Troester’s CCV Line Chopanki

MANUFAOTURNGfAOUTES
A large infrastructure, spread over an area of 86,000 sq metres across three strategically located units, supported by state-of-the-art
production line-ups, gives KEI the strength to meet the varied needs of it's wide client base. No wonder KEI caters to over 100 large
Indian companies covering almostalltheindustrial sectors.
Certificate of Compliance
4
 CLIENTS AND SECTORS

MINING - Min. of Electricity FERROUS AND NON

- SECL and Water Bahrain FERROUS METALS
- WCL - Ministry of Finance, Dubai - HINDALCO
- ECL - J Ray McDermott - Hindustan Zinc
-- - Hindustan Zinc Eastln¢., Dubai - Steel Authority otlndia Ltd.
- - Marble Industries - Kuwait National - NALCO
- Birla Copper PetF0leMlTlC0rp0rüti0rl - Essar
- Cyprus Telecom. Authority, - BALCO
FERTILIZERS îJicosia, Cyprus - Jindal
- Modem Electrical, Trinidad - Monnetlspat
- National Fertilizers Ltd - Kahrama, Oatar
- Indo Gulf Fertilizers - TATA
- AI Hamas
- Indian Farmers & Fertilizers Corporation - EBG India
- Innovative Technologies,
- Gujrat State Fertilizers - Sponge Iron Plants
Dubai
Co-operative Corporation - Qatar Petroleum
- Chambal Fertilizers REFINERIES AND
- SEWA, Sharjah
- DeepakFertilizers PETROCHEMICALS
- Systems Building,
- Zuari Agro Mauritius - Indian 0iI
- Rashtriya Chemicals - Sohar Aluminium, Corporation Ltd
and Fertilizers Dubai - Bongaigaon
- Tata Chemicals - FEWA Refineries Ltd
Hindustan Fertilizers Co. Ltd. - PPC Ltd., Canada - Bharat Petroleum
Corporation Ltd.
ELECOMMUNICATION PRIVATE PROJECTS - Haldia Petrochemicals
- Bharat Sanchar Nigam Ltd
- IBM
- Basic Operators and Telecom - Indian Petrochemicals
- DELL
Networking Engineers Ltd.
- Inox Multiplex - CPCL, Chennai
- Cyprus Telecommunication - Hotel Taj
- Spice Telecom - Kochi Refineries Ltd.
- Biocon - MRPL, Mangalore
- Marconi - MICROSOFT
- Secure Meters - NationalAluminium
- ITC Co. Ltd.
- Reliance Infocomm - ICICI
- Defence - Carin Energy
- Asian Paints - Hindustan Petroleum
- TCS Co. Ltd.
TERNATIONAL EPCS - CENTURY-DOMAIN - Reliance
BB - Infosys sofMare - Numaligarh Refineries Ltd.
cdermott - HSBC
Tech Hydro and VA - Jet Airways POWERAND
ch Flowel - Balakrishna Tyres TRANSMISSION
ENS - MOSER BAER /D0MESTIC
- Ranbaxy
Sün - HDFC - TATA Power
- SUNG - Sahara - BSES Limited
” - u - Godfrey Philips - Gujarat State Energy
-” dai - SAMTEL Corporation
- PVR Multiplex - Essar Power
Llyods - Citi Bank - Nuclear Power
- Mind Space Corporation
0Y0 - Kala Academy - National Thermal
- BHEL Power Co.
- BecNel OILAND GAS - Indian Railway
- TECHNIP - 0iI andNaturalGas - State Electricity Boards
- Larsen and Toubro Commission - Jindal Power
- TICB - Gas Authority of India - DMRC
- PETROFAC - 0ilindiaLimited - CPWD/PWD
- Skanska - SHELL - CEB Mauritius
- Alstom/Areva - PETRONET - Ahmedabad
- Briggs and Burton Electricity Co. Ltd.
CEMENT - Crompton and
GLOBAL SUPPLIER - ACC Greaves
- RAS Cement - Power Grid
- Ireland Blyth Ltd., Mauritius Corporation
- 400 KV Switchyard - Gujrat Ambuja
- ARM - Surat Electricity
Project Stage-1 [Link].
- Industrial Pumps, Philippines - Jai Prakash Industries
- TCIL - T0R0 - JSPL
- Rey and Lenferna Ltd., - ENRON
Mauritius - Binani Cement
- TATA Cement - Karnataka Power
- Baji Iraq Co. Ltd.
- BK Overseas, Ugande - Birla Corporation
- Latarge - JVSL
- Bahn and Mazroei Trading Co., U.A.E - NDPL
- GulflnconDoha, Qatar - Larsen and Toubro
- Jabel Ali Cement - GEB
- Joba Trading - BESCOM
- Abu Dhabi Commercial - Nigeria Cement
- Benue Cement - MSEB
Corporation, U.A.E - GOA Board
- Oman Cable
Industry, Muscat, Oman
5
KEI provides a very wide range of products to its customers.
The company is perhaps one of the few to offer customers
specialty cables such as fire survival cables, zero halogen cables
and braided cables. All wires are manufactured as per global
quality and customer specifications.

• EHV Cable Range • upto & including

132 kv

• Low Voltage copper/aluminium

Cables
• Low Voltage PVC and XPLE
Control Cables
• Thermocouple Compensating &
Extension Cables
• FRLS / FR / HR / HFFR / HOFR /
Rubber / LDPE / LSOH Power
Control & Instrumentation Cables
• Flexible (Single & Multicore)
and Cords
• Housewives
(FR / FRLS / HRPVC / LSOH')

• Fire Survival
• Welding Cables/Rubber Cables

• Flat Cable

• Mining Cable (UNDERGROUND &

OPEN CAST)

• Ship Wiring Cables

• Aerial Bunched Cables (AB Cables)

• Bare Conductors

&M0REASPERGUST0MERSPEOHCATI0NS
INBS,VDEIEC, lSANDSABSSTANDARDS
(UPT0ANDlNGLUDlNG132KV)
 MVXLPE INSULATEDARMOUREDCABLES

Application Power cables for medium voltage (upto 33KV) are used in — outdoor cable ducts,
cable trays, conduits or underground locations under mechanical stresses in
power and switching stations, local distribution systems and industrial plants

Operating temperature 90°C

Short circuit temperature 250°C
Cable range manufactured 19/33 KV Screened Cables (33 KV Earth)
12.7/22 KV Screened Cables (22 KV Earth)
11/11 KV i.e. 11 KV (UE) Screened Cables
6.6/6.6 KV Screened Cables [6.6 KV (UE) & 11 KV (E)]
3.8/6.6 KV Screened Cables
3.3 KV (E) and (UE) Unscreened / Screened Cables
Sizes 50 [Link] to 1000 [Link] in Single Core Cables
25 [Link] to 400 [Link] in Multi Cores Cables

Test Voltage Rated Voltage Test Voltage (for 5 min.)

Uo KV RMS
3.8 11
6.35 15
8.7 22
12.7 30
19 45

CONSTRUCTION
Conductor Aluminium / Annealed Plain Copper Stranded compacted circular conductor conform
to BS 6360 and IEC 60228, class 2
Conductor Semi-Conducting layer over conductor
Screening
Insulation Cross linked Polythylene to (XLPE)
Insulation Semi-Conducting layer over insulation, in combination with Copper tape.
Screening
Single Core — Natural
Multi Core — Numbered or colour pollster tapes applied over Copper tapes
Bedding Extruded PVC
Armour Single Core - Non-magnetic (Aluminium) wire / Flat wire Multi core - Galvanised steel
wire / Flat wire / Tape
Outer Sheath Extruded PVC / Special PVC compound such as Flame Retardant (FR), Flame
Retardant Low Smoke (FRLS), Low Smoke Zero Halogen (LSOH) can be used for
outer sheath to suit a variety of environment and fire risk conditions. Flamabillity test
confirms to IEC 332. For installation where fire and associated problems such as
emission of smoke and toxic fumes offer a serious potential threat, special LSF (Low
smoke & fumes) compound can be provided. LSF compound is Halogen free
(Flourine, Chlorine, Bromine) when tested as per BS 6425 (Pt 1) & IEC 60754
(R 1). The acid gas evolved during combustion is less than 0.5% by weight of
material.

Note : Unarmoured cables construction details available upon request.

””Modification which serve to improve our products will be implemented without notice.
8
Cables Constructions

Nominal Nominal Ap§f0X. Nominal Alu. Nominal Approx. Approx. Cu. Approx. Alu.
CROSS thickness thickness armour wire ThiCkOeSS of PVC Oyerall cable cable
sectional area of insulation of deddi0g diameter 0UtgF Sh9äth diameter weight weight
mm* mm mm mm mm mm Kg/Km Kg/Km

50 2.5 0.9 1.6 1.8 25 1020 717

70 2.5 0.9 1.6 1.8 27 1247 827
95 2.5 1.0 1.6 1.8 29 1530 974
120 2.5 1.0 1.6 1.9 31 1832 1119
1ô0 2.5 1.0 1.6 1.9 32 2112 1214
185 2.5 1.1 1.6 2.0 34 2504 1408
240 2.6 1.1 2.0 2.1 38 3171 17ô1
300 2.8 1.2 2.0 2.2 41 3828 20ô4
400 3.0 1.2 2.0 2.3 44 4846 2443
ä00 3.2 1.3 2.ô 2.5 49 6031 3064
630 3.2 1.4 2.5 2.6 53 7351 3653
800 3.2 15 2.5 2.8 58 9082 4397
1000 3.2 1.6 2.5 2.9 64 j1095 ô261

ô0 1.0 1.6 4.8 27 1121 819

70 3.4 1.0 1.6 4.8 29 1348 928
95 3.4 1.0 1.6 4.9 31 1639 1084
120 3.4 1.0 1.6 4.9 33 1934 1221
1ä0 3.4 1.1 1.6 2.0 3ô 2312 1413
18ô 3.4 1.1 2.0 2.0 37 2692 1596
240 3.4 1.1 2.0 2.1 39 3277 1858
300 3.4 1.2 2.0 2.2 42 3909 2135
400 3.4 1.2 2.0 2.3 45 4907 2504
ô00 3.4 1.3 2.5 2.5 49 6079 3112
630 3.4 1.4 2.5 2.6 53 7403 3705
800 3.4 1.5 2.5 2.8 58 9139 44ô4
1000 3.4 1.6 2.5 3.0 64 11188 ô3ô4

ô0 45 1.0 1.6 1.8 30 1257 955

70 45 1.0 1.6 1.9 31 1495 10T5
95 4.5 1.1 1.6 1.9 33 1T96 1241
120 4.5 1.1 2.0 2.0 36 210T 1394
150 4.5 1.1 2.0 2.1 36 24j2 1513
18ô 4.5 1.1 2.0 2.1 39 2809 1713
240 4.5 1.2 2.0 2.2 42 3473 2054
300 4.5 1.2 2.0 2.3 44 411ô 234j
400 4.5 1.3 2.ä 2.4 49 ä299 2B96
ô00 45 1.4 2.5 2.6 52 6366 3399
630 45 1.4 2.5 2.T 56 7688 3990
800 4.5 1.5 2.5 2.8 61 9421 473Z
1000 4.5 1.6 2.5 3.0 67 11495 5661

CCV Line

9
 Cables Constructions

Nominal Nominal Ap§f0X. Nominal Alu. Nominal Approx. Approx. Cu Approx. Alu.
cross sectional areathickness of insulati0n
thicknessarmour
of bedding
wire diameter
Thickness
mm of PVC outeroverall
sheathdiameter mm
cable weight cable weight
mm° mm mm mm
K Km K Km

50 5.5 1.0 1.6 1.9 32 1382 1080

70 1.1 1.6 2.0 35 1731 1312
95 1.1 2.0 2.0 36 2023 1468
120 1.1 2.0 2.1 39 2357 1643
150 1.2 2.0 2.1 40 2662 1764
185 1.2 2.0 2.2 42 3076 1980
240 1.2 2.0 2.3 44 3685 2266
300 1.3 2.0 2.3 48 4442 2668
400 1.3 2.5 2.J 51 5497 3095
500 1.4 2.5 2.6 54 6566 3598
630 1.5 2.5 2.8 59 7948 4250
800 1.6 2.5 2.9 63 9703 5018
1000 1.7 2.5 3.1 69 11785 5951

8.0 1.1 2.0 2.1 39 1839 1536

8.0 1.2 2.0 2.2 41 2131 1711
8.0 1.2 2.0 2.2 43 2440 1885
120 8.0 1.2 2.0 2.3 45 2794 2080
150 8.0 1.3 2.0 2.3 47 3239 2340
185 8.0 1.3 2.5 24 3672 2576
240 8.0 1.3 [Link] 25 4322 2902
300 8.0 1.4 [Link] 2.6 5000 3226
400 8.0 1.4 [Link] 2.7 6062 3659
500 8.0 2.5 2.8 60 7164 4197
630 8.0 1.6 2.5 2.9 65 8558 4859
800 8.0 1.7 2.5 3.4 69 10384 5699
1000 8.0 1.8 2.5 3.3 IS 12522 6688

CCV Line Medium Voltage Cable Testing

10
Cables Conslructions

Nominal Nominal ApproX. Nominal Nominal Approx [Link].

cross sectional areathickness thiCkneSS
of insulation
of bedding
Dimension
mm [Link] Strip. mm of outer sheath overall diameter
Thickness Copper cablecable weightweight
mm’ mm

35 2.5 1.2 4X0.8 2.2 42 2790 2168

50 [Link] 1.2 4X0.8 2.3 44 3365 2455
70 2.5 1.4 4X0.8 2.4 48 4108 2850
95 2.5 1.4 4X0.8 2.5 52 5049 3359
120 2.5 1.4 4X0.8 2.6 57 6037 3903
150 2.5 1.6 4X0.8 2.7 59 6984 4294
185 21 1.6 4X0.8 2.9 63 8230 4941
240 2.6 1.6 4X0.8 3.0 69 10237 5987
300 2.8 1.8 4X0.8 3.2 T5 12361 7050
400 3.0 1.8 4X0.8 35 83 15632 8438

35 3.4 1.4 4 X 0.8 2.3 46 3186 2564

50 3.4 1.4 4 X 0.8 2.4 48 3709 2799
70 3.4 1.4 4 X 0.8 2.6 52 4526 3269
95 3.4 1.4 4 X 0.8 . 56 5495 3804
120 3.4 1.6 4 X 0.8 2.8 61 6566 4431
150 3.4 1.6 4 X 0.8 2.9 63 7451 4762
185 3.4 1.6 4 X 0.8 3.0 67 8720 543j
240 3.4 1.6 4 X 0.8 3.2 73 10632 6383
300 3.4 1.8 4 X 0.8 3.3 78 12646 7336
400 3.4 1.8 4 X 0.8 3.5 B5 15951 8757

50 4.5 1.4 4 X 0.8 2.6 54 4184 3275

70 4.5 1.6 4 X 0.8 2.7 58 5080 3822
95 4.5 1.6 4 X 0.8 2.8 62 6058 4367
120 4.5 1.6 4 X 0.8 2.9 66 7134 5001
150 4.5 1.6 4 X 0.8 3.0 68 8027 5338
185 4.5 1.6 4 X 0.8 3.2 73 9362 6073
240 4.5 1.8 4 X 0.8 3.3 78 11348 7099
300 4.5 1.8 4 X 0.8 3.5 83 13369 8059
400 4.5 1.8 4 X 0.8 3.7 90 16707 9513

1.6 4X0.8 2.8 59 4717 3807

1.6 4X0.8 2.9 62 5593 4336
1.6 4X0.8 3.0 66 6601 4940
1.6 4X0.8 3.1 71 7711 55Z7
1.6 4X0.8 32 73 8614 5925
1.8 4X0.8 3.3 77 10016 6727
1.8 4X0.8 3.5 83 12011 ZT62
1.8 4X0.8 3.6 88 14028 8748
1.8 4X0.8 3.9 95 1T45Z 10263

50 8.0 1.6 4X0.8 3.1 71 6181 5272

70 8.0 1.8 4X0.8 3.2 75 7176 5919
95 8.0 1.8 4X0.8 3.4 79 8322 6632
120 8.0 1.8 4X0.8 3.5 84 9501 7367
150 8.0 1.8 4X0.8 3.6 86 10433 7743
185 8.0 1.8 4X0.8 3.7 90 11852 8563
240 8.0 1.8 4X0.8 3.9 96 13952 9704
300 8.0 2.0 4X0.8 4.0 101 16145 10835
400 8.0 2.0 4X0.8 4.2 107 19534 12340
11
 Cables Constfuctions

Nominal Nominal ApgfoX. Nominal Nominal Approx. [Link]. All.

cross sectional areathickness of insulation
thickñ6SS of bedding
G.I. Armour wire
Thickness
diameter
of 0Ut9F
mm Sheath overall diameter
Copper cablecable weightweight
mm’ mm mm mm

35 2.5 1.2 2.0 2.3 45 3457 2835

50 2.5 1.2 2.5 2.4 48 4425 3515
70 2.5 1.4 2.5 2.5 52 5270 4013
95 2.5 1.4 2.5 2.7 56 6314 4624
120 2.5 1.4 2.5 2.8 60 7419 5285
150 2.5 1.6 2.5 2.9 63 8395 5706
185 2.5 1.6 2.5 3.0 67 9753 6464
240 2.6 1.6 2.5 3.2 73 11933 7685
300 2.8 1.8 3.15 3.4 80 14957 9647
400 3.0 1.8 3.15 3.7 88 18529 11336

35 3.4 1.4 2.5 2.4 49 4271 3649

50 3.4 1.4 2.5 2.J 4758 3849
70 3.4 1.4 2.5 2.7 5677 4419
95 3.4 1.4 2.5 2.8 59 6757 5067
120 3.4 1.6 2.5 2.9 64 7936 5801
150 3.4 1.6 2.5 3.0 66 8871 6181
185 3.4 1.6 2.5 3.1 70 10214 6925
240 3.4 1.6 3.15 3.3 TI 13045 8797
300 3.4 1.8 3.15 3.5 82 15257 9946
400 3.4 1.8 3.15 3.7 89 18796 11603

50 4.5 1.4 2.5 2.7 57 5475 4565

70 4.5 1.6 2.5 2.8 61 6448 5190
95 4.5 1.6 2.5 3.0 65 5866
120 4.5 1.6 2.5 3.4 70 8728 6594
150 45 1.6 2.5 3.2 72 9673 6983
185 45 1.6 3.15 3.3 II 11852 8563
240 4.5 1.8 3.15 3.5 84 140T4 9825
300 4.5 1.8 3.15 3.6 88 16225 10914
400 4.5 1.8 3.15 3.9 95 19864 12670

50 [Link] 2.9 62 6125 5215

70 1.6 2.5 3.0 66 7079 5821
95 1.6 2.5 3.1 70 8188 6497
120 1.6 2.5 3.2 IS 9389 7254
150 1.6 3.15 3.4 78 11139 8449
185 1.8 3.15 3.5 83 12Z06 9417
240 1.8 3.15 3.6 88 14866 10618
300 1.8 3.15 3.8 93 1T090 11780
400 1.8 3.15 4.0 100 20740 13545

50 8.0 1.6 2.5 3.3 7892 6982

70 8.0 1.8 3.15 3.4 80 9795 8536
95 8.0 1.8 3.15 3.5 84 11071 9381
120 8.0 1.8 3.15 3.6 89 12416 10282
150 8.0 1.8 3.15 90 13384 10695
185 8.0 1.8 3.15 3.9 95 15011 11722
240 8.0 1.8 3.15 4.0 101 1T212 12963
300 8.0 2.0 3.15 4.2 106 196T5 14364
400 8.0 2.0 3.15 4.4 113 23302 16109
12
Cables Conslructions

Nominal Nominal MiniMüITI Nominal Min. Thickness Approx. Approx. [Link]

Cross tLickness thickness mour wire of PVC outer overall cable Resistance
sectioral area of insalation of beddi0g diameter sheath diameter weight at 20’C
mm* mm mm mm mm mm K Km

50 2.5 0.76 1.6 1.24 24.2 1090 0.387

70 2.J 0.76 1.6 1.24 25.8 1340 0.268
95 2.5 0.76 1.6 1.32 27.7 1660 0.193
120 2.J 0.76 1.6 1.32 29.8 1970 0.153
150 2.5 0.76 1.6 1.40 30.7 2260 0.124
185 2.J 0.76 2.0 1.40 33.4 2760 0.0991
240 2.6 0.76 2.0 1.48 36.4 3430 0.07ô4
300 2.8 0.76 2.0 1.56 39.0 4130 0.0601
400 3.0 0.76 2.0 1.64 42.6 5080 0.0470
ô00 3.2 0.84 2.J 1.80 47.7 6490 0.0366
630 3.2 0.92 2.5 1.88 ô1.ô 8030 0.0283
800 3.2 0.92 2.J 1.96 56.1 9930 0.0221
1000 3.2 1.00 2.5 2.12 61.9 12200 0.0176

50 3.4 0.76 1.6 1.24 26.2 1200 0.387

70 3.4 0.76 1.6 1.32 28.0 1470 0.268
95 3.4 0.76 1.6 1.32 29.7 1780 0.193
120 3.4 0.76 1.6 1.40 32.0 2110 0.153
150 3.4 0.76 2.0 1.48 33.7 2ô00 0.124
185 3.4 0.76 2.0 1.48 35.6 2920 0.0991
240 3.4 0.76 2.0 1.56 38.3 3ô80 0.0754
300 3.4 0.76 2.0 1.56 40.3 4230 0.0601
400 3.4 0.76 2.0 1.72 43.7 5180 0.0470
ô00 3.4 0.84 2.ô 1.80 48.1 6ô30 0.0366
630 3.4 0.92 2.J 1.88 51.9 8080 0.0283
800 3.4 0.92 2.5 1.96 56.ô 9970 0.0221
1000 3.4 1.0 2.J 2.12 62.3 122ô0 0.0176

50 4.5 0.76 1.6 1.32 28.9 1360 0.387

70 4.5 0.76 1.6 1.32 30.ô 1620 0.268
95 4.5 0.76 2.0 1.40 33.2 2050 0.193
120 4.5 0.76 2.0 1.48 35.ô 2390 0.153
150 4.5 0.76 2.0 1.48 36.2 2680 0.124
185 4.5 0.76 2.0 1.56 38.3 3130 0.0991
240 4.5 0.76 2.0 1.64 41.0 3800 0.0754
300 4.5 0.76 2.0 1.64 43.0 4470 0.0601
400 4.5 0.84 2.5 1.80 47.6 5610 0.0470
ô00 4.5 0.84 2.J 1.88 ô0.6 6780 0.0366
630 4.5 0.92 2.5 1.96 ô4.6 8370 0.0283
800 4.5 1.00 2.J 2.04 ô9.4 10310 0.0221
1000 4.5 1.08 2.5 2.20 65.2 12630 0.0176

50 0.76 1.60 1.40 32.1 1ô70 0.387

70 0.76 2.00 1.40 34.ô 1940 0.268
95 0.76 2.00 1.48 36.4 2290 0.193
120 0.76 2.00 1.48 38.ô 2630 0.1ä3
150 0.76 2.00 1.56 39.4 2950 0.124
185 0.76 2.00 1.56 41.3 3390 0.0991
240 0.76 2.00 1.64 44.0 4070 0.0754
300 0.84 250 1.72 47.4 4940 0.0601
400 0.84 250 1.80 50.6 5920 0.0470
ô00 0.92 250 1.88 53.8 7130 0.0366
630 0.92 250 2.04 57.8 8740 0.0283
800 1.00 250 2.12 62.6 10720 0.0221
1000 1.08 250 2.20 68.2 13040 0.0176
13
 MV XLPE Insulated Armoured ¢ables

Nominal Nominal Minimum Nominal Min. Thickness Approx. Approx. [Link]

cross sectional areathickness of insulation
Thickness of bedding
armour wire diameter mm
of PVC outer sheath overall diametercable weight Resistance at 20’C
mm* mm mm

50 8.0 0.76 2.0 1.56 38.7 2100 0.387

70 8.0 0.76 2.0 1.56 40.3 2390 0.268
95 8.0 0.76 2.0 1.64 42.2 2770 0.193
120 8.0 0.76 2.0 1.64 44.3 3130 0.153
150 8.0 0.84 2.5 1.72 46.4 3630 0.124
185 8.0 0.84 2.â 1.80 48.5 4110 0.0991
240 8.0 0.84 2.â 1.80 51.0 4810 0.0754
300 8.0 0.92 2.5 .88 53.2 5540 0.0601
400 8.0 0.92 2.â 1.96 56.4 6560 0.0470
500 8.0 1.00 2.â 2.04 59.8 7830 0.0366
630 8.0 1.00 2.5 2.42 63.6 9460 0.0283
800 8.0 1.08 2.â 2.28 68.6 11520 0.0221
1000 8.0 1.16 2.â 2.36 74.2 13900 0.0176

2.5 0.76 2.0 1.56 40.2 3330 0.727

2.5 0.76 2.0 1.64 42.5 3850 0.524
2.J 0.84 2.â 1.80 46.5 4900 0.387
2.5 0.84 2.5 1.88 50.2 5880 0.268
2.â 0.92 2.J 1.96 54.2 Z090 0.193
2.J 1.00 2.â 2.04 59.2 8360 0.153
2.5 1.00 2.5 2.j2 60.9 9300 0.124
2.J 1.08 2.J 2.20 65.4 10900 0.0991
2.6 1.16 2.â 2.36 72.0 13430 0.0754
2.8 1.24 3.15 2.60 79.3 16950 0.0601
3.0 1.40 3.1J 2.Z6 87.5 20480 0.0470

3.4 0.84 2.5 1.72 46.1 4330 0.727

3.4 0.84 2.J 1.80 48.4 4880 0.524
3.4 0.92 2.J 1.88 51.2 5540 0.387
3.4 0.92 2.5 1.96 54.9 6550 0.268
3.4 1.00 2.J 2.04 58.9 7800 0.193
3.4 1.08 2.5 2.20 64.1 9150 0.153
3.4 1.08 2.5 2.28 65.8 10100 0.124
3.4 1.16 2.J 2.36 70.3 11700 0.0991
3.4 1.24 3.15 2.52 77.6 15020 0.0754
3.4 1.32 3.15 2.68 82.5 17010 0.0601
3.4 1.40 3.15 2.84 89.6 21040 0.0470

25 4.5 0.92 2.â .88 52.1 5200 0.727

35 4.5 0.92 2.J 1.96 54.4 5690 0.524
50 4.5 1.00 2.J 2.04 57.2 6470 0.387
70 4.5 1.00 2.5 2.12 60.9 7420 0.268
95 4.5 1.08 2.5 2.20 64.9 8720 0.193
120 4.5 1.16 2.5 2.28 69.9 10080 0.153
150 4.5 1.16 2.â 2.36 71.6 11170 0.124
185 4.5 1.24 3.15 2.52 77.6 13660 0.0991
240 4.5 1.32 3.15 2.68 83.6 16360 0.0754
300 4.5 1.40 3.15 2.Z6 88.3 18870 0.0601
400 4.5 1.48 3.15 3.00 95.6 22290 0.0470
14
Cables Constructions

Nominal Nominal Minimum Nominal Min. Thickness Approx. Approx. [Link]

cross thickness Thickness armour wire of PVC outer over all cable Resistance
sectional area of insulation of bedding diameter sheath diameter weight at 20’C
mm’ mm mm mm mm mm Kg/Km Ohm/Km

35 1.00 250 2.04 60.9 6440 0.524

50 1.00 250 2.12 635 7150 0.387
70 1.08 250 2.20 67.3 8280 0.268
95 1.16 250 2.36 71.6 9630 0.193
120 1.16 3.15 2.44 77.6 11930 0.153
150 1.24 3.15 2.52 79.5 12930 0.124
185 1.32 3.15 2.68 84.2 14750 0.0991
240 1.40 3.15 2.76 90.0 17210 0.0754
300 1.40 3.15 2.92 94.8 19720 0.0601
400 1.56 3.15 3.08 102.0 23140 0.0470

50 8.0 1.24 3.15 2.52 78.5 10730 0.387

70 8.0 1.24 3.15 2.60 82.1 11870 0.268
95 8.0 1.32 3.15 2.68 86.2 13380 0.193
120 8.0 1.40 3.15 2.76 91.1 14940 0.153
150 8.0 1.40 3.15 2.84 92.8 16170 0.124
185 8.0 1.48 [Link] 2.92 97.3 18050 0.0991
240 8.0 1.56 3.15 3.08 103.3 20810 0.0754
300 8.0 1.64 3.15 3.24 108.3 23480 0.0601
400 8.0 1.72 3.15 3.40 115.3 27150 0.0470

Impulse Testing Lab

15
 Conductor Technical Data for single Core and Multicore cables conforming to IEC 60228 (Stranded—Class-2) Aluminium Conductors and annealed copper conductors,
stranded circular, compacted circular or shaped
Nominal size of Sh0r! CirCait Rating (ISC) for XLPE cables Max. D.C. Resistance at 20’C Max. A.C. Resistance at 90’C
Conductor Copper Aluminium Plain Copper Aluminium Plain Copper Aluminium
mm’ KA/sec KA/sec £7/Km £J/Km £7/Km £J/Km

0.21 12.200 15.430

2.5 0.36 7.410 9.450
4.0 0.57 0.38 4.610 7.410 5.880 9.480
6.0 0.85 0.56 3.080 4.610 3.930 5.900
1.42 0.94 1.830 3.080 2.330 3.490
16 2.27 1.50 1.150 1.910 1.470 2.420
25 3.60 2.40 0.727 1.200 0.930 1.540
35 5.00 3.30 0.524 0.868 0.671 1.110
50 7.10 4.70 0.387 0.641 0.495 0.820
70 10.0 6.60 0.268 0.443 0.343 0.567
95 13.6 9.00 0.193 0.320 0.247 0.410
120 17.1 1j.3 0.153 0.253 0.196 0.324
150 21.4 14.2 0.124 0.206 0.159 0.264
185 26.4 1 Z.5 0.0991 0.164 0.127 0.210
240 34.3 22.6 0.0754 0.125 0.0965 0.160
300 42.9 28.3 0.0601 0.100 0.0769 0.130
400 57.1 37.T 0.0470 0.0778 0.0602 0.100
500 71.4 4L2 0.0366 0.0605 0.0468 0.0Z74
630 90.0 59.4 0.0283 0.0469 0.0362 0.0600
800 114.3 75.5 0.0221 0.0367 0.0283 0.0470
4000 142.9 94.3 0.0176 0.0291 0.0225 0.0372

Short Circuit Current Ratings for XLPE Cables

Short Circuit Rating for I second duration for Copper and Aluminium XLPE Cables (Isc Current in KAmps)
Ratings for any olher duration :
1) Max. Initial Conductor Temperature during operation : 90’C
2) Max. Final Conductor Temperature during short circuit: 250’C
Formula relating short Circuit Rating with I second duration It—
1 sc/G
Where 1t - Short Circuit Rating for t seconds.
I = Duration ia seconds.
1sc - Short Circuit rating for 1 second.

Emergency overload : Cadle may operate under overload conditions. Under such condition conductor temperature not to exceed 130’C for maximum 100 hours per year
and not more that 500 hours during lifetime of cable. This is approximately 20% higher than specified rated current during the emergency period.

CCV Line

16
Current ratings for single core cable with XLPE insulation

Buried direct in the ground 20’C In single—way ducts 20’C %Ai 30'C
Nominal area of Trefoil Flat spaced Trefoil Flat touching Trefoil FIa||ouching Fla|spaced
C00dlJCl0f Ducts ducts

mm* A A A A A A A
16 109 113 103 104 125 128 150
25 140 144 132 133 163 167 196
35 166 172 15T 159 198 203 238
50 196 203 186 188 238 243 286
70 239 246 22T 229 296 303 356
95 285 293 271 2T4 361 369 434
120 323 332 308 311 41T 426 500
150 361 366 343 347 473 481 559
185 406 410 387 391 543 550 637
240 469 470 447 453 641 647 745
300 526 524 504 510 735 739 846
400 590 572 564 571 845 837 938
500 650 710 950 1090
630 730 790 1070 1260
800 820 910 1200 1410
1000 930 1030 1360 1610

Maximum conductor temperature

90°C
Ambient air temperature
30°C
Ground temperature
20°C
Depth of playing
0.8 m
Thermal resistivity of soil
1.5 K.m
Thermal resistivity of earthenware dutts
1.2 k.m
Streens bonded at botfi ends.

Lead Sheathing

17
 Current ratings for single-core cables with XLPE insulation-rated voltage 3.6/6 KV to 18/30 KV
Aluminium conductor
Buried direct ir the grourd 20’C In singIe-ray ducts 20’C In Air 30°C
Flat touching
Nominal area of condactor
Trefoil Flat spaced Trefoil Dacts Flat touching ductsTrefoil Flat spaced

mm’ A A A A A A A
84 88 80 81 97 99 116
108 112 102 103 127 130 153
129 134 122 123 154 157 185
152 157 144 146 184 189 222
186 192 176 178 230 236 278
221 229 210 213 280 2B7 338
120 252 260 240 242 324 332 391
150 281 288 267 271 368 376 440
185 31T 324 303 307 424 432 504
240 36T 373 351 356 502 511 593
300 414 419 397 402 577 586 677
400 470 466 451 457 6Z3 676 769
500 â20 560 660 760
630 590 640 740 850
800 670 720 840 960
1000 750 800 950 1100

MaXiITlIJITl C0r!dIJCt0r teMperatlJre 90'C

Ambentartemperatre 30’C
Ground temperature 20’C
Depth of playing 0.8m
Thermal resistivity of soil [Link]
Thermal resistivity of earthenware ducts [Link]
Screens bonded at both ends.

Current ratings lor three-core cables with XLPE insulation-rated voltage 3.6/6 KV to 18/30 KV
Copper conductor Armoured and Unarmoured
Unarmoured Armoared
Nominal area of BUFiPd Direct Ir a Buried lnAk Buried Direct In a Buried In Air
conducto in ground 20’C duct 20’C 30’C in gound 20' C dact 20’C 30’C

A A A A A A

16 401 87 109 104 88 140

25 429 112 142 129 112 143
35 453 133 170 154 134 172
50 481 158 204 181 158 205
70 221 193 253 220 194 253
95 262 231 304 263 232 307
120 298 264 351 298 264 352
150 334 297 398 332 296 39T
185 377 336 455 374 335 453
240 434 390 531 431 387 fi29
300 489 441 606 482 435 599
400 553 501 696 541 492 683

Maximum conductor temperature 90°C

Ambient air temperature 30°C
Ground temperature
20°C
Depth of playing
0.8 m
Thermal resistivity of soil
1.5 K.m/Y/
Thermal resistivity of earthenware ducts 1.2 [Link]
Screens bonded at both ends.
18
 Current ratings for three core XLPE insulated cables rated voltage 3.6/6 KV. to 18/30 KV
Aluminium conductor, Armoured and Unarmoured
Unarmoured AFITIOured
In a Buried duct 20’C In a Buried duct 20’C In Air
Nominal area ofBuried Direct In Air Buried Direct
rorJuctoin ground 20’C 30’C in ground 20°C 30’C

mm* A A A A A A

16 78 67 84 78 6B 85
25 100 87 110 100 87 111
35 119 103 132 119 104 133
50 140 122 158 140 123 159
70 1 71 150 196 1T1 150 196
95 203 179 236 204 180 238
120 232 205 273 232 206 274
150 260 231 309 259 231 309
185 294 262 355 293 262 354
240 340 305 415 338 304 415
300 384 346 475 380 343 472
400 438 398 552 432 393 545

Maximum conductor temperature 90°C

Ambient air temperature 30°C
Ground temperature 20°C
Depth of playing 0.8 m
Thermal resistivity ol soil 1.5 [Link]
Thermal resistivity ol earthenware ducts [Link]
Screens bonded at both ends.

19
 XLPE INSULATED ARMOURED CABLES

Application — Indoors or Outdoors in cable ducts, cable trays, conduits or underground

locations under mechanical stresses in power and switching stations.
Local distribution systems, Industrial and Commercial units for basic power
& lighting purpose.

Operating
Short Circuit Temp. 250° C
Working Voltage 600/ 1000 Volts
Test Voltage 3.5 KV r m s for 5 minutes

CONSTRUCTION

Conductor Aluminium / Annealed plain copper solid* / stranded conductor conform to BS 6360
and IEC 60228 Class 2 (Circular/ Sector shaped)
Insulation Cross linked polyethylene (XLPE)
Core Colour Single core Red or Black
2 Core Red , Black
3 Core Red , Yellow , Blue
4 Core Red , Yellow, Blue, Black
S Core Red , Yellow, Blue, Black & Yellow - Green
6 Core & above Black colour with number printing
Assembly Insulated conductors are laid up together, if necessary interstices may be filled with
fillers.
Fillers Non-hygroscopic Poly propylene fillers are included between laid up cores wherever
required.
A separator tape of non-hygroscopic poly propylene material is applied over laid up
core wherever necessary.
Bedding Extruded PVC compatible with operating temperature
Armour For Single Core - Aluminium round wire / flat wire. For Multicore - Galvanised Steel
round wire / flat wire /tape.
Outer Sheath Extruded PVC / Special PVC compound such as Flame Retardant (FR), Flame
Retardant Low Smoke (FRLS), Low Smoke Zero Halogen (LSOH) can be used for
outer sheath to suit a variety of environment and fire risk conditions. Flamabillity test
confirms to IEC 332 & Swidish chimeny. For installation where fire and associated
problems such as emission of smoke and toxic fumes offer a serious potential threat,
special LSF (Low smoke & fumes) compound can be provided. LSF compound is
Halogen free (Flourine, Chlorine, Bromine) when tested as per BS 6425 (R 1) & IEC
60754 (R 1). The acid gas evolved during combustion is less than 0.5% by weight of
material.
Minimum Bending radius 12 times the cable diameter
Admissible Pulling Force Aluminium - 30N/mm'Copper - 50N/mm'

Note : Unarmoured cables construction details available upon request.

*Aluminium - upto 10 mm'Copper - upto 6 mm'
””Modification which serve to improve our products will de imp/emented without notice.
20
 Cables Constructions

Nominal Nominal Approx. Nominal Alu. Nominal Approx. Approx. ApproX.

cross thickness Thickness armour wire Thickness of overall Copper Cable All. Cable
sectional area of insulation of bedding diameter outer sheath diameter weight weight
mm’ mm mm mm mm mm Kg/Km Ohm/Km
25 0.90 1.0 0.8 1.8 15.5 447 300
35 0.90 1.0 0.8 1.8 16.5 553 346
50 1.00 1.0 1.25 1.8 19.0 757 454
70 1.10 1.0 1.25 1.8 21.0 978 558
95 1.10 1.0 1.25 1.8 22.5 1,233 677
120 1.20 1.0 1.6 1.8 25.5 1,559 846
150 1.40 1.0 1.6 1.8 26.5 1,854 955
185 1.60 1.0 1.6 1.8 29.0 2,226 1,130
240 1.70 1.0 1.6 1.9 32.0 2,791 1,372
300 1.80 1.0 1.6 1.9 34.0 3,378 1,604
400 2.00 1.2 2.0 2.4 39.0 4,502 2,099
500 2.20 1.2 2.0 2.2 43.0 5,506 2,539
630 2.40 1.2 2.0 2.3 47.0 6,796 3,098
800 2.60 1.4 2.5 2.5 53.5 8,757 4,072
1000 2.80 1.4 2.5 2.7 59.5 10,782 4,948

[Link]. [Link]. sectionalofofarmour wireof outerdiameterCableCadle

areainsulationbeddingdiametersheathweightweight

Nominal Nominal Approx. Approx.

Approx. dimension Thickness
overall copper Alu.
G.I. Flat of outer diameter cable Cable
Strip sheath weight
weight
1.5 0.7 1.0 0.8 1.8 14.0 325 298
2.5 0.7 1.0 0.8 1.8 15.0 372 328
4.0 0.7 1.0 0.8 1.8 16.0 444 397
6.0 0.7 1.0 0.8 1.8 17.0 520 446
10 0.7 1.0 1.25 1.8 20.0 802 680
16 0.7 1.0 1.25 1.8 22.0 995 807
25 0.90 1.0 1.60 1.8 21.0 1124 830 4 X 0.8 1.8 19.5 936 642
35 0.90 1.0 1.60 1.8 22.5 1367 952 4 X 0.8 1.8 21.0 1158 742
50 1.00 1.0 1.60 1.8 24.5 1714 1107 4 X 0.8 1.8 23.0 1507 901
70 1.10 1.0 1.60 2.0 27.5 2212 1374 4 X 0.8 1.9 26.0 1964 1126
95 1.10 1.2 2.00 2.1 31.5 2993 1865 4 X 0.8 2.0 29.0 2500 1372
120 1.20 1.2 2.00 2.2 34.5 3579 2155 4 X 0.8 2.1 31.5 3059 1636
150 1.40 1.2 2.00 2.3 37.0 4282 2490 4 X 0.8 2.2 34.5 3713 1920
185 1.60 1.4 2.50 2.5 42.0 5480 3287 4 X 0.8 2.4 38.5 4546 2353
240 1.70 1.4 2.50 2.7 46.0 6T12 3880 4X 0.8 2.6 42.0 5670 2838
300 1.80 1.6 2.ô0 2.8 50.0 8108 4568 4 X 0.8 2.7 46.5 6947 3407
400 2.00 1.6 2.ô0 3.1 55.0 10204 ô408 4 X 0.8 3.0 ô1.5 8958 4163

Testing Lab
21
 Cables Constructions

[Link]. [Link]. sectionalofofarmour wireof outerdiameterCableCable

areainsulationbeddingdiametersheathweightweight

Nominal Nominal Approx. Approx. Approx.

dimension Thickness overall Copper Alu.
G.I. Flat of outer diameter Cable Cable
Strip. sheath weight
weight

1.5 0.7 1.0 0.8 1.8 14.5 353 314

2.5 0.7 1.0 0.8 1.8 15.5 411 345
4.0 0.7 1.0 0.8 1.8 16.5 497 427
6.0 0.7 1.0 0.8 1.8 18.0 597 486
10 0.7 1.0 1.25 1.8 21.0 922 738
16 0.7 1.0 1.25 1.8 23.0 1172 890
25 0.90 1.0 1.60 1.8 23.5 1474 1032
35 0.90 1.0 1.60 1.8 25.0 1787 1165
50 1.00 1.0 1.60 1.9 28.5 2348 1439
70 1.10 1.2 2.00 2.0 33.0 3252 1995
95 1.10 1.2 2.00 2.2 36.5 4092 2401
120 1.20 1.2 2.00 2.3 39.5 4934 2800
150 1.40 1.4 2.50 2.5 44.5 6367 3678
185 1.60 1.4 2.50 2.6 48.5 7608 4319
240 1.Z0 1.6 2.50 2.8 53.0 9378 5130
300 1.80 1.6 2.50 3.0 59.5 11434 6123
400 2.00 1.6 2.50 3.2 64.5 14456 7262

4 X 0.8 1.8 22.0 1258 817

4 X 0.8 1.8 23.5 1565 943
4 X 0.8 1.8 27.0 2069 1160
4 X 0.8 2.0 30.5 2774 1516
4 X 0.8 2.1 33.5 3548 1857
4 X 0.8 2.2 37.0 4340 2206
4 X 0.8 2.3 41.0 5348 2659
4 X 0.8 2.5 45.0 6465 3176
4 X 0.8 2.7 49.5 8152 3903
4 X 0.8 2.8 55.5 10009 4698
4 X 0.8 3.1 61.0 12960 5766

[Link]. [Link]. sectionalofofarmour wireof outerdiameterCableCable

areainsulationbeddingdiametersheathweightweight

Nominal Nominal Approx. Approx. Approx.

dimension Thickness overall Copper Alu.
G.I. Flat of outer diameter Cable Cable
Strip. sheath weight
weight

25 0.90 1.0 1.60 1.8 24.5 1652 1117

35 0.90 1.0 1.60 1.8 26.0 1987 1270
50 1.00 1.0 1.60 1.9 29.5 2608 1552
70 1.10 1.2 2.00 2.1 34.5 3663 2197
95 1.10 1.2 2.00 2.2 38.0 4653 2660
120 1.20 1.2 2.00 2.4 41.5 5698 3145
150 1.40 1.4 2.50 2.5 46.5 7156 4049
185 1.60 1.4 2.50 2.7 51.5 8656 4804
240 1.70 1.6 2.50 2.9 57.5 10769 5808
300 1.80 1.6 2.50 3.0 61.5 12920 6713
400 2.00 1.6 3.15 3.3 69.0 17096 8806
 4X0.8 1.8 23.0 1446 910
4X0.8 1.8 24.5 1758 1042
4X0.8 1.9 27.5 2351 1295
4X0.8 2.1 32.0 3159 1694
4X0.8 2.2 35.5 4077 2083
4X0.8 2.3 39.0 5088 2535
4X0.8 2.5 43.0 6086 2978
4X0.8 2.7 48.0 7467 3644
4X0.8 2.9 54.0 9448 4487
4X0.8 3.1 58.5 11547 5339
4X0.8 3.4 65.0 14901 6611

nalofofarmourwireofouterdiameterCableCable areainsulationbeddingdiametersheathweightweight

Nominal Nomina App‹o< App‹o App›o

dimension Thickness overall Copper Alu.
[Link] ofouter diameter Cable Cable
Strip. sheath weight weight

1.5 0.7 1.0 0.8 1.8 15.5 393.2 340.5

2.5 0.7 1.0 0.8 1.8 16.5 465.8 378.6
4.0 0.7 1.0 0.8 1.8 18.0 574.0 480.1
6.0 0.7 1.0 1.25 1.8 20.0 828.7 680.6
10 0.7 1.0 1.25 1.8 22.5 1076.1 832.1
16 0.7 1.0 1.60 1.8 25.5 1525.3 1149.3
25 0.90 1.0 1.60 1.8 25.0 1761.2 1172.2
35 0.90 1.0 1.60 1.9 27.0 2201.1 1370.4
50 1.00 1.0 1.60 2.0 30.5 2893.0 1680.7
70 1.10 1.2 2.00 2.2 35.5 4033.8 2356.7
95 1.10 1.2 2.00 2.3 39.5 5141.9 2887.4
120 1.20 1.4 2.50 2.5 44.5 6630.8 3784.3
150 1.40 1.4 2.50 2.6 47.5 7952.6 4367.4
185 1.60 1.4 2.50 2.8 53.0 9565.0 5180.3
240 1.70 1.6 2.50 3.0 59.0 11941.3 6276.7
300 1.80 1.6 2.50 3.2 65.0 14495.5 7415.0
400 2.00 1.8 3.15 3.5 74.0 19476.0 9883.9

4 X 0.8 1.8 23.5 1539.3 950.2

4 X 0.8 1.8 25.0 1944.8 1114.1
4 X 0.8 1.9 29.0 2615.4 1403.0
4 X 0.8 2.1 33.0 3490.0 1812.8
4 X 0.8 2.2 37.0 4523.5 2269.0
4 X 0.8 2.3 40.5 5587.7 2741.2
4 X 0.8 2.5 44.0 6847.2 3262.0
4 X 0.8 2.7 49.5 8338.3 3953.6
4 X 0.8 2.9 US.5 10580.0 4915.3
4 X 0.8 3.1 61.0 12999.4 5918.8
4 X 0.8 3.4 69.0 16990.5 7398.4

22
 [Link] Approx. Thickness ofNominal
bedding Nominal App‹o
Approx. Copper Cable weight Nominal
ofcrossthickness coressectionalof [Link] armour ire ofoaterdiameter Nomina
areainsulation dimension Thickness
diameter sheath [Link] ofouter
Appox.
Strip. sheath
AppoX.
overall Copper
diameter Cable
weight
2 1.5 0.7 1.0 0.8 1.8 14.0 334
3 1.5 0.7 1.0 0.8 1.8 14.5 360
4 1.5 0.7 1.0 0.8 1.8 15.5 404
5 1.5 0.7 1.0 0.8 1.8 16.5 452
6 1.5 0.7 1.0 0.8 1.8 17.5 503
7 1.5 0.7 1.0 0.8 1.8 17.5 511
10 1.5 0.7 1.0 1.3 1.8 21.5 838
12 1.5 0.7 1.0 1.25 1.8 22.0 885
14 1.5 0.7 1.0 1.25 1.8 22.5 954 4 X 0.8 1.8 21.5 872
16 1.5 0.7 1.0 1.25 1.8 23.5 1031 4 X 0.8 1.8 22.5 930
19 1.5 0.7 1.0 1.25 1.8 24.5 1118 4 X 0.8 1.8 23.5 1023
24 1.5 0.7 1.0 1.6 1.8 28.0 1543 4 X 0.8 1.8 26.5 1277
27 1.5 0.7 1.0 1.6 1.8 28.5 1593 4 X 0.8 1.8 27.0 1352
30 1.5 0.7 1.0 1.6 1.8 29.5 1695 4 X 0.8 1.8 28.0 1423
37 1.5 0.7 1.0 1.6 1.8 31.5 1910 4 X 0.8 1.8 29.5 1616
40 1.5 0.7 1.0 1.6 1.9 32.5 2046 4 X 0.8 1.8 31.0 1731
43 1.5 0.7 1.0 1.6 1.9 33.5 2172 4 X 0.8 1.8 32.0 1850
47 1.5 0.7 1.0 1.6 1.9 34.5 2307 4 X 0.8 1.9 33.0 1993

[Link] Nominal Nominal

Approx. Thickness of bedding App›oX.
AppoK overall
Copperdiameter
Cable weight Nominal
ofcrossthickness coressectionalof G.I. Thickness Nomina
areainsulation armourwire ofouter dimension Thickness
diameter sheath [Link] ofouter
Approx.
Strip. sheath
App›o
overall Copper
diameter Cable
weight
2 2.5 0.7 1.0 0.8 1.8 15.0 378
3 21 0.7 1.0 0.8 1.8 15.5 418
4 21 0.7 1.0 0.8 1.8 16.5 477
5 2.J 0.7 1.0 0.8 1.8 17.5 537
6 21 0.7 1.0 1.25 1.8 19.5 731
T 2.J 0.7 1.0 1.25 1.8 19.5 746
40 2.5 0.7 1.0 1.25 1.8 23.0 1003 4 X 0.8 1.8 22.0 922
42 2.5 0.7 1.0 1.25 1.8 23.5 1077 4 X 0.8 1.8 22.5 977
44 2.5 0.7 1.0 1.25 1.8 24.5 1167 4 X 0.8 1.8 23.5 1072
46 2.5 0.7 1.0 1.6 1.8 26.0 1406 4 X 0.8 1.8 24.5 1178
49 2.5 0.7 1.0 1.6 1.8 27.0 1536 4 X 0.8 1.8 25.5 1301
24 2.5 0.7 1.0 1.6 1.8 30.5 1905 4 X 0.8 1.8 29.0 162T
27 2.5 0.7 1.0 1.6 1.8 31.0 1997 4 X 0.8 1.8 29.5 1703
30 2.J 0.7 1.0 1.6 1.9 32.5 2129 4 X 0.8 1.8 30.5 1830
3T 21 0.7 1.0 1.6 1.9 34.5 2434 4 X 0.8 1.9 32.5 2111
40 2.â 0.7 1.0 1.6 2.0 35.5 2608 4 X 0.8 1.9 34.0 2262
43 2.â 0.7 1.0 2.0 2.0 37.5 3009 4 X 0.8 1.9 35.0 2419
4T 21 0.7 1.2 2.0 2.1 39.5 3254 4 X 0.8 2.0 37.0 2638

PVC Extrusion Extruder

23
 Current ratïngs for 0.6/1.0 KVXLPE cables

Condactor In ground 20°C In air 30’C

SiZ9

Single- 2-coe 3-or4coe Single-core 2voe 3-or4coe

core
Trifoil Flat 3 cables Trifoil Flat 3 cables
Sq mm Amp Amp Amp Amp Amp Amp Amp Amp

1.5 28 34 29 27 29 24
2.ô 38 44 37 39 33
4.0 49 58 49 44 52 45
6.0 62 72 61 56 6Z 56
10 82 96 81 T8 90 78
16 108 125 106 10J 11 5 99
25 140 159 132 139 141 152 131
35 166 191 158 174 176 188 162
50 197 206 225 189 222 288 228 197
70 239 249 273 229 285 358 291 251
95 287 295 328 275 346 425 354 304
120 325 333 373 313 402 48ô 410 3ô3
1ô0 363 366 418 350 463 ô49 472 406
18ä 404 402 466 390 â29 618 539 463
240 465 454 539 451 626 71ô 636 546
300 519 498 603 505 720 810 732 628
400 573 J28 6T7 565 815 848 847 728
500 634 571 918 923
630 697 611 1027 992
800 736 630 1119 1042
1000 781 661 1214 1110

4.0 39 40 34 32
6.0 49 50 35 43 48 41
10 65 69 44 ô8 65 55
16 84 96 81 80 85 74
25 109 120 101 109 109 112 98
35 127 144 121 123 13ô 138 120
50 1ô1 158 171 144 162 215 166 145
70 184 191 208 17ä 207 270 211 18ä
95 219 228 248 210 252 324 254 224
120 2ô0 258 266 239 292 372 23ô 264
1ô0 279 286 304 268 337 424 269 305
185 312 317 349 301 391 477 308 350
240 361 363 406 349 465 554 364 418
300 405 403 450 393 ô40 626 409 488
400 475 487 437 661 ô73 562
500 540 748
630 610 846
800 680 976
1000 760 1063

Ground temperature 20°C Depth of laying 7ô0 mm

Ground tLefmaI resistivity 1.5 K.m4 An ambiant air temperature 30°C

24
Cables Constructions

Nominal Nominal TWc4ess Nominal Thickness Approx. Approx. Max.

cross thickness 0| AL wire 0f Outer overall cable DC Resistance
sectional area of insulation bedding armour dia. sheath diameter weight at 20’C
mm* mm mm mm mm mm Kg/K- Ohm/Km
50 1.0 0.8 0.9 1.5 16.5 11 35 0.387
70 1.1 0.8 1.25 19.0 1525 0.268
95 1.1 0.8 1.25 2.0 1916 0.193
120 1.2 0.8 1.25 23.0 2418 0.153
150 1.4 1.0 1.6 25.5 2985 0.124
185 1.6 1.0 1.6 1.8 27.5 3422 0.0991
240 1.7 1.0 1.6 1.8 30.0 4641 0.0Z54
300 1.8 1.0 1.6 1.9 32.5 â282 0.0601
400 2.0 1.2 2.0 2.0 370 7049 0.0470
500 2.2 1.2 2.0 2.4 40.5 7645 0.0366
630 2.4 1.2 2.0 2.2 44.5 9681 0.0283
800 2.6 1.4 2.5 2.4 51.5 12090 0.0221
1000 2.8 1.4 2.5 2.5 14257 0.0176

0.7 0.8 0.9 1.3 12.0 409 12.1

2.5 0.7 0.8 0.9 1.4 13.0 465 7.41
4.0 0.7 0.8 0.9 1.4 14.0 567 4.61
6.0 0.7 0.8 0.9 1.4 15.0 679 3.08
10 0.7 0.8 0.9 1.5 17.0 846 1.83
16 0.7 0.8 1.25 1.5 19.5 1190 1.15
25 0.9 0.8 1.25 1.6 20.0 1265 0.727
35 0.9 1.0 1.6 1.7 22.0 1646 0.524
50 1.0 1.0 1.6 1.8 24.5 2065 0.387
70 1.1 1.0 1.6 1.9 27.0 2604 0.268
95 1.1 1.2 2.0 2.0 30.5 3506 0.193
120 1.2 1.2 2.0 2.1 33.0 4287 0.153
150 1.4 1.2 2.0 2.2 36.0 5041 0.124
185 1.6 1.4 2.5 2.4 40.5 6296 0.0991
240 1.7 1.4 2.5 2.5 44.0 8156 0.0754
300 1.8 1.6 2.5 2.6 47.5 9514 0.0601
400 2.0 1.6 2.5 2.8 53.0 11960 0.0470

1.5 0.7 0.8 0.9 1.3 j2.5 437 12.1

2.5 0.7 0.8 0.9 1.4 j3.5 502 7.41
4.0 0.7 0.8 0.9 1.4 j4.5 623 4.61
6.0 0.7 0.8 0.9 1.4 j5.5 744 3.08
10 0.7 0.8 1.25 1.5 48.5 1070 1.83
16 0.7 0.8 1.25 1.6 20.0 1330 1.15
25 0.9 1.0 1.6 1.7 23.0 1721 0.727
35 0.9 1.0 1.6 1.8 250 2111 0.524
50 1.0 1.0 1.6 1.8 27.5 2632 0.387
70 1.1 1.0 1.6 1.9 31.0 3385 0.268
95 1.1 1.2 2.0 2.1 350 4585 0.193
120 1.2 1.2 2.0 2.2 37.5 5617 0.153
150 1.4 1.4 2.5 2.3 42.0 7040 0.124
185 1.6 1.4 2.5 2.4 46.0 8286 0.0991
240 1.7 1.4 2.5 2.6 50.5 10769 0.0754
300 1.8 1.6 2.5 2.7 56.0 12797 0.0601
400 2.0 1.6 2.5 2.9 62.0 16043 0.0470

25
 Cables Constructions

Nominal Nominal TJicfness Nominal Thickness Appox. Approx. cable height Max.
Cross sectiorial thickness of 01 amour wire ofoater sheath overall diameter DC Resistarce at 20oC
area mm’ insalatioa mm beddisg mm

0.7 0.8 0.9 1.3 13.0 474 12.1

2.5 0.7 0.8 0.9 1.4 14.0 586 7.41
4.0 0.7 0.8 0.9 1.4 15.5 72ô 4.61
6.0 0.7 0.8 1.25 1.5 17.5 967 3.08
10 0.7 0.8 1.25 1.5 20.0 1265 1.83
16 0.7 0.8 1.2ô 1.6 22.0 1572 1.15
25 0.9 1.0 1.6 1.7 250 2074 0727
35 0.9 1.0 1.6 1.8 270 2567 0524
50 1.0 1.0 1.6 1.9 305 3236 0.387
70 1.1 1.2 2.0 2.1 35.0 4538 0.268
95 1.1 1.2 2.0 2.2 38.5 58ô9 0.193
120 1.2 1.4 2.5 2.3 43.5 74ô9 0.153
150 1.4 1.4 2.5 2.4 46.5 8835 0.124
185 1.6 1.4 2.5 2.6 51.5 10965 0.0991
240 1.7 1.6 2.5 2.I 57.5 13522 0.0754
300 1.8 1.6 2.5 2.9 62.5 16489 0.0601
400 2.0 1.8 3.15 3.2 71.5 21046 0.0470

Nominal Nominal Nominal Nominal Thickness Nominal Thickness Approx. Approx. Max. DC
cross sec. area
cross
Phase thickness
sec. area Neutral thickness of insulation Neutral
of armour of outer overall cable Resistance
of insaIatior Phase bedding wire dia. sheath diameter weight at 20°C

mmmmmmmmKg/KmOhm/Km
25 0.9 0.7 1.0 1.6 1.7 24.5 1990 0.727
35 0.9 0.7 1.0 1.6 1.8 27.0 2399 0.524
ô0 1.0 0.9 1.0 1.6 1.9 29.0 2930 0.387
70 1.1 0.9 1.2 2.0 2.0 33.5 4157 0.268
95 1.1 1.0 1.2 2.0 2.1 37.0 5357 0.193
120 1.2 1.1 1.2 2.0 2.2 40.5 6473 0.1ô3
150 1.4 1.1 1.4 2.5 2.4 45.ô 7896 0.124
18ô 1.6 1.1 1.4 2.5 2.5 49.5 9932 0.0991
240 1.7 1.2 1.6 2.5 2.6 ô5.0 121ô5 0.0754
300 1.8 1.4 1.6 2.5 2.8 60.ô 14982 0.0601
400 2.0 1.6 1.6 2.5 3.0 66.5 18116 0.0470

26
Cables Constfuctions

Nominal No. Nominal Thickness Nominal Thickness Approx. Approx. Max.

cross of thickness of armour wire of outer overall cable DC Resistance
sectioralarea cores ofinsalation bedding diameter sheath diameter weight at 200C
mm‘ mm mm mm mm mm Kg/Km Ohm/Km

1.5 7 0.7 0.8 0.9 j.4 15.2 430 12.1

1.5 12 0.7 0.8 1.25 19.4 720 12.1
1.5 19 0.7 0.8 1.25 1.6 22.2 945 12.1
1.5 27 0.7 1.0 1.6 1.7 26.7 1405 12.1
1.5 37 0.7 1.0 1.6 1.7 29.0 1685 12.1
1.5 48 0.7 1.0 1.6 1.8 32.7 2040 12.1
2.5 7 0.7 0.8 0.9 1.4 17.1 555 7.41
2.5 12 0.7 0.8 1.25 1.6 22.4 950 7.41
2.5 19 0.7 1.0 1.6 1.7 26.6 1440 7.41
2.5 27 0.7 1.0 1.6 1.8 30.7 1860 7.41
2.5 37 0.7 1.0 1.6 1.8 33.8 2270 7.41
2.5 48 0.7 1.2 2.0 2.0 39.3 3105 7.41
4.0 7 0.7 0.8 1.25 1.5 19.7 820 4.61
4.0 12 0.7 1.0 1.6 1.6 25.7 1365 4.61
4.0 19 0.7 1.0 1.6 1.7 29.3 1820 4.61
4.0 27 0.7 1.0 1.6 1.9 34.4 2405 4.61
4.0 37 0.7 1.2 2.0 2.0 39.2 3315 4.61
4.0 48 0.7 1.2 2.0 2.1 44.1 4040 4.61

Multiple Drum Twister

27
 PVC INSULATED ARMOURED CABLES

Application — Indoors or Outdoors in cable ducts, cable trays, conduits or underground

locations under mechanical stresses in power and switching stations.
— Local distribution systems, Industrial and Commercial units for basic power
& lighting purpose.

Operating
ShortCir¢uit Temp. 160°C
WorkingVoltage 600/1000VoIts
Test Voltage 3.5 KVrm s for5minutes

CONSTRUCTION

Conductor Aluminium / Annealed plain copper solid* / stranded conductor conform to BS 6360
and IEC 60228, Class 2 (Circular/Sectorshaped)
Insulation PVC type TI1 as per BS 7655: Section 3.1 and PVC type Aas per IEC 60502-1
Single core Red or Black
2 Core Red , Black
3 Core Red , Yellow , Blue
4 Core Red , Yellow, Blue, Black
5 Core Red , Yellow, Blue, Black & Yellow - Green
6 Core & above Black colour with number printing

Assembly Insulated conductors are laid up together, if necessary interstices may be filled with
fillers.
Non-hygroscopic Poly propylene fillers are included between laid up cores wherever
required
A separatortape of non-hygroscopic poly propylene material is applied over laid up cores
wherever necessary.
Bedding Extruded PVC compatible with operating temperature.
Armour For Single Core - Aluminium round wire/flatwire.
For Multicore - Galvanised Steel round wire/fIatwire/tape.
Outer Sheath Extruded PVC/ Special PVC compound such as Flame Retardant (FR), Flame Retardant
Low Smoke (FRLS), Low Smoke Zero Halogen (LSOH) can be used for outer sheath to
suitavariety ofenvironmentandfire risk conditions. Flamabillitytestconfirmsto IEC 332
& Swidish chimeny. For installation where fire and associated problems such as
emission of smoke and toxic fumes offer a serious potential threat, special LSF (Low
smoke & fumes) compound can be provided. LSF compound is Halogen free (Flourine,
Chlorine, Bromine) when tested as per BS 6425 (R 1) & IEC 60754 (Pt1). The acid gas
evolved during combustion is less than 0.5% by weightofmaterial.
Minimum Bendingradius:12timesthe cable diameter
Admissible Pulling Force: Aluminium - 30N/mm‘

Note : Unarmoured cables construction details available upon request.

*Aluminium - upto 10 mm'Copper - upto 6 mm'
””Modification which serve to improve our products will be implemented without notice.
28
 Cables Constfuctions

Nominal Nominal Thickness Nominal Thickness Approx. Approx. Max.

0f beddingALmm
cross sectional area mm°thickness of insulation armour wire diameter mm overall mm
of outer sheath diameter mm cabeDC
weight
Resistance at 200C Ohm/Km
mm

50 1.4 0.8 1.25 1.5 780 0.38/

70 1.4 0.8 1.25 1.6 20.5 1005 0.268
95 1.6 0.8 1.25 1.6 221 1288 0.193
120 1.6 1.0 1.6 1.7 26.0 1654 0J63
150 1.8 1.0 1.6 1./ 2F0 1969 0.124
185 2.0 1.0 1.6 1.8 29.5 2375 0.0991
240 2.2 1.0 1.6 1.9 32.5 2983 0.754
300 2.4 1.0 1.6 1.9 350 3607 0.0601
400 2.6 1.2 2.0 2.1 40.0 4794 0.0470
500 2.8 1.2 2.0 2.1 43.5 5848 0.0366
630 2.8 1.2 2.0 2.2 47.5 7154 0.0283
800 2.8 1.4 2.5 2.4 53.5 9087 0.0221
1000 3.0 1.4 2.5 2.5 59.5 11162 0.0176

1.5 0.8 0.8 0.9 1.4 12.0 258 12.1

2.5 0.8 0.8 0.9 4.4 13.5 311 7.41
4.0 1.0 0.8 0.9 1.4 15.0 431 4.61
6.0 J.0 0.8 0.9 1.5 16.0 516 3.08
10 1.0 0.8 1.25 1.6 20.0 826 1.83
16 1.0 0.8 J.25 1.6 22.0 1021 1.15
25 1.2 1.0 1.6 1.Z 22.0 1208 0.72/
35 1.2 1.0 J.6 1.8 24.0 1467 0.524
50 1.4 1.0 1.6 1.9 26.5 1864 0.38/
70 1.4 1.0 J.6 1.9 28.5 2319 0.268
95 1.6 1.2 2.0 2.1 33.0 318/ 0.193
120 1.6 1.2 2.0 2.2 35.5 3758 0.153
150 1.8 1.2 2.0 2.3 38.5 4485 0.124
185 2.0 1.4 2.5 2.4 43.5 5709 0.0991
240 2.2 1.4 2.5 2.5 47.0 6998 0.0754
300 2.4 1.6 2.5 2.7 51.5 8437 0.0601
400 2.6 1.6 2.5 2.9 56.5 10592 0.04Z0

0.8 0.8 0.9 12.5 287 12.1

2.5 0.8 0.8 0.9 1.4 14.0 7.41
4.0 1.0 0.8 0.9 1.4 15.5 490 4.61
6.0 1.0 0.8 1.25 1.5 17.5 689 3.08
10 1.0 0.8 1.25 1.6 21.0 957 1.83
16 1.0 0.8 1.25 1.6 23.0 1212 1.15
25 1.2 1.0 1.6 1.7 25.0 1577 0.727
35 1.2 1.0 1.6 1.8 26.5 1911 0.524
50 1.4 1.0 1.6 1.9 30.5 2522 0.387
70 1.4 1.2 2.0 2.0 34.0 3410 0.288
95 1.6 1.2 2.0 2.1 38.0 4349 0.193
120 1.6 1.2 2.0 2.2 40.5 5149 0.153
150 1.8 1.4 2.5 2.4 46.0 6648 0.124
185 2.0 1.4 2.5 2.5 50.0 7893 0.0991
240 2.2 1.6 2.5 2.6 54.5 9Z68 0.0754
300 2.4 1.6 2.5 2.8 61.0 J1906 0.0601
400 2.6 1.6 2.5 3.0 66.5 14996 0.04Z0

29
 PVC Insulated Armoured Cables

Nominal Nominal Thickness Nominal Thickness Approx. Approx. Max.

0f
cross sectional area thickness 0f insulation armour of outer overall diameter cable DC Resistance
bedding wire sheath weight at 20oC

1.5 0.8 0.8 0.9 1.4 13.5 329 12.1

2.5 0.8 0.8 0.9 1.4 15.0 411 7.41
4.0 1.0 0.8 1.25 1.5 18.0 670 4.61
6.0 1.0 0.8 1.25 19.0 806 3.08
10 1.0 0.8 1.25 1.6 22.5 1125 1.83
16 1.0 1.0 1.6 1.7 26.5 1623 [Link]
25 1.2 1.0 1.6 1.8 27.0 191/ 0.72/
35 1.2 1.0 1.6 1.9 28.5 2364 0.524
50 1.4 1.2 2.0 2.0 34.0 3358 0.38/
70 1.4 1.2 2.0 2.1 36.5 4238 0.268
95 1.6 1.2 2.0 2.2 41.5 5459 0.193
120 1.6 1.4 2.5 2.4 44.5 6545 0.153
150 1.8 1.4 2.b 2.5 490 8274 0.124
185 2.0 1.6 2.5 2.6 55.0 9989 0.0991
240 2.2 1.6 2.b 2.8 61.0 12436 0.0754
300 2.4 1.6 2.5 3.0 67.0 15141 0.0601
400 2.6 1.8 3.15 3.3 76.0 20181 0.04/0

Nominal Nominal Nominal Nominal Thickness Nominal TLickress Approx. Approx. Max. DC
cross cross thickness thickness of of armour of outer overall cable Resistance
sec. area sec. area of insalatior insulation bedding wire dia. sheath diameter weight at 20°C
Phase Neutral Phase Neutral
mm* mm’ mm mm
mm mm mm mm Kg/Km Ofsm/Km
25 16 1.2 1.0 1.0 1.6 1.8 26.0 1799 0./2/
35 16 1.2 1.0 1.0 1.6 1.8 27.5 2127 0.524
50 25 1.4 1.2 1.0 1.6 1.9 31.5 2807 0.387
70 35 1.4 1.2 1.2 2.0 2.0 35.5 3830 0.268
95 50 1.6 1.4 1.2 2.0 2.2 40.0 4966 0.193
120 /0 1.6 1.4 1.4 2.5 2.3 44.0 6353 0.153
150 70 1.8 1.4 1.4 2.5 2.4 48.0 7445 0.124
185 96 2.0 1.6 1.4 2.5 2.5 52.5 8973 0.0991
240 120 2.2 1.6 1.6 2.5 2.7 59.0 11210 0.0754
300 150 2.4 1.8 1.6 2.5 2.9 64.0 13525 0.0601
400 185 2.6 2.0 1.8 3.15 3.1 Z1.b 17839 0.04Z0

30
übl9S Û0nStFUCtÏ0nS

Nominal No. Nominal Thickness Nominal Thickness Approx. Approx. Max.

cross of thickness of armour wire of outer overall cable DC Resistance
sectional area cores of insulation bedding diameter sheath diameter weight at 20°C
mm° mm mm mm mm mm Kg/Km Ohm/Km
1.5 7 0.8 0.8 0.9 1.4 15.2 450 12.1
1.5 12 0.8 0.8 1.25 1.5 19.4 750 12.1
1.5 19 0.8 0.8 1.25 1.6 22.2 990 12.1
1.5 2/ 0.8 1.0 1.6 1.7 26.7 1470 12.1
1.5 37 0.8 1.0 1.6 1.8 29.2 1790 12.1
1.5 48 0.8 1.0 1.6 1.9 32.9 2170 12.1
2.5 7 0.8 0.8 1.25 1.5 18.0 680 7.41
2.5 12 0.8 0.8 1.25 1.6 22.4 995 7.41
2.5 19 0.8 1.0 1.6 1.7 26.6 1505 7.41
2.5 2/ 0.8 1.0 1.6 1.8 30.7 1985 7.41
2.5 37 00 1.0 1.6 1.9 34.0 2410 741
2.5 48 0.8 1.2 2.0 2.1 39.5 3290 7.41
4.0 7 1.0 0.8 1.25 1.6 20.5 890 4.61
4.0 12 1.0 1.0 1.6 1.7 26.8 1510 4.61
4.0 19 1.0 1.0 1.6 1.8 30.5 2015 4.61
4.0 2/ 1.0 1.2 2.0 2.0 37.1 2940 4.61
4.0 37 1.0 1.2 2.0 2.1 40.8 3660 4.61
4.0 48 1.0 1.2 2.0 2.2 46.0 4485 4.61

Condscor lNAlR IN GROUND

size Single Cor 2-Core 3 or 4 Core Single Core 2—Core 3 or 4 Core
e
Trefoil Flat Trefoil Flat
mm* (A) (A) (A) (A) (A) (A) (A) (A)
16 97 83 119 101
25 128 110 158 132
35 157 135 190 159
50 181 230 190 163 203 211 225 188
70 231 286 241 207 248 257 277 233
95 280 338 291 251 297 305 332 2/9
120 324 385 336 290 337 341 377 317
150 373 436 386 332 3/6 377 422
185 425 490 439 378 423 417 478 401
240 501 566 516 445 485 469 551 462
300 567 616 592 510 542 51ô 616 517
400 65Z 674 683 590 600 549 693 580

Testing Lab

31
 INSULATED FIXED/ FLEXIBLE CORDS & WIRES

Application Installation in surface mounted or embedded conduits or similar closed systems.

indoors, building wires, power cords and domestic electrical wiring purpose.

Operating Temperature 70°C, 90°C

Working Voltage 300/500, 450/750 Volts
Maximum Short Circuit 160°C
Temperature

Test Voltage After immerse in water for 12 hours test voltage applied for 5 minutes Thickness of
insulation upto and including
0.7 mm 1.5 KV a.c.
0.7 mm to 1.0 mm 2.0 KV a.c.
1.0 mm and above 2.5 KV a.c.
TYPE OF 2491LSF, 6491X, 6491LSF, 6241Y, 6242Y, 6243Y, 6181Y, 6181XY, 6181LSF, 318Y,
WIRES/CORDS 309Y, 218Y, 318LSF, 638TO, 318TRS, 318TD, 318XY, 380TQ, 680TQ,
Solid (class 1), Stranded (class 2), flexible (class 5), annealed copper conductor
conforming to BS 6360 or IEC 60228
Insulation Poly Vinyl Chloride (PVC), Heat resistant (HR) PVC, Fire Retardant (FR) PVC, Fire
Retardant Low Smoke (FRLS) PVC, Zero Halogen (LSOH), Thermosetting (XLPE,
Rubber etc.)
Green/Yellow, Blue, Red, BIa¢k, Grey, White, any other colours on request
SËeath Poly Vinyl Chloride (PVC), Heat resistant (HR) PVC, Fire Retardant (FR) PVC, Fire
(MIJltÏC0F9) Retardant Low Smoke (FRLS) PVC, Zero Halogen (LSOH)

Featwe HR PVC FR—PVC FRLS—PVC LSOH

Temperature Rating 85°C 70°C 70°C 105°C
Requirement of Oxygen
to catch Fire (% in air) >21 >30 >30 >35
Temperature required to catch Fire
Temp (with 21% ia Oxygen) Room Temp. >250°C >250°C >300°C
Visibility during cable burning (%) <20 <35 >40 >80
Release of Halogen Gas during
burning (% by weight) <20 <20 <20 ZER0
Flame Retardancy Good Very Good Very Good Excellent
FLEXBLE& FLAT(RH|N0S) 2,3,4,6,10,12, J4,16,19, 24& 27
(Deailsaailaleoveques)

Note : The numder and diameter of conductor strands are for reference only and governed by conductor
resistance. For other type of cords, wires, ECC, Flat, etc. the diamensions, parameters are available on request.
””Modification which serve to improve our products will be implemented without notice.
32 •• •••°••• •°•
Cables Constfuctions

Nominal cross Number/Nominal Thickness Overall Carrght Resistance Insulation

section area dimeter of wires of Insulation Diameter carrying per Km resistance
of conductor Max. capacity at20°C at70°C
mm’ No/mm mm mm Amps Ohms M ohm-km
1/1.4 0.7 3.2 12.1 0.011
7/0.53 0./ 3.3 12.1 0.010
30/0.25 0.7 3.4 13.3 0.010
2.5 1/1.8 0.8 3.9 24 7.41 0.010
7/0.67 0.8 4.0 24 7.41 0.009
50/0.25 0.8 4.1 24 7.98 0.009
4.0 1/2.25 0.8 4.4 32 4.61 0.0085
7/0.85 0.8 4.6 32 4.61 0.0077
56/0.30 0.8 4.8 32 4.95 0.007
6.0 1/2.76 0.8 5.0 41 3.08 0.0070
7/1.04 0.8 b.2 41 3.08 0.0065
84/0 30 08 53 41 33 0006
10 1/3.57 1.0 6.4 57 1.83 0.0070
7/1.35 1.0 6.7 1.83 0.0065
80/0 40 10 68 SI 191 00056
16 Z/170 1.0 7.8 76 1.15 0.0050
126/0.40 1.0 8.1 76 1.21 0.0046
25 7/2U4 1.2 9./ 101 0.727 0.0050
196/0 40 12 10 2 101 0 78 0 0044
35 7/2.58 1.2 10.9 0.524 0.0043
276/0 40 11 7 0 554 0 0038
50 19/1.78 1.4 12.8 0.387 0.0043
396/0.40 1.4 13.9 0.386 0.0037
/0 19/2.14 1.4 14.6 192 0.268 0.0035
360/0.50 1.4 16.0 192 0.272 0.0032
95 19/2.52 1.6 232 0.193 0.0035
475/0.50 1.6 18.2 232 0.206 0.0032
120 37/2.03 1.6 18.8 269 0.153 0.0032
608/0.50 1.6 20.2 269 0.161 0.0029
150 3//2.25 1.8 20.9 300 0.124 0.0032
756/0.50 1.8 220 300 0.129 0.0029
185 37/2.52 2.0 23.3 341 0.099 0.0032
925/0.50 2.0 24.9 341 0.106 0.0029
240 61/2.25 2.2 26.6 400 0.0754 0.0032
1221/0.50 2.2 28.4 400 0.0801 0.0028
300 61/2.52 2.4 29.6 4b8 0.0601 0.0030
400 61/2.85 2.6 33.2 546 0.0470 0.0028

33
 AERIAL BUNCHED CABLES

Outdoor distribution in Rural or residential areas Offers cost effective safer

and reliable cable for reticulation.
Range: LV Cables with XLPE, PVC or PE insulation MV cables with XLPE
insulation

Voltage: 600/1000V, 11KV, 22KV

Conductor: Hard Drawn Aluminium, alluminium alloy or

Insulation: Specially formulated for exposure to sunlight and outdoor application. LV

XLPE or PE is loaded with carbon black MV cable insulated and screened
cores are PVC sheathed
Max Operating Temp: XLPE: Max 90°C
PVC or PE: Max 70°C
C0nStfUCtÎ0n: Insulated cores may be bundled together or laid up around high tensile
insulated or bare messenger. If a messenger is provided; as the tension
is taken by it, phase conductors can operate at maximum allowable
conductortemperature.
Minimum Lending Radius: For LV 10 times & MV 15 times cable diameter
Solar Radiation: 1000 W/ sq m

””Modification which serve to improve our products will be implemented without notice.
34
¢ables ¢onstructions
LV Cables
Conductor Electrical Parameters
Current Rating Maximum DC Approx
Reactance Breaking Load
In Air @ 30°C Resistance @ 20°C
Area (Sq. mm) Stands Amp 0/km 0/km KN

16 Z 8Z 1.91 0.091 2.84

107 1.20 0.087 4.17
35 7 132 0.868 0.085 5.78
ô0 7 165 0.644 0.083 8.45
70 19 205 0.443 0.0789 11.32
95 19 250 0.32 0.075 11.30
120 19 290 0.253 0.073 20.00
150 19 330 0206 0.072 25.00
CUrrerlt rü(irIg f0r müX C0nd ieMp 80’C ürld wind YeloCiiy kITI/Lr

35
 KE| RUBBERCABLES

In Keeping with the commpany's commitment to technological advancement, elastomer materials such
as Ethylene Propylene Rubber "EPR", Polychloroprene "PCP", Chloro Sulphonated Polyethylene "CSP"
Nitrite Rubber / PVC Blends, Ethylene Vivyl Acetate "EVA" and Silicone Rubber have been specially
compounded to meet numerous heat oil and fire resisting requirements. In the recent years KEI has also
developed specialElastomeric Fire SurvivalCablesfor power, control and instrumentationwiring.
Elastomeric compounds for insulating and sheathing of cables are formulated to meet the requirement of
BS 6899, IEC 60502 and IEC 60092 other international specification.

GENERAL COI\ISTRUCTI0N "Conforming to IS 9968 Part I"

Conductor Annealed tinned Copper wires Solid "Class 1", Stranded "Class 2"flexible "Class 5"
complying with the requirement of BS 6360/IE 60228
Seperator Tape
Insulation Suitable Material Separator Tape may be applied over the conductor.
General Service elastomer compound / Heat Resisting elastomer compound /
Silicone rubber as per IEC 60092 "351", BS-7655, VDE-0207Pt.-20
Core Identification
Coloured insulation, Nos. Polyestertape, Coloured proofed tape, Nos. printing.
Fillers
Natural or synthetic fibers or elastomer suitable for the operating temperature and
compatible with the insulating material.
Sheath
General Service elastomeric compound / Heavy Duty elastomeric compound as
perlEC 60092"359", BS-7655,VDE0207Pt.-21

Max. Cond. Temp. f0F C0flti0lJ0lJS

Max. Cond. operation
Temp. for shortMin.
circuit
Working Temp.
MATERIAL Deg C. Deg C.

Deg C.
Natural Rubber (VIR and TRS) 60 200 -55
Ethylene Propylene Rubber (EPR) 90 250 —50
Polychloroprene (PCP) 70 200 —40
Chlorosupphorated Polyethylene (CSP) 90 200 -35
Silicone Rubber UO/ 180 350 —55
HR Naatral Ruber (HR VIR) 75 200 -55
Styrene Butadience Rubber 60 200 —CS
Butyl Rubber 85 220 -50

Control Room Impulse Testing & Heat Cycle Test e

””Modification which serve to improve our products will be implemented without notice.
36 ••••'••°• •• ••••••• •°•
Cables Constructions
Elastomeric Cables Range Application

Cadles ap to 11 KV Machine Trailling, Mining, Power

Flexible Trailing Cables Reeling unreeling, Trailing, Festooning, Mobile Machines, Cranes, Coal Handling and
Conveyors
Mining Cables FT or Pliable Armoured or Landline type as per IS 14494, NCB, SABS specs for UG, Open cast,
Coal or other miles and mining machines
Thermal Power Plants For coal handling plants, flexible power and control application
Cadles for steel plants Flexible and high temp withstanding cables for furnace, melting shops, material handling
Wind energy Flexible cables for power and control for Wind Mill generator cornectior
Fire Survival Cables Fire Survival for 3 Hrs or 20 Min
Ship wiring As per IEC specs and Naval specs DGS of DEFSTAN, NES
0FFSH0REasd0NSH0RE ForpalomsandRingasperlEC,BSandNEKSpecs
Shore Supply & Generator Cables For charging of ship batteries and supply from mobile generators
Motor Coil Leads Elastomeric and Silicon as per IS, BS, or OEM Specs
High Temp Cables Silicon insulated, glass fider braided or anbraided
Pump Cables For Water, sudmersidle and sewerage pumps
Cables for Railway Coach wiring, Metro railway
Wire HFFR Low toxic emission under fire
Panel Wiring For flexible, high power high temp zone, polluted or moist atmospheres
Battery Cables For High current and long life
Low Temperature installations Suitable for subzero temp installations and operations
Misc. Applications outdoor high mast lighting, site power supply, white goods, oil or chemical resistant
Type Power and Control cables up to 61 Crores Instrumentation Pairs 30 pairs, triads, quad
Wires, flat cables
Voltage Grades 11KV,6.6KV, 3.3KV,[Link], 750V, 250V, 110V, 60V
Conductor Range 0.5 to 630 Sq. mm
Polymers Processed EPR, EPDM, PCPCSPCPE, SNCONE, EVAHALOGEN FREEAND MRERESSTANT
COMPOUNDS N0NT0XlCC0MP0UNDS
Braiding Offered ATC, GI wire braid, Synthetics or Textile Yarn, Glass Fiber
Armouring Pliable armour or steel/copper wires/Stainless steel

Mica Taping Machine Braiding Machine

37
 CABLES FOR INSTRUMENTATION

KEI manufactures a wide variety of cables suitable for process instrumentation, which plays a vital role in
measurement, supervision and control of the process. Introduction of microprocessor based /
computerized instrumentation has demanded stringent quality requirements along with special electrical
parameters for instrumentationcables.
The cables used for instrumentation are designed and manufactured very meticulously. KEI maintains
high quality standards and follow & stringent in-process quality control during manufacturing of
instrumentation cables, meeting the design parameters of the customer

0.5Sq. mm to 2.5 Sq mm of solid/stranded Tinned/untinned copper

conductors.

Insulation PVC/Polyethylene/XLPE/LSOH as per requirement.

Elements/ Core: Pair/Triad/Duad, colour coded / number printed.

Screening Aluminium Polyester screen over all (collective) screen (OAS),

individual screen (IS), or both IS & OAS with ATC drain wire. Wire
braiding can also be given as per customer requirement.

Element Laying Concentric formation or unit & group formation as per requirement.

Armouring Unarmoured / Galvanised steel wire/ Flat wire armoured.

Sheathing PVC, FR PVC, FRLS, LSOH as per requirement.

Specification EIL-6-52-46. Rev.05, BS: 5308 Part 1 & Part 2, BSC 143-0.75
(24/0.2 mm) OAS, IEC 60092-375, 376, BS EN 50288, VDE 0815,
VG 95218, NEK 606 and customers Specifications.)

French Machine for Pairing & Screening

• › • ••• •°• ””Modification which serve to improve our products will be implemented without notice.
38
 Typical Instrumentati0h Cable ConstructiohS

• OUTER SHEATH
1. PVC
2. FR/URLS PVC
3. Halogen Free (LSOH)

• ARMOUR
Galvanised Steel
Wire / Flat Wire

p• SCREENING (INDIVIDUAL & OVERALL)

1. Copper Wire Braid or
2. AI-Polyester tape with copper drain wire. (Individual & Overall)

CABLING ELEMENT

PAIR TRIAD UNIT

I I I
INNER SHEATH
[Link]
[Link]/FRLS PVC
3. Halogen Free (LSOH)

INSULATION
COPPER CONDUCTOR
[Link]
1. Bare (ABC)
2. Polyéthyl
2. Tinned (ATC)
ène
3. Solid
3. XLPE
4. Stranded
4. LSOH

Stranded copper Fleiblecopper

Solid copper
conductors class 1 conductors class 2 C0Hd tiCf0fS
class 5
Insulation —h•Insulation
—h• Insulation
—-¥'• Triples in Metal Foil

Aluminium
—p• Aluminium laminated laminated
synthetic foil in contact synthetic foil Inner sheath
with a drain wire in contact with
Inner sheath a drain wire
Galvanized steel wire br

—h• Galvanized round

steel wire armour
Halogen-free Outei sfieatfi
fire retardant opter sheath Outer sheath

39
 THERMOCOUPLEEXTENSON/COMPENSATING
TABLES
Thermocouple extension and compensating cables are designed for interconnercion between
thermocouple probes and control instrumentation. They are generally available in the following types:

Type(1)
Unarmoured cables with conductors insulated with PVC and twisted together in pairs, sheathed overall
with PVC.
Type(2)
Armoured cables with conductors insulated with PVC and twisted together in pairs, PVC bedding,
Galvanised steel wirearmourand sheathed overall with PVC.
All of the above types of cables ¢an be suppliedunscreened or screened (individually, collectively or both)
with an Aluminium Polystertape screenincorporating tinned copper drain wire.

The construction is similar to paired instrumentation cable but the conductor material is different.
Thermocouple are used in processes to sense temperature and is connected to the pyrometers for
indication and control. The thermocouple and pyrometers are electrically connected by thermocouple
extension/compensating cables. The conductors used for these cables are required to have similar
thermo-electric (emf) properties as that of thethermocouple usedforsensingthetemperature.

Range of Instrumentation Cables:

Standard ANSI MC 96.1, BS-1843, IEC 60584-3, ENI

Conductor Solid type as per type & mentioned in the table

Insulation PVC/PoIyethyIene4LPE/LOSH as per requirement.

Elements Pairs colourcoded/number printed.

Screen Aluminium Polyester tape screen with Copper drain wire or alternately with
Tinned Copper wire braiding. Individual element or overall screening as
specified.
Armouring
Galvanised steel round wire/ Flat wire.
Sfiealhing
PVC, FR PVC, FRLS, LSOH as per requirement.

””Modification which serve to improve our products will be implemented without notice.
40 °• °•°'••• ••• ••'• °'•
SNGLE/MULTI COREMRERESSTANTCABLES

(}0nd\ICt0F I
Plain annealed copper stranded (class 2)
conductor for ease of handling.
Tape Insulation :
Mica fire resistant tape.
Insulation:
90°C cross-linked insulation.
Bedding :
Extruded LSOH bedding compound.
Armour:
Single layer of galvanised steel wires

Sheath :
Robut LSOH sheath, Colour Black.
Other Colours as per specification of the Customer

Core Identification :
• Red Black
• Red Yellow Blue
• Black Red Yellow Blue
• 7- 37 Cores white with Printed numbers
• Other Core colors available as per customer specification

TEMPERATURE Range 25 to + 90°C

BENDING RADIUS Circular conductor r=6D Shaped conductor r=8D
MECHANICAL IMPACT Very Good
FIRE PERFORMANCE BS 4066-1, BS4066-3
FLEXIBILITY Rigid
HALOGEN FREE BS6425-1
LOW SMOKE Emissions BS 7622
FIRE RESISTANT BS 6387

““Modification which serve to improv'e ot/r products will be imp/emented without notice.
41
 Nominal Mean Approximate Maximum Short Current Current Volt Volt drop Volt drop
cross sectional area overall diameter
cable weight circuit at
conductor resistance rating
ratingrating
20°C DC orThree
singlephase
phaseAC
ACAmps
Amps
drop DC Single phase
Three
AC phase AC
mm“

kg/km ohms/km (1 sec) KA mV/Aim mV/Aim mV/Aim

+1 3.7 20 18.1 0.1 17 15 46 46 40
1.5 3.9 26 12.1 0.15 22 19 31 31 27
2.5 4./ 38 7.41 0.25 30 26 19 19 16
4.0 5.3 54 4.61 0.4 40 35 12 12 10
6.0 5.9 75 3.08 0.6 51 45 7.9 7.9 6.8
10 7.3 122 1.83 1.0 71 63 4.7 4.7 4.0
16 8.5 185 1.15 1.6 95 85 2.9 2.9 2.5
25 11.3 300 0./27 2.5 126 111 1.85 1.9 1.65
35 12.5 390 0.524 3.5 156 138 1.35 1.35 1.15
50 14.5 525 0.387 5.0 189 168 0.99 1.05 0.9
70 160 730 0.268 70 240 214 0.68 0.75 0.65
95 18.5 1000 0.193 9.5 290 259 0.49 0.58 0.5
120 205 1230 0.153 12 336 299 0.39 0.48 0.42
150 22.5 1520 0.124 15 375 328 0.32 0.43 0.37
185 25 1890 0.0991 18 426 3Z0 0.25 0.37 0.32
240 28 2440 0.0754 24 500 433 0.19 0.33 0.29
300 31 3045 0.0601 30 573 493 0.155 0.31 0.27
400 35 3870 0.047 40 683 584 0.12 0.29 0.25
500 380 4930 0.0366 50 783 666 0.093 0.28 0.24
630 425 6280 0.0283 63 900 764 0.0Z2 0.27 0.23

YoI|Jo DCVOItJiO#
SigI( pfaseAC

mm• mm mm mm kg/kmohms/kmAmps AmpsmV/AimmV/Aim

Two core
+1 12.2 7.8 0.9 280 18.1 18 21 47 47
1.5 12.9 8.3 0.9 310 12.1 27 29 31 31
2.5 14.1 9.6 0.9 380 7.41 36 39 19 19
4.0 15.2 10.6 0.9 450 4.61 49 52 12 12
6.0 16.4 12.0 0.9 530 3.08 62 66 7.9 7.9
10 18.6 14.0 0.9 630 1.83 85 90 4.7 4.7
16 21.4 15.9 0.9 920 1.15 140 115 2.9 2.9
25 22.0 16.3 1.25 1200 0.727 146 152 1.85 1.9
35 24.8 18.2 1.6 1600 0.524 180 188 1.35 1.35
50 28.0 21.2 1.6 2000 0.387 249 228 0.98 1.0
70 30.7 23.7 1.6 2400 0.268 279 291 0.67 0.69
95 35.3 27.3 2.0 3300 0.193 338 354 0.49 0.52
120 36.6 28.4 2.0 3800 0.153 392 410 0.39 0.42
150 39.3 30.9 2.0 4400 0.124 451 472 0.31 0.35
185 44.2 34.4 2.5 5700 0.0991 5j5 539 0.25 0.29
240 48.0 38.0 2.5 7200 0.0754 63T 636 0.195 0.24
300 51.8 41.6 2.5 8300 0.0601 698 732 0.155 0.21
400 55.9 45.3 2.5 10500 0.047 78T 847 0.12 0.19

42
Single / Multi Core Fire Resistant Cables

Nominal Approximate Approximate Nominal Approximate Maximum Short Current Current Volt drop
cross overall diameter diameter cable conductor circuit rating rating Three ratingThree Three
sectional diameter under of armour weight resistance (1 sec) of phase AC Phase phase
area armour wires at 20°C Conductor Clipped direct AC Free Air AC
mm° mm mm mm kg/km ohms/km KA Amps Amps mV/A/m
+1 12.7 8.3 0.9 310 18.1 0.14 17 18 40
1.5 13.4 8.8 0.9 340 12.1 0.20 23 25 27
2.5 14.8 10.2 0.9 430 7.41 0.35 31 33 16
4.0 16.1 11.5 0.9 510 4.61 0.57 42 44 10
6.0 17.4 12.8 0.9 620 3.08 0.86 53 56 6.8
10 20.3 14.8 1.25 930 1.83 1.4 73 78 4.0
16 22.8 17.1 1.25 1210 1.15 2.2 94 99 2.5
25 27.4 20.8 1.6 1800 0./2/ 3.6 124 131 1.65
35 29.2 22.4 1.6 2100 0.524 5.0 154 162 1.15
50 33.0 26.2 1.6 2600 0.387 7.1 187 197 0.87
70 37.0 30.0 1.6 3400 0.268 10.0 238 251 0.60
95 40.6 32.4 2.0 4500 0.193 13.6 389 304 0.45
120 43.8 3ô.4 2.0 5500 0.153 1/.2 33J 353 0.37
150 48.0 38.4 2.5 6900 0.124 21.4 386 406 0.30
185 52.0 42.2 2.5 8200 0.0991 26.5 441 463 0.26
240 57.1 46.9 2.5 10200 0.0754 34.3 620 546 0.21
300 63.0 52.6 2.5 12200 0.0601 42.9 ô99 628 0.185
400 695 58J 25 15000 0.04Z0 5Ü2 673 728 0.165

NOlTiifiül Ay§f0 ilTiztr A§yf0XiIïiü(r LOlTiirül A§yf0XiIïiü(r M iITI Iïi SJ0ft Lrffrr( Lrffrr( Y0lt df0§

afea afmorf filet at 20’L Lordrctof üIiy§rd difrct Aü Ftrr Ail AL

mm* mm mm mm kg/km ohms/km KA Amps Amps m¥/A/m
+1 13.5 9.1 0.9 3J0 18.1 0.14 18 40
1.5 14.3 9.7 0.9 390 12.1 0.20 23 25 27
2.5 16.0 11.4 0.9 490 7.41 0.35 31 33 16
4.0 17.3 12.7 0.9 590 4.61 0.57 42 44 10
6.0 19.6 14.1 1.25 830 3.08 0.86 53 56 6.8
10 21.8 16.3 1.25 1040 1.83 1.4 73 78 4.0
16 24.6 18.9 1.25 1370 1.15 2.2 94 99 2.5
25 29.1 22.5 1.6 2100 0.727 3.6 124 131 1.65
35 32.2 25.4 1.6 2500 0.524 5.0 154 162 1.15
50 35.0 28.0 1.6 3200 0.387 7.1 18Z 197 0.87
70 40.2 32.0 2.0 4500 0.268 10.0 238 251 0.60
95 44.0 35.6 2.0 5600 0.193 13.6 289 304 0.45
120 48.4 38.8 25 7200 0.153 17.2 335 353 0.37
150 52.5 42.7 2.5 8500 0.124 21.4 386 406 0.30
18ä 57.1 46.9 2.5 10300 0.0991 26.5 441 463 0.26
240 62.7 52.3 2.5 12800 0.0754 34.3 520 546 0.21
300 69.6 58.8 2.5 15600 0.0601 42.9 599 628 0.185
400 78.0 65.3 3.15 20400 0.0470 ô7.2 673 Z28 0.165
Circular conductor 1.0-16mm°, Shaped conductor >= 25mm2.

43
 Cables Constructions
Nominal Approximate Approximate Nominal Approximate Maximum Current rating Current rating Volt Volt drop
cross overall diameter diameter cadle conductor DC or Single DC or Single drop Single
sectional diameter under of armour weight resistance phase AC phase AC DC phase AC
area armour wires at 20°C Clipped direct Free Air
mm“ mm mm mm kg/km ohms/km Amps Amps mV/Aim mV/Aim

+1 15.6 11.0 0.9 450 18J 18 21 47 47

1.5 16.4 11.8 0.9 500 12.1 27 29 31 31
2.5 18.3 13.7 0.9 640 7.41 36 39 19 19
4.0 20.8 IN.3 1.25 910 4.61 49 52 12 12

+1 20.1 14.6 1.25 750 18.1 18 21 47 47

1.5 2 .2 15.7 1.25 850 12.1 27 29 31 31
2.5 24.0 18.3 1.25 1090 7.41 36 39 19 19
4.0 273 20.9 1.6 1550 4.61 49 52 12 12

+1 22.8 17.1 1.25 970 18.1 18 21 47 47

1.5 24.2 18.5 1.25 1120 12.1 27 29 31 31
2.5 28.6 22.0 1.6 1650 7.41 36 39 19 19

+1 2lZ 21.1 1.6 1430 18.1 18 21 47 47

1.5 29.4 22.8 1.6 1650 12.1 27 29 31 31
2.5 33.4 26.6 1.6 2150 7.41 36 39 19 19

+1 30.6 23.7 1.6 1Z00 18.1 18 21 47 47

1.5 32.2 25.6 1.6 2000 12J 27 29 31 31
2.5 36.7 29.9 1.6 2650 741 36 39 19 19
Circular conductor 1 .0-16mm2, Shaped conductor >= 25mm°. Installation methods for current rating in accordance with BS7671/IEE Wiring
Regulations *.
The tabulated rating is as a two core cable and may be used where the number of cores carrying current does not exceed the square root of the
total number of cores. +Size not included in BS7846

Installation methods for current rating "Enclosed in conduit on a wall or in trunking" in accordance with BS7671/EE Wiring Regulations. The tabulated
ratings are based upon a 30°C ambient temperature and 90° C operating temperature. For other ambient temperatures or where several circuits are
grouped together, the following rating factor should be applied.
Temperature rating factors
Ambient Temperature °C 25 30 40 45 50 60
Rating factor 1.02 1.00 0.96 0.91 0.87 0.82 0.76 0.71

Correction factors for groupings

Number of circuits 4 6 8 9
Rating factor 0.80 0.70 0.65 0.60 0.57 0.54 0.52 0.50
44