4/13/2021 SIS 2.

2005/06/28 Electronic Modular Control Panel 3 (EMCP 3) (SEBU7878)

SMCS - 4490 i02376624

Electronic Control Module (Generator Set)

Illustration 1 g01045431
(1) Display screen
(2) AC overview key
(3) Engine overview key
(4) Yellow warning lamp
(5) Red shutdown lamp
(6) Alarm acknowledge key
(7) Lamp test key
(8) Run key
(9) Auto key
(10) Stop key
(11) Up key
(12) Escape key
(13) Right key
(14) Enter key
(15) Down key
(16) Left key

Navigation Keys
AC Overview (2) - The "AC OVERVIEW" key will navigate the display to the first screen
of AC information. The "AC OVERVIEW" information contains various AC parameters
that summarize the electrical operation of the generator set.

Engine Overview (3) - The "ENGINE OVERVIEW" key will navigate the display to the
first screen of engine information. The "ENGINE OVERVIEW" information contains
various engine parameters that summarize the operation of the generator set.

Acknowledge Key (6) - Pressing the "ACKNOWLEDGE" key will cause the horn relay to
turn off. This will silence the horn. Pressing this key will also cause any red or yellow
flashing lights to either turn off or to come on continuously, depending on the active
status of the alarms. The "ACKNOWLEDGE" key may also be configured to send out a
global alarm silence signal on the J1939 Data Link, which will silence the horns on the
annunciators.

Lamp Test Key (7) - Pressing and holding the "LAMP TEST" key will cause each LED
and the display screen pixels to turn on continuously until the key is released.

RUN Key (8) - Pressing the "RUN" key will start the engine.

AUTO Key (9) - Pressing the "AUTO" key will cause the engine to enter the "AUTO"
mode. The engine will start if the module receives a start command from a remote
source.
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STOP Key (10) - Pressing the "STOP" key will stop the engine.
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Up Key (11) - The "UP" key is used to navigate through the various menus and
monitoring screens. The "UP" key is also used when a setpoint is entered. When entering
numeric data, the "UP" key is used in order to increment the digits (0-9). If the setpoint
requires selection from a list, the "UP" key is used to navigate UP through the list.

Escape Key (12) - The "ESCAPE" key is used in order to navigate through the menus.
When the key is pressed, the user moves backward or the user moves upward through
the menus. The "ESCAPE" key is also used to exit out of entering data when the user is
programming the setpoints. If the "ESCAPE" key is pressed while the user is
programming the setpoints, none of the changes made on the screen will be saved to
memory.

Right Key (13) - The "RIGHT" key is used during setpoint adjustment. The "RIGHT" key
is used to select which digit is edited while entering numeric data. The "RIGHT" key is
also used during some setpoint adjustments in order to select or to unselect a check box.
If a check box has a check mark, the function has been enabled. Pressing the "RIGHT"
key will disable the function. Pressing the "RIGHT" key will also cause the check mark to
disappear. If the check box does not have a check mark, the function is disabled.
Pressing the "RIGHT" key will enable the function. Pressing the "RIGHT" key will also
cause a check mark to appear.

Enter Key (14) - The "ENTER" key is used in order to navigate through the menus.
When the key is pressed, the user moves forward or the user moves downward through
the menus. The "ENTER" key is also used to save any changes while the setpoints are
being programmed. Pressing the "ENTER" key during programming the setpoints causes
the changes to be saved to memory.

Down Key (15) - The "DOWN" key is used to navigate downward through the various
menus or screens. The "DOWN" key is also used to program the setpoints. The "DOWN"
key is used to decrease the digits when entering numeric data. If the setpoint requires
selection from a list, the "DOWN" key is used to navigate DOWN through the list.

Left Key (16) - The "LEFT" key is used during setpoint adjustment. The "LEFT" key is
used to select the digit that is edited during the entry of numeric data. The "LEFT" key is
also used during some of the setpoint adjustments to select a check box. The key is also
used to unselect a check box. If a check box has a check mark, pressing the "LEFT" key
will disable the function. Pressing the key will also remove the check mark. Pressing the
"LEFT" key will also cause the check mark to disappear. If the check box does not have a
check mark, pressing the "LEFT" key will enable the function. Pressing the "LEFT" key
will also cause a check mark to appear.

Alarm Indicators
Yellow Warning Lamp (4) - A flashing yellow light indicates that there are active
warnings that have not been acknowledged. A continuous yellow light indicates that there
are acknowledged warnings that are active. If there are any active warnings, the yellow
light will change from flashing yellow to continuous yellow after the "ACKNOWLEDGE"
key is pressed. If there are no longer any active warnings, the yellow light will turn off
after the "ACKNOWLEDGE" key is pressed.

Red Shutdown Lamp (5) - A flashing red light indicates that there are active shutdowns
that have not been acknowledged. A continuous red light indicates that there are active
shutdowns that have been acknowledged. If there are any active shutdowns the red light
will change from flashing red to continuous red after the "ACKNOWLEDGE" key is
pressed. Any condition that has caused a shutdown must be manually reset. If there are
no longer any active shutdowns, the red light will turn off.

Digital Inputs
Note: There are 8 digital inputs on "EMCP 3.2" and "EMCP 3.3". There are 6 digital
inputs on "EMCP 3.1".

Digital Input 1 - Digital Input 1 is used for the emergency stop. This input should be
wired to GROUND through an Emergency Stop switch. The input can be set to activate
on an active high (normally closed contact) or an active low (normally open contact).
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Activating the emergency stop input will cause the generator set to stop immediately. The
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emergency stop input will also prevent the generator set from starting. Once Digital Input
1 goes active, the engine will not start until the event has been cleared. Refer to System
Operation, Troubleshooting, Testing and Adjusting, RENR7902, "Digital Input Resetting".

Digital Input 2 - Digital Input 2 is used for remotely starting and stopping the generator
set. This input should be wired to GROUND through a switch that can be initiated
remotely. The input can be set to activate on an active high (normally closed contact) or
an active low (normally open contact). If the input is active and the engine is in AUTO, the
engine will attempt to start. Once the input becomes inactive the engine will enter into
cooldown mode (if programmed) and then the engine will stop.

The remainder of the inputs can be configured. The main purpose for the other "DIGITAL"
inputs is to add additional monitoring capabilities of the parameters for the engine or
generator. The inputs can be configured by going to the "EVENT I/P FUNCTIONS"
parameter under the "SETPOINTS" menu. The "DIGITAL INPUTS" parameter can only
be set to "ACTIVE HIGH" or "ACTIVE LOW" in order to initiate a High Warning, Low
Warning, High Shutdown, Low Shutdown, or Status.

The inputs can be programmed to monitor the following parameters or components.

Refer to System Operation, Troubleshooting, Testing and Adjusting, RENR7902, "Digital
Input Programming".

Pressures

Air filter differential pressure

Engine oil pressure

Fire extinguisher pressure

Fuel filter differential pressure

Oil filter differential pressure

Starting air pressure

Temperatures

Ambient air temperature

Engine coolant temperature

Engine oil temperature

Exhaust temperature

Rear bearing temperature

Right exhaust temperature

Left exhaust temperature

Levels

Engine coolant level

Engine oil level

Fuel level

External fuel tank level

Other

Air damper closed

ATS in normal position

ATS in emergency position

Battery charger failure

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Generator breaker closed

Utility breaker closed

Fuel leak detected

Custom event

For detailed information about the electronic control module, see Systems Operation,
Troubleshooting, Testing and Adjusting, RENR7902, "EMCP3".

Control Panel

Illustration 2 g01185966
(1) Starting aid auto/manual switch (optional)
(2) Panel light switch
(3) Emergency stop push button
(4) Voltage adjust switch
(5) Speed potentiometer (optional)
(6) Customer connection
(7) Horn
(8) Pump run switch (if equipped)
(9) Pump stop switch (if equipped)
Starting Aid Auto/Manual Switch (1) - The starting aid switch is optional. The starting
aid switch is used to inject ether into the engine when you are starting the engine in cold
weather conditions. When the starting aid switch is in the ON position, the switch
energizes the starting aid solenoid valve and the switch meters a specific amount of ether
into a holding chamber. When the starting aid switch is released, the solenoid releases
the ether to the engine.

Panel Light Switch (2) - The panel lights switch turns on or the panel lights switch turns
off the panel lights.

Emergency Stop Push Button (3) - The emergency stop push button (ESPB) is used to
shut down the engine during an emergency situation. If equipped, the ESPB shuts off the
fuel and the ESPB activates the optional air shutoff.

Voltage Adjust Switch (4) - This switch can be used to raise the voltage. The switch can
also be used to lower the voltage.

Speed Potentiometer (5) - The speed potentiometer is optional. The speed

potentiometer can be used with the generator set that has an electronic governor.

Customer Connection (6) - The customer connection is a 9-pin connector for

connecting the Caterpillar Electronic Technician.

Horn (7) - The horn provides an audible alarm.

Pump Run Switch (if equipped) (8) - Under normal circumstances, the fuel transfer
process is automatic. In some instances, a manual operation may be required. Press the
pump run switch once in order to manually start the pump.

Pump Stop Switch (if equipped) (9) - The pump stop switch is a push button switch that
locks into position. The pump stop switch will stop the pump if the switch is locked into
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position. Releasing the switch will place the pump back into the run mode.
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Annunciator Module

Illustration 3 g01101388

General Information
The annunciator module is used to indicate various system events and conditions. The
annunciator module uses indicator lights and an audible horn to give the operator
information about the current status of the system. The annunciator module can be used
to announce faults and/or status signals to the operator. The annunciator module allows
the operator to silence the horn. The annunciator module also allows the operator to
acknowledge faults to the system.

There are seventeen pair of LED indicators on the annunciator's front panel. Sixteen pair
of LED indicators are used to announce events, diagnostics, and ready signals. The
seventeenth pair of LED indicators is used as a combined network/module status LED.
The seventeenth pair of LED indicators can tell the operator if there is a problem with the
J1939 data link connection.

Basic Operation
Each pair of LED indicators on the annunciator consists of two of the following three
colors: green, yellow and red. For example, a pair of red and yellow LED indicators may
be configured for engine oil pressure. If a low engine oil pressure warning is read over
the data link, the annunciator will flash the yellow LED and the audible horn will sound. If
the low engine oil pressure shutdown is read over the data link, the annunciator will flash
the red LED and the audible horn will sound.

To acknowledge the shutdown and alarm conditions or to silence the horn, press the
"Alarm Acknowledge" button that is located near the middle of the annunciator.

To test the LED indicators or to test the horn when the data link is connected or the data
link is disconnected, hold in the "Lamp Test" button that is located near the top of the
annunciator.

Configuration
The annunciator module can be customized in order to signal many different conditions
that are related to the system. Each pair of LEDs must be configured by using the
appropriate service tool. Once the service tool has been connected to the annunciator,
the user must enter the "Configuration" screen. Each pair of LEDs has four settings:
SPN, Trigger Type, Trigger Severity Level and Failure Mode Identifier (FMI).

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4/13/2021 SIS 2.0

For detailed information about the annunciator module, see Systems Operation,
Troubleshooting, Testing and Adjusting, RENR7902, "EMCP3".

C9E1-UP, NBP1-UP, S9P1-UP

PIP-10231166
2021/04/14
02:31:18-05:00
i02376624
© 2021 Caterpillar Inc.
Caterpillar:
Confidential Green

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