Component Identifiers (CID¹)

Module Identifier (MID²) COOLANT TEMP FILTERED OIL

SENSOR PRESS SENSOR RENR7885-02
Engine Control
(MID No. 036) December 2005
CID Component
1 Injector Cylinder #1
2 Injector Cylinder #2 RH TURBO INLET
LH TURBO INLET
3 Injector Cylinder #3
PRESSURE SENSOR PRESSURE SENSOR
4 Injector Cylinder #4
5 Injector Cylinder #5
6 Injector Cylinder #6
7 Injector Cylinder #7
8 Injector Cylinder #8
9 Injector Cylinder #9
10 Injector Cylinder #10
ATMOSPHERIC
11 Injector Cylinder #11
AFTER COOLER PRESS SENSOR
12 Injector Cylinder #12
TEMP SENSOR TURBO OUTLET
13 Injector Cylinder #13
PRESS SENSOR
14 Injector Cylinder #14
15 Injector Cylinder #15
16 Injector Cylinder #16
91 Throttle Position Sensor
94 Fuel Delivery Pressure Sensor
100 Engine Oil Pressure Sensor
101 Crankcase Air Pressure Sensor
105 Inlet Manifold Temperature Sensor
110 Engine Coolant Temperature Sensor
168 Electrical System Voltage
CAN DATA

3500B and 3500C

175 Engine Oil Temperature Sensor
190 Engine Speed Sensor
LH MAGNETIC
248 CAT Data Link
PICKUP SENSOR

Generator Set Engine

253 Personality Module GENERATOR
254 Electronic Control Module HNS CONN

Electrical System
261 Engine Timing Calibration
262 5 Volt Sensor Power Supply
263 Digital Sensor Power Supply (8V or 12V)
268 Programmed Parameter Fault
273
274
Turbocharger Outlet Pressure Sensor
Atmospheric Pressure Sensor
FRONT VIEW REAR VIEW 3500B: 3500B: 3500B: 3500C:
275 Right Turbocharger Inlet Pressure Sensor CPA192-UP ZAH1-UP GAR1-UP SBG1-UP
276 Left Turbocharger Inlet Pressure Sensor
BMB132-UP ZAJ1-UP PBR1-UP SBJ1-UP
279 Aftercooler Coolant Temperature Sensor (front)
289 Fuel Pressure Sensor - before fuel filter CNB1189-UP BPJ477-UP GZS1-UP SBK1-UP
336
337
Engine Control Switch
Remote Emergency Stop Switch
CMC1241-UP BRK287-UP BGX120-UP
RH AIR ZAD1-UP
338 Engine Pre-lube Pump Relay
RH AIR SHUTOFF RH TURBO INLET FDN1599-UP GYZ1-UP
446 Air Shutdown Relay EXHAUST TEMP BLF166-UP
SHUTOFF SOLENOID SENSOR ZAP1-UP
542 Engine Oil Pressure Sensor - before oil filter SWITCH
545 Ether Injection Control Relay
RH TURBO INLET
546 Ether Injection Current (amps) Limit Relay
PRESSURE SENSOR
799 Service Tool
827 Left Exhaust Temperature Sensor
828 Right Exhaust Temperature Sensor
CRANKCASE
PRESSURE
1495 Injector Codes SENSOR
¹ The CID is a diagnostic code that indicates which circuit is faulty.

² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

Related Electrical Service Manuals COOLANT LEVEL

Title Form Number SENSOR
Alternator: 5N-5692 SENR4978
Electric Starting Motor: 207-1562 SENR3581

Specifications RENR5057
© 2005 Caterpillar Printed in U.S.A.
Troubleshooting RENR5059
All Rights Reserved

GENERATOR
HNS CONN

ENGINE
Failure Mode Identifiers (FMI)¹ OIL TEMP Wire Description
FMI No. Failure Description Wire Wire
Wire Color Description Wire Color Description
0 Data valid but above normal operational range. Number Number
1 Data valid but below normal operational range. Power Circuits Control Circuits (Continued)
2 Data erratic, intermittent, or incorrect. 101 RD Aux. Circuit Breaker A732 BK Injector 12 Return
TIMING 109 RD Alternator A733 BK Injector 13 Return
3 Voltage above normal or shorted high.
CAL 113 RD Keyswitch A734 BK Injector 14 Return
4 Voltage below normal or shorted low.
AIR START 115 RD ECM Relay A735 BK Injector 15 Return
5 Current below normal or open circuit.
6 Current above normal or grounded circuit. SOLENOID 116 RD Power To Breaker A736 BK Injector 16 Return
117 RD Power To SMMS Breaker A746 WH Turbo Outlet Pressure
7 Mechanical system not responding properly.
118 RD Smms Breaker To SMMS Relay A747 WH Atmospheric Pressure
8 Abnormal frequency, pulse width, or period. PRELUBE 119 RD Power To Prelube Breaker A751 WH Aftercooler Coolant Temp
9 Abnormal update. PRELUBE PRESSURE
MOTOR SWITCH
120 RD Smms1 To SMMS2 C700 RD +8v Engine Mounted Sensors
10 Abnormal rate of change. 121 RD ECM Breaker To SOS Timer E700 RD +8v Remote Mounted Sensors
ALTERNATOR
11
12
13
Failure mode not identifiable.
Bad device or component.
Out of calibration.
RIGHT SIDE VIEW CIRCUIT BREAKER
122
123
RD
RD
Power To ASOS Breaker
ASOS Breaker To ASOS Relay
E795
E796
WH
WH
Crankcase Pressure
Unfiltered Oil Pressure
150 RD ECM Relay E797 BK Shutdown Notify -
14 Parameter failures. 155 RD General Alarm E798 RD Shutdown Notify Return
15 Parameter failures.
AIR SHUTOFF Ground Circuits F701 RD Starter Motor Mag Control
CIRCUIT BREAKER

RENR7885-02
16 Parameter not available. FILTERED FUEL FILTERED OIL LH TURBO INLET LH AIR LH AIR 102 BK Ground F702 BK Rated Speed
17 Module not responding. PRESSURE PRESS SENSOR EXHAUST TEMP SHUTOFF SHUTOFF 200 BK Ground F703 WH LH Turbo Exhaust Temp
18 Sensor supply fault. SOLENOID SWITCH PRELUBE 229 BK Ground F704 WH RH Turbo Exhaust Temp
19 Condition not met. A229 BK - Battery F705 RD Prelube Mag Control
CIRCUIT BREAKER
20 Parameter failures. UNFILTERED FUEL A235 BK Digital Reference F708 RD Air Shutoff Drive
PRELUBE Basic Circuits F713 WH LH Turbo Inlet Pressure
¹The FMI is a diagnostic code that indicates what type of failure has occurred. PRESSURE LH TURBO INLET PRESS SENSOR RELAY STARTER 304 WH Starter 1 F714 WH RH Turbo Inlet Pressure
314 PU Starter 2 F715 BK Shutdown C
CIRCUIT BREAKER
354 RD Shutoff Timer F716 BK Start / Run / Stop
382 RD Ether Aid Sol F718 BK Prelube Pressure Switch Override
Event Codes AUX

20 Page
383 BK Ether Hold In F719 BK E-stop 2
Engine Control CIRCUIT BREAKER Monitoring Circuits F720 BK Ether Manual Override
Event Code Condition AIR SHUTOFF 497 RD Coolant Level + F722 BK Droop Speed Signal
E0004 Engine Overspeed Shutdown. RELAY A403 BK Coolant Level - F723 PK Timing Cal +
ECM C465 RD Prelube Relay F724 PU Timing Cal -
E0007 High Aftercooler Temperature Derate.
CIRCUIT BREAKER G429 WH Oil Temp Signal F725 WH Filtered Fuel Pressure
E0008 High Aftercooler Temperature Shutdown. UNFILTERED
H401 RD Air Shutoff Switch F732 WH Secondary SpeedTiming Sensor
E0009 High Altitude Derate. OIL TEMP AIR
SENSOR Control Circuits F737 WH Unfiltered Fuel Pressure
E0012 High Crankcase Pressure Derate. A700 RD Engine Mounted Sensor Supply G701 BK Starter Solenoid +
E0013 High Crankcase Pressure Shutdown. A701 RD Injector 1 G705 GN Prelube Pump +
E0015 High Engine Coolant Temperature Derate. A702 RD Injector 2 M755 YL CAN Data Link +
AFTER COOLER SMMS 1 A703 RD Injector 3 M756 GN CAN Data Link -
E0016 High Engine Coolant Temperature Shutdown. TEMP SENSOR GND STUD RELAY A704 RD Injector 4 M757 BK CAN Data Link Shield
E0017 High Engine Coolant Temperature Warning.
A705 RD Injector 5 838 BK LH MPU Shield
E0021 High Exhaust Temperature Derate. A706 RD Injector 6 838 GN LH MPU Common
E0031 Air Filter Restriction Derate.
SPEED TIMING SMMS 2 A707 RD Injector 7 838 YL LH MPU Signal
ECM SENSOR
E0038 Low Engine Coolant Temperature Warning. TO RELAY A708 RD Injector 8 846 WH Coolant Level Sensor

E0040 Low Engine Oil Pressure Shutdown. STARTER 2 ALTERNATOR A709 RD Injector 9 852 RD Air Shutoff Solenoid
SOLENOID A710 RD Injector 10 892 BR CAT Data Link -
E0043 Low System Voltage Warning.
POWER STUD A711 RD Injector 11 893 GN CAT Data Link +
E0095 Fuel Filter Restriction Warning. FRONT HOUSING A712 RD Injector 12 R800 RD +8v Engine Mounted Sensors
E0099 Engine Oil Filter Restriction Warning.
STARTER 1 A713 RD Injector 13 T800 RD Engine Oil Temp Sensor - A
E0100 Low Engine Oil Pressure Warning. SOLENOID TO A714 RD Injector 14 993 BK Analog Signal Reference
E0101 High Crankcase Pressure Warning. A715 RD Injector 15 994 WH Filtered Oil Pressure
STARTER A716 RD Injector 16 996 RD Speed/timing Sensor +
E0162 High Boost Pressure.
E0173 High Exhaust Temperature Warning.
ECM SERVICE A721 BK Injector 1 Return 997 RD +5v Engine Mounted Sensors
CONN A722 BK Injector 2 Return 998 BK Speed/timing Sensor -
E0190 Engine Overspeed Warning. A723 BK Injector 3 Return 999 WH Speed/timing Sensor Signal
E0198 Low Fuel Pressure. SCAC COOLANT THERMOCOUPLE ETHER A724 BK Injector 4 Return C941 WH Coolant Temp
LEVEL CONN ETHER ENCLOSURE GP
E0255 Diagnostic Reset. CONN SOLENOID 1 POWER DISTRIBUTION SOLENOID 2 A725 BK Injector 5 Return E967 WH Block Coolant Level
A726 BK Injector 6 Return E996 BK SCAC Coolant Level Sensor
E0264 Emergency Stop Activated. (SEE DETAILED VIEW) A727 BK Injector 7 Return E998 BK Digital Reference
E0272 Inlet Air Restriction Warning.
A728 BK Injector 8 Return M975 WH Engine Oil Temp
E0279 High Aftercooler Temperature Warning.
E2087
E2088
Air Intake Closed
Air Intake Detection Circuit Detected but Not Installed
LEFT SIDE VIEW A729
A730
A731
BK
BK
BK
Injector 9 Return
Injector 10 Return
Injector 11 Return
R993
R997
R998
BK
RD
BK
Analog Signal Reference
+5v Engine Mounted Sensors
Digital Reference
T998 BK Engine Oil Temp Sensor - C
 9 8 7 6 5 4 3 2 1
E-C9 RECEPTACLE AS E-C18
1698670 1330970 3E3364
M755-E42 YL-SHD A H401-E168 RD-18 1 LH AIR (+) BATTERY
M756-E43 GN-SHD B H401-E169 RD-18 2 SHUTOFF SW
M757-E46 BK-SHD C (+) BATTERY SWITCHED

101-E12 RD-14 M755-E47 YL-SHD A A TERMINATING RESISTOR STARTING CIRCUIT

LH AIR SHUTOFF SOL
ADEM III 101-E13 RD-14 M756-E48 GN-SHD B B 1743016 852-E166 RD-12
1416747 (4 TURBO CONFIG)
2062710 102-E16 BK-14 155-E34 RD-16 M757-E49 BK-SHD C C 200-E167 BK-12 (-) BATTERY / SENSOR RETURN
E-C1 2304073 (2 TURBO CONFIG)
102-E17 BK-14 155-E35 RD-16 E-C8
J1 1607690
102-E18 BK-14 382-E179 RD-18 1698670 SENSOR / ACTUATOR SUPPLY
1 113-E15 RD-18 382-E180 RD-18
+5V ENGINE MOUNTED SENSORS 2 997-E65 RD-18 383-E181 BK-18 E-C27 LEFT TURBO INLET PRESS
E-C10 AFTERCOOLER TEMP SNSR 1698670 1611703 SIGNAL PLUS TO ECM
ANALOG SIGNAL REFERENCE 3 993-E66 BK-18 150-E5 RD-14 383-E182 BK-18 FOR USE WITH EMCP II
F +8V ENGINE MOUNTED SENSORS 4 A700-E105 RD-18 150-E4 RD-14 1 2
E-S11
150-E7 RD-12 892-E41 BR-18 1698670 1022240
R997-E95 RD-18 A +5V
EF-C1 EF-C2 ENGINE OIL TEMP SNSR (EMCPII)
SIGNAL MINUS TO ECM F
DIGITAL REFERENCE 5 A235-E106 BK-18 150-E6 RD-14 893-E28 GN-18 997-E69 RD-18 A OR-18 +V R993-E98 BK-18 B GROUND
3E3382 1698670 1022240 CONTROL PLUS FROM ECM
AFTERCOOLER COOLANT TEMP 6 A751-E85 WH-18 155-E33 RD-16 E-S5
993-E77 BK-18 993-E77 BK-18 B BK-18 GROUND F713-E102 WH-18 C SIGNAL
COOLANT TEMP 7 C941-E88 WH-18 1 2

155-E35 RD-16 993-E78 BK-18 A751-E85 WH-18 C WH-18 SIGNAL 1 497-EF1 RD-18 A OR-18 +V
CAT DATA LINK + 8 893-E26 GN-18 155-E34 RD-16 993-E79 BK-18 WHEN USED 2 A403-EF2 BK-18 B BK-18 GROUND CAN DATA LINK PLUS
E-C29 LH MPU
CAT DATA LINK - 9 892-E39 BR-18 200-E156 BK-18 993-E80 BK-18 PLUG INTO 3 846-EF3 WH-18 C WH-18 SIGNAL CAN DATA LINK MINUS
E-C7 ATMOSPHERIC PRESS SNSR 1552269 1895746
RATED SPEED SIGNAL 10 F702-E20 BK-18 993-E81 BK-18 E-C30 4
1698670 1611703
LH TURBO EXHAUST TEMP 11 F703-E107 WH-18 200-E162 BK-10 993-E82 BK-18 838-E118 YL-SHD 1 BK-18 5
CAT DATA LINK PLUS
RH TURBO EXHAUST TEMP 12 F704-E110 WH-18 993-E83 BK-18 997-E70 RD-18 A +5V 838-E117 GN-SHD 2 WH-18 6
CAT DATA LINK MINUS
SECONDARY SPEED/TIMING SENSOR 13 F732-E19 WH-18 200-E165 BK-12 993-E84 BK-18 993-E78 BK-18 B GROUND 838-E119 BK-SHD
14 994-E89 WH-18 A747-E86 WH-18 C SIGNAL
SCAC COOLANT LEVEL SENSOR 15 E996-E185 BK-18 200-E167 BK-12 997-E69 RD-18 FOR USE WITH EMCP III
FILTERED OIL PRESSURE 16 994-E89 WH-18 997-E70 RD-18
E-C6 TURBO OUTLET PRESS SNSR E-C30 EG-C1
UNFILTERED OIL PRESSURE 17 E796-E90 WH-18 229-E8 BK-14 997-E71 RD-18
1698670 1611704 1552273 3E3382
+5V ENGINE MOUNTED SENSORS 18 R997-E93 RD-18 229-E9 BK-14 997-E72 RD-18
19 229-E10 BK-14 997-E73 RD-18 997-E71 RD-18 A +5V T800-E111 RD-18 1 1
EG-C2 ENGINE OIL TEMP SNSR (EMCPIII)
ETHER MANUAL OVERRIDE 20 F720-E173 BK-18 354-E1 RD-18 997-E74 RD-18 993-E79 BK-18 B GROUND T998-E112 BK-18 2 ENGINE WHEN USED 2
1552269 195-2150
START/RUN/STOP 1 21 F716-E21 BK-18 354-E2 RD-18 E-S16
997-E75 RD-18 A746-E87 WH-18 C SIGNAL G429-E113 WH-18 3 OIL TEMP PLUG INTO 3
START/RUN/STOP 2 22 F716-E22 BK-18 382-E171 RD-18 1 2

382-E179 RD-18 997-E76 RD-18 997-E59 RD-18 4 CONNECTOR E-C30 4

E-STOP 1 23 F715-E24 BK-18 382-E180 RD-18 A229-E37 BK-16 993-E67 BK-18 5 5 E993-EG2 BK-18 2 BK-18 GROUND
E-S17
E-C11 COOLANT TEMP SNSR
FILTERED FUEL PRESSURE 24 F725-E92 WH-18 383-E172 BK-18 2

383-E181 BK-18 A229-E38 BK-16 M975-E68 WH-18 6 6 M975-EG3 WH-18 1 WH-18 SIGNAL
1022240
1

UNFILTERED FUEL PRESSURE 25 F737-E91 WH-18 383-E182 BK-18 A235-E106 BK-18 1698670
26 M975-E68 WH-18 497-E114 RD-18 A700-E105 RD-18 997-E76 RD-18 A OR-18 +V
27 838-E117 GN-SHD A702-E122 RD-18 993-E84 BK-18 B BK-18 GROUND
COLOR ABBREVIATIONS
E-STOP 2 28 F719-E25 BK-18 838-E118 YL-SHD A704-E126 RD-18 C941-E88 WH-18 C WH-18 SIGNAL E-C32 RIGHT TURBO INLET PRESS
838-E119 BK-SHD A706-E130 RD-18 1698670 1611703
BLOCK COOLANT LEVEL
29
30 E967-E177 WH-18 846-E116 WH-18 A708-E134 RD-18 R997-E96 RD-18 A +5V
ABBREV COLOR
E-C12 FUEL PRESS SNSR FILTERED
ANALOG SENSOR 22 31 852-E164 RD-12 A710-E138 RD-18 R993-E99 BK-18 B GROUND
RD RED
1698670 1611705
32 A712-E142 RD-18 F714-E103 WH-18 C SIGNAL
SPEED/TIMING SENSOR SIGNAL 33 999-E14 WH-18 852-E166 RD-12 A714-E146 RD-18 997-E75 RD-18 A +5V
WH WHITE
CAN DATA LINK - 34 M756-E43 GN-SHD A716-E150 RD-18 993-E83 BK-18 B GROUND
ANALOG SIGNAL REFERENCE 35 R993-E94 BK-18 892-E41 BR-18 A722-E123 BK-18 F725-E92 WH-18 C SIGNAL E-C39
E-S8
1552269
OR ORANGE
36 892-E39 BR-18 1 2

A724-E127 BK-18
37 892-E40 BR-18 A726-E131 BK-18 A701-E120 RD-18 1 YL YELLOW
FUEL PRESS SNSR UNFILTERED INJECTOR 1
E 38
39 893-E26 GN-18 1
E-S7
2
893-E28 GN-18 A728-E135 BK-18
A730-E139 BK-18
E-C13
1698670 1611705
A721-E121 BK-18 2
PK PINK
E
TIMING CAL - 40 F724-E63 PU-18 893-E27 GN-18 A732-E143 BK-18 997-E74 RD-18 A +5V
TIMING CAL + 41 F723-E62 PK-18 993-E78 BK-18 A734-E147 BK-18 993-E82 BK-18 B GROUND E-C40 BK BLACK
CAN DATA LINK SHIELD 42 M757-E44 BK-18 993-E79 BK-18 A736-E151 BK-18 F737-E91 WH-18 C SIGNAL 1552269
SPEED/TIMING SENSOR + 43 996-E64 RD-18 993-E80 BK-18 A746-E87 WH-18 A703-E124 RD-18 1
INJECTOR 3
GY GRAY
44 993-E82 BK-18 A747-E86 WH-18 A723-E125 BK-18 2
E-S10
E-C14 OIL PRESS SNSR FILTERED PU PURPLE
45 993-E66 BK-18 2

993-E81 BK-18
1611705
1

46 993-E83 BK-18 A751-E85 WH-18 1698670

47 993-E84 BK-18 C941-E88 WH-18 997-E72 RD-18 A +5V E-C41 BR BROWN
48 993-E77 BK-18 E700-E183 RD-14 993-E80 BK-18 B GROUND 1552269
49 993-E67 BK-18 E796-E90 WH-18 994-E89 WH-18 C SIGNAL A705-E128 RD-18 1 GN GREEN
INJECTOR 5
CAN DATA LINK + 50 M755-E42 YL-SHD 994-E89 WH-18 E996-E185 BK-18 A725-E129 BK-18 2
SPEED/TIMING SENSOR - 51 998-E3 BK-18 996-E64 RD-18 E998-E187 BK-14 BU BLUE
E-C15 OIL PRESS SNSR UNFILTERED
+ BATTERY 52 150-E4 RD-14 997-E71 RD-18 F703-E107 WH-18
1698670 1611705 E-C42
+ BATTERY 53 150-E6 RD-14 997-E70 RD-18 F725-E92 WH-18
ENGINE OIL TEMP 54 997-E74 RD-18 F737-E91 WH-18 997-E73 RD-18 A +5V 1552269
+ BATTERY 55 150-E5 RD-14 997-E73 RD-18 M755-E42 YL-SHD 993-E81 BK-18 B GROUND A707-E132 RD-18 1
E-S9 INJECTOR 7
AIR SHUTOFF TRIPPED DETECTION 56 H401-E169 RD-18 997-E65 RD-18 1 2

997-E72 RD-18 M755-E47 YL-SHD E796-E90 WH-18 C SIGNAL A727-E133 BK-18 2

ALTERNATOR (45A)
GENERAL ALARM DRIVE + 57 155-E33 RD-16 997-E75 RD-18 M755-E50 YL-SHD SYMBOL DESCRIPTION
5N5692
58 997-E76 RD-18 M755-E52 YL-SHD POWER DISTRIBUTION BOX
59 997-E69 RD-18 M756-E43 GN-SHD ALT E-C19
CIRCUIT CONNECTED
DIGITAL REFERENCE 60 M757-E45 BK-18 997-E59 RD-18 M756-E48 GN-SHD 109-C1 RD-4 + R 1552269 E-C43
61 998-E3 BK-18 M756-E54 GN-SHD 109-C1 RD-4 109-C1 RD-4 A702-E122 RD-18 1 1552269
70A INJECTOR 2 CIRCUIT NOT CONNECTED
62 999-E14 WH-18 M756-E56 GN-SHD 200-C2 BK-4 A722-E123 BK-18 2 A709-E136 RD-18 1
ALTERNATOR BRKR INJECTOR 9
- BATTERY 63 229-E8 BK-14 A229-E36 BK-16 M757-E46 BK-SHD 200-C2 BK-4 A729-E137 BK-18 2
E-S6 2038986 ELECTRICAL CONNECTION TO
64 1 2

A229-E38 BK-16 M757-E49 BK-SHD NOTE B

- BATTERY 65 229-E9 BK-14 A229-E37 BK-16 M757-E58 BK-SHD 109-W1 RD-4 E-C20 MACHINE STRUCTURE
PRELUBE PRESSURE SWITCH OVERRIDE 66 F718-E159 BK-18 A235-E106 BK-18 M757-E60 BK-SHD 1552269 E-C44 INTERNAL ELECTRICAL CONNECTION
- BATTERY 67 229-E10 BK-14 A403-E115 BK-18 A704-E126 RD-18 1 1552269 TO SURFACE OF COMPONENT
INJECTOR 4
68 A700-E105 RD-18 354-E178 RD-18 ASOS TIMER 200-H4 BK-18 A724-E127 BK-18 2 A711-E140 RD-18 1
INJECTOR 11
- BATTERY 69 A229-E36 BK-16 A701-E120 RD-18 F708-E175 RD-16 2395794 121-R1 RD-18 A731-E141 BK-18 2 CONNECTOR
KEYSWITCH 70 113-E15 RD-18 A702-E122 RD-18
A703-E124 RD-18 200-H3 BK-18 E-C21
H# CIRCUIT GROUPING DESIGNATION
E-C2 1552269
D J2 1471443
A704-E126 RD-18
A705-E128 RD-18 A706-E130 RD-18 1
INJECTOR 6
D
INJECTOR 1 + 1 A701-E120 RD-18 A706-E130 RD-18 ASOS RELAY A726-E131 BK-18 2 ATCH WIRE, CABLE, COMPONENT
INJECTOR 1 RTN 2 A721-E121 BK-18 A707-E132 RD-18 F708-E175 RD-16 9X8124
INJECTOR 2 + 3 A702-E122 RD-18 A708-E134 RD-18 F708-E163 RD-16 E-C45 CIRCUIT CONNECTED
INJECTOR 2 RTN 4 A722-E123 BK-18 A709-E136 RD-18 852-E164 RD-12 E-C22 1552269
INJECTOR 15 + 5 A715-E148 RD-18 A710-E138 RD-18 852-E166 RD-12 1552269 A713-E144 RD-18 1 BLADE, SPADE, RING OR SCREW
INJECTOR 13
STARTER SOLENOID + 6 G701-E29 BK-16 A711-E140 RD-18 A708-E134 RD-18 1 A733-E145 BK-18 2 TERMINAL
INJECTOR 8
STARTER SOLENOID - 7 A712-E142 RD-18 123-V1 RD-8 A728-E135 BK-18 2 NOTE A
8 A713-E144 RD-18 SPLICE
9 A714-E146 RD-18 122-T1 RD-8 E-C46
ETHER HOLD IN + 10 382-E171 RD-18 A715-E148 RD-18
40A
1552269
ASOS BRKR
11 A716-E150 RD-18 A715-E148 RD-18 1
2038987 E-C23 INJECTOR 15
PRELUBE PUMP + 12 G705-E55 GN-18 A721-E121 BK-18 A735-E149 BK-18 2
101-E12 RD-14 1552269
AIR SHUTOFF DRIVE 13 F708-E163 RD-16 A722-E123 BK-18 200-H2 BK-18
101-E13 RD-14
INJECTOR 5 + 14 A705-E128 RD-18 A723-E125 BK-18 A710-E138 RD-18 1
102-E16 BK-14 INJECTOR 10
INJECTOR 5 RTN 15 A725-E129 BK-18 A724-E127 BK-18 A730-E139 BK-18 2
102-E17 BK-14
INJECTOR 6 + 16 A706-E130 RD-18 A725-E129 BK-18 PRELUBE RELAY NOTE B
102-E18 BK-14 E-C5
INJECTOR 6 RTN 17 A726-E131 BK-18 A726-E131 BK-18 F705-E160 RD-18 9X8124
150-E7 RD-12 E-C24 1552269
INJECTOR 15 RTN 18 A735-E149 BK-18 A727-E133 BK-18
200-E156 BK-18 1552269
19 A728-E135 BK-18 200-E162 BK-10 C465-E161 RD-10 F723-E62 PK-18 1 TIMING CALL
ETHER HOLD IN - 20 383-E172 BK-18 A729-E137 BK-18 A712-E142 RD-18 1 F724-E63 PU-18 2
200-E165 BK-12 INJECTOR 12
21 A730-E139 BK-18 120-P1 RD-8 A732-E143 BK-18 2
200-E167 BK-12
22 A731-E141 BK-18
200-U1 BK-18 CONNECT TO -BATT E-C33
23 A732-E143 BK-18 119-N1 RD-8 CBL BK-00
40A TERMINAL OF STARTER MOTOR 3E3364
INJECTOR 9 + 24 A709-E136 RD-18 A733-E145 BK-18
PRELUBE BRKR
INJECTOR 9 RTN 25 A729-E137 BK-18 A734-E147 BK-18 229-E8 BK-14 H401-E170 RD-18 1 RH AIR
2038987 CONNECT TO +BATT
INJECTOR 16 + 26 A716-E150 RD-18 A735-E149 BK-18 229-E9 BK-14 CBL RD-00 CBL BK-00 H401-E168 RD-18 2 SHUTOFF SW
TERMINAL OF STARTER MOTOR
INJECTOR 16 RTN 27 A736-E151 BK-18 A736-E151 BK-18 229-E10 BK-14
SHUTDOWN NOTIFY - 28 E797-E32 BK-18 A746-E87 WH-18 354-E1 RD-18 POS NEG POS NEG E-C25
300mA SINKING DRIVER 29 A747-E86 WH-18 354-E2 RD-18 200-U2 BK-18 SMMS 2 1552269
RH AIR SHUTOFF SOL
30 A751-E85 WH-18 F701-E11 RD-18 9X8124 A714-E146 RD-18 1 852-E164 RD-12
BATTERY 1 BATTERY 2 INJECTOR 14 1416747 (4 TURBO CONFIG)
31 C465-E161 RD-10 354-E178 RD-18 A734-E147 BK-18 2 200-E165 BK-12
2304073 (2 TURBO CONFIG)
INJECTOR 13 + 32 A713-E144 RD-18 314-E158 PU-8 CUSTOMER SUPPLIED NOTE A
INJECTOR 13 RTN 33 A733-E145 BK-18 C700-E174 RD-18 NOTE C
C INJECTOR 10 + 34 A710-E138 RD-18 C941-E88 WH-18 852-E164 RD-12 120-CC1 RD-8 E-C26
1552269
E-C34
7N9737
C
INJECTOR 10 RTN 35 A730-E139 BK-18 E700-E183 RD-14 852-E166 RD-12 200-U1 BK-18

RD-18
BK-18
BK-18
BK-18

BK-4
RD-8
RD-8
RD-4
TURBO OUTLET PRESSURE 36 A746-E87 WH-18 E967-E177 WH-18 C465-E161 RD-10 200-U2 BK-18 SMMS 1 A716-E150 RD-18 1 F701-E153 RD-18 1 BK-18 AIR START SOLENOID
INJECTOR 16
ATMOSPHERIC PRESSURE 37 A747-E86 WH-18 E996-E185 BK-18 E798-E31 RD-18 F701-E11 RD-18 9X8124 A736-E151 BK-18 2 200-E156 BK-18 2 BK-18 5N8980
LH TURBO INLET PRESSURE 38 F713-E102 WH-18 E998-E186 BK-14 E-S18 F701-E154 RD-18 F701-E154 RD-18

121-R1
200-H2
200-H3
200-H4

200-C2
119-N1
122-T1
109-W1
RH TURBO INLET PRESSURE 39 F714-E103 WH-18 E998-E184 BK-14 1 2

E998-E176 BK-18 F705-E160 RD-18 304-E157 WH-8

INJECTOR 3 + 40 A703-E124 RD-18 E998-E187 BK-14 F708-E163 RD-16 118-M1 RD-8
E-C35 RH TURBO INLET EXHAUST TEMP
INJECTOR 3 RTN 41 A723-E125 BK-18 E795-E104 WH-18
E-C4 1698670 1637882
INJECTOR 4 + 42 A704-E126 RD-18 E796-E90 WH-18 H401-E170 RD-18 117-L1 RD-8
INJECTOR 4 RTN 43 A724-E127 BK-18 E797-E32 BK-18
40A
8T8736 R800-E108 RD-18 A OR-18 +V
SMMS BRKR
44 155-E34 RD-16 A R998-E109 BK-18 B BK-18 GROUND
2038987
45 E798-E31 RD-18 314-E158 PU-8 CBL-A1 RD-4 A229-E37 BK-16 B F704-E110 WH-18 C WH-18 SIGNAL
CRANKCASE PRESSURE 46 E795-E104 WH-18 F701-E152 RD-18 304-E157 WH-8 PWR LUG M757-E58 BK-SHD C ECM SERVICE
47 E-S13 1 2

116-K1 RD-8 893-E28 GN-18 D CONNECTOR

E-C36 CRANKCASE PRESS SNSR
INJECTOR 7 + 48 A707-E132 RD-18 F701-E154 RD-18 101-E12 RD-14 304-E157 WH-8 892-E41 BR-18 E
20A
1698670 1611703
INJECTOR 7 RTN 49 A727-E133 BK-18 F701-E153 RD-18 101-E13 RD-14 M756-E54 GN-SHD F
AUX BRKR
INJECTOR 8 + 50 A708-E134 RD-18 F702-E20 BK-18 ECM BUSSBAR M755-E50 YL-SHD G R997-E97 RD-18 A +5V
2038989 S G
INJECTOR 8 RTN 51 A728-E135 BK-18 200-E156 BK-18 2427061 H R993-E100 BK-18 B GROUND
INJECTOR 12 + 52 A712-E142 RD-18 F703-E107 WH-18 200-E162 BK-10 E798-E31 RD-18 J E795-E104 WH-18 C SIGNAL FOR USE WITH EMCP II
53 F704-E110 WH-18 200-E165 BK-12 H401-E170 RD-18 CBL-A1 RD-4 BAT MTR STARTER
20A EA-C1 EA-C2 COOLANT LEVEL SNSR (EMCPII)
DIGITAL REFERENCE 54 R998-E109 BK-18 F705-E160 RD-18 200-E167 BK-12 CBL-AA1 BK-0000 2071562
200-H2 BK-18
200-H3 BK-18
200-H4 BK-18
RENR7885-02

ECM BRKR E-C47 SCAC COOLANT LEVEL E-C37 PRELUBE PRESS SW 3E3382 1698670 1656634
200-C2 BK-4
55 F708-E163 RD-16 497-E114 RD-18
2038989 MOTOR 1698670 1656634 1552269 1501240
+8V ENGINE MOUNTED SENSORS 56 R800-E108 RD-18 F713-E102 WH-18 838-E117 GN-SHD 1 497-EA1 RD-18 A RD-18 +V
+8V ENGINE MOUNTED SENSORS 57 C700-E174 RD-18 F714-E103 WH-18 838-E118 YL-SHD 121-R1 RD-18 E700-E183 RD-14 A RD-18 +V F718-E159 BK-18 1 BK-18 WHEN USED 2 A403-EA2 BK-18 B BK-18 GROUND
INJECTOR 11 + 58 A711-E140 RD-18 F715-E24 BK-18 838-E119 BK-SHD 115-J1 RD-12 E998-E187 BK-14 B BK-18 GROUND R993-E101 BK-18 2 BK-18 PLUG INTO 3 846-EA3 WH-18 C GN-18 ALARM
INJECTOR 11 RTN 59 A731-E141 BK-18 846-E116 WH-18 354-E178 RD-18 CBL-A2 BK-4 E996-E185 BK-18 C GN-18 ALARM E-C38 4
INJECTOR 14 + 60 A714-E146 RD-18 F716-E21 BK-18 E-S12 852-E164 RD-12 354-E2 RD-18 30
CBL-AC1 BK-0000 5
INJECTOR 14 RTN 61 A734-E147 BK-18 F716-E22 BK-18 1 2

852-E166 RD-12 354-E1 RD-18 86

ECM RELAY 6
INJECTOR 12 RTN 62 A732-E143 BK-18 F716-E23 BK-18 993-E67 BK-18 85 9Y2921 314-E158 PU-8 E-C3 C465-E161 RD-10 PRELUBE MOTOR
87A MOTOR
F718-E159 BK-18 996-E64 RD-18
87
1552264 200-E162 BK-10 3T7583
20 Page, Color 2

63
64 F719-E25 BK-18 997-E59 RD-18 150-E7 RD-12 S G
155-E35 RD-16 1 FOR USE WITH EMCP III
+8V REMOTE MOUNTED SENSORS 65 E700-E183 RD-14 998-E3 BK-18 M755-E52 YL-SHD 2
E-C38 EC-C1
DIGITAL REFERENCE 66 E998-E184 BK-14 F720-E173 BK-18 999-E14 WH-18 102-E16 BK-14 200-H1 BK-18 200-H1 BK-18 M756-E56 GN-SHD 3 THERMOCOUPLE
BAT MTR 1552273 3E3382
67 A403-E115 BK-18 102-E17 BK-14 200-E165 BK-12 CBL-AA1 BK-0000 STARTER 2 A229-E38 BK-16 4 CONNECTOR THIS WIRING DIAGRAM IS FOR THE 3508, 3512, AND 3516 ENGINES
B DROOP SPEED SIGNAL
68
69 F722-E30 BK-18
F722-E30 BK-18 A701-E120 RD-18
A703-E124 RD-18
102-E18 BK-14
200-E156 BK-18
200-E167 BK-12
200-E162 BK-10 CBL-A2 BK-4
2071562 M757-E60 BK-SHD 5
6
497-E114 RD-18
A403-E115 BK-18
1
2 COOLANT WHEN USED
1
2
EC-C2 COOLANT LEVEL SNSR (EMCPIII)
237-9000 CHG 01 B
MOTOR 1698670 1656634
70 F723-E62 PK-18 A705-E128 RD-18 200-E162 BK-10 200-E156 BK-18 GND LUG 7 846-E116 WH-18 3 LEVEL PLUG INTO 3 NOTE A: CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3512 AND 3508 ENGINES
F724-E63 PU-18 A707-E132 RD-18 200-U1 BK-18 102-E17 BK-14 8 C700-E174 RD-18 4 CONNECTOR E-C38 4 C700-EC1 RD-18 A RD-18 +V NOTE B: CONNECTORS AND WIRES ARE NON EXISTENT ON THE 3508 ENGINE
F725-E92 WH-18 A709-E136 RD-18 200-E165 BK-12 102-E16 BK-14 E998-E176 BK-18 5 5 E998-EC2 BK-18 B BK-18 GROUND NOTE C: SHOWN FOR REFERENCE ONLY
GENERATOR HARNESS PINOUT DESCRIPTIONS F732-E19 WH-18 A711-E140 RD-18 200-E167 BK-12 102-E18 BK-14 CBL-AC1 BK-0000 E967-E177 WH-18 6 6 E967-EC3 WH-18 C YL-18 SIGNAL
E-C31 E-C16 LH TURBO INLET EXHAUST TEMP
F737-E91 WH-18 A713-E144 RD-18 229-E8 BK-14 229-E8 BK-14 PART NUMBER CHANGE LOCATION NOTE DESCRIPTION
8T9834 1698670 1637882
A715-E148 RD-18 229-E9 BK-14 229-E9 BK-14
E-C28 F-C2 F-C1 SPEED/TIMING SENSOR HARNESS AS
LH MPU SHIELD 1 838-E119 BK-SHD G429-E113 WH-18 A721-E121 BK-18 229-E10 BK-14 229-E10 BK-14 A700-E105 RD-18 A OR-18 +V
1552272 3E3376 3E3370 1296628 E 237-9018 00 A-9 ENGINE - 3516
LH MPU COMMON 2 838-E117 GN-SHD G701-E29 BK-16 A723-E125 BK-18 200-U1 BK-18 A235-E106 BK-18 B BK-18 GROUND
LH MPU SIGNAL 3 838-E118 YL-SHD A725-E129 BK-18 F703-E107 WH-18 C WH-18 SIGNAL 996-E64 RD-18 1 996-F1 RD-18 A OR-18 +V E 237-9014 00 A-9 A ENGINE - 3512
AUXILLARY POWER 4 101-E12 RD-14 G705-E55 GN-18 A727-E133 BK-18 998-E3 BK-18 2 998-F2 BK-18 B BK-18 GROUND
E-C17 E 237-9010 00 A-9 A,B ENGINE - 3508
AUXILLARY POWER 5 101-E13 RD-14 A729-E137 BK-18 ETHER SOLENOID 1 999-E14 WH-18 3 999-F3 WH-18 C WH-18 SIGNAL
ENGINE OIL TEMP SENSOR - A 6 T800-E111 RD-18 H401-E169 RD-18 A731-E141 BK-18 1552269 2358824 F732-E19 WH-18 4 F 242-7392 00 A-3 SPEED/TIMING SNSR JUMPER
ENGINE OIL TEMP SENSOR - B 7 G429-E113 WH-18 H401-E170 RD-18 A733-E145 BK-18 382-E179 RD-18 1 WH-18 G - - A-3 C SPEED/TIMING SNSR JUMPER
ENGINE OIL TEMP SENSOR - C 8 T998-E112 BK-18 A735-E149 BK-18 383-E181 BK-18 2 BU-18
EA 245-1149 00 B-3 COOLANT LEVEL JUMPER - EMCP II
ETHER AUTO / MANUAL 9 F720-E173 BK-18 M755-E42 YL-SHD C465-E161 RD-10
COOLANT LEVEL SENSOR - A 10 497-E114 RD-18 M755-E50 YL-SHD C700-E174 RD-18 G-C1 G-C2 EC 245-1150 00 B-3 COOLANT LEVEL JUMPER - EMCP III
COOLANT LEVEL SENSOR - B 11 A403-E115 BK-18 M755-E47 YL-SHD E795-E104 WH-18 3E3376 3E3370 EF 245-1149 00 F-3 ENGINE OIL TEMP JUMPER - EMCP II
E-S2 G-S2
COOLANT LEVEL SENSOR - C 12 846-E116 WH-18 M755-E52 YL-SHD E967-E177 WH-18 E-C48 ETHER SOLENOID 2 1 996-G1 RD-18 996-G5 RD-18 A PRIMARY EG 253-1888 01 E-3 ENGINE OIL TEMP JUMPER - EMCP III
1 2 1 2

G-S1
CAT DATA LINK + 13 893-E27 GN-18 M755-E53 YL-SHD E998-E176 BK-18 1552269 2358824 2 998-G2 BK-18 1 2

998-G6 BK-18 B SPEED/TIMING

CAT DATA LINK - 14 892-E40 BR-18 M756-E43 GN-SHD F701-E153 RD-18 382-E180 RD-18 1 WH-18 NOTE B 3 999-G3 WH-18 999-G3 WH-18 C SENSOR
DIGITAL REFERENCE 15 E998-E186 BK-14 M756-E48 GN-SHD F704-E110 WH-18 383-E182 BK-18 2 BU-18 4 F732-G4 WH-18 WIRE AS
START / RUN / STOP 16 F716-E23 BK-18 M756-E54 GN-SHD F713-E102 WH-18 G-C3 H 242-7063 00 B-6 RELAY COIL TO GND LUG
SHUTDOWN D 17 F719-E25 BK-18 E-S3
M756-E56 GN-SHD F714-E103 WH-18 NOTE C 3E3370
J 242-7064 00 B-7 ECM BREAKER TO ECM RELAY
1 2

KEYSWITCH 18 113-E15 RD-18 M756-E57 GN-SHD E-S1 F718-E159 BK-18 996-G7 RD-18 A SECONDARY
SHUTDOWN C 19 F715-E24 BK-18 M757-E44 BK-18 1 2

M757-E46 BK-SHD F723-E62 PK-18 998-G8 BK-18 B SPEED/TIMING K 242-7065 00 C-6 AUX BREAKER TO PWR LUG
20 M757-E45 BK-18 F724-E63 PU-18 FOR USE WHEN 2 F732-G4 WH-18 C SENSOR L 242-7065 00 C-6 ATCH SMMS BREAKER TO PWR LUG
RATED SPEED 21 F702-E20 BK-18 M757-E49 BK-SHD F732-E19 WH-18 SPEED/TIMING SENSORS M 241-0236 00 C-6 ATCH SMMS BREAKER TO SMMS RELAY
DROOP SPEED 22 F722-E30 BK-18 M757-E58 BK-SHD G429-E113 WH-18 ARE USED
AIR SHUTOFF TIMER / ENGINE SHUTDOWN 23 354-E1 RD-18 E-S4 1 2

M757-E60 BK-SHD N 242-7065 00 C-6 ATCH PRELUBE BREAKER TO PWR LUG

STARTER MOTOR MAG CONTROL 24 F701-E152 RD-18 M757-E61 BK-SHD H401-E168 RD-18 P 241-0236 00 C-6 ATCH PRELUBE BREAKER TO PRELUBE RELAY
SHUTDOWN NOTIFY POWER 25 E798-E31 RD-18 M975-E68 WH-18 R 242-7390 00 B-6 ATCH ECM BREAKER TO ASOS TIMER
SHUTDOWN NOTIFY RETURN 26 E797-E32 BK-18 R800-E108 RD-18
STARTER SOLENOID DRIVE + G701-E29 BK-16 R993-E98 BK-18 H401-E169 RD-18 T 241-0234 00 D-6 ATCH ASOS BREAKER TO PWR LUG
A AIR SHUTOFF TIMER / ENGINE SHUTDOWN
27
28 354-E2 RD-18 R993-E94 BK-18
E-S15
1 2

R993-E99 BK-18 H401-E170 RD-18 U 250-8472 00 C-7 ATCH SMMS GROUND A

PRELUBE MAG CONTROL 29 F705-E160 RD-18 R993-E100 BK-18 M975-E68 WH-18 V 241-0232 00 D-6 ATCH ASOS BREAKER TO ASOS RELAY
PRELUBE PUMP DRIVE + 30 G705-E55 GN-18 R993-E101 BK-18 R800-E108 RD-18
31
E-S14
R997-E95 RD-18 R993-E98 BK-18
32 R997-E93 RD-18 1 2

R997-E96 RD-18 R993-E99 BK-18 CABLE AS

33 R997-E97 RD-18 R993-E100 BK-18 A 242-7397 00 B-5 ATCH PD BOX TO STARTER - 3512 & 3516
34 R998-E109 BK-18 R993-E101 BK-18 A 241-0237 00 B-5 ATCH PD BOX TO STARTER - 3508
CAN DATA LINK + 35 M755-E53 YL-SHD T800-E111 RD-18 R997-E95 RD-18
CAN DATA LINK - 36 M756-E57 GN-SHD T998-E112 BK-18 R997-E96 RD-18 C 242-7398 00 D-6 ATCH PD BOX TO ALTERNATOR - 3516
BATTERY - 37 102-E18 BK-14 R997-E97 RD-18 C 241-0242 00 D-6 ATCH PD BOX TO ALTERNATOR - 3512
CAN DATA LINK SHIELD 38 M757-E61 BK-SHD R998-E109 BK-18 C 241-0240 00 D-6 ATCH PD BOX TO ALTERNATOR - 3508
BATTERY - 39 102-E16 BK-14 T800-E111 RD-18
BATTERY - 40 102-E17 BK-14 T998-E112 BK-18 W 241-0244 00 D-6 ATCH ALTERNATOR BREAKER TO PWR LUG
AA 7L-5887 03 B-5 ATCH STARTER JUMPER +BATT
AC 7L-5887 03 B-5 ATCH STARTER JUMPER -BATT

9 8 7 6 5 4 3 2 1