Component Maintenance Manual With Illustrated Parts List: Air Outlet Assembly
Component Maintenance Manual With Illustrated Parts List: Air Outlet Assembly
Part Number
CDSP4500-501-A
CDSP4500-501-C
TP1
This document contains proprietary information of C&D Aerospace, and is issued in strict confidence.
Except for rights expressly granted by contract, this document may not, in whole or in part, be duplicated,
reproduced electronically or mechanically, disclosed, or used for design or manufacturing purposes
without written authorization from C&D Aerospace.
TP2
TO:
Holders of Component Maintenance Manual (CMM) 21–21–12, revision No. 3, dated Aug 25/05.
GENERAL:
This transmittal letter is attached to the revision No. 4 of CMM 21–21–12, dated Mar 29/06.
The pages which are changed with this revision are shown in the List of Effective Pages (LEP). The type of
change is shown in the list as follows:
Make sure that the contents of the CMM agrees with the List of Effective Pages (LEP).
File this Transmittal Letter in the CMM after the Record of Temporary Revisions (RTR).
Remove and discard the pages which are changed with this Revision.
TL
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HIGHLIGHTS
Pages which have been added, revised or deleted are outlined below together with the Highlights of the
Revision.
TITLE PAGE R
HLTS
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RECORD OF REVISIONS
INSERTED INSERTED
REV. ISSUE REV. ISSUE
No. DATE DATE BY No. DATE DATE BY
ROR
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RECORD OF TEMPORARY REVISIONS
INSERTED REMOVED
TEMP REV. ISSUE PAGE No.
No. DATE DATE BY DATE BY
RTR
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SERVICE BULLETIN LIST
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TABLE OF CONTENTS
PAGE
INTRODUCTION .............................................................................................................................. INTRO 1
1. Introduction ............................................................................................................................... INTRO 1
A. Scope ................................................................................................................................. INTRO 1
B. Product Support Services .................................................................................................. INTRO 1
C. Usage Guide ...................................................................................................................... INTRO 1
D. Abbreviations and Unit Symbols ........................................................................................ INTRO 1
DISASSEMBLY ................................................................................................................................ 1
1. Introduction ............................................................................................................................... 2
A. General .............................................................................................................................. 2
2. Disassembly of the Unit ............................................................................................................ 2
A. Procedure .......................................................................................................................... 2
CLEANING ....................................................................................................................................... 2
1. Introduction ............................................................................................................................... 2
A. General .............................................................................................................................. 2
B. Safety Precautions ............................................................................................................. 2
C. List of Materials .................................................................................................................. 2
2. Cleaning .................................................................................................................................... 3
A. Procedure .......................................................................................................................... 3
INSPECTION/CHECK ...................................................................................................................... 4
1. Inspection/Check ....................................................................................................................... 4
A. Visual Check ...................................................................................................................... 4
ASSEMBLY ...................................................................................................................................... 4
1. Inroduction ................................................................................................................................ 4
TOC
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LIST OF ILLUSTRATIONS
LOI
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LIST OF TABLES
LOT
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INTRODUCTION
TASK 21-21-12-99F-801-A01
1. Introduction
A. Scope
(1) This Component Maintenance Manual (CMM) gives maintenance instructions and records
replacement parts for the Air Outlet Assembly.
(2) This document agrees with the AIR TRANSPORT ASSOCIATION of AMERICA, Specification
No. 2200 (ATA 2200) and shows the newest data.
(3) This manual uses the task and subtask identification of the Maintenance Task Oriented Support
System (MTOSS). The maintenance tasks and other data have special MTOSS numbers for the
use of Electronic Data Processing (EDP).
(1) Replacement parts, technical publications, and other material support are available from C&D
Aerospace. Contact:
C. Usage Guide
(1) Refer to the TABLE OF CONTENTS to find the applicable maintenance procedures or other data.
(a) DESCRIPTION AND OPERATION gives the function, primary components, operation,
and properties of the Air Outlet Assembly.
(b) TESTING AND FAULT ISOLATION gives test and fault isolation procedures.
(c) DISASSEMBLY gives special procedures to disassemble the Air Outlet Assembly for
the repair or part replacement.
(d) CLEANING gives procedures to clean the components of the Air Outlet Assembly.
INTRO
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(e) INSPECTION/CHECK gives procedures to examine parts for worn areas and damage.
(f) ASSEMBLY gives special procedures to assemble the Air Outlet Assembly.
(h) ILLUSTRATED PARTS LIST (IPL) gives the data necessary to get replacement parts. An
equipment index, a numerical index, and illustrations refer to the parts lists that find and
identify the parts. The INTRODUCTION gives more data.
(2) The sections give a table of recommended tools and materials, when applicable. Use of
equivalent items is possible.
(3) The procedures in this manual follow the specifications utilized during production and are
thereby shop verified.
º Degree
°C Degrees Celsius
°F Degrees Fahrenheit
Ω Ohm
± Plus or Minus
– Not Illustrated
(+) Positive
AC Alternating Current
ALT Alternate
AR As Required
ASSY Assembly
BRT Bright
INTRO
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CB Circuit Breaker
EFF Effectivity
FIG. Figure
FWD Forward
Hz Hertz
IC Integrated Circuit
INSTL Installation
LH Left-Hand
NO. Number
PN Part Number
REPLCD Replaced
REPLCS Replaces
REV Revision
RF Reference
RH Right-Hand
SB Service Bulletin
SUPSD Superseded
SUPSDS Supersedes
INTRO
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TB Terminal Board
V Vendor
INTRO
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DESCRIPTION AND OPERATION
TASK 21-21-12-870-801-A01
1. Description
A. This manual includes the passenger air outlets for installation in passenger aircraft.
TASK 21-21-12-870-802-A01
2. Operation
A. General
(1) Find the air outlet (refer to Figure 1) above the aircraft passenger seats. This lets each
passenger to control the flow and direction of conditioned air supplied for that seat.
(2) A cap is in the opening of a ball assembly. Turn the cap to control the air-outlet airflow volume.
Push on the side of the cap to give movement of the ball assembly to adjust the air direction.
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CDSP4500
BALL
CAP
Air Outlet
Figure 1/GRAPHIC 21-21-12-99B-001-A01
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COMPONENT MAINTENANCE MANUAL
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TASK 21-21-12-870-803-A01
3. Technical Data
A. General
Technical Properties
Table 1/TABLE 21-21-12-99A-001-A01
Property Specification
Description
Manufacturer C & D Aerospace (CAGE 56135)
Part Number CDSP4500-501-A
CDSP4500-501-C
Nomenclature Air Outlet Assembly
Service Fluid Air
Operating Pressure 3.0 inches water (7,47 mbar)
Flow 2.80 to 3.20 SCFM (1,32 to 1,50 l/s)
Leakage 0.1 SCFM (0,047 l/s) maximum @ 20.0 inches water
(49,86 mbar)
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TESTING AND FAULT ISOLATION
TASK 21-21-12-99F-802-A01
1. Introduction
A. General
(1) The test area must align with the specifications identified in CLEANING.
(2) Fully read and know the TESTING AND FAULT ISOLATION. Know the test sequences before
you do the tests.
C. Test Conditions
(1) Test fluid must be filtered air (free of oil) at ambient temperature. It must be from a source that
can supply a minimum of 8 SCFM (3,77 l/s) at 3.0 inches (7,47 MBAR) of water pressure.
D. Test Procedures
(b) Examine the unit for material defects, scratches, and dents.
NOTE: Item numbers ( ) refer to the IPL figure. To do leakage and flow tests, connect
equipment as shown in figure 1001.
(a) Turn the plenum cap (20) to a full open position. Adjust the air supply to 3.0 inches
(7.47 MBAR) water pressure.
1 Adjust the air supply to 20.0 inches (49.8 MBAR) water pressure. Measure leakage to
be not larger than 0.1 SCFM (0.047 l/s).
TASK 21-21-12-810-801-A01
2. Fault Isolation
(1) Make sure that unwanted material does not prevent the air flow in the plenum cap (20) of the air
outlet. Remove blockage when necessary.
(1) Make sure that there is no dirt, unwanted material, or surface damage. Make sure that the bullet
assembly can connect to the restrictor (40) of the air outlet. Clean if necessary.
(2) Make sure that the plenum cap (20) is tightly attached to aft of the air outlet.
(3) Make sure that there are no broken spokes on the bullet assembly (45).
TEST PIECE
FLOWMETER
VALVE REGULATOR
MANOMETER
AIR
SOURCE
Test Setup
Figure 1001/GRAPHIC 21-21-12-99B-002-A01
TASK 21-21-12-99F-803-A01
1. Introduction
A. General
(1) This section gives special instructions to prevent injury and possible damage to the components
of the air outlet.
(3) No special tools or fixtures are necessary to disassemble the Air Outlet Assembly.
TASK 21-21-12-000-001-A01
2. Disassembly of the Unit
A. Procedure
NOTE: You can replace many of the components with the air outlet assembly installed in the aircraft.
SUBTASK 21-21-12-040-001-A01
(1) Disassemble the Air Outlet Assembly as follows: (Refer to IPL Fig.1)
(a) Put the end of a small slot screwdriver into the edge of the retainer (10). Remove the
retainer from the groove in the housing (5).
(b) Remove the ring seal (15), cap (20), ball (25), washer (30), spring (35), and restrictor (40).
(c) Remove the bullet assembly (45). Disassemble the bullet assembly as follows:
(d) Remove the washer (60), snap ring (65), spacer (70), wave spring (75) and snap ring (80).
TASK 21-21-12-99F-804-A01
1. Introduction
A. General
(1) This section gives instructions to clean the air outlet assembly made by C&D Aerospace. Use
the materials and equipment correctly. Prevent risks to personnel. Prevent possible damage
to the equipment.
NOTE: The manufacturers can change their formula. Obey the instructions given on the
container. Obey the proportion recommended by the manufacturer.
(2) Table 4001 gives the recommended cleaning tools and materials.
B. Safety Precautions
(1) All materials used to clean are dangerous. Obey the safety warnings. Make sure that the
personnel are safe. Prevent damage to the equipment.
C. List of Materials
TASK 21-21-12-100-801-A01
2. Cleaning
A. Procedure
(2) Put each part into the solution. Let the solution flush all internal and external surfaces.
(6) If you do not INSPECTION/CHECK immediately, keep the parts in a dry, dust-free container.
TASK 21-21-12-200-801-A01
1. Inspection/Check
A. Visual Check
TASK 21-21-12-99F-805-A01
1. Inroduction
A. General
(1) This section gives instructions to assemble the air outlet assembly.
(a) Refer to TESTING AND FAULT ISOLATION and INSPECTION/CHECKto identify the
damaged and worn parts.
(3) No special tools or fixtures are necessary to assemble the air outlet assembly.
TASK 21-21-12-000-002-A01
2. Assembly of the Unit
A. Procedure
SUBTASK 21-21-12-440-001-A01
(1) Air Outlet Assembly (IPL Figure 1).
(a) Install the washer (60), snap ring (65), spacer (70), wave spring (75), and snap ring (80).
(b) Install the bullet assembly (45). Assemble the bullet assembly as follows:
(c) Install the ring seal (15), cap (20), ball (25), washer (30), spring (35) and restrictor (40).
TASK 21-21-12-99F-811-A01
1.
Introduction
A. General
(1) The table 9001 gives the recommended special tools, fixtures and test equipment for the
Air Outlet Assembly. The table 9002 gives the recommended consumable for the Air Outlet
Assembly.
TASK 21-21-12-550-801-A01
1. General
A. The Air Outlet Assembly is corrosion resistant and no special preservation is necessary.
B. Wind the assembly in wrapping paper (Fed. Spec. UU-P-271, or equivalent) or a plastic cover.
C. Use tape (Fed. Spec JAN-P-127, or equivalent) to attach the wrapping paper or cover.
D. Identify each assembly by the part number and the date of the overhaul on a tag or in a location on
the assembly paper.
E. Keep the assembly in a cool and dry area away from hot temperatures.
A. Introduction
(1) General
(a) Each assembly is recorded and immediately followed by a record of its detail parts. The
record is indentured to show the difference between each part and the higher assembly.
Item numbers in the parts list agree with the item numbers of the included illustration
(figure).
(a) When the part number is known, find the part number in the index. Record the figure
and item number. Find the item number in the applicable parts list and illustration to
get the necessary data.
(b) When the part number is not known, look at the illustrations to identify the part by
shape and location. Refer to the included parts list to get the PART NUMBER,
NOMENCLATURE, EFFECTIVITY, and QUANTITY.
(c) Use the EFFECTIVITY CODE to show the use of a part to its higher assembly.
When the EFFECTIVITY CODE column is empty, the use of the part applies to all
NEXT-HIGHER-ASSEMBLIES unless specified differently in the NOMENCLATURE
column.
TASK 21-21-12-99F-808-A01
2. Equipment Designator Index
A. General
(1) The EQUIPMENT DESIGNATOR INDEX is an aid to find the parts in the DETAIL PARTS LIST
by the EQUIPMENT DESIGNATOR. Each entry gives the EQUIPMENT DESIGNATOR, the
PART NUMBER, the FIGURE NUMBER, and the ITEM NUMBER.
(2) Put the EQUIPMENT DESIGNATOR INDEX in sequence, one character at a time, from left to
right. The correct sequence is (1) dash, (2) letters A through Z, and (3) numerals 0 through 9.
TASK 21-21-12-99F-809-A01
3. Numerical Index
A. General
(1) The NUMERICAL INDEX is an aid to find parts in the DETAIL PARTS LIST by part number. It
gives the FIGURE NUMBER, the ITEM NUMBER, and the TOTAL QUANTITY REQUIRED
for each entry.
TASK 21-21-12-99F-810-A01
4. Explanation of Detail Parts List Entries
A. General
(1) The DETAIL PARTS LIST is the general sequence of disassembly. Illustrate the parts and
record them in the related parts list.
(a) The first number at the top of each FIG. ITEM column is the figure number of the
exploded-view illustration. The number given opposite each part number is the item
number given to the part in the illustration.
(b) A dash (-) in front of an item number shows that the part is not illustrated.
(c) Alpha-variants A through Z (except I and O) are given to item numbers when necessary to
identify added parts, alternate parts, and parts changed by service bulletins.
(a) This column gives the part number of the manufacturer for each part, as changed to meet
the requirements of ATA 200/2000. The changes can include:
1 Removal of empty spaces and special characters. Dashes are permitted only
between number characters.
2 Add a reference part number that agrees with ATA 200/2000 if the PART NUMBER
is longer than 15 characters. In these cases, give the full part number in the
NOMENCLATURE column.
(a) The indenture column shows how parts are related. A typical relation is as follows:
1 2 3 4
* Assembly
* * Detailed parts for assembly
* * Sub- assembly
* * * Detailed parts for sub-assembly
* * * Sub-sub-assembly
* * * * Detailed parts for sub-sub-assembly
(a) This column gives descriptive nomenclature for each part. It can also give the CAGE code
of the manufacturer (if the part is not made by C&D Aerospace), the part number (if it
is longer than 15 digits or changed to ATA 200/2000), a service bulletin that changes
the part, and expired part numbers. The column also gives the figure for NHA and
more data as necessary.
(b) Record both the pre- and post-service bulletin configurations of assemblies,
subassemblies, and detail parts subjected to modification, deletion, addition, or
replacement by an issued service bulletin. The term (PRE SB XXXX) in the
NOMENCLATURE column identifies the initial configuration, and the term (POST SB
XXXX) identifies assemblies and parts after the change is completed.
(c) When applicable, use the terms defined below to indicate the interchangeability of parts.
These names show how parts are interchangeable.
CDSP4500-501-A 1 1 RF
CDSP4500-501-C 1 1A RF
CDSP4501-1 1 5 1
CDSP4501-1-A 1 5A 1
CDSP4501-1-C 1 5B 1
CDSP4502-1 1 25 1
CDSP4502-1-A 1 25A 1
CDSP4502-1-C 1 25B 1
CDSP4503-1 1 40 1
CDSP4503-1-A 1 40A 1
CDSP4503-1-C 1 40B 1
CDSP4504-1 1 35 1
CDSP4505-501 1 45 1
CDSP4505-501-1 1 50 1
CDSP4505-501-1-A 1 50A 1
CDSP4505-501-1-C 1 50B 1
CDSP4505-501-3 1 55 1
CDSP4505-501-3-A 1 55A 1
CDSP4505-501-3-C 1 55B 1
CDSP4505-501-A 1 45A 1
CDSP4505-501-C 1 45B 1
CDSP4506-1 1 10 1
CDSP4506-1-A 1 10A 1
CDSP4506-1-C 1 10B 1
CDSP4507-1 1 15 1
CDSP4508-1 1 70 1
CDSP4509-1 1 65 1
CDSP4509-3 1 80 1
CDSP4510-1 1 60 1
CDSP4511-1 1 75 1
CDSP4512-1 1 20 1
CDSP4512-1-A 1 20A 1
CDSP4512-1-C 1 20B 1
CDSP4513-1 1 30 2
70
75
80
20
30
25
30
40
35
45
60
65 5
10
15
A
CD170CMM21211201A
50
55
5 CDSP4501-1 . . HOUSING 1
RPLD BY ITEMS -5A AND -5B
– 5A CDSP4501-1-A . . HOUSING A 1
RPLS ITEM 5
– 5B CDSP4501-1-C . . HOUSING B 1
RPLS ITEM 5
10 CDSP4506-1 . . RETAINER 1
RPLD BY ITEMS -10A AND -10B
20 CDSP4512-1 . . CAP 1
RPLD BY ITEMS -20A AND -20B
25 CDSP4502-1 . . BALL 1
RPLD BY ITEMS -25A AND -25B
30 CDSP4513-1 . . WASHER 2
35 CDSP4504-1 . . SPRING 1
40 CDSP4503-1 . . RESTRICTOR 1
RPLD BY ITEMS -40A AND -40B
50 CDSP4505-501-1 . . . BULLET 1
RPLD BY ITEMS -50A AND -50B
55 CDSP4505-501-3 . . . SUPPORT 1
RPLD BY ITEMS -55A AND -55B
60 CDSP4510-1 . . WASHER 1
70 CDSP4508-1 . . SPACER 1