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Generator Set Test (DMG)

The document is a checklist for testing a generator set. It includes sections for inspecting components, starting the engine manually and automatically, monitoring output over time at various load levels up to 110%, and recording electrical and operational data at key intervals. The inspection covers items like belts, filters, fluid levels, connections and nameplates. Tests evaluate startup time and function of controls, gauges, voltage, frequency and temperature/pressure readings at 0%, 25%, 50%, 75% and 100% load levels.

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amrnasser008
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56 views4 pages

Generator Set Test (DMG)

The document is a checklist for testing a generator set. It includes sections for inspecting components, starting the engine manually and automatically, monitoring output over time at various load levels up to 110%, and recording electrical and operational data at key intervals. The inspection covers items like belts, filters, fluid levels, connections and nameplates. Tests evaluate startup time and function of controls, gauges, voltage, frequency and temperature/pressure readings at 0%, 25%, 50%, 75% and 100% load levels.

Uploaded by

amrnasser008
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

‫المجموعة للتصميم وإدارة المشروعات‬

Generator Set Test


Alternator Engine
Model Model
Serial no. Serial no.
Spec no. Spec no.

Physical/Visual Inspection
# Description Available N/A Notes
1. Drive belts. (I)
2. Governor type and feature. (I)
3. Starting motor. (I)
4. Starting aids. (I)
5. Coolant type and concentration. (D)
6. Radiator drains. (I)
7. Block coolant drains. (I)
8. Coolant fill level. (I)
9. Coolant line connections. (I)
10. Coolant hoses. (I)
11. Combustion air filter. (I)
12. Intake air silence. (I)
13. Lube oil type. (D)
14. Lube oil drain. (I)
15. Lube oil filter. (I)
16. Lube oil fill level. (I)
17. Lube oil connections. (I)
18. Lube oil lines. (I)
19. Fuel filter. (I)
20. Voltage regulator. (I)
21. Battery charger connections. (I)
22. Fuel lines. (I)
23. Wiring and terminations. (I)
24. Instrumentation. (I)
25. Nameplates. (I)
26. Paint. (I)
27. Enclosure. (I)
28. Engine & generator mounting bolts. (I)

(I) : (Inspect)
(D) : (Description)

1
‫المجموعة للتصميم وإدارة المشروعات‬

Generator Set Checklist

Electrical Check
Routing wires to engine accessories
Tightness of starter cables
Operating panel lights
Tightness of dynamo cables
Equipped accessories

Mechanical Check
Inspect air intake
Hoses, clamps, brockets properly sealed
Proper alignment for all cooling
connections
Radiator fan clearance
Engine oil level
Engine coolant level
Prime fuel system

Engine Startup Check Data


Fuel system primed?
Start engine with no load
Starting time
Oil pressure
Engine water temperature
Voltage
Frequency
Manual emergency switch activated
Time to stop

2
‫المجموعة للتصميم وإدارة المشروعات‬

Start Generator Set Automatically Check Data


Turn the selector switch to the auto mode
Disconnect the Mains for AMF start Or
Connect the Remote start terminals
Generator starts?
Voltage regulator working properly?
Gauges working properly?
Ac meters working properly?
Frequency (Hz)
Output voltage
Battery voltage
Reconnect the Mains or remove Remote start
terminals
Generator stops?
Time to stop

Time Duration for each load step (10 min)


Load percentage (%) 0% 25% 50% 75% 100%
Output Voltage
Amperes
Power (KW)
Power factor
Frequency
Coolant temperature
Lube oil pressure
Ambient temperature

3
‫المجموعة للتصميم وإدارة المشروعات‬

Electrical Output: 75% Load


Elapsed Time (Min) 10 20 30 40 50 60
Output Voltage
Amperes
Power (KW)
Power factor
Frequency
Coolant temperature
Lube oil pressure
Ambient temperature

Electrical Output: 100% Load


Elapsed Time (Min) 5 10 15 20 25 30
Output Voltage
Amperes
Power (KW)
Power factor
Frequency
Coolant temperature
Lube oil pressure
Ambient temperature

Electrical Output: 110% Load


Elapsed Time (Min) 5 10 15
Output Voltage
Amperes
Power (KW)
Power factor
Frequency
Coolant temperature
Lube oil pressure
Ambient temperature

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