Automated to make parts

faster
Training Course
 Contact UK Support and Training

Contact UK Support and Training

Autodesk UK Customer Support

Tel: 0121 683 1010

Fax: 0121 7665 565

[email protected]

Autodesk UK Training
Tel: 0121 683 1050

Fax: 0121 7665 511

[email protected]

Talbot Way, Small Heath Business Park, Birmingham

B10 0HJ

Autodesk FeatureCAM 2019

© Copyright 2018 Autodesk, Inc. All rights reserved
 Lesson Plan 2.5D

Daily Training schedule

09.00am - Morning session (Times may vary)

10.45am - Morning Coffee Break

12.25pm - Lunch

01.00pm - Afternoon session

02.30pm - Afternoon Break

05.00pm - Finish (4.00pm Friday)

Lesson Plan
FeatureCAM 2.5D 3-day course

Day 1
New graphical user Interface overview (Video)

Lesson 1 - Getting Started - Features from Dimension (Trainee exercises)

Lesson 2 - Creating Curves from imported DXF (Trainee exercises)

Lesson 3 - AFR Automatic Feature Recognition (Trainee exercises)

Day 2
Lesson 4 - Interactive Feature Recognition (Trainee exercises)

Lesson 5 - Multiple Fixture Document (Using Lesson 3 – Vertical Plate.fm) (Trainee exercises)

Lesson 6 - Geometry Creation techniques (Trainee exercises)

Lesson 7 – Tooling (Crib creation) (Trainee exercises)

Day 3
Lesson 8 – Machining Attributes & Configurations (Trainee exercises)

Lesson 9 – Creating Solids from Curves and Features (Trainee exercises)

Lesson 10 - 4 Axis machining (Trainee exercises)

Questions and Answers

For customers who have purchased the 5 Day course

Days 4 & 5 3D Machining

Autodesk FeatureCAM 2019

© Copyright 2018 Autodesk, Inc. All rights reserved
 Lesson 1 – FeatureCAM Milling Getting Started

Lesson 1
FeatureCAM Getting Started
Objectives
• Exercise 1 – Starting a new Job.
• Creating Stock. Stock shapes available.
• Creating Setup1.
• Selecting a Crib (Tools).
• Selecting a Post processor.
• Exercise 2 - Create Feature based shapes From Dimension.
• Edit or change a Feature
• Automatic Ordering options
• Tool Mapping
• Simulation options to simulate your part.
• Output G-Code and save NC Code to a known location.
• Save your Work.

Exercise 1 – Starting a new Job.

• Double click on the FeatureCAM Icon to Start FeatureCAM. Select Milling

Setup > Unit of Measure. Select Millimeter > Initial Stock Dialog, Select
Wizard, Select Create New Document.

The Stock wizard guides you through setting up the shape, size, and material
of the Stock, multi-axis positioning, and creating an initial Setup.

• Select Block. Enter Width 200mm. Length 350mm. Thickness 26mm.

Select Next.

• Select Aluminium. Select Next. For Multi-axis positioning Select No.

Select Finish. Select OK to close the menu.

The Setup1 is your part datum. Referred to as G54, G55 etc. (Iso Code)
Q Parameter Datum Set (Heidenhain) For this example we will be setting to
the centre.

• To modify the position of the current Setup1. Double click on Setup1 from
Part View. Select the Zero Menu. You will be presented with the following
menu shown on the next page.

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 Lesson 1 – FeatureCAM Milling Getting Started

• Select Top and Center + and change Z Offset to -1.0mm. Select Apply
and OK to close the menu.

This will position the Setup1 centrally to the block stock and move the Z
1mm into the stock.

A tool Crib has the tools needed to program your part.

• To select your Crib, Select Features & Manufacturing tab > Tools Panel

> Tool crib Select the Crib shown on the next page.

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 Lesson 1 – FeatureCAM Milling Getting Started

Selecting a Post processor - The Post Processor controls the type of CNC
machine that FeatureCAM targets for NC output.

• Click Home tab > Options panel > Edit > Posting.

• Select Browse to navigate to your instructors preferred Post Processor

location. Then select the HAAS VF. Cnc file.

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 Lesson 1 – FeatureCAM Milling Getting Started

Remember to select the Help menu at any time for more information.

Exercise 2 - Create feature based shapes From Dimension.

Component Feature Dimensions.

• Product Thickness = 25mm Pocket depth = 20mm. Chamfers = 0.5mm.

Slot Feature Depth = 12mm. Centre Threaded hole depth = 25mm

Create a Face Feature from Dimension

• Select Home tab > Part Program Panel > Features > From
Dimension > Face.

Autodesk FeatureCAM 2019

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 Lesson 1 – FeatureCAM Milling Getting Started

• Select Finish to accept the defaults.

FeatureCAM will select a 32mm Facemill by default and create a Face

feature.

Create a Slot Feature from Dimension.

• Select Home tab > Part Program Panel > Features > From
Dimension > Slot, Select Make a Pattern from this Feature. Select Next.

• Enter Chamfer = 0.5, Slot Length = 40mm, Width = 10mm. Depth =

8mm. Select Next.

• New Feature - Patterns, Select Radial in the Setup XY Plane. Select

Next.

• Slot Diameter = 100mm, Number = 6, Spacing Angle = 60 Degrees,

Select Next. New Feature Location = X0, Y0, Z0. Select Finish.

Create a Hole Feature from Dimension.

• Select Home tab > Part Program Panel > Features > From
Dimension > Hole. Select Next. From the pop down menu select Thread
Milled Hole.

• Select Custom. Select Minor Diameter = 46.5mm Thread Pitch = 1.5mm

Thread depth = 25mm. Depth = 25 Chamfer = 1.5mm. Select Next.

• New Feature - Location = X0, Y0, Z0. Select Next. Select Drill / Mill >
Options. Select the following.

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 Lesson 1 – FeatureCAM Milling Getting Started

• Then Select OK to accept the changes.

• Keep Selecting Next until you get to New Feature – Tool Search, hole:
thread finish. Select tmM015e thread milling tool.

Remember to select the tick Box to the left of the tool to accept your choice.

• Select Finish and OK to close the menu.

Create a Rectangular Pocket Feature from Dimension.

• Select Home tab > Part Program Panel > Features > From
Dimension > Rectangular Pocket and select Make a Pattern from this
Feature. Select Next.

• Enter Chamfer = 0.5mm, Width = 40mm, Length = 75mm, Corner

radius = 5mm, Depth = 20mm. Select Next.

• New Feature - Pattern, Select Rectangular, Select Next. Row Number =

2, Row spacing = 125, Number = 2, Spacing = 225, Select Preview to
view the patterned feature. Select Next.

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 Lesson 1 – FeatureCAM Milling Getting Started

• New Feature – Location, Enter X-150, Y-82.5. Select Finish and OK.

To Edit or Change a Feature (Information Only)

To edit or change any feature created within FeatureCAM. Double click the
feature in PartView. This will enable you to change tooling, depths of cut etc.

For Example, double click the rec_Pock1 Feature in PartView. Select

rough pass 1, then select Tools. The following menu is displayed.

Double click on the D (Default Tool) as shown and have a look at the tooling
menu. After you have viewed the information, please close the menu.

A default tool will be selected based on, Cutter diameter, exposed length,
Cutter Length (Flute Length) etc.

From within this menu you can change tools or add new tools by cloning an
existing tool and changing the Tool Properties.

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 Lesson 1 – FeatureCAM Milling Getting Started

Other tabs are available such as F/S – Feeds and Speeds, Coolant,
Stepovers, Plunge, Post Variables, and Milling.

Milling (Information Only)

For example, double click the rec_Pock1 Feature in PartView. Select

rough pass 1, then select Milling. The following menu is displayed.

Rough Pass Z increment = This sets the depth of cut for the rough pass.
Enter a step increment for each pass that the Roughing Strategy performs
on the part. The same choice can be made for the Finish Pass Z Increment.

Remember to select the Help menu at any time for more information. You
can also down load the Help file and load this locally to your computer.

Left click and select the help button for more information

Autodesk FeatureCAM 2019

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 Lesson 1 – FeatureCAM Milling Getting Started

Automatic Ordering

To change the order of machining operations, select the following.

• Select Op List Tab. Then select Automatic Ordering Options

• Select the following options.

Features are sorted by their Base priority, to decide the order in which they
are manufactured. For features that have the same Base priority value, the
system uses the Automatic Ordering settings.

Tool Mapping

• Select Features & Manufacturing tab > Tool Panel > Tool Mapping

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 Lesson 1 – FeatureCAM Milling Getting Started

Tool Mapping gives you the option to change tool offset positions for your
cnc machine. When changed, this will automatically update the NC-Code.

• Close the menu after you have viewed the information.

Simulation options

• Select Home tab > Simulation Panel > Sim Mode > 3D to
simulate the machining processes. See below the available simulation
options.

Autodesk FeatureCAM 2019

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 Lesson 1 – FeatureCAM Milling Getting Started

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed.

• Select the Eject icon to cancel the simulation.

Output G-Code

• After you have simulated your part, select the G-Code Icon as
shown from the NC Code menu below.

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 Lesson 1 – FeatureCAM Milling Getting Started

Save NC code to a known location

You can save your NC Code to your current directory or select, Save to other
directory.

• Select the Browse… Icon and navigate to a directory of your choice. The
NC code will then be saved to this directory.

Autodesk FeatureCAM 2019

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 Lesson 1 – FeatureCAM Milling Getting Started

Save your work

• To save your work select File > Save As Choose a folder to save your file.
Type in a name for your document then select Save.

Summary
• Exercise 1 – Starting a new Job.
• Creating Stock. Stock shapes available.
• Creating Setup1.
• Selecting a Crib (Tools).
• Selecting a Post processor.
• Exercise 2 - Create Feature based shapes From Dimension.
• Edit or Change a Feature
• Automatic Ordering options
• Tool Mapping
• Simulation options to simulate your part.
• Output G-Code and save NC Code to a known location.
• Save your work.

Autodesk FeatureCAM 2019

© Copyright 2018 Autodesk, Inc. All rights reserved 1.13
 Lesson 2 - Creating Curves from imported DXF file

Lesson 2
Exercise 1 - Creating Curves from imported DXF file
Objectives

• Create a New Mill Setup Part Document.

• Import DXF file (2D)
• Use the Wizard to establish the initial setup location and Stock size
• Create Curves from Geometry.
• Create Features from Curves.
• Selecting a Crib (Tools)
• Selecting a Post processor.
• Simulate your part.
• Save File
• Output code. and Save NC to known location.
• Create more Features from Curves for example, Round, Chamfer and
Groove.

• Double click on the FeatureCAM Icon to Start FeatureCAM. Select Milling

Setup > Unit of Measure. Select Millimeter > Initial Stock Dialog, Select
None, Select Create New Document.

Import 2D dxf file into FeatureCAM.

• Select File > Import. Navigate to your instructors preferred location. Select
Lesson 2 – Import dxf.dxf.

• Select the second choice using Autodesk’s RealDWG Library. Select OK

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 Lesson 2 - Creating Curves from imported DXF file

The import Wizard will guide you through the process of setting Stock size
and Setup location. We need to rotate the part so the bottom right hand
edge is in line with the X axis.

• Select Next twice until you get to Pick Initial Setup X Orientation.

• Select the Pick points icon Pick two points to define X direction.

• Pick two points on the longest right-hand edge, working from Left to
Right.

You will see the X axis has now been aligned to the longest right-hand edge.
By selecting Top, you will see the part has rotated.

• Select Top view by right clicking in the Graphics Area and selecting Top.

Autodesk FeatureCAM 2019

2.2 © Copyright 2018 Autodesk, Inc. All rights reserved
 Lesson 2 - Creating Curves from imported DXF file

• Select Next to access Stock type. Select Block (Default)

• Select Next to see Stock Dimensions. Select Compute Stock from the
size of the part. Enter the following values.

Part Thickness = 32mm

• Select Next. For the location of the Setup, X5.00, Y5.00, Z-1.00

leave this as default.

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 Lesson 2 - Creating Curves from imported DXF file

• Select Next. The next menu is displayed. Is the Part indexed? Select No.
Select Finish.

Creating Curves from Geometry

A Curve is a single entity that can be open or closed and is used by

FeatureCAM to create a machining Feature. Multiple Curves can be selected
to create multiple Features.

There are two types of Curve creation tools.

Closed Curve used for Closed profiles.

Pick Pieces used for Open profiles.

• Right Click in the Graphics Area and select Top. This will change the
view so it looks perpendicular to the X and Y plane.

You should have 9 Curves at the end of this exercise. Leave any holes, this
will be covered later.

• Select Home tab > Create Panel > Chaining > Closed Curve and
then in turn select each closed profile selecting Return or Enter after each
selection.

By hiding the Geometry, this will only display the Curves that are ready to
use to create features for machining.

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 Lesson 2 - Creating Curves from imported DXF file

• Select Home tab > Display Panel > Hide All Geometry

FeatureCAM is Feature based and uses a set of pre-defined machining

instructions depending on the Feature Type.

Create a Face Feature from Dimension

We need to create a new Face Feature to machine the top surface down to
zero. The only problem with this is that we need to restrict the face milling to
the outside boundary. This will result in a more efficient toolpath and reduce
the time needed to cover the surface.

• Select Home tab > Part Program Panel > Features > From
Dimension > Face

• Select Finish to accept the defaults. The Face Properties menu appears
on screen.

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 Lesson 2 - Creating Curves from imported DXF file

• From Face Properties – face1 Select Boundaries. Select the Pick Curve

Icon and select the outer boundary. Select Ok and Apply then OK
to close the menu.

• Select Home tab > Simulation Panel > Sim Mode > 3D to
simulate the Face machining strategy.

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed.

• Select the Eject icon to cancel the simulation.

Machine 4 Large Pockets

Large Pocket depths = 27mm, Small Pocket depths = 5.1mm, Counter

bore Depth = 10mm, all holes are through.

• Manually select the 4 large Pocket Curves. To group select, hold down
the Shift key. Then select the 4 curves using your mouse pointer. Or
select them from PartView. Then create a new Pocket Feature.

• Select Home tab > Part Program Panel > Features > From Curve
> Pocket.

• Select Next. In the New Feature – Curves menu, the 4 selected curves
will be visible. Select Next.

• Offset from Curve Z location, Enter the following = Zero. Select Next.
Enter the following, Chamfer = 0.5mm, Depth = 27mm, Select Finish
then select OK to close the menu.

Autodesk FeatureCAM 2019

2.6 © Copyright 2018 Autodesk, Inc. All rights reserved
 Lesson 2 - Creating Curves from imported DXF file

Machine 4 Smaller Pockets

.
• Manually select the 4 smaller Pocket Curves. To group select, hold
down the Shift key. Then select the 4 curves using your mouse pointer. Or
select them from PartView. Then create a new Pocket Feature.

• Select Home tab > Part Program Panel > Features > From Curve
> Pocket.

• Select Next. In the New Feature – Curves menu, the 4 selected curves
will be visible. Select Next.

• Offset from Curve Z location, Enter the following = -27mm. Select Next.

• Enter the following, Chamfer = 0.5mm, Depth = 5.1mm, Select Finish

then select OK to close the menu

Boss Outer Profile

Machine the outside profile using a Boss Feature.

• Manually select the outside Curve using your mouse pointer.

• Select Home tab > Part Program Panel > Features > From Curve
> Boss.

• Select Next. In the New Feature – Curves menu, the selected curve will
be visible. Select Next.

• Offset from Curve Z location = Zero. Select Next.

• Enter the following. Chamfer = 0.5mm, Height = 32.1mm. Select Finish

and OK to close the menu.

We do not want to machine the top right-hand corner so we need to change

the strategy.

• Double click on the Boss Feature > PartView.

We need to change the strategy to the settings shown on the next page.

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© Copyright 2018 Autodesk, Inc. All rights reserved 2.7
 Lesson 2 - Creating Curves from imported DXF file

• Unselect Rough Pass, Select Semi – finish pass. Select Helical Side
Finish. Enter a value of 6mm into Pitch.

• Select Wind Fan.

This is your Lead-in/Out onto the part.

• Set the values shown below.

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 Lesson 2 - Creating Curves from imported DXF file

This is an example of Windfan, Lead-in/Out. Showing the Chamfer, Semi -

Finish and Finish tool paths.

We now need to set the position of our Windfan Lead-in/Out.

• From Boss Properties – boss1. Select > Operations > Finish > Plunge >

Start Point. Select Pick Location icon choose a point in the middle of
the bottom edge away from the part.

FeatureCAM will then apply a Windfan Lead-in/Out in this location.

• Select Apply and OK to close the menu.

To run a simulation of the part up to this point, select the following.

• Select Home tab > Simulation Panel > Sim Mode > 3D

• Then Select the Play icon from the graphics screen to start the simulation.

• Move the slider Bar to increase or decrease the simulation speed.

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 Lesson 2 - Creating Curves from imported DXF file

• Select the Eject icon to cancel the simulation.

Hole Feature Machining from 2D geometry.

We will now hide all Features and Curves. Then Show all Geometry.

• Select Home tab > Display Panel > Hide > Hide All Features >

• Select Home tab > Display Panel > Hide > Hide All Curves >

• Select Home tab > Display Panel > Show > Show all Geometry >

• Select Home tab > Select & Edit Panel > Select > Select Circles >

• Select the Blue Radius Hyperlink from the Select Circles menu. Then
select one of the smaller 6mm diameter circles.

When you select OK all holes of the same diameter will be highlighted.

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2.10 © Copyright 2018 Autodesk, Inc. All rights
reserved
 Lesson 2 - Creating Curves from imported DXF file

• Select Home tab > Part Program Panel > Features > From
Dimension > Hole.

Because there is more than one hole, FeatureCAM will automatically select
Make a pattern from this Feature.

• Select Next.

• Enter the following information shown below in New Feature -

Dimensions. Select Preview to see the new Features.

• Select Finish to complete the operation.

FeatureCAM will automatically drill the holes and then mill the counter
bores.
That’s it, the part is now finished. The only things left to do is to re-order the
operations and then output the NC Code.

• Using the mouse pointer drag and move the operations in PartView so
they are in the correct order. As follows.

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 Lesson 2 - Creating Curves from imported DXF file

PartView All operations

Simulation options

• Select Home tab > Simulation Panel > Sim Mode > 3D to
simulate the machining processes.

• Select the Play icon from the graphics screen to start the
simulation.

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2.12 © Copyright 2018 Autodesk, Inc. All rights
reserved
 Lesson 2 - Creating Curves from imported DXF file

Once you are satisfied with the sequence, Eject the simulation.

• Select the Eject icon to cancel the simulation.

Output G-Code

• After you have simulated your part, select the G-Code Icon as shown
from the NC Code menu below, to output the code to a known location.

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© Copyright 2018 Autodesk, Inc. All rights reserved 2.13
 Lesson 2 - Creating Curves from imported DXF file

Save NC code to a known location

You can save your NC Code to your current directory or select, Save to other
directory.

• Select the Browse… Icon and navigate to a directory of your choice. The
NC code will then be saved to this directory.

Save your work

• To save your work select File > Save As, choose a folder to save your file.
Type in a name for your document then select Save. Close the current
document.

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2.14 © Copyright 2018 Autodesk, Inc. All rights
reserved
 Lesson 2 - Creating Curves from imported DXF file

More Features from Curve

The earlier exercise has covered Face, Boss, Pocket, and Hole. We have
more options available within FeatureCAM. We will now cover, Round,
Chamfer and Groove. Create a new document.

• Select Milling Setup > Unit of Measure. Select Millimeter > Initial Stock
Dialog, Select Wizard, Select Create New Document.

• From the Stock Wizard change the Width = 100mm, Length = 100mm,
and Thickness = 25mm. Select Finish. Leave at X0, Y0, Z0.

• Select Top View then Select Construct tab > Curves Panel >

Other Methods > Rectangle

Enter the following dimensions. This will create a Rectangular Curve.

• Select Construct tab > Curves Panel > Other Methods > Polygons

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 Lesson 2 - Creating Curves from imported DXF file

Enter the following dimensions shown below. This will create a Polygon
Curve.

• Select Apply. Then select OK to close the menu.

• Select Construct tab > Curves Panel > Other Methods > Text

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reserved
 Lesson 2 - Creating Curves from imported DXF file

• Type in Autodesk FeatureCAM. Use Font Machine Tool SANSerif, Size

22. Alignment X50, Y80, Justification Center.

• Select Apply. Then select OK to close the menu.

• Select the outer rectangular curve. Create a Round feature from Curve.

• Select Home tab > Part Program Panel > Features > From
Curve > Round. Accept all defaults.

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 Lesson 2 - Creating Curves from imported DXF file

You could also use Chamfer on the same curve.

• Select the Polygon Curve and create a Groove feature from Curve.

• Select Home tab > Part Program Panel > Features > From Curve
> Groove. Accept the defaults.

• Double click Groove in PartView, then select Slot > Plunge, change the
Maximum ramp angle = 1 and Maximum Ramp distance = 2000.

You will see that the ramp down has a gentle ramp into the job and slowly
machines the slot using a helical movement. This toolpath is working to the
centre of the tool.

• Select the Text Curve from PartView.

• Select Home tab > Part Program Panel > Features > From Curve
> Groove. Select Next. Change the width = 0.25, depth = 0.25. Select
Next until you get to Search for another tool. Select Next, from Tool
Group select Form tool and select Engraving Tool 60 degree Inc. Select
Finish and OK to close the menu. Save your work.

See the results of all three curves shown below.

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reserved
 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

Lesson 3
Automatic Feature Recognition AFR + Introduction to IFR
Objectives
• Import file types.
• Select a Post Processor and Tool Crib.
• Import Wizard.
• Using AFR to create the machining operations Automatically.
• We will create Setup2 and create IFR (Interactive Feature Recognition)
Features.
• We will then use Automatic ordering options and Tool Mapping to set any
tool offsets to suit the machine.
• We will then Simulate our part and output code to a known location.
• Save current job file.

Import file types (Information Only)

FeatureCAM has a range of import file types for solid model import. You can
drag and drop files straight into FeatureCAM from Explorer. Preferred file
types are as follows: - .x_t = Parasolid, Ipt = Inventor. Sldprt = Solid
Works. Stp = Step files.

Selecting a Post Processor and Tool Crib.

Selecting a Post processor - The Post Options control the type of CNC
machine that FeatureCAM targets for NC output.

• Click Home tab > Options panel > Edit > Posting.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

• Select Browse to navigate to your instructors preferred Post Processor

location. Then select the HAAS VF. Cnc file.

Remember to select the Help menu at any time for more information.

• Select a Tool Crib. Select Features & Manufacturing tab > Tool Cribs.

• Select Active Tool Crib, Training_2018.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

Import Wizard
• Double click on the FeatureCAM Icon to Start FeatureCAM. Select Milling
Setup > Unit of Measure. Select Millimeter > Initial Stock Dialog, Select
None, Select Create New Document.

• Select File > Import.

Navigate to your instructors preferred location.

• Select Lesson 3 – Vertical Plate.x_t Select Open.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

Make sure you have selected the Launch AFR after finish from the
Wizard. This part is aligned correctly so move onto to Stock Type.

• Select Next 3 times to move to Stock Type = Block (Default).

• Select Next. Select Compute stock size from the size of the part. Enter
the following dimensions. Select Next.

• From the Pick Initial Setup XYZ Location menu select LL = Lower Left
and then input the following values as shown below.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

• Select Next. The next menu is displayed. Is the Part indexed? Select No.
Select Finish. The following menu will appear.

• Keep selecting Next until FeatureCAM has recognised all of the features
for this part. Select Finish to accept the (AFR) results.

Once the AFR has finished the following operations will be populated within
PartView. By double clicking on one of the operations you can Edit the
Properties and change tooling, depths of cut etc.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

Simulating your part

• Select Home tab > Simulation Panel > Sim Mode> 3D to simulate
the Face machining.

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed.

• Select the Eject icon to cancel the simulation.

Note that side two can be turned over and setup and machined in the same
document using Setup2. Before we can remove the excess material using a
Face feature we need to remove the material from the two corners. This is to
prevent the material from grabbing and pulling into the Facemill when the
material becomes thin. This could cause damage to the part and the
Facemill.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

• Select Setups by selecting Home tab > Part Program > Setups
the following menu will appear.

• Select the Zero menu.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

• Using Align to Stock Face. Select Bottom and Pick Center +

We can keep the X axis the same way as Setup1 if you physically rotate the
part about the X axis.

• From the Additional Offset menu and Z Rotation enter 180 and change
Z offset enter -5 and Select Ok to accept the changes and close the menu.

Autodesk FeatureCAM 2019

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

We now need to machine the two corner cut-outs before we machine the
excess material.

• Select Home tab > Part Program Panel > Features > From Curve
> Side.

• Select the Tick box, Extract with Feature RECOGNITION. Use Select
Side Surfaces.

Then pick the sides of the open corner features as shown below.

• Select to input the selected surfaces.

• Select Next and make sure the arrows are pointing outwards.

• Select Next and check if the heights are correct. We need to adjust this as
shown below.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

• Select Finish.

We do not want to rough out the corners as this would add extra time to the
job, we just need to run a single cut around the profile. The material will
then fall away from the part. Standing off the face by 0.5mm.

• Double click on the Side strategy for Setup2 from PartView. Select the
Strategy page and unselect the Roughing operation and Ramp from
top.

• Select Finish > Milling and change the Side Leave allowance to 0.5mm

If you want a perpendicular Leadin-Out.

• Then select the Side feature and select Finish > Stepover. Then change
the Leadin-Out Angle to Zero. Then Select Apply. Change the Lead
Distance in to 100%

Simulating your part

• Select Home tab > Simulation Panel > Sim Mode > 3D to
simulate the Side machining.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed

• Select the Eject icon to cancel the simulation.

We now need to Face the part to remove the excess material.

• Select Home tab > Part Program Panel > Features > From
Dimension > Face

• Create a new Face feature for Setup2. Select Extract with Feature
RECOGNITION. Select the top face.

Remember to select the Rough choice in Face.

• Select Finish.

• Double click on the Rough operation and change the Rough Pass Z
increment = 2mm

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

• Double click on the Rough operations > Milling and change the Lateral
Overcut to 150% select Set and then Apply. Then select OK to close the
menu.

We will now have to change the Base priority so that the Side Feature
machines before the Face feature.

• Double click the Side Feature from PartView and select Misc. Change the
Base priority to 1

Find the curve that was used to create the boundary for the facing operation. This can
be done by scrolling down the Curves in PartView. Have a look at the highest
number as it was the last feature we created. Use this Curve to create a Chamfer.

• Select Home tab > Simulation Panel > Sim Mode > 3D to
simulate the full results for both Setup1 and Setup2.

Automatic Ordering

Automatic ordering gives you the ability to order the machining operations to
cut higher operations first and Minimize rapid distance. This means it will
machine from the top down and reduce rapid movements to give a faster
cutting time. From the Operations List menu select the Automatic

Ordering Options

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

• Minimize Rapid Distance moves to the next closest feature that uses the
same tool as the last operation. Please select the above options.

Tool Mapping (Information Only)

Tool mapping gives you the ability to look at tools used in your job and allow
you to change tool offset numbers ready for output.

• Select Features & Manufacturing tab > Tools Panel > Tool Mapping

Tool numbers can be changed to suit your CNC Machine.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

Output Code to a known location

Once you have ordered your job cleared any errors from your Operation List,
Changed the tooling in Tool Mapping and Run a 3D simulation you are now
ready to output code. Remember to change a feature or operation, double
click on the feature in PartView and review and change the setting to achieve
the desired results.

• From Operation List, Select the G-Code Icon to output the code to
a known location. You can save your NC Code to your current directory or
select, Save to Other directory.

• Select the Browse… Icon and navigate to a directory of your choice.

The NC code will then be saved to this directory.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

Save your work

• To save your work select File > Save As Choose a folder to save your file.

Leave the file name as shown above or type in a new name for your
document then select Save.

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 Lesson 3 - Automatic Feature Recognition AFR + Introduction to IFR

Summary

• We have selected a Post Processor and Tool Crib.

• Imported a solid model and using the Wizard we have created our Stock
and then positioned the Setup1 to a known position.
• Then using the AFR option we have created the machining operations
Automatically.
• We have created Setup2 and created IFR Features.
• We have then used Automatic ordering options and Tool Mapping to set
any tool offsets to suit the machine.
• We have then run the 3D Simulation and output code to a known location.
• Saved the current job file.

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 Lesson 4 - Interactive Feature Recognition IFR

Lesson 4
Interactive Feature Recognition IFR
Objectives
• Feature Types that use Interactive Feature recognition IFR
• Solid Model Import Wizard to set Stock, align part and create Setup1
location.
• Interactively extract features to machine parts complete using various
methods of extraction.
• Change holes to Drill/Mill and used Part Compare.
• Machine more examples using AFR and IFR.

Interactive Feature Recognition Wizard (Information Only)

From the New Features icon, you can select Hole, Face, Boss,
Chamfer, Pocket, and Side. Then select Extract with FeatureRECOGNITION.
These options give the user greater control on how features are extracted
from a model. This ability gives greater control on more complex models.

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 Lesson 4 - Interactive Feature Recognition IFR

Interactive Feature Recognition Start

• Double click on the FeatureCAM Icon to Start FeatureCAM. Select Milling

Setup > Unit of Measure. Select Millimeter > Initial Stock Dialog, Select
None, Select Create New Document.

• Select File > Import and select Lesson 4 - IFR-1.x_t from your instructors
preferred location.

By importing the solid model this will activate the Import Wizard. This will
action a series of options that will allow you to orientate the model which will
normally be perpendicular to the Z axis. You will then be able to set Stock
size and create the Setup1 (G54) position relative to the stock or to a known
location. This Wizard is only available on import.

• Do not select Launch AFR after finish. Select Next.

• Select Align Z Perpendicular to a Horizontal surface, then select a top

flat surface as shown on the next page. Select Next.

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 Lesson 4 - Interactive Feature Recognition IFR

• We now need to align the X axis. Select the icon Pick Points and
then select Pick two points to define the X direction.

• Pick two points working from Left to Right for the direction of the X axis.

• Select Next. Stock type = Block. Select Next. Please select Compute
stock size from the size of the part.

• Add the following figures 5mm all around 1mm + Z. Select Next.

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 Lesson 4 - Interactive Feature Recognition IFR

• For Setup1 location please select Pick Location and snap to the centre
point of the large diameter circle at the right-hand end of the model. Select

and pick this point. Make sure you have Snap to object and Snap
to Cylinder active.

• Leave X and Y values, then change Z -1. Then select Finish.

• Select Features & Manufacturing tab > Features Panel > Features

> From Dimension > Face. Select Extract with Feature

Recognition. Select Next.

• Pick the large top area on the model, then select to add the selected
face. Select Next 4 times until you can search for another tool. Select this
option. Select Next. Change the tool to a 63mm Facemill. Select Finish.

This is not the best option as the tool will rapid into the stock and most face
mills are not centre cutting.

• From Operation select finish > Milling tab. Change the Zigzag angle to
90 and the Lateral Overcut to 175% select Set and Apply to allow the
new values to take effect. Also in the Strategy tab select Connect
Stepovers with Arc. Select OK to close the menu.

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 Lesson 4 - Interactive Feature Recognition IFR

Simulation options

• Select Home tab > Simulation Panel > Sim Mode > 3D to simulate
the machining process.

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed.

• Select the Eject icon to cancel the simulation.

We will now machine around the outer profile. Notice that the colours of the
faces are Orange.

• Select Features & Manufacturing tab > Features Panel > Features

> From Curve > Boss. Select Extract with Feature Recognition.
Select Next.

• Select Use horizontal surface. Select the Home tab > Select &

• Edit Panel, Select Icon down arrow and choose select and choose

Select by Color/type then select the Orange colour. Select OK.

Select Next. Then select to add this choice, then select Finish and
OK to close the menu.

FeatureCAM will now rough the part with a 16mm tool then finish with an
8mm tool.

We are now going to machine all the open features using Side. We need to
deselect the outer profile from this choice as we have already machined this.

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 Lesson 4 - Interactive Feature Recognition IFR

• Select Features & Manufacturing tab > Features Panel > Features

> From Curve > Side. Select Extract with Feature Recognition.
Select Next.

• Select Automatic recognition. Select Next. Please choose Select All.

Using the left mouse button, then select the outside feature which will turn
blue. Select Finish.

Remember Red is selection. Blue is not selected.

• Select Features & Manufacturing tab > Features Panel > Features

> From Curve > Pocket. Select Extract with Feature

Recognition. Select Next.

• Select Automatic recognition. Please choose Select All then select

Finish.

• Choose Automatic Ordering from the Operation List and select

Cut Higher Operations first.

This will then cut the pockets first.

Simulation options

• Select Home tab > Simulation Panel > Sim Mode > 3D to
simulate the machining process.

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed.

• Select the Eject icon to cancel the simulation.

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 Lesson 4 - Interactive Feature Recognition IFR

We are now going to machine the holes. Please be aware that all blind holes
in our solid model have a flat bottom. FeatureCAM will drill to the shoulder of
the drill. Which will create an undercut for all flat bottom holes. Also, the
holes need to be grouped into hole sizes. This choice is available as shown
on the next page. This is not a default option and has to be selected
manually.

• Select FeatureCAM Options > Manufacturing > AFR Options.

Select OK to save the new settings.

• Select Features & Manufacturing tab > Features Panel > Features

> From Dimensions > Hole. Select Extract with Feature

Recognition. Select Next.

• Please select Exclude holes with diameter: greater than 25. Select Next.
Choose Select All then select Finish.

• Double click on each pattern and change to Drill/Mill, except for the
counter bored holes.

• Select Drill/Mill Options. Then unselect Drill full diameter and Spot drill.
Select Never predrill. Select Cutter Comp. Select Ok to close the menu.

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 Lesson 4 - Interactive Feature Recognition IFR

Simulation options

• Select Home tab > Simulation Panel > Sim Mode > 3D to simulate
the machining process.

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed.

• Select the Eject icon to cancel the simulation.

We have a facility to check the Solid model against the 3D simulation. This is
called Part Compare.

• From PartView select Solids, select + button to show the available solid
models. Right click on the solid model and select the following. Use Solid
as a Part Compare target.

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 Lesson 4 - Interactive Feature Recognition IFR

• With the 3D Simulation, still active, select Home tab > Show >
Part Compare.

The following view shows before and after the drilling operation changed to
Drill/Mill.

Before the change to Drill/Mill. Please note that the drilled holes, machine to
the shoulder of the drill and will drill into the part.

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 Lesson 4 - Interactive Feature Recognition IFR

After the change to Drill/Mill the holes are machined correctly.

More Exercises

Below is a list of solid models that you can work through. Please use the
same techniques as described earlier in lesson 3 and lesson 4 using
Automatic Feature Recognition (AFR) and Interactive Feature Recognition
(IFR)

The models will be in the same location as the first example. Use your
engineering experience to set these jobs as you would within your work
place. Create any new tools needed to finish the jobs.

• Lesson 4 - AFR Part 1 Milling.sldprt

• Lesson 4 - AFR Part 2 Milling.x_t
• Lesson 4 - 2.5D Part for AFR Rotated.x_t
• Lesson 4 - Mount Cross plate. Sldprt
• Lesson 4 - Formplate.x_t
• Lesson 4 - Bloodhound-steering-support. x_t
• Lesson 4 - Basic Plate.x_t
• Lesson 4 - IFR-1.x_t
• Lesson 4 - IFR-2.x_t
• Lesson 4 - IFR-3.x_t

If in any doubt, please ask your instructor for help.

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 Lesson 4 - Interactive Feature Recognition IFR

Summary
• We have imported our solid model.
• Orientated to get a best fit normal to the Z axis.
• Set the Stock and located Setup1.
• We have then used IFR to extract the key features on our part. Using
Horizontal selection and Automatic Feature recognition.
• We have also been using Automatic ordering and Cut higher operations
first. and selected minimize rapid distance to reduce the cycle times.
• Changed holes to Drill/Mill and used Part Compare.
• More examples are available to work through.

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 Lesson 5 – Multiple Fixture

Lesson 5
Multiple Fixture Document
Objectives
• Create a Multiple Fixture document.
• Add Lesson 3 – Vertical Plate.fm
• Position the part and number of repeats.
• Select Single block.
• Simulate part.
• Save file and exit.

Multiple Fixture (Part) Start

• Double click on the FeatureCAM Icon to Start FeatureCAM. Select

Multiple Fixture > Unit of Measure. Select Millimeter > Initial Stock
Dialog, Select None, Select Create New Document.

• Select Parts List.

• Select Browse and navigate to Lesson - 3 Vertical Plate.fm from your

instructors preferred location.

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 Lesson 5 – Multiple Fixture

• Select OK to close the menu.

• Select Add.

The menu on the next page will be displayed.

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 Lesson 5 – Multiple Fixture

• Select Next.

• Select Next to access the Configuration menu.

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 Lesson 5 – Multiple Fixture

• Position the part X repeats = 1 and Y Repeats = 1

• Select Next.

• For Layout select Single block.

• Select Next.

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 Lesson 5 – Multiple Fixture

For Stock leave as default.

• Select Next.

• Select Finish.

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 Lesson 5 – Multiple Fixture

• Select OK to close the menu.

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 Lesson 5 – Multiple Fixture

Simulation options

• Select Home tab > Simulation Panel > Sim Mode > 3D to
simulate the machining processes. See below the available simulation
options.

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed.

• Select the Eject icon to cancel the simulation.

• Output code to a known location.

• Save file to a known location.

Summary
• Create a Multi-fixture document.
• Change number of repeats.
• Select a Single block.
• Simulate Parts.
• Output code to a known location.
• Save file.

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 Lesson 6 – Geometry Creation Techniques

Lesson 6
Geometry Creation Techniques
Objectives
• Overview.
• Lesson 6 - Drawing examples 1 to 4
• Drawing Methods - Create drawings using geometry techniques within
FeatureCAM
• Machine exercises 1 to 4.

Overview

This module will give an understanding of how to create 2D drawings using

FeatureCAM geometry creation and snapping tools. You might have a
situation where you need to create a drawing from the very start. Once you
have drawn the geometry, machine all features.

Lesson 6 - Drawing example 1

Please work through the following example with help from your instructor.

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 Lesson 6 – Geometry Creation Techniques

Additional information

• Product Thickness = 45mm

• 170mm Radius centre X = 80mm Y = -70mm Radius = 170mm

• All holes are through

Drawing creation
• For help on Snapping functions select Construct tab > Snapping Panel

> Modes. and then select Help.

• Right click on Stock and select Hide Stock

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 Lesson 6 – Geometry Creation Techniques

• Select Construct tab > Geometry Panel > Line > Vertical Line
and create a line at X0, Enter X80 Enter. Select Esc to cancel this
function.

• Select Construct tab > Geometry Panel > Line > Horizontal line
and create a line Y0, Enter Y20, Enter Y70, Enter Y80, Enter Y100. Enter
Select Esc to cancel this function.

• Create two circles. Select Construct tab > Geometry Panel > Circle >

Center, Radius R30, tab X40, tab Y50, Enter R170, tab X80, tab
Y-70 Enter. Select Esc to cancel this function.

• Select Construct tab > Geometry Panel > Line > Point, Angle
A45, tab X110, tab Y0 Enter. Select Esc to cancel this function.

• Select Construct tab > Geometry Panel > Edit > Clip command
to remove any unwanted geometry around the part. Select Esc to cancel
this function.

• Select Construct tab > Geometry Panel > Line > Offset and offset
the angled line by 21.21. Select Esc to cancel this function.

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 Lesson 6 – Geometry Creation Techniques

• Select Construct tab > Geometry Panel > Fillet > Corner Fillet

• enter 10 and fillet the corners in 6 places. While the corner fillet is
active fillet the end radius R20

• Draw a radius R70 using 2 points. Select Construct tab > Geometry

• Panel > Circle > 2 Points, Radius R70 tab, Pt1 X = 70, tab Y = 0
tab, Pt2 X = 110, tab, Y = 0. Select Enter. Select Esc to cancel this
function.

• Select Construct tab > Geometry Panel > Edit > Clip Clip any
unwanted geometry.

• Draw a circle Select Construct tab > Geometry Panel > Circle > Center,

• Radius Enter Radius 4 tab, X = 154.5 tab, Y = 59.5. Select Enter.

Select Esc to cancel this function.

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 Lesson 6 – Geometry Creation Techniques

• Select the circle you have just created and select Home tab > Select &

Edit Panel > Transform Enter the following values as shown on the
next page.

• Draw a Circle Radius 6mm and snap to the centre point nearest the

• datum using the Endpoint snapping tool.

• Select the circle and then select Transform Enter the following
values. Select Apply and OK to close the menu. This is the drawing
complete. Machine the part as described in Lesson 2. Then Save the file to
a known location

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 Lesson 6 – Geometry Creation Techniques

Lesson 6 – Drawing example 2 (Optional Exercise)

Additional information

• Product Thickness = 25mm, Large 16mm hole = Through, 6mm diameter

hole depth = 20mm, Counter bore depth on open profile = 5mm.

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 Lesson 6 – Geometry Creation Techniques

Lesson 6 – Drawing example 3 (Optional Exercise)

• Product thickness = 45mm, Centre hole = 16mm Diameter, 6.8mm

Diameter holes are through. R15mm Top Boss Depth = 10mm, Bottom
Corner Radius values for lower Pockets and Boss = R3

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 Lesson 6 – Geometry Creation Techniques

Lesson 6 - Construction Exercise 4 (Optional Exercise)

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 Lesson 6 – Geometry Creation Techniques

• Product thickness = 40mm, 260mm diameter bore depth = 17.5mm Large

closed pocket depth = 16mm. 70mm bores are through.100mm x 90mm
Pocket depth = 10mm. 50mm pocket depth = 16mm.

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 Lesson 6 – Geometry Creation Techniques

Summary
• Snapping function overview
• An example showing Geometry creation, Transform etc.
• Lesson 6 – Drawing example 1
• Lesson 6 – Drawing example 2 (Optional Exercise)
• Lesson 6 – Drawing example 3 (Optional Exercise)
• Lesson 6 – Drawing example 4 (Optional Exercise)

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reserved
 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

Lesson 7
Tooling (Crib Creation) – Spindles and Tool Holders
Objectives
• Current tool databases (Cribs) found on installation.
• Creating a new Crib within the Tooling Manager and Copy existing tools
into the new Crib. Import and Export. XML Document files.
• Create a new Spindle
• Create a new tool holder from a Solid model.
• Create a tool using curves to describe the tool shape.

Overview
At the heart of FeatureCAM is the Tooling database or Crib. FeatureCAM creates
Automatic Feature recognition based on the now active Tool Crib. Simulation results are
enhanced by having correct tool holders and tools. This can help with detecting gouges
on parts and Fixtures.

Current Tool databases (Cribs) found on Installation

• FeatureCAM has a complete range of Cribs built in. This allows for quick
and easy program creation. It is advisable to create your own Crib that
suits your current machine tool(s). Either create a tool Crib per machine or
create a generic Crib that suits all machine types. The generic Crib can be
used for costing of jobs to get a realistic time for machining.

• The tool Cribs can be made available across a network for access by
multiple users. The following Cribs are available on installation: - Basic,
Basicmetric, Tools, Swiss, Swissmetric. BT40 -Training_crib_metric
or Training _2018 have been created especially for your training course.

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 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

Creating a new Crib within the Tooling Manager

• Select Features & Manufacturing tab > Tools Panel > Tool Manager

• Select New Crib

• Give the Crib a unique name for example HAAS-VMC750

• Select BT40-Training_crib_metric or Training_2018. on the left

(Available Tools) and HAAS-VMC750 on the right. (Current Tools) You will
then be able to Add tools from the current Crib to the New Crib. Please
Add at least one tool into each tool group.

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 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

Tool Groups
• The tools can be grouped together depending on their type or use.

Once a Tool Crib has been created you can import and export the Cribs from
a known location. The file extension is .XML

Create a new Spindle

• You can create a new spindle for a machine tool or holder type. For
example, Capto, HSK100, BT40

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 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

Create new tool holder from a solid model.

• Import file Lesson 7 - BT40-Collet Chuck sizes 3-26.x_t from your

instructors preferred location. Select Finish to close the Wizard.

• Right click and select Front View.

• Create a Point at X0, Y0, Z0. Select Construct tab > Geometry Panel >
Point. Select Enter. Select Esc to cancel this function.

Measure with a Vertical dimension from the point to the bottom of the Collet.
This should be 80mm

• Select Construct tab > Geometry Panel > Dimension > Vertical
Distance.

Please note that the Stock Axis must be in the same position as Setup1 at
the bottom of the Collet chuck. To show the Stock Axis please select
Stock Axis in PartView. We will also have to Join the two solids together.

• Select Both Solids in PartView. Select Construct > Solid > Modifiers >
Combine Solids.

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 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

• Select Union and select both solids as shown. Select Apply.

We now need to move the combined model from the Setup1 position to the
Stock Axis.

• Select the Solid in PartView then complete the following then select Home

tab > Select & Edit Panel > Transform Select Translate > Move
and enter Z 80mm. Select Apply and OK to close the menu.

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 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

Creating a Tool Holder

• Select Features & Manufacturing > Tools > Spindles & Tool Holders

• Select a Spindle or create a new one. Select the Green + Icon to create a
new Spindle.

• Select the Green + Icon to create a new Holder.

• Enter the following information on the next page.

• Unselect Inch.

• Select Collet

• Select Solid Model.

• Enter the distance from the Gauge length to the bottom of the collet.

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 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

• Unselect fit any tool and enter and enter the Minimum and Maximum
diameters for the tools that will fit into that collet.

• Select OK to Save the file.

Remember to save the file to a known location for retrieval later.

Create a tool using curves to describe the tool shape.

• Double click on the FeatureCAM Icon to Start FeatureCAM. Select Milling

Setup > Unit of Measure. Select Millimeter > Initial Stock Dialog, Select
None, Select Create New Document.

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 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

• Right click and select Front View.

• Draw half a profile of the tool, making sure that you start from Z zero

• The start and end must finish at Y zero.

• Once the geometry has been created. Create an open curve using Pick

• Pieces and chain the open geometry. Select a Endmill Tool from
the Tool Manger and change the tool as shown on the next page.

Remember to select Use curve to describe the tool shape.

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 Lesson 7 – Tooling (Crib Creation) – Spindles and Tool Holders

Summary
• Current tool databases (Cribs) found on installation.
• Creating a new Crib within the Tooling Manager.
• Copy existing tools into the new Crib.
• Import and Export. XML Document files.
• Create a new Spindle
• Create a new tool holder from a Solid model.
• Create a tool using curves to describe the tool shape

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 Lesson 8 – Machining Attributes & Configurations

Lesson 8
Machining Attributes & Configurations
Objectives
• Basic overview of key configuration and Attribute settings.
• Cutter Compensation explained.
• Clamp Avoidance with example. (Optional exercise)
• Loading Setup Sheets and Import Vise within the Add-ins Manager.

Introduction

When a document is created, Machining configurations apply default

parameters, which affect the way a part is machined. They then become
machining attributes and become a permanent part of the new document
which are then saved to that document on exit.
The image below shows some of the basic settings. Please work through
these different settings to familiarise yourself with the options available.
Remember, if you want to change these settings on a permanent basis, you
must Edit My Configuration, if this is set as default, and change the way you
want to machine components. All other documents from then on will use the
settings and convert them to Machining Attributes.
Configurations can be Imported or Exported from a known location.

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 Lesson 8 – Machining Attributes & Configurations

To change the current document, select the Machining Attributes in

PartView and change the settings.

Misc – Tab
• Z Rapid =100, Plunge Clearance = 3

• Minimum Corner Radius = 1 Toolpath Corner = 10 %

• Minimum Rapid Distance 50% (Default 400%)

Lead/Ramp
• Maximum finish ramp angle = 0 This will avoid ramping down on the
finishing cut.

Tool Selection
• Please select the following Optimize tool selection.

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 Lesson 8 – Machining Attributes & Configurations

Multiple Roughing tools

Use these preferred settings. This will prevent multiple - roughing operations
and prevent you from getting a warning. This tool may be too big or
unnecessary.

You can always add multiple roughing tools to any operation afterwards. For
example, 16,0. This will add a 16mm roughing tool. Adding 0 will force
FeatureCAM to decide what finishing tool to select depending on the corner
radius on the solid model.

Cutter Compensation overview

Each company applies different Cutter Compensation rules to their own

manufacturing. As such FeatureCAM has three types of cutter
compensation available.

The following exercise helps to explain the way each cutter compensation
option behaves and the differences in output.

G41 Cutter Compensation Left, G42 Cutter Compensation Right, G40

Cancel Cutter Compensation. Heidenhain CR or CL

• 1 - no comp - Includes the diameter of the tool in the tool path and does
Not

include G41/G42 (Default)

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 Lesson 8 – Machining Attributes & Configurations

• 2 - Finish cutter comp - Includes the diameter of the tool in the tool path

and does include G41/G42 Use wear offset in control

R0.1 or D0.2

• 3 - Partline program - Does not include the diameter of the tool in the

tool path and outputs G41/G42 Add Diameter or

Radius of the tool in Tool offset tables.

Cutter Compensation Exercise

• Double click on the FeatureCAM Icon to Start FeatureCAM. Select Milling

Setup > Unit of Measure. Select Millimeter > Initial Stock Dialog, Select
None, Select Create New Document.

• Draw a rectangle 100mm x 100mm.

• Select Construct tab > Curves Panel > Other Methods > Rectangle

Enter the following.

• Select OK to create the Rectangle.

• Right click on Stock1 in PartView. Select Show Stock.

• Double click on the Stock in the Graphics area.

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 Lesson 8 – Machining Attributes & Configurations

• Select Resize. Select Compute Stock size from the size of the part.

• Add 5mm all around the part and make -Z = 25mm +Z = 0

• Select Home tab > Part Program Panel > Features > From Curve
> Boss. Select Next.

• Select Curve1, Select Next. Offset from Curve Z location = 0 Select

Next. Height = 25mm. Select Finish.

• From Boss Properties, Select Strategy, Unselect Rough Pass, and

Ramp from Top. Select Wind Fan. Enter Wind Fan Radius = 5, Enter
Wind Fan Angle = 180.

No Comp

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© Copyright 2018 Autodesk, Inc. All rights reserved 8.5
 Lesson 8 – Machining Attributes & Configurations

• Copy Boss1 in PartView and Paste two copies. Rename Boss1 to no

comp, Rename Boss1_1 to finish cutter comp, Rename Boss1_2 to
Partline.

Finish cutter comp

PartLine Program

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8.6 © Copyright 2018 Autodesk, Inc. All rights reserved
 Lesson 8 – Machining Attributes & Configurations

Change each operation so you have three types of cutter compensation. Output the
code. You will then see the difference in the code output.

%
O0001 - (FEATURECAM - HAAS VF)
(Cutter Compensation)
(ESTIMATED MACHINE TIME = 1:15.7)

(FINISH BOSS NO - COMP)

N40 G0 G17 G21 G40 G94
N45 T1 M6 (ENDMILL 32MM DIA 4 FLUTE 32.0 DIA.)
N50 G54 G90 X121.0 Y50.0 S3031 M3
N55 G43 H1 Z25.0 M8
N60 Z3.0
N65 G1 Z-25.0 F1155.
N70 Y55.0 F2310.
N75 G3 X116.0 Y50.0 R5.0 F1155.
N80 G1 Y0. F2310.
N85 G2 X100.0 Y-16.0 R16.0 F3464.
N90 G1 X0. F2310.
N95 G2 X-16.0 Y0. R16.0 F3464.
N100 G1 Y100.0 F2310.
N105 G2 X0. Y116.0 R16.0 F3464.
N110 G1 X100.0 F2310.
N115 G2 X116.0 Y100.0 R16.0 F3464.
N120 G1 Y50.0 F2310.
N125 G3 X121.0 Y45.0 R5.0 F1155.
N130 G1 Y50.0 F2310.
N135 G0 Z3.0

(FINISH BOSS CUTTER - COMP)

N140 G1 Z-25.0 F1155.
N145 G41 D01 Y55.0 F2310.
N150 G3 X116.0 Y50.0 R5.0 F1155.
N155 G1 Y0. F2310.
N160 G2 X100.0 Y-16.0 R16.0 F3464.
N165 G1 X0. F2310.
N170 G2 X-16.0 Y0. R16.0 F3464.
N175 G1 Y100.0 F2310.
N180 G2 X0. Y116.0 R16.0 F3464.
N185 G1 X100.0 F2310.
N190 G2 X116.0 Y100.0 R16.0 F3464.
N195 G1 Y50.0 F2310.
N200 G3 X121.0 Y45.0 R5.0 F1155.
N205 G1 G40 Y50.0 F2310.

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 Lesson 8 – Machining Attributes & Configurations

N210 G0 Z3.0
(FINISH BOSS CUTTER COMP AND PARTLINE)
N215 G1 Z-25.0 F1155.
N220 G41 D01 Y71.0 F2310.
N225 G3 X100.0 Y50.0 R21.0 F1155.
N230 G1 Y0. F2310.
N235 X0.
N240 Y100.0
N245 X100.0
N250 Y50.0
N255 G3 X121.0 Y29.0 R21.0 F1155.
N260 G1 G40 Y50.0 F2310.
N265 G0 Z25.0
N270 G53 G49 Z0. M9
N275 G53 Y0.
N280 M30
%

Clamp Avoidance

Clamp avoidance only works with NT Toolpaths. Solid model clamps and
Fixtures can be set to Use solids as clamp. This can be set from
PartView by right clicking on the solid model that you want to make into a
clamp. FeatureCAM will then avoid the clamp by the amount specified.

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 Lesson 8 – Machining Attributes & Configurations

The value for clearance around the clamp is shown below.

• For an example of Clamp avoidance, open file Lesson 8 - Manifold plate

with Clamps.fm from the Data folder. (Optional exercise)

Loading Setup Sheets within the Add-ins Manager

FeatureCAM can automatically generate html or Excel setup sheets from

your FeatureCAM part document, from a html template. The template can
be customized to tailor the setup sheets to include company logos etc.

• Select Add-ins from the top menu. Then select Manage. This gives you
the ability to add or remove custom programs. Select Library and within
Search type in Setup. Then select Load.

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 Lesson 8 – Machining Attributes & Configurations

To locate this within the Macros page select the small down arrow next to
Macros.

• Then select New (Insert) Type in Setup.

• Then select Setup and from the select Macro page select Setup Sheet.

• Select OK twice to accept the changes. We now have Setup added the
Add-ins manager as shown below.

• As an exercise create a new Macro for Import Vise.

Summary
• Basic overview of key configuration settings.
• Cutter Compensation explained.
• Clamp Avoidance.
• Loading Setup Sheets and Import Vise within the Add-ins Manager.

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reserved
 Lesson 9 – Creating Solids from Curves and Features

Lesson 9.0
Creating Solids from Curves and Features
Overview

For customers that have Premium and Ultimate modules, FeatureCAM has a
3D Solid modelling package built into the software. This allows for Solid
model creation using the following construction types - From Curves / From
Surface / primitives / Shape Modifiers / Manufacturing. The following
example gives a basic understanding of the solid model options available.

Lesson Objectives 9.0

• Create a solid model from an existing FeatureCAM document.
• Create a solid from Curve, create a solid cut using a Pocket Feature.
• Create Hole apertures using a Hole Feature.
• Using Shape modifiers to add chamfers.

Start
• Double click on the FeatureCAM Icon to Start FeatureCAM. Select Milling
Setup > Unit of Measure. Select Millimeter > Initial Stock Dialog, Select
None, Select Create New Document.

• Select File > Open and navigate to your instructors preferred location.

• Select Lesson 2 – Import dxf.fm

You created this on day 1 of the course.

• Select Home tab > Display Panel > Hide All Features Select Hide

All Geometry Select the Outer Curve.

• Select Construct > Solids > From Curves > Extrude.

• Select As a new Base Solid. Then enter Z - 32mm, Select Apply.

• Select Pocket1 in PartView and right click and select Show Selected.

• Select - From Surface > From Feature. Select Pocket1. Select Apply.

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 Lesson 9 – Creating Solids from Curves and Features

Do the same for Pocket2 and Hole1 pattern.

Try changing the hole feature. You will see that the model dynamically
updates as the feature is changed. Select Hide All and then select Show all
Solids.

• See the solid model below. Export model as Parasolid and then Import and
use AFR to machine the part. (Optional Exercise)

Lesson 9.1
Lesson Objectives
• Import a solid model and make a copy.
• Remove pocket and hole features to allow smoother 3D surface Machining.
• Machine 2.5D Features in solid model using IFR interactive Feature
Recognition.

Start
• Select File > New. Select Milling Setup > Unit of Measure. Select
Millimeter > Initial Stock Dialog, Select None, Select Create New
Document.

• Select File > Import and import Lesson 9 – 3axis drilling. x_t from your
instructors preferred location.

• Using the import wizard, Un-tick Launch AFR after finish. Select Next 3
times.

• Select Block (Default) then select Next, select Compute Stock

size from the size of the part. Select Next.

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 Lesson 9 – Creating Solids from Curves and Features

• Set Zero all around and change +Z = 1mm. Select Next.

• Change the Setup1 offset position to the centre of the block -1mm in Z

• Select Finish to exit the Import Wizard.

• From PartView Rename the Solid model to Part. Copy the Solid model in
PartView. Right click on the solid model and select Copy. Then Paste.
• Hide the original Part Solid model. This can be achieved by right clicking
the Part solid in PartView and selecting Hide selected.

We now want to ignore the centre pockets and holes when we 3D surface
machine the angled faces.

• Orientate the view so we are looking down from the Top (Ctrl+5)

• Using the cursor. Box select the centre main features. As shown.

• Select Construct > Solids Panel > Manufacturing > Delete Face
From the menu select Heal Remaining faces and modify existing solid.
Select Apply. Select OK to close the menu.

All selected features will be removed from the solid as shown below.

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 Lesson 9 – Creating Solids from Curves and Features

We can now 3D Surface machine the angled faces.

• Manually select the angled and Radius surfaces and create a new
surface machining feature.

• Select Home > Part Program Panel > Features > Surface Milling.
Select Next.

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 Lesson 9 – Creating Solids from Curves and Features

• Select Next twice. Select Choose a single operation. Select Next. Select
Z Level from Roughing Strategies. Select Next. Select 3D Pocket.
Select Next. Select Next and select Search for another tool. Select a
20mm endmill. Select Finish.

• Double click on srf_mill1 from PartView. Select Operations rough1 >

Milling. Change Z Increment = 3mm Select Set.

Add a new Parallel machining operation.

• Select Settings > Process and select Add new operation . Select
Finishing Strategies > Parallel select Finish. Select parallel > finish2
from Operations and change the Stepover = 0.5mm select Set and
Apply. Then OK to close the menu.

Simulation options

• Select Home tab > Simulation Panel > Sim Mode > 3D to
simulate the machining processes.

• Then Select the Play icon from the graphics screen to start the
simulation.

• Move the slider Bar to increase or decrease the simulation speed.

• Select the Eject icon to cancel the simulation.

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 Lesson 9 – Creating Solids from Curves and Features

Work through the features that have not been machined, machining the
remaining 2.5D features in the model to complete the part.

Summary
• Our first Solid Model created within FeatureCAM using Curves and
Features to create the model.
• Remove pockets and holes in a copy of the original solid model, to aid
surface machining.
• Apply Z Level roughing and Parallel finishing strategies. Change Parallel
stepover increment.
• Machine the remaining 2.5D features on the last example.
• Run 3D simulation.

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9.6 © Copyright 2018 Autodesk, Inc. All rights reserved
 Lesson 10 – 4 Axis Machining

Lesson 10
4 Axis Machining

4 axis machining is becoming more popular as this can greatly improve

productivity. The following examples show you how to machine 4 axis
positional components and continuous 4 axes. The example shows how a
previously turned part can be machined on a 4-axis milling machine to
complete all peripheral machining.

Lesson Objectives
• Importing a solid turned part with solid stock plus chuck.
• Extract 4 axis features around the diameter.
• 4 axis simultaneous machining.
• Creating Wrapped text around a dimeter.
• 4 axis machining test

Start
• Double click on the FeatureCAM Icon to Start FeatureCAM. Select Milling
Setup > Unit of Measure. Select Millimeter > Initial Stock Dialog, Select
None, Select Create New Document.

• Select File > Import and select Lesson 10 – 4 Axis turned part + Stock.
x_t from your instructors preferred location.

• From the Import Wizard, keep pressing Next until you get to Stock Type.
Select Round and X axis. Select Next. Select Compute Stock size from
the size of the part. Set all fields to Zero. Select Next.

• Select the Right Hand - Hand to set Setup1 to the right side as
shown.

This will change the Setup1 to the right of the part.

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 Lesson 10 – 4 Axis Machining

• Select Next. Select 4th Axis Positioning. Set Multi-Axis positioning to

Index around the STOCK X Axis. Select Finish.

• Double click on Stock1 from PartView. Select User – defined. Select

Stock Solid. Set Stock2 solid model. Select OK and Apply and OK to
close the menu.

• Hide Stock2 solid model from within PartView.

• Select Chuck_body, Jaw1, jaw2 and jaw3 from PartView. Right Click
and select Use solid as Clamps.

This will then show the selected models in the 3D Simulation.

You will now machine one of the small flat faces around the diameter of the
part. Pick the one nearest to the large flat face. The large flat face will be to
the right of the small face we will be machining.

• Select Home tab > Part Program Panel > Features > From
Curves > Side. Select Extract with Feature Recognition. Select Next.

• Select Around the index axis. Select Normal to surface to align the face.

• Select the Pick Surface Icon Select the face that you want to be
normal to, then select Next. Select anywhere on the Graphics screen to
deselect the face.

Select the Side surfaces from the model and include all of the corner radius
surfaces with your selection.

• Select the green icon to bring in your choice. Select Next.

• For Machining Side make sure the arrows are pointing inwards. Select
Next.

• For Location leave this as set. Select Next.

• When you get to New Feature – Dimensions select the Bottom Radius
hyperlink and select the corner on the solid model. Select Finish.

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 Lesson 10 – 4 Axis Machining

Create a Pattern of the feature you have just created.

• Select Home tab > Part Program Panel > Features > From
Curves > Pattern. Select Next. Select the Side1 feature. Select Next.
Select Radial around the index axis. Select Next. Enter Number = 3
Spacing Angle = 270. Select Finish. Select OK to close the menu.

• Create a Side feature for the large slot and large face using the same
procedure as previously described.

• Create a Hole feature, Around the Index Axis, using Automatic >
Recognize and construct multiple holes. Remember to choose Select
All.

Once you have actioned the above, the part is Completed.

• Save the file to a known location. Close current document.

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 Lesson 10 – 4 Axis Machining

Lesson 10.1
4 Axis Machining
Overview
• The following example will show you how to machine a part with
simultaneous 4 axis machining.

Lesson Objectives
• Extract a curve from solid model edges.
• Set the Start Point on the Curve, then unwrap the curve.
• Create a Side feature to machine the unwrapped curve.
• Use special machining parameters – Show Parallel wall wrap options.
• Create a 3D Chamfer.
• Wrapping Text around the outside diameter.

Start
• Select Milling Setup > Unit of Measure. Select Millimeter > Initial Stock
Dialog, Select None, Select Create New Document.

• Select File > Open and select Lesson 10.1 Unwrapped 4 Axis Side
Feature plus 3D Chamfer – Start.fm from your instructors preferred
location.

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 Lesson 10 – 4 Axis Machining

We will start by extracting a Curve from the surface of the front profile.

• Select Stock1 from PartView. Right click and select Hide Stock.

• Then Select Construct tab > Curves Panel > From Surfaces > Surface

Edges. Then Select the Pick Point Icon double click in the
same position as shown below. Select Apply. Then select OK to close
the menu.

This will create a complete closed curve around the profile. We then need to
set the start point. This will allow a lead-in/out from that point. We can
then unwrap this curve and machine the feature using Side.

• Select Construct tab > Curves Panel > From Curves > Curve Start /

Reverse

• Select Set Start Point. Using the pick point icon select the point as
shown on the next page.

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 Lesson 10 – 4 Axis Machining

• Select Construct tab > Curves Panel > From Curves > Unwrap
select Apply. Then select OK to close the menu.

We are now ready to machine the unwrapped curve using side.

Create a new Side Feature and select the unwrapped Curve.

• Select Home tab > Part Program Panel > Features > From
Curves > Side. Select Next. Pick the unwrapped curve. Select Next.

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 Lesson 10 – 4 Axis Machining

• Offset from Curve Z location = Zero. Select Next.

• Set Depth to 10mm then select Finish.

• Select Wrap features around X axis.

• Select Rough > Milling and Set Total Stock to Zero. Select OK to close
the menu.

The side feature does not create a true vertical face when machining around
the peripheral diameter. To obtain the correct value to insert into the
Wrapped toolpath options. Draw a vertical line at Zero and then draw a line
from zero to the side of the outer diameter side feature. Project this to the
UCS. Use the Angle Dimension to obtain the value. This should equal 17.744
degrees.

• Activate the Secret menu by selecting Ctrl and right clicking on the bottom
menu close to Layer 1.

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 Lesson 10 – 4 Axis Machining

• Set Wrapped toolpath options to the following.

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 Lesson 10 – 4 Axis Machining

Hole machining around the index axis.

Using interactive Feature recognition, machine the counter bores on both

sides.

• Create a Hole feature and select Extract with Feature RECOGNITION.

• Select Around the index axis and Automatic.

• Select Recognize and construct multiple holes. (Default)

• Please choose Select All and then select Finish.

Now create a Side feature and machine one of the Oval pockets.
Create a Curve from surface edges from the oval pocket you have just
machined.
Create a Chamfer feature from Curve. Check direction and reverse if
necessary. FeatureCAM will automatically know that the curve is 3D and pick
a 3D chamfer.
Create a Group of the Side and Chamfer. Then make a Pattern to machine all
pockets. Number 4 and Angle 90. The job is now complete.

Wrapped text around diameter

• From Construct tab > Curves panel > Other Methods > Text. Type in
the following.

• The font used is Machine Tool SANSerif – size 28. Enter the values as
shown above.

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 Lesson 10 – 4 Axis Machining

• Select Apply to move the text to the correct position.

• Select Home tab > Part Program Panel > Features > From
Curves > Groove. Select Next. Select Text Curve.

• Use Simple Engrave

• Enter Width = 0.25 and Depth = 0.25

• Select Finish and then select Wrap feature around X axis.

• Make sure you use BT40 training Crib Metric or Training_2018.

• Choose the Engraving Tool, Engraving tool 60-degree INC from Form
Tools.

• Run 3D Simulation.

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reserved
 Lesson 10 – 4 Axis Machining

Lesson 10.2 (Optional Exercise)

• Open file Lesson 10.2 Valve Pin Carrier Plate.fm from your instructors
preferred location.

This is a read only file. Have a go at machining the features of the part on all
four sides. Use interactive Feature Recognition (IFR)
As a starting point, I would machine the bottom face first and work your way
around from there to machine the other faces.

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 Lesson 10 – 4 Axis Machining

Lesson 10.3 (Optional Exercise)

• Open Lesson 10.3 - Machine & Points to snap too Metric start.fm

• Then import Lesson 10.3 - IFR Work Planes Milling Metric .x_t and then
cancel the Wizard.

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 Lesson 10 – 4 Axis Machining

• Manually Rotate and Translate the part to the points shown on the original

file. Remember to have Snap to object and Snap to Points

switched on.

4 axis interactive feature recognition test

Overview. The following test will evaluate if you have understood Interactive
feature recognition. Curve extraction and various machining strategies to
complete the following exercise.

• Import the two models shown below. Starting with Part and then Stock.

Lesson 10.4 - 2.5D Cutter horizontal slide-PART. x_t

Lesson 10.4 - 2.5D Cutter horizontal slide-STOCK. x_t

Import the part first and orientate the solid model using the import Wizard.
Then import the stock using the same orientation. Use the Transform menu
to align the Stock model with the main part. Change the stock solid to user
defined Stock solid. Hide the Stock solid model. Make sure you have set
Multi-Axis positioning to Index around the STOCK X Axis. Work through this
job on your own using interactive feature recognition.

If in any doubt, ask your instructor for help.

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 Lesson 10 – 4 Axis Machining

Summary
• Importing a solid turned part with solid stock plus chuck.
• Extract 4 axis features around the diameter.
• Creating Wrapped text around a diameter.
• 4 axis machining Test.

This concludes the 2.5D machining course.

Questions and Answers

• Please ask any questions about this course.
• Work through any of your own solid models. Time permitting.

• The next course available is a 2-day 3D Machining course which follows

on from this and is part of a 5-day course.

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reserved