Service Information
Uploaded by
Marcelo GiussaniService Information
Uploaded by
Marcelo Giussaniservice information
Date: October/96 Distribution: I Substitues: Gr.: 09 Nr.: 01/96
System of the air after-cooler connection (air/air radiator)
Vehicles L/LK 1621
The above mentioned vehicles are now receiving the additional application of supporting cables, in the connec-
tion system of the inlet air after-cooler (intake piping/air after-cooler connection).
Such application, carried out as per the following indications, has the purpose of reducing the mechanical efforts
and movements of great amplitude in the referred connection system.
INVOLVED PARTS
Pos. Part Nº Denomination Qty.
1 386 997 75 90 Clip assembly (half-ring) 4
2 386 997 73 90 Clip assembly (half-ring) 4
3 384 996 71 72 Sustentation cable (supplied together with 2 nuts M8) 4
4 000125 008417 Washer A8.4 - DIN 125 4
5 000933 008068 Screw M8x28 - DIN 933 4
6 000934 008005 Nut M8 - DIN 934 4
7 000933 010174 Screw M10x25 - DIN 933 4
8 000933 010200 Screw M10x30 - DIN 933 4
9 000934 010007 Nut M10 - DIN 934 8
APPLICATION ON SERIES
Construction Nº As of chassis final Nº Type of vehicle
386,025 L 1621/59
386,027 ...091789 L 1621/51
386,045 LK 1621/42
The application of supporting cables must be extended also to the vehicles with chassis of final Nº infe-
rior to ...091789. When making the installation, observe that:
• The installed connection hoses/clips are those prescribed (see S.I. - Gr.: 09 - Nº: 02/95), that is:
386 528 78 82 - red hose, length 280•3mm (air after-cooler inlet).
386 528 83 82 - black hose, length 280•3mm (air after-cooler outlet).
384 997 75 90 - clips (of constant torque).
• No posterior interference occurs between supporting cables and connection hoses.
Considering that such occurrence, caused by a possible dimensional variation of the connection hoses (in
certain conditions of engine operation) and by an eventual incorrect positioning of the radiator, will result in
the damnification/perforation of the hoses, we recommend:
- After applying grease/paint (any product which may be marked by touching) in the supporting cables,
make a course with the vehicle. Check if any interference between hoses and cables has occurred.
If an eventual interference is observed, check the radiator positioning. If necessary, after loosening suffi-
MERCEDES-BENZ DO BRASIL S.A. REPRODUCTION TOTALE OU PARTIALE,
DIVISÃO ASSISTÊNCIA TÉCNICA INTERDITE SANS AUTORISATION
PREALABLE PAR ESCRIT.
S.I. 09 - 01/96
Page 02
ciently the supporting cables, correct the positioning of the same, observing the necessary condition that
1/3 of the ventilator blades width must surpass the radiator skirt.
After the correction, tension the supporting cables again, as indicated in the Annex.
NOTES:
• The supporting cables installation should be carried out without charge for the Client. For reimbursement,
send a Request of Warranty (S.G.) to the Factory, mentioning the number of this S.I.
• The parts necessary to execute the service must be requested to the Depto. Engenharia de Serviço e Garan-
tia (XESG/XPGT) (Engineering of Servive and Warranty Dept.), by means of the references indicated in the
table INVOLVED PARTS. The same will be supplied without charge.
• Time foreseen for the execution of the service (radiator adjustment not included)
Operation Nº Time Validity
33 09 92 0263 01 0.3h 30
• Code of anomaly: 0 50935 52 7 BB GN
• Occasioning part: 386 528 78 82
MERCEDES-BENZ DO BRASIL S.A.
Service
S.I 09 - 01/96
Annex
SYSTEM OF THE AIR AFTER-COOLER CONNECTION (AIR/AIR RADIATOR)
SUPPORTING CABLES INSTALLATION
VEHICLE L/LK 1621
A 4 3 B
Inlet Air
Pipe after-cooler
A 4 3 B
Fig. 01
7 9
2
NOTES:
• Fig. 01 and 02 drawn with a turn of 15˚.
Cut A-A • The supporting cables should be adjusted/
tensioned with the engine turned off.
After slightly tensioning them, tighten the
lock nuts.
2
7 9
Fig. 02
1 8 9
Cut B-B
1
Air After-Cooler CL
8 9
5 6
Fig. 03
