10-100kVA ATLAS3000 USER MANUAL-Updated
10-100kVA ATLAS3000 USER MANUAL-Updated
CLOSING PROCESS
1. Switch off the load safely before starting the closing process of the device!
2. Make sure the loads are switched off!
3. Set F2 (output) breaker to OFF.
4. Turn F3 (battery) breaker OFF.
5. Press and hold the ON button for 5 seconds.
6. Check that the device is in “BYPASS MODE”
7. Press the ON and SELECT buttons at the same time to see that the LCD panel of the device is turned off.
8. Set F1 (input) breaker to OFF.
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Important Notices!
This manual contains important information about technical properties, installation, comissioning of the UPS and
contains safety information for users and loads. Learning and applying of the subjects in thismanual is necessary to use
UPS safely and correctly.
The manufacturer reserves the rights to change the technical specifications and design
without notice.
Units that are labeled with a CE mark comply with the Standard: EN 62040-1 and EN 62040-2.
Description of theAbbreviations
This symbol points out the instructions which are especially important.
This symbol points out the risk of electric shock if the following instruction is not
obeyed.
This symbol points out the instructions, which may be resulted with the injury of the
operator or damage of the equipment if not obeyed.
All packing material must be recycled in compliance with the laws in force in the country
where the system is installed.
Explanation of Symbols
CAUTION
RECYCLING
HEAVY GOODS
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İçindekiler
Chapter 1: SAFFETY INFORMATION .......................................................................................................................................................................... 7
Chapter 2: REQUIREMENTS ...................................................................................................................................................................................... 8
2-1 Safety Transportation ........................................................................................................................................................................... 8
2-2 Placement .............................................................................................................................................................................................. 9
2-3 Storage................................................................................................................................................................................................... 9
Chapter 3: UNPACKING AND INSTALLATION OF THE UPS ........................................................................................................................................ 10
3-1 Unpacking of the Ups .......................................................................................................................................................................... 10
3-2 Installation Procedures ....................................................................................................................................................................... 11
3-3 10kVA-20 kVA-30kVA (3P Input / 3P Output ) Rear Panel View ....................................................................................................... 12
3-4 40kVA-60kVA (3P Input / 3P Output ) Rear Panel View .................................................................................................................... 13
• The UPS has its own energy source. So, even all the
switches are thrown off, there will be
energy at the output.
• There is high voltage inside of the UPS. So, the UPS
must be open only by qualified service personnel.
• The UPS must be grounded accordance with the
rules.
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Chapter 2: REQUIREMENTS
Environment Requirement
Working temperature 0/40 °C (32/104 °F) (15-25 °C for maximum battery life)
Maximum relative humidity 95% max. without condensation
Maximum altitude without derating 2.000 m (3.300 ft)
Degree of protection IP 20 (other IP as option)
Replacing the Batteries and Recycling
2-2 Placement
This product meets the safety requirements for devices to be operated in restricted access locationsaccording to
EN 60950-1 safety standard, which states that the owner should guarantee the following:
DxGxY (mm)865X300X930
2-3 Storage
Please store the UPS in an environment where the temperature is between –25 C +55 C, no receipt of direct sunlight, far from
the heating, in a dry place.For internal battery upss please store the ups where the temperature is between -15C ile +40C otherwise
batteries may damage
Environmental humidity must be between 20% 80% (none condensing).
İf the batteries will be stored for longer than 4 months, they shall be charged periodically Charge period depends on the storage
temperature. The relationship is as shown below:
Every 9 months if the temperature is below 20°C,
Every 6 months if the temperature is between 20°C and 30°C,
Every 3 months if the temperature is between 30°C and 40°C,
Every 2 months if the temperature is over 40°C
Check the conformity of the total load and mains with the UPS.
The UPS must be stored in place is terms of moisture dry conditions between -10°C and 45°C before installation.
The UPS must be operated at least once a month to charge batteries during 24 hours.
Storage time is limited due to battery life starts in production date.
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Chapter 3: UNPACKING AND INSTALLATION OF THE UPS
Equipment and batteries whose packages are damaged during transportation shall be
inspected by qualified Technical Personnel before starting with the installation.
If any equipment has been damaged during shipment, keep the shipping and packing
materials for the carrier or place of purchase and file a claim for shipping damage. If you
discover damage after acceptance, file a claim for concealed damage.
Cut the black protection band shown in figure Remove the nylon protective material inside
the card box. Lift the carton upwards to remove
3-2 Installation Procedures
The UPS must be installed according to standards below:
TS HD 384.4.42 S1: Electric Wiring in Buildings chapter 4: Protection for S group 42: Protection against Thermal
Effect.
TS HD 384.4.482.S1: Electric Wiring in Buildings chapter 4: Safety Protection-Group 48: Choosing of Protective
Measures Which is Depend on External Effects-Section 482: Protection against Fire at the Places Where There Are Special
Risk or Danger.
The electrical distribution panels for the mains and separated bypass mains inputs must have a protection and
disconnection system. Disconnection devices used in these panels shall disconnect all line conductors simultaneously.
During transitory phases (power failure, return and voltage fluctuations) short leakage current peaks may occur.
Make sure that the protection is not activated in such cases.
When the UPS is brought from a cold place to a warmer place, humidity of the air may
condensate in it. In this case, wait for 2 (two) hours before beginning with the installation.
Devices with internal batteries may have dangerous voltages on the battery terminals.
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3-3 10kVA-20 kVA-30kVA (3P Input / 3P Output ) Rear Panel View
1 Snmp Adaptor
2 Free contact inputs
3 Dry Contacks
4 Cooling fans
5 Battery Fuse F3
6 Output Circut Breaker F2
7 Connection terminals (inside cover)
8 Input Circuit Breaker F1
9 Manuel Bypass Breaker F4
10 Paralel operation card
a. RS-232 communication port
11 b. Epo input
c. External battery temperature contact sensor (Optional)
3-4 40kVA(U1/U2/U3 model)-60kVA(U3 model)(3P Input/3P Output) Rear Panel View
1 Snmp Adaptor
2 Free contact inputs
3 Dry Contacks
4 Cooling fans
5 Battery Fuse F3
6 Output Circut Breaker F2
7 Connection terminals
8 Input Circuit Breaker F1
9 Manuel Bypass Breaker F4
10 Paralel operation card
a. RS-232 communication port
11 b. Epo input
c. External battery temperature contact sensor (Optional)
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3-5 80kVA-100kVA (3P Input / 3P Output ) Rear Panel View
80-100 kVA
1 Heating cooling and fans
2 Chock cooling fans
3-6 10-100 kVA (3F Input / 3P Output) Connection Terminals
BACKFEED VOLTAGE RISK
Isolate Uninterruptable Power Supply before working on this circuit.
Then check for Hazardous Voltage between all terminals including the protective
earth (PE)
Swicth the circuit breaker on the distribution panel to “0” position before making
the connections.
Bring the circuit breaker on the distribution panel to “OFF” position before making the
connections.
Power connection terminals are back side of the Ups Cover must be remove properly with suitable screw
terminals.
The device shall be earthed for a safe and reliable operation. Connect the PE ground connectors before
connecting any other cable.
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80kVA(U1/U2/U3 model)
100kVA(U3 model)
The device shall be earthed for a safe and reliable operation. Connect the PE ground
connectors before connecting any other cable.
(L8)Input protective earth connection terminal PE of the UPS shall be connected to ground with a lowimpedance
connection.PE terminals of the loads shall be connected to output protective earth terminal of the UPS.
If PE cables come along with the power cables; PE cable should be min. 12 cm longer than
the other cables.
Swicth the circuit breaker on the distribution panel to “OFF” position before making the
connections.
• Please add Three-pole (3-pole) circuit breaker (equivalent UPS input breaker) to distribution panelwhere
UPS is to be connected. Do not connect any other load to this circuit breaker
• Do not use any circuit brealer for the Neutral line. Netural connection should be done directly from
distributon neutral bus to UPS neutral.
• Connect the phase cables to the Ups’s L8-L9-L10 (Input mains terminals) terminals, Connect the neutral
cable to the Ups’s L11 (Input Terminals) terminals
• Please do not forget to 300mA add leakage current relay to the distribution panel. Total leakage current
value of the load connected to UPSNeutral connection should be done directly from distributon neutral bus to
UPS neutral.
• Relay must be protected type against peak current that can be happened on EMI filter capacitor.
According to EN 62040-1-2, the user should place a warning label on the input
distribution
panel and the other primary power isolators, in order to prevent the risk of voltage
feedback.
The label should carry the following indication:
RISK OF VOLTAGE BACKFEED
Isolate Uninterruptable Power Supply before working on this circuit.
Then check for Hazardous Voltage between all terminals including the protective
earth (PE)
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3-6-3 Battery Connection
Devices with internal batteries may have dangerous voltages on the battery terminals.
20 Battery Connection
30 Battery Connection
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40 Battery Connection
If the batteries are already built-in inside the UPS cabinet; remove the cover of UPS and connect the Positive (red),
Negative (black) cables of the batteries. There is no need any further connection so replace the cover.
If the batteries shall be put in a separate additional battery cabinet, please follow up the instructions below;
Switch on to “OFF” position the battery cabinet circuit breaker.
Connect the “-“on the battery cabinet to “-“on the UPS.
Connect the “+“on the battery cabinet to “+“on the UPS.
Connect the “BATT N“on the battery cabinet to “BATT N“on the UPS.
Connect between battery circuit breaker and battery terminals with using proper cross-section Positive,
Negative and Neutral cables.
Danger of explosion and fire if the batteries of the wrong type are used.
To enable the short circuit protection feature of the UPS, each load shall be supplied
through a separate circuit breaker chosen according to the load current. This may provide
quick
disconnection of the short circuited load and maintain operation continuity of the other
loads.
To obtain maximum protection, the rating of each individual load circuit breaker shall
have the
minimum value, which is enough to carry the full load current continuously.
Each load should be supplied through separate circuit breaker and the cable cross
section
should be chosen according to the load current value.
Make sure that the UPS is not overloaded to provide a higher quality supply to the
loads.
Connections:
1 Battery Low
2 Online Mode
3 General Failure
4 Battery Mode
5 Bypass Mode
6 General information Input(Voltage should be +12Vdc.) a gnd / b +12VDC (unavailable)
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3-6-6 Serial Communication (RS232)/Internal SNMP Communication
The hardware and software listed below can be used with this port;
Monitoring Software (Optional): This software is instaled on a computer. To establish communication between
the UPS and a computer, connect your computer to the UPS communication port using the RS232 communication cable.
With the software; many ups parameters such voltage, current, frequency etc can be monitored.
External SNMP Adapter (Optional): This is a communication protocol that was designed and developed to enable
monitoring and controlling of multiple UPSs from a single center simultaneously. Each UPS that will be used in network
environment is connected to network over an SNMP adaptor. By IP address assignment SNMP adapter is connected to
current network, hence UPS can be monitored on web browser interface.
Over SNMP communication; battery test can be rted or current test can be cancelled. UPS can be shut-down or
stand-by (stand-by duration is adjustable). Alarms can be discarded.
Via SNMP; the information listed below can be monitored;
Service Software: This software is used only by authorized Technical Service Personnel. Do not let unauthorized to
use this software; otherwise, damage may occur to your equipment and void your warranty
If Serial Communication cable is needed, it can be produced according to the pin configuration described as below
Pay attention to the polarity of the voltages applied to the digital input terminals.
Input Function
If the UPS OFF input is set high by applying 5V DC voltage on the related terminals, UPS
UPS OFF
stops generating the output voltage and stops feeding the load. When the voltage on
(Emergency Power Off)
the digital input is removed, the UPS starts up according to the normal procedure.
Ups measures external battery cabinet heat information. If the heat changes are above
EXT BAT TEMP
the limits inthat case ups transfers to Bypass mode and give warning .
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Chapter 4: OPERATION MODES
This device was designed double conversion on-line system basis, it supplies all connected loads with continuous
voltage with stable frequency and stable amplitude. Therefore, no transition period is necessary when electric power is
interrupted or recovered.
• Inverter operation provides stable pure sine wave. This pure sine wave is not affected from the input voltage
fluctuations. This helps to extend the life time of your sensible loads. Power factor of the current consumed from the
mains is nearly one. You do not have any problem on generator or isolation transformer applications. The reactive energy
consumption decreases.
• During themains failure, the energy needed for the load is provided by the battery in UPS(or inexternal
batterycabinet/s). These batteries are charged by an intelligentbattery chargingcircuit during the mains within the limits.
Batteries are lead acid battery (VRLA) anddo not requireany maintenance until theend of their life time.
• In case of longer overload or inverter failure situation, UPS transfers the load to Bypass line, and load is supplied
from the mains. When the condition turns back to normal, UPS shall continue to supply the load through inverter.
• UPS control and management is done by Digital Processor. This helps to make your UPS smarter. Processor uses
all the sources on optimum conditions, observes the failure conditions, and communicates with your computer system.
• UPS can be operated in one of thefollowing operational modesdepending on the condition of mains, battery,
bypass, UPS and/or user preference.
4-1 Bypass Mode
Inverter and rectifier units do not run. Load is supplied by bypass source over static bypass unit.
Since the loads are fed supplied by the mains directly, the loads are unprotected against any possible future
risks.Devices without separate bypass mains input, absorb energy from the mains. In devices with separate bypass mains
input, energy is drawn from the separate bypass mains.
Mimic diagram is as shown in the figure;
In this operation mode, LED bar is constantly lit in red.
While UPS operatesin Online Operation, UPS switches to bypass automatically (in case the mains voltage and
frequency is within the limits of bypass) in the following conditions;
During the start-up
Bypass Priority
Inverter Fault
Prolonged Overload
High Heatsink Temperature
• Bypass Operation mode does not provide electronic short circuit protection as provides
in Online Operation. If a short circuit occurs on the output during this operation, the
thermal/magnetic protection will act and all loads will be deenergized.
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4-2 Normal Mode
UPS devices supply all connected loads with continuous voltage with stable frequency and stable amplitude during
online operation. Rectifier and inverter units run continuously. Load is supplied with a stable sinusoidal voltage generated
by the inverter. Inverter and bypass voltages are synchronized. So, uninterruptable load transfer can be done in the UPS.
Batteries are constantly kept at a buffer charge voltage.
Mimic diagram displayed on the LCD screen is as shown in figure below. During this operation mode, Input and
ouput LED bar is constantly lit in green.
If the mains voltage and frequency are in certain range,Online Operationis possible. For the mains limits for Online
Operation, please see Appendix- Technical Specifications
• The upper limit ofmains voltage is independent from the load percentageand it is 275V.UPSswitches toBattery
Operation mode when the mains is over 275V and under 165V. The mains is required to decrease below 265V and over
175V for UPS to return Online Operation. (This max/min values can make different up to required specifications)
Autonomy time depends on battery type, quantity, capacity, situation and load level. UPS stops supplying the
loads if the battery voltage decreases under a specific value.
In order to obtain longer autonomy time, you may add batteries in an external battery
cabinet.
Ups test batteries once in a month. If Battery Test is successful, UPS resumes normal
operation. If not, “Battery test failure” alarm is displayed on LCD.
Battery life depends on some parameters such as battery type, charge-discharge cycle, and depth of discharge,
ambient temperature, conditions. Please look at Appendix Technical Specifications for the ideal environmental conditions
for the batteries.Using the batteries outsidethistemperature rangewill decreasebatteryoperationtimeand batterylife.
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4-4 Maintenance –No Operation Mode
This operation mode is used for maintenance. Maintenance and repair of the UPS can be done by authorized
personnel without cut the power.
Before using this mode;
Swich to BypassMode.
Remove Manual bypass cover.
Manuel Bypass swich circuit breakers must be at “ON” position.
Battery-Input-Output circuit breakers must be at “OFF” position
Call technical service.
Some parts inside the UPS (terminals, EMC filters and measurement circuits) are still
energized
during Maintenance Bypass Operation. In order to deenergize all UPS parts, circuit
breakers on mains and bypass mains distribution panels feeding the UPS and circuit breakers
on external battery
cabinet shall be brought to “OFF” position. Internal batteries should also be isolated
from the
system.
Manual Bypass enables the user to isolate the electronic circuitry of the UPS from the mains and the load without
interrupting the load operation by connecting the loads directly to the bypass utilitysupply. This feature is useful while
performing maintenance or service and should only be executed by authorized technical service personnel.
During Manual Bypass operation; in case of any mains interruption occurs, all loads on
the
output will be deenergized. Manual Bypass Operation should not be preferred for long
time
use.
LCD screen displaysUPS’s current operation mode, menu, warning and failure information, system date and time,
and UPS’s internal temperature.
Turn device on
It blinks green when the mains Turn device off
1 GREEN
has normal conditions 7
ON/OFF
Mains Led Item Selection
2 YELLOW It blinks yellow when ups in Enter Values
‘’Bypass mode‘’ 8 Accessing on the Menu
SELECT
Bypass Led
Accessing on the Menu
3 YELLOW It blinks yellow when ups in
‘’Battery mode” Optimizing the selected item unselected.
Battery Led 9 BACK
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5-2 Menu
Input Frequency
INPUT
Input Current
Byps Voltage
BYPASS
Byps Frequency
Output Voltage
Output Load
Output Frequency
OUTPUT
Output Current
Apparent Power
Active Power
Inverter Voltage
INVERTER
Inverter Frequency
Battery Voltage
Battery Capacity
Up to 250 warnings at
WARNINGS
LCD
Program Name
Time
Date
Ambient Temperature
DEVİCE INFO
Device Model
PowerRating
Serial No
Production Date
English
Language
Turkish
USER SETING
ON
Audible Warnnig
SERVICE MENU
OFF
5-3 Menu and Description
The related sub-menus under the main Menu are present which provides information to user about the
measurements about the UPS and status of UPS.
It can be reach to ‘’Main menu ‘’by pressing ESCkey. At “Main Menu” by using UP/DOWN, keys you can select
requested menü. “>”sign showns selected menu at LCD. By pressing ENTERkey you can enter inside of the requested
menu. Use ESC key exist from menu.
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Chapter 6: START-UP
Hazardous voltage and high temperature metal parts inside even if the UPS is
disconnected. Contact may cause electric shock and burns. All operations except replacing
battery fuses shall be carried out by the authorized Technical Personnel only.
In order to deenergize all UPS parts, circuit breakers on mains and bypass mains
distribution
panels feeding the UPS and circuit breakers on external battery cabinet shall be
brought to
“OFF/0” position. Internal batteries shall also be isolated from the system.
Do not switch the UPS to this mode from battery operation mode. There will not be energy
at the output of the UPS when switched.
During Manual Bypass all swiches are at ‘’OFF’’position except manual bypass ( F4)
swich.
Some parts inside the UPS (terminals, EMC filters and measurement circuits) are still
energized
during maintenance bypass operation.
6-3 Emergency Power Off(EPO)
UPS output can be cut off immediately by EPO connection if desired.In case EPO connection is used in distance; a
latched switch can be used as described in below figure. When UPS operatesin Online Operation; if EPO is needed you
have to make the switch opened or closed regarding to EPO contact mode settings you have done before to turn the UPS
off.
EPO switch should be placed where unauthorized people can not reach it. Unauthorized use
may cause the load be deenergized.
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Chapter 7: MAINTENANCE
Hazardous voltage and high temperature metal parts inside even if the UPS is
disconnected. Contact may cause electric shock and burns. All operations except replacing
battery fuses shall be carried out by the authorized Technical Personnel only.
In order to deenergize all UPS parts, circuit breakers on mains and bypass mains
distribution
panels feeding the UPS and circuit breakers on external battery cabinet shall be
brought to
“OFF/0” position. Internal batteries shall also be isolated from the system.
Maintenance includes fully control of all the electronic and mechanical components in UPS. And they needed to be
replaced after their lifetime is over. Systematic maintenance ensures to improve UPS’s efficiency and to extend life-time.
Recommends every 6 months of period for systematic maintenance after warranty by authorized service.
7-1 Batteries
The life of batteries strongly depends on the usage and environmental conditions. (ambient temperature,
frequency of electricity cuts, etc.). There are also other factors like the number of charge-discharge cycles and discharge
depth. Performing battery test can provide you information about battery condition.
Do not open or multilate batteries. Released electrolyte is harmful to the skin and eyes.
It may be toxic.
When replacing batteries; use the same quantityand type that were originally fitted.
Danger of explosion and fire if the batteries of the wrong type are used.
7-2 Fans
The life of fans used to cool the power circuits depends on the usage and environmental conditions. Please look at
2.2. Placement for detailed environment conditions.
Preventive maintenance shall be done by authorized Technical Personnel periodically.
Chapter 8: TROUBLESHOOTING
The aim of this chapter is to understand some specific problems, to verify the cause of the problems and to provide
solution to them.
Hazardous voltage and high temperature metal parts inside even if the UPS is
disconnected. Contact may cause electric shock and burns. All operations except replacing
battery fuses shall be carried out by the authorized technical personnel only.
To enable the short circuit protection feature of the UPS, each load shall be suppliedover a
separate circuit breaker chosen according to the load current .Additionally UPS should operate in
Online or Battery Operation.
Switch the output circuit breaker of Ups to ‘’0’’ position than switch the input circuit breaker of the ups ‘’I’’ position
and start-up the ups with Online operation after display ‘’Normal Mode’’ at Lcd display switch output circuit breaker of
Ups to ‘’I’’ position. If the rating of each individual load circuit breaker is well-adjusted; the circuit breaker of short circuit
load would be blown, If not well-adjusted, “Short Circuit Alarm” would be shown on LCD. In this case the short-circuited
load should be found-out and removed
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8-3 Warnings and Alarms
PROBLEM DESCRIPTION
Battery low Battery voltage is lower than its lower limit. Batteries are discharging
after a mains failure.
Battery high Battery voltage is higher than its upper limit.
Chapter 10: WARRNTY
If the UPS is not used or installed according to the terms in the manual, then the UPS is out of warranty.
Neglect, accident, misuse, misapplication or incorrect installation.
Failure due to fortuitous circumstances or force majeure.
After delivery ofthe UPSto the customer, unloading andtransportationdamage andfailures.
Damage or injuries caused by negligence, lack of inspection or maintenance, or improper use of the products.
Faultyelectrical wiring.
Defects arising either from designs or parts imposed or supplied by the purchaser.
Defects and damage by fire and lightning.
Failures due to modification in the products without approval.
Improper testing, operation, maintenance, repair, alteration, adjustment, or modification of any kind by
unauthorized personnel.
The Manufacturer will repair the device above cases for a fee and is not responsible for the shipment of the
equipment.
This Warranty is not valid if the Product’s Serial Number have been removed or is illegible.
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