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Kellenberger CNC Grinding Machines Overview

The document discusses accessories for various grinding machine models from Kellenberger, including: 1) CNC control system/PC software and hardware that allow programming and remote access capabilities. 2) Wheelhead equipment like grinding wheel flanges and balancing devices for mounting grinding wheels. 3) Internal grinding spindles and their accessories that power the grinding process. 4) Additional sections cover workholding, tailstocks, measuring systems, coolant systems and other miscellaneous accessories. Services and training courses are also mentioned.

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Amin
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Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
1K views44 pages

Kellenberger CNC Grinding Machines Overview

The document discusses accessories for various grinding machine models from Kellenberger, including: 1) CNC control system/PC software and hardware that allow programming and remote access capabilities. 2) Wheelhead equipment like grinding wheel flanges and balancing devices for mounting grinding wheels. 3) Internal grinding spindles and their accessories that power the grinding process. 4) Additional sections cover workholding, tailstocks, measuring systems, coolant systems and other miscellaneous accessories. Services and training courses are also mentioned.

Uploaded by

Amin
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
  • CNC control system/PC software and hardware
  • Wheelhead equipment and accessories
  • Internal grinding spindles and accessories
  • Workhead and accessories
  • Tailstock and accessories
  • Manual workholding devices
  • Power-actuated clamping devices
  • Steady rests and workpieces supports
  • Dressing devices, accessories and tools
  • Measuring systems and Gap control units
  • Coolant filter units and accessories
  • Miscellaneous assessories
  • Documentation
  • Services and Courses
  • Notice Pages

Accessories

At a glance

KEL-VERA
Our objective of continuous further de-
velopment has resulted in this modern,
visionary concept. The newly-designed
hydrostatic guideways satisfy the highest
demands, both in universal use and pro-
duction grinding.

KEL-VARIA
These CNC cylindrical grinding machines have
been developed to meet the most stringent
quality requirement. Exhaustive application
studies and the use of state-of-the-art instru-
ments for development and in manufacturing
have resulted in this universal modular design.

KEL-VIVA
These CNC universal cylindrical grinding
machines – designed as application-orienta-
ted package machines – satisfy the highest
levels of accuracy and quality. For deman-
ding customers, their especially attractive
price will come as a pleasant surprise.

KEL-VISTA
KEL-VISTA: The machine range with the
best possible view on the machining process.
It is innovative, ergonomic when it comes
to set-ups and operation and most cost-
effective.

KEL-VITA
The latest Kellenberger CNC-Universal
Grinding Machine with linear glass scales
as standard on X- and Z-axes with the
GEFanuc 310is control are together a po-
werful performance pachage. Just perfect.
Contents

CNC control system/PC software and hardware 4


Wheelhead equipment and accessories 6
Internal grinding spindles and accessories 7
Workhead and accessories 15
Tailstock and accessories 16
Manual workholding devices 17
Power-actuated clamping devices 20
Steady rests and workpieces supports 22
Dressing devices, accessories and tools 24
Measuring systems and Gap control units 29
Coolant filter units and accessories 31
Miscellaneous assessories 34
Documentation 35
Services and Courses 36
CNC control system/PC software and hardware

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
4 4025.08 Flash Card 128 MB 

Required to store and save KEL-EASY programms.


Additional possibility to save ISO-programms through interface
RS 232.
Inkl. PCMCIA-Adapter.

10110.01 KEL-ASSIST 100     

Software package supporting creation of profile dressing and


contour grinding programs.
Includes: Win-Wop and Vektor-CAD.

10110.02 Threading module for KEL-ASSIST 100     

An extension module supporting creation of programs for


dressing of standard metric threads according to ISO 68 / DIN 13,
inch threads according to UN and special threads.

Not useable in combination with KEL-THREAD.

10110.03 DXF module for KEL-ASSIST 100    

DXF interface and software extension for CAD data import.

10110.04 KEL-THREAD, standard threads     

Software package supporting creation of programs for dressing of


standard metric threads according to ISO 68 / DIN 13 and inch
threads according to UN.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
10110.05 KEL-POLY, out of round grinding     5

Software package supporting creation of programs for any


non-cylindrical contours such as excenters, polygons, ellipses and
other progressively changing contours.
DXF interface for CAD data import.

10110.07 KEL-EDIT for CNC control of GRINDplusIT   

GRINDplusIT off-line programming desk includs:


Keyboard TE 530L & specific softkey buttons
Data cable for RS 232 interface
Systemsoftware on CD

10120.00 Telediagnosis KEL-REMOTE for CNC control   


GRINDplusIT for digital phone line

A hardware and software package supporting external access of


KELLENBERGER to customer’s CNC. Access to the control is
possible only with customer’s permission.

10120.01 Telediagnosis KEL-REMOTE for CNC control   


GRINDplusIT for analogue phone line

A hardware and software package supporting external access of


KELLENBERGER to customer’s CNC. Access to the control is
possible only with customer’s permission.

10120.04 Telediagnosis KEL-REMOTE for CNC control   


GE FANUC 310is for digital phone line

A hardware and software package supporting external access of


KELLENBERGER to customer’s CNC. Access to the control is
possible only with customer’s permission.

10120.05 Telediagnosis KEL-REMOTE for CNC control   


GE FANUC 310is for analogue phone line

A hardware and software package supporting external access of


KELLENBERGER to customer’s CNC. Access to the control is
possible only with customer’s permission.
Wheelhead equipment and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
6 10600.03 Grinding wheel flange dia.127 mm     

Including on outside balancing segments


for grinding wheels dia. 300 – 400 mm.
Centering bore 127 mm.
Clamping range 22– 63 mm.

10600.05 Grinding wheel flange dia.203.2 mm     

Including on outside balancing segments


for grinding wheels dia. 450 – 500 mm.
Centering bore 203.2 mm.
Clamping range 25 – 80 mm.

10600.06 Grinding wheel flange for additional grinding tool   

Including on outside balancing segments


for grinding wheels dia. 300 –400 mm.
Centering bore 127 mm.
Clamping range 18 – 48 mm.
Cone 50 mm.

10620.01 Balancing device     

For static balancing of grinding wheels.


(for grinding wheels up to dia. 500 mm)
Internal grinding spindles and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
4013.01 Belt-driven, high-performance internal  7
and face grinding spindle REN 828

Running on sealed hybrid bearings.


Revolution speed range 8‘500 –28‘000 r.p.m.
Suitable for bore dia. >20 mm.
Including pulleys and belts.

4013.02 Belt-driven, high-performance internal 


and face grinding spindle REN 842

Running on sealed hybrid bearings.


Revolution speed range 12‘500 –42‘000 r.p.m.
Suitable for bore dia. 6 –30 mm.
Including pulleys and flat belts.

4013.03 Belt-driven, high-performance internal 


and face grinding spindle REN 860

Running on sealed hybrid bearings.


Revolution speed range 17‘500 –60‘000 r.p.m.
Suitable for bore dia. 3 –20 mm.
Including pulleys and flat belts.

10700.20 Belt-driven internal grinding spindle HJN 828 

With hybrid bearings.


Speed range 9000 to 28000 r.p.m.
Suitable for bores dia. > 20 mm.
Including pulleys and V-belts.
Available only in combination with the appropriate operating unit.

10700.22 Belt-driven internal grinding spindle HJN 842 

With hybrid bearings.


Speed range 15000 to 42000 r.p.m.
Suitable for bores dia. 6 –30 mm.
Including pulleys and V-belts.
Available only in combination with the appropriate operating unit.

10700.24 Belt-driven internal grinding spindle HJN 860 

With hybrid bearings.


Speed range 20000 to 60000 r.p.m.
Suitable for bores dia. 3 –20 mm.
Including pulleys and V-belts.
Available only in combination with the appropriate operating unit.
Internal grinding spindles and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
8 10700.32 Belt-driven internal grinding spindle REN 828 

With hybrid bearings.


Speed range 9000 to 28000 r.p.m.
Suitable for bores dia. > 20 mm.
Including pulleys and V-belts.
Available only in combination with the appropriate operating unit.

10700.33 Belt-driven internal grinding spindle REN 842 

With hybrid bearings.


Speed range 15000 to 42000 r.p.m.
Suitable for bores dia. 6 –30 mm.
Including pulleys and V-belts.
Available only in combination with the appropriate operating unit.

10700.34 Belt-driven internal grinding spindle REN 860 

With hybrid bearings.


Speed range 20000 to 60000 r.p.m.
Suitable for bores dia. 3 –20 mm.
Including pulleys and V-belts.
Available only in combination with the appropriate operating unit.

10710.20 High frequency internal grinding spindle MFV 1230   

Speed range from 12000 to 30000 r.p.m.


Suitable for bores dia. > 20 mm.
Available only in combination with the appropriate operating unit.
Internal quills type 28 are available as an option.

10710.22 High frequency internal grinding spindle MFV 1260   

Speed range from 19500 to 60000 r.p.m.


Suitable for bores dia. 3 –30 mm.
Available only in combination with the appropriate operating unit.
Internal quills type 42 are available as an option.

10710.24 High frequency internal grinding spindle MFZ 1090  

Speed range from 45000 to 90000 r.p.m.


Suitable for borings with dia. < 16 mm.
Available only in combination with an appropriate operating unit.
Spring collet clamping dia.12, clamping range 0.5 ... 7 mm.
Including 2 spring collets dia. 3 mm and dia. 6 mm.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
10710.30 High frequency internal grinding spindle MFM 1224/42   9

Speed range from 4‘050 to 42‘000 r.p.m.


Suitable for bores dia. > 20 mm.
Available only in combination with the appropriate operating unit.
Internal quills type 21 are available as an option.

10710.31 High frequency internal grinding spindle MFM 1242/60  

max. speed 60‘000 r.p.m.


Suitable for bores dia. 3 –30 mm.
Available only in combination with the appropriate operating unit.
Internal quills type 28 are available as an option.

10710.32 High frequency internal grinding spindle MFM 1290  

max. speed 90‘000 r.p.m.


Suitable for bores dia. < 16 mm.
Available only in combination with the appropriate operating unit.
Internal quills type 50 are available as an option.
Internal grinding spindles and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
10 10721.00 Internal grinding quill HJND 21-1625  

Including 2 threaded bolts and 1 quill extension for sticking of


grinding wheel.

10721.01 Internal grinding quill HJND 21-1645  

10721.02 Internal grinding quill HJND 21-1665  

10721.03 Internal grinding quill HJND 21-2030  

10721.04 Internal grinding quill HJND 21-2060  

10721.05 Internal grinding quill HJND 21-2090  

10721.06 Internal grinding quill HJND 21-2535  

10721.07 Internal grinding quill HJND 21-2575  

10721.08 Internal grinding quill HJND 21-25115  

10721.09 Internal grinding quill HJND 21-3240  

10721.10 Internal grinding quill HJND 21-3290  

10721.11 Internal grinding quill HJND 21-32140  

10721.12 Internal grinding quill HJND 21-4050  

10721.13 Internal grinding quill HJND 21-40110  

10721.14 Internal grinding quill HJND 21-40170  


KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
10720.00 Internal grinding quill HJND 28-1220      11

Including 2 threaded bolts and 1 quill extension for sticking of


grinding wheel.

10720.02 Internal grinding quill HJND 28-1235     

10720.04 Internal grinding quill HJND 28-1250     

10720.06 Internal grinding quill HJND 28-1625     

10720.08 Internal grinding quill HJND 28-1645     

10720.10 Internal grinding quill HJND 28-1665     

10720.12 Internal grinding quill HJND 28-2030     

10720.14 Internal grinding quill HJND 28-2060     

10720.16 Internal grinding quill HJND 28-2090     

10720.18 Internal grinding quill HJND 28-2535     

10720.20 Internal grinding quill HJND 28-2575     

10720.22 Internal grinding quill HJND 28-25115     

10720.24 Internal grinding quill HJND 42-716    

10720.26 Internal grinding quill HJND 42-725    

10720.28 Internal grinding quill HJND 42-736    

10720.30 Internal grinding quill HJND 42-918    

10720.32 Internal grinding quill HJND 42-930    

10720.34 Internal grinding quill HJND 42-945    

10720.36 Internal grinding quill HJND 42-1220    

10720.38 Internal grinding quill HJND 42-1235    

10720.40 Internal grinding quill HJND 42-1250    

10720.42 Internal grinding quill HJND 42-1625    

10720.44 Internal grinding quill HJND 42-1645    

10720.46 Internal grinding quill HJND 42-1665    


Internal grinding spindles and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
12 10722.00 Internal grinding quill HJND 50-412  

Including 2 threaded bolts and 1 quill extension for sticking of


grinding wheel.

10722.01 Internal grinding quill HJND 50-418  

10722.02 Internal grinding quill HJND 50-424  

10722.03 Internal grinding quill HJND 50-514  

10722.04 Internal grinding quill HJND 50-520  

10722.05 Internal grinding quill HJND 50-528  

10722.06 Internal grinding quill HJND 50-716  

10722.07 Internal grinding quill HJND 50-725  

10722.08 Internal grinding quill HJND 50-736  

10722.09 Internal grinding quill HJND 50-918  

10722.10 Internal grinding quill HJND 50-930  

10722.11 Internal grinding quill HJND 50-945  

10722.12 Internal grinding quill HJND 50-1220  

10722.13 Internal grinding quill HJND 50-1235  

10722.14 Internal grinding quill HJND 50-1250  


KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
10720.48 Internal grinding quill HJND 60-412    13

Including 2 threaded bolts and 1 quill extension for sticking of


grinding wheel.

10720.50 Internal grinding quill HJND 60-418   

10720.52 Internal grinding quill HJND 60-424   

10720.54 Internal grinding quill HJND 60-514   

10720.56 Internal grinding quill HJND 60-520   

10720.58 Internal grinding quill HJND 60-528   

10720.60 Internal grinding quill HJND 60-716   

10720.62 Internal grinding quill HJND 60-725   

10720.64 Internal grinding quill HJND 60-736   

10720.66 Internal grinding quill HJND 60-918   

10720.68 Internal grinding quill HJND 60-930   

10720.70 Internal grinding quill HJND 60-945   

10721.20 Face grinding quill HJNP 21  

Intended for clamping of face grinding wheels.


Suitable for bores dia. > 100 mm.

10720.72 Face grinding quill HJNP 28 for belt-driven internal   


grinding spindle 828

Intended for clamping of face grinding wheels.


Suitable for bores dia. > 100 mm.
Including pulley (n = 5500 r.p.m.) and belts.

10720.74 Face grinding quill HJNP 28    

Intended for clamping of face grinding wheels.


Suitable for bores dia. > 100 mm.
Internal grinding spindles and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
14 10730.05 Spring collet chuck HJNZ 21  

Including 2 spring collets dia. 3 mm and dia. 6 mm.

10730.00 Spring collet chuck HJNZ 28     

10730.02 Spring collet chuck HJNZ 42    

10730.06 Spring collet chuck HJNZ 50  

10730.04 Spring collet chuck HJNZ 60   


Workhead and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
4031.01 Sine bar attachment for direct angular fine  15
setting using gauge blocks

Adjustment range for sine bar 0 –35°.


Fastening of stand at the front side of the wheel-head.
Including: 1 cover and 1 conversion table
Not included: stand and dial-gauge

4031.02 Coolant supply through workhead spindle 

In combination with the manual drawbar from the


standard equipment.

10870.34 Backlash free driving flange     

The flange is used for driving the workpiece (e.g. for thread
grinding, work with the C-axis or corresponding workholding
systems to be mounted on).

10870.60 Coolant supply through the workhead spindle    

Available only in combination with the pneumatic clamping device


or the manual clamping tube from the standard accessories.
Recommended accessories: Coolant switch-off system for table
equipment.

10880.00 Mobil hand panel 

It includes confirmation key to release the axes in set-up mode


(analog to the confirmation key on the main panel). Additional
push button to rotate the work spindle in jogging feed mode.
Tailstock and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
16 4030.05 Air-cushioning for easy tailstock repositioning 

Used for slight shifting of the tailstock on the longitudinal table.


Available only in combination with the service unit for pneumatic
auxiliary functions.

10970.60 Spring preloaded centre pointe     

Suitable for clamping of light and slender workpieces. Prestressing


of spring 5 – 60 N. Including two Morse 1 centres.
Available only with a standard tailstock.

10970.80 Air-cushioning for easy tailstock repositioning    

Used for slight shifting of the tailstock on the longitudinal table.


Available only in combination with the service unit for pneumatic
auxiliary functions.
Manual workholding devices

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
11000.00 Three-jaw chuck, spiral type, size 160 mm      17

Self-centering clamping, including 1 set of hardened jaws for


internal and external clamping.
Fixing taper cone DIN 55026, size 5.
External clamping max. 160 mm.
Internal clamping max. 150 mm.
Permissible centering deflection (radial run-out) 0.03 mm.

11000.02 Three-jaw chuck, spiral type, size 200 mm     

Self centering clamping, including 1 set of hardened jaws for


internal and external clamping.
Fixing taper DIN 55026, size 5.
External clamping max. 200 mm.
Internal clamping max. 190 mm.
Permissible centering deflection (radial run-out) 0.04 mm.

11000.04 Three-jaw chuck, wedge-bar type, size 160 mm     

Self centering clamping, including 1 set of bidirectional hardened


jaws for internal and external clamping.
Fixing taper DIN 55026, size 5.
External clamping max. 160 mm.
Internal clamping max. 210 mm.
Permissible centering deflection (radial run-out) 0.015 mm.

11000.06 Three-jaw chuck, wedge-bar type, size 200 mm     

Self centering, including 1 set of bidirectional hardened jaws for


internal and external clamping.
Fixing taper DIN 55026, size 5.
External clamping max. 200 mm.
Internal clamping max. 260 mm.
Permissible centering deflection (radial run-out) 0.015 mm.

11010.00 Permanent magnetic chuck, size 150 mm     

Star-poles type.
Fixing taper DIN 55026, size 5.
Through hole 24 mm.

11010.02 Permanent magnetic chuck, size 200 mm     

Star-poles type.
Fixing taper DIN 55026, size 5.
Through hole 30 mm.
Manual workholding devices

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
18 11010.04 Permanent magnetic chuck, size 300 mm     

star-poles type.
Fixing taper DIN 55026, size 5.
Through hole 58 mm.

11020.00 Blank adapter flange, size 160 mm     

For mounting of chucks or to be used as a face plate.


Fixing taper DIN 55026, size 5.

11020.02 Blank adapter flange, size 200 mm     

For mounting of chucks or to be used as a face plate.


Fixing taper DIN 55026, size 5.

11020.04 Blank adapter flange, size 250 mm     

For mounting of chucks or to be used as a face plate.


Fixing taper DIN 55026, size 5.

11020.06 Blank adapter falnge, size 300 mm     

For mounting of chucks or to be used as a face plate.


Fixing taper DIN 55026, size 5.

11030.00 Spring collet adaptor for Schäublin B32     

In combination with the manual draw bar from standard


accessories.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
11030.02 Spring collet adaptor for Hardinge 5C      19

In combination with the manual draw bar from standard


accessories.

11030.10 Manually lever-operated collet attachment   

For use with Schäublin B32 or Hardinge 5C spring


collets. Available only in combination with spring collet
adapters item no. 11030.00 or 11030.02.

11030.20 1 set of 59 spring collets Schäublin B32     

For dia. 1.0 –30.0 mm.


Gradation by 0.5 mm.
Available only in combination with the manual draw bar and the
spring collet adaptor for Schäublin B32.

11030.22 1 set of 32 spring collets Hardinge 5C     

For dia. 1/16 – 1 1/16“.


Gradation by 1/32“.
Available only in combination with the manual draw bar and the
spring collet adaptor for Hardinge 5C.

11040.00 1 set of 8 work drivers     

Including box.
Diameter range 5 –100 mm.
Power-actuated clamping devices

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
20 11110.10 3KCHP high-precision, three-jaw, power-actuated  
chuck, size 160 mm

1 set of soft top jaws, 1 set of presetting rings for external clamping
and 1 presetting ring for internal clamping.
Jaws with ball-type positioning technology.
Repeated precision 0.002 mm.
External clamping max. 160 mm.
Internal clamping max. 150 mm.
Jaws stroke 2.5 mm.
Clamping force 5‘000 –20‘000 N.
Available only in combination with the pneumatic clamping device.

11110.11 Set of Alu segmented jaws for 3KCHP three-jaw  


power-actuated chuck, size 160 mm

1 set consisting of 3 jaws

11110.12 Soft top jaws for 3KCHP three-jaw  


power-actuated chuck, size 160 mm

1 set consisting of 3 jaws

11110.16 Simultaneous chuck, size 160 mm  

For premachining of the soft top jaws. Available only in combinati-


on with the 3KCHP three-jaw, power-actuated chuck.

11120.00 Work drivers, lateral-force free  

Clamping diameter 5 to 50 mm. Available only in combination with


the 3KCHP three-jaw, power-actuated clamping chuck.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
11140.00 Adaptor for spring collets according to DIN 6343   21

Adjustable axial backstop.


No axial movement of spring collets.
Bayonet joint to ensure quick replacement of spring collets.
Available only in combination with pneumatic clamping device.

11140.02 1 set of 41 spring collets according to DIN 6343  

For diameters 2.0 – 42.0 mm.


Gradation by 1.0 mm.
Centering deflection (radial run-out) < 0.02 mm.
Available only in combination with pneumatic clamping device and
spring collet adaptor for pressure spring collets according to
DIN 6343.

11140.04 1 set of 81 spring collets according to DIN 6343  

For diameters 2.0 - 42.0 mm.


Gradation by 0.5mm.
Centering deflection (radial run-out) < 0.02 mm.
Available only in combination with pneumatic clamping device and
spring collet adaptor for pressure spring collets according to
DIN 6343.
Steady rests and workpieces supports

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
22 11200.00 Two-jaw steady rest 5–80 mm     

Capacity dia. 5 – 80 mm, brass jaws.

11200.20 1 set of brass jaws for two-jaw steady rest     

Spare jaws

11200.22 1 set of carbide jaws for two-jaw steady rest     

11210.00 Tilting three-jaw steady rest, 3–120 mm     

Capacity dia. 3 –120 mm, brass jaws.

11210.02 Tilting three-jaw steady rest, 120–240 mm     

Capacity dia. 120 –240 mm, brass jaws.

11210.20 1 set of brass jaws for three-jaw steady rest     

Spare jaws.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
11210.22 1 set of carbide jaws for three-jaw steady rest      23

11270.00 Workpiece supports     

1 set of 2 items, capacity dia. 10 –110 mm. Acceptable load up to


150 kg.
Dressing devices, accessories and tools

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
24 11300.00 Dressing device, lower table mounted, on the  
tailstock side

For dressing of external grinding wheels, consisting of:


1 dressing arm,
1 fixed diamond holder for 8M multi-grain diamond (Free Cut),
2 multi-grain 8M diamonds (Free Cut).

11300.02 Dressing device, lower table mounted  


on the workhead side

For dressing of external grinding wheels, consisting of:


1 dressing arm,
1 fixed diamond holder for 8M multi-grain diamond (Free Cut),
2 multi-grain 8M diamonds (Free Cut).

11310.00 Dressing device on upper table     

For dressing of wheels for external and internal grinding,


consisting of:
1 clamping device to clamp the diamond holder,
1 swivelling diamond holder for PKD diamond plate,
1 PKD diamond plate.

11330.00 CBN dressing roll with dia. 45mm x 1.5mm     


(without drive)

For cylindrical dressing of CBN external grinding wheels. Service


line for overpressure air.

11350.02 Fixed diamond holder for single-pointe     


diamond 1 1/2 carat, diameter 16 mm

With 1 location for


1 x single-grain diamond 1 1/2 carat, dia. 16 mm.

11350.04 Fixed diamond holder for single-pointe diamond     


1 1/2 carat, diameter 16 mm
and for 8M multi-grain diamond (Free-Cut)

With 3 locations for


1 x single-pointe diamond 1 1/2 carat, dia. 16 mm
2 x multi-grain 8M diamonds (Free-Cut)
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
11350.06 Swivelling diamond holder, Morse 0      25

With 2 fixing holes Morse 0.


Swivelling range 96°, positions of dressing plates at 90°.
Suitable for single-grain diamonds 3/4 and 1 1/2 carat and for
diamond flieses.

11350.08 Swivelling holder for PCD dressing plates     

With 2 locations for PCD dressing plates.


Swivelling range 170°, positions of dressing plates at 90°.
Suitable for PCD dressing plates.

11350.10 Swivelling diamond holder D 9.525 mm     

With 2 bores for profiling diamonds.


Swivelling range 100°, positions of dressing plates at 60°.
Suitable for single-pointe diamonds and for MCD profiling
diamonds.

11350.12 Swivelling diamond holder 10 mm,     


positions of dressing plates at 60°

With 2 locations for screwed MCD dressing plates 10 mm.


Swivelling range 66°, positions of dressing plates at 60°.
Suitable for MCD dressing plates.
Suitable for grinding wheels ø300 –400 mm.

11350.14 Swivelling diamond holder 10 mm,     


positions of dressing plates at 90°

With 2 locations for screwed MCD dressing plates 10 mm.


Swivelling range 68°, positions of dressing plates 90°.
Suitable for MCD dressing plates.
Suitable for grinding wheels ø300 –400 mm.

11350.20 Holder fixe for 8M multi-grain diamond (Free-Cut)     

With 3 locations for multi-grain diamond (Free-Cut).


positions of diamonds at 90º.
Suitable for multi-grain diamonds (Free-Cut).
Dressing devices, accessories and tools

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
26 11350.60 Spacer block 25 mm     

For optimal positioning of the dressing tools.

11350.62 Spacer block 50 mm     

For optimal positioning of the dressing tools.

11360.00 Single-point diamond 3/4 carat     

With shank Morse 0.


Suitable for swivelling diamond holder Morse 0.

11360.02 Single-point diamond 1 1/2 carat     

With shank Morse 0.


Suitable for swivelling diamond holder Morse 0.

11360.03 Single-point diamond 1 1/2 carat, dia. 16 mm     

With shank dia. 16 mm.


Suitable for fixed diamond holder for single-point diamond
1 1/2 carat.

11360.04 Diamond fliese, height 10 mm     

With shank Morse 0.


Suitable for swivelling diamond holder Morse 0.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
11360.06 PCD dressing plate      27

Radii 0.125 mm, 60 degrees.


Suitable for swivelling diamond holder PCD.

11360.08 Diamond fliese, height 10 mm, screwed     

Suitable for swivelling diamond holder 10 mm, 60º.

11360.10 MCD dressing plate, 3 x 0.8 mm, screwed     

Suitable for swivelling diamond holder 10 mm, 90º.

11360.12 Profiling diamond dia. 9.525 mm, standard     

Radii 0.25 mm, 60 degrees.


Suitable for swivelling diamond holder dia. 9.525

11360.14 Profiling diamond dia. 9.525 mm, short     

Radii 0.25 mm, 60 degrees.


Suitable for swivelling diamond holder dia. 9.525

11360.16 MCD profiling diamond dia. 9.525 mm, standard     

Radii 0.25 mm, 60 degrees.


Suitable for swivelling diamond holder dia. 9.525
Dressing devices, accessories and tools

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
28 11360.18 8M multi-grain diamond (Free cut)     

Suitable for holder for multi-grain diamond (Free-Cut)


Measuring systems and Gap control units

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
11430.02 Passive flagging device, Movomatic DP200     29

Used for reading the workpiece position in the Z-axis.


DP200 flagging head.
Measuring range + / - 2 mm.
Available only in combination with a measuring control unit from
Movomatic.

11430.04 Diameter measuring head, Movomatic DM200    

For non-interrupted external diameters.


DM200 diameter measuring head.
Measuring range 3 –60 mm.
Available only in combination with a measuring control unit from
Movomatic.

11430.06 Diameter measuring head, Movomatic DM200+    

For non-interrupted external diameters.


DM200 diameter measuring head.
Measuring range 3–104 mm.
Available only in combination with a measuring control unit from
Movomatic.

11430.08 Diameter measuring head, Movomatic DU200    

For non-interrupted and interrupted external diameters.


DU200 diameter measuring head.
Measuring range 4 – 80 mm.
Quick adjustment.
Available only in combination with a measuring control unit from
Movomatic.

11430.10 Diameter measuring head, Movomatic DU200+    

For non-interrupted and interrupted external diameters.


DU200 diameter measuring head.
Measuring range 4 –152 mm.
Quick adjustment.
Available only in combination with a measuring control unit from
Movomatic.

11430.42 Passive flagging device, Marposs UNIMAR P50   

Used for reading the workpiece position in the Z-axis.


UNIMAR P50 flagging head.
Measuring range + / - 2 mm.
Available only in combination with a measuring control unit from
Marposs.
Measuring systems and Gap control units

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
30 11430.44 Diameter measuring head, Marposs UNIMAR S20   

For non-interrupted external diameters.


UNIMAR S20 diameter measuring head.
Measuring range 2– 95 mm.
Available only in combination with a measuring control unit from
Marposs.

11430.46 Diameter measuring head, Marposs UNIMAR S30   

For non-interrupted and interrupted external diameters.


UNIMAR S30 diameter measuring head.
Measuring range 2– 95 mm.
Available only in combination with a measuring control unit from
Marposs.

11430.48 Diameter measuring head, Marposs UNIMAR S31   

For interrupted external diameters.


UNIMAR S31 diameter measuring head.
Measuring range 5 –148 mm.
Quick adjustment.
Available only in combination with a measuring control unit from
Marposs.
Coolant filter units and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
4070.02 Paperband-filtration unit, 240 litres / SPB3  31

With automatic feed of paperband.


Capacity of tank 240 litres.
Filtration capacity 100 l/min.
Pumping capacity 80 l/min at 0.8 bar.
Paperband width 700 mm.

4070.01 Paperband-filter unit, 375 litres / SPB4 

With automatic feed of paperband.


Capacity of tank 375 litres.
Filtration capacity 100 l/min.
Pumping capacity 80 l/min at 0.8 bar.
Paperband width 1000 mm.

4071.02 Magnetic swarf-/paperband filter unit, 240 litres 


SPB3-SAMG4

With automatic feed of paperband and


level-controlled magnetic separator.
Capacity of tank 240 litres.
Filtration capacity 100 l/min.
Pumping capacity 80 l/min at 0.8 bar.
Paperband width 700 mm.

4071.01 Magnetic swarf-/paperband filter unit, 375 litres 


SPB4-SAMG5

With automatic feed of paperband and


level-controlled magnetic separator.
Capacity of tank 375 litres.
Filtration capacity 100 l/min.
Pumping capacity 80 l/min at 0.8 bar.
Paperband width 1000 mm.

0072.02 Spare paperband roll, 700 mm width 

Suitable for paper band filters / magnetic/paper band filter.


Coolant filter units and accessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
32 11500.00 Paper band filter 375 litres / SPB 4   

With automatic feed of filter paper band.


Capacity of tank 375 l.
Filtration capacity 100 l/min.
Pumping capacity 100 l/min at 2 bar.
Paper roll width 1000 mm.

11500.10 Paper band filter 480 litres / SPB 5   

With automatic feed of filter paper band.


Capacity of tank 480 l.
Filtration capacity 100 l/min.
Pumping capacity 100 l/min at 2 bar.
Paper roll width 1000 mm.

11500.11 Paper band filter 480 litres / SPB 5 

With automatic feed of filter paper band.


Capacity of tank 480 l.
Filtration capacity 100 l/min.
Pumping capacity 100 l/min at 2 bar.
Paper roll width 1000 mm.

11510.00 Magnetic and paper filter 375 litres / SPB 4-SAMG 5   

With automatic feed of filter paper band.


Magnetic separator liquid level controlled.
Capacity of tank 375 l.
Filtration capacity 100 l/min.
Pumping capacity 80 l/min at 0.8 bar.
Paper roll width 1000 mm.

11510.10 Magnetic and paper filter 480 litres / SPB 5-SAMG 5   

With automatic feed of filter paper band.


Magnetic separator liquid level controlled.
Capacity of tank 480 l.
Filtration capacity 100 l/min.
Pumping cpacity 100 l/min at 2 bar.
Paper roll width 1000 mm.

11510.11 Magnetic and paper filter 480 litres / SPB 5-SAMG 5 

With automatic feed of filter paper band.


Magnetic separator liquid level controlled.
Capacity of tank 480 l.
Filtration capacity 100 l/min.
Pumping cpacity 100 l/min at 2 bar.
Paper roll width 1000 mm.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
11520.00 Endless band filter unit STE-10  33

Filter unit with a grinding sludge tank and a lifting station.


Capacity of tank 600 l.
Filtration capacity 100 l/min.
Pumping capacity 80 l/min at 0.8 bar.
Paper roll width 500 mm.

11520.01 Endless band filter unit STE-10 

Filter unit with a grinding sludge tank and a lifting station.


Capacity of tank 600 l.
Filtration capacity 100 l/min.
Pumping capacity 80 l/min at 0.8 bar.
Paper roll width 500 mm.

11530.00 Spare paper roll, width 1000 mm     

Suitable for paper band filters / magnetic/paper band filter.

11560.00 Coolant shutoff valve for table equipment    

On-off valve for coolant to the table equipment mounted in the


coolant supply.
The following equipment may be connected:
measuring devices
coolant supply through workhead
dressing device on upper table.
Miscellaneous assessories

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
34 11700.02 Lubricants for first filling   

11700.08 Lubricants for first filling 

4080.02 Lubricant for first filling 

4080.03 Spare belts 


Documentation

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
4084.01 Technical documentation in a EU-languages  35

Valid for operating instructions and dialogue terminology.


(German, English and French provided at no extra charge).
Operating instructions of third-party delivered with our
machines as well as wiring diagrams and lists of
material available in German, English or French, only.

4084.02 Technical documentation in a non EU- language 

On request only.
Operating instructions of third-party delivered with our
machines as well as wiring diagrams and lists of
material available in German, English or French, only

12000.00 Technical documentation in a EU language   

This applies to the operating instructions, service instructions and


the control dialog (German, English and French without increase
of cost).
Subsuppliers’ manuals, wiring diagrams and list of equipment solely
in German, English and French.

12000.02 Technical documentation in a EU language 

This applies to the operating instructions, service instructions and


the control dialog (German, English and French without increase
of cost).
Subsuppliers’ manuals, wiring diagrams and list of equipment solely
in German, English and French.

12010.00 Technical documentation in non-EU language   

Consult manufacturer.
Subsuppliers’ manuals, wiring diagrams and list of equipment solely
in German, English and French.

12010.02 Technical documentation in non-EU language 

Consult manufacturer.
Subsuppliers’ manuals, wiring diagrams and list of equipment solely
in German, English and French.
Services and Courses

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
36 19000.08 Preparation of grinding technology for the     
customer’s test pieces for the purpose of tests and
machine acceptance.

Operations included:
Preparing the most suitable grinding procedure possible for the
test piece specified by customer.

19000.18 Extension of warranty period to 4000 service   


hours Switzerland

Extension of warranty period applies to faulty materials and time


required to replace or repair it, including travel costs. This
extension holds for the 2nd year of operation / max. 8000 hours.
(Whatever may occur earlier.)

19000.20 Extension of warranty period to 4000 service  


hours Switzerland

Extension of warranty period applies to faulty materials and time


required to replace or repair it, including travel costs. This
extension holds for the 2nd year of operation / max. 8000 hours.
(Whatever may occur earlier.)

19000.22 Extension of warranty period to 4000 service   


hours Europe

Extension of warranty period applies to faulty materials and time


required to replace or repair it, including travel costs. This
extension holds for the 2nd year of operation / upto max. 8000
hours. (Whatever may occur earlier.)

19000.24 Extension of warranty period to 4000 service  


hours Europe

Extension of warranty period applies to faulty materials and time


required to replace or repair it, including travel costs. This
extension holds for the 2nd year of operation / upto max. 8000
hours. (Whatever may occur earlier.)

19000.26 Extension of warranty period to 4000 service   


hours non-European countries

Extension of warranty period applies to faulty materials and time


required to replace or repair it, including travel costs. Valide for the
2nd year of operation / upto max. 8000 hours from the date of
installation. (Whatever may occur earlier.)
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
19000.28 Extension of warranty period to 4000 service   37
hours non-European countries

Extension of warranty period applies to faulty materials and time


required to replace or repair it, including travel costs. Valide for the
2nd year of operation / upto max. 8000 hours from the date of
installation. (Whatever may occur earlier.)

19000.30 Basic course: Cylindrical grinding     

Participants: users of cylindrical grinding machines and universal


grinding machines.

19100.00 Programming course: GRINDplusIT control system   

Participants: operating staff, programmers, and foremen.

Subject of the course: machine operation in various modes


(manual, ISO, graphic, MDI). Generation of programs for
workpieces, profile dressing and contour grinding.

19100.01 Programming course: GE FANUC control system    

Participants: operating staff, programmers, and foremen.

Subject of the course: machine operation in various modes


(manual, ISO, graphic, MDI). Generation of programs for
workpieces, profile dressing and contour grinding.

19100.02 Programming course: KEL-ASSIST 100     

Participants: operating staff, programmers, foremen.

19100.04 Programming course: thread module of     


KEL-ASSIST 100

Participants: operating staff, programmers, foremen.


Services and Courses

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
38 19100.06 Programming course: DXF import module of    
KEL-ASSIST 100

Participants: operating staff, programmers, foremen.

Subject of the course: DXF import module operation.

19100.08 Programming course: KEL-THREAD     

Participants: operating staff, programmers, foremen.

Subject of the course: Operation of the KEL-THREAD system.


Generation of programs for thread grinding and dressing during
thread grinding, dressing of thread grinding wheels, grinding of
Kellenberger dummy workpieces.

19100.10 Programming course: KEL-POLY / 2 days    

Participants: operating staff, programmers, foremen.

Subject of the course: Operation of the KEL-POLY system.


Generation of programs for non-cylindrical grinding, grinding of
Kellenberger dummy workpieces.

19100.11 Programming course: KEL-POLY / 3 days    

Participants: operating staff, programmers, foremen.

Subject of the course: Operation of the KEL-POLY system and the


Vector CAD program. Generation of programs for non-cylindrical
grinding, grinding of Kellenberger dummy workpieces.

19100.12 Course: Setting and operation of KEL-VARIA 

Participants: operating staff, programmers, foremen.

Subject of the course: Operation and setting of the grinding


machine, calibration, dressing, measuring devices, KEL-TOUCH,
B-axis, generation of programs for workpieces and grinding
wheel dressing.

19100.13 Course: Setting and operation of KEL-VIVA 

Participants: operating staff, programmers, foremen.

Subject of the course: Operation and setting of the grinding


machine, calibration, dressing, measuring devices, KEL-TOUCH,
B-axis, generation of programs for workpieces and grinding
wheel dressing.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
19100.14 Course: Maintenance and attendance of KEL-VARIA  39

Participants: operating and maintenance staff.

Subject of the course: Mechanical structure of the machine,


workhead, wheelhead, tailstock, movement axes, hydrostatic
system, hydrolic, air system, electrical system, hardware, software,
PLC (Programmable Logic Control), interfaces.

19100.15 Course: Maintenance and attendance of KEL-VIVA 

Participants: operating and maintenance staff.

Subject of the course: Mechanical structure of the machine,


workhead, wheelhead, tailstock, movement axes, hydrostatic
system, hydraulic, air system, electrical system, hardware, software,
PLC (Programmable Logic Control), interfaces.

19100.16 Customer specific course: KEL-VARIA 

Participants: operating staff, programmers, foremen.

Subject of the course: As per agreement (for example, parameter


programming or preparation of grinding technology procedure).

19100.17 Customer specific course: KEL-VIVA 

Participants: operating staff, programmers, foremen.

Subject of the course: As per agreement (for example, parameter


programming or preparation of grinding technology procedure).

19100.24 Course: Setting and operation of KEL-VISTA 

Participants: operating staff, programmers, foremen.

Subject of the course: Operation and setting of the grinding


machine, calibration, dressing, measuring devices, gap control
sensor unit, generation of programs for workpieces and grinding
wheel dressing.

19100.25 Course: Maintenance and attendance of KEL-VISTA 

Participants: operating and maintenance staff.

Subject of the course: Mechanical structure of the machine,


workhead, wheelhead, tailstock, movement axes, hydraulic system,
air system, electrical system, hardware, software, PLC
(Programmable Logic Control), interfaces.
Services and Courses

KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
40 19100.26 Customer specific course: KEL-VISTA 

Participants: operating staff, programmers, foremen.

Subject of the course: As per agreement (for example, parameter


programming or preparation of grinding technology procedure).

19100.27 Course: Setting and operation of KEL-VERA 

Participants: operating staff, programmers, foremen.

Subject of the course: Operation and setting of the grinding


machine, calibration, dressing, measuring devices, KEL-TOUCH,
B-axis, generation of programs for workpieces and grinding
wheel dressing.

19100.28 Course: Maintenance and attendance of KEL-VERA 

Participants: operating and maintenance staff.

Subject of the course: Mechanical structure of the machine,


workhead, wheelhead, tailstock, movement axes, hydrostatic
system, air system, electrical system, hardware, software, PLC
(Programmable Logic Control), interfaces.

19100.29 Customer specific course: KEL-VERA 

Participants: operating staff, programmers, foremen.

Subject of the course: As per agreement (for example, parameter


programming or preparation of grinding technology procedure).

19100.30 Course: setting and operation of KEL-VITA 

Participants: operating staff, programmers, foremen.

Subject of the course: Operation and setting of the grinding


machine, calibration, dressing, measuring devices, KEL-TOUCH,
B-axis, generation of programs for workpieces and grinding
wheel dressing.

19100.31 Course: Maintenance and attendance of KEL-VITA 

Participants: operating and maintenance staff.

Subject of the course: Mechanical structure of the machine,


workhead, wheelhead, tailstock, movement axes, hydraulic, air
system, electrical system, hardware, software, PLC (Programmable
Logic Control), interfaces.
KEL-VARIA

KEL-VISTA
KEL-VERA

KEL-VIVA

KEL-VITA
19100.32 Customer course: KEL-VITA  41

Participants: operating staff, programmers, foremen.

Subject of the course: As per agreement (for example, parameter


programming or preparation of grinding technology procedure).
Notice

42
Notice

43
Competence and a world-wide partnership

44

First-class sales and service organiza- L. Kellenberger & Co. AG Sales and service in USA
tion for all the major international Heiligkreuzstrasse 28 and Canada:
9009 [Link] / Switzerland
markets with local well-trained staff. Phone +41 (0) 71 242 91 11 Hardinge Inc.
KELLENBERGER guarantees expert ad- Fax +41 (0) 71 242 92 22 One Hardinge Drive
vice and support for evaluation, pur- [Link] P.O. Box 1507
info@[Link] Elmira, New York 14902-1507 USA
chase, installation and services of our Phone +1 (607) 734 2281
high-quality grinding systems. Fax +1 (607) 735 0570
[Link]
[Link]
info@[Link]

Sales and service in Great Britain


and The Republic of Ireland:

Hardinge Machine Tools Ltd


Whiteacres
HARDINGE GRINDING GROUP
KELLENBERGER • HAUSER • TRIPET • TSCHUDIN
Cambridge Road
Whetstone
Leicester LE8 6BD
United Kingdom
Your local KELLENBERGER Partner: Phone +44 (0) 11 62 869 900
Fax +44 (0) 11 62 869 901
[Link]
info@[Link]

anagement
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Cert

ISO
9001: 2000

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