Astm D6433 - 2018
Astm D6433 - 2018
Designation: D6433 ÿ 18
2.1 Definitions of Terms Specific to This Standard: 2.1.1 2.1.7 pavement sample unit—a subdivision of a pavement section that has
additional sample—a sample unit inspected in addition to the random a standard size range: 20 contiguous slabs (68 slabs if the total number of
sample units to include nonrepresentative sample units in the determination slabs in the section is not evenly divided by 20 or to accommodate specific
of the pavement condition. field conditions) for PCC pavement, and 225 6 90 m2 (2500 contiguous square
This includes very poor or excellent samples that are not typical of the section feet 6 1000 ft2 ), if the pavement is not evenly divided by 225 m2 or 2500 ft to
and sample units, which contain an unusual distress such as a utility cut. If a accommodate specific field conditions, for AC pavement. 2.1.8 pavement
sample unit section—a contiguous pavement area having uniform construction,
maintenance,
usage history, and condition. A section should have the same traffic
1
This practice is under the jurisdiction of ASTM Committee E17 on Vehicle - Pavement Systems
volume and load intensity. 2.1.9 portland cement concrete (PCC) pavement—
and is the direct responsibility of Subcommittee E17.42 on Pavement Management and Data Needs.
aggregate mixture with portland cement binder including nonreinforced and
Current edition approved Jan. 1, 2018. Published January 2018. Originally approved in 1999. Last reinforced jointed
previous edition approved in 2016 as D6433 – 16. DOI: 10.1520/D6433-18.
pavement.
two
The boldface numbers in parentheses refer to the list of references at the end of
this standard.
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5. Apparatus
5.1 Data Sheets, or other field recording instruments that record
at a minimum the following information: date, location, branch,
section, sample unit size, slab number and size, distress types,
severity levels, quantities, and names of surveyors.
Example data sheets for AC and PCC pavements are shown in
Figs. 2 and 3.
5.2 Hand Odometer Wheel, which reads to the nearest 30 mm
(0.1 ft).
5.3 Straightedge or String Line, (AC only), 3 m (10 ft).
5.4 Scale, 300 mm (12 in.) that reads to 3 mm (1ÿ8 in.) or
better. Additional 300-mm (12-in.) ruler or straightedge is needed
to measure faulting in PCC pavements.
5.5 Layout Plan, for network to be inspected.
6. Hazards
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2
FIG.
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FIG. 3 Joint Rigid Pavement Condition Survey Data Sheet for Sample Unit
adequate estimate (95 % confidence) of the PCI of the section is N = total number of sample units in the section.
calculated using the following formula and rounding n to the next
[Link] If obtaining the 95% confidence level is critical, the adequacy of the
highest total number (see Eq 1):
number of sample units surveyed must be confirmed. The number of sample
n 5 Ns2 / ~ ~e 2 /4! ~N 2 1!1s 2 ! (1) units was estimated based on an assumed standard deviation. Calculate the
Onde: actual standard deviation(s) as follows (see Eq 2):
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deviation (Eq 2). If the revised number of sample units to be surveyed is every distress type present, and recording the data. Each distress must
greater than the number of sample units already surveyed, select and survey correspond in type and severity to that described in Appendix X1. The method
additional random sample units. of measurement is included with each distress description. Repeat this
These sample units should be spaced evenly across the section. procedure for each sample unit to be inspected. A copy of a blank flexible
Repeat the process of checking the revised number of sample units and pavement condition survey data sheet for sample unit is included in Fig. 2.
surveying additional random sample units until the total number of sample
units surveyed equals or exceeds the minimum required sample units (n) in
Eq 1, using the actual total sample standard deviation.
8.3 PCC Pavements—Individually inspect each sample unit chosen.
Sketch the sample unit showing the location of the slabs. Record the sample
7.5.3 Once the number of sample units to be inspected has been
unit size, branch and section number, the number and type of the sample unit
determined, compute the spacing interval of the units using systematic
(random or additional), the number of slabs in the sample unit, and the slab
random sampling. Samples are spaced equally throughout the section with
size measured with the hand odometer. Perform the inspection by walking
the first sample selected at random.
over the sidewalk/shoulder of the sample unit being surveyed and recording
The spacing interval (i) of the units to be sampled is calculated by the following
all distress existing in the slab along with their severity level. Each distress
formula rounded to the next lowest whole number:
type and severity must correspond with that described in Appendix X2.
Summarize the distress types, their severity levels, and the number of slabs
i 5 N/n (3) in the sample unit containing each type and severity level.
Onde:
7.6 A lesser sampling rate than the above-mentioned 95 % confidence 9.1 Add up the total quantity of each distress type at each severity level,
level can be used based on the condition survey objective. As an example, and record them in the “Total Severities” section. For example, Fig. 4 shows
one agency uses the following table for selecting the number of sample units five entries for the Distress Type 1, “Alligator Cracking”: 5L, 4L, 4L, 8H, and
to be inspected for other than project analysis: 6H. The distress at each severity level is summed and entered in the “Total
Severity” section as 1.2 m2 (13 ft2 ) of low severity and 1.3 m2 (14 ft2 ) of
Given Survey 1 medium severity. The units for the quantities may be either in square meters
1 to 5 sample units 6 to sample unit 2 (square feet), linear meters (feet), or number of occurrences, depending on
10 sample units 11 to 15 sample units 3
sample units 16 to 40 sample units 4
the distress type.
sample units over 40 sample sample units 10 %
units
8. Inspection Procedure
9.3 Determine the deduct value (DV) for each distress type and severity
8.1 The definitions and guidelines for quantifying distresses for PCI
level combination from the distress deduct value curves in Appendix X3.
determination are given in Appendix X1 for AC pavements. Using this test
method, inspectors should identify distress types accurately 95% of the time.
Linear measurement-ments should be considered accurate when they are 9.4 Determine the maximum corrected deduct value (CDV).
within 10 % if remeasured, and area measurements should be considered The procedure for determining maximum CDV from individual DVs is identical
accurate when they are within 20 % if remeasured. for both AC and PCC pavement types.
9.5 The following procedure must be used to determine the maximum CDV.
Distress severities that one determines based on ride quality are considered
subjective. 9.5.1 If none or only one individual deduct value is greater than two, the
8.2 Asphalt Concrete (AC) Surfaced Pavement— Individually inspect each total value is used in place of the maximum CDV in determining the PCI;
sample unit chosen. Sketch the sample unit, including orientation. Record the otherwise, maximum CDV must be determined using the procedure described
branch and section number and the number and type of the sample unit in 9.5.2 – 9.5.5.
(random or additional). Record the sample unit size measured with the hand 9.5.2 List the individual deduct values in descending order.
odometer. Conduct the distress inspection by walking over the sidewalk/ For example, in Fig. 4 this will be 25.1, 23.4, 17.9, 11.2, 7.9, 7.5, 6.9, and 5.3.
shoulder of the sample unit being surveyed, measuring the quantity of each
severity level of 9.5.3 Determine the allowable number of deducts, m, from
Fig. 5, or using the following formula (see Eq 4):
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a
4
FIG.
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m 5 11~9/98! ~100 2 HDV! #10 (4) 9.6 Calculating the PCI: 9.6.1
Onde: Calculate the PCI by subtracting the maximum CDV from 100: PCI = 100 –
max CDV.
m = allowable number of deducts including fractions (must be less than or
equal to ten), and HDV = highest individual deduct 9.6.2 PCI correction if there is a distress with multiple severities.
value.
[Link] Two-Severity Case: When
(For the example in Fig. 4, m = 1 + (9/98)(100-25.1) = 7.9).
there are two severities of one distress in the same sample unit, the calculations
9.5.4 The number of individual deduct values is reduced to the m largest
need to be computed as seen below.
deduct values, including the fractional part. For the example in Fig. 6, the
values are 25.1, 23.4, 17.9, 11.2, 7.9, 7.5, 6.9, and 4.8 (the 4.8 is obtained by
multiplying 5.3 by (7.9 – 7 = 0.9)). If less than m deduct values are available, x1 = distress percentage of lower severity x2 =
all of the deduct values are used. distress percentage of higher severity percentage
of higher
9.5.5 Determine maximum CDV iteratively, as shown in Fig. 6. severity. So if this is not the case, the PCI of the sample unit will be
computed based on X2 and not x1 and x2.
[Link] Determine total deduct value by summing individual deduct values.
The total deduct value is obtained by adding the individual deduct values in
9.5.4, that is, 104.7.
[Link] Three-Severity Case: When
[Link] Determine q as the number of deducts with a value greater than there are three severities of one distress in the same sample unit, the
2.0. For example, in Fig. 6, q = 8.
calculations need to be computed as seen below.
[Link] Determine the CDV from total deduct value and q by looking up the
appropriate correction curve for AC pave-ments in Fig. X4.15 in Appendix X3.
l or L = percent density of low-severity distress percent m or M =
[Link] Reduce the smallest individual deduct value greater percent density of medium-severity distress percent h or H = percent
than 2.0 to 2.0 and repeat [Link] – [Link] until q = 1. density
[Link] Maximum CDV is the largest of the CDVs. of high-severity distress percent
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NOTE 1—Fig. 4 contains both low- and high-severity alligator cracking. Using the algorithm in 9.6.2 it was verified that no correction is needed.
FIG. 6 Calculation of Corrected PCI Value – Flexible Pavement
PCI (l, m, h) = PCI of the section with distress quantities of 10. Calculation of PCI for Portland Cement Concrete
l, m, h (PCC) Pavement
Distresses l, PCI Value
Start with:
10.1 For each unique combination of distress type and
m, h ÿ0, ÿ PCI (l, m, h)
Set (l + m) = M M, h ÿl, 0, ÿ PCI (0, M, h) severity level, add up the total number of slabs in which they
Set (m + h) = H H ÿ 0, m, ÿ PCI (l, 0, H) occur. For the example in Fig. 7, there are two slabs containing
Set (l + h) = H H ÿ 0, 0, H ÿ PCI (0, m, H)
low-severity corner break (Distress 22L).
Set (l + m + h) = H ÿ PCI (0, 0, H)
The value of PCI (l, m, h) should be higher when compared 10.2 Divide the number of slabs from 10.1 by the total
with PCI (0, M, h), PCI (l, 0, H), PCI (m, H), or PCI (H). Only number of slabs in the sample unit and multiply by 100 to
the correct or new PCI of the sample unit should be based on obtain the percentage density of each distress type and severity
the combination that provides the highest PCI. combination.
9.7 Fig. 6 shows a summary of PCI calculation for the 10.3 Determine the deduct values for each distress type
example AC pavement data in Fig. 4. A blank PCI calculation severity level combination using the corresponding deduct
form is included in Fig. 2. curve in Appendix X4.
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n
10.4 Determine PCI by following the procedures in 9.5 and 9.6,
using the correction curve for PCC pavements (see Fig.
( ~PCIri·Ari!
i 51
¯
X4.20 in Appendix X4) in place of the correction curve for AC PCIS 5 PCIr
5
n (5)
pavements. ( Ari
i 51
10.5 Fig. 7 shows a summary of PCI calculation for the example Onde:
PCC pavement distress data in Fig. 8. ¯
PCIr = area-weighted PCI of randomly surveyed sample
11. Determination of Section PCI units,
PCIri = PCI of random sample unit i,
11.1 If all surveyed sample units are selected randomly, then the
Ari = area of random sample unit i, and =
PCI of the section (PCIs) is calculated as the area-weighted PCI of n number of random sample units surveyed.
the randomly surveyed sample units ~PCIr ¯) using Eq 5:
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NOTE 1—Fig. 6 contains both low- and medium-severity corner breaks. Using the algorithm in 9.6.2 it was verified that no correction is needed.
FIG. 8 Calculation of Corrected PCI Value – Jointed Rigid Pavement
If additional sample units as defined in 2.1.1 are surveyed, PCIai = PCI of additional sample unit i,
the area-weighted PCI of the surveyed additional units ~PCIa ¯! is Aai = area of additional sample unit i,
calculated using Eq 6. The PCI of the pavement section is calculated using A = area of section,
Eq 7. m = number of additional sample units surveyed, and PCIs = area-
m
weighted PCI of the pavement section.
(
i 51
~PCIai·Aai! 11.2 Determine the overall condition rating of the section by using the
¯
PCIa
5
m (6) section PCI and the condition rating scale in Fig. 1.
(
i 51
Aai
12. Report
PCIr (m AaiD 1PCIa (51m AaiD
¯SA2 i 51 S i¯ 12.1 Develop a summary report for each section. The summary lists
PCBs 5 A (7)
section location, size, total number of sample units, the sample units
inspected, the PCIs obtained, the average PCI for the section, and the
¯
PCIa = area-weighted PCI of additional sample units,
section condition rating.
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APPENDIXES
(Nonmandatory Information)
X1.1 During the field condition surveys and validation of the PCI, several X1.4.6.1 L—Low. Vehicle vibrations, for example, from corrugation, are
questions are commonly asked about the identification and measurement of noticeable, but no reduction in speed is necessary for comfort or safety.
some of the distresses. The answers to these questions for each distress are Individual bumps or settlements, or both, cause the vehicle to bounce slightly,
included under the heading “How to Measure.” For convenience, however, the but create little discomfort.
most frequently raised issues are addressed below:
X1.4.6.2 M—Medium. Vehicle vibrations are significant and some reduction
in speed is necessary for safety and comfort. Individual bumps or settlements,
X1.1.1 If alligator cracking and rutting occur in the same area, each is
or both, cause the vehicle to bounce significantly, creating some discomfort.
recorded separately at its respective severity level.
X1.2 The reader should note that the items above are general issues and loading, such as wheel paths. Pattern-type cracking that occurs over an entire
area not subjected to loading is called “block cracking,” which is not a load-
do not stand alone as inspection criteria. To properly measure each distress
associated distress.
type, the inspector must be familiar with its individual measurement criteria.
X1.4.2 Corrugation. X1.5.1.3 H—Network or pattern cracking has progressed so that the pieces
X1.4.3 Railroad crossings. are well defined and spalled at the edges. Some of the pieces may rock under
traffic (Fig. X1.3).
X1.4.4 Shoving.
X1.5.2 How to Measure—Alligator cracking is measured in square meters
X1.4.5 Swells.
(square feet) of surface area. The greatest difficulty in measuring this type of
X1.4.6 To determine the effect these distresses have on ride quality, the distress is that two or three levels of severity often exist within one distressed
inspector should drive at the normal operating speed and use the following area. If these portions can be easily distinguished from each other, they
severity level definitions of ride quality: should be measured and recorded separately; however, if the different
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BLEEDING
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X1.8Description :
X1.8.1 Bumps are small, localized, upward displacements of
the pavement surface. They are different from shoves in that
shoves are caused by unstable pavement. Bumps, on the other
hand, can be caused by several factors, including:
X1.8.1.1 Buckling or bulging of underlying PCC slabs in AC
overlay over PCC pavement.
X1.8.1.2 Frost heave (ice, lens growth).
X1.8.1.3 Infiltration and buildup of material in a crack in
combination with traffic loading (sometimes called “tenting”).
X1.8.1.4 Sags are small, abrupt, downward displacements of
the pavement surface. If bumps appear in a pattern perpendicular
to traffic flow and are spaced at less than 3 m (10 ft), the distress
is called corrugation. Distortion and displacement that occur over FIG. X1.11 Medium-Severity Bumps and Sags
large areas of the pavement surface, causing large or long dips,
or both, in the pavement should be recorded as “swelling.”
CORRUGATION
FIG. X1.10 Low-Severity Bumps and Sags FIG. X1.13 Low-Severity Corrugation
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X1.12 Description—This distress occurs only on asphalt-surfaced FIG. X1.20 Medium-Severity Edge Cracking
pavements that have been laid over a PCC slab. It does not include reflection
cracks from any other type of base, that is, cement- or lime-stabilized; these
cracks are caused mainly by thermal- or moisture-induced movement of the
PCC slab beneath the AC surface. This distress is not load related; however,
traffic loading may cause a breakdown of the AC surface near the crack. If the
pavement is fragmented along a crack, the crack is said to be spalled. A
knowledge of slab dimensions beneath the AC surface will help to identify
these distresses.
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X1.14 Description:
LANE/SHOULDER DROP-OFF
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FIG. X1.26 Medium-Severity Lane/Shoulder Drop-Off FIG. X1.29 Medium-Severity Longitudinal and Transverse Crack-
ing
have the same severity level along its entire length, each
portion of the crack having a different severity level should be
recorded separately.
PATCHING AND UTILITY CUT PATCHING
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FIG. X1.32 Medium-Severity Patching and Utility Cut Patching X1.17 Description—Potholes are small—usually less than
750 mm (30 in.) in diameter—bowl-shaped depressions in the
pavement surface. They generally have sharp edges and
vertical sides near the top of the hole. When holes are created
by high-severity alligator cracking, they should be identified
as potholes, not as weathering.
X1.17.1 Severity Levels:
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RAVELING
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X1.24.1.1 L—Asphalt surface beginning to show signs of aging which may FIG. X1.54 Medium-Severity Weathering (Surface Wear)
be accelerated by climatic conditions. Loss of the fine aggregate matrix is
noticeable and may be accompanied by fading of the asphalt color. Edges of
X1.24.1.3 H—Edges of coarse aggregate have been ex-posed greater
the coarse aggregates are beginning to be exposed (less than 1 mm or 0.05
than ¼ width (of the longest side) of the coarse aggregate. There is
in.). Pavement may be relatively new (as new as six months old) (see Fig.
considerable loss of fine aggregate matrix leading to potential or some loss of
X1.53).
coarse aggregate (see Fig.
X1.55).
X1.24.1.2 M—Loss of fine aggregate matrix is noticeable and edges of
X1.24.2 How to Measure—Surface wear is measured in square feet
coarse aggregate have been exposed up to ¼ width (of the longest side) of
the coarse aggregate due to the loss of fine aggregate matrix (see Fig. 54). (square meter). Surface wear is not recorded where medium- or high-severity
(or both) raveling is recorded.
FIG. X1.53 Low-Severity Weathering (Surface Wear) FIG. X1.55 High-Severity Weathering (Surface Wear)
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X2.1 This Appendix lists alphabetically 19 distress types for jointed concrete X2.2.3 The inspector should drive at the posted speed in a sedan that is
pavements. Distress definitions apply to both plain and reinforced jointed representative of cars typically seen in local traffic. Pavement sections near
concrete pavements, with the exception of linear cracking distress, which is stop signs should be rated at a deceleration speed appropriate for the
defined separately for plain and reinforced jointed concrete. intersection.
BLOWUP/BUCKLING
X2.1.1 During the field condition surveys and validation of the PCI, several
questions are often asked about the identification and counting method of X2.3 Description—Blowups or buckles occur in hot weather, usually at a
some of the distresses. Answers transverse crack or joint that is not wide enough to allow slab expansion. The
to these questions are included under the heading “How to Count.” For insufficient width is usually caused by infiltration of incompressible materials
convenience, however, the most frequently raised issues are addressed below. into the joint space. When expansion cannot relieve enough pressure, a
localized upward movement of the slab edges (buckling) or shattering will occur
X2.1.1.1 Faulting is counted only at joints. Faulting associated with cracks in the vicinity of the joint. Blowups can also occur at utility cuts and drainage
is not counted separately since it is incorporated into the severity level inlets.
definitions of cracks. Crack definitions are also used in defining corner breaks
and divided slabs.
X2.3.1 Severity Levels:
X2.3.1.1 L—Buckling or shattering causes low-severity ride quality (Fig.
X2.1.1.2 Joint seal damage is not counted on a slab-by-slab basis. Instead,
X2.1).
a severity level is assigned based on the overall condition of the joint seal in
X2.3.1.2 M—Buckling or shattering causes medium-severity ride quality
the area.
(Fig. X2.2).
X2.1.1.3 Cracks in reinforced concrete slabs that are less than 1ÿ8 in. wide
X2.3.1.3 H—Buckling or shattering causes high-severity ride quality (Fig.
are counted as shrinkage cracks. Shrinkage cracks should not be counted to
X2.3).
determine if the slab is broken into four or more pieces.
X2.3.2 How to Count—At a crack, a blowup is counted as being in one
X2.1.1.4 Low-severity scaling, that is, crazing, should only be counted if slab; However, if the blowup occurs at a joint and affects two slabs, the distress
there is evidence that future scaling is likely to should be recorded as occurring in two slabs. When a blowup renders the
occur. pavement impassable, it should be repaired immediately.
X2.1.2 The user should note that the items above are general issues and
do not stand alone as inspection criteria. To measure each distress type CORNER BREAK
properly, the inspector must be familiar with the individual distress criteria.
X2.4 Description—A corner break is a crack that intersects the joints at a
distance less than or equal to one-half the slab length on both sides, measured
X2.2 Ride Quality:
from the corner of the slab. For example, a slab measuring 3.5 by 6.0 m (11.5
X2.2.1 Ride quality must be evaluated in order to establish a severity level by 20.0 ft) that has a crack 1.5 m (5 ft) on one side and 3.5 m (11.5 ft) on the
for the following distress types: other side is not considered a corner break; it is a diagonal crack. However, a
crack that intersects 0.5 m (4 ft) on one side and 2.5 m (8 ft) on the other is
X2.2.1.2 Railroad crossings. considered a corner break. A
X2.2.2 To determine the effect these distresses have on ride quality, the
inspector should drive at the normal operating speed and use the following
severity level definitions of ride quality : Vehicle vibrations, for example, from
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corner break differs from a corner spall in that the crack extends vertically
through the entire slab thickness, whereas a corner spall intersects the joint
at an angle. Load repetition combined with loss of support and curling stresses
usually cause corner breaks. FIG. X2.5 Medium-Severity Corner Break
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FIG. X2.6 High-Severity Corner Break FIG. X2.7 Low-Severity Divided Slab
X2.6.1.3 H—“D” cracks cover more than 15 % of the area and most of the
pieces have come out or could be removed easily (Fig. X2.12).
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X2.8.1 Joint seal damage is any condition that enables soil or rocks to
accumulate in the joints or allows significant water infiltration. Accumulation of
incompressible materials prevents the slab from expanding and may result in
buckling, shattering, or spalling. A pliable joint filler bonded to the edges of the
slabs protects the joints from material accumulation and prevents water from
seeing down and softening the foundation supporting the slab. Typical types
of joint seal damage are as follows: X2.8.1.1 Stripping of joint sealant.
X2.7.1 Faulting is the difference in elevation across a joint. (>3ÿ8 and <3ÿ4 in.)
H >20 mm
Some common causes of faulting are as follows: (>3ÿ4 in.)
X2.7.1.1 Settlement because of soft foundation.
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FIG. X2.13 Low-Severity Faulting FIG. X2.16 Low-Severity Joint Seal Damage
FIG. X2.14 Medium-Severity Faulting FIG. X2.17 Medium-Severity Joint Seal Damage
FIG. X2.15 High-Severity Faulting FIG. X2.18 High-Severity Joint Seal Damage
(like a rope), and generally fills the joint opening; or, vegetation in the joint is
obvious but does not obscure the joint opening.
if 10 % or more of the joint sealer exceeds limiting criteria listed above or if 10
% or more of sealer is missing.
X2.8.2.3 H—Joint sealant is in generally poor condition over the entire
section, with one or more of the above types of damage occurring to a severe X2.8.3 How to Count—Joint seal damage is not counted on a slab-by-slab
degree. Sealant needs immediate replacement (Fig. X2.18). Joint seal damage basis but is rated based on the overall condition of the sealant over the entire
is at high severity area.
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LANE/SHOULDER DROP-OFF
LINEAR CRACKING
(Longitudinal, Transverse, and Diagonal Cracks)
X2.10 Description—These cracks, which divide the slab into FIG. X2.20 Medium-Severity Lane/Shoulder Drop-Off
two or three pieces, are usually caused by a combination of
repeated traffic loading, thermal gradient curling, and repeated
moisture loading. (Slabs divided into four or more pieces are
counted as divided slabs.) Hairline cracks that are only a few
feet long and do not extend across the entire slab, are counted
as shrinkage cracks.
X2.10.1 Severity Levels ( Nonreinforced Slabs ) :
No faulting exists (Fig. X2.22).
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FIG. X2.23 Medium-Severity Linear Cracking X2.12 Description—A patch is an area where the original
pavement has been removed and replaced by a filler material.
X2.10.2.3 H—One of the following conditions exists: non-filled
crack >75 mm (3 in.) wide, or filled or unfilled crack of any width
with faulting >10 mm (3ÿ8 in.).
X2.10.3 How to Count—Once the severity has been identified,
the distress is recorded as one slab. If two medium-severity
cracks are within one slab, the slab is counted as having one high-
severity crack. Slabs divided into four or more pieces are counted
as divided slabs. In reinforced slabs, cracks <3 mm (1ÿ8 in.) wide
are counted as shrinkage cracks. Slabs longer than 9 m (29.5 ft)
are divided into approximately equal-length “slabs” having
imaginary joints assumed to be in perfect condition.
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FIG. X2.26 Medium-Severity Patching, Large and Utility Cuts FIG. X2.29 Medium-Severity Patching, Small
FIG. X2.27 High-Severity Patching, Large and Utility Cuts FIG. X2.30 High-Severity Patching, Small
X2.12.1 Severity Levels: X2.12.2 How to Count—If a single slab has one or more patches with the
X2.12.1.1 L—Patch is functioning well with little or no same severity level, it is counted as one slab containing that distress. If a
deterioration (Fig. X2.28). single slab has more than one severity level, it is counted as one slab with the
X2.12.1.2 M—Patch is moderately deteriorated. Patch higher severity level.
material can be dislodged with considerable effort (Fig. X2.29).
X2.12.1.3 H—Patch is badly deteriorated. The extent of POLISHED AGGREGATE
deterioration warrants replacement (Fig. X2.30).
X2.13 Description—This distress is caused by repeated traffic
applications. Polished aggregate is present when close
examination of a pavement reveals that the portion of aggre-
gate extending above the asphalt matrix is either very small, or
there are no rough or angular aggregate particles to provide
good skid resistance.
X2.13.1 Severity Levels—No degrees of severity are de-
fined; however, the degree of polishing should be significant
before it is included in the condition survey and rated as a defect
(Fig. X2.31).
X2.13.2 How to Count—A slab with polished aggregate is
counted as one slab.
POPOUTS
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PUNCHOUT
FIG. X2.31 Polished Aggregate X2.16 Description—This distress is a localized area of the slab that is
broken into pieces. The punchout can take many different shapes and forms,
but it is usually defined by a crack and a joint. The distance between the joint
combined with expansive aggregates. Popouts usually range in diameter
and the crack or two closely spaced cracks is ÿ1.5 m (5 ft) wide. This distress
from approximately 25 to 100 mm (1 to 4 in.) and in depth from 13 to 50 mm
is caused by heavy repeated loads, inadequate slab thickness, loss of
(1ÿ2 to 2 in.).
foundation support, or a localized concrete construction deficiency, for
X2.14.1 Severity Levels—No degrees of severity are defined for popouts; example, honeycombing.
however, popouts must be extensive before they are counted as a distress.
Average popout density must exceed approximately three popouts/m2 over
X2.16.1 Severity Levels—Table X2.3 lists the severity levels
the entire slab area (Fig.
X2.32). for punchouts, and Figs. X2.35-X2.37 show examples.
X2.16.2 How to Count—If a slab contains more than one punchout or a
X2.14.2 How to Count—The density of the distress must be measured. If
punchout and a crack, it is counted as shattered.
there is any doubt that the average is greater than three popouts per square
meter, at least three random 1 m2 (11 ft2 ) areas should be checked. When RAILROAD CROSSING
the average is greater than this density, the slab should be counted.
X2.17 Description—Railroad crossing distress is character-
ized by depressions or bumps around the tracks.
PUMPING
X2.17.1 Severity Levels:
X2.15 Description—Pumping is the ejection of material from the slab
foundation through joints or cracks. This is caused by deflection of the slab
with passing loads. As a load moves across the joint between the slabs,
water is first forced under the leading slab, and then forced back under the
trailing slab. This action erodes and eventually removes soil particles,
resulting in progressive loss of pavement support. Pumping can be identified
by surface stains and evidence of base or subgrade
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X2.17.1.1 L—Railroad crossing causes low-severity ride FIG. X2.38 Low-Severity Railroad Crossing
quality (Fig. X2.38).
X2.17.1.2 M—Railroad crossing causes medium-severity ride
quality (Fig. X2.39). SCALING, MAP CRACKING, AND CRAZING
X2.17.1.3 H—Railroad crossing causes high-severity ride X2.18 Description—Map cracking or crazing refers to a
quality (Fig. X2.40). network of shallow, fine, or hairline cracks that extend only
X2.17.2 How to Count—The number of slabs crossed by the through the upper surface of the concrete. The cracks tend to
railroad tracks is counted. Any large bump created by the tracks intersect at angles of 120°. Map cracking or crazing is usually
should be counted as part of the crossing. caused by concrete over-finishing and may lead to surface
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FIG. X2.39 Medium-Severity Railroad Crossing FIG. X2.41 Low-Severity Scaling, Map Cracking, and Crazing
FIG. X2.40 High-Severity Railroad Crossing FIG. X2.42 Medium-Severity Scaling, Map Cracking, and Crazing
X2.18.1.2 M—Slab is scaled but less than 15 % of the slab is affected (Fig.
X2.42).
X2.18.1.3 H—Slab is scaled over more than 15 % of its area
(Fig. X2.43).
X2.18.2 How to Count—A scaled slab is counted as one slab. Low-severity FIG. X2.43 High-Severity Scaling, Map Cracking, and Crazing
crazing should only be counted if the potential for scaling appears to be
imminent or a few small pieces come out.
the concrete and usually do not extend through the depth of the slab.
SHRINKAGE CRACKS
X2.19 Description—Shrinkage cracks are hairline cracks that are usually X2.19.1 Severity Levels—No degrees of severity are de-fined. It is enough
less than 2 m long and do not extend across the entire slab. They are formed to indicate that shrinkage cracks are present (Fig. X2.44).
during the setting and curing of
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SPALLING, CORNER
X2.20.1 Severity Levels—Table X2.4 lists the levels of severity for corner
spalling. Figs. X2.45-X2.47 show ex-amps. Corner spalling with an area of
FIG. X2.46 Medium-Severity Spalling, Corner
less than 650 cm (10 in.2 ) from the crack to the corner on both sides should
not
be counted.
X2.20.2 How to Count—If one or more corner spallings with the same
severity level are in a slab, the slab is counted as one slab with corner spalling.
If more than one severity level occurs, it is counted as one slab with the highest
severity level.
SPALLING, JOINT
X2.21Description :
X2.21.1 Joint spalling is the breakdown of the slab edges within 0.5 m (1.5
ft) of the joint. A joint spall usually does not extend vertically through the slab,
but intersects the joint at an angle. Spalling results from:
TABLE X2.4 Levels of Severity for Corner Spalling FIG. X2.47 High-Severity Spalling, Corner
Dimensions of Sides of Spall 300 ×
130 × 130 mm to 300 × 300 mm 300 mm (>12 × 12
Depth of Spall
(5 × 5 in.) to (12 × 12 in.) in.)
X2.21.1.1 Excessive stresses at the joint caused by traffic
<25mm L L
loading or by infiltration of incompressible materials.
(1 in.)
>25 to 50 mm (1 L M X2.21.1.2 Weak concrete at the joint caused by overwork-ing.
to 2 in.) >50
mm (2 in.) M H
X2.21.1.3 Water accumulation in the joint and freeze-thaw action.
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where the concrete has been worn away along the entire joint
FIG. X2.49 Medium-Severity Spalling, Joint
is rated as low severity.
X2.21.3 How to Count—If spall is along the edge of one
slab, it is counted as one slab with joint spalling. If spalling is
on more than one edge of the same slab, the edge having the
highest severity is counted and recorded as one slab. Joint
Spalling can also occur along the edges of two adjacent slabs.
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D6433ÿ18
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D6433ÿ18
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FIG. X3.13 Lane/Shoulder Drop-Off (Metric Units) FIG. X3.16 Patching and Utility Cut Patching
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D6433ÿ18
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FIG. X4.6 Rigid Pavement Deduct Values, Distress 26, Joint Seal
FIG. X4.3 Divided Slab Damage
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REFERENCES
(1) PAVER Asphalt Distress Manual, US Army Construction Engineering (4) Sayers, MW, Gillespie, TD, and Queiroz, CAV, “The International Road
Laboratories, TR 97/104, June 1997. Roughness Experiment: Establishing Correlation and a Calibration
(2) PAVER Asphalt Distress Manual, US Army Construction Engineering Standard for Measurements,” World Bank Technical Paper No. 45, the
Laboratories, TR 97/105, June 1997. International Bank for Reconstruction and Development/the World Bank,
(3) Carey, WN, Jr. and Irick, PE, “The Pavement Serviceability-Performance Washington, DC, 1986.
Concept,” HRB Bulletin 250, 1960.
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The standard deviation of PCI values influences the revision of sample unit numbers by affecting confidence levels in the data accuracy. A higher standard deviation implies greater variability among the sample units, prompting additional units to be surveyed to attain the desired confidence level, typically 95%. This adjustment ensures that the PCI calculation accurately reflects the pavement condition and aids in decision-making for maintenance interventions .
Corrugation and rutting differ in their formation and impact. Corrugation, also known as “washboarding,” consists of ripples on the pavement surface and is primarily caused by traffic action and unstable pavement surfaces . Rutting, however, is a depression in the wheel paths caused by permanent deformation from traffic load, often exacerbated by the consolidation or lateral movement of materials . While corrugation results in ride quality issues due to periodic ridges, rutting can lead to hydroplaning as it results in pathways for water pooling .
Calculating the mean PCI of a pavement section involves determining the PCI of each surveyed sample unit and then using these indices in an area-weighted calculation. The area-weighted approach is important because it accounts for the varying sizes of sampled units, ensuring that larger areas with specific distresses carry proportional influence on the overall condition index of the section. This method leads to a more accurate reflection of the section's overall condition, necessary for maintenance priority decisions and budget allocations .
Block cracking and alligator cracking differ primarily in their appearance and causes. Block cracks form large, rectangular blocks with sharp angles and are normally found throughout the pavement due to temperature or shrinkage issues, while alligator cracks appear as smaller, interconnecting cracks caused by repeated traffic loading and are typically found in traffic areas, such as wheel paths .
Edge cracks occur parallel to the outer edge of the pavement, and their presence can indicate issues with the pavement structure. They can be caused by traffic loading or environmental changes, such as frost-weakened bases. By measuring edge cracks, engineers can gain insights into potential problems with the subgrade or base stability, and address them to prevent further structural damage and loss of integrity along the pavement edges .
Distinguishing between different types and severities of distresses like slippage cracking and shoving is critical because each type may indicate distinct underlying problems and thus require different remedial strategies. Slippage cracking is typically caused by shear forces leading to asphalt layer separation, while shoving indicates longitudinal displacement due to unstable surfaces. Recognizing these differences enables tailored repair approaches, optimizing resources and ensuring effective pavement maintenance .
Accurate relocation of sample units is crucial to verify current distress data, assess changes in condition over time, and facilitate future inspections. This allows for consistent monitoring of pavement performance, supports the validation or improvement of pavement design and maintenance procedures, and enhances the reliability of condition surveys .
Distress deduct value curves are used to determine the deduct value (DV) for each distress type and severity level combination. These curves allow inspectors to quantify the extent of the distress, which is critical for calculating the overall PCI of pavements. By listing the individual deduct values in descending order, these curves help assessors standardize evaluations, ensuring consistent interpretation across different surveyors and pavements .
Subdividing pavement slabs with joint spacing greater than 8 meters into imaginary slabs helps ensure that the slabs are assessed based on a uniform standard. This is necessary because the deduct values for jointed concrete slabs are developed for slabs up to 8 meters (25 ft). The assumption that these imaginary joints are in perfect condition corresponds with the methodology for calculating PCI, enabling the evaluation of the pavement's true condition without overestimating or underestimating distress levels .
Bumps and sags can be differentiated based on their causes and measurement methods. Bumps are upward displacements caused by frost heave or material infiltration and are measured in linear meters per occurrence. Sags, being abrupt downward displacements, may result from material settlement or instability and are similarly measured. Proper identification and measurement of these distresses help to address subsurface issues effectively, preventing broader pavement failures .