C89A

SERVICE KITS AND

PARTS LIST

LV704 - C89A
1
JULY 2017 - Rev. H
 C89A

SERVICE KITS

PARTS LIST

LV704 - C89A
JULY 2017 - Rev. H
2
 LP VALVE SERVICE KITS
LPSV SERVICE KIT
KIT NUMBER PARTS DESCRIPTION QTY NOTES
FCM1015 GASKET LOW PRESSURE VALVE 1
FCM1023-P VALVE SUCTION LP BEFORE C8911 1 *
FCBA953 SPRING UNLOADER 1
FCBB932 FORK UNLOADER LOW PRESS SUCTION VALVE 1
FCBA954 FORK GUIDE 1
FSK-C89LPSV FCM1022 GASKET LOW PRESSURE VALVE COVER PLATE 1
FVH12PK1 SCREW HEX HD 1/2-13UNC X 1/1/4 GR5 ZN PL 3
FVH1232 WASHER 9/16 X 25/64 X 0.051 ALUMINUM 3
FVH08KP SCREW SOCKET HEAD CUP PT 3/8-16 X2 BL OX 3
FCBA959 CYLINDER UNLOADER LP SUCTION VALVE ASSY 1
FRK2063 NUT STUD REPLACES RK29E 3
* Item Not Available For Individual Sale

LPDV SERVICE KIT

KIT NUMBER PARTS DESCRIPTION QTY NOTES
FCM1024-P VALVE DISCHARGE LP ASSY 1 *
FCM1015 GASKET LOW PRESSURE VALVE 1
FCM1022 GASKET LOW PRESSURE VALVE COVER PLATE 1
FSK-C89LPDV FVH08KP SCREW SOCKET HEAD CUP PT 3/8-16 X2 BL OX 3
FVH1232 WASHER 9/16 X 25/64 X 0.051 ALUMINUM 3
FRK2063 NUT STUD REPLACES RK29E 3
FVH12PK1 SCREW HEX HD 1/2-13UNC X 1/1/4 GR5 ZN PL 3
* Item Not Available For Individual Sale
LV704 - C89A
JULY 2017 - Rev. H
3
 HP VALVE SERVICE KITS
HPSV SERVICE KIT
KIT NUMBER PARTS DESCRIPTION QTY NOTES
FCM1050-P VALVE SUCTION HIGH PRESSURE ASSY 1 *
FVB909 GASKET COPPER 2-3/8 X 2-5/8 X 3/32 1
FCJ1518 GASKET HIGH PRESSURE VALVE C89 1
FCBB903 SPRING UNLOADER 1 *
FSK-C89HPSV FCBA940 FORK 1 *
FCBB904 BUFFER ASSY UNL OVER TRAVEL 1
2601041170 PLUG 1
FCBB900 CYLINDER UNLOADER ASSY HP SUCTION VALVE 1
FCM1038-2 VALVE WASHER 1

* Item Not Available For Individual Sale

HPDV SERVICE KIT

KIT NUMBER PARTS DESCRIPTION QTY NOTES
FCM1041-P DISCHARGE VALVE C89 1 *
FCJ1518 GASKET HIGH PRESSURE VALVE C89 1
FCM1037-2 VALVE WASHER 1
FVB909 GASKET COPPER 2-3/8 X 2-5/8 X 3/32 1
FSK-C89HPDV
2601041160 VALVE DISCHARGE PLUG 1 *
FVH1223 WASHER 17/32 X 45/64 X 0.05 COPPER 1
FVH09PN SCREW HEX HOL HD FLAT 1/2-13X1-3/4 BL OX 1
FCCB1267 NUT CAP 1 *
* Item Not Available For Individual Sale
LV704 - C89A
4
JULY 2017 - Rev. H
 GASKET SERVICE KIT

GASKET SERVICE KIT

KIT NUMBER PARTS DESCRIPTION QTY NOTES
FCDA1225 GASKET INTERCOOLER MANIFOLD 2
FCD1239A GASKET SIDE DOOD D97 3
FCJ1518 GASKET HIGH PRESSURE VALVE C89 2
FCJ4122 GASKET END PLATE D97 1
FCJ4124 GASKET SMALL END PLATE D97 2
FCD1290 SHIMS SET 1
FCM1015 GASKET LOW PRESSURE VALVE 2
FCM1022 GASKET LOW PRESSURE VALVE COVER PLATE 2
FSK-C89GK
FCM1030 GASKET HEAD 1
FCM1031 GASKET CYLINDER CRANKCASE 1
FCM665 GASKET BREATHER COVER ALL ML 1
FVB403 O-RING 1/8 X 1 ID NOM FLUOROCARBON BLCK 1
FVB909 GASKET COPPER 2-3/8 X 2-5/8 X 3/32 2
FVH1223 WASHER 17/32 X 45/64 X 0.05 COPPER 3
FVH1232 WASHER 9/16 X 25/64 X 0.051 ALUMINUM 7
FCA2312A GASKET/FLANGE COVER PLATE 1

LV704 - C89A
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JULY 2017 - Rev. H
REBUILD AND VALVE REPAIR SERVICE KITS
1000 HR SERVICE KIT
KIT NUMBER PARTS DESCRIPTION QTY NOTES
FVA1121 FILTER ELEMENT 1-1/2 1
FSK-C8910SK
FSC-1000QT OIL FSC-1000 1 QUART RECIP OIL 3

REBUILD SERVICE KIT

KIT NUMBER PARTS DESCRIPTION QTY NOTES
FCO1923 KIT LOWER END REBUILD C8901 & LATER 1
FVA1121 FILTER ELEMENT 1-1/2 1
FSK-C89LPSV KIT, VALVE REPLACEMENT C89 L.P.S.V. 1
FSK-C89RK
FSK-C89LPDV KIT, VALVE REPLACEMENT C89 L.P.D.V. 1
FSK-C89HPSV KIT, VALVE REPLACEMENT C89 H.P.S.V. 1
FSK-C89HPDV KIT, VALVE REPLACEMENT C89 H.P.D.V. 1

LOWER END REBUILD SERVICE KIT

KIT NUMBER PARTS DESCRIPTION QTY NOTES
FCDA1244 CONNECTING ROD BEARING SET 2
FVD841 BEARING NEEDLE ROLLER B1812 TORRINGTON 4
FCM1033 RING SET LOW PRESSURE STD SZ C89 1
FSK-C89LERK FCQ868 RING SET HP D97 C89 STD SZ 1 (OLD#CQ869)
FCD1290 SHIMS SET 1
FSK-C89GK KIT GASKET C89 1
FVB301 OIL SEAL 1-7/8ID X 2-7/8 OD X 5/15 THICK 1

LV704 - C89A
JULY 2017 - Rev. H
6
 C89A

VALVES
EXPLODED VIEW
AND
PARTS LIST
***Some Parts Not Available For Individual Sale***

LV704 - C89A
7
JULY 2017 - Rev. H
STEP 1
L.P. SUCTION VALVE TORQUE
7 500 in/lb
ASSEMBLY
FCM1023-P
NOTES:
1- USE 5/16" ALLEN WRENCH IN VICE, SCREW, BACKSTOP, BUTTON/SPRING DISC,
SEAT AND NUT.
6

PARTS LIST - L.P. SUCTION VALVE ASSEMBLY

ITEM NO DESCRIPTION Q NOTES
1 SCREW SOCKET HEAD CAP 1 VH13JM
2 BACKSTOP 1 CM1014
5 3 BUTTON 8 CMA646
*Only Available in
4 VALVE SPRING 4 CM1040
FSK-C89LPSV
5 VALVE DISC 1 CM1011
6 SUCTION VALVE SEAT 1
BUTTONS LOCK
4 INTO SPRINGS 7 NUT SELF LOCKING 1

LV704 - C89A
8
JULY 2017 - Rev. H
STEP 2
L.P. DISCHARGE VALVE
ASSEMBLY TORQUE
7
FCM1024-P 400 in/lb NOTES:
1- USE 7/32" ALLEN WRENCH IN VICE, BOLT. HOLD SEAT, DISC'S BACKSTOP
W/ SPRINGS TOGETHER. FLIP AND PUT ON BOLT. TIGHTEN, TORQUE.

PARTS LIST - L.P. DISCHARGE VALVE ASSEMBLY

6 ITEM NO DESCRIPTION Q NOTES

1 FHCS, SOCKET 1 VH14JM
2 LPDV SEAT 1 CM1013
3 VALVE DISC 1 CM1011
4 VALVE SPRING 4
*OnlyCM1040
Available in
FSK-C89LPDV
5 5 BUTTON 8 CMA646
BUTTONS LOCK
6 BACKSTOP 1 CM1014
INTO SPRINGS
7 NUT SELF LOCKING 1
4

LV704 - C89A
9
JULY 2017 - Rev. H
STEP 3
TORQUE
H.P. SUCTION VALVE 4 110 in/lb

ASSEMBLY
FCM1050-P NOTES:
1- USE 1/8" ALLEN WRENCH.
1
PARTS LIST - H.P. SUCTION VALVE ASSEMBLY

ITEM # DESCRIPTION QTY NOTES

1 SUCTION VALVE SEAT 1 CJ1524

2 2 DISC-VALVE HP 1 CJ1526

3 SUCTION VALVE BACKSTOP 1 CM1034

*Only Available in
4 NUT-SELF LOCKING 1/4"-28 1 VH20E
6 FSK-C89HPSV
BUTTONS SNAP 5 FLAT SHCS, 1/4-28 X 1-1/2, BLACK OXIDE, ASTM F835 1 VH14EM
ONTO SPRINGS
6 BUTTON 6 CMA646
7
7 VALVE SPRING 3 CM1040

LV704 - C89A
10
JULY 2017 - Rev. H
STEP 4
H.P. DISCHARGE VALVE
ASSEMBLY 7
TORQUE
110 in/lb
FCM1041-P NOTES:
1- USE 7/16" ALLEN WRENCH.

PARTS LIST - H.P. DISCHARGE VALVE ASSEMBLY

6
ITEM # DESCRIPTION QTY NOTES
5 1 LP DISCHARGE VALVE SEAT 1 CJ1528
BUTTONS SNAP
2 VALVE SEAT STUD 1 CMA624-1
ONTO SPRINGS
3 DISC-VALVE HP 1 CJ1526

4 *Only Available In
4 VALVE SPRING 3 CM1040
FSK-C89HPDV
5 BUTTON 6 CMA646

6 DISCHARGE VALVE BACKSTOP 1 CJ1527

7 VH20J, NUT SELF LOCKING, .0375-24 1 VH20J

LV704 - C89A
11
JULY 2017 - Rev. H
STEP 5
L.P. SUCTION VALVE UNLOADER
CYLINDER ASSEMBLY
FCBA959

5 NOTES:
1-PUT O-RING ON PISTON THEN APPLY LUBE AROUND O-RING AND INSERT INTO
UNLOADER. PUT ON CAP AND TIGHTEN LOCKNUT.

PARTS LIST - L.P. SUCTION VALVE UNLOADER CYLINDER ASSEMBLY

ITEM NO DESCRIPTION Q PART NUMBER
1 1 LPSV UNLOADER PISTON 1 FCBA960
2 O-RING 1 FVB407
3 CYLINDER-UNLOADER 1 FCBA961
4 LOCKNUT 1 FCB6138
APPLY O-RING LUBE:
2 PACKER SUPER LUBE
5 CAP-UNLOADER CYLINDER 1 FCBA924

LV704 - C89A
12
JULY 2017 - Rev. H
STEP 6
H.P. SUCTION VALVE UNLOADER
CILINDER ASSEMBLY
FCBB900

NOTES:
7 1- PUT O-RING ON PISTON THEN APPLY LUBE AROUND O-RING.
2- PUT SPRING IN CYLINDER.
3- PUT UNLOADER IN CYLINDER.
4- PUT NUT ON CYLINDER FROM TOP.
5- PUT CAP ON TOP

6 PARTS LIST - H.P. SUCTION VALVE UNLOADER CYLINDER ASSEMBLY

ITEM NO DESCRIPTION Q PART NUMBER
1 UNLOADER CYLINDER 1 FCBB901
2 O-RING 1 FVB411
APPLY O-RING LUBE:
5 3 LOCKNUT 1 FCB6138
PACKER SUPER LUBE
4 HPSV UNLOADER SPRING 1 FCBA976
5 O-RING 1 FVB407
4
6 UNLOADER PISTON 1 FCBB902
7 CAP-UNLOADER CYLINDER 1 FCBA924
3

LV704 - C89A
13
JULY 2017 - Rev. H
STEP 7
BUFFER ASSEMBLY 4
FCBB904

NOTES:
3 1- PRESSURE TEST ASSEMBLY AT 175 PSI. (SEE DIRECTION ON DRAWING)

PARTS LIST - FCBB904 ASSEMBLY

ITEM NO DESCRIPTION Q PART NUMBER
1 UNLOADER OVERTRAVEL BUFFER 1 FCBB905
2 2 BUFFER ASSM DISC 2 FCBB904A
3 UNLOADER SPRING OVERTRAVEL BUFFER 1 FCBB906
4 RETAINING RING 1 FVH1809

1
CTION
G DIRE
TESTIN

LV704 - C89A
14
JULY 2017 - Rev. H
 C89A

CYLINDER HEAD
EXPLODED VIEW
AND
PARTS LIST

LV704 - C89A
15
JULY 2017 - Rev. H
 STEP 8 CYLINDER HEAD - L.P. SUCTION
NOTE:
1- DO NOT TORQUE PART #10 WHEN INSERTING. TIGHTEN AND THEN TORQUE TO SPEC IN
WRENCH TIGHTANDOWN APPLY PIPE DOPE VT108 SEQUENCE. FOLLOW THE SAME PROCEDURE FOR PARTS #11 AND #13.
1 1/8" WRENCH
14 UNDER THE CAP 2- USE PIPE DOPE ON SET SCREW.
APPLY VT108 3 -BEFORE MOUNTING PARTS 4 AND ABOVE, USE A SPRAY GUN WITH 50 LBS OF AIR
TORQUE PRESSURE TO APPLY AN OIL MIST WITH RS FOOD GRADE OIL TO THE VALVE POCKET.
PIPE DOPE
180 in/lb 13 THIS WILL REDUCE CORROSION.
9/16" Socket
12
5/32" ALLEN WRENCH UNLOADER ADJUSTAMENT:
TORQUE 205 in/lb
11 TORQUE
3/4" Socket 10 600 in/lb LPSV - SCREW UNLOADER LOCKNUT TO LOCK IN PLACE TO HEIGHT OF 1 5/8" FROM TOP
3/4" Socket OF CAP TO TOP OF VALVE PLATE.
ACTIVATE UNLOADER PISTON TO MAKE SURE IT MOVES FREELY.

8 9

CONCAVE HOLE GOES DOWN 6

5

4
2
3

LV704 - C89A
16
JULY 2017 - Rev. H
STEP 9 CYLINDER HEAD - L.P. DISCHARGE
NOTE:
TORQUE 1- DO NOT TORQUE PART #10 WHEN INSERTING. TIGHTEN AND THEN TORQUE TO SPEC IN
180 in/lb
13
SEQUENCE. FOLLOW THE SAME PROCEDURE FOR PARTS #11 AND #13.
9/16" Socket 2- USE PIPE DOPE ON SET SCREW.
3-BEFORE MOUNTING PARTS 16 AND ABOVE, USE A SPRAY GUN WITH 50 LBS OF AIR
12 PRESSURE TO APPLY AN OIL MIST WITH RS FOOD GRADE OIL TO THE VALVE POCKET.
5/32" ALLEN WRENCH THIS WILL REDUCE CORROSION.
TORQUE 205 in/lb 11
3/4" Socket

TORQUE
600 in/lb 10
3/4" Socket

17

16

15

LV704 - C89A
17
JULY 2017 - Rev. H
 NOTE:

STEP 10 STEP 11 BEFORE MOUNTING PARTS 28 AND

ABOVE, USE A SPRAY GUN WITH 50
LBS OF AIR PRESSURE TO APPLY AN
CYLINDER HEAD - H.P. DISCHARGE CYLINDER HEAD - H.P. SUCTION OIL MIST WITH RS FOOD GRADE OIL TO
THE VALVE POCKET. THIS WILL
REDUCE CORROSION.

TORQUE APPLY VT108 TORQUE 600 in/lb

300 in/lb PIPE DOPE UNDER CAP
APPLY VT109 26 11/16" Socket APPLY
ANTI SEIZE THREADS TIGHTEN JAMNUT W/ WRENCH AFTER
1 3/4 Socket
25 O-RING LUBE 34 CAP HAS BEEN TORQUED.
TORQUE
APPLY VT107
APPLY VT107
#2 LOCTITE OR PERMITEX 24 360 in/lb PREPARE ALL PARTS #2 LOCTITE OR PERMITEX
NON-HARDENING 33 TORQUE
NON-HARDENING 960 in/lb
GASKET SEALER TORQUE PRIOR TO ASSY GASKET SEALER
TO LIP TO LIP
960 in/lb
23 1 3/4" Socket APPLY VT109 ANTI SEIZE THREADS
APPLY VT107 APPLY VT107
#2 LOCTITE OR PERMITEX #2 LOCTITE OR PERMITEX 1 3/4 Socket
NON-HARDENING
GASKET SEALER
22 NON-HARDENING
GASKET SEALER
TO BOTTOM TO BOTTOM
22 BOTH SIDES FIBRE SIDE UP
21
32
HOLD DOWNS ARE NOT
THE SAME ON BOTH SIDES 20
31
19 SNAP RING GOES DOWN
30
UNLOADER ADJUSTAMENT:

18 FORK MUST BE INSERTED INTO HOLES HPSV - SCREW UNLOADER DOWN UNTIL IT
ON VALVE ASSY
29 STOPS.
28 TIGHTEN DOWN LOCKNUT TO LOCK INTO
PLACE WITH CAP ON.
27 TORQUE CAP AND JAM NUT WITH WRENCH.
ACTIVATE UNLOADER PISTON TO MAKE SURE
18 IT MOVES FREELY.

INSTRUCTIONS:
1- ROCK OR SPIN VALVE ONCE INSERTED IN
CASTING TO BE SURE IT IS SEATED CORRECTLY.
2- BE SURE VALVE DOES NOT STICK OUT OF
BOTTOM OF HEAD.
NOTE: 3- MAKE SURE VALVE MOVES AFTER ASSY.
1- USE PIPE DOPE ON SET SCREW.
3-BEFORE MOUNTING PARTS 20 AND ABOVE, USE A SPRAY GUN WITH 50 NOTE:
LBS OF AIR PRESSURE TO APPLY AN OIL MIST WITH RS FOOD GRADE OIL 1- USE PIPE DOPE ON SET SCREW. LV704 - C89A
TO THE VALVE POCKET. THIS WILL REDUCE CORROSION. 18
JULY 2017 - Rev. H
STEP 12 CYLINDER HEAD

36 CUT TO LENGTH
35
37

APPLY VT108
APPLY VT108 PIPE- DOPE
PIPE- DOPE

APPLY
TEFLON TAPE TO BOTH ENDS
AND THEN VT108 PIPE - DOPE

TIGHTEN W/ PIPE WRENCH

39 S/B FLUSH W/ INNER COOLER
MANIFOLD FLANGE

38

NOTE:
1- INSTALL PART # 36 INTO # 37 AND THEN INSERT INTO # 35.
ADJUST AND TIGHTEN.

LV704 - C89A
19
JULY 2017 - Rev. H
 CYLINDER HEAD PARTS LIST

PARTS LIST - CYLINDER HEAD PARTS LIST - CYLINDER HEAD

ITEM NO DESCRIPTION Q PART NUMBER NOTES ITEM NO DESCRIPTION Q PART NUMBER NOTES
1 C89 CYLINDER HEAD 1 FCM1051W 22 GASKET-COPPER 2 FVB909
2 GASKET-L.P. VALVE 2 FCM1015 23 HPDV PLUG 1 2601041160 *In Kit FSK-C89HPDV
3 C89 LPSV ASSY 1 FCM1023-P *In Kit FSK-C89LPSV 24 FLAT POINT SET SCREW 1/2-13 X 1-3/4 1 FVH09PN
4 SPRING-UNLOADER 1 FCBA953 25 WASHER, COPPER 1 FVH1223
5 FORK-UNLOADER LPSV 1 FCBB932 26 NUT-CAP 1 FCCB1267 *In Kit FSK-C89HPDV
6 FORK GUIDE 1 FCBA954 27 SUCTION VALVE ASSEMBLY 1 FCM1050-P *In Kit FSK-C89HPSV
7 HOLD DOWN SLEEVE 1 FCM1016 28 SPRING-UNLOADER 1 FCBB903 *In Kit FSK-C89HPSV
8 LP VALVE COVER GASKET 2 FCM1022 29 FORK 1 FCBA940 *In Kit FSK-C89HPSV
9 LPSV COVERPLATE 1 2601040860 30 HPSV UNLOADER BUFFER ASSY 1 FCBB904
10 HHCS 1/2-13 X 1.25 GR5 ZINC 6 FVH12PK1 31 HOLD DOWN SLEEVE 1 2601041060
11 CUP POINT SET SCREW 3/8-16 X 2 BLACK 6 FVH09KP * 32 VALVE WASHER 2 FCM1038-2
12 WASHER ALUMINUM 9/16 6 FVH1232 33 HPSV PLUG 1 2601041170
13 NUT-STUD 6 FRK2063 34 HPSV UNLOADER ASSY 1 FCBB900
14 LPSV UNLOADER ASSY 1 FCBA959 35 COMPRESSION RUN TEE, 1/4 OD X 1/8NPT 1 FVA729
15 C89 LPDV ASSY 1 FCM1024-P *In Kit FSK-C89LPDV 36 C89 UNLOADER TUBE 1 FCBA995
16 HOLD DOWN SLEEVE 1 FCM1018 37 COMP MALE ELBOW90 1/4NPT X 1/4 OD BRASS 1 FVA15BCE
17 LPDV COVERPLATE 1 2601040910 38 NIPPLE, 1-1/2NPT X 4 SCHD 40 1 FPTN0813AG
18 C89 HP VALVE GASKET 2 FCJ1518 39 MANIFOLD FLANGE 1 2601494320
19 C89 HP DISCHARGE VALVE ASSY 1 FCM1041-P *In Kit FSK-C89HPDV
20 HOLD DOWN SLEEVE 1 2601041080
* Item Not Available For Individual Sale
21 VALVE WASHER 1 FCM1037-2

LV704 - C89A
20
JULY 2017 - Rev. H
 C89A

PISTONS
EXPLODED VIEW
AND
PARTS LIST

LV704 - C89A
21
JULY 2017 - Rev. H
STEP 13 L.P. PISTON NOTE:
1- THE DOT ON PART #12 MUST BE FACING UP. (SEE BELOW)
2- THE OPENING IN ALL THE RINGS CAN NOT BE ALIGNED (MIN 30° APART).
13
3- USE A PUNCH TO INSERT PART #5.
12 IMPORTANT:
4- APPLY OIL TO PART #6 BEFORE ASSEMBLING.
OPENINGS OF THE
5- ORIENTATION OF PART #6. THE SLOTS HAVE TO MATCH. (SEE BELOW)
12 RINGS CAN NOT BE
ALIGNED PARTS LIST - PISTON 1 SUB-ASSEMBLY
10 (MIN 30 º APART)
ITEM NO DESCRIPTION Q PART NUMBER
11 1 CONNECTING ROD 1 FCDB1333
10 2 BEARING-NEEDLE-ROLLER- 2 FVD841
3 L.P. PISTON 1 FCDB1341
3 4 PISTON PIN, L.P. 1 FCDB1336
5 PIN-SELF LOC 1/4 X 11/16 1 FVH1312
6 SET, CONN ROD BEARING 2 FCDA1244
1 4 7 HHCS 3/8-24UNF X 2 3/4 2 FVH12JS
8 LOCKWASHER 3/8" ZINC PLATED 2 FVH35K1
PRESSED INTO 2 9 NUT-HEX 1 1/4" 2 FVH15J
#1 WITH 2 10 RING RAIL 2 FCAD2531B
ARBOR PRESS 11 RING EXPANDER 1 FCAD25312A
3 12 RING COMPRESSION 2 FCAD25512
13 RING COMPRESSION 1 FCAD25612
7 1

5 NEED PUNCH TO INSERT NOTE 1 NOTE 5

MATCHING WITH
SLOT OF THE ROD

6 APPLY OIL

8
DOT - FACING UP
TORQUE
9 SLOT
180 in/lb
9/16" Socket

INSTRUCTIONS: DETAIL PART #12 DETAIL PART #6

PISTON PIN
1-INSTALL ROLL PIN FROM
BOTTOM OF PISTON.
ROLL PIN 1/16"
2-TAP IN ROLL PIN (#5) UNTIL
IT STICKS OUT OF PISTON PIN LV704 - C89A
(#4) ABOUT 1/16". 22
JULY 2017 - Rev. H
 STEP 14 H.P. PISTON NOTE:
1- THE DOT ON PART #12 MUST BE FACING UP. (SEE BELOW)
2- THE OPENING IN ALL THE RINGS CAN NOT BE ALIGNED (MIN 30° APART)
3- USE A PUNCH TO INSERT PART #5.
13 4- APPLY OIL TO PART #6 BEFORE ASSEMBLING.
5- REALIZE THE ORIENTATION OF PART #6. THE SLOTS HAVE TO MATCH. (SEE BELOW)
IMPORTANT:
12
OPENINGS OF THE PARTS LIST - PISTON 2 SUB-ASSEMBLY
12 RINGS CAN NOT BE
ITEM NO DESCRIPTION Q PART NUMBER
ALIGNED
10 (MIN 30° APART) 1 CONNECTING ROD 1 FCDB1333
2 BEARING-NEEDLE-ROLLER- 1 FVD841
11
3 H.P. PISTON 1 FCDB1342
10 4 PISTON PIN, H.P. 1 FCDB1335
5 PIN-SELF LOC 1/4 X 11/16 1 FVH1312
3
6 SET, CONN ROD BEARING 1 FCDA1244
1 4 7 HHCS 3/8-24UNF X 2 3/4 1 FVH12JS
8 LOCKWASHER 3/8" ZINC PLATED 1 FVH35K1
PRESSED INTO 9 NUT-HEX 1 1/4" 1 FVH15J
#1 WITH 2 10 RAIL-OIL RING 3 3/8 X .024 2 FCAD2536B
2
ARBOR PRESS 11 EXPANDER-OIL RING .339 X .104 1 FCAD2536A
3 12 RING-COMPRESSION-REVERSE 2 FCAD2556
13 RING-COMPRESSION-BARREL FACE 3 3/8 X 1/8 1 FCAD2566
1
7
5 NEED PUNCH TO INSERT NOTE 1 NOTE 5

MATCHING WITH
SLOT OF THE ROD

6 APPLY OIL
DOT - FACING UP
8
SLOT
TORQUE
9
180 in/lb DETAIL PART #12 DETAIL PART #6
INSTRUCTIONS:
9/16" Socket
PISTON PIN
1-INSTALL ROLL PIN FROM
BOTTOM OF PISTON.
ROLL PIN 1/16"
2-TAP IN ROLL PIN (#5) UNTIL
IT STICKS OUT OF PISTON PIN LV704 - C89A
(#4) ABOUT 1/16". 23
JULY 2017 - Rev. H
 C89A

GENERAL ASSEMBLY
EXPLODED VIEW
AND
PARTS LIST

LV704 - C89A
24
JULY 2017 - Rev. H
STEP 15 COOLING SYSTEM ASSEMBLY

APPLY VT108
APPLY VT108 6
7 PIPE-DOPE
PIPE-DOPE
1

PARTS LIST - COOLING SYSTEM ASSEMBLY

ITEM NO DESCRIPTION Q PART NUMBER

1
1 INTERCOOLER MANIFOLD 2 2601494240
2 COMPRESSION SLEEVE 1" 1 FCR226-5
2 3 NUT-COMPRESSION 1" 1 FCR226-6

APPLY VT108 4 INTERCOOLER 1 X 54 1/2" OUTER 1 FCDA1252A

PIPE-DOPE 5 INTERCOOLER 1 X 45 3/4" INNER 1 FCDA1252B
3
6 SAFETY VALVE 1/4" 1 FVV405
7 PLUG-SQUARE HEAD-STEEL 1/4" 1 FPTP02AS

VERIFY ORIENTATION
OF THE AFTERCOOLERS
BEFORE INSTALLING
5

LV704 - C89A
25
JULY 2017 - Rev. H
 STEP 16 GENERAL ASSEMBLY STEP 17 GENERAL ASSEMBLY

1
4
2

Number of shims may vary. Needs end play

3 between 0.0005" and 0.002"

BLACK X 2 6 5
(First and last one)

YELLOW X 3 7

NOTE:
BLUE X 2 8
1- HEAT THE BEARINGS IN THE OVEN - 20 min / 400F. CLEAR X 3 9
2- SLIDE ONTO JOURNAL.
3- ALLOW TO COOL. 6
10

TORQUE TOP
11 12
444 in/lb
"TOP" MARK MUST
9/16" Socket
APPLY VT108 13
GO ON THE TOP
PIPE DOPE
14
15
16

LV704 - C89A
26
JULY 2017 - Rev. H
INSERT #17
BEFORE #1
17 25 STEP 18 GENERAL ASSEMBLY
18 24 INSTRUCTIONS:

1- ONCE INSERTED, THE SURFACE OF BOTH PARTS HAVE TO BE COPLANAR.

23 2- INSERT PART #20.
3- WHEN ASSEMBLING INTO THE CRANKASE, THE TOP MARK HAS TO MATCH
WITH THE TOP OF THE CRANKASE.

BEFORE ANY ASSEMBLY

VERIFY ALL HOLES ARE
TAPPED/DRILLED TOP
WHERE APLICABLE

COPLANAR
FACE

19 21 20

INSERT #1
MOUNTING INSTRUCTIONS AFTER #17
1

20°

BEND THE COTTER PIN UP.

MAKE SURE IT DOSEN'T INTERFERENCE WITH THE CRANKSHAFT.

19
22
21
NOTE: 20
TORQUE
1- PRE-OIL THE BEARINGS WITH ASSEMBLY LUB. 11
444 in/lb LV704 - C89A
9/16" Socket
27
JULY 2017 - Rev. H
 STEP 19 GENERAL ASSEMBLY STEP 20 GENERAL ASSEMBLY

TORQUE 33
1680 in/lb
15/16" Socket
30
29

TORQUE
28 810 in/lb
15/16" Socket 32

INSTRUCTIONS:
TORQUE SECUENCE

31 7 5

INSTRUCTIONS:
TORQUE SECUENCE
2 3

1 3 4 1
27

26 6 5
6 8

TOP VIEW
HEAD CYLINDER
4 2

BOTTOM VIEW
CYLINDER

NOTE:
1- USE 6" ALIGMENT PINS TO SET HEAD ON
CYLINDER BLOCK.
NOTE: 2- TORQUE SEQUENCE TRAINING NEEDED, LV704 - C89A
1- TORQUE SEQUENCE TRAINING NEEDED, (SEE INSTRUCTIONS) (SEE INSTRUCTIONS).
28
JULY 2017 - Rev. H
 STEP 21 GENERAL ASSEMBLY
37

36

ASSEMBLE BEFORE
INSERTING THE SIDE DOOR

40
34 35 11
24 NO TORQUE
25 NEEDED

41
42
34
25 38
34
39
11 NO TORQUE NEEDED
NOTE:
1- ASSEMBLE PARTS #40,24,25,41,42,25 BEFORE INSERTING THE PART #39 - SIDE DOOR-
2- USE ALIGNMENT PINS TO INSERT PARTS #34,38,34.
3- THE HOLES OF PART #38 MUST BE OPPOSITE OF PART #39-SIDE DOOR-
LV704 - C89A
29
JULY 2017 - Rev. H
 STEP 22 GENERAL ASSEMBLY
55

APPLY SMALL AMOUNT

OF VT108
43 PIPE DOPE TO THE
GASKET

44

45
TORQUE
46 600 in/lb

TORQUE
47 600 in/lb

52

48
11

49 DO NOT OVERTIGHT
OR DAMAGE TO COOLER
TUBES CAN OCCUR
50
51 53 54
LV704 - C89A
30
JULY 2017 - Rev. H
 GENERAL ASSEMBLY PARTS LIST
PARTS LIST - GENERAL ASSEMBLY PARTS LIST - GENERAL ASSEMBLY
ITEM NO DESCRIPTION Q PART NUMBER NOTES ITEM NO DESCRIPTION Q PART NUMBER NOTES
1 CRANKSHAFT W/CUPS & PLUGS C89A 1 FCM1048 29 H.P. PISTON ASSEMBLY 1 FCDB1349
2 CONE-BEARING-FLYWHEEL SIDE 1 FVD849 30 L.P. PISTON ASSEMBLY 1 FCDB1347
3 CONE-BEARING BLANK SIDE 1 FVD848 31 GASKET-HEAD 1 FCM1030
4 CRANKCASE C89A 1 2601041210 32 HEAD CYLINDER ASSEMBLY 1 FCM1026
5 CUP-BEARING-BLANK SIDE 1 FVD848 33 HHCS 5/8-11UNC X 4 1/2 8 FVH12RY
6 GASKET, SMALL END PLATE 2 FCJ4124 34 GASKET-SIDE DOOR 3 FCD1239A
7 SHIM/YELLOW .020 THICK 3 FVB1203 35 DOOR WITH OIL FILL PORT 1 FCDA1249
8 SHIM/BLUE .005 THICK 2 FVB1201 36 RING-"O"(PACKING) 1 FVB403
9 SHIM/TRANSPARENT .007 THICK 3 FVB1202 37 DIP STICK 1 FCCA1290
10 PLATE, SMALL END 1 2601040390 38 DOOR BAFFLE 1 FCDA1213
11 HHCS 3/8-16UNC X 1 1/4 GR 5 16 FVH12KK * 39 DOOR WITH BREATHER PORT 1 2601040570
12 PIPE PLUG- SQUARE HEAD-STEEL 1/2" NPT 1 FPTP04AG 40 BREATHER VALVE (SIDE DOOR) 1 FCM664
13 GASKET, FLANGE COVER PLATE 1 FCA2312A 41 GASKET-BREATHER COVER 1 FCM665
14 LOW OIL GUARD COVER 1 FCA2323 42 BREATHER COVER 1 FCM663
15 LOCKWASHER 1/4'' 2 FVH35F1 43 GASKET-INTERCOOLER MANIFOLD 2 FCDA1225
16 HHCS 1/4-20 X 1/2" GR 5, ZINC 2 FVH12FD1 44 COOLING SYSTEM ASSEMBLY 1 *MULTIPLE*
17 OIL RING-CAST IRON 1 FCM1047 45 WASHER, COPPER 2 FVH1223
18 COTTER-5/16 X 4" 1 FVH23KW 46 HHCS 1/2-13UNC X 3-3/4" 1 FVH12PW *
19 CUP-BEARING 1 FVD849 47 HHCS 1/2-13UNC X 4 1/2 1 FVH12PY
20 KLOZURE-OIL SEAL 1 FVB301 48 INTERCOOLER BRACKET W/NUT 1 FCDA1264
21 END PLATE LARGE 1 2601040370 49 INTERCOOLER CLAMP 1 FCDA1265
22 GASKET-END PLATE 1 FCJ4122 50 SCREW-HEX HEAD-CAP 3/8 X 2 1/2 1 FVH11KR
23 OIL BAFFLE 1 FCDA1253 51 FLYWHEEL 17.875 OD 1 2601237530
24 LOCKWASHER-#10 INTERNAL 4 FVH38D 52 CRANKSHAFT KEY 3/8 X 1/2 X 2 3/4 1 FCDA1231
25 FHMS10/32 X 3/8 6 FVH01CC 53 LOCKWASHER- 1 1/4 SPLIT 1 FVH37Z *
26 GASKET-CYLINDER CRANKCASE 1 FCM1031 54 NUT-HEX 1 1/4" 1 FVH1501
27 CYLINDER C89A 1 2601041180 55 STRAINER 1 1/2" 1 FVA1114
28 HHCS 5/8-11UNC X 1 3/4 6 FVH12RN *
* Item Not Available For Individual Sale

LV704 - C89A
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JULY 2017 - Rev. H
 Curtis-Toledo, Inc.
1905 Kienlen Avenue | St. Louis, Missouri 63133
[Link] | info@[Link]
32