysis
Direct Material Unit Cost
b) Sand =2/6 x Zm3 x 1840kg/m3 x 1.30 Shrinkage x 1.05
wastage
= 837.2kgs Z
= 0.293 m3 Z
c) Gravel = 3/6x Zm3 x 2250 kg/m3 x 1.30 Shrinkage x 1.05
wastage = 1,535.62kgs Z
= 1.07m3Z
2. Lime Mortar Mix Ratio = 1:4
Let Volume of Lime Mortar = Ym3
Then - a) Lime = 1/5 x Ym3 x 1900 kg/m3 x 1.20 Shrinkage x
1.05 wastage = 479 kgs Y
= 0.25 m3Y
b) Sand = 4/5 x ym3 x 1840 kg/m3 x 1.20 Shrinkage x 1.50
wastage = 1855 kgs Y
= 1.01 m3Y
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Unit Rate Analysis
Direct Material Unit Cost
Execution of material unit Cost Calculation
Ex. Calculation of material costs for 1m3 of C-25 grade
concrete.
Required information for the calculation of material cost
• Type and quantity of materials for a unit amount of work.
• Basic price including transportation, loading and unloading of
materials.
• Loss or wastage amount.
Ex 1) Calculation of the material costs of 1m3 concrete C-25 grade
given.
1Qtl of cement at Mugher(OPC) -320 Birr
1truck of Sand (16m3 ) from source to Site 7800 Birr
1 truck of gravel (16m3) from source to site 7200 Birr
0.3m3 water 1 Birr
Transportation cost 0.11 Birr/Qtl/Km
Shrinkage 30%.
Wastage 5%. 27/05/2021 YASICHALEW 86
Unit Rate Analysis
Direct Material Unit Cost
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Unit Rate Analysis
Direct Material Unit Cost
Example
a) Calculation of the material costs of 1m3 concrete C-25 grade
given.
-1Qtl of cement at Mugher – 62 Birr
-1truck of Sand (13 m2 ) from source to Site 1500 Birr
-1 truck of gravel (6m3) from source to site 800 Birr
-1m3 water 1 Birr
-Transportation cost 0.07 Birr/Qtl/Km
-Wastage 5%
Type of material Unit Qty Rate Cost / Unit
(Birr) (Birr)
Cement Qt1 3.6 62 223.2
M3 0.5 115.38 57.69
Sand
Gravel M3 0.75 133.33 108.00
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Unit Rate Analysis
Execution of labor unit Cost Calculation
Required information for the calculation of labor cost
Number and type of skilled and unskilled
manpower for a particular type of work, (Crew)
Performance of crew per hour for a unit amount of work
Indexed hourly cost of the workman ship.
Utilization factor of the workmanship: Share of a
particular personal per hour for the specified work.
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Unit Rate Analysis
Direct Labor Unit Cost
Direct Labor Unit Cost
Example: Calculation of indexed hourly cost for carpenter
Standard wage:- 104 birr /day
Extra pay (for long continuity of service)
1Birr /hr for 60 % of the carpenters
Over time
50 weekly working hours / 44 weekly working hours/
6 overtime hours with 25% increment
Property- Creating performance
For 80% of the employees 0.25birr /hr
Supplements: 10% of wage
Solution:-
Standard wage..........................................13 Birr /hr
Extra pay = 0.6 (1) ...................................0.6 birr/hr
Over time= 0.25 x13...............................0.39 birr/hr
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Unit Rate Analysis
Direct labor Unit Cost
Property creating performance 0.8(0.25) = 0.2 birr/hr
Supplements= 0.1(13)..............................…..1.3 birr/hr
Total..................................................…….. 15.4 birr/hr.
Example. Calculation of labor cost for producing a m3 of
concrete, production rate of 1.25 m3/hr.
Labor No UF Indexed Hourly cost
hourly cost (Birr)
Forman 1 ½ 18 9
Mason 2 1 8 16
Carpenter 1 ¼ 15.49 3.87
Bar bender 1 ¼ 13 3.25
D. Laborer 20 1 4 80
Total 112.12
Labor cost = 112.12/1.25= 89.696birr/m3
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Unit Rate Analysis
Direct Equipment Unit Cost
c) Equipment cost
Required information
Type of equipment for a particular item of work.
Performance of equipment per hour for a unit amount of
work (production rate)
Two methods of calculation are followed.
I) With charges accounted for depreciation, interest of return
and monthly repair costs.
II) With monthly rental charges.
Example: Calculation of equipment cost for producing1m3 of
concrete.
Mixer - Original cost = 75,000 Birr
Assume 8 working hours per day and 22 days per month
Useful life = 3yrs
Interest rate=6.5%
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Unit Rate Analysis
Direct Equipment Unit Cost
Monthly repair cost with supplies: - 800 Birr
Vibrator- Original cost =15,000 Birr
Useful life = 7yrs
Repair cost monthly = 75 Birr
Hourly equipment cost
i) Mixer
Depreciation (d)
75000 Birr = 11.84 Birr/hr
3x12(22x8) hr
Interest of return (i)
i=[(0.065(1+0.065) 3)/((1+0.065)3-1)]75000
= 28318.2 Birr/year
Hourly cost= 28318.2/(12x8x22) =13.41 Birr/hr
Hourly repair cost = 800/8x22 = 4.54 Birr/hr
Hourly Mixer cost = 11.84+ 13.41+4.54 = 29.79 Birr/hr
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Unit Rate Analysis
Direct Equipment Unit Cost
ii) Vibrator
Depreciation (d)
Dn=15000/(7x12x8x22) = 1.015 Birr/hr
Interest return (i)
i=[(0.065 (1+0.065)7)/(1+0.065)7 -1)]15000
= 2734.97 Birr/hr
395.7/(12x8x22) = 1.295 Birr /hr
Repair cost =75/(8x22) = 0.426 Birr /hr
Hourly vibrator cost =1.015+1.295+0.426= 2.736 Birr/hr
Type of No UF Indexed Hourly
equipment Hourly rate Cost
Mixer 1 1 29.79 29.79
Vibrator 1 1 2.736 2.736
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Unit Rate Analysis
Direct Material, Labor and Equipment Unit Cost
Example Suppose instructed to prepare rate for C-25 concrete
with ratio of 1:2:3. Having the following data through Dry base
analysis and through material specification formula?
Material Cost at Site
Cement Cost= 300birr/Qtl
Gravel=200birr/m3
Sand= 75birr/m3
Manpower Hourly Cost
Forman Hourly Cost=12.50birr/hr UF= 1
DL=3.75birr/hr UF=9
Masons=10birr/hr UF=2
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Unit Rate Analysis
Direct Material, Labor and Equipment Unit Cost
Equipment Hourly Cost
Mixer= 40birr/hr
Vibrator=12birr/hr
Labor Hourly Out Put= 3.6m3/hr
Unit Weight
Gravel =2250kg/m3
Cement=1400kg/m3
Sand =1800kg/m3,
Shrinkage=1.3: wastage=1.05 and take 15% profit and
15% Overhead
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Unit Rate Analysis
Direct Material, Labor and Equipment Unit Cost
Material Break Down for 1m3 C-25
concrete (1:2:3 mix).
` Wet (fresh) concrete mix … = 1m3
Quantity
◦ for dry base analysis…= 1.55m3
Volume
◦ of cement……………..…= 1/6*1.55 = 0.258m3 =
0.258m3/0.035m3 per bag = 7.4 bags of cement
Sands
◦ ………………………….....= 2/6* 1.55 = 0.517m3
Coarse aggregate…………… .= 3/6*1.55 = 0.775m3
` Note: - 1.5 to 1.6 times dry volumeof the
materials is required to get 1m3 of compact dense
fresh concrete mix.
` Exercise: Do similarly for C 15 and C 20 concretes?
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Unit Rate Analysis
Direct Material, Labor and Equipment Unit Cost
For the given data
Required quantities
Cement= (1*1.3*1.05*1400)/6=318.50kg
Cement=6.37 bags
Sand=(2*1.3*1800*1.05)/6=0.455m3
Gravel=(3*1.3*2250*1.05)/6=0.683m3
PROJECT LABOR HOURLY OUTPUT
DESCRIPTIO Conctrete C-25 (1:2:3)
N EQUIPMENT DAILY OUTPUT
ITEM RESULTANT 3.60 m3/hr
1) Material Cost 2) Labor Cost 3) Equipment cost
Type of Un Unite Mat. Labor Hourly Rental
Qtty Unit Qtty U.F. Total Equipment No U.F. Total
material it rate Cost (Direct) Pay cost
Ba
Cement g 6.370 150.00 955.50 Mason No 1 2 10.00 20 Mixer 1 1 40.00 40.00
Sand m3 0.455 75.00 34.13 Daily L. No 1 9 3.75 33.75 Vibrator 1 1 12.00 12.00
Gravel m3 0.683 200.00 136.50 Direct 2
- C.Forman No 1 1 12.50 12.50
A=ma
terial
cost 1126.13 B=Labor cost 18.40 C=Equipment cost 14.44
27/05/2021 YASICHALEW
141
Unit Rate Analysis
Direct Equipment Unit Cost
i. Sum-of-years-digits (SOYD) depreciation method
Sum of years digit method: is the application of depreciation
base which is held constant and the yearly rate is considered
decreasing.
It is an accelerated depreciation method. In this method the
annual depreciation rate for any year is calculated by dividing
the number of years left (from the beginning of that year for
which the depreciation is calculated) in the useful life of the
asset by the sum of years over the useful life.
SOY=N/2(N+1)
Dn= RL/SOY(P-S)
SOYD depreciation causes larger decreases in book value in
earlier years than in later years.
The product of the multiplier and B-S for the year is the
depreciation charge for the year.
SOYD depreciation causes larger decreases in book value in
earlier years than in later years. 143
27/05/2021 YASICHALEW
Unit Rate Analysis
Direct Equipment Unit Cost
ii. Declining Balance Method:
Declining Balance method: applies twice the rate of the
Straight Line method for depreciation when applied to new
equipment with a useful life of at least 3 years.
It is also an accelerated depreciation method.
In declining-balance method the calculated book value of the
asset at the end of useful life does not match with the
salvage value. If the book value of the asset reaches its
estimated salvage value before the end of useful life, then
the asset is not depreciated further.
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148
Unit Rate Analysis
Direct Equipment Unit Cost
Operating Costs :-are incurred only when equipment is
operated. Therefore, costs vary with the amount of equipment
use and job operating conditions.
Major elements of operating cost:
FOG cost
Service cost
Repair cost
Tire cost
Cost of special items
Operators’ wages
Special Items
The cost of replacing high-wear items such as dozer, grader, and scraper
blade cutting edges and end bits, as well as ripper tips, shank protectors,
should be calculated as a separate item of operating expense. As usual,
unit cost is divided by expected life to yield cost per hour.
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157
Unit Rate Analysis
Direct Equipment Unit Cost
Example Problem:
Calculate the expected hourly owning and operating cost for the second
year of operation of the twin-engine scraper described below. Cost
delivered = $152,000
Tire cost = $12,000
Estimated life = 5 years
Salvage value = $16,000
Depreciation method= sum-of-the-year’s-digit
Investment (interest) rate = 10%
Tax, insurance, and storage rate = 8%
Operating conditions = average
Rated power (consumption) = 465
Fuel price = $1.30/gal
160
27/05/2021 YASICHALEW
Unit Rate Analysis
Direct Equipment Unit Cost
3. Overhead and Markup Costs
In addition to the direct costs of ownership and operation,
general overhead costs constituted Equipment costs;
These costs are associated with wages of mechanics and
supervisory personnel’s, clerical and records services, rental
and repayment of maintenance facilities.
A markup or profit margins expressed as percentage of total
hourly operating costs is also part of the Equipment costs.
27/05/2021 YASICHALEW 63
164
Unit Rate Analysis
Site Overhead Cost
It is easier to express the site overhead costs as a
percentage of the direct unit cost of an activity.
Unit prices
( Rate )
Bid Sum
Labour cost = 88
Question: Establish bid sum and unit prices for the itemized
works.
Step 1: Establish production cost. (Direct cost + Site overhead
cost)
Direct cost :-14,374 birr
Site overhead cost :- 5,600birr
Production cost:- 19,974 birr
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Unit Rate Analysis
Step 2: Establish bid sum [production cost + General overhead
cost + risk & profit] Production cost=19,974 birr
General overhead cost = 10%(14,374)=1,437.40 birr
Risk & profit ---------------7 %(14374)= 1,006.18 birr
Bid sum without vat = 22417.58 birr
vat 15% = 3362.64
Bid sum with vat =25780.22 birr
Step 3: Surcharge on direct itemized cost
Surcharge = Bid sum without vat/Direct itemized cost
= 22,417.58/14374= 1.5596 = 1.56
Sub-
Standard
Quality
MAJOR
RISKS
Cost
Delay
Overrun
Major Project Constraints
VAT
Land
A/E and PM Services Fees
Other Costs
27/05/2021 Client’s Profit Margins
YASICHALEW 96
214
Risk Analysis for Cost Estimation
Cost Risk Assessment
Cost Escalation
B) Applying Cost Escalation
Approach 1
Escalation can be assessed in an overall way by multiplying
the cash flow for a specific year by the expected percentage
figure to cover escalation for the entire cash flow in that
year.
The usual method of applying cost escalation is to use the
midpoint of construction as the end date of the escalation.
Approach 2
An alternative methodology can also be used that breaks
down the annual expenditure into key components (such as
pavement, structures, drainage, etc for roads or formation,
track, signaling, etc for rail) and apply the expected unit
price escalation percentages to each key element.
27/05/2021 YASICHALEW 215
Risk Analysis for Cost Estimation
Cost Risk Assessment
Cost Escalation
B) Applying Cost Escalation
The Construction Input Index is used to project
escalation due to inflationary factors.
The indices are based on forecasts of anticipated
escalation for the future fiscal years and are issued by the
recognized authority/institutions. The index shall be
updated annually.
When escalation is minimal, it is sometimes estimated
together with contingency. However, this is not a best
practice, particularly when escalation is significant.
Technical specifications provide the sole basis for construction methods and project cost determination by defining quality standards, workmanship requirements, and method adaptions . They ensure technical accuracy, legal enforceability, and fairness, all of which significantly impact cost estimation.
Construction method statements provide a detailed execution roadmap, covering work quality, safety, resource requirements, crew productivity, and completion timelines . They ensure alignment with project specifications and facilitate monitoring during the project execution phase.
Overhead and markup costs play a crucial role in construction project budgets by accounting for indirect expenses and profit consideration. Overhead costs, divided into head office and site overhead, cover non-activity-specific expenses such as management salaries, office running expenses, and site facilities . These are necessary for maintaining overall project operations but are not directly attributable to any specific construction activity, making them indirect costs . Markups are added to both direct and indirect costs to ensure the contractor accounts for profit, risks, and potential unforeseen expenses. The bid sum, which includes both overhead and markup, is calculated by adding markup to the total of direct and indirect costs, allowing contractors to effectively price their services at a profitable rate while covering all aspects of the project . Markup also includes a contingency for risk management and profit, ensuring that even with unforeseen events, the project remains financially viable . Overall, these elements ensure that the budget reflects the full financial scope expected in successfully executing the construction project ."}
Depreciation methods, such as the Double Declining Balance (DDB), affect financial planning by determining annual depreciation expenses, affecting tax calculations and cash flow forecasts . Accurate depreciation scheduling helps in planning future investments and equipment replacements.
Contractors must assess the type of project, tendering method, contract type, current contract status, resource availability, and financial position . These factors influence project feasibility and ensure alignment with strategic goals before tender participation.
Supporting documents provide critical insights into site-specific challenges and opportunities, enabling contractors to select appropriate construction methods that align with geological conditions and water management requirements, thereby optimizing cost and ensuring structural integrity .
Different estimating methods enhance the accuracy of construction project cost estimates in several ways. The method of measurement helps ensure that the contractor can correctly apply cost breakdown calculations, promoting consistent cost estimates across projects . Site visits allow contractors to develop a deep understanding of project conditions, such as local material availability and existing infrastructure, which directly impacts cost assessments . Assembly and systems estimates consolidate costs of various related trades into a single unit, reducing errors associated with disaggregated cost elements. This method offers accuracy within 10% . Risk analysis further contributes by identifying uncertainties in cost estimates and providing contingency measures to enhance the reliability of cost assessments . The use of historical data in project comparison estimates offers a preliminary forecasting tool, though its accuracy is typically between 15% to 25% . Detailed cost estimates based on item rates provide the most reliable accuracy as they account for actual quantities derived from project drawings and real-time market prices . Thus, selecting the appropriate method based on the project's stage and specificity is crucial for accurate cost estimation.
Direct equipment operation costs in construction projects consist of several components: fuel, oil, and grease (FOG) costs, normal repairs, tire and high wear item replacement costs, service costs, and operator wages . These costs are variable and dependent on equipment usage and job conditions . Operating costs, which are incurred only when equipment is in use, influence the overall budget and timeline of construction projects by impacting the total owning and operating cost per hour of operation . Effective estimation and management of these costs, based on historical data and manufacturer information, are crucial for accurate budgeting and controlling project expenditure ."}
The method of measurement impacts construction cost estimation by providing a framework for accurately determining the quantities of construction activities, which is crucial for a precise cost breakdown. It is essential for contractors to thoroughly understand this method as it guides the interpretation of technical specifications and contract documents, ensuring that estimated costs align with actual project scope and specifications . By understanding the method of measurement, contractors can effectively manage resources and costs, avoid misinterpretation of specified units, and anticipate the required volume of work, which directly influences budget accuracy . Additionally, it ensures alignment with industry standards and helps prevent disputes related to quantity discrepancies during the project lifecycle ."}
Site visits enhance the accuracy of construction cost estimates in heavy construction projects by allowing contractors to gather firsthand information about key site-specific conditions that influence costs. These include evaluating access roads, local construction materials, environmental protection considerations, existing facilities, and availability of water and power supply . By assessing these factors in person, contractors can better interpret technical data related to geological and hydrological conditions, which are crucial for accurate cost estimation . Furthermore, site visits help contractors understand the local context and logistical challenges, such as transportation and communication facilities, which are integral to planning and budgeting for the required resources, including machinery and manpower . This direct observation aligns cost estimates more closely with real-world conditions, reducing reliance on potentially inaccurate or outdated information . Additionally, site visits can aid in identifying risk factors that might not be apparent in documents alone, thereby allowing the incorporation of appropriate contingencies in estimates ."}