HVA Family

HVA34 | HVA60 | HVA90 | HVA94 | HVA120

ENGLISH HVA30-5 | HVA30-7 | HVA40-5 | HVA54-3 |
DHV0078 Rev05 HVA54-5 | HVA68-2
User Manual

b2 electronic GmbH
Riedstraße 1
6833 Klaus
AUSTRIA

Tel. +43 (0)5523 57373

Fax + 43 (0)5523 57373-5

[Link]
info@[Link]

High Voltage Test System

Subject to alterations –
errors excepted
Illustrations are not binding
1 Introduction

2 DHV0078 b2 EN © b2 electronic GmbH

 1 Introduction

Table of Contents

1 INTRODUCTION ........................................................................4
1.1 Regarding this Document ..................................................................... 4
1.2 Documentation Conventions ................................................................. 5
1.3 Legal Considerations ............................................................................ 7
2 SAFETY .....................................................................................8
2.1 General Safety ...................................................................................... 8
2.2 Work Safety........................................................................................... 8
2.3 Appropriate Applications ..................................................................... 10
2.4 Operator Qualifications ....................................................................... 10
3 GENERAL DESCRIPTION ......................................................12
3.1 Technical Specifications ..................................................................... 12
3.2 Design Features .................................................................................. 15
3.3 External Interlock and Control............................................................. 17
3.4 Shipment Content ............................................................................... 18
4 DESIGN AND CONSTRUCTION .............................................21
4.1 Control Elements................................................................................. 21
4.2 User Interface...................................................................................... 25
4.3 Instrument Setup ................................................................................. 26
4.4 Operation modes................................................................................. 28
5 TEST PROCEDURE ................................................................32
5.1 Equipment Setup................................................................................. 32
5.2 Manual Test Mode .............................................................................. 35
5.3 Automatic Test Mode .......................................................................... 39
5.4 Interrupting a Test ............................................................................... 46
5.5 Discharge Status ................................................................................. 47
6 REPORTING PROCEDURE ....................................................48
7 DISCONNECTION PROCEDURE ...........................................54
8 INSTRUMENT CARE ...............................................................57
9 ACCESSORIES .......................................................................58
10 GLOSSARY AND ABBREVIATIONS ......................................61
11 DECLARATION OF CONFORMITY ........................................62

© b2 electronic GmbH DHV0078 b2 EN 3

1 Introduction

1 Introduction
Purpose
This User Manual serves to ensure the proper and safe use of the HVA test
instrument.

1.1 Regarding this Document

HVA device
This document applies to corresponding HVA units from the first generation.
HVA refers to HVA34, HVA60, HVA90, HVA94, HVA120, HVA30-5, HVA30-7,
HVA40-5, HVA54-3, HVA54-5 and HVA68-2.

Target user
This User Manual is designed to inform various user groups. The scope and depth
of the information provided may not be appropriate for all users. However, it is
important that all users familiarize themselves with this document in full. The
following is a guideline indicating the most significant information as a function of
the user’s responsibilities.

User Responsibilities Focus

HVA operator • To connect the equipment All sections

Particular focus on all
• To carry out the manual or pre-programmed
safety messages
test sequence
• To verify validity of HVA application
• To adjust instrument settings
• To program automatic test sequences in
accordance with particular testing standards
Procurement, • To assure that the workplace is safe and Particular focus on safety
management has all required equipment messages and information
regarding general product
• To assure that HVA operators are qualified
description.
technicians
• To assure that operators fulfil their
responsibilities

Safety

NOTICE
This Manual should always be on hand when using the HVA test instrument.

4 DHV0078 b2 EN © b2 electronic GmbH

 1 Introduction

1.2 Documentation Conventions

The following explain the symbols and safety messages found in this document.
The employment of safety symbols and signal words are in compliance with
American National Standards Institute standard ANSI Z535.6 "Product Safety
Signs and Labels."

Safety messages

Danger DANGER
Indicates a hazardous situation, which, if not avoided, will result in death or
serious injury.

Warning WARNING
Indicates a hazardous situation, which, if not avoided, could result in death or
serious injury.

Caution CAUTION
Indicates a hazardous situation, which, if not avoided, could result in minor or
moderate injury.

Notice NOTICE
Indicates suggested practices to protect equipment and property.

Symbols

Yellow triangle, framed in black: Used to indicate a potential hazard.

Only used in conjunction with description of the possible hazard!
Detailed symbol may correspond to this specific hazard.

Red outlined circle with red diagonal line: Used to indicate prohibited practices.
The described handling practice is not allowed to be carried out!

Blue circle with white exclamation mark: Used to indicate recommended

precautionary measures or a situation that can lead to property damage.

© b2 electronic GmbH DHV0078 b2 EN 5

1 Introduction

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6 DHV0078 b2 EN © b2 electronic GmbH

 1 Introduction

1.3 Legal Considerations

Warranty
b2 provides a one-year warranty from the original purchase date of the instrument
for all necessary parts and labour. This warranty is void in the event of abuse;
incorrect operation or use; unauthorized modification or repairs; or failure to
perform the specified maintenance as indicated in this User Manual. This warranty
does not include normal consumable items such as lamps, paper rolls, printer
ribbons, batteries or other auxiliary items.
This warranty and our liability are limited to replacing or repairing defective
equipment, at our discretion. Equipment that is returned to b2 must be packed in
original packaging. All shipped items must be prepaid and insured. No other
warranties are expressed or implied.

Contact information
b2 electronic GmbH
Riedstrasse 1, Klaus
Vorarlberg, Austria
T: +43 (0)5523 57373
F: +43 (0)5523 57373-5
[Link]
info@[Link]

Copyright
©2016 b2 electronic GmbH
All rights reserved.
No part of this publication may be reproduced, transmitted, stored or translated in
hardcopy or electronic form without the written consent of b2.

Your opinion matters!

Your comments and suggestions are of value. We are dedicated to supporting your
needs. Offering you optimal documentation is part of our promise of quality.
Improvement suggestions regarding this Manual can be sent to:
office@[Link]
Thank you for your feedback!

© b2 electronic GmbH DHV0078 b2 EN 7

2 Safety

2 Safety
Safety has priority! Respect all safety information; only use the HVA for
appropriate applications and ensure that operators possess the required
operator qualifications.

2.1 General Safety

NOTICE
User Manual
Before carrying out any high voltage test with this instrument, read this
User Manual in its entirety.

2.2 Work Safety

DANGER
Electric shock hazard
Never assume that equipment is safe to handle – always use the required safety
equipment and earthing procedures.
• All procedures must comply with local safety regulations.
• Always treat exposed connectors and conductors as potential electric shock
hazards.
• DUT must be earthed, de-energized and isolated from all power sources.
• All auxiliary electrical apparatus such as switchgear, surge arresters, etc.,
must be isolated from the test power source and the DUT.
• All cables and connectors must be inspected for damage before use.
Damaged equipment is not allowed to be used.
• Earth connections must be made first and removed last!
• DUT must be discharged and earthed before disconnecting the test lead.

• Avoid testing alone. In the event of an emergency, another person’s

presence may be essential.

DANGER
Authorized personnel only
The test area must be secured to keep non-qualified personnel off the premises!
• Signs must warn all persons of the high voltage test area.
• Only qualified electrical technicians should have access to the test area.

• Other persons must be accompanied by qualified electrical technicians and

must be informed of the risks involved.

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 2 Safety

WARNING
Radiation hazard
Testing vacuum bottles, above their voltage rating, with DC can produce
dangerous X-rays.

NOTICE
Equipment handling
DUT must have clean connections.
Test instruments are only allowed to be repaired or modified by authorized
b2 personnel.

NOTICE
If required, according to local safety regulations
Wear high voltage gloves when handling high voltage cables and equipment.

WARNING
This is a class A product. In a domestic environment, this product may cause
radio interference, in which case the user may be required to take adequate
measures.

© b2 electronic GmbH DHV0078 b2 EN 9

2 Safety

2.3 Appropriate Applications

The HVA test instrument is designed to perform high voltage insulation testing of
various types of highly capacitive loads.

Appropriate DUTs

DUT Type Examples

Cables • Extruded cables (e.g. XLPE)
• Laminated cables (e.g. PILC)
• Insulated cables
• Cable jacket/sheath
Other highly • Generators
capacitive loads
• Switchgear
• Transformers
• Rotating machines
• Insulators
• Bushings

Appropriate measurements

Measurement Examples
Test • Capacitance
• Resistance
• Dielectric breakdown voltage
• RMS current
• Applied voltage

NOTICE
Other applications
Before proceeding, contact b2 to validate appropriate use!

2.4 Operator Qualifications

HVA operators must be qualified electrical technicians! Proof of required
qualifications for working in high voltage domain is mandatory. It is highly
recommended that operators have completed an emergency rescue-training
program.

10 DHV0078 b2 EN © b2 electronic GmbH

 2 Safety

© b2 electronic GmbH DHV0078 b2 EN 11

3 General Description

3 General Description
3.1 Technical Specifications
Characteristic1 HVA30-5 HVA34 HVA60

Article number SH5004 SH5006 SH5014

Input supply voltage 110-240 V; 50/60 Hz; ± 10%
Input supply power 1.5 kVA 400 VA 1.5 kVA
23 kVrms 24 kVrms 44 kVrms
VLF sine wave
33 kVpeak 34 kVpeak 62 kVpeak
max. output VLF square wave 30 kV 34 kV 60 kV
voltage
DC [+/-] 30 kV 34 kV 60 kV
resolution: 0.1 kV, accuracy: ± 1%
60 mArms 10 mArms 26 mArms
max. output current
resolution: 1 µA, accuracy: ± 1%
Resistance range 0.1 MΩ….5 GΩ
0.01 Hz-0.1 Hz in steps of 0.01 Hz (default 0.1 Hz) –
Output frequency
auto frequency selection
max. test voltage: 10 kV, duration: 1 min-15 min
Sheath test
trip current: 0.1 mA-5.0 mA
max. test voltage: 10 kV, duration: 1 min-60 min
Sheath fault location mode2
pulse/period: 1:3 / 4 s, 1:5 / 4 s, 1:5 / 6 s, 1:9 / 6 s
Frequency optimization Yes
at 0.1 Hz 3.8 µF 0.5 µF 1 µF
Output load
capacity at reduced
15 µF 12 µF 10 µF
frequency/voltage
voltage and current (true rms and/or peak),
Metering
capacitance, resistance, time, flashover voltage
Output duty Continuous! No thermal limitation for operating time.
Test modes manual & automatic
AC (VLF) symmetrical and load independent across full range,
Output modes DC (plus or negative polarity), burn/fault condition or
fault trip mode, jacket/sheath testing
Dual discharge 50 Hz-12 kV feedback protection/
Safety
device (internal)3 dual discharge device (internal)
Computer interface RS232 & USB flash memory module
Built-in memory: up to 50 reports, 40 test sequences
Record storage
USB memory flash drive: unlimited
PC software [included] b2 ControlCenter for Windows
Weight 45 kg 19.5 kg 57 kg
Dimensions4 (mm) L x W x H 450 x 340 x 520 430 x 250 x 360 450 x 340 x 520
Storage temperature -25°C to 70°C
Environment Operation temperature -10°C to 50°C
Humidity 5-85% non-condensing

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 3 General Description

Characteristic1 HVA30-7 HVA40-5 HVA54-3 HVA68-2

Article number SH5005 SH5009 SH5012 SH5016

Input supply voltage 190-240 V, 50/60 Hz
Input supply power 3 kVA
24 kVrms 32 kVrms 38 kVrms 48 kVrms
VLF sine wave
34 kVpeak 45 kVpeak 54 kVpeak 68 kVpeak
max. output VLF square wave 34 kV 45 kV 54 kV 60 kV
voltage
DC [+/-] 34 kV 45 kV 54 kV 60 kV
resolution: 0.1 kV, accuracy: ± 1%
120 mArms 52 mArms
max. output current
resolution: 1 µA, accuracy: ± 1%
Resistance range 0.1 MΩ….5 GΩ
0.01 Hz-0.1 Hz in steps of 0.01 Hz (default 0.1 Hz) –
Output frequency
auto frequency selection
max. test voltage: 10 kV, duration: 1 min-15 min
Sheath test
trip current: 0.1 mA-5.0 mA
max. test voltage: 10 kV, duration: 1 min-60 min
Sheath fault location mode2
pulse/period: 1:3 / 4 s, 1:5 / 4 s, 1:5 / 6 s, 1:9 / 6 s
Frequency optimization Yes
at 0.1 Hz 7 µF 5 µF 3 µF 2 µF
Output Load
Capacity at reduced
15 µF 15 µF 10 µF 10 µF
frequency/voltage
voltage and current (true rms and/or peak),
Metering
capacitance, resistance, time, flashover voltage
Output duty Continuous! No thermal limitation for operating time.
Test modes manual & automatic
AC (VLF) symmetrical and load independent across full range,
Output modes DC (plus or negative polarity), burn/fault condition or
fault trip mode, jacket/sheath testing
Safety 50 Hz-12 kV feedback protection/dual discharge device (internal)
Computer interface RS232 & USB flash memory module
Built-in memory: up to 50 reports, 40 test sequences
Record storage
USB memory flash drive: unlimited
PC software [included] b2 ControlCenter for Windows
Weight 57 kg
Dimensions4 (mm) L x W x H 450 x 340 x 520
Storage temp. -25°C to 70°C
Environment Operation temp. -10°C to 50°C
Humidity 5-85% non-condensing

© b2 electronic GmbH DHV0078 b2 EN 13

3 General Description

Characteristic1 HVA54-5 HVA90 HVA94 HVA120

Article number SH5013 SH5017 SH5018 SH5019

Input supply voltage 190-240 V; 50/60 Hz; ±10%
Input supply power 6 kVA 3 kVA
38 kVrms 64 kVrms 66 kVrms 85 kVrms
VLF sine wave
54 kVpeak 90 kVpeak 94 kVpeak 120 kVpeak
max. output VLF square wave 54 kV 90 kV 100 kV
voltage
DC [+/-] 54 kV 90 kV 100 kV
resolution: 0.1 kV, accuracy: ± 1%
120 mAms 41 mArms 41 mArms 56 mArms
max. output current
resolution: 1 µA, accuracy: ± 1%
Resistance range 0.1 MΩ….5 GΩ
0.01 Hz-0.1 Hz in steps of 0.01 Hz (default 0.1 Hz) –
Output frequency
auto frequency selection
max. test voltage: 10 kV, duration: 1 min-15 min
Sheath test
trip current: 0.1 mA-5.0 mA
max. test voltage: 10 kV, duration: 1 min-60 min
Sheath fault location mode2
pulse/period: 1:3 / 4 s, 1:5 / 4 s, 1:5 / 6 s, 1:9 / 6 s
Frequency optimization Yes
at 0.1 Hz 5 µF 1 µF 0.85 µF 1 µF
Output load
capacity at reduced
12 µF 10 µF 10 µF 5 µF
frequency/voltage
voltage and current (true rms and/or peak),
Metering
capacitance, resistance, time, flashover voltage
Output duty Continuous! No thermal limitation for operating time.
Test modes manual & automatic
AC (VLF) symmetrical and load independent across full range,
Output modes DC (plus or negative polarity), burn/fault condition or
fault trip mode, jacket/sheath testing
Safety 50 Hz-12 kV feedback protection/dual discharge device (internal)
Computer interface RS232 & USB flash memory module
Built in memory: up to 50 reports, 40 test sequences
Record storage
USB memory flash drive: unlimited
PC software [included] b2 ControlCenter for Windows
Weight 169 kg 127 kg 128 kg 198 kg
Dimensions4 (mm) L x W x H 863 x 445 x 610 545 x 445 x 610 790 x 445 x 740
Storage temp. -25°C to 70°C
Environment Operation temp. -10°C to 50°C
Humidity 5-85% non-condensing
1
Technical Specifications are subject to change. b2 reserves the right to modify values in accordance with future HVA
development.
2
in combination with locator set (not in scope of supply) | 3 50 Hz-12 kV feedback protection (optional)
4
dimensions without handles

14 DHV0078 b2 EN © b2 electronic GmbH

 3 General Description

3.2 Design Features

To assure that the workplace is safe and that operators can fulfil their
responsibilities with ease, the HVA provides the following features.

Feature Purpose/application Advantage

Optimized frequency • To test capacitive loads • Facilitates testing

Selection/automatic load • No instrument restart necessary • Limits number of
measurement connections to the DUT

Fully automatic test • To test according to IEEE or other • Facilitates complex testing
sequences standards • Facilitates test repetition

Real time display • To indicate instantaneous output • Facilitates testing

voltage display.

Load independent • To indicate true symmetrical • Facilitates testing

output sinusoidal and square wave
waveforms output

Built-in memory • To save test sequences • Facilitates test repetition

• To save test reports
• Facilitates documentation

Arc management • To provide short-circuit protection • Limits test interruptions

• To allow for fault conditioning commonly encountered
when using conventional HV
test instruments that
immediately trip on arc
detection.

Automatic load • To limit connections to the DUT • Facilitates testing

measurement

Intelligent design • To avoid moving parts and need • Reduces maintenance

for lubrication
• Improves instrument
durability and reliability

Instrument Lock- • To prevent unauthorized use • Improves safety

Key switch

Local and remote • To shut down operations in • Improves safety

emergency OFF emergency situation
switches

Fully integrated • To ground the DUT after testing • Improves safety

discharge and transient • To protect the unit from transient • Protects instrument
circuit over voltages

Initial load clearance • To check automatically for shorts • Improves safety

test at reduced voltages or grounds, during load
measurement, before test
initiation

© b2 electronic GmbH DHV0078 b2 EN 15

3 General Description

Feature Purpose/application Advantage

Return voltage • To monitor external high voltage • Improves safety

indication greater than 100 V (AC or DC)

Discharge status • To indicate when DUT is not fully • Improves safety during
indication discharged. normal disconnection
LED Red lights when residual procedures
voltage greater than 100 V

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 3 General Description

3.3 External Interlock and Control

NOTICE
Equipment NOT included
Cables for remote control and external lamps are not supplied by b2!
External lamp requirements:
• Rating: Max 1.2 W
• Recommended colors: red, green

PINOUT connection (optional)

PINOUT connection for EXTERNAL HV ON/OFF (HVA54-5)

PIN 1: Normally closed contact (NCC)

PIN 2: Normally closed contact (NCC)
PIN 3: Normally open contact (NOC)
PIN 4: Normally open contact (NOC)
PIN 5: Ground (GND)

© b2 electronic GmbH DHV0078 b2 EN 17

3 General Description

3.4 Shipment Content

Items included in the scope of delivery of the HVA are listed below. The 1 marking
specifies items that are country specific. For inquiries, please contact b2. Please
note that the items depend on availability and delivery terms.

HVA accessories
The following items are included in all HVA accessories.
Except the items marked with 2 that are not included in the HVA120 accessories.
GH05222 Earth Lead 4 m GH0602 HVA USB Flash
6 mm² transparent Adapter
M6/Clamp

KEK0017 Cable Serial DB9 f/f GH0612 HV Emergency

Link 3 m Adapter

KEK0049 UC232R-10 "ChiPi" KEC0007 Extra Key for

USB-RS232 Adapter Power On

DHV0078 HVA Family Manual KDD0016 USB Pen Flash

Drive classic black
b2

HVA30-5 accessories
The following items are included in the HVA30-5 accessories.
GH0570 HVA34 HV Test KEK00381 Power Cord
Lead 65 kV 4 m EF/C13 10 A 3 m
80 A Clamp black

HVA34 accessories
The following items are included in the HVA34 accessories.
GH0570 HVA34 HV Test KEK00381 Power Cord
Lead 65 kV 4 m EF/C13 10 A 3 m
80 A Clamp black

KEK0076 Earth Lead 4 m

6 mm² yellow/green
M6/M6

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 3 General Description

HVA60 accessories
The following items are included in the HVA60 accessories.
GH0508 HVA60 HV Test KEK00381 Power Cord
Lead 100 kV 5 m EF/C13 10 A 3 m
MC14 black

KES0105 Angle Bracket GH0580 Red Clamp 600 A

Connector 14 mm with MC 14 mm
Socket

HVA90, HVA94 accessories

The following items are included in the HVA90 and HVA94 accessories.
GH0540 HVA94 HV Test KEK00861 Power Cord
Lead 100 kV PD EF/C19 16 A 3 m
7 m MC14 black

KES0105 Angle Bracket GH0580 Red Clamp 600 A

Connector 14 mm with MC 14 mm
Socket

HVA120 accessories
The following items are included in the HVA120 accessories.
GH0635 HVA120 HV Test GH1009 Earth Lead 5 m
Lead 160 kV PD 16 mm² flat
10 m MC14 transparent
M6/Clamp

KEK00861 Power Cord KES0105 Angle Bracket

EF/C19 16 A 3 m Connector 14 mm
black

GH0580 Red Clamp 600 A

with MC 14 mm
Socket

HVA68-2 accessories
The following items are included in the HVA68-2 accessories.
GH0653 HVA68-2 HV Test KEK00861 Power Cord
Lead 100 kV 5 m EF/C19 16 A 3 m
MC14 black

KES0105 Angle Bracket GH0580 Red Clamp 600 A

Connector 14 mm with MC 14 mm
Socket

© b2 electronic GmbH DHV0078 b2 EN 19

3 General Description

HVA30-7, HVA40-5, HVA54-3 accessories

The following items are included in the HVA30-7, HVA40-5 and HVA54-3
accessories.
GH0655 HVA54-3 HV Test KEK00861 Power Cord
Lead 100 kV 5 m EF/C19 16 A 3 m
150 mA MC14 black

KES0105 Angle Bracket GH0580 Red Clamp 600 A

Connector 14 mm with MC 14 mm
Socket

HVA54-5 accessories
The following items are included in the HVA54-5 accessories.
GH0801 HVA60 HV Test KEK01471 Power Corn 5 m
Lead 75 kV PD 5 m 32 A 3x6.0 mm²
MC14

KES0105 Angle Bracket GH0580 Red Clamp 600 A

Connector 14 mm with MC 14 mm
Socket

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 4 Design and Construction

4 Design and Construction

4.1 Control Elements
HVA control and connection components are located on two panels.

Panel orientation

Front panel

Left side panel Right side panel

Orientation Description
Front • Test controls and emergency shutdown
• HV status information

Right side • Cable and power source connections

• External connections (for remote controls)
• RS232 port/USB flash adapter

© b2 electronic GmbH DHV0078 b2 EN 21

4 Design and Construction

Switches and controls

Front panel

HVA34

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 4 Design and Construction

HVA30-5, HVA30-7, HVA40-5, HVA54-3, HVA60, HVA68-2, HVA90, HVA94, HVA120

HVA54-5

© b2 electronic GmbH DHV0078 b2 EN 23

4 Design and Construction

Pos. Name Description

Earthing connector Serves as connection point from HVA to earth.

HV output Serves as connection point from the HVA to the HV test lead.
connector To connect  Screw the HV test lead into the HV output connector and tighten

Power supply plug Serves as connection point from the HVA to the power source.

Communication Serves as connection point from the HVA to PC (via RS232) or to a USB device
port (via USB flash adapter).

HV switch [on/off] Activates high voltage.

• To activate HV output  Press within 10 seconds after START

Navigation knob Enables user to select options and functions shown on display.
• To scroll selection up or down  Rotate
• To enter selection  Click (push in)
Emergency OFF Activates emergency shutdown.
Operation is only possible when emergency OFF is released.
• To activate emergency OFF  Press in

Key switch [on/off] Locks the unit to prevent against unauthorized use.
• To disable unit  Remove key from the OFF Position
• To reactivate unit  Replace key and turn to ON Position.
Main switch Activates the HVA.
[on/off] This switch is a fuse with integrated magnetic auto-reset 16 A
• To reset  Turn the main switch OFF and then ON again

Remote control Provides interlock for the remote switch (i.e. door interlock).
interlock plug Can be connected to a remote emergency OFF switch, a gate, foot pedal or
dead man switch

External HV Connection for an external HV ON/OFF button

ON/OFF

Air vent Air inlet with filter, for cooling of electronic elements.

Air vent Air outlet, for cooling of electronic elements.

Display screen Displays menu, options and status information.

LED red Indicates HV status.

Red light indicates  High voltage is ON (possible DANGER)
 DUT not discharged residual voltage >100 V)

LED green Indicates HV status.

Green light indicates  High voltage is OFF

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 4 Design and Construction

4.2 User Interface

Display navigation
The navigation knob enables the user to select or change options shown on
the HVA display screen

Rotate Push in / „Click“

• To move to another item in a menu or to any other field possible on the actual
displayed screen  Rotate the knob.
• To scroll through options or to change value displayed of an active field
 Rotate the knob.
• To select marked option or to accept set value accept  Push in/“click”

Display contrast
The contrast of the HVA display screen can be adjusted. The “Display Contrast”
setting is found in the “Reports & Setup” menu.

Main Menu Reports & Setup

USB - Main Menu - Reports & Setup
Use Last Test Seq.? View Reports (50)
3.0kV Maint. C. HYBR (T)
Store Rep. to USB
Start a New Test Edit Auto Test Seq.
Manual Mode Instrument Settings
Reports & Setup Display Contrast 4
Service
13.3.2009 10:23 MAIN

• The lowest value is “1”, refers to the lightest background.

• The greatest value “10” refers to the darkest background.
To select, push in/“click” the navigation knob until “Display Contrast” is
highlighted. Rotate the knob to change the value. Push in/“click” to enter the
new value.

© b2 electronic GmbH DHV0078 b2 EN 25

4 Design and Construction

4.3 Instrument Setup

The HVA instrument settings should be established prior to first utilization and
can be modified at any time thereafter. “Instrument Settings” is found in the
“Reports & Setup” menu.

Main Menu Reports &Setup Instrument Settings

USB - Main Menu Reports & Setup Instrument Settings
Use Last Test Seq.? View Reports (50) Set Date and Time
3.0kV Maint. C. HYBR (T) Reporting: Basic
Store Rep. to USB
Startup: Main Menu
Start a New Test Edit Auto Test Seq. Distance Unit: Meter
Manual Mode Instrument Settings Language: English
Reports & Setup Display Contrast 4 USB Flash: YES
System Info
Service
13.3.2009 10:23 MENU MENU

Setting Options Example

Set Date and Time Select “Set Date and Time” from “Instrument Settings” Set Date and Time
Day 13
menu to arrive at appropriate screen. Month 3
“Clock Format” selected here appears in reports and Year 2009
on the Main Menu display hereafter: Minutes 28

• 24 h Hours 10

• am/pm Clock Format: 24h

MAIN

Reporting “Reporting” type selected here is generated when Instrument Settings

Set Date and Time
report mode is active in testing hereafter. Reporting: Basic
• Extended Startup: Main Menu
• Basic Distance Unit: Meter
Language: English
USB Flash: yes
System Info
MAIN

Startup “Startup” default screen selected here appears as 1st Instrument Settings
Set Date and Time
screen when HVA is turned ON hereafter. Reporting: Basic
• Main Menu Startup: Main Menu
• Manual Mode Distance Unit: Meter
Language: English
USB Flash: yes
System Info
MAIN

Distance Unit “Distance Unit” selected here sets the unit for entering Set Date and Time
cable length when creating test parameters and Reporting: Basic
reporting information hereafter. Startup: Main Menu
• Feet Distance Unit: Meter
Language: English
• Meter
USB Flash: yes
System Info
MAIN

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 4 Design and Construction

Setting Options Example

Language “Language” selected here appears as display hereafter. Instrument Settings
Set Date and Time
• English Reporting: Basic
Startup: Main Menu
Distance Unit: Meter
Language: English
USB Flash: yes
System Info
MAIN

USB Flash “USB Flash” defines the status of communication port Instrument Settings
Set Date and Time
. Reporting: Basic
Startup: Main Menu
• Flash: Yes (for USB flash adapter)
Distance Unit: Meter
• Flash: No (for RS232) Language: English
USB Flash: yes
System Info
MAIN

System Info “System Info” displays HVA characteristics. This System Info

information cannot be modified by the operator: Version 1.24.1

• Version: Installed HVA Hardware SN: 0123456789012
• SN: HVA unit serial number Last Cal. 12/02/2004
Ctrl. 80°F – PU 82°F
• Last Cal: Date of last calibration
• Ctrl.: Temperature
MAIN

© b2 electronic GmbH DHV0078 b2 EN 27

4 Design and Construction

4.4 Operation modes

The following describes the scope of each HVA operation modes: test modes,
output modes, arc management modes and data transfer modes.

Test modes
The HVA can be operated in “manual” or “automatic” mode. For detailed
procedure, see 5.2 – Manual Test Mode, and 5.3 – Automatic Test Mode.

Test Mode Characteristics

Manual Designed to facilitate rapid testing. Test parameters of the
last manual test appear as the default setting.
• Test parameters can be changed immediately before
activating a test.
• Basic reporting most appropriate setting.
(Extended reporting will generate a report with most
fields left blank)

Automatic Designed for testing with predefined configuration in order

to satisfy specific requirements (e.g. IEEE, IEC
standards).
• Test sequence must be configured and saved at any
time before testing.
• Extended reporting most appropriate setting.

28 DHV0078 b2 EN © b2 electronic GmbH

 4 Design and Construction

Output modes
The HVA can carry out HV test in the following output modes:

Output mode Characteristics

DC [-/+] Single polarity output. DUT is polarized
(negative/positive) with respect to ground
• Not recommended for testing extruded cables
(e.g. XLPE cables)
• Measured valued: dielectric loss of the DUT
(including leakage current across terminations)
• DC: Most commonly used DC output mode

VLF Withstand • Suitable for testing extruded cables

Test (VLF) (e.g. XLPE cables) and other DUTs
sine-/square wave • Measured values shown as RMS

Vacuum bottle • Not suitable for testing with DC above DUT voltage
testing rating (X-ray Hazard)
• Possible in manual and automatic test modes
• Trip current and rise rate are user defined
• Measured valued: peak voltage

Sheath test • Suitable for sheath test

• Duration is user defined
• Max. test voltage: 10 kV

Sheath fault • Suitable for sheath fault location

location mode • Duration is user defined
• Pulse user defined
(1:3 / 4 s, 1:5 / 4 s, 1:5 / 6 s, 1:9 / 6 s)

© b2 electronic GmbH DHV0078 b2 EN 29

4 Design and Construction

Arc management modes

If a fault is detected during a HV test, the arc management mode determines how
the failure is managed. The “burn on arc” mode will condition the fault whereas the
“trip out on arc” mode will immediately switch HV off.

Fault detected

Burn on arc Trip out on arc

Dwell time starts

HV still HV automatically
ON OFF

DUT energizes DUT discharges

Dwell time ends

Tripping time
recorded

Fault conditioned Fault detected

30 DHV0078 b2 EN © b2 electronic GmbH

 4 Design and Construction

Data transfer modes

The HVA built-in memory can save up to 50 reports and 40 test sequences. Data
storage location and transfer capability depends on the configuration of the
communication port .

Configuration Characteristics
RS232 • During testing, RS232 cables are not connected to communication
(standard) port
• Test sequences are directly saved to HVA memory
• New reports are directly saved to HVA memory
• All test sequences and reports saved in HVA memory can be
transferred to the linked PC once the HVA Control Center CD has
been installed
USB flash • During testing, USB adapter and stick are connected to
adapter communication port
(optional)
• When connected, left hand corner of main menu displays “USB”
• Test sequences are directly saved to HVA memory
• New reports are directly saved to USB stick inserted in adapter
• Reports saved on the USB stick can be retrieved and viewed on the
HVA display:

Main Menu Reports &Setup USB

USB - Main Menu - HVA 120 Reports & Setup View Report 2/2.
1/3
Use Last Test Seq.? View Reports (2) ALPHA
3.0kV Maint. C. HYBR (T) ALPHA 2
Store Rep. to USB
Start a New Test Edit Auto Test Seq.
Manual Mode Instrument Settings
Reports & Setup Display Contrast 4
Service
13.3.2009 10:23 MAIN MAIN SELECT DEL CLR-ALL

• All reports saved in HVA memory can be transferred to the linked

USB stick:

Main Menu Reports &Setup USB

USB - Main Menu - HVA 120 Reports & Setup
Use Last Test Seq.? View Reports (2) USB Memory Stick
3.0kV Maint. C. HYBR (T) attached
Store Rep. to USB
Start a New Test Edit Auto Test Seq.
No Reports to Store
Manual Mode Instrument Settings
Reports & Setup Display Contrast 4 OK
Service
13.3.2009 10:23 MAIN

© b2 electronic GmbH DHV0078 b2 EN 31

5 Test Procedure

5 Test Procedure
DANGER
Electric shock hazard!
All procedures must comply with local safety regulations.
• Before operating the HVA, equipment setup procedure must be completed!
• Cables must be connected in the proper sequence!
• Before turning on the power supply and before activating the HVA, verify that
all system elements are properly grounded!
See 5.1 – Equipment Setup: Steps S1-S7

5.1 Equipment Setup

Steps S1-S9 describe the equipment setup procedure. When carrying out multiple
tests, the earth and power supply connections must always remain intact. The HV
test lead must be reconnected before each subsequent test (i.e. repeat procedure
as of step S3).

Connection diagram: VLF withstand test

Connection diagram: sheath test and fault location

32 DHV0078 b2 EN © b2 electronic GmbH

 5 Test Procedure

Connection diagram: vacuum bottle test

© b2 electronic GmbH DHV0078 b2 EN 33

5 Test Procedure

Step Procedure (withstand test)

S1 Connect all earthing cables
• Connect earthing cable to the HVA earthing connector
• Connect earthing cable to the DUT ground

S2 Connect power supply cable

• Connect the power supply cable to the HVA power supply plug

S3 Connect HV test lead

• Screw the HV test lead into the HVA HV output connector
• Connect the HV cable shield to earth (if clamp is available)
• Connect other end of HV test lead (clamp including screen protector)
to the DUT

S4 Verify connections
• Check that all cables are attached securely.

S5 Configure interlock plug

• Verify that the HV interlock adapter is connected
If operating with remote controls (optional):
• Connect external lamps or remote switches
• Refer to 3.4 – Shipment Content for connection diagram and material
requirements
S6
Configure communication port
For USB data transfer mode:
• Connect the USB flash adapter
• Insert USB stick

Otherwise:
Verify that RS232 cable is not connected to the HVA!

S7 Turn “ON” HVA main switch

S8 Turn key switch to the “ON” position

S9 The HVA system automatically boots.

• Start-up default screen appears
”Main Menu” or “Manual Mode” screen
See 4.3 – Instrument Setup
Select appropriate option from default screen and proceed to appropriate section
for further instructions:
• See 5.2 – Manual Test Mode or
See 5.3 – Automatic Test Mode

34 DHV0078 b2 EN © b2 electronic GmbH

 5 Test Procedure

5.2 Manual Test Mode

This HVA test mode facilitates rapid testing. If the default is the “Manual Mode
Screen,” a test with the same settings as the previous test can be started directly
after activating the system. Similarly, if the “Main Menu” is set as the 1st screen,
select “Manual Mode.” Otherwise, select “Start a New Test” to change test
parameters or to activate reporting.

Main Menu Manual Mode

Default Screen Default Screen

Start a New Test Manual Mode

USB - Main Menu USB - Main Menu
Use Last Test Seq.? Use Last Test Seq.?
3.0kV Maint. C. HYBR (T) 3.0kV Maint. C. HYBR (T)

Start a New Test Start a New Test

Manual Mode Manual Mode
Reports & Setup Reports & Setup

13.3.2009 10:23 13.3.2009 10:23

Report?
Start a New Test Start a New Test To test with identical parameters as last
manual test
(i.e. parameter as seen on screen.)
Do you want to Do you want to
No reporting is possible!
store a report? store a report?

Yes No Yes No

MAIN MAIN

HVA guides user through series of questions (see section 6):

Setup Report • DUT type
• Voltage rating
Start a New Test • (Cable) insulation
• Report title
Use an existing
Auto Test Sequence
or use Manual Mode?
Test Mode?
Auto Seq. Manual

MAIN PREV

Manual Test Sine 0.1Hz Manual Test Sine 0.1Hz Manual Test Sine 0.1Hz Manual Test Sine 0.1Hz

Setup Test 0.0 kV

rms 0.0 kV
rms 0.0 kV
rms 0.0 kV
rms

START START START START

Timer: 30 min Timer: 30 min Timer: 30 min Timer: 30 min

MAIN SETUP Trip out on Arc MAIN SETUP Trip out on Arc MAIN SETUP Trip out on Arc MAIN SETUP Trip out on Arc
HVA guides user through Modify arc management Modify test voltage Manual Test Sine 0.1Hz

0.0
series of questions: mode
• Waveform
• Frequency kV
• Duration rms

START
Timer: 30 m 0s, report active
NOTE: If Reporting is active, screen displays additional info.  DUT 1.0kV Cable XLPE
MAIN SETUP Trip out on Arc

© b2 electronic GmbH DHV0078 b2 EN 35

5 Test Procedure

Setting manual test parameters

Steps MS1-MS6 describe how to set manual-mode test parameters.

Step Procedure (set manual test parameters) Example

Manual Test Sine 0.1Hz
MS1: To set the waveform, frequency or test duration, select

0.0
SETUP “SETUP” on bottom of “Manual Test” screen
kV
START
Timer: 30 min

MAIN SETUP Trip out on Arc

Manual Mode Setup

MS2: Select one of the following output modes: Select Waveform
SETUP: • Sine wave Sine wave
Square wave
Waveform • Square wave DC+
DC-
• DC+ Vacuum Bottle Test

• DC- MAIN

• Vacuum bottle test

• Sheath test
• Sheath fault location
Manual Mode Setup
MS3: Set the frequency to as close to 0.1Hz as possible. Waveform Sine

Sine wave; • 0.1 Hz/Auto: Recommended setting that Select Frequency

0.1 Hz/Auto 0.09 Hz
square wave: automatically maintains the frequency as close to 0.08 Hz 0.07 Hz
0.1Hz as possible 0.06 Hz 0.05 Hz
0.04 Hz 0.03 Hz
SETUP: To correct entry, select “CANCEL” at bottom of display. 0.02 Hz
Frequency CANCEL OK

Manual Mode Setup

MS4: Set the test “Duration”: Vacuum Bottle Test

Vacuum bottle • Min. = 5 seconds; Max. = 15 minutes Duration: 1m 0 s

test: Set the test “Trip Current”: Trip Current: 200µA
• Min. = 200 µA, Max. = 1000 µA
Rise: 1.0 kV / s
SETUP:
Set the test “Rise” rate: CANCEL OK
Trip current
rise rate • Min. = 0.5 kV/s, Max. = 5.0 kV/s
Manual Mode Setup
MS5 Set the test “Duration/Timer”: Waveform DC Negative

Sheath test • Min. = 1 minute; Max. = 15 minutes

Set Duration/Timer
1 min
Set the test “Trip Current”:
• Min. = 0.1 mA, Max. = 5.0 mA Set Trip Current
5.0 mA

CANCEL OK

36 DHV0078 b2 EN © b2 electronic GmbH

 5 Test Procedure

Step Procedure (set manual test parameters) Example

Manual Mode Setup
MS6: Select one of the following pulse/periods: Waveform: Pulse

Sheath fault location • 1:3 / 4 s Set Pulse/Period

1:3 / 4 s
• 1:5 / 4 s 1:5 / 4 s
1:5 / 6 s
• 1:5 / 6 s 1:9 / 6 s

• 1:9 / 6 s CANCEL

For example: 1 second on and 3 seconds off, every

4 seconds.
Manual Mode Setup
MS7: To modify the duration, rotate navigation knob Waveform Sine 0.1Hz

SETUP: To accept value, push in knob. Auto Frequency Adjust

Duration • Min. test duration = 1 minute Set Duration / Timer

(not applicable • Max. test duration = 24 hours 15 min

vacuum bottle test)

CANCEL OK
To return to “Manual Mode” screen, select “OK”
Manual Test Sine 0.1Hz

85.0
MS8: Rotate navigation knob until the field on bottom of
Arc management the screen is highlighted. kV
rms
mode To change the mode, push in the knob. One of the
START
following modes will be displayed:
• Trip out on arc Timer: 15 min.

MAIN SETUP Trip out on Arc

• Burn on arc
Manual Test Sine 0.1Hz

85.0
MS9: Entering the test voltage before activating the manual-
Preset test voltage: mode test “START” is optional. kV
rms
(optional-voltage In manual mode, voltage can be set once test has been
START
can be set once test initiated!
has been initiated!) To set the test voltage before activating the manual- Timer: 15 min.

mode test “START”: MAIN SETUP Trip out on Arc

Rotate navigation knob until voltage field is framed.

The dot in upper right hand corner indicates that the test
voltage is in pre-set mode. To modify the value, rotate
navigation knob
• Voltage limits see 3.1. Technical Specifications

To accept the value, push in knob . The dot in upper

right hand corner disappears indicating that the test
voltage is set.

© b2 electronic GmbH DHV0078 b2 EN 37

5 Test Procedure

Running a Manual Test

Steps MR1-MR6 describe how to run a test in the manual mode.
Step Procedure (run manual test) Example
Manual Test Sine 0.1Hz

0.0
MR1: Start the test when test parameters displayed on the
START “Manual Test” screen are correct. kV
rms
Rotate navigation knob until the “START” field is
START
highlighted.
•
Timer: 15 min.
To run the test, push in knob .
MAIN SETUP Trip out on Arc

MR2: Once the activation screen appears,

ATTENTION
HV activation • Press the HV switch within 10 seconds. High Voltage!
Press I/O Button to
switch ON High Voltage
If the HV switch is not activated within the 10-second
window, the “Manual Mode” screen will reappear.

0.0
Manual Mode Sine 0.1Hz
MR3: “Startup” appears on the screen to indicate that the
Test startup HVA is initializing the test. kV
rms
0.0kV
0.0µA
Startup

STOP T: 00:00 / 15min

85.0
Manual Mode Sine 0.1Hz
MR4: Rotate navigation knob to modify the voltage value.
kV
Set test voltage • Voltage limits see 3.1 – Technical Specifications rms
(if not preset in step
0.0kV
MS6) 0.0µA

STOP T: 00:00 / 15min

85.0
Manual Mode Sine 0.1Hz
MR5: Test begins automatically
kV
Test rms
The bottom of the screen indicates the lapsed time 76,1kV
585µA
• T: lapsed time/total test duration 57.1nF
13GΩ

STOP T: 00:03 / 15min

Manual Mode Finished

MR6: Display indicates end of manual test Manual Mode Test Seq.
finished successfully
Test end
Sine 0.1 Hz
Test Voltage: 64.0 kVrms
Test Duration: 15 min

OK

38 DHV0078 b2 EN © b2 electronic GmbH

 5 Test Procedure

5.3 Automatic Test Mode

This HVA test mode facilitates testing in order to satisfy specific requirements
(e.g. IEEE, IEC standards). The test sequence can be configured, modified and
saved at any time before testing.

NOTICE
No automatic test sequence programmable for sheath test and sheath fault
location.
Already programmed in manual mode!

Configuring Auto Test. Sequence Overview

USB - Main Menu

Use Last Test Seq.?
3.0kV Maint. C. HYBR (T)

Start a New Test

Main Menu Manual Mode
Reports & Setup

13.3.2009 10:23

Reports & Setup

View Reports (50)
Store Rep. to USB
Edit Auto Test Seq.
Reports & Setup Instrument Settings
Display Contrast 4
Service
MAIN

Edit or New?
Edit Auto Test Seq. Edit Auto Test Seq.
3.0kV Maint. C. HYBR (T) 3.0kV Maint. C. HYBR (T)

BACK SELECT EDIT DEL NEW BACK SELECT EDIT DEL NEW

HVA guides user through series of questions

• DUT type
• Voltage rating
• (Cable) insulation
• Test purpose
Set Sequence • Waveform
• Frequency
• Voltage steps
• Test voltage (for each step)
• Duration (for each step)
• Arc management mode

Edit Auto Test Seq. New Auto Test Seq.

3.0 kV Cable HYBR 1.0 kV Cable XPLE
Maintenance / Sine 0.1Hz Maintenance / Sine 0.1Hz
Test Voltage: 1.0kVrms Test Voltage: 1.0kVrms
Duration 15min Duration 15min
Save Sequence Trip out on Arc Trip out on Arc
Finished Finished
Save or Cancel Save or Cancel
CANCEL PREV SAVE CANCEL PREV SAVE

© b2 electronic GmbH DHV0078 b2 EN 39

5 Test Procedure

Configuring auto test sequence – detailed steps

Steps AS1-AS15 describe how to configure a test sequence.

Step Procedure (configure automatic sequence) Example

Edit Auto Test Seq.
AS1: The “Edit Auto Test Seq.” Menu displays the sequences
3.0kV Maint. C. HYBR (T)
EDIT or NEW? already stored in memory.
• To modify an existing program, highlight the
corresponding program from the list and select the
“EDIT” option on the bottom of the screen
• To create a new program, select the “NEW” option BACK SELECT EDIT DEL NEW
on the bottom of the screen
New Auto Test Seq.
AS2: Select one of the following DUT types:
DUT
• Cable • Switchgear What is the
Device under Test?
• Motor • Other
Cable
• Generator • Vacuum bottle
• Transformer CANCEL NEXT

New Auto Test Seq.

AS3: Specify the voltage rating of the DUT.
Cable
Voltage rating This is a characteristic of the DUT and does NOT
refer to the test voltage! What is the
Voltage Rating of DUT?
To increase/decrease the voltage rating, rotate
navigation knob 1.0kV

CANCEL PREV NEXT

To accept value, push in knob.
New Auto Test Seq.
AS4: Select one of the following cable insulation types:
1.0kV Cable
(Cables only)
• XLPE • PVC What type of
• PILC • HYBRID Insulation?
Insulation (combination of types)
• EPR XLPE

• PE • OTH. (other) CANCEL PREV NEXT

New Auto Test Seq.

AS5: Select aim of test from one the following:
1.0kV Cable XPLE
Test purpose • Acceptance
Test Function?
• Maintenance
Maintenance
• Diagnostic

CANCEL PREV NEXT

New Auto Test Seq.

AS6: Select one of the following output modes:
1.0kV Cable XPLE
Waveform • Sine wave Maintenance

• Square wave Waveform for Test?

• DC+ Sine
• DC- CANCEL PREV NEXT

• Vacuum bottle test

40 DHV0078 b2 EN © b2 electronic GmbH

 5 Test Procedure

Step Procedure (configure automatic sequence) Example

New Auto Test Seq.
AS7: Set the frequency to as close to 0.1 Hz as possible.
1.0kV Cable XPLE
Frequency • 0.1 Hz/Auto: Recommended setting that Maintenance / Sine

(sine wave or automatically maintains the frequency as close to Frequency for Test?
square wave only) 0.1 Hz as possible
• Permitted values: 0.02-0.1 Hz in 0.01 Hz 0.1Hz/ Auto

increments CANCEL PREV NEXT

New Auto Test Seq.

AS8: Specify the number of voltage steps to be applied to
0.1kV Cable XPLE
Voltage steps the DUT. Maintenance/Sine0.1Hz

• Min. voltage levels: 1 step How many Steps?

• Max. voltage levels: 4 steps
1 Step

CANCEL PREV NEXT

New Auto Test Seq.

AS9: Specify test voltage for each step:
1.0 Cable XPLE
Test voltage • Voltage limits see 3.1 – Technical Specifications Maintenance/Sine0.1Hz
Test Voltage: 1.0kVrms
For multiple voltage steps:
Step 1
HVA automatically advances to next step.
Test Voltage
Values are displayed in a table. 1.0kVrms
CANCEL PREV NEXT

New Auto Test Seq.

AS10: Specify test duration for each step:
60.0 kV Cable XPLE
Duration • Min. test duration/step = 1 minute Maintenance/Sine0.1Hz
Test Voltage: 1.0kVrms
• Max. test duration/step = 120 minutes
Step 1
For multiple voltage steps: Duration
HVA automatically advances to next step. 15 min
CANCEL PREV NEXT
Values are displayed in a table.
New Auto Test Seq.
AS11: Select one of the following arc management modes:
1.0kV Cable XPLE
Arc management • Trip out on arc Maintenance/Sine0.1Hz
Test Voltage: 1.0kVrms
mode
• Burn on arc Duration: 15 min
Current Limit?
Trip out on Arc

CANCEL PREV NEXT

New Auto Test Seq.

AS12 Set the test “Trip Current”: 60.0kV Vacuum Bottle
(Vacuum bottle • Min. = 200 µA, Maintenance
only) Test Voltage 1.0kV

• Max. = 1000 µA Duration: 1min 0sec

Trip Current?
200µA
Trip current
CANCEL PREV NEXT

© b2 electronic GmbH DHV0078 b2 EN 41

5 Test Procedure

Step Procedure (configure automatic sequence) Example

AS13 Set the test “Rise” rate: New Auto Test Seq.
60.0kV Vacuum Bottle
(vacuum bottle only) • Min. = 0.5 kV/s Maintenance
Test Voltage 1.0kV
• Max. = 5.0 kV/s Duration: 1min 0sec
Rise Rate?
0.5kV/ s
Rise rate
CANCEL PREV NEXT

AS14: Test sequence setup is complete. New Auto Test Seq.

1.0 kV Cable XPLE
Save sequence • To save the program, select “SAVE”. Maintenance/Sine0.1Hz
Test Voltage: 1.0kVrms
The program will be stored under a name referring to Duration: 15 min
Trip out on Arc
its test parameters. (To modify name, see AS15.)
Finished
The sequence is found in the “Edit Auto Test Seq.” Save or Cancel
menu display. See Step AS1. CANCEL PREV SAVE

AS15: To modify the sequence title from program already Edit Auto Test Seq.
3.0kV Maint. C. HYBR (T)
(optional) saved in HVA memory, highlight the corresponding
Edit sequence title sequence from the “Edit Auto Test Seq.” menu display.
• select the “EDIT” option on the bottom of the screen

BACK SELECT EDIT DEL NEW

Edit Parameters.
• select the “TITLE” option on the bottom of 1.0 kV Cable XPLE
the screen Maintenance Test Seq.
1 Step / Test Setup
Test Voltage: 1.0kVrms
Duration: 15 min
Wave: Sine 0.1/Auto
Trip out on Arc

CANCEL SAVE TITLE

For naming directions, see 6 – Reporting Procedure – Auto Test Seq. Title

Report Naming Instructions

Edit Title

1.0kV Cable

CANCEL SAVE

42 DHV0078 b2 EN © b2 electronic GmbH

 5 Test Procedure

Running an automatic test – overview

Main Menu

Start a New Test Use Last Test Seq.

USB - Main Menu USB - Main
Use Last Test Seq.? Use Last Test Seq.?
3.0kV Maint. C. HYBR (T) 1.0kV Maint. C. XLPE (T)
Start a New Test
Start a New Test
Manual Mode
Manual Mode
Reports & Setup
Reports & Setup

13.3.2009 10:23 13.3.2009 10:23

Report?
Start a New Test Start a New Test

Do you want to Do you want to

store a report? store a report?

Yes No Yes No

MAIN MAIN

Setup Report HVA guides user through series of questions.(See section 6):
• DUT type
• Voltage rating
Start a New Test • (Cable) insulation
• Report title…
Use an existing
auto test sequence
or use manual mode?
Test Mode?
Auto Seq. Manual

MAIN PREV

Select Auto Test Seq.

3.0kV Maint. C. HYBR (T)
1.0kV Maint. C. XLPE (T)

Select Sequence

BACK SELECT NEXT

Start Auto Test Seq.

1.0 kV Cable XPLE
Maintenance test sequence

Start Auto Test Test Voltage: 1.0 kV rms

Duration: 15 min
Waveform: sine 0.1Hz
Trip out on
Reporting active
MAIN BACK START

© b2 electronic GmbH DHV0078 b2 EN 43

5 Test Procedure

Running an automatic test – detailed steps

Steps AR1-AR9 describe how to run a test in the automatic mode.

Step Procedure (run automatic test) Example

USB - Main Menu – HVA120
AR1: To repeat the previous test sequence:
Use Last Test Seq.?
Use Last Seq. or • Select “Use Last Test Sequence” from “Main Menu” 3.0kV Maint. C. HYBR (T)

Start New Test • Proceed to step AR5 Start a New Test

Manual Mode
Otherwise, select: Reports & Setup
• “Start a new Test” 13.3.2009 10:23

Start a New Test

AR2: To activate reporting:
Do you want to
De-/activate • Select “YES”, See 6 – Reporting store a report?
Reporting To conduct a test without generating a report: Yes No

• Select “NO”

MAIN

Start a New Test

AR3: To run an test sequence:
(If Reporting • Select “Auto Seq” Use an existing
Auto Test Sequence
active: this step or use Manual Mode?
follows report
setup completion) Auto Seq. Manual

MAIN PREV

Select Auto Test Seq.

AR4: • Select the appropriate test sequence
3.0kV Maint. C. HYBR (T)
Select sequence • To continue, select “NEXT” 1.0kV Maint. C. XLPE (T)

BACK SELECT NEXT

Start Auto Test Seq.

AR5: • Verify that the selected sequence defines the 1.0 kV Cable XPLE
Parameter correct test parameters Maintenance Test Sequence

verification To run the auto test sequence: Test Voltage: 1.0kVrms

Duration: 15 min
• Select “START” from the bottom of the screen Waveform: Sine 0.1Hz
Trip out on
Reporting Active

MAIN BACK START

AR6: Once the activation screen appears,

ATTENTION
HV activation • Press the HV switch within 10 seconds. High Voltage!
Press I/O Button to
If the HV switch is not activated within the 10-second
switch ON High Voltage
window, the “Start Auto Test Seq.” screen will reappear.

44 DHV0078 b2 EN © b2 electronic GmbH

 5 Test Procedure

Step Procedure (run automatic test) Example

1.0
Auto Test Sine 0.1Hz
AR7: “Startup” appears on the screen to indicate that the
Test startup HVA is initializing test kV
rms
0.0kV
0.0µA
Startup

STOP T: 00:00 / 15min

1.0
Auto Test Sine 0.1Hz
AR8: Test begins automatically
kV
Test The bottom of the screen indicates the lapsed time rms
• T: lapsed time/total test duration 76.1kV
585µA
57.1nF
13GΩ

STOP T: 00:03 / 15min

Auto Test Finished

AR9: Display indicates end of auto test Auto Test.
finished successfully
Test end If Reporting is active, the user can immediately view Sine 0.1 Hz
the report. Test Voltage: 1.0 kVrms
Test Duration:15 min

View the report?

YES NO

© b2 electronic GmbH DHV0078 b2 EN 45

5 Test Procedure

5.4 Interrupting a Test

Once a test has started, it can be interrupted at any time. It is recommended to
select the appropriate method corresponding to the situation.

Situation Procedure Example

1.0
Manual Mode Sine 0.1Hz
Routine STOP When a test is in progress, “STOP” on the display screen
(No emergency) is highlighted. kV
rms
To interrupt the test, push in/click the navigation knob . 0.1kV

• HVA software deactivates HV 0.9µA

0.4nF
13GΩ
• Test stops
STOP T: 00:58 / 1min

Alternative When a test is in progress, press the HV switch to

deactivate high voltage.
• HVA hardware deactivates HV
• Test stops

Emergency stop In an emergency situation, press the emergency OFF

to shut down the system.
• HVA hardware deactivates HV
• Test stops

After test interruption, a message is displayed indicating that the test has been
terminated by the user:
Manual Mode Finished
Manual Mode Test Seq.
interrupted by the user at
step 1 after 58s

Sine 0.1 Hz
Test Voltage: 1.0 kVrms

OK

46 DHV0078 b2 EN © b2 electronic GmbH

 5 Test Procedure

5.5 Discharge Status

© b2 electronic GmbH DHV0078 b2 EN 47

6 Reporting Procedure

6 Reporting Procedure
Report type
The HVA can generate two report types: A “Basic” report with limited information or
a more complete “Extended” report. The type of report generated corresponds to
the entry selected in “Instrument Settings”. Before testing, verify that the desired
type is set!
See 4.3: Instrument Setup

Report information Basic Extended

DUT type  

Voltage rating  

(Cable) insulation type  

Report title  

Phase name 

Company name 

Region name 

Station name 

Line length 

Size of DUT 

Manufacturer 

Work order 

Operator name 

Report activation
Reporting is possible in both the test modes. To generate a report in the manual
mode, the procedure must begin with “Start a New Test” from the main menu. See
5.2 – Manual Test Mode

Start a New Test

Do you want to
store a report?

Yes No

MAIN

48 DHV0078 b2 EN © b2 electronic GmbH

 6 Reporting Procedure

Report naming instructions

To enter the report information, some steps (i.e. steps R4-R13) require the
operator to enter a user-selected name. If no name is entered, the corresponding
category appears blank in the report.
Possible entries include:
• ABCDEFGHIJKLMNOPQRSTUVWXYZ
• .,;:“#-+/
• 0123456789
Start New Report Start New Report Start New Report Start New Report Start New Report
DUT : 1,0kV Cable XPLE DUT : 1,0kV Cable XPLE DUT : 1,0kV Cable XPLE DUT : 1,0kV Cable XPLE DUT : 1,0kV Cable XPLE

Report Title Report Title Report Title Report Title Report Title
Circuit / Line ID Circuit / Line ID Circuit / Line ID Circuit / Line ID Circuit / Line ID

circuit circuit circuit x circuit A Circuit A

MAIN PREV NEXT MAIN PREV NEXT MAIN PREV NEXT MAIN PREV NEXT MAIN PREV NEXT

• To activate naming: Rotate navigation knob , then push in/click.

• To select characters: Rotate knob clockwise
• To DELETE: Rotate knob counter clockwise until < symbol appears
• To SPACE: Rotate knob counter clockwise until _ symbol appears
• To confirm: double click knob

Entering report information

The HVA guides the user through a series of questions dependent on the report
type already set in “Instrument Settings.” These steps are independent of the test
mode, since the user has not yet selected “Manual” or “Automatic.” Note that,
although some of the following steps (i.e. R1-R3) require entry of identical
information as in “Configuring Auto Test. Sequence” (i.e. steps AS2, AS3 and
AS4), these steps are not identical!

© b2 electronic GmbH DHV0078 b2 EN 49

6 Reporting Procedure

Steps R1-R13 list the report information that the HVA asks the user to enter
when the “Extended” reporting mode is active.

Step Procedure (Reporting) Example

Start a New Test
R1: Specify the type of DUT. Select one of the following
DUT options:
What is the

• Cable • Switchgear Device Under Test?

• Motor • Other Cable

• Generator • Vacuum bottle MAIN PREV NEXT

• Transformer
Start a New Test
R2: Specify the voltage rating of the DUT. DUT: Cable
Voltage rating This is a characteristic of the DUT and does NOT What is the
refer to the test voltage! Voltage Rating of DUT?

Rotate navigation knob to increase or decrease 1.0kV

voltage rating value.
MAIN PREV NEXT

Start a New Test

R3: Specify one of the following cable insulation types:
DUT: 1.0kV Cable
Insulation
• XLPE • PVC What type of
(only applicable for Insulation?
• PILC • HYBRID
cables)
• EPR (combination of types) XLPE

• PE • OTH. (other) MAIN PREV NEXT

Start New / Report Details

R4: Set report name DUT: 1.0kV Cable XLPE
Report title • User defined entry, typically the cable number or Report Title
ID for cable testing Circuit / Line ID

circuitALPHA

MAIN PREV NEXT

Start New / Report Details

R5: Specify circuit phase DUT: 1.0kV Cable XLPE
Phase • User can define up to 3 phases if required Phase?
(Extended only)
phaseRED

MAIN PREV NEXT

Start New / Report Details

R6: Specify company name
DUT: 1.0kV Cable XLPE
Company Company Name?
(Extended only)
company HV

MAIN PREV NEXT

50 DHV0078 b2 EN © b2 electronic GmbH

 6 Reporting Procedure

Step Procedure (Reporting) Example

Start New / Report Details
R7: Specify region name DUT: 1.0kV Cable XLPE
Region Region Name?
(Extended only)
region CHEROKEE

MAIN PREV NEXT

Start New / Report Details

R8: Specify station name DUT: 1.0kV Cable XLPE
Station Station Name?
(Extended only)
station BETA1

MAIN PREV NEXT

Start New / Report Details

R9: Specify line length
DUT: 1.0kV Cable XLPE
Line length • Units correspond to “Distance Unit” set in Line Length?
(Extended only) “Instrument Settings”
(see 4.3 – Instrument Setup) linelen 200 meter

MAIN PREV NEXT

Start New / Report Details

R10: Specify DUT size DUT: 1.0kV Cable XLPE
DUT size Typical entries include: Size of DUT?
(Extended only) • Conductor size for cable test
size 4/0
• Horsepower or kW for motor test

MAIN PREV NEXT

Start New / Report Details

R11: Specify manufacturer name
DUT: 1.0kV Cable XLPE
Manufacturer Manufacturer Name?
(Extended only)
manufacturer ABC

MAIN PREV NEXT

Start New / Report Details

R12: Specify work order name
DUT: 1.0kV Cable XLPE
Work order Work Order?
(Extended only)
[Link]: WOO9A

MAIN PREV NEXT

Start New / Report Details

R13: Specify operator name DUT: 1.0kV Cable XLPE
Operator Operator Name?
(Extended only)
operator [Link]

MAIN PREV NEXT

© b2 electronic GmbH DHV0078 b2 EN 51

6 Reporting Procedure

Step Procedure (Reporting) Example

Start a New Test
End of reporting • To continue in manual test mode: See 5.2
procedure Steps MS1-MS5 – set test parameters Use an existing
Steps MR1-MR6 – run test Auto Test Sequence
or use Manual Mode?
Select test mode • To continue in automatic test mode: See 5.3
Auto Seq. Manual
Steps AS1-AS15 – configure sequence
Steps AR1-AR9 – run test MAIN PREV

52 DHV0078 b2 EN © b2 electronic GmbH

 6 Reporting Procedure

Viewing report
Reports can be viewed directly on the HVA display screen. In “Reports & Setup,”
the number of reports saved appears in parentheses following “View Reports.”
Reports are listed according to date, with the first entry corresponding to the latest
report saved.

Main Menu Reports &Setup USB

USB - Main Menu – HVA120 Reports & Setup View Report 2/2.
1/3
Use Last Test Seq.? View Reports (2) ALPHA
3.0kV Maint. C. HYBR (T) ALPHA 2
Store Rep. to USB
Start a New Test Edit Auto Test Seq.
Manual Mode Instrument Settings
Reports & Setup Display Contrast 4
Service
13.3.2009 10:23 MAIN MAIN SELECT DEL CLR-ALL

When a report is selected, the screen header indicates:

“Reference # of report in view/total number of reports saved”.
The upper right-hand corner displays:
“Page # in view/total number of report pages.”

Rep. 2/2 Report 2/2 Report 2/2

Page 1/3 Page 1/3 Page 1/3
View Report 2/2 View Report 2/2 View Report 2/2.
1/3 ALPHA Ph: RED
2/3 3/3
ALPHA Ph: RED ALPHA Ph: RED
18.3.2009 14:18 Len.: 200 m Size: 4/0
1.0kV Cable XPLE Manuf.: ABC
Measurements:
Maintenance Test Interrupted Test Voltage: 13.0kVrms Load: 57.1nF , 348MΩ
Comp: HV Duration: 15min
Region: CHEROKEE Waveform: Sine 0.1Hz S1: 76.1kV 585µA 0.1Hz
Station: BETA1 Test Interrupted
Oper.: [Link] at step 1 after 0min.
[Link]: WOO9A by user stop
MAIN SELECT DEL CLR-ALL

© b2 electronic GmbH DHV0078 b2 EN 53

7 Disconnection Procedure

7 Disconnection Procedure
DANGER
Electric shock hazard
Never assume that equipment is safe to handle without using the required safety
equipment and earthing procedures.
Disconnection procedures must comply with local safety
regulations.
• Before disconnecting test lead, DUT must be discharged and earthed.
• Earth connections must be removed last!

Disconnection diagram

Normal conditions
Steps D1-D8 describe the normal disconnection procedure.

Step Procedure (normal disconnection)

D1 Press Emergency OFF
Stop test according 5.4. and press emergency OFF to lock against re-energizing

D2 Verify HV status
• Wait until LED red light deactivates (indicates residual voltage < 100 V)

D3 Discharge and earth the DUT complying with local safety regulations

D4 Turn OFF HVA

• Turn the HVA main switch off

D5 Lock HVA in disabled state to prevent unauthorized use:

• Turn key switch to OFF position and remove key

54 DHV0078 b2 EN © b2 electronic GmbH

 7 Disconnection Procedure

Step Procedure (normal disconnection)

D6 Disconnect the test lead
• Disconnect the test lead from the DUT
• Unscrew the test lead from the HV output connector

D7 Disconnect power supply cable from power supply plug

D8 Disconnect earth
• Disconnect the earthing cable from the HVA earthing connector
• Disconnect the earthing cable from the DUT

Discharge Stick

© b2 electronic GmbH DHV0078 b2 EN 55

7 Disconnection Procedure

System Failure
In case of errors or failure due to a loss of power during testing, additional
precaution is required. The HVA LED red light cannot indicate when residual
voltage is less than 100 V. To guarantee that the residual voltage has dissipated
before removing the test lead, the DUT must be de-energized using a discharge
stick.

Steps D1*-D7* describe the disconnection procedure in case of system failure.

Step Procedure (system failure disconnection)

D1* Switch HVA OFF
Press emergency OFF
• Turn the HVA main switch off
• Lock HVA in disabled state to prevent unauthorized use:
Turn key switch to OFF position and remove key

D2* • Verify correct functioning of discharge stick

D3* Discharge and earth the DUT complying with local safety regulations
• Discharge DUT using a discharge stick

D4* Before disconnecting test lead, wait until residual voltage has dissipated
• Required wait time depends on the resistance of the discharge stick
• Rule of thumb: For standard discharge sticks, wait a minimum of 10 min.

D5* Disconnect the test lead

• Disconnect the test lead from the DUT
• Unscrew the test lead from the HV output connector

D6* Disconnect power supply cable from power supply plug

D7* Disconnect earth

• Disconnect the earthing cable from the HVA earthing connector
• Disconnect the earthing cable from the DUT

56 DHV0078 b2 EN © b2 electronic GmbH

 8 Instrument Care

8 Instrument Care
Cleaning

DANGER
Electric shock hazard!
Only clean the instrument when turned off!

After use, clean the HV cable connection points.

Storage

CAUTION
Instrument damage
Do not store the HVA outdoors!
Keep the HVA away from liquids!

HVA should be stored indoors in the following environmental conditions:

• Temperature: -25°C to 70°C (-13°F to 158°F)
• Humidity: 5-85% non-condensing

Maintenance and Repairs

NOTICE
Authorized personnel only!
Repairs and maintenance should only be performed by authorized
b2 personnel.

One yearly inspection by authorized b2 personnel is recommended.

© b2 electronic GmbH DHV0078 b2 EN 57

9 Accessories

9 Accessories
Accessories are not included in the scope of standard delivery of the HVA. These
items are available for order through b2. For orders, please contact b2.

Art. No. Item Description

SH5021 TD30 Tan-Delta Set 24 kVrms

SH5023 TD60-MC Tan-Delta Set 44 kVrms

SH5025 TD90-MC Tan-Delta Set 64 kVrms

SH5026 TD120-MC Tan-Delta Set 85 kVrms

SH5027 PD30-E Partial Discharge Diagnostics System 30 kV

SH5030 PD60-2 Partial Discharge Diagnostics System 60 kV

SH5031 PDTD60-2 Partial Discharge Diagnostics System 60 kV

SH5032 PD90-2 Partial Discharge Diagnostics System 90 kV

58 DHV0078 b2 EN © b2 electronic GmbH

 9 Accessories

Art. No. Item Description

SH5033 PDTD90-2 Partial Discharge Diagnostics System 90 kV

SH5035 PD120-2 Partial Discharge Diagnostics System 120 kV

SH5034 PDTD120-2 Partial Discharge Diagnostics System

120 kV

VKR0002 HVA30 Transport Case

VKR0009 HVA68-2/HVA40-5 Transport Case with Wheels

VKR0012 HVA90/HVA94 Transport Case on Wheels

VKR0037 HVA54-5 Transport Case

VKR0038 HVA120 Transport Case

GH0604 Discharge Stick 60 kV 1440 r 9 kJ

GH0628 Discharge Stick 30 kV 6000 r 4 kJ 750 mm

KES0105 Angle Bracket Connector 14 mm

GH0610 HVA34 Calibration

GH0611 HVA60 Calibration

GH0648 HVA30-7 Calibration

© b2 electronic GmbH DHV0078 b2 EN 59
9 Accessories

Art. No. Item Description

GH0616 HVA90 Calibration

GH0627 HVA120 Calibration

GH0749 HVA54-3 Calibration

GH0750 HVA40-5 Calibration

GH0751 HVA68-2 Calibration

GH0753 HVA94 Calibration

60 DHV0078 b2 EN © b2 electronic GmbH

 10 Glossary and Abbreviations

10 Glossary and Abbreviations

The following explains abbreviations and selected terms used in this document
in alphabetical order.

Term Explanation
Arc Self-maintained gas conduction for which most of the charge carriers are
electrons supplied by primary‑electron emission (source: IEC)
Auto Adjust Mode that maximizes output frequency to highest allowable value
Frequency • Greatest allowable frequency depends on the test load and test voltage
“0.1 Hz/Auto” applied
• For loads greater than 1µF, the instrument automatically reduces the
frequency
DUT Device under test
Duty (continuous) Load state in which the relay remains energized for a period long enough to
reach thermal equilibrium
Fault An unplanned occurrence or defect in an item which may result in one or more
failures of the item itself or of other associated equipment (source: IEC)
Frequency [Hz] Number of cycles per unit of time: f = 1/period (time), units = Hz
1 Hz = 1cycle/1 second
0.1 Hz = 1cycle/10 seconds, etc.
Hipot High potential (voltage)
HV High Voltage (tension)
• Extremely high voltage: typically 220 kV or 380 kV
• High voltage: typically 110 kV
IEC International Electrotechnical Commission
Peak value Maximum voltage = Vmax V Vmax
RMS value Root mean square voltage Vrms

• Vrms = Vmax / √2 time

To short Forcing the electric potential differences between two or more conductive
parts to be equal to or close to zero
(Infinite current flows in a short circuit)
To trip Opening the circuit
(no current flows in open circuit)
VLF Very low frequency
• Typically between 0.01-0.1 Hz

© b2 electronic GmbH DHV0078 b2 EN 61

11 Declaration of Conformity

11 Declaration of Conformity
HVA34

62 DHV0078 b2 EN © b2 electronic GmbH

 11 Declaration of Conformity

HVA30-5

© b2 electronic GmbH DHV0078 b2 EN 63

11 Declaration of Conformity

HVA30-7, HVA40-5, HVA54-3

64 DHV0078 b2 EN © b2 electronic GmbH

 11 Declaration of Conformity

HVA54-5

© b2 electronic GmbH DHV0078 b2 EN 65

11 Declaration of Conformity

HVA60

66 DHV0078 b2 EN © b2 electronic GmbH

 11 Declaration of Conformity

HVA68-2

© b2 electronic GmbH DHV0078 b2 EN 67

11 Declaration of Conformity

HVA90, HVA94

68 DHV0078 b2 EN © b2 electronic GmbH

 11 Declaration of Conformity

HVA120

© b2 electronic GmbH DHV0078 b2 EN 69