NAME OF DVISION: NICCO ENGINEERING SERVICES LIMITED JOB NAME ONLINE LEAK SEALING SERVICE

DOC NO : NESL/JSA/OLS/02 REV : 00 DATE : 01/02/2018 DATE THE JSA WAS PREPARED: 01.02.2018
THIS JSA HAS BEEN PREPARED BY: SOUMYA DEEP CHATTERJEE
SL WORK ACTIVITY HAZARD RISK CONTROL PERSON RESPONSIBLE PPE SPECIFICATION
NO (BREAK THE JOB DOWN INTO STEPS) (WHAT COULD HARM SOMEONE) (WHAT CAN BE DONE TO MAKE THE JOB SAFE?) (WHO WILL MAKE SURE IT HAPPENS?)
FLANGE / BONNET LEAKAGE SEALING BT
BRASS WIRE PEENING OR RING CLAMP
1
PROPER COMMUNICATION BETWEEN EIC & SERVICE CONCERNED EIC , NESL SUPERVISOR, NESL SERVICE
WORK PERMIT NO JOB DOCUMENTATION ENGINEERS ENSURING JOB DETAILS IN DOCUMENTED FORM ENGINEERS
A
PROPER INFORMATION FROM EIC & CONTROL ROOM.
NESL SUPERVISOR, NESL SERVICE ENGINEERS
B KNOWING TEMPERATURE FATAL. COMPOUND SELECTION DEPENDS COMPOUND SELECTION FROM NESL APPROVED COMPOUND
UPON PRESSURE & TEMPERATURE COMPATIBILITY CHART
C KNOWING PRESSURE NESL SUPERVISOR, NESL SERVICE ENGINEERS

NON SELECTION OF PROPER WIRE SIZE RIGHT SELECTION OF WIRE MUST BE ENSURED BEFOREHAND SAFETY HELMET IS - 2925
MAY NOT TIGHT FIT INTO THE FLANGE GAP BEFORE JOB EXECUTION BY TAKING ACTUAL MEASUREMENTS SAFETY SHOES IS 15928
& MAY COME OUT DUE TO BY VERNIER. IF GAP UPTO 8 MM , THEN BRASS WIRE MAY BE SAFETY GOGGLES EN 166 : 2001
PRESSURE(BOTH INTERNAL & COMPOUND USED & FOR GAP MORE THAN 8 MM, RING CLAMPS TO BE NESL SUPERVISOR, NESL SERVICE ENGINEERS COTTON
BOILER SUIT
INJECTION PRESSURE0 FABRICATED INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
D KNOWING GAP BETWEEN TWO FLANGE PARTS
ANY CLAMPS MUST BR DESIGNED MATHEMATICALLY AS PER SAFETY HELMET IS - 2925
ASME STANDARDS OR ACCEPTABLE INDUSTRY STANDARDS SAFETY SHOES IS 15928
AND THE SAME MUST BE APPROVED BY THE NESL DESIGN SAFETY GOGGLES EN 166 : 2001
WRONG DESIGN MAY LEAD TO ACCIDENT DEPARTMENT & REVIEWED BY TATA POWER NESL DESIGN ENGINEER,CONCERNED EIC , COTTON
BOILER SUIT
INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
E FABRICATION OF CLAMP
IS - 2925
DRILL 50% OF THE FLANGE THICKNESS CLOSE TO SAFETY HELMET IS 15928
EACH FLANGE BOLTS (IN CASE OF HARDENED SAFETY SHOES
NESL SUPERVISOR, NESL SERVICE ENGINEERS EN 166 : 2001
MATERIAL WHEN EXPOSE TO HIGH TEMPERATURE THE LEAKAGE STREAM MAY HIT THE PROPER DRILLING METHOD & USE OF PROPER PPE MUST BE SAFETY GOGGLES COTTON
F USE CARBIDE DRILL BIT INSTEAD OF HSS DRILL) PERSON DRILLING DIRECTLY ENSURED BOILER SUIT IS - 6994
ENLARGE THE 50% OF DRILLED HOLE UPTO REQD INDUSTRIAL HAND GLOVES
IS - 9167
SIZE ( 6.8 MM / 8.5 MM/ 10.2 MM) NESL SUPERVISOR, NESL SERVICE ENGINEERS EAR PLUG
G
TAP THE ENLARGED HOLE (M8, M10, M12 ) IMPROPER TAPPING TECHNIQUE MAY PROPER TAPPING TECHNIQUE MUST BE USE ENSURING SAFETY HELMET IS - 2925
DESTROY THE INTERNAL THREADS TO BE ATLEAST 04-05 THREADS MUST BE PRODUCED FOR SAFE SAFETY SHOES IS 15928
PRODUCED WHICH MAY LEAD TO NON FIXATION OF RESTRICTORS SAFETY GOGGLES EN 166 : 2001
FIXATION OF RESTRICTORS NESL SUPERVISOR, NESL SERVICE ENGINEERS COTTON
BOILER SUIT
INDUSTRIAL HAND GLOVES IS - 6994
H EAR PLUG IS - 9167
THE RESTRICTORS MAY COME OUT DUE SAFETY HELMET IS - 2925
TO GREATER PRESSURE IF NOT MATCHED SAFETY SHOES IS 15928
WITH THE THREADS TAPPED INSIDE RESTRICTORS MUST BE MATCHED WITH THE THREADS SAFETY GOGGLES EN 166 : 2001
FIXING OF RESTRICTORS (M8/M10/M12) ATLEAST TO A DEPTH OF 6 MM NESL SUPERVISOR, NESL SERVICE ENGINEERS BOILER SUIT COTTON
TAPPED INSIDE ATLEAST TO A DEPTH OF 6 MM
INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
I
DRILL REMAINING 50% OF FLANGE THICKNESS THE LEAKAGE STREAM MAY HIT THE PROPER DRILLING METHOD & USE OF PROPER PPE MUST BE SAFETY HELMET IS - 2925
THROUGH THE RESTRICTOR KEPT IN OPEN PERSON DRILLING DIRECTLY ENSURED SAFETY SHOES IS 15928
POSITION (IN CASE OF HARDENED MATERIAL SAFETY GOGGLES EN 166 : 2001
NESL SUPERVISOR, NESL SERVICE ENGINEERS
WHEN EXPOSE TO HIGH TEMPERATURE USE BOILER SUIT COTTON
CARBIDE DRILL BIT INSTEAD OF HSS DRILL) INDUSTRIAL HAND GLOVES IS - 6994
J
EAR PLUG IS - 9167
K CLOSE THE RESTRICTOR NESL SUPERVISOR, NESL SERVICE ENGINEERS
IF THE MALE PART OF THE INJECTION GUN SAFETY HELMET IS - 2925
THREAD DOES NOT MATCH WITH THE SAFETY SHOES IS 15928
FEMALE PART OF THE RESTRICTOR, THEN CHECK & PROPER FIXING TECHNIQUE MUST BE USED. SAFETY GOGGLES EN 166 : 2001
FIX INJECTION GUN TO THE RESTRICTOR THE HYDRAULIC PUMP PRESSURE SHALL ALWAYS USE HAND GLOVES WHILE FIXING. NESL SUPERVISOR, NESL SERVICE ENGINEERS BOILER SUIT COTTON
NOT BE ABLE TO PUSH THE COMPOUND INDUSTRIAL HAND GLOVES IS - 6994
INSIDE THE RESTRICTOR EAR PLUG IS - 9167
L
INJECT COMPOUND KEEPING THE RESTRICTOR IN OVER PRESSURISING THE SYSTEM MAY PUMP MUST BE FITTED TO A GAUGE INDICATING COMPOUND NESL SUPERVISOR, NESL SERVICE ENGINEERS SAFETY HELMET IS - 2925
OPEN CONDITION WITHOUT OVERPRESSURISING LEAD TO BUSTING FORCE. FLOW WHILE INJECTING. NO PUMPS MUST BE USED WITHOUT SAFETY SHOES IS 15928
THE SYSTEM PRESSURE GAUGE SAFETY GOGGLES EN 166 : 2001
BOILER SUIT COTTON
INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
M
 RESTRICTOR IS A NON RETURN VALVE. SO AFTER INJECTION , SAFETY HELMET IS - 2925
IT MUST BE IN CLOSE POSITION TO ENSURE NO LEAKAGE SAFETY SHOES IS 15928
CLOSE THE RESTRICTOR & DISMANTLE THE LEAKAGE IF PERSISTS MAY COM POUT OF COMES OUT & THE COMPOUND CURES INSIDE SAFETY GOGGLES EN 166 : 2001
NESL SUPERVISOR, NESL SERVICE ENGINEERS BOILER SUIT COTTON
INJECTION GUN FIXED THE NOZZLE
INDUSTRIAL HAND GLOVES IS - 6994
EAR PLUG IS - 9167
N
O OBSERVE LEAKAGE MAY REOCCUR OBSERVATION TIME MUST BE ATLEAST 30 MINS AFTER NESL SUPERVISOR, NESL SERVICE ENGINEERS
SEALING.