5th Semester Mechanical Engineering Syllabus
5th Semester Mechanical Engineering Syllabus
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JOINT ENTRANCE EXAMINATION AND TRAINING, RESEARCH DEVELOPMENT CELL, DEHRADUN
STUDY AND EVALUATION SCHEME FOR DIPLOMA PROGRAMME
Branch Code - 14
FIFTH SEMESTER
MECHANICAL ENGINEERING
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DYNAMICS OF MACHINES
L T P
Subject Code : 145003 6 - -
RATIONALE
Diploma holder in Mechanical Engineering comes across many machines. He must
have the knowledge of various mechanisms, power transmission devices, balancing
of masses, vibrations etc. Hence this subject is offered.
DETAILED CONTENTS
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3.5 Hunting, isochronism, stability, sensitiveness of a governor
3.6 Simple problems related to watt, porter and proell governor.
3.7 Applications of governors
4. Cams (12Periods)
4.1 Definition of cam
4.2 Classification of cams
4.3 Followers and their classification
4.4 Applications of cam
4.5 Basic definition related to cams
4.6 Construction of displacement diagram of follower performing uniform
velocity.
4.7 Construction of displacement diagram of follower performing SHM
4.8 Construction of displacement diagram of follower performing uniform
acceleration and deceleration
4.9 Simple cam profile for uniform velocity, SHM and uniform acceleration and
deceleration
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7. Brakes and Dynamometers (10 Periods)
7.1 Introduction and Classification of brakes
7.2 Brief description of different types of Mechanical Brake such as block or
shoe brake Simple and Differential band brake.
7.3 Definition and types of dynamometers, prony brake dynamometer, rope
brake dynamometers, hydraulic dynamometer, belt transmission
dynamometer.
INSTRUCTIONAL STRATEGY
1. Use teaching aids for classroom teaching.
2. Give assignments for solving numerical problems.
3. Arrange industry visits to augment explaining use of various machine
components like belt, rope, chain, gear drives, action due to unbalanced masses,
brake clutch, governors, fly wheels, cams and gear drives.
4. Video films may be used to explain the working of mechanisms and machine
components like clutch, governors, brake etc.
RECOMMENDED BOOKS
1. Mechanism and Machine Theory; JS Rao and Dukkipati; Wiley Eastern, New
Delhi.
2. Theory of Mechanism and Machine; A Ghosh and AK Malik, East West Press
(Pvt.) Ltd., New Delhi.
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3. Theory of Machines; SS Rattan: Tata McGraw Hill, New Delhi.
4. Theory of Machines by RS Khurmi and JK Gupta; [Link] and Company Ltd.,
New Delhi.
5. Theory of Machines and Mechanisms by PL Ballaney; Khanna Publishers, New
Delhi.
INSTRUCTIONAL STRATEGY
1. Use teaching aids for classroom teaching.
2. Give assignments for solving numerical problems.
3. Arrange industry visits to augment explaining use of various machine
components like belt, rope, chain, gear drives, action due to unbalanced masses,
brake clutch, governors, fly wheels, cams and gear drives.
4. Video films may be used to explain the working of mechanisms and machine
components like clutch, governors, brake etc.
RECOMMENDED BOOKS
1. Mechanism and Machine Theory; JS Rao and Dukkipati; Wiley Eastern, New
Delhi.
2. Theory of Mechanism and Machine; A Ghosh and AK Malik, East West
Press(Pvt.) Ltd., New Delhi.
3. Theory of Machines; SS Rattan: Tata McGraw Hill, New Delhi.
4. Theory of Machines by RS Khurmi and JK Gupta; [Link] and Company Ltd.
New Delhi.
5. Theory of Machines and Mechanisms by PL Ballaney; Khanna Publishers, New
Delhi.
SUGGESTED DISTRIBUTION OF MARKS
Topic No. Time Allotted ( Periods ) Marks Allotted (%)
1 10 10
2 10 12
3 12 12
4 12 12
5 12 12
6 12 12
7 10 10
8 08 08
9 10 12
Total 96 100
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MACHINE DESIGN
L T P
Subject Code : 145004 6 2 -
RATIONALE
This course is designed for the diploma level students for Mechanical and
Automobile engineering as first course in Machine Design. The contents of this
subject are organised to understand the intricacies of different engineering design
aspects. This will also help the students to enhance their imagination, innovative
skill, adaptability to new situation and continued learning skills for problem solving.
DETAILED CONTENTS
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4. Design for Cyclic loading (10 Periods)
Types of cyclic loading, failure of parts due to cyclic loading, design strength for
cyclic loading, design equation for simple cyclic loading
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INSTRUCTIONAL STREATEGY
- Use models of machine parts/components.
- Presentation should be arranged for various topics.
REFERENCE BOOKS
(i) Machine Design- Fundamentals and Practices, by P C Gope, PHI Learning Pvt
Limited, New Delhi. 2012
(ii) Machine Design by R.S. Khurmi and JK Gupta; Eurasia Publishing House (Pvt.)
Limited, New Delhi.
(iii)Machine Design by Sharma and Agrawal; Katson Publishing House, Ludhiana.
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PRODUCTION MANAGEMENT
L T P
Subject Code : 145002 6 - -
Rationale
After studying the subject of production management, the students will be able to
know the basics of production planning and control, industrial engineering, and
estimation and costing. This will enable them to understand and handle production
environment effectively.
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scheduling – purpose, machine loading chart, Gantt chart, dispatching – purpose, and
procedure, follow up – purpose and procedure. Production Control in job order, batch
type and continuous type of productions. Difference between these controls.
INSTRUCTIONAL STRATEGY
Teacher should put emphasis on giving practical problems related to plant location
and plant layout. Students should be taken to industrial units to give an exposure of
production environment, plant layout and material handling. Live problems may be
given to students to carry out case studies in teams under the guidance of teacher.
RECOMMENDED BOOKS
1. Industrial Engineering by O.P. Khanna; Dhanpat Rai and Sons, New Delhi.
2. Industrial Engineering by S.C. Sharma; Khanna Publisher.
3. Industrial Engineering and Management by T.R. Banga.
4. Elements of work study by Suresh Dalela.
5. Production Management by Jain and Aggarwal.
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CNC MACHINES AND AUTOMATION
L T P
Subject Code : 145001 6 - 6
Rationale
Computer-aided manufacturing is the use of computer software to control machine
tools and related machinery in the manufacturing of work pieces. NC and CAM
may also refer to the use of a computer to assist in all operations of a manufacturing
plant, including planning, management, transportation and storage.
Course objective : Its primary purpose is to create a faster production process and
components and tooling with more precise dimensions and material consistency,
which in some cases, uses only the required amount of raw material (thus
minimizing waste), while simultaneously reducing energy consumption.
1. Automation (08Periods)
Introduction to CAM, Automated Manufacturing system, Need of automation,
Basic elements of automation, Levels of automation, Automation Strategies,
Advantages & disadvantages of automation, Historical development and future
trends.
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Control of NC Systems
Open and closed loops, Control of point to point systems, Incremental open loop
control, Incremental close loop, Absolute close loop, Control loop in contouring
systems, Adaptive control and it’s types.
List of Practical
1 To study the basic feature and operation of NC, CNC machine & Study the
constructional details of CNC lathe , working of following ,tool changer and
tool setter ,Multiple pallets , Safety devices.
2 To demonstrate how to program (using the computer-assisted method) and
machine a simple part on the CNC lathe and Develop part programms for
following lathe operations:
- Plain turning and facing operations
- Taper turning operations (internal and external)
- Thread cutting operations (internal and external)
3 To operate a CNC milling machine and become familiar with set-up,
procedures and data flow.
4 To use AutoCAD to define a series of closed 2-D polygons that form initials, or
other artistic creations, within a 150 x 100 mm border. To run the output data file
through the Auto LISP program called “[Link]”.
Text Books:
1. Numerical Control and Computer aided Manufacturing, By Kundra, Rao and
Tewari.
2. Automation, Production Systems and Computer Integrated Manufacturing by
Mikell [Link].
3. Computer Aided Manufacturing by Kundra and Rao.
4. Computer control of manufacturing systems by Koren.
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5. NC Machine Tools by S.J. Martin.
6. NC Machines by Koren.
7. CAD/CAM by Groover.
Reference Books:
1. Numerical Control Machine Tool by Y. Koren and Joseph Ben Uri.
2. Computer Aided Design and Manufacture by Groover and Zimmer, PHI.
3. Technology of Computer aided Design and Manufacturing by Kumar and Jha,
Dhanpat Rai and Sons
4. CNC Machines –Programming and Applications by M Adithan and BS Pabla,
New Age International (P) Ltd., Delhi.
5. Computer Aided Manufacturing by Rao, Kundra and Tiwari; Tata McGraw Hill,
New Delhi.
6. Numerical Control of Machines Tools by Yorem Korem and IB Uri, Khanna
Publishers, New Delhi.
INSTRUCTIONAL STRATEGY
This is a highly practice-based course. Efforts should be made to develop
programming skills amongst the students. During practice work, it should be ensured
that students get opportunity to individually perform practical tasks.
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MAINTENANCE ENGINEERING
L T P
Subject Code : 145005 6 - 6
RATIONALE
A diploma engineer comes across installation, maintenance, testing of various
machines and equipment in industries. The layout of different machines, their
foundation is in an important phenomenon of an industry. He should know the
various methods of testing and maintenance. This subject will enable diploma
holders to deal with such aspects.
DETAILED CONTENTS
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4.5 Purpose and procedure of changing oil periodically (like gear box oil)
LIST OF PRACTICALS
1. Preparation of prevention maintenance check.
2. Condition monitoring by non destructive testing.
3. Case study on trouble free maintenance.
4. Project on maintenance of utility equipment like compressors, pumps,
driers,valves (actuator type valves).
5. Equipment/machine leveling and alignment.
6. Maintenance of material handling equipment – pulley blocks, hand operated
cranes, fork lifts, hydraulic jacks, mobile cranes, winches.
7. Use of lubrication equipment like oil gun, grease gun.
8. Removing old lubricant, cleaning and replenishing the machine with fresh
lubricant.
9. Case study on computerized maintenance schedule.
10. Reconditioning of machine parts.
11. Replacing gear.
12. Replacing bearings (all types).
13. Practically making different types of fits.
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INSTRUCTIONAL STRATEGY
1. Lay greater emphasis on practical aspects of maintenance.
2. Make use of transparencies, video films and CD’s.
3. Expose the students to real life situation.
4. Promote continued learning through properly planned assignments.
5. Demonstrate sample of all types of gear and bearings.
RECOMMENDED BOOKS
1. Industrial Maintenance by HP Garg; S. Chand and Company, Delhi.
2. Plant Maintenance Engineering by RK Jain; Khanna Publishers, Delhi.
3. Installation, Servicing and Maintenance by SN Bhattacharya; S Chand and
Company,Delhi.
4. Maintenance Engineering and Management by RC Mishra and K Pathak;
Prentice Hall of India Pvt. Ltd., New Delhi.
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IMPLEMENTATION
LEARNING
OUTCOMES
NT ME
SS
SSE
A
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80
100
LEARNING OUT COMES AND MEANS OF ASSESSMENT
BRANCH NAME – MECHANICAL ENGINEERING SEMESTER – V
2 Machine Design After successful completion of this course, students will be able to 1. Question & answer
1. Identify the role of machine design in mechanical engineering. 2. Practical performance by students.
2. Study about design of various power transmission elements, 3. Assignments (Chapter wise)
joints and bearings, couplings, key and shaft. 4. Numericals
3. Have knowledge on how to design in different loading 5. M i d Te r m E x a m i n a t i o n a n d
conditions. Semester examination.
3 Production After successful completion of this course, students will be able to 1. Question & answer
Management 1. Understand the basics of production planning and control. 2. Student’s Presentation on related
2. Know about estimation, costing and mehods of inspection. topics
3. M i d Te r m E x a m i n a t i o n a n d
Semester examination.
4 CNC Machines And After successful completion of this course, students will be able to 1. Technical quizzes
Automation 1. Have comprehensive knowledge of CNC. 2. Class test
2. Have knowledge about faster production process and 3. Question & answer
components with more precise dimensions. 4. Practical performance by students in
3. Know the application of CNC machines in production. lab.
5. M i d Te r m E x a m i n a t i o n a n d
Semester examination.
6. Practical assessment is done through
practical test results, practical files
and Viva voce.
5 Maintenance After successful completion of this course, students will be able to 1. Question & answer
Engineering 1. Know about maintenance ,testing and safety in the engineering 2. Seminar of students on related topic
field. 3. Assignments (Chapterwise)
2. Have knowledge about industrial safety requirement, causes and 4. M i d Te r m E x a m i n a t i o n a n d
preventive steps. Semester examination.
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