k-342 MEDICION FISCAL TRANSFERENCIA CUSTODIA
k-342 MEDICION FISCAL TRANSFERENCIA CUSTODIA
ENGINEERING SPECIFICATION
PDVSA N° TITLE
APPD. Youhad Kerbaje DATE OCT.02 APPD. Raúl Rivero DATE OCT.02
Indice
1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.1 Purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.2 Scope . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
2 REFERENCES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.1 Petróleos de Venezuela – PDVSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.2 Industry Codes and Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
2.3 Process Industry Practices (PIP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
2.4 Other . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3 DEFINITIONS AND ABBREVIATIONS . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.1 Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
3.2 Abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4 GENERAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
4.10 Measurement Quality Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
4.11 Sensor Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
4.12 Considerations for Installation and Construction . . . . . . . . . . . . . . . . . . . . . 18
4.13 Ranges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.14 Sensor location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.15 Special Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
5 FUNCTIONAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.1 Sizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.2 Performance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
5.3 Certification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
5.4 Uncertainties . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.5 Availability/Sparing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6 OPERATIONAL REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
6.1 Operating Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.2 Monitoring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.3 Sampling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.4 Quantity Calculation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
6.5 Safeguarding and Shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
6.6 Heating/Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
6.7 Chemicals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 2
7 MAINTENANCE REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
8 BATTERY LIMIT REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
9 TEST/COMMISSIONING REQUIREMENTS . . . . . . . . . . . . . . . . . . . . 27
10 PROTECTION REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
11 ENVIRONMENTAL REQUIREMENT . . . . . . . . . . . . . . . . . . . . . . . . . . 29
12 PROVING/AUDIT REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
13 BACKUP PROCEDURE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
14 SYSTEM CERTIFICATE OF CALIBRATION . . . . . . . . . . . . . . . . . . . . 31
15 SPECIFIC REQUIREMENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
15.1 Solids Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
15.2 Liquid measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
15.3 Gas measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44
15.4 Steam measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50
15.5 Electricity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
16 QUALITY ASSURANCE / QUALITY CONTROL . . . . . . . . . . . . . . . . 52
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 3
1 INTRODUCTION
1.1 Purpose
This engineering specification provides designers with requirements for the
design, fabrication, testing, installation and commissioning of Measurement
Systems for fiscal, custody transfer and sale of crude oil, gas and most common
materials, products, fuel and utilities in PDVSA.
1.2 Scope
The scope of this engineering specification includes design criteria and
operating/maintenance guidelines of system for fiscal and/or custody transfer
measurement for crude oil, gas and most common materials, products, fuel and
utilities in PDVSA.
This standard covers the measurement of the following products and services:
Hydrocarbon Liquids
S Crude oil
S Light refined products
S Heavy refined products: asphalt, wax, paraffin.
S Liquid Gas: LPG, LNG
Non Hydrocarbon Liquids
S Chemical substances and products
S Effluents
S Water for reservoir flooding
Hydrocarbons Gas
S Natural Gas
S Ethane
S Methane
S Propane
Non Hydrocarbon Gas
S Nitrogen
S CO2
Solids
S Chemical substances and products
S Sulfur
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 4
Utilities
S Water
S Steam
S Air
S Electricity
2 REFERENCES
Applicable considerations in the latest edition (or in the edition indicated) of the
following standards and regulations may be referred to in order to obtain additional
information. Short titles may be used herein as appropriate.
Validation of recommendations referred from Draft or Temporal Standards shall be
verified and the parties shall approve their use.
3.1.4 Calibration
Is a set of operations that establish, under specified conditions, the relationship
between values of quantities indicated by a measuring instrument (or values
represented by a material measure) and the corresponding values realised by
standards.
– The result of a calibration may be recorded in a document, e.g. a calibration
certificate. The result can be expressed as corrections with respect to the
indications of the instrument.
– Calibration in itself does not necessarily mean that an instrument is performing
in accordance with its specification.
3.1.5 Calibration of a measurement device
The process or procedure of adjusting a measurement device, such as a meter,
so that its indication or registration is in satisfactorily close agreement with a
reference standard. Meter proving data may be used either to calibrate the meter
or to calculate a meter factor.
3.1.6 Calibration of a Prover
The procedure for determining the volume of a prover.
3.1.10 Certification
Calibration endorsed and documented by an authorized and accredited entity, by
means of a Calibration Certificate, indicating that a calibration and adjustment
action has been carried out following an established procedure. Certification
allows traceability to a recognized metrology agency.
3.1.11 Certified Instrument
An instrument that has been calibrated to obtain a Certificate of Calibration.
3.1.12 Custody Transfer Measurement
Provides quantity and quality information used for the physical and fiscal
documentation of a change in ownership and/or a change in responsability for
commodities.
3.1.13 Dead Load
The fixed weight of the weighing vessel, support structure, and objects fixed to the
vessel when the weighing vessel is empty (also called tare weight).
3.1.14 Density
The mass per unit volume of a substance, at a given temperature and pressure.
3.1.15 Error (of indication) of a measuring instrument
Is the indication of a measuring instrument minus a ‘true’ value of the
corresponding input quantity.
3.1.16 Fiscal Measurement
Provides quantity and quality information used for the calculation of tax and royalty
payments.
3.1.17 Flow Straightener
Specified length of pipe containing elements that help to prevent changing or
chaotic flow profiles, called straightening vanes. The Flow Straightener is installed
upstream of the flow meter in order to reduce measurement errors due to
disordered flow patterns.
3.1.18 Flow/Volume Computer
Equipment used to calculate volumetric flows and volumes, using raw flow or level
signals, compensated for temperature, pressure, density and composition of the
fluid.
3.1.19 Gross weight
The sum of the dead load and live load.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 9
3.1.20 Homogenization
Operation that keeps all individual components of a mixture well mixed. In the case
of a petroleum/water mixture, all big drops of water and any free water that may
be present are broken down and well dispersed in the petroleum to produce a
mixture in which each volume subdivision has the same amount of water
homogeneously mixed with the oil.
3.1.21 Inspection
Involves measurement, investigation or testing of one or more characteristics of
a product, and includes a comparison of the results with specified requirements
in order to determine whether the requirements have been fulfilled.
3.1.22 Interpolation
A process by which an appropriate value is placed between tabulated values of
a function.
3.1.23 Lease Automatic Custody Transfer System (LACT)
An arrangement of equipment designed for the unattended custody transfer
measurement of hydrocarbons.
3.1.24 Level
height with respect to a reference horizontal position.
3.1.25 Linear Meter Range
Measurement range over which the meter factor does not deviate from specified
limits.
3.1.26 Live load
Material in or on the load–receiving element of a scale beyond that required to
maintain the zero–load balance.
3.1.27 Load cell
A compression or tension device that produces an output signal proportional to the
live load.
3.1.28 Mass
Quantity of matter of indefinite shape and size.
3.1.29 Master Meter
A meter that is proved using a certified prover and then used to calibrate other
provers or prove other meters.
3.1.30 Maximum Permissible Error of a Measuring Instrument
Extreme value of error tolerated by specifications, regulations, etc.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 10
3.1.31 Measurand
Particular quantity subject to measurement. See also measured variable.
3.1.32 Measured Variable
A quantity, property, or condition, which is measured. It is normally referred to as
the measurand.
3.1.33 Measurement
Set of operations having the object of determining a value of a quantity.
Comparison to a reference in order to determine the value of a variable on the
basis of an established procedure.
Measurement Standard
Measuring instrument, reference material or measuring system intended to
define, realise, conserve or reproduce a unit or one or more values of a quantity
to serve as a reference. A measuring instrument or physical embodiment intended
to define the unit of measurement of a quantity.
3.1.34 Measuring Element
Part of a measurement system which interprets the variations produced by the
primary element and which expresses a reading related to the variable to be
metered.
3.1.35 Measuring Error
A difference between the result obtained in the measurement of a variable and its
real value.
3.1.36 Measuring Uncertainty
Result of the study carried out to estimate the range in which the real value of a
metered magnitude will be. Mostly based on a given probability. In general, it
includes various components, of which some may be estimated on a statistic
distribution basis of the results of a series of measurements and may be
determined by standard deviations. The estimated values of other components
may only be based on experience or other documented information.
3.1.37 Meter Factor (MF)
A dimensionless term used to compensate deviations of a measurement caused
by wear and variations of the operating conditions of a meter.
3.1.38 Meter Proving
The procedure required to determine the relationship between the quantity
measured by a meter at one set of condition and the indicated quantity at those
same conditions.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 11
3.1.77 Variation
Any departure from a desired value or expected value or pattern. Is the difference
that may exist between two volume/mass calculations of the same hypothetical
volume/mass of product, due to natural losses, operational losses and total
uncertainty.
3.1.78 Verification
Is an investigation that shows that specified requirements are fulfilled.
3.1.79 Volume
Physical space occupied by the mass of a substance. In general, the volume of
a given mass depend on pressure and temperature conditions.
3.1.80 Weight
Net force exerted on the mass of a substance compared with a reference standard.
3.2 Abbreviations
AGA: American Gas Association.
ANSI: American National Standards Institute
API: American Petroleum Institute.
ASTM: American Society for Testing and Materials.
FAT: Factory Acceptance Test
GUM: ISO Guide for the Expression of Uncertainty in Measurements.
IEC: International Electro–technical Commission.
ISO: International Standardization Organization.
MEM: Ministerio de Energía y Minas. (Ministry of Energy and Mining).
MPMS: Manual of Petroleum Measurement Standards, issued by API
OIML: Organización Internacional de Metrología Legal (International
Organization of Legal Metrology)
PDVSA: Petróleos de Venezuela.
4 GENERAL REQUIREMENTS
4.1 At least the following standards, laws and regulations will dictate the design,
fabrication, installation, calibration, operation and maintenance requirements for
the measuring systems:
– ANSI, to regulate the standardization of material and equipment.
– API, to regulate the design practices, installation, calibration, certification and
installations operation of facilities for the handling of crude oil and hydrocarbon
liquids and gases.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 16
– ASME, to regulate the practices and standards for design and manufacture of
pressure vessels.
– ASTM, to regulate material and material testing.
– NACE, to regulate requirement for corrosion protection.
– National Electric Code, to regulate the design and installation of electric and
grounding system.
– IEEE, to regulate design and safety of electrical and electronic systems,
including grounding and protection against electromagnetic induction.
– ISA, to regulate the design, installation and calibration of instrumentation and
control equipment.
– ISO, to regulate the quality of services, engineering, manufacturing, installation,
operating and maintenance activities. Also regulate the design and installation
of differential pressure type flowmeters.
– NEMA, to regulate design standardization and use of equipment, materials and
electric accessories.
– NFPA, to regulate fire protection systems and practices.
– OIML, to regulate the measurement and metrology practices.
– PDVSA Engineering Design Manual (MID), to regulate engineering and design
practices.
– PDVSA Guidelines for the Capital Investment Projects Management (GGPIC).
– PDVSA Risk Engineering Manual (MIR), to regulate the safety of PDVSA
installations.
– National/local laws and regulations that govern exploitation, processing,
commercialization and fiscal measurement of hydrocarbons in Venezuela.
– National/local laws and regulations that govern the environment and personal
safety.
– National laws and regulations that govern the certification of testing laboratories
and calibration equipment
– Manufacturer installation, maintenance and operating recommendations.
– Other special and specific conditions for each system shall be agreed between
the parties.
4.2 The location of the measurement point shall be agreed between the parties and,
if needed, the Ministry of Energy and Mining, applying the legal regulations on the
matter.
4.3 The maximum value of allowable uncertainties for the measurement system. must
be agreed by the parties.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 17
4.4 All instruments of the measuring system shall have a calibration certificate
performed by an accredited entity. Likewise, the system shall be certified in site
once installation has been completed. This certificate shall include the calculations
performed to produce the calibration ranges of instruments.
4.5 All geometric dimensions used for calculation shall be certified by an accredited
entity.
4.6 The reference standard conditions for liquid and gaseous hydrocarbons shall be
15.6° C (60°F) and 1 atmph (1.01325 Bar or 14.796 psig). For any other products,
conditions will be agreed between the parties, preferably using the
above–mentioned values.
4.7 The technology to be used shall be adequate for the process characteristics and
comply with the result of the cost–risk–benefic study and related legal regulations,
in order to satisfy the required uncertainty levels.
4.8 The measurement system shall, at least, include the following functional
components:
S Measurement elements of the quantity and variables associated with the
volume/mass of product.
S Calibration verification system (Prover) for flow and level meters.
S Measurement elements of product quality.
S Sampling System to obtain representative samples of the product to be
measured.
S Elements for the conversion and transmission of data.
S A reliable system for the monitoring, historic record and calculation of net
volume/mass with the capability to generate reports for audit purposes.
4.12.5 The measurement system shall not be located near heat sources that may affect
operating performance of the system.
4.13 Ranges
The measurement system shall satisfy the operational conditions of the design,
without causing any type of restriction of the flow or volume measurement range,
neither alter the quality of measurements and calculations.
Sensor rangeability and resolution shall meet operating requirement.
4.15.7 Volume or mass calculation procedure is out of the scope of this document, but
calculation procedure, variable to be used, reference basic and constant values
to be used shall be agreed between the parties.
5 FUNCTIONAL REQUIREMENTS
5.1 Sizing
The measurement system shall be sized to N–1 capacity, so that loss of one meter
does not result in the need to decrease flow capacity or stop operations, unless
the parties agree differently.
5.2 Performance
5.2.1 Quality of measurements and calculations shall be maintained throughout the
normal operating range of the plant or installation.
5.2.2 Noise, environmental conditions and normal disturbances of the process shall not
affect quality of measurements and calculations.
5.2.3 The system shall have a reliable mechanism for handling and recording of date
and time.
5.2.4 The system shall have a mechanism to store total accumulated flow/volume/mass
for each meter as well for the total system. These values can not be reset to a zero
value, unless proper Management of Change (MC) procedures have been
designed and agreed upon by the parties.
5.2.5 The measurement system shall control the automatic sampling system, if
available.
5.2.6 The operational method of sampling system: either manual or automatic, shall be
agreed between the parties and approved by the custody/operating organization
of the measurement system.
5.2.8 Compensated volume calculations for each meter and for the total flow, volume
and mass of the measurement system shall be implemented in a
flow/volume/mass computer specified for this purpose. PLC, RTU, SCADA or DCS
systems shall not be used for the implementation of such calculations.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 21
5.2.20 To avoid the counting of flow/volume/mass accumulators due to false signals when
product is not passing through the meter, the computer shall be provided with
“drop–out” function.
5.2.21 The flow/volume computer shall have an alphanumeric display to allow displaying
of at least the instantaneous flow/volume value, the accumulated amount, the start
time of the integration, the duration of volume/mass accumulation and the
measurement and constant variables used in the calculations.
5.2.22 The flow/volume computer shall be provided with a minimum of 32 bit
floating–point arithmetic processor, except when parties agree otherwise.
5.2.23 Calculations cycle in the flow/volume computer shall be less than 500
milliseconds, except when the parties agree the use of other value.
5.2.24 The flow/volume/mass computer shall have the capability to communicate with
SCADA, DCS or any other specified system, according to the protocol agreed
between the parties.
5.2.25 The flow/volume/mass computer shall have the capability to communicate with
specified portable computer equipment.
5.2.26 The flow/volume/mass computer shall have the capability to store at least 30 days
of measurements and average values in terms of time. The system shall have the
capability to keep stored data even in the case of electrical failure.
5.2.27 The system shall have the capability to keep its configuration even in case of
electrical failure.
5.2.28 The measuring system shall generate as minimum the following reports:
– Raw flow, compensated flow, mass rate, temperature, pressure, density and
other instantaneous values of process variables.
– All total volumes accumulated during a period, showing start/end date and time.
– System standard alarms and logs.
– Reports agreed by the parties.
5.2.29 The software for calculation and data application shall not occupy more than 70%
of the memory, except when the use of other value is agreed by the parties.
5.2.30 Application and communications in the flow/volume/mass computer shall not use
more than the 70% of the CPU capacity, except when the use of other value is
agreed by the parties.
5.2.31 The flow/volume/mass computer shall have an installed capacity of 25% additional
inputs, except when the parties agree the use of other value.
5.2.32 Constants and ranges of operation shall be stored in the flow/volume/mass
computer.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 23
5.2.33 The measurement system instrumentation, except motorized valves and high
voltage equipment, shall be able to operate with 24 V DC, using Solar Cells and
battery banks, except when the use of other voltage level and/or electrical source
is agreed by the parties.
5.3 Certification
5.3.1 Flow computer and measurement instrumentation shall be provided with lock and
access seal to prevent non–authorized access and modification of the calibration,
data base and calculation algorithms.
5.3.2 All measurement system shall be annually certified, except when otherwise
agreed by the parties.
5.3.3 A third party duly accredited and accepted by Venezuelan Ministry of Energy and
Mining (MEM) and the parties shall perform the certification of calibration, in
compliance with Ley de Metrología (venezuelan metrology law) and applicable
standards for the fluid to be measured.
5.3.4 Proving systems shall have valid Certificates of Calibration, issued by an
accredited lab or testing agency, in compliance with Ley de Metrología
(venezuelan metrology law).
5.3.5 As a minimum, frequency of proving systems recertification shall comply with
applicable standards for the fluid to be measured, i.e., API, AGA, or equivalent.
Higher frequency may be agreed by the parties.
5.4 Uncertainties
5.4.1 The total error and uncertainty value of the system shall be within the limits
required by the local regulations/laws and/or contracts held between the parties.
5.4.2 The design of flow measurement system shall include the estimation of uncertainty
in accordance with the ISO 5168 Expression of Uncertainty of a Fluid Flow
Measurement Rate (GUM) and OIML P17 Guide for the Expression of Uncertainty
in Measurements. All details of this estimation shall be recorded and available in
site and under the custody of the measurement system operator, for revision or
audit purposes.
5.5 Availability/Sparing
5.5.1 The measurement systems shall have constructive and operational
characteristics that guarantee the minimum availability agreed by the parties.
Availability figure will depend on cost–benefit–risk analysis.
5.5.2 Contingency procedures shall be established to handle the failure of any
measurement device or of the whole measurement system.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 24
5.5.3 Programs and applications shall include error handling routines to avoid stopping
tasks and calculations due to invalid data processing or out of limit measurements.
6 OPERATIONAL REQUIREMENTS
Normal system operation shall be totally automatic, with capabilities for manual
operation under established procedures agreed between the parties.
For parallel multiple meter systems procedures shall be established to define the
optimum number of meters to be used for each specific operating condition.
6.2 Monitoring
All quantities and quality values of product submitted for sale, fiscal and/or custody
transfer purposes shall be monitored and registered.
6.3 Sampling
6.3.1 The measurement system shall be provided with sample extractor or facilities to
allow representative sampling of product. The sampling points shall be located as
close as possible to the sensor that measures the quality and physical property of
the product.
6.3.2 The sampling system shall be provided with connections, isolation valves and
safety devices to allow collection of samples in a safe and reliable way, without
contaminating or degrading samples and product.
6.3.3 Sampling of Petroleum and Petroleum products shall comply with API MPMS
Chapert 8, section 2.
6.6 Heating/Cooling
Thermal isolation or heating/cooling shall be provided, if required, at sensor
location, to keep the product at process operating condition.
6.7 Chemicals
Use of inhibitor shall be considered for hydrate, wax and corrosion control of
measurement system, but the impact on the measurement of the product quantity
and quality shall be taken into account.
7 MAINTENANCE REQUIREMENTS
7.1 Standard instrumentation with low maintenance and calibration requirements
shall be used. Mean Time To Repait (MTTR) and Mean Time Between Failure
(MTTF) figures shall be requested from suppliers by the Design Engineer and be
considered as one of the decision factors on the instrument bidding process.
7.2 The system shall be provided with facilities that allow maintenance with no need
to take the whole measurement system out of service, except when parties agree
otherwise.
7.5 Retention and collection facilities shall be installed to contain product spillage or
drainage during maintenance activities, and for collecting rainwater.
7.6 Systems shall be specified with hardware/software diagnostics and alarm logs to
properly support maintenance work.
9 TEST/COMMISSIONING REQUIREMENTS
9.1 PDVSA reserves the right to execute tests and inspections at previously defined
manufacturing/assembling stages. The supplier shall present an execution
schedule detailing the construction, tests and commissioning dates.
9.2 The supplier shall issue for PDVSA’s approval procedures of factory acceptance
(FAT) and site acceptance (SAT) tests.
9.3 The supplier shall not call upon PDVSA to perform an FAT if the system has not
been inspected and tested prior the performing of such test.
9.4 A report on all tests and their results shall be prepared by the supplier and
submitted for PDVSA approval.
9.5 Measurement system shall be tested and approved in the factory test (FAT) before
it be delivered to PDVSA.
9.6 Measurement system shall be tested and approved in the Site Acceptance Test
(SAT) before being placed in service.
9.7 The supplier shall demonstrate and supply with the tests, at least the following:
a. Valid and updated certificates of all the equipment and measurement tools to be
used during FAT and SAT tests, issued by accredited entities.
b. “As built” documentation of system to demonstrate compliance with the
specifications and requirements.
c. Certificates of quality, safety and calibration of the measurement system
equipment.
d. Operating and Maintenance Manuals for the measurement system.
e. Software Licenses. All licenses being issued on behalf of PDVSA.
f. Measurement system capability and performance of the hardware and software
to its full capacity and functionalities.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 28
9.8 The supplier shall correct any deviation registered during the FAT and SAT with
the associated tests being repeated.
9.9 As far as possible verification of calibration shall be made with a product of similar
characteristics to the product to be measured. Conversion factors and
equivalences shall be provided.
9.10 The supplier is responsible for the performance of all tests (FAT and SAT) and also
for the measurement system commissioning and start–up.
10 PROTECTION REQUIREMENTS
10.1 Safety and protection systems shall be installed in accordance with PDVSA design
and safety standards for process installation.
10.2 Equipments shall comply with electrical classification area required on each
particular site.
10.3 Flow computer shall be installed in a cabinet to limit its access for configuration or
parameter changes and to protect it from the environment.
10.4 All equipment and cabinets exposed to the weather shall be NEMA 4X.
10.5 Electronic components shall have protection to resist marine and humid
environment.
10.6 To reduce problems caused by lightning, electric and electromagnetic noises and
from static electricity, all electric and electronic equipment shall be provided with
the appropriate protections and shall be connected to a good grounding system.
10.7 Equipments shall be properly packaged and protected against physical damages,
humidity and corrosion during their delivery and storage.
10.8 Once FAT is executed, flow meter provers shall be sealed and pressurized at low
pressure with inert gas for their storage and transportation before their permanent
installation. A nozzle and manometer shall be provided to verify pressurization
conditions during this period.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 29
11 ENVIRONMENTAL REQUIREMENT
11.1 Following parameters shall be taken into account for the design:
11.3 Manufacturing materials of instrumentation shall be suitable for the type of process
fluid/substance and the operating and environmental conditions.
12 PROVING/AUDIT REQUIREMENTS
12.1 Measurement systems shall be audited once a year, except when the parties
agreed the use of other intervals. Additionally, audit may be done any time at the
request and previous agreement between the parties.
12.2 The equipment shall be provided with the following characteristics that guarantee
equipment auditability:
– Serial number.
– Configuration Data.
– Alarms and configuration modifications logs (time, date and modification
author).
– Record of constants, calculations and calibration factors.
12.3 The equipment for meter proving purposes shall be of the type established in the
product/substance measurement standards and regulations agreed between the
parties.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 30
12.4 Proving methods shall comply with standards that govern operation and
maintenance of the corresponding measurement device, unless the parties agree
otherwise.
12.7 Uncertainty of the proving system shall be at least two times better than the
uncertainty of the measurement device being proved. (API MPMS Chapter 4.1
Proving System, section 4.2, 4.3, 4.4, 4.5, 4.6, 4.7 and 4.8).
13 BACKUP PROCEDURE
13.1 Beside the provisions that can be taken to keep operating continuity of
measurement systems, operating procedures of these systems shall include
measurements and calculation contingency procedures in case that the
measurement system can not be used. The type of procedure and implementation
method shall be agreed between the parties.
14.2 Facilities shall be provided to allow calibration of all instruments and separate
components in the electronic loop either without moving them from their
permanent installations or without disconnecting any cables, or by using
transmitters fitted with quick connectors. Except for meters that need to be
calibrated off–line.
14.9 All geometrical dimensions used in calculations shall be traceably measured and
certified in accordance with the international/National standards.
15 SPECIFIC REQUIREMENTS
15.1 Solids Measurement
15.1.1 Mass measurement
a. Solid mass measurement shall use methods based on the determination of the
material weight or on standards that regulate measurement and handling of the
product. Such as PIP PCCWE001 – Weighing Systems Criteria and PIP
PCEWE001 – Weighing Systems Guidelines, PDVSA–MDP–11–MT–01. Feeding
Systems for Solids, PDVSA–MDP–11–MT–02. Conveyor Systems for Solids:
Conveyer Belting, PDVSA–MDP–11–MT–03. Conveyor Systems for Solids:
Chain, Jack, Vibrating and “in Mass” Type Conveyors, and Bucket Elevators,
PDVSA–MDP–11–MT–04.Conveyor Systems for solids: Pneumatic
Transportation, PDVSA–MDP–11–MS–01.Storage in silos and hoppers.
b. Three types of weighing systems may be used in the process industry: static,
continuous, and scales.
c. Weighing systems shall be purchased as complete units, designed and built by a
manufacturer.
d. The total weight or load capacity of the weighing system shall be calculated to
ensure proper sizing of the weighing system equipment. The dead load, live load,
and gross weight shall be determined. All structure, equipment, and piping
attached to the vessel being measured shall be considered in the dead load.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 33
OIL – WATER
INTERFACE LT
DP
API WATER CUT
WATER CUT XT
XT M
M
OIL OUT
OIL IN
m. The scale for trucks weighing shall be a multiple load cells type scale specially
designed for this type of service.
15.2.3 Static measurement for other liquids
a. Total uncertainty value specified for liquid level measurement systems shall be
agreed between the parties.
b. At least, the following measurements and applications shall be carried out:
S Product level in the tank.
S Average temperature of product in the tank.
S Quality of product in the tank, if required.
S A system dedicated and designed for fiscal inventory of tanks and tanks farm
accounting and managing. This system shall have its own man–machine
interface and communication interface with external system DCS, SCADA,
among others.
TYPICAL ELEMENTS FOR THE MEASUREMENT SYSTEM OF LIQUID TANKS
TEMPERATURE PRODUCT
LEVEL
TT LT
PRODUCT
QUALITY
XT
M
M
OUTLET
INLET
c. The tanks used for the measurement shall be calibrated by an accredited entity.
The calibration shall be certified and traceable to National and international
standards.
d. Measurement system shall measure product level in the tank, calculate
compensated volume by temperature, density and control the sampling automatic
system, if available.
e. Each tank shall have its own level and temperature meter.
f. For level measurement of product, appropriate technology shall be used prior
agreement of the parties.
g. Installation of level sensor shall be carried out using still pipe or according to
manufacture’s recommendations and standards on level measurement of each
particular product.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 38
h. All level sensors of same tank farm shall be of the same manufacturer and model,
except when parties agree otherwise.
i. All level meters and volume computer shall have the technical characteristics
defined in PDVSA standards, and regulations that apply to the product.
j. Location and installation of temperature, pressure and anlytical sensors shall be
carried out according to PDVSA standards, regulations that apply to the product
and manufacturer’s recommendations.
k. Volume calculation shall be carried with the equipment and in the way established
in PDVSA standards and regulations that apply to the product.
15.2.4 Dynamic measurement of liquid hydrocarbons. (Except wax, asphalt and
paraffin)
a. API MPMS 5 and 6.1–6.6 recommendations shall be followed for dynamic
measurements of liquid hydrocarbons with Reid pressure equal or higher than 15
psia; API MPMS 6.7 for hydrocarbon with a viscosity higher than 100 centipoise;
API MPMS 14.8 for LPG and API MPMS 14.7 for LGN.
b. Additional to above mentioned standards, Coriolis and multipaths Ultrasonic
technology (of 4 or more paths) may be used, following the manufacturer’s sizing
and installation recommendations. The parties should approve the use of these
technologies.
c. Use of Coriolis meters for hydrocarbon fluids shall follow recommendations of
drafts MPMS API H00004 and MPMS API H00006.
d. Dynamic measurement system for liquid hydrocarbons shall take into account the
following:
– Flow or mass measurement.
– Temperature measurement.
– Water content measurement (only in crude oil).
– Measurement of specific density or gravity.
– Fiscal measurement and Accounting System (Flow Computer).
Note: a communication link to a supervisory system (SCADA, DCS) is normally
provided for remote monitoring of process and alarms, but this is an optional
feature and not considered as functional part of the measurement system.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 39
TT PT DT
S The flow through each meter shall be maintained above the minimum flow
recommended by the manufacturer.
S Coriolis meters, temperature sensor, pressure sensor and mass computer shall
fulfill the requirements defined in the legal normative (MEM– Normas Técnicas
Medición Hidrocarburos Líquidos), API and PDVSA K–301, K–302, K–304,
K–305 standards.
S Installation of Coriolis meters, temperature sensor, pressure sensor, density
sensor and water cut analyzer shall comply with the methods and requirements
defined in the legal normative (MEM– Normas Técnicas Medición
Hidrocarburos Líquidos), API, PDVSA K–301, K–302, K–304, K–305 standards
and manufacturer’s recommendations.
S Any flow control that may be required to limit maximum flow through each meter
shall not limit the maximum total flow capacity through the measurement
system. These flow control valves shall be sized to regulate operating maximum
flow with a 90% opening, according to PDVSA K–332, Control Valves Standard.
Flow control valve shall be located downstream of Coriolis meters.
S Flow/mass calculation shall be carried out with the equipment and in the way
defined in the legal normative (MEM– Normas Técnicas Medición
Hidrocarburos Líquidos), API and PDVSA standards.
15.2.6 Dynamic flow/mass measurement for other liquids (non hydrocarbons)
a. The dynamic measurement system for non–hydrocarbon liquids shall include the
following:
S Flow or mass measurement.
S Temperature measurement.
S Specific density or gravity (when changes are expected in the
composition/concentration of fluid).
S Fiscal measurement and Accounting System.
Note:
A communication link to a supervisory system (SCADA, DCS, etc) is normally
provided for remote monitoring of process and alarms, but this is an optional
feature and not considered as functional part of the measurement system.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 43
h. For measurement system with a single meter, but with a high availability
requirement, the parties may agree the installation of a redundant parallel meter.
Otherwise, operational procedures shall be established in the event of failure of
unique meter.
i. For differential pressure meters (orifice plate, venturi, etc.), the individual meter
capacity turndown shall not be higher than 3:1 for single transmitter and 9:1 for
double transmitter (low range – high range). Higher turndowns shall only be
accepted for in–factory–certified meters and prior PDVSA approval.
j. Measurement system shall be designed to allow for individual meters to be taken
out of service without the need to stop operation of complete measurement
system.
k. All flow meters of the same measurement system shall be of the same
manufacturer and model.
l. If automatic sampling system is not available, the measurement system shall have
a sampling point to permit the gathering of representative samples for laboratory
analyses, for the verification of on–line analyzer measurements. The sampling
point shall be located as close as possible to the sampling point of on–line
analyzer, if possible a common sampling point shall be used.
m. Any flow control that may be required to limit maximum flow through each meter
shall not limit the maximum total flow capacity through the measurement system.
These flow control valves shall be sized to regulate operating maximum flow with
a 90% opening, according to PDVSA K–332, Control Valves Standard. Flow
control valve shall be located downstream of flow/mass meters.
n. Flow/mass calculation shall be carried out with the equipment and methods
according to the standards that govern measurement of specific product and
PDVSA standards.
TT PT DT
TT PT DT
BTU
METER RUN
XT
m. All flow meters of same measurement system shall be of the same manufacturer
and model.
n. If automatic sampling system is not available, the measurement system shall have
a sampling point to permit the gathering of representative samples for laboratory
analyses for the verification of on–line analyzer measurements. The sampling
point shall be located as close as possible to the sampling point of on–line
analyzer, if possible a common sampling point shall be used.
o. Any flow control that may be required to limit maximum flow through each meter
shall not limit the maximum total flow capacity through the measurement system.
These flow control valves shall be sized to regulate operating maximum flow with
a 90% opening, according to PDVSA K–332, Control Valves Standard. Flow
control valve shall be located downstream of flow/mass meters.
p. Flow/mass calculation shall be carried out with the equipment and methods
defined in the legal normative (MEM– Normas Técnicas Medición Hidrocarburos
Gaseosos), AGA, API and PDVSA standards that govern measurement of
hydrocarbon gas.
15.3.2 Non hydrocarbon gas measurement
a. The dynamic measurement system for non–hydrocarbon gas shall include the
following:
S Flow or mass measurement.
S Pressure measurement.
S Temperature measurement.
S Specific and gravity measurement.
S Gas quality measurement, if required.
S Fiscal measurement and Accounting system.
Notes:
1. A chromatograph analyzer may be considered as an option to density and
gas quality measurement.
2. A communication link to a supervisory system (SCADA, DCS, etc) is normally
provided for remote monitoring of process and alarms, but this is an optional
feature and not considered as functional part of the measurement system.
ENGINEERING SPECIFICATION PDVSA K–342
REVISION DATE
PDVSA DESIGN CRITERIA FOR FISCAL, SALE
AND CUSTODY TRANSFER MEASUREMENT 0 OCT.02
SYSTEMS Page 48
TT PT DT
TT PT DT
GAS QUALITY
METER RUN
XT
o. Any flow control that may be required to limit maximum flow through each meter
shall not limit the maximum total flow capacity through the measurement system.
These flow control valves shall be sized to regulate operating maximum flow with
a 90% opening, according to PDVSA K–332, Control Valves Standard. Flow
control valve shall be located downstream of flow/mass meters.
p. Flow/mass calculation shall be carried out with the equipment and methods
defined in standards that govern measurement of the specific non–hydrocarbon
gas.
TT PT
TT PT
15.5 Electricity
15.5.1 Measurement, isolation and protection equipment shall follow technical guidelines
established by the Electrical Power Supplier Company.
15.5.2 Measurement equipment shall be dedicated.
15.5.3 Installation shall comply with ”Código Eléctrico Nacional” and PDVSA Electrical
Specifications and Guidelines.
15.5.4 PDVSA electrical engineer shall define specific design requirements and
guidelines on a project by project basis.