About Us
We appreciate your business!
Congratulations on your new SAWYER product. We are proud to
have you as our customer and will strive to provide you with the best
service and reliability in the industry. This product is backed by our
extensive warranty and world-wide service network. To locate your
nearest distributor or service agency, please contact us at the phone Chain Clamp
number and address listed on the bottom of each page.
You are in good company!
Manual
Sawyer Manufacturing Company is the world leader in the design
Model 260
and manufacture of pipeline and welding equipment and has been
since 1948. Sawyer equipment has become a standard in the industry
and continues to set the benchmark for quality and durability.
This user operation manual has been made to instruct you for the best
use and operation of your Sawyer product. Your satisfaction with our
products is our main goal. Please read this entire manual carefully,
noting all tips, notes and warnings. Safety always comes first.
Parts Diagram
O
A
C D
E ! WARNING !
B WARNING: Alignment handle is for
M alignment only. All reforming and aligning is
to be done with primary and secondary jack
screws.
N F
G CAUTION
! !
L CAUTION: Sawyer Manufacturing offers a
precision chain clamp for the mating of two
individual pipes together for easier welding.
It is not intended to be used as an individual
support or to lift the pipes. The chain clamp
H should only be used within its stated size
K range. All jack bars should face the same
I way and come in full contact with the pipes
J-1 before final welding.
J
A. Adjustment Handle G. Chain Pin L. Main Block
B. Elbow Holding Block H. Jack Bars M. Chain Link Holding Ears
C. Adjustment Handle I. Chain Tightening Bolt N. Chain Link
D. Fine Adjuster J. Primary Jack Screw O. Elbow Fine Adjuster
E. Fine Adjuster Wings J-1. Seconday Jack Screw P. Main Block Adjustment Wing Nut *not pictured*
F. Chain Lock Mechanism K. Chain * Level & Support Device (combo of A,B,N&O)
Record the following information for warranty purposes: Warranty
All products manufactured by or for Sawyer Manufacturing Company are
Where purchased:________________________________________________ guaranteed against defects due to faulty workmanship or materials for twelve
months from the date of purchase.
Purchase date:___________________________________________________
Equipment Serial #:_______________________________________________ This guarantee is limited to the repair or replacement of any parts found to be
defective, and no other liability–expressed, implied, or contingent–is assumed.
Sawyer Manufacturing Company
7799 S. Regency Dr., Tulsa, OK 74131 USA
P 918.834.2550 F 918.834.0318
[Link] info@[Link]
V1.2
Installation
Tools Needed For Assembly
1/2 Nut Drive Hi-Lo Gauge Weld Gap Spacer* Tape Measure*
(Included)
*Not Included
Note: Green colored chain clamps are made of
stainless steel,
K
Fig. 2 Straight Pipe Installation
1. Remove chain block at end of chain (K) to add or remove
jack bars. (H, Fig. 1)
A. Measure pipe circumference and add or remove
jack bars (H) as necessary.
H Note: All jack bars (H) should face the same way.
Fig. 1
Fig. 3
Elbow Pipe Installation
B
1. Place elbow holding block (B, Fig. 3) onto edge of pipe elbow.
Note: Elbow holding block (B) jack screw faces inward.
Fig. 4
2. Tighten jack screw. (Fig. 4)
Tip: Use ½” nut drive.
O Fig. 5
3. Place elbow fine adjuster (P, Fig. 5) and chain link (N, Fig. 5)
B through the elbow holding block. (B, Fig. 5)
Sawyer Manufacturing Company
7799 S. Regency Dr., Tulsa, OK 74131 USA
P 918.834.2550 F 918.834.0318
[Link] info@[Link]
V1.2
Fig. 7
L
Operation
Straight Pipe Operation
1. Place main block (L, Fig. 7) onto top center of primary
pipe.
K Fig. 8
J H 2. Wrap chain (K) and jack bars (H) around primary pipe
until
jack screws (J) rest on pipe. (Fig. 8)
Fig. 9 Note: Primary jack screws (J) rest near end of primary pipe.
E 3. Place fine adjuster (D) into fine adjuster wings. (E, Fig. 9)
Fig. 10
4. Insert chain pin (G, Fig. 10) into place.
Fig. 11
F
K 5. Lock chain (K) into chain lock mechanism. (F, Fig. 11)
Fig. 12
C
D
6. Tighten fine adjustment (D) by turning adjustment
handle. (C, Fig. 12)
Fig. 13 Note: Chain (K) should fit snugly around primary pipe.
7. Mate secondary pipe to primary pipe. (Fig. 13)
Note: Clamp is not intended to be a support.
Sawyer Manufacturing Company
7799 S. Regency Dr., Tulsa, OK 74131 USA
P 918.834.2550 F 918.834.0318
[Link] info@[Link]
V1.2
Operation
Fig. 14
Fig. 15
8. Use hi-lo gauge (Fig. 15) and spacer wedge (Fig. 16) to space gap
between pipes. (Fig. 14)
Note: See Hi-Lo Gauge guide.
Fig. 16
Fig. 17
J
9. Adjust and tighten all jack screws. (J, J-1, Fig. 17)
Note: All jack screws (J, J-1) should have full contact with both pipes.
J-1
Elbow Pipe Operation
1. Mate elbow to primary pipe. (Fig. 18)
Fig. 18
Fig. 19 N
2. Insert chain link (N) into chain link holding ears. (M, Fig. 19)
M
Fig. 20 A
3. Tighten elbow adjustment handle. (A, Fig. 20)
Fig. 21
4. Use hi-lo gauge (Fig. 22) and spacer wedge (Fig. 23) to space gap
Fig. 22
between pipes. (Fig. 21)
Fig. 23
5. Tighten all jack screws. (J–J-1,Fig. 24)
Note: All jack screws (J, J-1) should have full contact with the pipe.
J
Fig. 24 J-1
Sawyer Manufacturing Company
7799 S. Regency Dr., Tulsa, OK 74131 USA
P 918.834.2550 F 918.834.0318
[Link] info@[Link]
V1.2
