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Operation Manual 3C
Precaution in safety.
Functional, operational
and maintenance information
concerning FBC-2A type
Search automatic control panel

ECTOR
\\ FUTURE - SERIES
 IMPORTANT

This manual has been edited primarily to give Instructionsfur processing mineral oils
such as fuel oils and lubricating oils.
The manual also contains the instructions for the optional equipment available for
the SELFJECTOR and FBC-2A automatic control panel. The descriptions for the
optional equipment are clearly identified with the options' specifications. Confirm
the specifications in the furnished documents and read only the portions that apply
to the options you have purchased.

ASELFJECTOR
Instruction Manual Operation Manual 3C
 This instruction manual is a guide for using an automatic discharge type oil purifier, the "Mitsubishi
SELFJECTOR Future Series" (hereinafter referred ta as the SELFJECTOR).
The SELFJECTOR is a centrifugal separator rotating at high speeds. Please read through this rnanua! and
obtain a complete understanding af the contents of the manual before using the SELFJECTOR.
Handle the SELFJECTOR safely and operate it in the right way to get the best service.

The Instruction Manual for the SELFJECTOR is configured as shown on the

following page. This volume is one of the manuals composing Part 4,
Operation Manual 3C.

Be sure to use the appropriate manuals and have a complete

understanding of the contents of the manual before starting your work.

NOTE
If you purchase the W O O , the 'Mitsubishi SELFJECTOR Instruction Manual for Model SJ700" and one of
'
the Part 4 manuals that matches the automatic control panel specification will be supplied.

ASELFJECTO
A Instruction Manual Operation Manual 3C
 a:Design Engineer a:Installer @: Engine Engineer @: Operator
Intended
5
I
Manual Description Reader
a
--- go@@
t Rigging Procedure Manual Informationfor transportation, handling and storage of the

[
maCh~ne
00
Instrudions for installation and dimensions
System diagram and connection diagram
2 Operation Manual 1 Precautions for safety
Configuration and construction of SELF3ECTOR
Q
Motor, starter, automatic control panel
Detector
3 Operation Manual 2 Precautions for safety
P Functions of cornponents
0
Operation setting items and adjustment prmedures
How lo start and stop
b
4 Operation Manual 3A Precautions for safety
q
Function,operation and maintenance information on 0
automatic control panel FSC-1A
I
Operation Manual 3B Precautions for safety
Function, operation and maintenance information on 0
C , -
autornatic conlroljanel
.-.-..++ FBG- 1A
Operation Manual 3C Precfluttons far safety
Fundion, opratlon and maimenance infomatlon on 0
B ----
Operation Manual 30 l Precautions for safety
Funciion, operation and maintenance information on

r automatic control panel FSH-1A

Function, operation and maintenance informatim on water
Q

detector +
p
Operation Manual 3E Precautions for safety
Function, operation and maintenance information on 0
automatic controt panel FSP-1A
I
Operation Manual 3F Precautions for safety
Function, operation and maintenance information on
automatic control panel FSH-PA 0
Function, operation and maintenance information on water
\
dete'ctor
h 5 Maintenance Manual Precautions for safety
Disassembly and reassembly procedures
0
Maintenance and inspection procedures
I
4
Troubleshooting and corrective action

ASELFJECTOR
Instruction Manual Operation Manual 3C
 NOTE
The Part 4 manuals (Operation Manuals 3A through 3F) deal with the following types of the automatic
control systems. When you purchase the SEFJECTOR controlled by one of these control systems, the
associatd operation manual of Part 4 will be supplied.

Automatic control systems: FSC, FBC, FSP, FSH,FSH-PA

. ..--- --

ASELFJECTOR
Instruction Manual Operation Manual 3C
ASELFJECTOR
lnstruct~onManual Operation Manual 3C
 CONTENTS

1. PRECAUTIONS FOR SAFETY ............................................................................... ....1-1

1.1. SYMBOLSASSOCIATEDWITHSAFEW ..................................................................................... 1-1
1.2. PRECAUTIONS FOR SAFETY ......................................................................................................
1-2

: 2 . OVERVIEW OF AUTOMATIC CONTROL PANEL................................................... 2-1

a 3. FUNCTIONS OF AUTOMATIC CONTROL PANEL ................................................... 3-1

4 . CONTROL UNIT ............................................................................ ...... ....................... 4-1

4 .1. OUTSIDE V I W OF CONTROL...'UNIT
.................
4.2. FUNCTIONS OF ALARM LEDs......................................................................................................
4-3

5 . TERMINAL BOARD UNIT .......................................................................................... 5-1

5I . OUTSIDE VIEW OF TERMINAL BOARD UNIT............................................................................. 5-1
5.2. FUNCTIONS OF INPUT AND OUTPUT INDtCATlON LEDs ........................................................
5.2
*
6 . TIMER TIME SETTING PROCEDURES.................................................. .
................ 6-1
6.1. TIMESTOBESETFORTIMERS .................................................
1 -
6.2. FRONT VIEW OF TIMER INDICATIONfSElllNG PARTS ....................... ..... ....................... 6-3
6.3. TIMER SElTI NG PROCEDURES ...........
.....................................................................................
6-4
.
6.3.1 Calling Set Time ..........................................................................................................................
-6-5
6.3.2. Changing Set Tme .......................................................................................................................
&6
6.4. TIMER ELAPSED TI ME INDICATION PROCEDURES................................................................. 6-7

.
7. OPTIONAL FUNCTIONS .......................................... ................................... 7-1

8. PREPARATIONS FOR 6PERATION .........................................................................8-1

.,...
8.1. AUTOMATIC CONTROL PANEL .................... .......................................................................... 8-1
8.2. AUTOMATIC OPEHATION SYSTEM COMPONENTS.................................................................. 8-1
8.2.1. SJ-FSeries ................................................................................................................................... 8-1
..
8.2.2. 53700 ............................................... .......................................................................................... 8-1

9. AUTOMATIC OPERATION..................................................................................... 9-2

91 PROCEDURES FOR AUfQMATC OPERATION OF ONE SELFJECTOR ONLY.......................9-1
9.2. PROCEDURES FOR AUTOMATIC OPERATION OF TWO SELFJECTORS .............................
-9-3

10. SLUDGEDISCHARGETEST................................................... - ........ . . . . .10-1

. 11. AUTOMATIC STOP ..................................................................................................

......
11-1

ASELFJECTOR
Instruction Manual Operation Manual 3C
 .
12 EMERGENCY STOP ................................................................................................ 12-1

13. ALARMS AND CORRECTIVE ACTIONS (SJ-F SERIES) ................... .

............. 13-1
.
13.1 "LEAK":OIL LEAKAGE AIARM ................................................................................................. -13-1
13.2 "NDIS': NOOPENING OFBOWLALARM ............................................................................... ..?3-2
13.2. 'HTMP': OIL HIGH TEMPERATURE ALARM .............................................................................
13-3
13.3. "VIBR":ABNORMAL Vl BRATION ............................................................................................... 13-4

.
14 ALARMS AND CORRECTIVE ACTIONS (SJJOO) ................................................... 14-1
14.1. "LEAK: OILLEAKAGEAIARM ...................................................................................................
14-1
: [Link]": NO SHUTnNG OF BOWL ALARM ............................................................... . . 14-2
.
f 4.3 'HTMP": OIL HIGH EMPERATURE ALARM ............................................................................. 14-3
14.4. "V18RU:ABNORMAL VIBRATION ................................................................................................
14-4

.
15 SELECTING OPERATlON MODE ............................................................................ 15-1
'15.1. 2-STAGE PURIFIER OPERATION .............................................................................................. 15-1
15.7.1. Operation ....................................................................................................................................
15-1
15.1.2. Setting Procedures ....................................................................................................................
15-1
- 15.2. CLARIFIER OPERATION ............................................... ............................................... ......15-2
L
15.2.1. Operation....................................................................................................................................
15-2
15.2.2. Setting Procedures ....................................................................................................................
-15-2

. .
16 MAINTENANCE .............. ................................................................. 16-1
16.1. PILOT LAMP "AUTO. RUNNING" FAILS TO LIGHT................................................................. 16-1
16.2. REPIACEMENT OF AUXILIARY RELAY ................................................................................... .16-3
16.3. REPLACEMENT OF FUSE ..........................................................................................................
16-4

.
17 UTOMATlC OPERATION FLOW SHEET ................................................................. 17-1
17.1. AUTOMATIC OPERATION FLOW SHEET (SJ.F). ............
....... ......................................
.*I7-1
17.1.1. SJ-F Series (Standard)............................................................................................................
...I 7-1 C

17.1.2. SJ-F Series (including options) ..................................................................................................

17-2
17.2. AUTOMAT C OPERA~IONFLOW SHEFT (SJ700) ................................................................... .17-3
17.2.1. 53700 (Standard)........................................................................................................................
17-3
17.2.2.SJ70Q (including options) ...........................................................................................................
17-4

18. TIMING CHART ........................................................................................................ 18-4

18.1. SJ-F SER1ES ..............................................................................................................................
18-1
.
18.2. a 7 0 0 ............................................................................................................................................
18-2

L
.
ASELFJECTOR
Instruction Manual Operation Manual 3C
..
ASELFJECTOR
Instruction Manual Operation Manual 3C
[Link] FOR SAFETY

Prior to use, carefully read through the "Precautionsfor Safetyn,and operate the SELFJECTOR in the
right way.

The precautions for safety in this instruction manual are intended for enabling the user to use the
SELFJECTOR safely and properly, and protecting the user from personal injury and damage. Carefully
read through the precautions until you have a complete understanding before performing any job or
procedure for operation or maintenance of the SELFJECTOR.

.SYM50 LS ASSOCIATED WITH S A F W

1.I

In this instruction manual, the precautions are headed by the following symbols. Since all of them
are important precautions associated with safety, be sure to strictly observe them.

A DANGER: Indicates an imminently hazardous situation whlch, if not heeded, will resun
in death or serlous injury.

A WARNING: Indicates s potentially hazardous situation which, if not heeded, could

result in death or serious injury.

CAUTION: Indicates a hazardous situation which, it not heeded, may result in minor or
moderate injury or damage to the machine
-
or facilities.

NOTE: Indicates the Items which should be done or which will be of help if kept in mind tor
, operating the machine or performing work.

ASELFJECTOR
Instruction Manual 1-1 Operation Manual 3C
[Link] FOR SAFETY

CAUTION
The automatic control panel is a part of the equipment designed for automatic operation of the
SELFJECTOR. Improper handling of the panel could cause malfunctions and jeopardize your
safety. Before operation, maintenance and inspection of the panel, thoroughly read through this
manual and pay special heed to your safety when using the panel.

* be not attempt disassembly and reworking of the control panel without permission of
Mitsubishi Kakoki.

Never place the equipment in a position close to flammable materials.

If it is placed in a position close to flammable materials, an explosion or fire could result.

Before proceedingwith wiring, check to ensure that the input power supply to the system is
OFF.
There is danger of an electrical shock.

* Make sure that wising is done by qualified electrical engineers.

Connect the equipment to the hull in an electrically effective way by use of the ground
terminal of the panel.
(Make sure that the equipment is grounded.)

Check to ensure that the rated voltage and frequency of the panel coincide with those of the
power supply.

Should questions arise concerning the contents of the manual,

please contact Mitsubishi Kakoki or your nearest Mitsubishi
Kakoki service agent.

ASELFJECTOR
Instruction Manual 1-2 Operation Manual 3C
2.0VERVIEW OF AUTOMATIC CONTROL PANEL

The automatic control panel is designed for automatic operation of the Mitsubishi SELFJECTOR.
<Automatic Operation Processes>
-
Closes the main cylinder of the bowl [Supplies sealing water] Supplies feed oil (purifier operation)
+

[Supplies replacement water] -* Opens the main cylinder of the bowl (discharges sludge).
+

f he automatic control panel consists of the following components.

(1) Control switches, pilot lamps, fuses, power supply
(2) Control unit (including timer functions)
(3) Terminal board unit (including auxiliary relays and fuses)

ASELFJECTOR
Instruction Manual 2-1 Operation Manual 3C
* -

ASELFJECTOR
Instruction Manual Operation Manual 3C
 3. FUNCTIONS OF AUTOMATIC CONTROL PANEL

The front panel configuration and the functions of the control elements of the automatic panel are
described below.

MIIG OLSCHG. AUTO. AUTO.

STCP EST STOP START

EYTRC OtSCHt. kUTO AUTO

STOP TCST STOP START

r-7

Fig. 3-1

(1) "CONT, SOURCE"

Lights when the power is supplikd to the automatic control panel.

I
1 ,
(2) "ON-OFF1'
f he power switch for the automatic control panel
J

(3) "AUTO. START"

L
The automatic running start switch. The pilot lamp stays ON during automatic running.

ASELFJECTOR
Instruction Manual 3-1 Operation Manual 36
 (4) "AUTO. STOP"
When this button is pressed during automatic running, the SECFJECTOR automatically shuts down
after completion of the process to discharge sludge.

(5) "ALARM"
When any alarm occurs during operation, the pilot lamp comes on. The type of alarm that has
occurred can be identified by LEDs on the control unit in the panel.

: (6) "ALARM RESET"

When an alarm occurs, the pilot tamp is lighted and kept ON. To put out the pilot lamp, press this
button.

(7) "DlSCHG. TEST"

When this button is pressed during automatic running, sludge is forced out,

(8) "[Link]"
When this button is pressed, all the valves close and the SELFJECTOR shuts down immediately.

ASELFJECTOR
Instruction Manual 3-2 Operation Manual 3C
4. CONTROL UNIT

The control unit is a controller with a built-in logic for automatic operation of the SELFJECTOR. The
control unit also contains the timer function.

4.1. OUTSlDE WEW OF CONTROL UNIT

The control unit consists of alarm indication LEDs and timer indicationfsetting parts. {For details,
refer to Fig. 4-7 .) It also has connectors for connection of the unit to the terminal board unit, etc.

Alarm Indicating
) LEOS

Wtional Function
a
Selector Switches

MODE

Timer Indication1
\
Setting Parts

I [Link] 10'
1. SET
1 I)" MM.
1

Connedor Terminal
(No.1 Machine) (No. 2 Machine)

C12 CHI CY3

/
Terminal Board Power Terminal Terminal Board
[No. 1 Machine) -.
(No.2 Machine)

Fig. 4-1 Outside View of Control Unit

ASELFJECTOR
Instruction Manual 4-1 Operation Manual 3C
 Table 4-1 Description of Individual Parts of Control Unit

Symbol
Name Symbols in parentheses
are for No. 2 machine
LED1-LED3 7-segment LEDs which indicate the elapsed or set time
of the timer. Use the MODE switch to change the
Indications.
MODE Use the switch to switch the LED1-LED3 timer
indicators between elapsed time and set time. At the
MQN. side, the elapsed time is indicated. At the SET.
-- the set time is indicated and can be changed.
side,
SEL Use the switch to switch between the machine No. 1
and No. 2 for timer indication and setting, At No. 1,
machine No. 1 is selected. At No. 2,machine No. 2 is
selected.
-
[Link]. Use the switch to select a timer No. whose setting is to
be indicated or changed,
Timer Indication / Timer Nos. 0 through F (A through F are not used.)
Setting Parts [Link] 10'. Use the switch to select the higher digit of a timer
setting time.
Setting value: 0-9
[Link] 10'. Use the switch to select the lower digit of a timer setting
time.
Setting value: 0-9
- MM. Use the switch to change the timer set time.
When this switch is pressed, the set time of the timer
No, selected by the [Link]. is changed to the value
selected by the [Link].
MIN. Comes on when the currently used timer indicates time
in minutes.
SEC. Comes on when the currently used timer indicates time
in seconds.
Alarm Indication ALARM When an alarm occurs in the Selfjectors, the associated
LEOS LED comes on.
The LEDs in the upper stage are for the No. 1 machine,
whereas those in the lower stage are for the No. 2
machine.
Optional Function NO.1 OPTION - When the optional detector is to be used,set the switch
Selector Switches (NO. 2 OPTION) to ON to enable the optional function.
Power Terminal
-
Terminal Board
CN1 -
CN2 (CN3)
1
Connected to the switches and pilot lamps on the front
1
panel.
Connector CH4 (CN5) Connected to the terminal board unit.
Terminal

ASELFJECTOR
instruction Manual 4-2 Operation Manual 3C
4.2. FUNCTlONS OF ALARM LEDs

The atarm LEDs on the control unit enable you to identify the type of alarm. For details, refer to the
following table, (Note:Refer to Fig. 4-1 Outside View of Control Unit as well.)

Table 4-2 Alarm Indication LEDs

Name Symbol Function

LEAK - alarm occurs.-
Comes on when "Oil leakage"
NDlS Comes on when "Ne openign of Bowl" alarm occurs.
{Detector: Option)
In the case of the SJ700, the LED comes on when the
main--cylinder of the bowl fails to close.
Alarm Indication
HTMP Comes on when "Oil high temperature" alarm occurs.
LEDs (ALARM)
(Detector: Option)
LTMP Comes on when "di low temperature" alarm occurs.
(Detector: Option)
VlBR Comes on when "abnormal vibration" alarm occurs.
(Detector: Option)

ASELFJECTOR
Instruction Manual 4-3 Operation Manual 36
.
ASELFJECTOR
Instruction Manual Operation Manual 3C
 5. TERMINAL BOARD UNm

The terminal board unit inputs and outputs signak fromtto external devices. Two units, one for the No. 1
machine, and one for the No. 2 machine, are provided. The terminal board unit is connected to the control
unit through a connector.

5.1. OUTSIDE VlEW OF TERMINAL BOARD UNIT

The terminal board unit consists of inputloutput indication LEDs, auxiliary retays,fuse. and external
line terminal boards. (For details, refer to Fig. 5-1.)

Power Terminal Fuse Auxiliarv Relav Switch Connactor Terminal Input Indication LEOS

External Line Terminal Board Output Indication LEDs

Fig. 5-1 Outside View of Terminal Board Unit

Name Function
lnput Indication LEOS Indicatethe input status of signals. They come on when Ihe corresponding front panel
pushbuttons are turned ON or when ON signals are issued from the corresponding detectors.
Output Indication LEDs Indicatethe output status of signals. They come on when "ON" signals are output to the lamps
on the front panel of the control unit, when *Opennsfgnals are output 20 the solenoid valves,
<
and when Command signals are output to the detectors, respectively.
Auxiliary Relays Cause the lamps on the front panel of the control unii to illuminate, the solenoid valves to
open, or output signals to the individual detectors to be issued. The auxiliary relays are of the
socket type. When any of the auxiliary relays fails, it c a n 'be replaced independently.
Fuse Blows when an overcurrent flow to open or close the solenoid valve.
Power Terminal The power supply for opening the solenoid vahre and the power supplies for the individual
detectors are connected
Connector Terminal Connected to the control unit.
External Line Terminal Used to oonnect external lines.
Board
Switches (SSWI , Used for switchaver of starter stop output and alarm cancel signal output contacts Break and
SSW2) Make. "1. Do not change the settings done at the time of shipment from the factory.
Upper side of switch: Break Contact Lower side of switch: Make Contact

4
*I. f o r switchaver of contacts Break and Make, the internal wiring in the cqntrol panel and emergency
switch contacts must also be changed. Therefore, you cannot change over contacts Break and Make
after shipment from the factory.

ASELFJECT~~
Instruction Manual 5-1 Operation Manual 3C
 5.2. FUNCTIONS OF INPUT AND OUTPUT INDICATION LED$

Name Symbol Function

Input Indication LM Comes on when the leakage monitor is activated.
LEDs In the case of the SJJOO, the LM comes on when the heavy liquid
detector (WFR) is activated.
VS Comes on when the vibration switch is activated.
MTR Stays ON during operation of the motor of the SELFJECTOR.
DD Stays ON during operation of the discharge detector.
(Detector: Option)
In the case of the SJ700, the DD comes on when the sludge discharge
detector (SD) is activated.
HT Comes on when the processing oil at the inlet of the purifier has a high
temperature. (Detector: Option)
LT Comes on when the processing oil at the inlet of the purifier has a low
temperature. (Detector: Option)
C-OP Comes on when the clarifier operation mode is selected by terminal
board jurnpering,
7SJ Comes on when the SJ70O operation mode is selected by terminal
board jumpering.
LM-l Comes on when LM interlock signal' is input from the console. *
S-OP *I Comes on when the Pstage purifier operation mode is selected by
terminal board jumpering.
output Indication SV1 Cames on when the bowl opening water solenoid valve is energized.
LED5 SV2 Comes on when the bowl- closing - solenoid valve is energized,
---water
IingJreplacement water solenoid valve is

SV4 Comes on when the solenoid valve for the feed valve is energized,
VSR Comes on when the vibration switch reset coil is energ~zed.
(Detector: Option)
FED Stays ON while the feeding process is in progress. (For interlocking
leakage monitor)
MSTP Comes on when slop signal is output to the starter.
DlSP Stays ON while the discharge process is in progress, (For interlocking
discharge detector)
(Detector: Option)
HT-0 Comes on when the block signal of processing oil high temperature
alarm is output to the console, *2
LT-B Comes on when the block signal of processing oil low temperature
alarm is output to the console. *2
AL-C Comes on when an alarm cancel signal is output to the starter. *
LALM Comes on when a collective alarm signal
- is output to the console. *2
3
*[Link] LEOS of the No. 2 machine terminal board only are enabled.

ASELFJECTOR
Instruction Manual 5-2 Operation Manual 3C
NOTE
*I....The starter refers to the separately installed starter for the SELFJECTOR motor.
*2....The console refers to the control
- - console used for remote control.

ASELFJEGTOR
Instruction Manual 5-3 Operation Manual 3C
* *
ASELFJECTOR
Instruction Manual Operation Manual 3C
6. TIMER TIME SETTING PROCEDURES

6.1. TIMES TO BE SET FOR TIMERS

The tirnes to be set for the timers vary with the following factors.

o Model number of SELFJECTOR

o Type of feed oil
o Operating water pressure and sealing water pressure

It is therefore necessary to set the timers so as to match the field conditions. When a test run and
adjustments are performed by Mitsubishi Kakoki service personnel, the timers are setto the proper
values suilable for the field conditions before handover. If changes occur in the properties of feed oil
thereafter, refer to the following explanations and change the set times property,

Table 6-1 Tmer Nos. and Uses (Standard)

Timer No. Use --

Time that can
-be set
- -
0-60s
1 Bowl opening time 0-60s
2 Replacement water supply time 0-60s
3 Sealing water supply time 0-60s
4 Interm ittent bowl closing water supply intervals 0-60min
5 .. -
Sludge discharge intervals 0-720min (set in steps of 10 min)
6 Intermittent water supply time for closing bowl 0-60s

ASELFJECTOR
Instruction Manual 6- 1 Operation Manual 3C
Set the following timers when the optional detectors or functions are to be used

Table 6-2 Timer Nos. and Uses (Optional)

Timer No. Use Time that can be set

7 Oil high temperature alarm block time 0-30 min
Set the time required before the processing oil
temperature stabilizes after the start of feeding. Even
if the processing oil has a high temperature, no alarm
is set off until the set time elapses. (Alarm block signal
is output.)
8 Oil low temperature alarm block time 0-30 min
Set the time required before the processing oil
temperature stabilizes after the start of feeding. Even
if the processing oil has a low temperature, no alarm is
set off until the set time elapses. (Alarm block signal is
- output.)
Abnormal vibration block time 0-30 min
Set the time required before the SELFJECTOR motor
reaches the rated speed after turning the power ON.
Even if the vibrator switch is activated, no alarm is
Iproduced until the set time elapses.

Table 6-3 Standard Setting Times for Timers

Item 1 1
Model SJ700 SJIOF SJ15F SJ30F SJ40F SJ50F SJ8OF SJ100F
lntewal 0 0 s 5 15 20

time 1 1 I
Abnormal vibration block time 9 min 8

ASELFJECTOR
Instruction Manual 6-2 Operation Manual 3C
 NOTE
The times for sealing water and replacement water timers shown in the table assume that the
supply flow rate is 12Qmin for the SJ1OF-40F, IGumin for the SJ50F-100F, and 5Urnln for the
SJ7M). Be sure to measure the actual flow rate and set the times to proper values.

Table 6-4 shows the general discharge intervals for processing fuel oils and lubricating oils. The table is
r intended for general guidance.

Table 6-4

Fuel oils -
Lubricating oils
Fuel oil A Fuel oil C Cross-head engine Trunk piston engine
(380rnm~tsat 50°C)
Maximum 4h 2h 4h 2h
Standard 2h Ih 2h Ih

6.2. FRONT VIEW OF TIMER lNDlCATlON/SElTlNG PARTS

Mode Selector Switch for switch- Unit Indxators Value Indicalors for indication of
1 over of elapsed tirnelset lime Min/Sec elapsed timdset time of timer

Mo. 1

E!
MI H.

SEC.
LEDT
ROW.
MODE SEL. \
\
Selector Switch

Timer No. Setting Value Set Value

Selector Switch Selector Switch Memory Switch

Fig 6-1

ASEUFJECTOR
Instruction Manual 6-3 Operation Manual 3C
 6.3. TIMER SETTING PROCEDURES

To set a time for a timer, proceed as described below.

a Set the power switch of the control panel to "ON",and check to see that the pilot !amp 'CONT.
SOURCE" and the value indicator LEDs of the control unit are ON.
@ Operate the individual switches in the following sequence.

1 . Set Time Callina-out Procedure

Select rnachhe No. 1 or Select a timer number to

2 by the machine Set the mode selector lhe -
number selector switch. (MODE) to SET. selector switch ([Link]).

Set Time Changing P r o c e W

the 5elting value Press the set value

selector switch ([Link]. memory switch (MM).
(2 diaitsl

If the set time Is In excess of the value that can 'be set, the maximum value that can be set is set.

NOTE
o For infomatian on the timer numbers and uses, refer to Sectlon 6.1.
o Set the discharge Interval timer (timer No. 5) in steps of 10 minutes. To set the tlmer to t 80
minutes for example, set the timer time setting switches T.SET1ol and 10Oto 1 and 6,
respectively.
a The unit d time for timer numbers 0 through 3 and 6 is a second. (The unit indicator LED SEC.
lights.)
The unit of tlme for tlmer numbers 4,5 and 7 through 9 is a minute. (The unit indicator 'LED
MIN. lights.)
o Timer numbers A-F are not used.
When any of the timer numbers A-F ja selected, the SEC., MIN. and value Indicator LEDs go
out, .

ASELFJECTOR
Instruction Manual 6-4 Operation Manual 3C
6.3.1. Calling Set Time

It is possible to have the set time indicated on the value indicators before starting automatic
operation or during automatic operation. To call the set time of timer No.5 (Discharge Interval) for
the machine No. 1 which has been set to 60 minutes, for example, proceed as described below.

Set the SEL. Set the MODE Set the [Link].

to No. 1, to SET. to 5.

Machine No. 1 Timer No.

Then the indications will be presented as shown in the following table.

I Control Switch I Value Indicator

SEC.
Unit Indicator
.-

MlN.
I Ho. l
r- 1 Indefinite Indefinite lndefinite

-no, 2
SET.
Same as above (Flashing) Same as above Same as above

060 (Flashing}

Fig. &2

. operate the [Link]. switch, use a thin pointed plain screwdriver or something else.
*ITo
And turn crack of knob as point to the number.

ASELFJECTOR
f nstnrction Manual 6-5 Operation Manual 3C
6.3.2. Changing Set Time

The operation times and intervals set by the timers can be changed as exampled below.
To change the set time of 60 minutes in the foregoing section to 180 minutes;

Set the T S € T Set the [Link] Press the MM

10'to 1, 10~108. switch.

The indications will be presented as shown in the following table.

Be sure to perform this procedure only after calling out the set time according to the instructions
given in Paragraph 6.3.1'Calling Set Time".

Unit Indicator
Control Switch Value Indicator
SEC. MlN.
--
060 (Flashing)

@
--@
ID' SET IOP
x
*1
180 (Flashing)

0
- YlPl x
Press

Fig. 6-3

*I. To operate the [Link], switch, use a thin pointed plain screwdriver or something else,
Ahd turn crack of knqb as point to the number.

XSELFJECTOR
Instruction Manual 6-6 Operation Manual 3C
 6.4. TIMER ELAPSED TIME INDICAlTON PROCEDURES

To monitor the elapsed time of a timer, proceed as described below. You can find the elapsed time
oonveniently during operation of the purifier.

To find the elapsed time of timer No.5 (Discharge Interval} of machine No. 1 for example, proceed
as described belaw.

Set the SEL Set the MOPE Set the f .SEL

to No. 1. to MON.

Machine No, 1 Timer No,

If the elapsed time is 23 minutes for example, the value indicators will indicate 023.

The unit of time is:

Seconds (s) when the unit indicator LED SEC. is ON.
Minutes (min) when the unit indicator LED MIN. is ON.

Unit Indicator
Control Switch Value l ndicator
-
SEC. MIN.
--

:I
Indefinite Indefinite Indefinite
000 to 999

mbn A0

How.
2
Same as above (Steadily ON) Same as above Same as above

x
023
*
(Steadily ON)

Elapsed time indicated

T. SEL.
LED MIN. ON
*I

Fig. 6-4

*I. To operate the [Link]. switch, use a thin painted plain screwdriver or something else.
And turn crack of knob as pointed to the number.

I ASELFJECTOR
Instruction Manual 6-7 Operation Manual 3C
* *

ASELFJECTOR
Instruction Manual Operation Manual 3C
I 7. OPTIONAL FUMCTlONS

To use an optional detector, the optional function is to be enabled either by using the Optional Function
Selector Switch on the control unit or by bridging the terminals on the control panel terminal board with a
jumper wire. For information on the types of functions of the options, refer to Table 7-1.

The optional: function selector switches are turned ON when they are set in the upper position and OFF
when they are set in the lower position. Accordingly, in the state shown in Fig. 7-1, only tfie discharge
detector is activated.

Since the optional functions are set to meet your requirements and specifications before shipment from
the factory, there is usually no need for changing the settings, Before operation, however, confirm the
settings.

NO. 1 OPTION

Fig. 7-1 Optional Function Selector Switch

ASELFJECTOR
Instruction Manual 7- 1 Operation Manual 3C
 Table 7-1

Terminal Board Function

Optional Function One for machine ON OFF
Name
Selector Switch No. 2 is shown in rerminal board short- (Terminal board open-
parentheses clrcuited] circuitsd)
Discharge Detector 1(1) - To enable Discharge To disable Discharge
[Sludge Discharge Detector[Sludge Discharge Detector[Sludge Discharge
switch] switch] Switch]
Oil high temperature 2{2) - To enable oil high To disable oil high
alarm - alarm (block) temperature
temperature -- alarm . [block)
Oil low temperature 313) - To enable oil low To disable oil low
alarm temperature alarm (bimk) temperature alarm (block)
OP/OC I 4(4) f OPi -1OP2 To perform darifier To perform purifier
(20P1-20P2) operation operation
SJ700 OPERATION 5t5) 1SJ1-IS32 To operate SJ70b To operate SJ-F serIes
(2SJ
- 1-2SJ2)
Vibration switch IW) - To enable vibration switch To disable vibration switch
2-stage purifier -(q - To enable Pstage punfier To disable 2-stage purif~er
operation (SO1-S02) operation operation
LM slgnal Interlock 8(8) - To enable the function To disable the function
/Don't use.] *1 1 which temporariiy described at left
invalidates the leak
detector by an exlernal
signal

rhe statement in [ ] applies when the SJJOO is operated.

*I. When the 53700 is operated, be sure to switch 8 to [OFFJ.

NOTE
Before performing the procedures for changing the settings of the optional functions, set the
power
- switch of the control panel to-
- --- -
"OFF".

ASELFJECTOR
Instruction Manual 7-2 Operation Manual 3C
8. PREPARATIONS FOR OPERATION

0.1. AUTOMAnC CONTROL PANEL

Set the timer 5 [Discharge Interval].

Set the time of each timer for the sludge discharge process to create the best suited condition for
operation.

If each timer was already adjusted by the personnel dispatched from Mitsubishi Kakoki, it need not
be readjusted unless there is a problem.

8 2 . AUTOMATIC OPERATION SYSTEM COMPONENTS

8.2.1. SJ-F Series

For information on the SELFJECTOR and valves, refer to the separate "Operation Manual 2".

(1) Place the manual operation valves of the operating water line and feeding line in the
closed position.

(2) Set the feed oil valve CV1 to the "SHUT" position by the wheel.

(3) For information on the SELFJECTOR proper, refer to the separate instruction manual.

Refer to the attached I f .2Automatic Operatian Flow Sheet (SJ70O) as well.

ASELFJECTOR
Instruction Manual 8-1 Operation Manual 3C
ASEWJECTOR
Instruction Manual Operation Manual 3C
9. AUTOMATIC QPERATION

The procedures for automatic operation indude:

o Procedures for automatic operation of one SELFJECTOR
o Procedures for automatic operation of two SELLIECTORs

9.1. PROCEDURES FOR AUTOMATlC OPERATION OF ONE SELFJECTOR QHLY

Step 1. Start the SELFJECTOR by the separately installed stader.

Step 2. Set the power switch on the automatic control pawl to "ON".
The pilot lamp "CONT. SOURCE" (WL) will light.

Step 3. After checking the ammeter to confirm that the SE CFJECTOR has reached the rated
speed, press the pushbutton "AUTO. START" on the automatic control panel.
Solenoid valve SV2 will be operated, the bowl closing water will be supplied, and the main
cylinder of the bowl will be closed.

Step 4. The sludge discharge process timer and discharge intewal timer in the automatic control
panel will operate in the following sequence for continuous purifier operation.

(Refer to the attached 17. Automatic Operation Flow Sheet and 18. Timing Chart as well.)

lntewal timer 0 starts operation.

Timer 0 ... When the timer expires,

o Solenoid valve SV3 wlll be activated to supply replacement water into the bowl.
1 o At the same time, replacement water setting timer 2 will stalt operation.
Timer 2 ...When the timer expires,
o Solenoid valve SV3 will be deactivatedto stop supplying replacement water.

i o Solenoid valve SVI will be activated to supply bowl opening water, and the bowl will
be opened to discharge replacement water.
0 At the same time, bowl opening water supply time setting timer 1 will start operation,
Timer 1 ... When the timer expires,
o Solenoid valve SV1 will be deactivated to stop supplying bowl opening water.
Solenoid valve SV2 (incontinuous operation) will supply bowl closing water to close
the bowl,
o At the same t i m ~timer
, 0 will start operation.
Timer O...When the timer expires,
o Solenoid valve SV3 will be activated to supply sealing water into the bowl. At the
same time, sealing water supply time setting timer 3 will start operation.
Timer 3...When the timer expires,
I o Solenoid valve SV3 will be deactivated to stop supplying sealing water.
$r o At the same time, timer 0 will start operation.

ASELFJECTOR
Instruction Manual 9-1 Operation Manual 3C
 Timer O,,.W hen the timer expires,
o Solenoidvalve SV4 for feed valve (SV5 in the case of the SJ700)will be activated to
open feed valve CV1. The feed oil will then be forced into the SELFJECTOR to start
purifying.
o Pilot lamp "FEED" (GL2) will come on.
o The discharge interval timer (timer 5) wi tl operate, The CV1 will continue to open as
long as the set time.
o While the feed timer is in operation, bowl closing water solenoid valve SV2 will
intermittently open to supply the bawl closing water. In other words, the following

c
operations will be repeated.
-
Timer 6 wiil operate (the SV2 will apen to supply the bowl closing water). Timer 6
will expire (the SV2 will close). Timer 4 will operate (intermittent bowl dosing
.-
-0 water supply interval). Timer 4 will expire. Timer 6 will operate.
+

5n a "FEED"s~gnalwill be output to the ieakage monitor.

0
(In the case of the SJ7D0, this signal is output but is not used.)
F
.- o Timer 7 will operate, After the timer has expired, the "Oil high temperature alarm
-3E
-0
block" signal output will be stopped (when the oplional function selector switch 2
- I

i
m is ON).
[U
Q a Timer 8 will operate, After the timer has expired, the "Oil low temperature alarm
E blocknsignal output will be stopped (when the optional function selector switch 3
-
h
-
z
--
C..
is ON).
Timer 5 ...When the timer expires,
2
0 o When the set time of the discharge intenral timer 5 elapses, solenoid valve SV4 for
<
IC

. feed valve (SV5 in the case of the SJ700) will be deactivated to close feed valve
CV1 and stop supplying the feed oil.
o The "FEED"signal to the leakage monitor will be cut off.
4 o At the same time, timet 0 will start operation.
o Solenoid valve SV2 will be activated to supply bowl closing water.
o "DISCHARGE PROCESS"signal will be output to the discharge detector,
(Optional Spedfication)
(In the casepf the SJ700, this signal is not output.)
o "OIL HIGH TEMPERATURE AIARM BLOCK signal will be output
(when the optional function selector switch 2 is ON).
o "011LOW TEMPERATURE AIARM BLOCK" signal will be output
'
I (when the optional function selector switch 3 is ON).
Timer O....W hen the timer expires,

1 o Solenoid valve SV3 wirl be activated to supply replacement water into the bowl.
o At the same time, replacement water supply time setting timer 2 will start operation.
Timer 2...When the timer expires,

I
o Solenoid valve SV3 will be deactivated to stop supplying replacement water.
o Solenoidvalve SVt will be activatedto supply the bowl opening water. The bowl will
then open to discharge sludge.
o At the same time, bowl opening water supply time setting timer 1 will start operation.

ASELFJECTOR
Instruction Manual 9-2 Operation Manual 3C
 / * Timer 1...When the timer expires,

I o Solenoid valve S V I will be deactivated to stop supplying the bowl opening water.
Solenoid valve SV2 (in continuous operation) will close the bawl by supplying the
bowl closing water.
o At the same time, timer 0 will start operatjon.
Timer O...When the timer expires,
o Solenoid valve SV3 will be activated to supply sealing water into the bowl. At the
same time, sealing water supply time setting timer 3 will start operation.
e The "DISCHARGEPROCESStrsignal output to the discharge detector will be
1 I stopped. (Optional Specification)

1 D The reset coil signal will be output to the vibration switch for a second. (Optional
Specification)
Timer 3...When the timer expires,
o Solenoid valve SV3 will be deactivated to stop supplying sealing water.
o At the same time, timer 0 will start operation.

9.2. PROCEDURES FOR AUTOMATIC OPERATION OF TWO SECFJECTORS

Step I. Start both No. 1 and 2 machines by the starter.

If one of the machines is already in operation, start the other one.

Step 2. After confirmingthat the SELFJECTOR(s) has reached the rated speed, press the "AUTO
- START" of the associated machine on the automatic control panel. Then both the No. 1
and 2 machines will automatically repeat the discharge and feed operations according to
Step 4 in Section 9.1.

I ASELFJECTOR
instruction Manual 9-3 Operation Manual 3C
ASECFJECTOR
Instruction Manual Operation Manual 3C
B 10. SLUDGE DISCHARGETEST

During feeding operation, a sludge discharge test can be performed at any time irrespective of the
elapsed feed time. When pushbutton "DISCHG. TEST" on the automatic control panel is pressed, the
SELFJECTOR will enter the sludge discharge process in the same way as upon expiry of the discharge
interval timer (timer 5 ) .

As soon as the sludge discharge process is completed, the SELFJECTOR will directly be restored to the
automatic operation.

ASELFJECTOR
Instruction Manual 10-1 Operation Manual 3C
ASELFJECTOR
lnstnrction Manual Operation Manual 3C
11. AUTOMATIC STOP

Press pushbutton "AUTO,STOP" on the automatic control panel,

The SELFJECTOR will automatically stop operation after completion of the sludge discharge process.

ASELFJECTOR
Instruction Manual 11-1 Operation Manual 3C
-
ASELFJECTOR
Instruction Manual Operation Manual 3C
12. EMERGENCY STOP

'A
r CAUTION
When the SELFJECTOR is shut down because of an emergency, No opening of Bowl,
abnormal vibration or overload, it will stop operation without discharging the sludge
accumulated in the bowl. If the SELFJECTOR is directly restarted, the bowl might lase
balance and cause a hazardous situation. For this reason, be sure to disassemble the bowl
and remove the sludge according to "OperationManual 2" before restarting operation.
In the case of the SJ700, refer to the "Mitsubishi SELFJECTOR lnstruction Manual (Model
53700)" .

A CAUTION
The automatic control panel is electrically interlocked with the starter. Therefore, the
autornatlc control panel is not operable unless the SELFJECTOR is started by the starter.
To operate the SELFJECTOR, without using the automatic control panel, manually aperate the
h
individual
/ - --.-.- valves.
-salenoid

In casesDf emergency, press pushbuton "EMERG. STOP" on the automatic control panel.
In any of the processes, the power supply to the SEL'FJECTORwill be cut off, and all the solenoid valves
will be closed to stop operation.

ASELFJECTOR
Instruction Manual 12-1 Operation Manual 3C
m

ASELFJECTOR
Instruction Manual Operation Manual 3C
 -- - - - --

13. ALARMS AND CORRECTlVE ACTIONS (SJ-F SERIES)

1 13.1. "LEAK": OIL LEAKAGE ALARM

CAUTION
Remove the cause of an alarm before pressing pushbutton 'ALARM RESET".

If the feed oil or processing oil flows out toward the heavy liquid outlet side or sludge chute side
during feeding operation, and the light liquid side pressure falls, the leakage monitor (LM) will be
operated to light the fault indicating lamp on the automatic control panel and close feed valve CV1.
The SELFJECTOR will then stop operation after discharging the sludge.

If an alarm occurs, remove the cause of the alarm according to the following table. Thereafter,
press pushbutton "ALARM RESET"on the automatic control panel and perform the procedures to
restart operation.

Table 13-1

Alarm Cause Corrective Action

Oil Leakage(LEAK) 1. Sealing waterlreplacement water 1. Replace with non-defective parts.
If the leakage monitor solenoid valve SV3 failed to operate
is operated during the because of failure of timer 3 or loose
feeding process in contact of the relay in the automatic
the automatic control panel,
operation mode, pilot
lamp "ALARM" on the 2. The required quantity of sealing water 2,Adjust the set time of the timer,
automatic control was not supplied because the set
panel and the "LEAK" time of timer 3 in the automatic
LED in the automatic control panel was too short.
control panel will
light. The 3. No sealing water was supplied 3.. Repair or replace.
SELFJEGTOR will because of failure of sealing
automatically stop waterlreplacement water solenoid
operation after valve SV3.
discharging sludge.
4. Alarm error because of failure of the 4. Repair or replace.
leakaqe monitor

- - -... . - -- . - - . .

ASELFJECTOR
Instruction Manual 13-1 Operation Manual 342
13.2 "NDIS': NO OPENING OF BOWL AtARM
(Optional Specification)

This alarm occurs when no discharge is detected by the discharge detector (DD) despite the fact
that a DISCHARGE SLUDGE signal was sent to the bowl opening solenoid valve (SVI).

As soon as this alarm occurs, the SELFJECTOR will stop operation immediately. After removal of
the cause uf the alarm, press pushbutton "ACARM RESET"on the control panel and perfom the
procedures to restart operation.

Table 13-2

Alarm Cause of Alarm Corrective Action

No opening of Bowl 1. The bowl' failed to open because of 1. Refer to the separate "Maintenance
(NDIS) failure of the SELFJECTOR proper. Manual".

2. The bowl opening water was not [Link] or replace the valve with a
supplied because of failure of bowl non-defective one.
1 opening solenoid valve SVI .
3.SV1 failed to open because of failure 3. Replace the relay or unit with a non-
of the auxiliary relay or terminal board defective one.
unit.

4. Failure of discharge detector (DD) 4. Refer to the separate 'Maintenance

Manual".

5, A fault in the water or air system 5. Refer to the separate "Maintenance

Manual".

ASELFJECTOR
Instruction Manual 13-2 Operation Manual 3C
132. " H fMPu:OIL HIGH TEMPERATURE A M M
"LTMP": OIL LOW TEMPERATURE ALARM
(Optional Speciflcatlon)

f his alarm occurs when the temperature of the processing ail becomes so high or low during
feeding operation that the thermal switch is operated. Even ifthis alarm occurs, the SELFJECTOR
will continue to operate.

To clear the alarm, remove the cause of the alarm. Thereafter, press pushbutton "AIARM RESET"
on the control panel.

Table 13-3

Alarm Cause of Alarm Corrective Action

Oil High Temperature 1. The temperature of the processing oil 1. Adjust the set time of the timer.
Alarm (HTMP) was not stable because of the set
time of timer 7 or 8 of the automatic
control panel was too short.
Oil Low Temperature
Alarm (LTMP) 2. The temperature regulator for the 2. Readjust or repair the temperature
processing oil failed to function regulator.
properly.

[Link] switch out of order [Link] the switch with a non-

defective one.

ASELFJECTOR
Instruction Manual 13-3 Operation Manual 3C
13.3. 'VISR" : ABNORMAL VIBRATION
(Optional Specification)

This alarm occurs when the vibration switch is operated by occurrence of an abnormal vibration in
the SELFJECTOR.

As soon as the alarm occurs, the SELNECTOR will stop operation immediately.

Disassemble and check the SELFJECTOR and remove the cause of the alarm. Thereafter, press
pushbutton "ALARM RESET" on the control panel and performthe procedures to restart operation.

Table 13-4

Alarm Cause of Alarm Corrective Action

Abnormal vibration 1. Abnormal vibration of the bowl 1. Refer to the separate "Maintenance
(VIBR) occurred because of a fault in the Manual".
SELFJECTOR proper.

[Link] vibration switch was operated 2 . Adjust the set time of timer 9.
because of vibration at the time of a
start, because the set time of timer 9
was too short.

3 . 1he reset coil of the vibration switch 3. Replace the auxifiary alarm with a
was not operated because of loose non-defective one.
contact of the auxiliary relay.

4. Vibration switch out of order 4. Replace the switch with a nen-

defective one.

ASELFJECTOR
Instructton Manual 13-4 Operation Manual 3C
14. ALARMS AND CORRECTIVE ACTIONS (SJ700)

14.1. " LEAKa:OIL LEAKAGE ALARM

ACAuTlON
Remove the cause of an alarm before pressing pushbutton "ALARM RESET".

If the processing oil leaks out toward the heavy liquid outlet side duringfeedingoperation,the heavy
liquid detector (VVFR) will be operated lo light the alarm indicating lamp on the automatic control
panel and close feed valve CV1. The SELFJECTOR will automatically stop operation after
discharging sludge.

If an alarm occurs, remove the cause of the alarrn according to the following table. Thereafter,
press pushbutton "ALARM RESET" on the automatic control panel and perform the procedures to
restart operation.

Table 14-1

Alarm Cause of Alarm Corrective Action

Oil Leakage I , Sealing water leaked toward the 1. Refer to the separate "Mitsubishi
(LEAK) heavy liquid outlet side because of a SELFJECTOR Instruction Manual
If the heavy liquid fault in the SELFJECTOR proper. (MODEL 53700)"and make repairs,
detector is operated
during the feeding 2. Sealing waterlreplacernent water 2. Replace with non-defective ones.
process in the solenoid valve SV3 failed to operate
automatic operation because of failure of timer 3 or loose
mode, pilot lamp contact of SV3 power feeding relay in
"ALARM"on the the automatic control panel.
automatic control
panel and the "LEAK'' 3. The required quantity of sealing water 3. Adjust the set time of the timer.
LED in the automatic was not supplied because the set
control panel will time of timer 3 in the automatic
light. The control panel was too short,
SELFJECTOR will
automatically stop 4. No sealing water was supplied 4. Repair or replace.
operation after because of failure of sealing
d~schargingsludge. waterJreplacernenfwater solenoid
valve SV3. -

5. Alarm error because of failure of 5. Repair or replace.

heavy liquid detector (WFR)

ASELFJECTOR
Instruction Manual 14-1 Operation Manual 3C
14.2. "NDIS*: NO SHUlTlNG OF BOWL ACARM

If the bowl of the SELFJECTOR fails to close during automatic operation, the sludge discharge
detector mounted to the SELFJECTOR will be operated to ligM the alarm indicating lamp on the
automatic control panel and dose feed valve CV1. The SELFJECTOR will automatically slop
operation after discharging sludge.

If an alarm occurs, remove the cause of the alarm according to the following table. Thereafter,
press pushbuiton 'ALARM RESET"on the automatic control panel and perform the procedures to
restart operation.

Table 14-2

Alarm Cause of Alarm Corrective Action

No Shutting of Bowl 1. The bowl failed to close because of a I. Refer ta the separate "Mitsubishi
(NDIS) fault In the SELFJECTOR proper. SELFJECTOR Instruction Manual
(MODEL 53700)"and make repairs.

2. The bowl closing water was not 2. Repair or replace the valve with a
supplied because of failure of non-defective one,
solenoid valve SV2.

3. SV2 failed to operate because of 3. Replace the relay or unit with a non-
failure of the auxiliary relay or defective one.
terminal b a r d unit.

4. Failure of sludge discharge detector 4. Repair or replace the detector with a

@Dl non-defective one.

5.A fault in the water or air system 5. Repair.

XSELFJECTOR
Instruction Manual 14-2 Operation Manual 3C
14.3, "HTMP":OIL HIGH TEMPERATURE ALARM
"LTMP": OIL LOW TEMPERATURE AlARM
(Optional Specification)

This alarm occurs when the temperature of the processing oil becomes so hot or low during the
feeding operation that the thermal switch is operated. Even if this alarm occurs, the SELFJECTOR
will continue to operate.

To clear the alarm, remove the cause of the alarm. Thereafter, press pushbutton "ALbRM RESET"
provided on the automatic control panel.

Table 14-3

Alarm Cause of Alarm Corrective Action

Oil High Temperature I . The temperature of the processing oil 1. Adjust the set time of the timer.
Alarm (HTMP) was not stable because of the set
time of timer 7 or 8 of the automatic
Oil Low Temperature control panel was too short.
Alarm (LTMP)
[Link] temperature regulator for the [Link] or repair the temperature
processing oil failed to function regulator.
proper1y.

[Link] switch out of order 3. Replaw the switch with a non-

defective one.

ASELFJECTOR
Instruction Manual 14-3 Operation Manual 3C
14.4, "VIBR" : ABNORMAL VIBRATION
(Optional Specification)

This alarm occurs when the vibration switch is operated by occurrence of an abnomal vibration in
the SELFJECTOR.

As soon as the alarm occurs, the SELFJECTOR will stop operation immediately.

Disasssmble and check the SELFJECTOR and remove the cause of the alarm. Thereafter, press
pushbutton "ALARM RESET" on the control panel and perform the procedures to restart operation.

Table 14-4

Alarm Cause of Alarm Corrective Action

Abnormal vibration 5. Abnormal vibration of the bowl 5. Refer to the separate "Maintenance
( V W occurred because of a fault in the Manual".
SELFJECTOR proper.

u [Link] vibration switch was incorrectly 6. Adjust the set time of timer 9,
operated because of vibration at the
time of a start. because the set time of
timer 9 was too short.

7. The reset coil of the vibration switch 7, Replace the auxiliary alarm with a I
was not operated because of loose non-defective one.
contact of the aux~liary relay.

8. Vibration switch out of order 8. Replace the switch with a non-

defective one.

ASELFJECTOR
Instruction Manual 14-4 Operation Manual 3C
15. SELECTING OPERATION MODE

15.1.2-STAGE PURIFIER OPERATlON

To pertorm a series operation with two SELFJECTORs arranged in series, enable the 2-stage
purifier operation function either by using the switch on the control panel or by bridging the terminals
on the terminal board of the control unit.

The Pstage purifier operation fucction is set to OFF at the factory before shipment.

15.1-1. Operation

When the 2-stage purifier operation function is enabled, the SELFJECTOR will perform the
following operations in addition to the normal operations,

(1) When machine No. 1 enters the discharge process, the feed signal output to the leakage
monitor of machine No. 2 will be forced to OFF to disable the leakage monitor function.

2) While the two SELFJECTORs are in operation, if one of them (machine No. 1 or 2)is
stopped, the other machine (machine Na. 1 or 2) will also be stopped. Even if one of the
machines is stopped by the alarm or emergency pushbutton, the same mentioned above
will apply.

15.1.2. Setting Procedures

To enable the 2-stage purifier operation function, perform either of the following setting
procedures.

(1) Set the No. 2 machine optional function selector switch "7"of the control unit to ON.

NO. 2 OPT1 ON

(2) Bridge the external line terminals, SO1 and S02,of machine No. 2 by a jumper wire.

NOTE
o Before changing the optional function settings, be sure to set the power switch of the
control panel to "OFF".
o For detailed information on 2-stage purifier operation, refer to the section on series
operation in "Operation Manual 1 ".

ASELFJECTOR
Instruction Manual 15-1 Operation Manual 3G
 . -

15.2. CLARIFIER OPERATION

To perform a clarifier operation (2-layer separate operation), enable the clarifier operation function
either by using the switch on the control unit or by bridging the terminals on the terminal board of the
control panel with a jumper wire.

The clarifier operation function is set to OFF at the factory before shipment.

15.2.1. Operation

When the clarifier operation function is enabled, the SELFJECTOR will perform the following
operation,

(1) No replacement water and no sealing water will be supplied in the discharge process.
(The timer count for replacement water (timer 2) and that for sealing water (timer 3) are
made, but the SV3 is not energized.)

15,2,2. Setting Procedures

1

To enable the darifier operation function, perform either of the following setting procedures.

1
(I) Set the optional function selector switch "4" of the associated machine to ON.

NO. OPTION

(2) Bridge the external line terminals, 1OPI and 1OP2 (20P1 and 20P2)*with a jumper wire.

*The external line terminals in parentheses apply to machine No. 2.

a Before changing the optional function settings, be sure to set the power switch of
the control panet to 'OFF".
Information on clarifier operation, refer to "OperationManual 1".

--

ASELFJECTOR
Instruction Manual 15-2 Operation Manual 3C
16.1. PILOT LAMP "AUTO. RUNNING" FAILS TO LIGHT

During automatic operation, pilot lamp "AUTO. RUNNING" on the control panel should stay ON.
If the "[Link]" is OFF, the following causes are suspected.

(1 1 Defective pilot lamp

(2) Blown fuse
(3) Defective control unit
(4) Defective terminal board unit

When the cause is (1), replace the pilot lamp with a spare one.

When the cause is (21,(3) or (41, all of the salenoid and air valves will close, and the automatic
operation function will stop.

(The SELFJECTOR, however, will continue to rotate,)

Check to locate the cause and take corrective action in the sequence shown on the following page.

ASELFJECTOR
Instruction Manual 16-1 Operation Manual 3C
 Proceed as described below to locate the c w s z

Troubleshooting Procedures Corrective Action

Note
(1) When the portion marked * applies. conlad
control panel to "ON".
Mitsubishi Kakoki or your nearest M~tsub~shi
Kakoki agent.

SOURCE" pib
lamp on the control panel I I

After setting the power switch of the control

panel to "OFF",replace the power fusewith a
spare one.
I I
Select timer 0 by the DIP
switch '[Link]" of the
control unit and watch the
indicator section.

In thts Case, Set the power swtch on the

1
Bath are O W or ON. control panel to *OFFuand then to "ON*
"MlN."andlor nSEC-" again. If Ihe same condit~onspersist, no
automatic operation is possible. A defective
1 b control unit or DC power supply is suspected.
1I
Either one is ON.
I 1 I

LED "Wof the

I

Temporarily bridge external

terminats, "Ml7 " and "MIZm,to
Check whether the motor
operation signal is outgui
check whether the LED 'M7R" of
the terminal board unit lights.
from the starter.

Being output Pilot lamp "MTR"

Motor operation signal

Check the exfemal wiring tctive control unit is

between the starter and
cled.
Check the starter automatic control panel.

ASELFJECTOR
Instruction Manual 16-2 Operation Manual 3C
16.2. REPLACEMENT OF AUXILIARY RELAY

The auxiliary relay on the terminal board unit may fail because of its operating life limit or
deterioration.

When the auxiliary relay is out of order, replace it by the following procedures.

Relay Replacement Procedures (Refer to Fig. 16-1 as well.)

( I Unlock the relay socket by forcing both ends to open outward (a).
(2) Pull the relay straight upward by use of a peinted wrench or something else (@),

(3) Insert a new relay straight in the relay socket (@I.

ACAVT~ON
When you replace the relay, be sure to 5et the power switch of the control panel to "OFF"
beforehand. Otherwise there is danger of electrical shock.

NOTE
o Make sure that the relay is inserted all the way until it is blocked.
o Set the relay with the white marking on the top.

Marking

Relay Socket

Fig. 16-1

- .- --

ASELFJECTOR
Instruction Manual 16-3 Operation Manual 3C
16.3. REPLACEMENT OF FUSE

The fuse on the terminal board unit may blow because of deterioration or solenoid valve
overcurrent. Replace a blown fuse by the following procedures.

Fuse Replacement Procedures (Refer to Fig. 16-2 as well.)

(I)While pressing down on the fuse holder cap, unlock it by turning m m n .

(a
and @)

(2) Remove the fuse holder cap and replace the fuse with a new one. (0)

(3) While pressing down on the fuse holder cap, lock it by turning clockwise. (@ and @)

ACAUTION
When you replace the fuse, be sure to cut off the power supply to the automatic control
panel. Otherwise there is danger of electrical shock.

Fuse

Fuse Holder

rc

Fig. 16-2

ASELFJECTOR
Instruction Manual 16-4 Operation Manual 3C
17. UTOMATIC OPERATON FLOW SHEET

17.1. AUTOMATIC OPERATION FLOW SHEET (SS-F)

[Link]-F Series (Standard)

oontrol panel

1 I
----...-I I I 1______

Fig. 17-1

SV1 :Solenoid valve (for bowl opening water) A: Dirty oil inlet
SV2- :Solenoid valve (for bowl closing water) B: Purified oil outlet
SV3 : Solenoid valve (for sealing water) C: Compressed air inlet
SV4 : Three-waysolenoid valve (for feed valve air) D: S tudgelwater outlet
CV1 : Feed valve -. E: Clean water (high pressure water) inlet
F: Operating water drain
LM : Leakage Monitor G: Return

ASELFJECTOR
Instruction Manual 17-1 Operation Manual 3C
17.1 .[Link]-F Series (including options)

The following flow sheet shows the system with all the optional detectors mounted.

Fig. 17-2

: Solenoid valve (for bowl opening water) A: dirty oil inlet

: Solenoid valve (for bowl dosing water) B:Purified oil outlet
: Solenoid valve (for sealing water) C: Compressed air inlet
:Three-way solenoid valve (for feed valve air) D: Sludgehater outlet
: Feed valve E: Clean water (high pressure water) inlet
F: Operating water drain
-.
: Leakage Monitor G: Return
: Discharge Detector (Option)
: High temperature thermal switch (Option)
: tow temperature thermal switch (Option)
: Vibration switch (Option)

- .- .
-

ASELFJECTOR
instruction Manual 17-2 Operation Manual 3C
17.2. AUTOMATIC OPERATION FLOW SHEET (SJ7OQ)

17.2.1. SJ700 (Standard)

SV1 . : Solenoid valve (for bowl opening water) A: Dirty oil inlet
SV2 : Sdenoid valve (for bowl closing water) 8:Purified oil outlet
SV3 : Solenoid valve (for sealing water) C: Compressed air inlet
SV5 : Three-way solenoid valve ( f o r w d valve air) D:Operating water drain
CV1 : Feed valve E: Sludgehater outlet
AF1 : Air filter F: Water (heavy liquid) outlet

W FR : Heavy liquid detector 6 :Clean water (high pressure waler) inlet

SD : Sludge Discharge switch H:Return

ASELFJECTOR
Instruction Manual 1 7-3 Operation Manual 3C
 17.22. SJ700 (including options)

The following flow sheet shows the system with all the optional detectors mounted.

ELECTRIC
SOURCE
as

Fig. 17-4

SV1 ; Solenoid valve (for 'bowl opening water)

SV2 : Solenoid valve (for bowl dosing water) A: Dirty oil inlet
SV3 : Solenoid valve (for sealing water) B: Purified oil outlet
SV5 :Three-way solenoid valve (forfeed valve air) C: Compressed air inlet
CV1 : Feed valve D: Operating water drain
AF1 : Air filter E: Slwdgelwater outlet
- F: Water (heavy liquid) outlet
WFR : Heavy liquid detector G:Clean water (high pressure water) inlet
SO ; Siudge Discharge switch H:Return
TH : High temperature thermal switch (Option)
: TL : Low temperature thermal switch (Option)
VS : Vibration switch (Option)

ASELFJECTOR
instruction ~ a n u a l 17-4 Operation Manual 3C
18. I M I N G CHART I
18.I.S3-F SERIES
N

I
Ssa l I nu W a t m r 3 I
t '
I I
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AELFJEC~OR
Instruction Manual 18-1 Operation Manual 3C
 0n.r a t Inn
n'atar tor
O p m r m t lng
Up. r t 1n9
W a t e r Tor
Oumninu

Rsrl acemsnt

..h ~t-*t~.a Fh. u.3m.1 sp.+d.

Proam th. Pumh - ' b u ~ l m r rS1*lvch

ASE-LFJECTOR
Instruction Manual- Operation Manual 3C
Schematic Connection Diagram (SJ-F Series)

o The attached drawing contains all of the optional detectors and circuits, some of which may not be
provided or used, depending on the specification for the SELFJECTOR you have purchased. Refer to
the drawing in the finished drawing as well,

Ifthere are differences, refer to the drawing in the finished drawing.

-- -- -

ASELFJECTOR
lnitruction Manual Operation Manual 3C
I -
ASELFJECTOR
Xnstruction Manual Operation Manual 3C
 WIRING DIAGRAM

CONTROL SOURCE 'ZB

 LETTER ON NAMEPLATE
:gE3A*?
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t-i- AUTO. CONT. PANEL QBi!l%l'AP@

CONT. SOURCE
CONT. SOURCE $1 @PsB
3 8A
OFF ON OFF ON
4 A ~ T O .RUNNING BBhSS GL11
GL21
GL12
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1 EARTH

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NOTICE
COMING SIZE EN OIL PURlHER
AS ACQUIRED
ASED SPEED.
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; "AUTO, START"

4
* 2 Th servise written on t h e cover of AUTOMATIC
C NTROL DEVlCE drawings engraved.
$ dLR8aHBZg;8n;'iZh$8~%.

WEGHT: 25Kg
30Kg(WTH TRANSFORMER!
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NO. ~ o -. 2 I
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LEAK MDlS HTMP LTMP YlBR
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LEAK NDlS HTMP LTMP V B R
\
I
No.1 OPTION No.2 OPION
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2 3 4 5 6 7 2 3 4 5 6 8 7

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LEAK ; OIL LEAKAGE ZFX&

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Schematic Connection Diagram (SJ700)

o The attached drawing contains all of the optional detectors and circuits, some of which may not be
provided or used, depending on the specification for the SELFJECTOR you have purchased. Referto
the drawing in the finished drawing as well.

o The attached drawing shows the system which uses the SJ-F series as machine No. 1 and the S3700
as machine No. 2.

ASELFJECTOR
Instruction Manual Operation Manual 3C
ASELFJECTOR
Instruction Manual Operation Manual 3C
SOLENOID VALVE SOLENOID VALVE
FOR CLOSlN,G BOWL
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SOLENOID VALVE FOR SOLENOID VALVE FOR

SEALING/REPLACEMENT WATER SEALING/REPLACEMENT WATER
[Link]$M9U#? 3471(%ililiHtEilk

3-WAY SOLENOID VALVE 3-WAY SOLENOID VALVE

FOR FEED VALVE FOR FEED VALVE
R ~ I P 33
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"CONTACT RATINGS EAH'&Wfg&B'f

AC220V 1A rRESlSTlVE LOAD) {EtitflR)
AC220V 0.5A rSOtENOlD LOAD1 c ~ d h f l f i l
DC24V ;1A (RESISTIVE LOAD) (EtiiB1)

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DC24V ' 1 A [RESISTIVE LOAD1 ( ~ f i f i f l )
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7 FEC-2A (TR) SCHEMATIC DIAGRAM pl 4!4

MAIN PCB Nn I Mn 7
LEAK NDiS HTMP LTMP ~ 1 [ 3 ~ ' LEAK NDIS HTMP LTMP VIER' I
No+l OPTION N0.2 OPTlON
r \ f \
- -
ON ON
OFF \ -.
ALARM LED

*I LAMP " ALARM" IS LlGH TED ON WHEN

ALARM CSP FO1LOWlNG OCCURED.
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