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Casting Defect Machining Defect

The document lists various QA lab instruments including a coordinate measuring machine, roundness measuring instrument, contour tester, hardness tester, and air gauge unit. It also includes microscopes, gauges, and defect gallery images. The defect gallery shows examples of casting defects like cracks, blow holes, and chips, as well as machining defects such as thread damage, cross holes, and rust. Each defect is described along with the potential reasons for occurrence and consequences.

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nanimdp
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2K views2 pages

Casting Defect Machining Defect

The document lists various QA lab instruments including a coordinate measuring machine, roundness measuring instrument, contour tester, hardness tester, and air gauge unit. It also includes microscopes, gauges, and defect gallery images. The defect gallery shows examples of casting defects like cracks, blow holes, and chips, as well as machining defects such as thread damage, cross holes, and rust. Each defect is described along with the potential reasons for occurrence and consequences.

Uploaded by

nanimdp
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
  • Casting Defect Overview: Provides visual examples and classifications of casting defects due to various causes such as die, modern metal, and poring issues.
  • Machining Defect Overview: Exhibits photographic examples and categorizes machining defects based on fixture/tool and process issues.

QA LAB INSTRUMENTS

Roundness Measuring Instrument


CMM (Coordinate Measuring Machine - Carl Zeiss) ContourTester (Mitutoyo CV-2100 ) Hardness Tester ( Optical Brinell OPAP-3000 l) Air Gauge Unit Snap Gauge
( ACCRETECH RONDCOM 73A )

Millipore Test Equipment Leica Microscopes Digital Micrometer Special Gauge Plug gauges Slip gauges

DEFECT GALLERY
Casting Defect Machining Defect
Defect Reason for defect Harm of Defect How to check Your Role Defect Reason for defect Harm of Defect How to check Your Role

Due to die problem Due to problem in fixture / Tool

Wrong Material Stuck Assembly Reject / Step mark in Assembly Reject /


Crack Chips stuck on the tool
die Customer Complaint Machining Surface Customer Complaint

Assembly Reject / Vibration Mark in Work Support / Clamp Assembly Reject /


Unclean Less Cutting Stock in cas Customer Complaint Machining Surface Ineffective Customer Complaint

Soldring Mark Die temprature is high Assembly Reject /


Customer Complaint

Due to machine abnormality Due to offset

Air not proper release


Blow Hole on went hole when Assembly Reject / UnWash in bore Less Cutting Stock in Assembly Reject /
Customer Complaint Casting Customer Complaint
material flow

M6 Thread Assembly Reject /


Tap Worn out
damage Customer Complaint

Due to moltem metal or pouring Due to Process

Air not proper release


Assembly Reject /
Blow Hole - Profile on went hole when
Customer Complaint
material flow Cross hole Machine Tool Broken / Assembly Reject /
Operation Miss Process Skipped Customer Complaint

Due to Process

Pin Broken Miss Handling of Assembly Reject / O-Ring Miss Issue Operator Process Assembly Reject /
casting Customer Complaint Eliminated Customer Complaint

Casting Defect Excess Fettling / Assembly Reject / Oil Contamination Washing Process Assembly Reject /
Breakage on Casting Customer Complaint in the part Skipped Customer Complaint

Chip off Core Pin Chipoff (Break Assembly Reject / Packing Box Heavy material put in Assembly Reject /
(break off) Off ) issue Customer Complaint Damage the box / Miss Handling Customer Complaint
QA LAB INSTRUMENTS

CMM (Coordinate Measuring Machine - Carl Roundness Measuring Instrument Hardness Tester ( Optical Brinell OPAP-3000
ContourTester (Mitutoyo CV-2100 ) Air Gauge Unit Snap Gauge
Zeiss) ( ACCRETECH RONDCOM 73A ) l)

Millipore Test Equipment Leica Microscopes Digital Micrometer Special Gauge Plug gauges Slip gauges

DEFECT GALLERY
Defect Reason for defect Harm of Defect How to check Your Role Defect Reason for defect Harm of Defect How to check Youre Role

Air not proper release


Wrong Material Use or Assembly Reject / Blow Hole - Assembly Reject /
Crack on went hole when
Material Stuck Customer Complaint Profile Customer Complaint
material flow

Assembly Reject / Assembly Reject /


Damage Miss Handling Customer Complaint Thread Not OK Tap Worn out Customer Complaint

Fettling Process Not Assembly Reject / Assembly Reject /


Casting Defect Done Customer Complaint O Ring Miss Issue Process Miss Customer Complaint

Unclean Less Cutting Stock Assembly Reject / Rust on Dowel Water inside the bin Assembly Reject /
Customer Complaint OD Customer Complaint

Air not proper release Assembly Reject /


Step On Case Assembly Reject /
Blow Hole on went hole when Customer Complaint Chips stuck on the tool Customer Complaint
Timing Datum A
material flow

Machine Tool Broken / Assembly Reject / Assembly Reject /


Operation Miss Soldring Mark Die temprature is high
Process miss Customer Complaint Customer Complaint

Core Pin Chipoff issue Assembly


Reject / Step on water
Chips stuck on the tool Assembly
Reject /
Chip off
Customer Complaint pump face Customer Complaint

Oil Contamination Washing Process Assembly Reject / Heavy material put in Assembly Reject /
Packing Damage
in the part Skipped Customer Complaint the box / Miss Handling Customer Complaint

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