GMR GOA INTERNATIONAL AIRPORT LIMITED

MIX DESIGN SUMMARY OF DRY LEAN CONCRETE

Design Stipulations Min reqd Achieved

1 Characteristic compressive strength at 7 days 10 Mpa 15.37 Mpa

2 Minimum cement content required as per MoRTH-5th revision Clouse 601.3.3 150 Kgs 165 Kgs
3 Proposed maximum size of aggregate 20 mm
4 Mix proportion of aggregates (20 mm:10mm:[Link]) 42% : 22% : 36%
5 Maximum aggregate-cement ratio as per M0RTH 5th revision Clouse 601.3.3 15:1 13:1

Source of material
1 Cement Ultratech OPC 53
2 Coarse Aggregate Yanni Infra, Insuli
3 Fine Aggregate Yanni Infra, Insuli
4 Water Tilari Canal

Properties of Aggregates
Specific Gravity Water Absorption
20 mm 2.820 0.40
10 mm 2.810 0.45
Washed Sand 2.700 3.10
AIV 19.81%
Combined FI&EI 20.34%
Design Calculation
The minimum required cement content (165 Kg/Cum) achieved in percentage of cementitious content
MDD of DLC mix at of cement content 2.502 gm/cc
OMC of DLC mix at of cement content 4.75 %

Materials required for 1 Cum of DLC mix @4.75%

1 Cement 165 Kgs
2 20 mm aggregate 932 Kgs
3 10 mm aggregate 488 Kgs
4 [Link] 798 Kgs
5 water 119 Kgs

Remarks:

Contractor's Representative Client's Representative

 GMR GOA INTERNATIONAL AIRPORT LIMITED
Project Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.
Contractor Balajee Infratech & Constructions Pvt. Ltd.
Site Manohar International Airport, Goa
MODIFIED PROCTOR'S COMPACTION TEST
[As per IS 2720, (Part-VIII)]
Date of sampling: 2/2/2024
Date of testing: 2/3/2024
Sampled & Tested by: Jointly
% of
[Link]. water Cube Mould No. [Link] Cube [Link] DLC Mix + Wt. of DLC Mix Wet Density of Container No. [Link] container [Link] wet [Link] dry Wt. of water Wt. of dry soil Water content Dry density
added mould mould DLC sample+Cont. sample+Cont.

1 1 15294.0 23536.0 8242.0 2.442 6 30.62 299.44 292.64 6.8 262.02 2.60 2.380
2 3.00 2 15315.0 23604.0 8289.0 2.456 5 27.85 242.81 236.88 5.93 209.03 2.84 2.388
3 3 15618.0 23946.0 8328.0 2.468 32 33.09 231.72 227.22 4.5 194.13 2.32 2.412
Average 2.58 2.393
4 4 15680.0 24294.0 8614.0 2.552 13 33.08 247.6 239.49 8.11 206.41 3.93 2.456
5 4.00 5 15704.0 24320.0 8616.0 2.553 35 28.70 291.78 283.2 8.58 254.50 3.37 2.470
6 6 15352.0 23956.0 8604.0 2.549 3 33.40 257.14 249.76 7.38 216.36 3.41 2.465
Average 3.57 2.464
7 7 15992.0 24852.0 8860.0 2.625 20 29.57 214.64 206.64 8 177.07 4.52 2.512
8 5.00 8 15616.0 24446.0 8830.0 2.616 36 28.63 284.94 273.71 11.23 245.08 4.58 2.502
9 9 15830.0 24640.0 8810.0 2.610 16 32.16 270.96 260 10.96 227.84 4.81 2.491
Average 4.64 2.501
10 10 15492.0 24340.0 8848.0 2.622 14 30.77 263.88 251.69 12.19 220.92 5.52 2.485
11 6.00 11 15532.0 24356.0 8824.0 2.615 31 35.13 223.33 213.26 10.07 178.13 5.65 2.475
12 12 15378.0 24172.0 8794.0 2.606 22 33.90 228.6 218.49 10.11 184.59 5.48 2.470
Average 5.55 2.476
10 13 15766.0 24510.0 8744.0 2.591 11 30.91 285.24 269.83 15.41 238.92 6.45 2.434
11 7.00 14 15704.0 24500.0 8796.0 2.606 26 30.33 252.71 238.96 13.75 208.63 6.59 2.445
12 15 15194.0 23974.0 8780.0 2.601 18 32.55 265.16 251.33 13.83 218.78 6.32 2.447
Average 6.45 2.442
Remarks:

Contractor's Representative Client's Representative

 Moisture Content (%) 2.58 3.57 4.64 5.55 6.45
Density (gm/cc) 2.393 2.464 2.501 2.476 2.442

OPTIMUM MOISTURE CONTENT 'VS' MAX DRY DENSITY

2.600

2.550

2.500

2.450
DENSITY (g/cc)

2.400

2.350 MDD = 2.502 gm/cc

OMC = 4.75%
2.300

2.250

2.200
2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 7.50 8.00 8.50 9.00 9.50 10.00

mOISTURE (%)

Contractor's Representative Client's Representative

 GMR GOA INTERNATIONAL AIRPORT LIMITED

Project Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and Service Road Area Civil and Finishes Works)

Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

DRY LEAN CONCRETE INDIVIDUAL GRADATION

20 MM 10 MM M. Sand

%of Passing %of Passing %of Passing

Sieve Size Sieve Size Sieve Size
(mm) (mm) (mm)
Sample 1 Sample 2 Sample 3 Average Sample 1 Sample 2 Sample 3 Average Sample 1 Sample 2 Sample 3 Average

26.50 100.00 100.00 100.00 100.00 26.50 100.00 100.00 100.00 100.00 26.50 100.00 100.00 100.00 100.00
19.00 89.39 92.93 92.56 91.63 19.00 100.00 100.00 100.00 100.00 19.00 100.00 100.00 100.00 100.00
9.50 1.69 2.27 1.75 1.90 9.50 87.39 88.90 90.83 89.04 9.50 100.00 100.00 100.00 100.00
4.750 0.04 0.60 0.63 0.42 4.750 8.07 6.08 4.07 6.07 4.750 95.83 96.07 95.52 95.81
2.360 0.00 0.00 0.00 0.00 2.360 0.06 1.24 0.14 0.48 2.360 77.64 77.25 77.62 77.50
0.600 0.00 0.00 0.00 0.00 0.600 0.00 0.00 0.00 0.00 0.600 53.11 53.80 54.67 53.86
0.300 0.00 0.00 0.00 0.00 0.300 0.00 0.00 0.00 0.00 0.300 41.03 38.72 39.83 39.86
0.150 0.00 0.00 0.00 0.00 0.150 0.00 0.00 0.00 0.00 0.150 23.02 19.65 21.64 21.44
0.075 0.00 0.00 0.00 0.00 0.075 0.00 0.00 0.00 0.00 0.075 10.63 7.67 7.71 8.67

Combined Sieve Analysis of Dry Lean Concrete (DLC)

20 MM 10 MM M. SAND

42.0 22.0 36.0 100.0

% Passing % Proportions
Specification Limits as per MORTH - 5th
Sieve Size in 20MM 10 MM M. SAND 20MM 10 MM M. SAND Revision, Table 600 - 1
JMF
mm

Lower Limit Upper Limit Mid Limit

26.50 100.00 100.00 100.00 42.00 22.00 36.00 100.00 100 100 100
19.00 91.63 100.00 100.00 38.48 22.00 36.00 96.48 75 95 85
9.50 1.90 89.04 100.00 0.80 19.59 36.00 56.39 50 70 60
4.75 0.42 6.07 95.81 0.18 1.34 34.49 36.01 30 55 43
2.36 0.00 0.48 77.50 0.00 0.11 27.90 28.01 17 42 30
0.600 0.00 0.00 53.86 0.00 0.00 19.39 19.39 8 22 15
0.300 0.00 0.00 39.86 0.00 0.00 14.35 14.35 7 17 12
0.150 0.00 0.00 21.44 0.00 0.00 7.72 7.72 2 12 7
0.075 0.00 0.00 8.67 0.00 0.00 3.12 3.12 0 10 5
 Combined Sieve Analysis of DLC

100

90
Lower Limit Upper Limit Mid Limit JMF
80

70
% of passing

60

50

40

30

20

10

0
0.01 0.10 1.00 10.00 100.00

Sieve size (mm)

 GMR GOA INTERNATIONAL AIRPORT LIMITED

MIX DESIGN SUMMARY OF DRY LEAN CONCRETE

Design Stipulations Min reqd Achieved

1 Characteristic compressive strength at 7 days 10 Mpa
2 Minimum cement content required as per MORTH-5th revision 150 Kgs 165 Kgs
3 Proposed maximum size of aggregate 20 mm
4 Mix proportion of aggregates (20 mm:10mm:[Link]) 42%:22%:36%
5 Maximum aggregate-cement ratio as per MORTH 5th revision 15:1

Source of material
1 Cement Ultratech OPC 53
2 Aggregate

Design Calculation
The minimum required cement content (165 Kg/Cum) achieved in percentage of cementitious content

MDD of DLC mix at of cement content 2.502 gm/cc

OMC of DLC mix at of cement content 4.75 %

Materials required for 1 Cum of DLC mix @4.75%

1 Cement 165 Kgs
2 20 mm aggregate 932 Kgs
3 10 mm aggregate 488 Kgs
4 [Link] 798 Kgs
5 water 119 Kgs
 3.00% 4.00% 5.00% 6.00% 7.00%
cement 165 165 165 165 165
20 mm 939 939 939 939 939
10 mm 492 492 492 492 492
sand 805 805 805 805 805
water 67.05 89.4 111.75 134.1 156.45

Weights for MDD (DLC)

% of water 3.00% 4.00% 5.00% 6.00% 7.00%
Cement 2.145 2.145 2.145 2.145 2.145
20 mm 12.203 12.203 12.203 12.203 12.203
10 mm 6.392 6.392 6.392 6.392 6.392
sand 10.460 10.460 10.460 10.460 10.460
water 0.872 1.162 1.453 1.743 2.034
 Trial Mix Calculation
BALAJEE INFRATECH & CONSTRUCTION PVT LTD Concrete Grade : DLC

MANOHAR INTERNATIONAL AIRPORT, GOA

DATE 2/3/2024 Water Temp. Concrete Temp. Ambient temp.

Reference standard : IS 516 & IS 1199:1959

Water added time

Batch weight : 77.00 0.0473 m3

Materials Mass Absorption Moisture Final Quantity Batch Weight Remarks Water correction
Detail Source kg/m3 (%) (%) kg/m3 kg kg
Cement OPC 53 UltraTech 165 165 7.80
Water Tilari Canal 119 150 7.08 30.66
20mm Insuli 932 0.40% 0.00% 928 43.91 3.73
10mm Insuli 488 0.45% 0.00% 486 22.98 2.20
CRF Insuli 798 3.10% 0.00% 773 36.58 24.74
OMC (%) = 4.75
Remarks, if any

Trial mix witnessed by:

CONTRACTOR REPRESENTATIVE CLIENT REPRESENTATIVE

 GMR GOA INTERNATIONAL AIRPORT LIMITED

COMPRESSIVE STRENGTH OF CONCRETE CUBE

As Per IS : 516
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and Service Road Area Civil and Finishes
Project
Works)
Client Megawide Infrastructure India Pvt. Ltd.
Contractor Balajee Infratech & Constructions Pvt. Ltd.
Site Manohar International Airport, Goa
Source Date of casting 2/3/2024
Concrete Grade DLC Date of testing 2/6/2024
Surface condition at test SSD Cement content 165 KG

Water cement ratio Maximum size of aggregate 20 mm

Average dimensions
Average
Cube Volume Compressive
Age Weight Density Maximum load compressive
reference Structure / Location Length Width Height strength
(days) (gms) (cm3) (g/cc) at failure (kN) strength
number (mm) (mm) (mm) (MPa)
(MPa)

1 8589 2.545 209.5 9.31

2 3 150 X 150 X 150 8562 3375 2.537 202.1 8.98 9.18

3 8591 2.545 208.1 9.25

4 8469 2.509 210.0 9.33

5 3 150 X 150 X 150 8508 3375 2.521 209.2 9.30 9.30

6 8492 2.516 208.6 9.27

3 Days Average Compressive Strength:- 9.24 Mpa

Comments :

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-060
 GMR GOA INTERNATIONAL AIRPORT LIMITED

COMPRESSIVE STRENGTH OF CONCRETE CUBE

As Per IS : 516
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and Service Road Area Civil and Finishes
Project
Works)
Client Megawide Infrastructure India Pvt. Ltd.
Contractor Balajee Infratech & Constructions Pvt. Ltd.
Site Manohar International Airport, Goa
Source Date of casting 2/3/2024
Concrete Grade DLC Date of testing 2/10/2024
Surface condition at test SSD Cement content 165 KG

Water cement ratio Maximum size of aggregate 20 mm

Average dimensions
Average
Cube Volume Compressive
Age Weight Density Maximum load compressive
reference Structure / Location Length Width Height strength
(days) (gms) (cm3) (g/cc) at failure (kN) strength
number (mm) (mm) (mm) (MPa)
(MPa)

1 8540 2.530 339.9 15.11

2 7 150 X 150 X 150 8444 3375 2.502 350.1 15.56 15.26

3 8519 2.524 339.9 15.11

4 8521 2.525 345.7 15.36

5 7 150 X 150 X 150 8482 3375 2.513 352.5 15.67 15.49

6 8511 2.522 347.1 15.43

7 Days Average Compressive Strength:- 15.37 Mpa

Comments :

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-060
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 2/3/2024

Type of Materials DLC (Combined) Sampled by Jointly

Proposed use: DLC Date of Test 2/3/2024

Wt. of sample 29470 gms Tested by Jointly

Sample - 1

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00 100

19.00 1656 1656 5.62 94.38 75 - 95

9.50 11348 13004 44.13 55.87 50 - 70

4.75 5398 18402 62.44 37.56 30 - 55

2.36 2395 20797 70.57 29.43 17 - 42

0.600 3129 23926 81.19 18.81 8 - 22

0.300 1449 25375 86.10 13.90 7 - 17

0.150 1962 27337 92.76 7.24 2 - 12

0.075 981 28318 96.09 3.91 0 - 10

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 2/3/2024

Type of Materials DLC (Combined) Sampled by Jointly

Proposed use: DLC Date of Test 2/3/2024

Wt. of sample 26382 gms Tested by Jointly

Sample - 2

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00 100

19.00 1403 1403 5.32 94.68 75 - 95

9.50 10001 11404 43.23 56.77 50 - 70

4.75 4788 16192 61.38 38.62 30 - 55

2.36 2052 18244 69.15 30.85 17 - 42

0.600 3358 21602 81.88 18.12 8 - 22

0.300 883 22485 85.23 14.77 7 - 17

0.150 1725 24210 91.77 8.23 2 - 12

0.075 1216 25426 96.38 3.62 0 - 10

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials 20 mm Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 5438 gms Tested by Jointly

Sample - 1

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 577 577 10.61 89.39

9.50 4769 5346 98.31 1.69

4.75 90 5436 99.96 0.04

2.36

0.600

0.300

0.150

0.075

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials 20 mm Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 5500 gms Tested by Jointly

Sample - 2

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 389 389 7.07 92.93

9.50 4986 5375 97.73 2.27

4.75 92 5467 99.40 0.60

2.36

0.600

0.300

0.150

0.075

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials 20 mm Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 5042 gms Tested by Jointly

Sample - 3

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 375 375 7.44 92.56

9.50 4579 4954 98.25 1.75

4.75 56 5010 99.37 0.63

2.36

0.600

0.300

0.150

0.075

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials 10 mm Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 3458 gms Tested by Jointly

Sample - 1

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 0 0.00 100.00

9.50 436 436 12.61 87.39

4.75 2743 3179 91.93 8.07

2.36 277 3456 99.94 0.06

0.600

0.300

0.150

0.075

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials 10 mm Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 5000 gms Tested by Jointly

Sample - 2

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 0 0.00 100.00

9.50 555 555 11.10 88.90

4.75 4141 4696 93.92 6.08

2.36 242 4938 98.76 1.24

0.600

0.300

0.150

0.075

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials 10 mm Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 5725 gms Tested by Jointly

Sample - 3

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 0 0.00 100.00

9.50 525 525 9.17 90.83

4.75 4967 5492 95.93 4.07

2.36 225 5717 99.86 0.14

0.600

0.300

0.150

0.075

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials [Link] Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 1655 gms Tested by Jointly

Sample - 1

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 0 0.00 100.00

9.50 0 0.00 100.00

4.75 69 69 4.17 95.83

2.36 301 370 22.36 77.64

0.600 406 776 46.89 53.11

0.300 200 976 58.97 41.03

0.150 298 1274 76.98 23.02

0.075 205 1479 89.37 10.63

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials [Link] Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 1578 gms Tested by Jointly

Sample - 2

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 0 0.00 100.00

9.50 0 0.00 100.00

4.75 62 62 3.93 96.07

2.36 297 359 22.75 77.25

0.600 370 729 46.20 53.80

0.300 238 967 61.28 38.72

0.150 301 1268 80.35 19.65

0.075 189 1457 92.33 7.67

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

SIEVE ANALYSIS OF DRY LEAN CONCRETE

As per MoRTH 5th Revision, Table No: 500-17
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA (Part 3 - Apron Area, GSE Area and
Project Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location/Source Ultratech RMC Date Sampled 02.02.24

Type of Materials [Link] Sampled by Jointly

Proposed use: DLC Date of Test 02.02.24

Wt. of sample 1765 gms Tested by Jointly

Sample - 3

Weight Retained Cumulative weight

IS Sieve Size (mm) (gms.) retained g. % Retained % Passing Remarks

26.50 0 0 0.00 100.00

19.00 0 0.00 100.00

9.50 0 0.00 100.00

4.75 79 79 4.48 95.52

2.36 316 395 22.38 77.62

0.600 405 800 45.33 54.67

0.300 262 1062 60.17 39.83

0.150 321 1383 78.36 21.64

0.075 246 1629 92.29 7.71

Remarks:-

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-043
 GMR GOA INTERNATIONAL AIRPORT LIMITED

AGGREGATE IMPACT VALUE TEST

[As per IS 2386, (Part - IV)]
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA
Project
(Part 3 - Apron Area, GSE Area and Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.
Contractor Balajee Infratech & Constructions Pvt. Ltd.
Site Manohar International Airport, Goa

Type of Material DLC Dry Mix Date Sampled 2/3/2024

M/S Yanni Infra Projects Pvt Ltd,
Source Sampled By Jointly
Insuli
Location Ultratech RMC Plant Date Tested 2/3/2024

Proposed Use DLC Tested By Jointly

Description Test 1 Test 2 Test 3

Weight of surface dry sample passing 12.5mm

(gm) 353 355 352
and retained on 10mm IS sieves, W 1

Weight of fraction passing 2.36mm sieve after

(gm) 70 69.5 70.5
the test, W2

Weight of fraction retained on 2.36mm sieve

(gm) 283 285.5 281.5
after the test, W3

W4 = W1 - (W2 + W3) (gm) 0 0 0

Aggregate Impact Value (A.I.V) = (W 2/W1) x 100 (%) 19.83 19.58 20.03

Average Value of A.I.V (%) 19.81

Note : if W4 > 1 gm, discard and retest

Remarks :

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-024
 GMR GOA INTERNATIONAL AIRPORT LIMITED

COMBINED FLAKINESS INDEX & ELONGATION INDICES

[As Per IS 2386, (Part - I)

Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA
Project (Part 3 - Apron Area, GSE Area and Service Road Area Civil and Finishes Works)

Client Megawide Infrastructure India Pvt. Ltd.

Contractor Balajee Infratech & Constructions Pvt. Ltd.

Site Manohar International Airport, Goa

Location of testing lab:

Type of Material DLC Dry Mix Date Sampled 2/3/2024

M/S Yanni Infra Projects Pvt Ltd,
Source Sampled By Jointly
Insuli
Location Ultratech RMC Plant Date Tested 2/3/2024

Proposed Use DLC Tested By Jointly

Sieve Size mm Weight of Agg. Weight of Agg. ret.

Weight of Agg. Weight of Agg.
pass on thickness on length guage [D]
Taken [A] (gm) Taken [C] (gm)
Passing Retained guage [B] (gm) (gm)

63.0 50.0

50.0 40.0

40.0 31.5

31.5 25.0

25.0 20.0 2978 241 2737 68

20.0 16.0 1742 192 1550 128

16.0 12.5 1087 204 883 159

12.5 10.0 568 38 530 130

10.0 6.3 297 24 273 104

Total Weight 6672 699 5973 589

Flakiness Index ( F.I) = 100 x Total of B/Total of A 10.48 %

Elongation Index ( E.I) = 100 x Total of D / Total of C 9.86 %

Combined Flakiness & Elongation index 20.34 %

Specification Limit (Maximum) 35 %

Contractor's Representative
Format No.:BICPL/MIIPL/ARS/F-023
 1 2 3

Weight of saturated aggregates and Basket in water(W 1) (gm) 1992 1995 1994

Weight of Basket in Water(W2) (gm) 744.5 744.5 744.5

Weight of saturated surface dry aggregates in air(W 3) (gm) 1923 1924 1920

Weight of oven dried aggregate in air(W4) (gm) 1909 1909 1905

Specific Gravity = W4/[W3 - (W1 - W2)] 2.826 2.834 2.841

Apparent Specific Gravity = W4/[W4 - (W1 - W2)] 2.886 2.899 2.906

Water Absorption (%) = 100 x (W3 - W4)/W4 0.73 0.79 0.79

Average Specific Gravity 2.834

Average Apparent Specific Gravity 2.897

Average Water Absorption % 0.77

Remarks :

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-028
 1 2 3

Weight of saturated aggregates and Basket in water(W 1) (gm) 1986 1982 1983

Weight of Basket in Water(W2) (gm) 744.5 744.5 744.5

Weight of saturated surface dry aggregates in air(W 3) (gm) 1940 1942 1935

Weight of oven dried aggregate in air(W4) (gm) 1923 1920 1917

Specific Gravity = W4/[W3 - (W1 - W2)] 2.753 2.725 2.752

Apparent Specific Gravity = W4/[W4 - (W1 - W2)] 2.822 2.813 2.825

Water Absorption (%) = 100 x (W3 - W4)/W4 0.88 1.15 0.94

Average Specific Gravity 2.744

Average Apparent Specific Gravity 2.820

Average Water Absorption % 0.99

Remarks :

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-028
 1 2 3

Temperature of Water o
C 25 25 25

Pycnometer Bottle Number A B C

Wt of SSD sample, W1 (g) 592 597 595

Wt of Pycnometer Bottle + Water + Sample, W2 (g) 1875 1877 1877

Wt of Pycnometer Bottle + Water, W3 (g) 1500 1500 1500

Wt of oven dry sample, W4 (g) 584.0 589.0 587.0

Specific Gravity = W4/[W1 - (W2 - W3)] 2.691 2.677 2.693

Apparent Specific Gravity = W4/[W4 - (W2 - W3)] 2.794 2.778 2.795

Water Absorption (Dry basis) = 100 x (W1 - W4)/W4 % 1.37 1.36 1.36

Average Specific Gravity 2.687

Average Apparent Specific Gravity 2.789

Average Water Absorption % 1.36

Note: The sample shall be completely immersed in water during the operation and for a subsequent period of
between 24 ± 1/2h and maintain the water temperature between 22-32 °C.
Remarks:

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-028
 GMR GOA INTERNATIONAL AIRPORT LIMITED

AGGREGATE IMPACT VALUE TEST

[As per IS 2386, (Part - IV)]
Infrastructure Works for Enhancing Capacity of Airport from 4.4 MPPA to 7.7 MPPA
Project
(Part 3 - Apron Area, GSE Area and Service Road Area Civil and Finishes Works)
Client Megawide Infrastructure India Pvt. Ltd.
Contractor Balajee Infratech & Constructions Pvt. Ltd.
Site Manohar International Airport, Goa

Type of Material Dry Mix Date Sampled 1/8/2024

M/S Yanni Infra Projects Pvt Ltd,
Source Sampled By Jointly
Insuli
Location BICPL HM Plant Date Tested 1/8/2024

Proposed Use Bituminous Work Tested By Jointly

Description Test 1 Test 2 Test 3

Weight of surface dry sample passing 12.5mm

(gm) 347 350 344
and retained on 10mm IS sieves, W 1

Weight of fraction passing 2.36mm sieve after

(gm) 72 71 72
the test, W2

Weight of fraction retained on 2.36mm sieve

(gm) 275 279 272
after the test, W3

W4 = W1 - (W2 + W3) (gm) 0 0 0

Aggregate Impact Value (A.I.V) = (W 2/W1) x 100 (%) 20.75 20.29 20.93

Average Value of A.I.V (%) 20.66

Note : if W4 > 1 gm, discard and retest

Remarks :

Contractor's Representative Client's Representative

Format No.:BICPL/MIIPL/ARS/F-024