Technical data • 8BVI inverter modules 1.4kW ...

11kW (single-axis modules)

9. 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

9.1 Order data

Model number Short description Figure

Wall mounting
8BVI0014HWS0.000-1 ACOPOSmulti inverter module 1.9A, HV, wall-mounting
8BVI0028HWS0.000-1 ACOPOSmulti inverter module 3.8A, HV, wall-mounting
8BVI0055HWS0.000-1 ACOPOSmulti inverter module 7.6A, HV, wall-mounting
8BVI0110HWS0.000-1 ACOPOSmulti inverter module 15.1A, HV, wall-mounting
Cold plate or feed-through mounting
8BVI0014HCS0.000-1 ACOPOSmulti inverter module 1.9A, HV, cold plate or feed-
through mounting
8BVI0028HCS0.000-1 ACOPOSmulti inverter module 3.8A, HV, cold plate or feed-
through mounting
8BVI0055HCS0.000-1 ACOPOSmulti inverter module 7.6A, HV, cold plate or feed-
through mounting
8BVI0055HCS0.000-1
8BVI0110HCS0.000-1 ACOPOSmulti inverter module 15.1A, HV, cold plate or feed-
through mounting

Table 32: Order data - 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

Required accessories
Model number Amount Short description Comment Page
8TB2106.2010-00 1 Screw terminal 6 pins, 1 row RM5.08 Plug for X1 connection 294
Label 1: numbered serially
8TB2108.2010-00 1 Screw terminal 8 pins, 1 row RM5.08 Plug for X2 connection 294
Label 1: numbered serially
8TB2104.203L-00 1 Screw terminal 4 pins, 1 row RM5.08 Plug for X4A connection 294
Label 3: T- T+ B- B+
Coding L: 1010
8TB3104.204G-00 1 Screw terminal 4 pins, 1 row RM7.62 Plug for X5A connection 294
Label 4: PE W V U
Coding G: 0110

Table 33: Required accessories for 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

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 Technical data • 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

Optional accessories
Model number Amount Short description Comment Page
8BAC0120.000-1 max. 2 ACOPOSmulti plug-in module, --- 99
EnDat 2.1 interface
8BAC0120.001-1 max. 2 ACOPOSmulti plug-in module, --- ---
EnDat 2.2 interface
8BAC0122.000-1 max. 2 ACOPOSmulti plug-in module, --- 107
Resolver interface
8BAC0124.000-1 max. 2 ACOPOSmulti plug-in module, --- 127
SinCos interface

Technical data
Chapter 2
8SCS005.0000-00 Up to 2 Shield component set consisting of: Shield sheet for covering free plug-in ---
1 slot cover shield sheet module slots
8SCS002.0000-00 1 Shield component set consisting of: Shield component set for I/O cable with a ---
1 clamping plate cable diameter of 4 - 13.5 mm
2 clamps D 4-13.5mm
2 screws
8SCS000.0000-00 1 Shield component set consisting of: Shield component set for motor cables with ---
1 shield plate 1x type 0 a cable diameter of 12 - 22 mm
1 hose clamp, W 9mm, D 12-22mm
8BXF001.0000-00 --- ACOPOSmulti fan module Replacement fan for ACOPOSmulti ---
Replacement fan for ACOPOSmulti modules modules (8BVP/8B0C/8BVI/8BVE/8B0K)
(8BVP/8B0C/8BVI/8BVE/8B0K)

Table 34: Optional accessories for 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

9.2 Technical data

Product ID
Wall mounting 8BVI0014HWS0.000-1 8BVI0028HWS0.000-1 8BVI0055HWS0.000-1 8BVI0110HWS0.000-1
Cold plate or feed-through mounting 8BVI0014HCS0.000-1 8BVI0028HCS0.000-1 8BVI0055HCS0.000-1 8BVI0110HCS0.000-1
General information
C-UL-US listed Yes
Available cooling and mounting methods
Wall mounting Yes
Cold plate or feed-through mounting Yes
Module width 1
DC bus
Voltage 800 VDC
Max. 900 VDC
Continuous power consumption In preparation In preparation In preparation In preparation
Power loss at max. device power In preparation In preparation In preparation In preparation
DC bus capacitance 165 µF 330 µF
Design ACOPOSmulti backplane

Table 35: Technical data - 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

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 Technical data • 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

Product ID
Wall mounting 8BVI0014HWS0.000-1 8BVI0028HWS0.000-1 8BVI0055HWS0.000-1 8BVI0110HWS0.000-1
Cold plate or feed-through mounting 8BVI0014HCS0.000-1 8BVI0028HCS0.000-1 8BVI0055HCS0.000-1 8BVI0110HCS0.000-1
24 VDC supply
Input voltage 25 VDC ±1.6%
Input capacitance In preparation
Max. power consumption 12 W + P24 V Out {0 ... 10 W} 1) + PHoldingBrake + PFan8B0M... 2)
Design ACOPOSmulti backplane
Motor connector
Continuous power 3) 1.4 kW 2.8 kW 5.5 kW 11 kW
Continuous current 3) 1.9 Aeff 3.8 Aeff 7.6 Aeff 15.1 Aeff
Reduction of continuous current depending on
switching frequency and cooling method 4)
Switching frequency 20 kHz
Wall mounting5) 0.11 A/K (from 33°C) 0.12 A/K (from 33°C) 0.13 A/K (from 4°C) 7) 0.15 A/K(from -28°C) 7)
Cold-plate mounting 6) 0.13 A/K (from 46°C) 0.1 A/K (from 34°C) 0.14 A/K (from 5°C) 8) 0.18 A/K(from -13°C) 8)
Feed-through mounting In preparation In preparation In preparation In preparation
Switching frequency 10 kHz
Wall mounting5) No reduction No reduction 0.2 A/K (from 49°C) 0.26 A/K (from 33°C)
Cold-plate mounting 6) No reduction 0.6 A/K (from 58°C) 0.28 A/K (from 46°C) 0.32 A/K (from 35°C)
Feed-through mounting In preparation In preparation In preparation In preparation
Switching frequency 5 kHz
Wall mounting5) No reduction No reduction No reduction No reduction
Cold-plate mounting 6) No reduction No reduction 0.65 A/K (from 57°C) 0.73 A/K (from 55°C)
Feed-through mounting In preparation In preparation In preparation In preparation
Reduction of continuous power depending on
altitude
Starting at 500 m above sea level 0.19 Aeff per 1000 m 0.38 Aeff per 1000 m 0.76 Aeff per 1000 m 1.51 Aeff per 1000 m
Peak current 4.7 Aeff 9.5 Aeff 18.9 Aeff 37.7 Aeff
Rated switching frequency 5 kHz
Possible switching frequencies9) 5/10/20 kHz
Max. rate of rise in voltage according to 10 kV/µs
IEC EN 60034-17 10)
Protective measures
Overload protection Yes
Short circuit and ground fault Yes
Maximum motor line length depending on the
switching frequency 11)
Switching frequency 5 kHz 25 m
Switching frequency 10 kHz 25 m
Switching frequency 20 kHz 10 m
Design
U, V, W, PE Connectors
Shield connection Yes
Terminal connection cross sections
Flexible and fine wire lines
with wire tip sleeves 0.25 - 4 mm²
Approbation data
UL/C-UL-US 30 - 10
CSA 28 - 10

Table 35: Technical data - 8BVI inverter modules 1.4kW ... 11kW (single-axis modules) (Forts.)

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 Technical data • 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

Product ID
Wall mounting 8BVI0014HWS0.000-1 8BVI0028HWS0.000-1 8BVI0055HWS0.000-1 8BVI0110HWS0.000-1
Cold plate or feed-through mounting 8BVI0014HCS0.000-1 8BVI0028HCS0.000-1 8BVI0055HCS0.000-1 8BVI0110HCS0.000-1
Terminal cable outer-cross-section dimension 12 - 22 mm
of the shield connection
Motor holding brake connection
Output voltage 24 VDC +5.8% / +0.2% 24 VDC +5.8% / +0.1%
Continuous current 1.1 A 2.1 A
Max. internal resistance 0.5 Ω 0.3 Ω

Technical data
Chapter 2
Extinction potential Approx. 30 V
Max. extinction energy per connection 1.5 Ws 3 Ws
Max. switching frequency 0.5 Hz
Protective measures
Overload and short circuit protection Yes
Cable breakage monitoring Yes
Undervoltage monitoring Yes
Max. over-current limitation 8A 10 A
Response threshold for cable breakage Approx. 0.25 A Approx. 0.5 A
monitoring
Response threshold for undervoltage 24 VDC +0% / -5%
monitoring
Trigger inputs
Number of inputs 2
Wiring Sink
Electrical isolation
Input - inverter module Yes
Input - Input Yes
Input voltage
Rated 24 VDC
Maximum 30 VDC
Switching threshold
LOW <5 V
HIGH >15 V
Input current at rated voltage Approx. 10 mA
Switching delay
Positive edge 52 µs ± 0.5 µs (digitally filtered)
Negative edge 53 µs ± 0.5 µs (digitally filtered)
Modulation compared to ground potential Max. ±38 V

Table 35: Technical data - 8BVI inverter modules 1.4kW ... 11kW (single-axis modules) (Forts.)

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 Technical data • 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

Product ID
Wall mounting 8BVI0014HWS0.000-1 8BVI0028HWS0.000-1 8BVI0055HWS0.000-1 8BVI0110HWS0.000-1
Cold plate or feed-through mounting 8BVI0014HCS0.000-1 8BVI0028HCS0.000-1 8BVI0055HCS0.000-1 8BVI0110HCS0.000-1
24 V Out
Amount 2
Output voltage
DC bus voltage 260 ... 315 VDC 25 VDC * (DC bus voltage / 315)
DC bus voltage 315 ... 900 VDC 24 VDC ±6%
Fuse protection 500 mA (slow-blow) electronic,
automatic reset
Enable inputs
Number of inputs 2
Wiring Sink
Electrical isolation
Input - inverter module Yes
Input - Input Yes
Input voltage
Rated 24 VDC
Maximum 30 VDC
Switching threshold
LOW <5 V
HIGH >15 V
Input current at rated voltage Approx. 30 mA
Switching delay @ 24 VDC
Enable 1 -> 0, PWM off Max. 20,5 ms
Enable 0 -> 1, Ready for PWM Max. 100 µs
Modulation compared to ground potential Max. ±38 V
Operational conditions
Ambient temperature during operation 5 to 40°C
Max. ambient temperature 12) +55°C
Relative humidity during operation 5 to 85%, non-condensing
Installation at altitudes above sea level 0 to 500 m
Maximum installation altitude 13) 4000 m
Degree of pollution according to EN 60664-1 2 (non-conductive material)
Overvoltage cat. according to III
IEC 60364-4-443:1999
EN 60529 protection IP20
Storage and transport conditions
Storage temperature -25 to +55°C
Relative humidity during storage 5 to 95%, non-condensing
Transport temperature -25 to +70°C
Relative humidity during transport 95% at +40°C

Table 35: Technical data - 8BVI inverter modules 1.4kW ... 11kW (single-axis modules) (Forts.)

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 Technical data • 8BVI inverter modules 1.4kW ... 11kW (single-axis modules)

Product ID
Wall mounting 8BVI0014HWS0.000-1 8BVI0028HWS0.000-1 8BVI0055HWS0.000-1 8BVI0110HWS0.000-1
Cold plate or feed-through mounting 8BVI0014HCS0.000-1 8BVI0028HCS0.000-1 8BVI0055HCS0.000-1 8BVI0110HCS0.000-1
Mechanical characteristics
Dimensions14)
Width 53 mm
Height 317 mm
Depth
Wall mounting 263 mm
Cold-plate 212 mm
Feed-through mounting 209 mm

Technical data
Chapter 2
Weight
Wall mounting Approx. 2.6 kg Approx. 2.6 kg Approx. 2.7 kg Approx. 2.9 kg
Cold-plate Approx. 2.1 kg Approx. 2.1 kg Approx. 2.2 kg Approx. 2.4 kg
Feed-through mounting Approx. 2.1 kg Approx. 2.1 kg Approx. 2.2 kg Approx. 2.4 kg

Table 35: Technical data - 8BVI inverter modules 1.4kW ... 11kW (single-axis modules) (Forts.)
1) The power consumption P24 V Out corresponds to the power that is output on the module's X2 / +24 V Out 1 and X2 / +24 V Out 2
connections (max. 10 W).
2) The power consumption PFan8B0M... corresponds to the portion of the power that is used by the fan modules in the mounting plate / by
the 8B0M0040HFF0.000-1 fan module and can be found in the technical data for the respective 8B0M... mounting plate.
3) The continuous power and continuous current are valid for the following boundary conditions: Nominal DC bus voltage 800 VDC,
nominal switching frequency 5 kHz, 40°C ambient temperature, installation altitudes < 500 m above sea level.
4) Valid in the following conditions: Nominal DC bus voltage 800 VDC, minimum permissible coolant flow volume (3 l/min). The nominal
switching frequency values for the respective ACOPOSmulti inverter module are marked in bold.
5) The temperature specifications are based on the ambient temperature.
6) The temperature specifications are based on the return temperature of the cold plate mounting plate.
7) The module cannot supply the full continuous current at this switching frequency. This unusual value for the ambient temperature, at
which a derating of the continuous current must be accounted for, ensures that the derating of the continuous current can be
determined in the same manner as at other switching frequencies.
8) The module cannot supply the full continuous current at this switching frequency. This unusual value for the return temperature, at
which a derating of the continuous current must be accounted for, ensures that the derating of the continuous current can be
determined in the same manner as at other switching frequencies.
Caution! Condensation can occur at low flow-temperatures and low return-temperatures. The designs in the
section "Condensation" on page 203 must be taken into consideration!
9) B&R recommends operating the module at nominal switching frequency. Operating the module at a higher switching frequency for
application-specific reasons reduces the continuous current and increases the CPU load.
When using double-axis modules, the increased CPU load causes a reduction of the functional range in the drive; if this is not taken
into consideration then it can cause the computing time to be exceeded in extreme cases.
10) The value listed is only valid for motor cables with a length > 3 m and also depends (to a small extend) on the motor used.
11) To avoid exceeding the EMC limit values, the maximum motor cable length per motor connection is reduced at switching frequencies
> 10 kHz.
Information:
When using two motor cables that are connected in parallel, the maximum permissible motor cable lengths are reduced by
half.
The total length of all motor cables per backplane module is limited (see section 3 "Line filter 8BVF" on page 41).
12) Continuous operation of ACOPOSmulti inverter modules at ambient temperatures ranging from 40°C to max. 55°C is possible (taking
the continuous current reductions listed into consideration), but results in a shorter lifespan.
13) Continuous operation of ACOPOSmulti inverter modules at altitudes ranging from 500 m to 4000 m above sea level is possible (taking
the continuous current reductions listed into consideration). Additional requirements are to be arranged with B&R.
14) The dimensions define the true device dimensions including the respective mounting plate. Make sure to leave additional space above
and below the device for mounting, connections and air circulation (see section 2 "Dimension diagrams and installation dimensions"
on page 143).

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 Installation • Dimension diagrams and installation dimensions • Wall mounting

2.4.5 Single-width inverter modules (single-axis modules)

8BVI0014HWS0.000-1, 8BVI0028HWS0.000-1, 8BVI0055HWS0.000-1, 8BVI0110HWS0.000-1

8B0MnnnnHW00.000-1††

n ... Number of width units of the mounting plate

† ... For proper air circulation, at least 60 mm has to be left free above and below the module.
To ensure that the fan modules in the mounting plate can be exchanged easily, at least 250 mm has to be left free below the
module.
†† ... nnnn indicates the number of slots (0160 equals 16 slots)

Figure 27: Dimension diagram and installation dimensions for

8BVI0014HWS0.000-1, 8BVI0028HWS0.000-1, 8BVI0055HWS0.000-1, 8BVI0110HWS0.000-1

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 Wiring • 8BVI inverter modules

6. 8BVI inverter modules

6.1 8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1

Figure 102: Overview of pin assignments

8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1

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 Wiring • 8BVI inverter modules

6.1.1 Pin assignments - X1 plug

X1 Pin Name Function

1 Enable 1 Axis 1: Enable 1
2 COM (1) Axis 1: Enable 1 0 V
3 Enable 2 Axis 1: Enable 2
4 COM (3) Axis 1: Enable 2 0 V
5 S1/B+ 1) Axis 1: Brake + / Activation for the external
holding brake
6 S2/B- 1) Axis 1: Brake - / Activation for the external
holding brake

Table 130: Pin assignments for plug X1

8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1
1) If the holding brake is connected via an additional external relay contact (ground-in e.g. via the conections S1/S2) instead of via the
internal transistor, then the internal quenching circuit has no effect! In this case, the customer must make sure that neither the relay
contact nor the braking coil are damaged when switching off the brake. This can be done by interconnecting the coil or - better still -
interconnecting the contact with a quenching circuit.

6.1.2 Pin assignments - X2 plug

X2 Pin Name Function

1 Trigger1 Trigger 1
2 COM (1) Trigger 1 0 V
3 COM (4) +24 V output 1 0 V
4 +24 V Out 1 +24 V output 1
5 Trigger2 Trigger 2
6 COM (5) Trigger 2 0 V
7 COM (8) +24 V output 2 0 V
8 +24 V Out 2 +24 V output 2 Chapter 5
Wiring

Table 131: Pin assignments for plug X2

8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1

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 Wiring • 8BVI inverter modules

6.1.3 Pin assignments - X3A, X3B plugs

X3A, X3B Pin Name Function

1 RXD Receive signal
2 RXD\ Receive signal inverted
3 TXD Transmit signal
1 4 Shield Shield
5 Shield Shield
6 TXD\ Transmit signal inverted
7 Shield Shield
8 Shield Shield

Table 132: Pin assignments - X3A, X3B plugs

8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1

Usage guidelines for B&R Powerlink cables

Special usage guidelines

Special usage guidelines must be adhered to for the following B&R Powerlink cables:

The
Modelunlocking
number mechanism forShort
thisdescription
B&R Powerlink cable is protected by a soft plastic clip
X20CA0E61.0002 Ethernet POWERLINK connection cables, RJ45 to RJ45, 0.2 m
X20CA0E61.0005 Ethernet POWERLINK connection cables, RJ45 to RJ45, 0.5 m
X20CA0E61.0010 Ethernet POWERLINK connection cables, RJ45 to RJ45, 1.0 m
X20CA0E61.0020 Ethernet POWERLINK connection cables, RJ45 to RJ45, 2.0 m
X20CA0E61.0030 Ethernet POWERLINK connection cables, RJ45 to RJ45, 3.0 m
X20CA0E61.0040 Ethernet POWERLINK connection cables, RJ45 to RJ45, 4.0 m
X20CA0E61.0050 Ethernet POWERLINK connection cables, RJ45 to RJ45, 5.0 m
X20CA0E61.0080 Ethernet POWERLINK connection cables, RJ45 to RJ45, 8.0 m
X20CA0E61.0100 Ethernet POWERLINK connection cables, RJ45 to RJ45, 10.0 m
X20CA0E61.0150 Ethernet POWERLINK connection cables, RJ45 to RJ45, 15.0 m
X20CA0E61.0300 Ethernet POWERLINK connection cables, RJ45 to RJ45, 30.0 m
X20CA0E61.0500 Ethernet POWERLINK connection cables, RJ45 to RJ45, 50.0 m
X20CA3E61.0100 Ethernet POWERLINK connection cables, RJ45 to RJ45, can be used in cable drag chains, 10.0 m
X20CA3E61.0150 Ethernet POWERLINK connection cables, RJ45 to RJ45, can be used in cable drag chains, 15.0 m
X67CA0E41.0010 Ethernet POWERLINK attachment cables, RJ45 to M12, 1.0 m
X67CA0E41.0050 Ethernet POWERLINK attachment cables, RJ45 to M12, 5.0 m
X67CA0E41.0150 Ethernet POWERLINK attachment cables, RJ45 to M12, 15.0 m
X67CA0E41.0500 Ethernet POWERLINK attachment cables, RJ45 to M12, 50.0 m
X67CA3E41.0150 Ethernet POWERLINK attachment cables, RJ45 to M12, can be used in cable drag chains, 15.0 m

Table 133: Overview of B&R Powerlink cables

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 Wiring • 8BVI inverter modules

The unlocking mechanism for this B&R Powerlink cable is protected by a soft plastic clip (see
figure 103 "B&R Powerlink cable").

Unlocking mechanism Soft plastic clip

Figure 103: B&R Powerlink cable

This soft plastic clip connects the unlocking mechanism to the connector housing when extended
and is designed to prevent the unlocking mechanism from breaking off when disconnecting the
cable.

Disconnecting the B&R Powerlink cable from ACOPOSmulti modules

The RJ45 plug must be unlocked by pressing on the front part of the soft plastic clip and the B&R
Powerlink cable must then be disconnected from the ACOPOSmulti module (see figure 104
"Correct unlocking of B&R Powerlink cables") .

Press here to unlock the B&R Powerlink cable

Unlocking mechanism Soft plastic clip

Figure 104: Correct unlocking of B&R Powerlink cables

Chapter 5
Wiring

Caution!
Before disconnecting the B&R Powerlink cable from ACOPOSmulti modules, make
sure that the RJ45 plug is completely unlocked.

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 Wiring • 8BVI inverter modules

6.1.4 Pin assignments - X4A plug

X4A Name Function

T- Axis 1: Temperature sensor -
T+ Axis 1: Temperature sensor +
B-/S2 1) Axis 1: Brake - / Activation for the external
holding brake
B+/S1 1) Axis 1: Brake + / Activation for the external
holding brake

B+ B- T+ T-

Table 134: Pin assignments for X4A plug

8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1
1) If the holding brake is connected via an additional external relay contact (ground-in e.g. via the conections S1/S2) instead of via the
internal transistor, then the internal quenching circuit has no effect! In this case, the customer must make sure that neither the relay
contact nor the braking coil are damaged when switching off the brake. This can be done by interconnecting the coil or - better still -
interconnecting the contact with a quenching circuit.

6.1.5 Pin assignments - X5A plug

X5A Name Function

PU Axis 1: Protective ground conductor
W Axis 1: Motor connection W
V Axis 1: Motor connection V
U Axis 1: Motor connection U

U V W

Table 135: Pin assignments for X5A plug

8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1

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 Wiring • 8BVI inverter modules

6.1.6 Input/output circuit diagram

Chapter 5
Wiring

Figure 105: Input/output circuit diagram

8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1

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 Wiring • 8BVI inverter modules

Plug-in module
8BAC0120.00x-1
8BAC0121.000-1
8BAC0122.000-1
8BAC0123.00x-1
8BAC0124.000-1
8BAC0132.000-1

IGBT output stage

Figure 105: Input/output circuit diagram

8BVI0014HxS0.000-1, 8BVI0028HxS0.000-1, 8BVI0055HxS0.000-1, 8BVI0110HxS0.000-1 (Forts.)

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