CONSTRUCTION PRODUCTIVITY PN reProductivity Calculation Inputs Output Work hours Value of work (Rs) ‘ —*| Conversion Factor Equipment Rupees Materials Energy CapitalC.| Production Productivity Definition Use Work done Measurement It is defined as the act of it is defined as the rate at manufacturing goods for which goods are produced. their use or sale. It is the actual process of It is the utilization of conversion. resources to form goods. It is the amount of work It is the amount of work one done or manufactured that gets for a certain spending is the output. cost. It is the measure of It is the measure of produced goods. efficiency.Benchmarking Roadmap Determine what to Benchmark Identify Performance Gap . and Reasons for it Determine Key Factors to be measured Develop Action Plan to 5 Meet And Exceed Develop Data Collection Methodology Integrate Plan into Collect Data Business Practices | Identify Foremost Practices Within and Outside Companies ImprovementKey Performance Indicators A few major ones are listed below = Cost ® Scheduled Duration = Quality Labour = Scope of work Productivity = Procurement = Construction Rework # Planning Material Wastage =# Engineering Design Equipment = Operational Health & Safety Activities at = Sub-contracts planned rateQuality and Productivity = Folklore True Relationship ™ Outmoded relationship Modern view of Relationship | Q Quantity . juanti , Quality y Quality Improvement of Process - TQM Leads to greater uniformity of other Beneie product Better competitive position Reduces mistakes and rework Happier people on the job Reduces waste of manpower, More jobs machine,time and materals Improved morale Increases output with lowered costQuality and Productivity =™ Deming’s Quality Chain Reaction Customer | [Satisfaction | Market Share nl “a | sei ol easy Improve Quality —« Costs decrease because of less rework, Productivity fewer mistakes, delays, snags, better =" improves use of machine, time and materialsDAY WORK SHEET DAILY ACTIVITY REPORT SECTION ENGINEER FORMBar bending Works (Reinforcement) Slab & Beams -1 Fitter +1.5 Helper — 170 Kg/day Footing - 1 Fitter +1.5 Helper — 200 Kg/dayForm Work (Shuttering) — Fixing & Removal Slab & Beams -1 Carpenter +1.5 Helper — 5 Sqm /day Footing - 1 Carpenter +1.5 Helper — 7 Sqm /day Column Box Fixing -1 Carpenter + 2 Helpers- 20 Sqm/day Column Starter Fixing — 1 carpenter + 2 Helpers — 6 Nos /dayForm Work Making Beam sides -1 Carpenter +1 Helper — 6 Sqm /day Column Boxes - 1 Carpenter +1 Helper — 3 Sqm /day Starter -1 Carpenter + 1Helpers - 5 Nos /dayConcreting Slab & Beams -1 Mason +1 Helper — 20 Cum /day Block Works Block Works -1 Mason +1.5 Helper —( 6-8 ) Sqm/dayPlastering Works Internal Plastering -1 Mason +1.5 Helper — 10 Sqm/day External Plastering -1 Mason +1.5 Helper — 12 Sqm/day (Per Coat ) Ceiling Plastering -1 Mason +1.5 Helper—( 10-12) Sqm/day Corner beading Fixing -1 Mason +1 Helper — 7 Nos /day Mesh Fixing & Packing -2 Mason +1 Helper — 60 Running Feet /dayMS Works Window Grill Fixing - 1 Mason +1.5 Helper - 3 Nos /day (Size -1800 X 1400) Balcony Handrail Fixing - 1 Mason +1.5 Helper - 5 Nos /day (2400 X 900 mm) Earth Work Excavation Manual Excavation -2 Labours— 100 Cft /day Machine Operated (Poclain)- 60 Cum/HrWater Proofing Works Horizontal Membrane Application -1 Applicator + 1 Helper - 150 Sqm/day Vertical Membrane Application -1 Applicator + 2 Helper-—50 Sqm/day Brush On Application -1 Applicator + 1 Helper — 20 Sqm/day (1 Coat) Bore Packing -1 Applicator +1 Helper —3 Nos /dayPlumbing Works Toilet Chasing -1 Chipper —7 Rmt /day Waterline Fixing - 1 Plumber +1.5 Helper — 3 Toilets /day Sanitary Line Fixing -1 Plumber +2 Helper — 3 Toilets/day Sanitary & CP Fittings -1.5 Plumber +3 Helper —3 Toilets & 1 kitchen /dayElectrical Works Box Fixing (Marking + Chasing + Fixing + Leveling ) -1 Skilled Eletrician+2 Semi Skilled Electrician -1 Flat / 3 days Note — 3 bedroom flat with around 50 BoxesTiling Works Toilet Dado - 80 Sft/mason /day Door Jambs - 30 Rft/mason /day Toilet Skirting -45 Rft/mason /day Toilet Flooring - 90 Sft/mason /day Balcony Skirting - 50 Rft/mason /day Vitrified Flooring (Straight Joints)-100 Sft /mason/day Vitrified Flooring (Diagonal Joints)- 90 Sft /mason/day Vitrified Skirting - 70 Rft/mason /day Joint Filling -100 Sft/mason/day Roof Tiling -150 Sft/mason/dayGranite & Marble Works Hand Cutting - 150 Rft/mason /day Machine Cutting - 450 Rft/mason /day Groove Cutting -200Rft/mason /day Indian & Italian Marble ,Granite Flooring - 60 Sft /mason /day Staircase - 50 Sft/mason /day Lift Cladding -50 Sft /mason/day Joint Filling -100 Sft/mason/day Floor Polishing -100 Sft/mason/day Half & Full Nosing Making -60 Rft/mason/day Nosing (Champhering) Making -200 Rft/mason/day Half & Full Nosing Polishing — 35 Rft/mason/dayConstruction Sennen =” Road roller 5 Concrete mixer f j fy * i gue — La Backhoe Bulldozer Tower Crane a th, in 3Motor Graders 100 mm course, blade mixed , spread & compacted 48 m3 / hour 100 mm course ,plant mixed ,spread & compacted 36 m3 / hour Front-end Loaders Mix planting soil, including loam, manure, peat, by skid steer loader 28 m3 / hour Bulldozers 32 Ton Class- 83 Cum/Hr Earth Volume less than 30000 Cum- 20 ton class wet type Earth Volume more than 30000 Cum- 32 ton class ordinary type Wet Land - 20 ton class wet type bull dozer.Dump Truck * Dump Truck lead up to 1 km — 25 Cum/Hr PC 300 Excavator—1.8 Cum Bucket ¢ Granular Materials — 171 Cum/Hour * Soft Rock- 72 Cum/Hr * Hard Rock-27 Cum/Hr PC 200 Excavator -0.9 Cum Bucket * Granular Materials — 81 Cum/Hour * Soft Rock- 36 Cum/Hr * Hard Rock-13 Cum/HrVibro Rollers : (Compaction) 32 Ton Capacity - 1075 Sqm/Hour 8 Passes per layer & working speed 4 Km/Hr Less Than 300mm compacted layer- 20 Ton capacity 300 — 600 mm compacted layer- 30 Ton capacity Vibro Rollers Front End Roller Front End Roller- 28 Cum/Hr Crawler Drilling Machine Crawler Drilling Machine 100 mm dia hole- 7 to 14 m /HrTower Crane Tower Crane- Structural steel- 25 Cycles /Day (10 Hour) Tower Crane- Concrete & Steel- 30 Cycles /Day (10 Hour) Tower Crane- Glazing - 30 Panels /Day (10 Hour) Bar Bending Machine Bar bending machine- 10 MT/day (10 Hrs) Bar Cutting Machine Bar cutting machine- 10 MT/day (10 Hrs) Tractors Tractors-150 Cum /day (10 Hrs)Mixer machine and weight batcher (1 Bag)-25 Cum/day (10Hr) Mixer machine and weight batcher (1/2 Bag)-14 Cum/day Concrete Batching plant - 300 Cum/day (10 Hrs) Concrete Pump -300 Cum/day (10 Hrs) Fuel Consumption Per Hour Excavator- 15 Ltr (Diesel) Grader-22 Ltr (Diesel) Back Hoe Loader- 15 Ltr (Diesel) Loader-13 Ltr (Diesel) Soil Compactor- 22 Ltr (Diesel) Tandem Roller- 16 Ltr (Diesel) Tipper Truck- 13 Ltr (Diesel) Paver- 20 Ltr (Diesel) Hot Mix Plant- 100 KwH