Eric Hodel -- Service Training Instructor
Agenda
Classroom
• Machine Electronic System Integration
• On-board Diagnostics
• Off-board Diagnostics
Lab Exercises
• 769D use Cat Monitoring System
• 962G use ET
Objective
• Upon completion of the presentation and
lab exercises, the student will be able to;
– Explain the electronic system integration on
CAT machines.
– Explain the similarities and differences between
the Cat Monitoring System, VIMS and MIDS.
– Explain the function of the Off-board
diagnostic tools.
Electronic Systems on CAT
machines
Caterpillar machines are electronically
controlled and the electronic
communications and functions are
monitored.
Engines have an ECM
Machines have ECMs
Transmissions have ECMs
• Transmission Shifting
• Torque Converter Lockup
• Engine Over-speed Protection
Systems • Control Throttle Shifting (CTS)
Controlled By • Directional Shift Management
ECM • Top Gear Limit
• Neutral Coast Inhibiting
• Torque Limiting
• Speed Limiting
• Fail In Gear Protection
So we have this electronic
communication . . .
• How do we talk to it?
• How do we troubleshoot it?
• How do we diagnose it?
On-board Diagnostics
Caterpillar Monitoring System
Gauge Cluster and Tachometer
Main Display
Control System Diagram
Input Components
• Switches
• Senders
• Sensors
Output Components
• Main Display Module
• Display Data Link
• Alert Indicators
• Action Lamp/ Alarm
Modes of Operation
• Operator Mode
• Service Mode
Operator Modes
• Service Meter Mode *
• Odometer Mode
• Digital Tachometer Mode *
• Oil Pressure
• Diagnostic Scrolling Mode *
* available on all machines
Service Modes
0 - Normal Mode
1 - Harness Code Mode
2 - Numeric Readout Mode
3 – Diagnostic Service Mode
4 – Tattletale Mode
5 – Electronic Clutch Brake Calibrations
6 – Units Mode (Metric or English)
Sub Modes
5.1 - Shift Lever
5.2 - Gear Selector
5.3 - Transmission Gear Switch Inputs
5.4 - Transmission Output Speed
5.5 - Hoist Lever
5.6 - Brake Parameters
6.7 - Differential Lock Parameters
Diagnostic Steps
Step 1: Observe the reported operator complaint
(I.e. alert indicator flashing, gauge in the low/high
range, action lamp flashing, action alarm
sounding).
Step 2: Perform a visual check of the system in
question (I.e. check fluid level, carefully touch
hydraulic tank, etc.)
Step 3: Using the operator mode select switch,
select the Diagnostic Scrolling Mode and note any
diagnostic codes displayed.
Step 4: Consult the appropriate electrical schematic
and service manual for the code shown.
Step 5: Connect the 4C8195 Control Service Tool to
the service connector in the cab. Scroll to the
Service Mode and place the desired diagnostic
code on HOLD. (or use ET)
Step 6: Note the Component Identifier (CID) and
Failure Mode Identifier (FMI) shown on the
digital display. Consult the CID/FMI chart in the
service manual and develop a troubleshooting
strategy for the information displayed.
Step 7: Using the service tools and the above
diagnostic information, perform the necessary
troubleshooting procedures (checking for opens,
shorts or grounds) required to locate the root cause
of the problem.
Step 8: Repair the problem, clear the diagnostic
codes from the display, and perform an
operational check of the system.
Vital Information Management
System (VIMS)
Gauge Cluster and Tachometer
Main Display
VIMS Control System Diagram
VIMS - PC ET Service Tool
VIMS Chassis Control
(ABL2C)
Braking/Cooling
(ABL2C)
ADEM II
Master
Xmsn/TC
(ABL2C)
ADEM II ADEM II VIMS Interface
Engine 1 Engine 2 Module Component
(ABL2M) Life
(future)
VIMS also..................
• Event List
• Event Recorder
• Data Logger
• Trends
• Histogram
• Payload Monitor
Machine Information Display
(MIDS)
Gauge Cluster
Main Display
MIDS Control System Diagram
Modes of Operation
• Information
• Service
• Events
• Machine specific modes
Information Screen
Service Screen
Events Screen
Off-board Diagnostics
Click to edit Master title style
Service Technician Workbench (STW)
DataView
• 9 Input Channels, 3 Calculated Channels
• Read
– RPM
– Temperature
– Pressure
– Flow
– Frequency
– Pulse Width Modulated Inputs
Used on Cat Electronic and Non-Electronic Products!!
DataView
Service Information System (SIS)
• Content
– Parts Manuals, Service Manuals, Schematics, Tooling,
Periodicals, Service Magazines, Engine News
– Info equal to 15,200 books with 1.7 Million Graphics
– 750,000 Part Numbers
• Distribution
– Web
– DVD
– CD
• Approx. 6,000 Users
Covers All Caterpillar Products 1977 to Present!!
Diagnostic Advisor (DA)
• Links To SIS, ET and Dataview
• Knowledge Base Built On Previously Solved
Problems
• Capability To Deliver In 5 Core Languages
• Diagnostic Process Report Captures Repair Path
And Action Taken
Caterpillar ET
• Content
– Diagnostic Codes
– Event Codes
– Real-time Status Parameters
– Calibrations
– ECM Configuration
• Approx. 8,000 Users
Covers All Caterpillar Electronic Products!!
Caterpillar ET
Cat ET connection
Questions
