Scribd
Upload
123 views8 pages

DETROIT

The engine was purchased from scrap with no history and initially started. During dismantling, the cylinder block and liner showed heavy rust and pitting. The main and connecting rod bearings were scored and worn. The crankshaft had scratches and rust by the damper mount. The cylinder head valves, seats and guides were worn. Other parts like the damper, fuel pump and pistons were also rusted. The conclusion was that the engine requires a complete overhaul due to the poor condition of many parts from rust.

Uploaded by

Md chotu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
123 views8 pages

DETROIT

The engine was purchased from scrap with no history and initially started. During dismantling, the cylinder block and liner showed heavy rust and pitting. The main and connecting rod bearings were scored and worn. The crankshaft had scratches and rust by the damper mount. The cylinder head valves, seats and guides were worn. Other parts like the damper, fuel pump and pistons were also rusted. The conclusion was that the engine requires a complete overhaul due to the poor condition of many parts from rust.

Uploaded by

Md chotu
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

ENGINE DISMANTLING REPORT

ENGINE MODEL - DETROIT DIESEL 60 SERIES MACHINE: EJC533

JOB NO: ENG/FEB22/25

DISMANTLE DATE: 16/08/2022

DISMANTLED BY: CHANDAN DAS, MD CHOTU, SHUBHAM KESHRI

REASON FOR DISMANTLE


MACHINE WAS PURCHASED FROM SCRAP NO PREVIOUS HISTORY AVAILABLE. ENGINE INITIAL STARTING WAS DONE.

POINT OBSERVED WHILE DISMANTLING


DESCRIPTION CONDITION WORK TO BE DONE
POOR CONDITION WITH HEAVY CLEANING WITH CHEMICAL
CYLINDER BLOCK
RUSTED AND CRACK TEST
CAMSHAFT OK CLEAN AND FITMENT
SLIGHTLY SCRATCHES FOUND. MANUAL POLISH REQUIRED
CRANKSHAFT FRONT OIL SEAL AREA HEAVY AND CLEAN WITH
RUSTY DUE TO WATER ENTRY CHEMICAL
CRANKSHAFT NEW .50 MM BEARING
SCORING MARK AND WORN
BEARING0(.50MM) NEED TO INSTALLED
NEW BUSH INSTALL AND
CONNECTING ROD CONNECTING BUSH WORN CONNECTING ROD BEND &
TWIST CHECK TO BE DONE
NEW HEAD SPARES TO BE
CYLINDER HEAD VALVE, SEAT AND GUIDE WORN INSTALLED AND HEAD
CRACK TEST TO BE DONE
CONNECTING ROD NEW .50MM BEARING
SCORING MARK AND WORN
BEARING( .50MM) NEED TO INSTALLED
SCORING MARK AND HEAVY PISTON NEED TO BE
PISTON ASSEMBLY
CARBON DEPOSITE CHANGE
OIL COOLER ASSEMBLY HEAVY RUSTY DUE TO NEW OILCOOLER CORE
NEED TO BE CHANGE.
CONTAMINATED WATER COOLER HOUSING SHOULD
TO CLEAN WITH CHEMICAL
NEW WATER PUMP
WATER PUMP DAMAGE DUE TO RUST
SHOULD BE INSTALLED
NEW THERMOSTAT VALVE
THERMOSTAT VALVE HEAVY RUSTING AND BROKEN
NEED TO INSTALLED
VIBRATION DAMPER RUSTY DUE TO RAIN WATER NEW DAMPER TO BE FIT
SCRATCH AND PITTING MARKS NEW LINER TO BE
CYLINDER LINER
INSTALLED
FUEL PUMP HEAVY RUSTY NEED TO BE CHANGE

ENGINE OILCOOLER HEAVY RUSTED DUE TO CONTAMINATED WATER

ENGINE OILCOOLER GOT HEAVY RUSTED DUE CONTAMINATED WATER


COOLANT GALARY BLOCKED AND HEAVY RUSTY DUE TO MUDWATER
CYLINDER LINER HAVING PITTING MARKS AND RUSTED

WATER PUMP GOT DAMAGE DUE TO HEAVY RUST


CYLINDER BLOCK GOT RUSTED DUE WATER ENTRY

CAM BEARING GOT WEARED


THERMOSTAT DAMAGE DUE TO CONTAMINATED WATER

MAIN BEARING HAVING SCORING MARKS AND WORN


HEAVY RUSTED

VY RUSTY AMD MUDY DUE TO WATER


MAJOR PARTS REQUIRED

[Link] BEARING .50 MM

[Link] BEARING .50MM

[Link] BEARING STD

[Link] WITH RINGS

[Link] ALL SPARES LIKE INTAKE ,EXHAUST VALVE ,SEAT AND GUIDE

6. WATER PUMP

[Link] VALVE

[Link]

[Link] DAMPER

[Link] PUMP

[Link]

12. UPPER AND LOWER SET GASKET

[Link] TENSIONER

CONCLUSION

After dismantling we observed that cylinder block condition was very poor condition due
to rust. Cylinder liner having scoring and pitting mark, main bearing and connecting
bearing which is .50 mm having scoring mark, crankshaft got slightly scratches and rusty
damper mounting side ,cylinder head spares like both valve, seat and guide got weared.
Other parts like vibration damper, fuel pump, fan hub, piston got rusted. For that engine
should complete overhaul.

You might also like