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10-100kVA ATLAS3000 USER MANUAL-Updated

This document provides instructions for starting up and shutting down an Atlas 3000 series uninterruptible power supply (UPS) rated between 10 and 100 kVA. The start-up process involves 13 steps, including connecting batteries, turning on breakers in sequence, and verifying the UPS enters online mode. The shutdown process involves 7 steps like turning off loads, setting breakers to the off position, and pressing buttons to power down the LCD display. Safety and technical information is also provided about the UPS and its operation modes.

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Alwyn George
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© © All Rights Reserved
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0% found this document useful (0 votes)
326 views37 pages

10-100kVA ATLAS3000 USER MANUAL-Updated

This document provides instructions for starting up and shutting down an Atlas 3000 series uninterruptible power supply (UPS) rated between 10 and 100 kVA. The start-up process involves 13 steps, including connecting batteries, turning on breakers in sequence, and verifying the UPS enters online mode. The shutdown process involves 7 steps like turning off loads, setting breakers to the off position, and pressing buttons to power down the LCD display. Safety and technical information is also provided about the UPS and its operation modes.

Uploaded by

Alwyn George
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

10 TO 100 kVA

ATLAS3000 SERIES USER MANUAL

P 10-60 kVA Three Level


technology
STARTING PROCESS

1. Complete the internal battery connections.


2. Connect the device mains and load connections.
3. Turn F1 (input) breaker ON.
4. Wait for 5 seconds for the front panel to open.
5. From the front panel, check that the device is in “bypass mode”
6. The device will give warning because it is in “bypass mode”
7. Turn F2 (output) breaker ON.
8. Press the ON button once and the alarm will stop.
9. Press the ON button for a second time and see “LINE START” warning
10. After ten seconds the device will display “ONLINE MODE”.
11. Check that the battery charging voltages of the device are generated.
12. Set F3 (battery) breaker to ON position.
13. Turn F1 (input) breaker OFF to see that the device is operating on battery.
14. Check that the device is in ONLINE MODE by turning F1 (input) breaker ON.

CLOSING PROCESS

1. Switch off the load safely before starting the closing process of the device!
2. Make sure the loads are switched off!
3. Set F2 (output) breaker to OFF.
4. Turn F3 (battery) breaker OFF.
5. Press and hold the ON button for 5 seconds.
6. Check that the device is in “BYPASS MODE”
7. Press the ON and SELECT buttons at the same time to see that the LCD panel of the device is turned off.
8. Set F1 (input) breaker to OFF.

3
Important Notices!
This manual contains important information about technical properties, installation, comissioning of the UPS and
contains safety information for users and loads. Learning and applying of the subjects in thismanual is necessary to use
UPS safely and correctly.

Read the manual completely before working on this equipment!

Keep this manual near UPS for easy consultation!

Reproduction, adaptation, or translation of this manual is prohibited without prior


written permission of Company, except as allowed under the copyright laws.

The manufacturer reserves the rights to change the technical specifications and design
without notice.

Units that are labeled with a CE mark comply with the Standard: EN 62040-1 and EN 62040-2.

Description of theAbbreviations

 UPS: Uninterruptible Power Systems


 Batt: Battery
 EPO: EmergencyPowerOff
 RS232: Serial Communication Protocol
 SNMP: Simple Network Management Protocol
 V: Voltage
 A: Ampere
 P: Power
 For Input ,Output,Battery and Manual Bypass Circuit Breaker;
 “I” (ON): Closing the Circuit
 “0” (OFF):Opening the Circuit
Symbols Used in the Manual

This symbol points out the instructions which are especially important.

This symbol points out the risk of electric shock if the following instruction is not
obeyed.

This symbol points out the instructions, which may be resulted with the injury of the
operator or damage of the equipment if not obeyed.

All packing material must be recycled in compliance with the laws in force in the country
where the system is installed.

Explanation of Symbols

PE: PROTECTIVE EARTH

DANGER! HIGH VOLTAGE

CAUTION

RECYCLING

HEAVY GOODS

5
İçindekiler
Chapter 1: SAFFETY INFORMATION .......................................................................................................................................................................... 7
Chapter 2: REQUIREMENTS ...................................................................................................................................................................................... 8
2-1 Safety Transportation ........................................................................................................................................................................... 8
2-2 Placement .............................................................................................................................................................................................. 9
2-3 Storage................................................................................................................................................................................................... 9
Chapter 3: UNPACKING AND INSTALLATION OF THE UPS ........................................................................................................................................ 10
3-1 Unpacking of the Ups .......................................................................................................................................................................... 10
3-2 Installation Procedures ....................................................................................................................................................................... 11
3-3 10kVA-20 kVA-30kVA (3P Input / 3P Output ) Rear Panel View ....................................................................................................... 12
3-4 40kVA-60kVA (3P Input / 3P Output ) Rear Panel View .................................................................................................................... 13

3-5 80kVA-100kVA (3P Input / 3P Output ) Rear Panel View 14

3-6 10-100 kVA (3F Input / 3P Output) Connection Terminals ................................................................................................................ 15


3-6-1 Protective Earth (PE) Connection .................................................................................................................................................... 17
3-6-2 Input Connection.............................................................................................................................................................................. 17
3-6-3 Battery Connection .......................................................................................................................................................................... 18
3-6-4 Output Connection........................................................................................................................................................................... 21
3-6-5 Dry Contacts ..................................................................................................................................................................................... 21
3-6-6 Serial Communication (RS232)/Internal SNMP Communication ................................................................................................... 22
3-6-7 Emergency Power Off and External battery cabinet temperature measurement (Optional) ...................................................... 23
Chapter 4: OPERATION MODES .............................................................................................................................................................................. 24
4-1 Bypass Mode ....................................................................................................................................................................................... 25
4-2 Normal Mode ...................................................................................................................................................................................... 26
4-3 Battery Mode....................................................................................................................................................................................... 27
4-3-1 Battery Management and Battery Back-Up Time .......................................................................................................................... 27
4-4 Maintenance –No Operation Mode ................................................................................................................................................... 28
4-5 Closed Mode ........................................................................................................................................................................................ 28
Chapter 5: FRONT PANEL........................................................................................................................................................................................ 29
5-1 Display (LCD)........................................................................................................................................................................................ 29
5-2 Menu .................................................................................................................................................................................................... 30
5-3 Menu and Description ......................................................................................................................................................................... 31
Chapter 6: START-UP .............................................................................................................................................................................................. 32
6-1 Ups Start-Up ........................................................................................................................................................................................ 32
6-2 Ups Shutdown ..................................................................................................................................................................................... 32
6-3 Emergency Power Off(EPO) ................................................................................................................................................................ 33
Chapter 7: MAINTENANCE...................................................................................................................................................................................... 34
7-1 Batteries............................................................................................................................................................................................... 34
7-2 Fans ...................................................................................................................................................................................................... 34
Chapter 8: TROUBLESHOOTING .............................................................................................................................................................................. 35
8-1 Output Short Circuit Alarm ................................................................................................................................................................. 35
8-2 Battery Test Failure Alarm .................................................................................................................................................................. 35
8-3 Warnings and Alarms.......................................................................................................................................................................... 36
9. APPENDIX: Technical Specifications .................................................................................................................... Hata! Yer işareti tanımlanmamış.
Chapter 10: WARRNTY ........................................................................................................................................................................................... 37
10-1 Terms of Warranty ............................................................................................................................................................................ 37
10-2 Out of Warranty Terms and Conditions ........................................................................................................................................... 37
Chapter 1: SAFFETY INFORMATION
• Use the UPS in room with restricted Access.

• The UPS has its own energy source. So, even all the
switches are thrown off, there will be
energy at the output.
• There is high voltage inside of the UPS. So, the UPS
must be open only by qualified service personnel.
• The UPS must be grounded accordance with the
rules.

• Explosion Hazard: Do not litter batteries in fire.


Life Safety • Do not open the plastic cover of the batteries.
Electrolyte liquid inside batteries is highly
hazardous to skin and eyes.
• Comply with all applicable regulations for disposal
of waste batteries.
• The UPS must be protected by a circuit
breakereasily accessiblein short circuit and overload case
If the environment temperature and relative
humidity
are out of value specified in the manual,
do not operate the UPS.
• Do not operate the UPS with liquids or excessive
moisture environment.
• Do not allow a liquid or a foreign object to enter
into the UPS.
• Do not block the ventilation grids located onthe
UPS Safety UPS.
• Do not leave the UPS exposed to direct sunlight or
heat source.

• Lifetime of the UPS is 10 years.

• Replacing the batteries must be done by


authorized service staff.
• Metal accessory as watch, ring are must be taken
to prevent personal accidents. Gumshoe and
glove must be used..

• Tools with dielectric handle must be used.

• Be sure that battery connections did not grounded


by mistake.
• Do not put tool or metal accessory to above
batteries.
• Battery has an electric shock and short circuit
Replacing the Batteries shock.
and Recycling • Batteries must be replaced with batteries are same
capacity and same type, same quantity and
same sizes
• Recycle of batteries must be provided.Deliver
batteries to any recycling plant with packaging
material of batteries

7
Chapter 2: REQUIREMENTS

2-1 Safety Transportation

• Be careful when moving the load. Do not carry


heavy loads without assistance.
• Wheeled UPS must be move unhindered and
smooth surfaces.
• Do not use a ramp inclined more than 10° angle.
• Follow the following recommendations for load
weights.
• An adult human can carry loads up to 18 kg.
• Two adult human can carry loads up to 32 kg.
• Three adult human can carry loads up to 55 kg.
• Use pallet truck and forklift to move loads are
heavy than 55 kg.

• The UPS must be placed and stand in a vertical


position throughout the transportation.

• Use suitable equipment to remove the UPS from


the pallet.

• The equipment shall be packed properly during


transportation.It is recommended to keep the original
package for feature need.

• All packing material must be recycled in


compliance with the laws in force in the country where
the
system is installed.

Environment Requirement
Working temperature 0/40 °C (32/104 °F) (15-25 °C for maximum battery life)
Maximum relative humidity 95% max. without condensation
Maximum altitude without derating 2.000 m (3.300 ft)
Degree of protection IP 20 (other IP as option)
Replacing the Batteries and Recycling
2-2 Placement
This product meets the safety requirements for devices to be operated in restricted access locationsaccording to
EN 60950-1 safety standard, which states that the owner should guarantee the following:

DxGxY (mm)865X300X930

Unsuitable conditions for Ups


Harmful fumes, abrasive dust.
Humidity, vapor, bad air, raw.
Explosive dust and gas mixture.
Over temperature variation.
Bad ventilation.
Be exposure to heat in direct or with radiation from other sources.
Intense electromagnetic field.
Harmful level of radioactive.
Insect, rabble, fungus, etc.
The UPS is not design to run in outdoor open area.
No receipt of direct sunlight, far from the heating, in a dry place.
Please store the UPS in an environment where the temperature is between – C +55 C, It is
suggested to provide an environment temperature between 20-25°C to get maximum
performance from the UPS and batteries.AdvicedEnvironmental humidity condition is between
20% 80% (non-condensing).
Make sure that the floor can support the weight of the system.

2-3 Storage
Please store the UPS in an environment where the temperature is between –25 C +55 C, no receipt of direct sunlight, far from
the heating, in a dry place.For internal battery upss please store the ups where the temperature is between -15C ile +40C otherwise
batteries may damage
Environmental humidity must be between 20% 80% (none condensing).
İf the batteries will be stored for longer than 4 months, they shall be charged periodically Charge period depends on the storage
temperature. The relationship is as shown below:
 Every 9 months if the temperature is below 20°C,
 Every 6 months if the temperature is between 20°C and 30°C,
 Every 3 months if the temperature is between 30°C and 40°C,
 Every 2 months if the temperature is over 40°C
Check the conformity of the total load and mains with the UPS.
The UPS must be stored in place is terms of moisture dry conditions between -10°C and 45°C before installation.
The UPS must be operated at least once a month to charge batteries during 24 hours.
Storage time is limited due to battery life starts in production date.

9
Chapter 3: UNPACKING AND INSTALLATION OF THE UPS

Equipment and batteries whose packages are damaged during transportation shall be
inspected by qualified Technical Personnel before starting with the installation.

If any equipment has been damaged during shipment, keep the shipping and packing
materials for the carrier or place of purchase and file a claim for shipping damage. If you
discover damage after acceptance, file a claim for concealed damage.

UPS output voltage and frequency is set to 220V/50Hz, as default.

It is recommended tostorethe originalUPSpackagingforfutureneeds.

3-1 Unpacking of the Ups

Cut the black protection band shown in figure Remove the nylon protective material inside
the card box. Lift the carton upwards to remove
3-2 Installation Procedures
The UPS must be installed according to standards below:
TS HD 384.4.42 S1: Electric Wiring in Buildings chapter 4: Protection for S group 42: Protection against Thermal
Effect.
TS HD 384.4.482.S1: Electric Wiring in Buildings chapter 4: Safety Protection-Group 48: Choosing of Protective
Measures Which is Depend on External Effects-Section 482: Protection against Fire at the Places Where There Are Special
Risk or Danger.

The electrical distribution panels for the mains and separated bypass mains inputs must have a protection and
disconnection system. Disconnection devices used in these panels shall disconnect all line conductors simultaneously.
During transitory phases (power failure, return and voltage fluctuations) short leakage current peaks may occur.
Make sure that the protection is not activated in such cases.

The equipment may only be installed and commissioned by authorized Technical


Personnel.

When the UPS is brought from a cold place to a warmer place, humidity of the air may
condensate in it. In this case, wait for 2 (two) hours before beginning with the installation.

Devices with internal batteries may have dangerous voltages on the battery terminals.

11
3-3 10kVA-20 kVA-30kVA (3P Input / 3P Output ) Rear Panel View

10-15 kVA 20-30 kVA

1 Snmp Adaptor
2 Free contact inputs
3 Dry Contacks
4 Cooling fans
5 Battery Fuse F3
6 Output Circut Breaker F2
7 Connection terminals (inside cover)
8 Input Circuit Breaker F1
9 Manuel Bypass Breaker F4
10 Paralel operation card
a. RS-232 communication port
11 b. Epo input
c. External battery temperature contact sensor (Optional)
3-4 40kVA(U1/U2/U3 model)-60kVA(U3 model)(3P Input/3P Output) Rear Panel View

40Kva(U1/U2/U3 model)-60 kVA(U3 model)

1 Snmp Adaptor
2 Free contact inputs
3 Dry Contacks
4 Cooling fans
5 Battery Fuse F3
6 Output Circut Breaker F2
7 Connection terminals
8 Input Circuit Breaker F1
9 Manuel Bypass Breaker F4
10 Paralel operation card
a. RS-232 communication port
11 b. Epo input
c. External battery temperature contact sensor (Optional)

13
3-5 80kVA-100kVA (3P Input / 3P Output ) Rear Panel View

80-100 kVA
1 Heating cooling and fans
2 Chock cooling fans
3-6 10-100 kVA (3F Input / 3P Output) Connection Terminals
BACKFEED VOLTAGE RISK
Isolate Uninterruptable Power Supply before working on this circuit.
Then check for Hazardous Voltage between all terminals including the protective
earth (PE)

Swicth the circuit breaker on the distribution panel to “0” position before making
the connections.

Bring the circuit breaker on the distribution panel to “OFF” position before making the
connections.

Power connection terminals are back side of the Ups Cover must be remove properly with suitable screw
terminals.
The device shall be earthed for a safe and reliable operation. Connect the PE ground connectors before
connecting any other cable.

10kVA-15kVA (U1/U2 model) 20kVA-40kVA(U1/U2 model)

10kVA-20kVA(U1/U2/U3 model) 60kVA(U3 model)

1 L1 + X3 BATT + (plus) connection terminal


2 L2 N BATT (External battery BATT N middle point connection terminal
3 L3 - cabinet) BATT – (Minus) connection terminal
4 L4 Rout OUTPUT PHASE R connection terminal
5 L5 Sout X2 OUTPUT PHASE S connection terminal
6 L6 Tout OUTPUT OUTPUT PHASE T connection terminal
7 L7 Nout OUTPUT NEUTRAL connection terminal
8 L8 Rin MAINS PHASE R connection terminal
9 L9 Sin X1 MAINS PHASE S connection terminal
10 L10 Tin INPUT MAINS PHASE T connection terminal
11 L11 Nin MAINS NEUTRAL connection terminal
12 L12 Earth PROTECTIVE EARTH Protective Earth connection terminal

15
80kVA(U1/U2/U3 model)
100kVA(U3 model)

L1 Output R phase connection point

L2 Output S phase connection point

L3 Output T phase connection point

L7 Input R phase connection point

L8 Input S phase connection point

L9 Input T phase connection point

L10 2nd group- connection point

L11 1st group + connection point

L12 2nd group+ connection point

L13 1st group - connection point

L14 Neutral Bus Bar

L15 Earth Bus Bar

L16 Transfer Switch


3-6-1 Protective Earth (PE) Connection

The device shall be earthed for a safe and reliable operation. Connect the PE ground
connectors before connecting any other cable.

(L8)Input protective earth connection terminal PE of the UPS shall be connected to ground with a lowimpedance
connection.PE terminals of the loads shall be connected to output protective earth terminal of the UPS.

If PE cables come along with the power cables; PE cable should be min. 12 cm longer than
the other cables.

3-6-2 Input Connection


The installation and adjustment of distribution panel should be done by authorized
technical
person.

Swicth the circuit breaker on the distribution panel to “OFF” position before making the
connections.

• Please add Three-pole (3-pole) circuit breaker (equivalent UPS input breaker) to distribution panelwhere
UPS is to be connected. Do not connect any other load to this circuit breaker
• Do not use any circuit brealer for the Neutral line. Netural connection should be done directly from
distributon neutral bus to UPS neutral.
• Connect the phase cables to the Ups’s L8-L9-L10 (Input mains terminals) terminals, Connect the neutral
cable to the Ups’s L11 (Input Terminals) terminals
• Please do not forget to 300mA add leakage current relay to the distribution panel. Total leakage current
value of the load connected to UPSNeutral connection should be done directly from distributon neutral bus to
UPS neutral.
• Relay must be protected type against peak current that can be happened on EMI filter capacitor.

According to EN 62040-1-2, the user should place a warning label on the input
distribution
panel and the other primary power isolators, in order to prevent the risk of voltage
feedback.
The label should carry the following indication:
RISK OF VOLTAGE BACKFEED
Isolate Uninterruptable Power Supply before working on this circuit.
Then check for Hazardous Voltage between all terminals including the protective
earth (PE)

17
3-6-3 Battery Connection

Devices with internal batteries may have dangerous voltages on the battery terminals.

20 Battery Connection
30 Battery Connection

19
40 Battery Connection

If the batteries are already built-in inside the UPS cabinet; remove the cover of UPS and connect the Positive (red),
Negative (black) cables of the batteries. There is no need any further connection so replace the cover.
If the batteries shall be put in a separate additional battery cabinet, please follow up the instructions below;
 Switch on to “OFF” position the battery cabinet circuit breaker.
 Connect the “-“on the battery cabinet to “-“on the UPS.
 Connect the “+“on the battery cabinet to “+“on the UPS.
 Connect the “BATT N“on the battery cabinet to “BATT N“on the UPS.
Connect between battery circuit breaker and battery terminals with using proper cross-section Positive,
Negative and Neutral cables.

Danger of explosion and fire if the batteries of the wrong type are used.

The batteries must be charged min. 10 hours before first-use.


3-6-4 Output Connection
Please add one-pole circuit breaker (equivalent to UPS output breaker) to distribution panel where the loads are
to be connected. Do not use any fuse for the Neutral Line and Neutral connection should be done directly.
Connect the phase cable to Ups’s L4-L5-L6 (Output Termnial) terminal and the neutral cable to Ups’sL7 (Output
Terminal) terminal.

To enable the short circuit protection feature of the UPS, each load shall be supplied
through a separate circuit breaker chosen according to the load current. This may provide
quick
disconnection of the short circuited load and maintain operation continuity of the other
loads.
To obtain maximum protection, the rating of each individual load circuit breaker shall
have the
minimum value, which is enough to carry the full load current continuously.

Each load should be supplied through separate circuit breaker and the cable cross
section
should be chosen according to the load current value.

Make sure that the UPS is not overloaded to provide a higher quality supply to the
loads.

3-6-5 Dry Contacts


This unit consists of relays that transmit the status signals of the uninterruptible power supply to user

Connections:

1 Battery Low
2 Online Mode
3 General Failure
4 Battery Mode
5 Bypass Mode
6 General information Input(Voltage should be +12Vdc.) a gnd / b +12VDC (unavailable)

21
3-6-6 Serial Communication (RS232)/Internal SNMP Communication

UPS is equipped with Serial Communication as standard.


RS232 connection (DSUB-9 fmale connector):

RS232 Pin LAYOUT


PIN Signal Name Signal Description
2 RX Receive Data
3 TX Transmit Data
5 GND Signal Ground

The hardware and software listed below can be used with this port;

Monitoring Software (Optional): This software is instaled on a computer. To establish communication between
the UPS and a computer, connect your computer to the UPS communication port using the RS232 communication cable.
With the software; many ups parameters such voltage, current, frequency etc can be monitored.
External SNMP Adapter (Optional): This is a communication protocol that was designed and developed to enable
monitoring and controlling of multiple UPSs from a single center simultaneously. Each UPS that will be used in network
environment is connected to network over an SNMP adaptor. By IP address assignment SNMP adapter is connected to
current network, hence UPS can be monitored on web browser interface.
Over SNMP communication; battery test can be rted or current test can be cancelled. UPS can be shut-down or
stand-by (stand-by duration is adjustable). Alarms can be discarded.
Via SNMP; the information listed below can be monitored;

 The Latest Battery Test Date


 UPS Information (example: 220V - 50Hz)
 Input Data (Vin, Fin, Vmax vb.)
 Output Data (Vout, Load Percantge.etc.)
 Battery Situation (Vbatt.etc)

Service Software: This software is used only by authorized Technical Service Personnel. Do not let unauthorized to
use this software; otherwise, damage may occur to your equipment and void your warranty

If Serial Communication cable is needed, it can be produced according to the pin configuration described as below

Cable Schema of Serial Communication


3-6-7 Emergency Power Off and External battery cabinet temperature measurement (Optional)
Ups shutdown remotely and external battery temperature sensor can be connected to the ups by using two digital
inputs at communication interface.
 Voltage to be applied to the digital inputs is 5V DC.
 Maximum current drawn by each input is 1 mA.

Pay attention to the polarity of the voltages applied to the digital input terminals.

Input Function
If the UPS OFF input is set high by applying 5V DC voltage on the related terminals, UPS
UPS OFF
stops generating the output voltage and stops feeding the load. When the voltage on
(Emergency Power Off)
the digital input is removed, the UPS starts up according to the normal procedure.

Ups measures external battery cabinet heat information. If the heat changes are above
EXT BAT TEMP
the limits inthat case ups transfers to Bypass mode and give warning .

Emergency EXT BAT


Power Off TEMP
ConnectionE Connection
mergency Emergency
Power Off Power Off
Connection Connection

23
Chapter 4: OPERATION MODES
This device was designed double conversion on-line system basis, it supplies all connected loads with continuous
voltage with stable frequency and stable amplitude. Therefore, no transition period is necessary when electric power is
interrupted or recovered.

Block diagram of the ups;

Ups Block Diagram

• Inverter operation provides stable pure sine wave. This pure sine wave is not affected from the input voltage
fluctuations. This helps to extend the life time of your sensible loads. Power factor of the current consumed from the
mains is nearly one. You do not have any problem on generator or isolation transformer applications. The reactive energy
consumption decreases.

• During themains failure, the energy needed for the load is provided by the battery in UPS(or inexternal
batterycabinet/s). These batteries are charged by an intelligentbattery chargingcircuit during the mains within the limits.
Batteries are lead acid battery (VRLA) anddo not requireany maintenance until theend of their life time.

• In case of longer overload or inverter failure situation, UPS transfers the load to Bypass line, and load is supplied
from the mains. When the condition turns back to normal, UPS shall continue to supply the load through inverter.

• UPS control and management is done by Digital Processor. This helps to make your UPS smarter. Processor uses
all the sources on optimum conditions, observes the failure conditions, and communicates with your computer system.

• UPS can be operated in one of thefollowing operational modesdepending on the condition of mains, battery,
bypass, UPS and/or user preference.
4-1 Bypass Mode
Inverter and rectifier units do not run. Load is supplied by bypass source over static bypass unit.
Since the loads are fed supplied by the mains directly, the loads are unprotected against any possible future
risks.Devices without separate bypass mains input, absorb energy from the mains. In devices with separate bypass mains
input, energy is drawn from the separate bypass mains.
Mimic diagram is as shown in the figure;
In this operation mode, LED bar is constantly lit in red.

While UPS operatesin Online Operation, UPS switches to bypass automatically (in case the mains voltage and
frequency is within the limits of bypass) in the following conditions;
 During the start-up
 Bypass Priority
 Inverter Fault
 Prolonged Overload
 High Heatsink Temperature

After these conditions areeliminated,the UPSautomaticallyreturns toinverter.

• Bypass Operation mode does not provide perfect stability in frequency/waveform/rms


value of the output voltage like in Online Operation. Thus, the use of this mode should be
carefully executed according to the level of protection required by the application.

• Bypass Operation mode does not provide electronic short circuit protection as provides
in Online Operation. If a short circuit occurs on the output during this operation, the
thermal/magnetic protection will act and all loads will be deenergized.

• Prolonged overloads in Bypass Operation may cause the thermal/magnetic protection


act.
In this case, all loads will be deenergized.

Bypass Operation Voltage Range


The mains voltage is required to be in certain range for Bypass Operation. Voltage tolerance is set 10% of the
output voltage in the factory. For instance; if the output voltage is 220V, the tolerance range of bypass voltage would be
198V – 242V.

25
4-2 Normal Mode
UPS devices supply all connected loads with continuous voltage with stable frequency and stable amplitude during
online operation. Rectifier and inverter units run continuously. Load is supplied with a stable sinusoidal voltage generated
by the inverter. Inverter and bypass voltages are synchronized. So, uninterruptable load transfer can be done in the UPS.
Batteries are constantly kept at a buffer charge voltage.
Mimic diagram displayed on the LCD screen is as shown in figure below. During this operation mode, Input and
ouput LED bar is constantly lit in green.

If the mains voltage and frequency are in certain range,Online Operationis possible. For the mains limits for Online
Operation, please see Appendix- Technical Specifications

• The upper limit ofmains voltage is independent from the load percentageand it is 275V.UPSswitches toBattery
Operation mode when the mains is over 275V and under 165V. The mains is required to decrease below 265V and over
175V for UPS to return Online Operation. (This max/min values can make different up to required specifications)

Online Operation Conditions;


• In case Online Operation is set as operation mode of UPS, the mains is within the limits and/or if there is no
abnormal condition (overheat, overload, failure.etc.) UPS operates in Online Operation. Except for failures, as soon as the
abnormal conditions are eliminated, UPS switches to Online Operation automatically.
• In case Bypass Operation is set as operation mode of UPS and the voltage and frequency is out of the bypass
limits but within the rectifier limits, UPS swithes to Online Operation.
4-3 Battery Mode
Rectifier unit does not run, inverter unit runs. Inverter unit is supplied from the battery. Load is supplied a stable
sinusoidal voltage generated by the inverter. Batteries are in discharge position In this operation, energy is drawn from
the batteries. It is independent from the battery voltage. Battery voltage should be in acceptable limits and the inverter
should be enabled for the UPS to operate in this mode.
In this operation mode, Battery and Output LED bar flashes green.

UPS operates in BatteryOperation inthe following cases:


 Mains voltage or mains frequency is out of limits
 Battery test procedure

4-3-1 Battery Management and Battery Back-Up Time

Autonomy time depends on battery type, quantity, capacity, situation and load level. UPS stops supplying the
loads if the battery voltage decreases under a specific value.

In order to obtain longer autonomy time, you may add batteries in an external battery
cabinet.

Ups test batteries once in a month. If Battery Test is successful, UPS resumes normal
operation. If not, “Battery test failure” alarm is displayed on LCD.

Battery life depends on some parameters such as battery type, charge-discharge cycle, and depth of discharge,
ambient temperature, conditions. Please look at Appendix Technical Specifications for the ideal environmental conditions
for the batteries.Using the batteries outsidethistemperature rangewill decreasebatteryoperationtimeand batterylife.

27
4-4 Maintenance –No Operation Mode
This operation mode is used for maintenance. Maintenance and repair of the UPS can be done by authorized
personnel without cut the power.
Before using this mode;
 Swich to BypassMode.
 Remove Manual bypass cover.
 Manuel Bypass swich circuit breakers must be at “ON” position.
 Battery-Input-Output circuit breakers must be at “OFF” position
 Call technical service.

This procedure may only be executed by authorized Technical Service personnel.

Some parts inside the UPS (terminals, EMC filters and measurement circuits) are still
energized
during Maintenance Bypass Operation. In order to deenergize all UPS parts, circuit
breakers on mains and bypass mains distribution panels feeding the UPS and circuit breakers
on external battery
cabinet shall be brought to “OFF” position. Internal batteries should also be isolated
from the
system.

Manual Bypass enables the user to isolate the electronic circuitry of the UPS from the mains and the load without
interrupting the load operation by connecting the loads directly to the bypass utilitysupply. This feature is useful while
performing maintenance or service and should only be executed by authorized technical service personnel.
During Manual Bypass operation; in case of any mains interruption occurs, all loads on
the
output will be deenergized. Manual Bypass Operation should not be preferred for long
time
use.

4-5 Closed Mode


This mode is used to make settings through Front Panel or by Service Software.To start-up Ups in Closed mode all
the circuit breakers must be at “OFF” position except F3 Input circuit breakerin this mode UPS does not produce output
voltage to supplythe loads.
Chapter 5: FRONT PANEL
Front panel informs the user about operating status, alarm conditions and measurements. It also provides access
to control and configuration parameters.

5-1 Display (LCD)

LCD screen displaysUPS’s current operation mode, menu, warning and failure information, system date and time,
and UPS’s internal temperature.

NO Indicator Colour Description No BUTON Description

 Turn device on
It blinks green when the mains  Turn device off
1 GREEN
has normal conditions 7
ON/OFF
Mains Led  Item Selection
2 YELLOW It blinks yellow when ups in  Enter Values
‘’Bypass mode‘’ 8  Accessing on the Menu
SELECT
Bypass Led
 Accessing on the Menu
3 YELLOW It blinks yellow when ups in
‘’Battery mode”  Optimizing the selected item unselected.
Battery Led 9 BACK

4 GREEN It blinks green when ups in  Go up on the main menu


‘’Normal Mode’’ or in  Increasing the value
Output Led ‘’Battery Mode ‘’.
10
5 RED It blinks red when ups gives UP
warning or when there is a failure
Warnıng Led at ups. 11  Go down on the main menu
6 LCD Display LCD screen displays information  Reducing the value
about UPS DOWN

29
5-2 Menu

Input Frequency
INPUT
Input Current

Byps Voltage
BYPASS
Byps Frequency

Output Voltage

Output Load

Output Frequency
OUTPUT
Output Current

Apparent Power

Active Power

Inverter Voltage
INVERTER
Inverter Frequency

DC BUS Dc Bus Voltage


DISPLAYS

Battery Voltage

Battery Charge Current


BATTERY
Battery Discharge
Current

Battery Capacity

Up to 250 warnings at
WARNINGS
LCD

Program Name

Time

Date

Ambient Temperature
DEVİCE INFO
Device Model

PowerRating

Serial No

Production Date

English
Language
Turkish

USER SETING
ON
Audible Warnnig
SERVICE MENU
OFF
5-3 Menu and Description
The related sub-menus under the main Menu are present which provides information to user about the
measurements about the UPS and status of UPS.
It can be reach to ‘’Main menu ‘’by pressing ESCkey. At “Main Menu” by using UP/DOWN, keys you can select
requested menü. “>”sign showns selected menu at LCD. By pressing ENTERkey you can enter inside of the requested
menu. Use ESC key exist from menu.

MAINMENU SUB MENU PURPOSE


Input Voltage Displays mains voltage

1 INPUT InputFrequency Displays mains frequency


Input Current Displays input current of the ups
Bypass Voltage Displays bypass voltage of the ups
2 BYPASS
Bypass Frequency Displays bypass frequency of the ups
Output Voltage Displays output voltage of the ups
Output Load Displays output load of the ups
Output Frequency Displays output frequency of the ups
3 OUTPUT
Output Current Displays output current of the ups
ApparentPower Displays total output power of the ups
Active Power Displays active power of the ups
Inv Voltage Displays input voltage of the ups
4 INVERTER
Inv Frequency Displays input frequency of the ups

5 DC BUS Dc Voltage Displays -+ dc bus voltage of the ups


Battery Voltage Displays battery voltage of the ups
Battery Charge Current Displays battery charge current of the ups
6 BATTERY
Battery Discharge Current Displays battery discharge current of the ups
Batt Capacity Displays approximently battery capacity of the ups

7 WARNING 1-250 Displays warnings of the ups


Program Name Displays micro controller program name of the ups
Time Displays real time of the ups
Date Displays date of the ups
Ambient Temp Displays Ambient temperature of the ups
8 DEVICE INFO
Device Model Displays device model of the ups
Device Power Displays device power of the ups
Serial Number Displays serial number of the ups
Product Date Displays production date of the ups
Language Displays language of the ups
9 CUSTOMER
SETTINGS UPS gives audible warning when there is a failure or error.It can be
Warning
disable the audible sound.
Must be use only with authorized person otherwise ups will be out of
10 SERVICE
warranty.

31
Chapter 6: START-UP

6-1 Ups Start-Up


• Afterall connections are completed as described in,Ups must be start-up.Switch the input circuit breaker(F3) and
output circuit breaker (F2) on the ups and distribution panel to “ON” position.
• Press contionusly 3 sec to ON/OFF key from Lcd panel. Buzzer sound and Lcd light will accour. If mains is inside of
the limits from lcd display bypass led and input led will blink and ‘’Mains start up ‘’letter dislays at Lcd panel.
• Dc bus voltage and inverter voltage accours. Switch the battery circuit breaker (F1) to “ON” position.Input and
output green Led’s will blink at front panel.
• Afterwards UPS starts to supply the loads.
To make battery test at ups switch the input circuit breaker (F3) on the ups to ‘’OFF’’ position.
• Ups transfers to ‘’Battery Mode’’ and battery led and output led blinks at panel.
• By remaking ‘’ON’’ position to the input circut breaker (F3), ups continous to work at normal mode.

6-2 Ups Shutdown


Close all Ups connected output loads safetly. Switch Ups from ‘’Normal mode’’ to ‘’Bypass mode’’ By 3
seccontionusly presing to ON/OFF key close LCD panel Switch the battery circuit breaker (F1) ,input circuit breaker(F3) and
and output circuit breaker (F2) to “OFF” position.

All the maintenance operations should be done by authorized Technical Service


Personnel.

Hazardous voltage and high temperature metal parts inside even if the UPS is
disconnected. Contact may cause electric shock and burns. All operations except replacing
battery fuses shall be carried out by the authorized Technical Personnel only.

In order to deenergize all UPS parts, circuit breakers on mains and bypass mains
distribution
panels feeding the UPS and circuit breakers on external battery cabinet shall be
brought to
“OFF/0” position. Internal batteries shall also be isolated from the system.

Do not switch the UPS to this mode from battery operation mode. There will not be energy
at the output of the UPS when switched.

During Manual Bypass all swiches are at ‘’OFF’’position except manual bypass ( F4)
swich.
Some parts inside the UPS (terminals, EMC filters and measurement circuits) are still
energized
during maintenance bypass operation.
6-3 Emergency Power Off(EPO)
UPS output can be cut off immediately by EPO connection if desired.In case EPO connection is used in distance; a
latched switch can be used as described in below figure. When UPS operatesin Online Operation; if EPO is needed you
have to make the switch opened or closed regarding to EPO contact mode settings you have done before to turn the UPS
off.

Emergency Off Connection

EPO switch should be placed where unauthorized people can not reach it. Unauthorized use
may cause the load be deenergized.

33
Chapter 7: MAINTENANCE

All the maintenance operations should be done by authorized Technical Service


Personnel

Hazardous voltage and high temperature metal parts inside even if the UPS is
disconnected. Contact may cause electric shock and burns. All operations except replacing
battery fuses shall be carried out by the authorized Technical Personnel only.

In order to deenergize all UPS parts, circuit breakers on mains and bypass mains
distribution
panels feeding the UPS and circuit breakers on external battery cabinet shall be
brought to
“OFF/0” position. Internal batteries shall also be isolated from the system.

Maintenance includes fully control of all the electronic and mechanical components in UPS. And they needed to be
replaced after their lifetime is over. Systematic maintenance ensures to improve UPS’s efficiency and to extend life-time.
Recommends every 6 months of period for systematic maintenance after warranty by authorized service.

7-1 Batteries
The life of batteries strongly depends on the usage and environmental conditions. (ambient temperature,
frequency of electricity cuts, etc.). There are also other factors like the number of charge-discharge cycles and discharge
depth. Performing battery test can provide you information about battery condition.

Do not open or multilate batteries. Released electrolyte is harmful to the skin and eyes.
It may be toxic.

When replacing batteries; use the same quantityand type that were originally fitted.

Danger of explosion and fire if the batteries of the wrong type are used.

Batteries must always be disposed of according to local environmental laws.

7-2 Fans

The life of fans used to cool the power circuits depends on the usage and environmental conditions. Please look at
2.2. Placement for detailed environment conditions.
Preventive maintenance shall be done by authorized Technical Personnel periodically.
Chapter 8: TROUBLESHOOTING
The aim of this chapter is to understand some specific problems, to verify the cause of the problems and to provide
solution to them.

Hazardous voltage and high temperature metal parts inside even if the UPS is
disconnected. Contact may cause electric shock and burns. All operations except replacing
battery fuses shall be carried out by the authorized technical personnel only.

First things to do:


1. Check and verify that PE connections are done properly.
2. Check and verify if all the cables are connected to the right terminals
3. Check and verify if the mains exists and if it is between the limits
4. Check and verify that all the circuit breakers for UPS in the distribution panel are at “I” position.
5. Check and verify that all the circuit breakers of UPS are at “I” position.
6. Check and verify that Input/Bypass sequence is correct.

8-1 Output Short Circuit Alarm


If a short circuit occurs at the output of the unit, UPS acts like a current source (as long as the over current is drawn,
it decreases the output voltage keeping the output current constant at a certain value) forcing to trigger the circuit breaker
that is between the UPS and the short-circuited load.
By triggering the mentioned circuit breaker, the short circuited line is being removed and the other loads that are
present on the other lines are being prevented to be affected from this failure.

To enable the short circuit protection feature of the UPS, each load shall be suppliedover a
separate circuit breaker chosen according to the load current .Additionally UPS should operate in
Online or Battery Operation.

During “Output short circuit” alarm occurs;

Switch the output circuit breaker of Ups to ‘’0’’ position than switch the input circuit breaker of the ups ‘’I’’ position
and start-up the ups with Online operation after display ‘’Normal Mode’’ at Lcd display switch output circuit breaker of
Ups to ‘’I’’ position. If the rating of each individual load circuit breaker is well-adjusted; the circuit breaker of short circuit
load would be blown, If not well-adjusted, “Short Circuit Alarm” would be shown on LCD. In this case the short-circuited
load should be found-out and removed

8-2 Battery Test Failure Alarm


UPS tests the batteries periodically. In case the batteries failed in the battery test, this alarm appears. Perform the
test again when the batteries have been charged for min. 10 hours and verify the battery circuit breaker is at "I" position.
If the alarm continues, contact to authorized Technical Service

35
8-3 Warnings and Alarms

PROBLEM DESCRIPTION

Battery Error Batteries failed in the battery test.


Input voltage high Input voltage high
Input voltage low Input mains voltage is lower higher than its lower limit.
Input sequence wrong Phase sequence of input mains voltages is not OK
DC voltage high DC bus voltage is higher than its upper limit.
DC voltage low DC bus voltage is lower than its lower limit may mean that the battery is
empty during battery operation.
Ambient temperature
high Ambient temperature exceeds its upper limit.

Over heat Heatsink temperature exceeds its upper limit.


Output voltage failure Output voltage is beyond its limits
Output short circuit Short circuit at the output.
Emergency power off
active Emergency stop is activated.

Battery low Battery voltage is lower than its lower limit. Batteries are discharging
after a mains failure.
Battery high Battery voltage is higher than its upper limit.
Chapter 10: WARRNTY

10-1 Terms of Warranty


 Warranty period begins from the date of commissioning of the UPS byor authorized innovasis distributor technical
personnel.
 The UPS including all the internal parts is under the warranty of innovasis.
 If the UPS is malfunctioned because of component, manufacturing, or installation (if it’s done by authorized
personnel) problems during the warranty period, the UPS will be repaired without asking any price for spare parts
and labor cost.
Replacements, repairs or modifications of the parts during the warranty period can not extend the duration of
the warranty

10-2 Out of Warranty Terms and Conditions


This Warranty does not cover any defects or damages caused by;

 If the UPS is not used or installed according to the terms in the manual, then the UPS is out of warranty.
 Neglect, accident, misuse, misapplication or incorrect installation.
 Failure due to fortuitous circumstances or force majeure.
 After delivery ofthe UPSto the customer, unloading andtransportationdamage andfailures.
 Damage or injuries caused by negligence, lack of inspection or maintenance, or improper use of the products.
 Faultyelectrical wiring.
 Defects arising either from designs or parts imposed or supplied by the purchaser.
 Defects and damage by fire and lightning.
 Failures due to modification in the products without approval.
 Improper testing, operation, maintenance, repair, alteration, adjustment, or modification of any kind by
unauthorized personnel.

The Manufacturer will repair the device above cases for a fee and is not responsible for the shipment of the
equipment.

This Warranty is not valid if the Product’s Serial Number have been removed or is illegible.

37

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