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Pipe Thermal Expansion Calculations

The document provides specifications for HDPE pipes of various diameters (6 inch, 8 inch, 12 inch) including: - Physical properties like density, melt flow rate, elongation at break - Pressure ratings and calculations for minimum/maximum wall thickness - Deflection calculations accounting for both beam loading and thermal expansion - Material properties like modulus of elasticity, oxidation induction time, carbon black content It then gives calculated values for minimum/maximum wall thickness, inner diameter, and weight per meter for each pipe size.

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Adipati Syahidullah Ulini'am
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267 views12 pages

Pipe Thermal Expansion Calculations

The document provides specifications for HDPE pipes of various diameters (6 inch, 8 inch, 12 inch) including: - Physical properties like density, melt flow rate, elongation at break - Pressure ratings and calculations for minimum/maximum wall thickness - Deflection calculations accounting for both beam loading and thermal expansion - Material properties like modulus of elasticity, oxidation induction time, carbon black content It then gives calculated values for minimum/maximum wall thickness, inner diameter, and weight per meter for each pipe size.

Uploaded by

Adipati Syahidullah Ulini'am
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd

pipe 6 inch

q 0.3847 kg/m
L 19.1576 m
I 0.00001339 m4

d 0.4934 m

THERMAL EXPANSION
IF restrained
L max 3000 mm 118.1103 inch
α 0.00012 / °C 0.000067 /°F
T1 20 °C 68 °F
T2 40 °C 104 °F
△T 20 °C 36 °F

△y 4.1017 inch 0.1042 m


104.1826 mm

IF unrestrained

△L Laα△T
△L 7.2000 mm
pipe 8 inch
q 0.6013 kg/m
L 21.4332 m
I 0.00003274 m4

d 0.4941 m

THERMAL EXPANSION
IF restrained
L max 4000 mm 157.4804 inch
α 0.00012 / °C 0.000067 /°F
T1 20 °C 68 °F
T2 40 °C 104 °F
△T 20 °C 36 °F

△y 5.4689 inch 0.1389 m


138.9101 mm

IF unrestrained

△L Laα△T
△L 9.6000 mm
pipe 12 inch
q 0.9502 kg/m
L 33.6692 m
I 0.00020108 m4

d 0.7742 m

THERMAL EXPANSION
IF restrained
L max 4000 mm 157.4804 inch
α 0.00012 / °C 0.000067 /°F
T1 20 °C 68 °F
T2 40 °C 104 °F
△T 20 °C 36 °F

△y 5.4689 inch 0.1389 m


138.9101 mm

IF unrestrained

△L Laα△T
△L 9.6000 mm
HDPE PE 100 PN 10
PN pressure capability
10 bar
1 Mpa
SDR 17
MRS 10 MPa

0.00217 kg/mm
density (23 C) >= 0.940 g/cm3
MFR (190 C/5kg) 0.16-0.70 gr/10 dk

elongation break >=350 %


Elasticity Module 200 Mpa 20394324 kg/m2 50 years
Oxidation Induction Time >=20 dk
Carbon Black Content 2-2.5 %
Carbon Black Dispersion 3 max

admissable operating pressure


PFA = fT x fA x PN 7.4

Calculation wall thickness


C 1.25 (water pipe)
σ = MRS/C 8 Mpa

Pipe 6 inch = 160 mm (OD) 160 mm 0.16 m


wall thickness min (smin) 9.5 mm
wall thickness max (smax) 10.7 mm
weight/meter 4.51 kg/m
avr. ID 139.86 mm 0.13986 m

Pipe 8 inch = 200 mm (OD) 200 mm 0.2


wall thickness min (smin) 11.9 mm
wall thickness max (smax) 13.3 mm
weight/meter 7.05 kg/m
avr. ID 174.77 mm 0.17477 m

Pipe 12 inch = 315 mm (OD) 315 mm 0.315 m


wall thickness min (smin) 14.8 mm
wall thickness max (smax) 16.5 mm
weight/meter (w) 10.99 kg/m
avr. ID 275.36 mm 0.27536 m

σfluid 997 kg/m3 (water)


Total deflection Beam deflection + Thermal Expansion Deflection

Beam deflection (d) FqL^4/EI

q= (w/12) +(πσ (id)^2)/6912

L= ((3(OD^4-ID^4)σm*π)/(8qOD))^1/2
σm 100 psi 70306.99 kg/m2

I= (π/64)(OD^4-ID^4)
F 0.0026

thermal expansion deflection (△y) L(0.5α(△T)^1/2


where
L distance between anchor point
α coef. Expansion
△T temperature change

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