H160 Unscheduled Maintenance After Vibration
H160 Unscheduled Maintenance After Vibration
REFERENCE
STATUS
Modification Type: R
Responsible Partner Company: F0210
Originator: F0210
Preliminary Requirements
ACRONYM/ABREVIATION LIST
SET UP
None.
APPLICABLE DOCUMENTS
None.
SPECIAL TOOLS
None.
MATERIALS
None.
SPARES
None.
SAFETY CONDITIONS
WARNING
Before starting the task, read the safety and general maintenance instructions AMM 05-00-
0000, 012.
WARNING
Before starting the task, read the safety and general maintenance instructions AMM 24-00-
0000, 012.
NOTE
Perform the procedure with the MFD3 or the MFD4. Only the MFD3 is described in this
procedure.
PROCEDURE
2. The Special Inspections after Vibration Overlimit must be performed if the condition
that follow are reached:
2.1. Energize the HC AMM 24-00-0002, 761 - Electrical System Assembly - Electrical
power systems energizing.
2.2. On the MFD3, push the “REPORT” BSK.
2.3. On the “FLIGHT REPORT” page, make sure that the “EVENT” message is
displayed in amber.
2.4. If the ‘’EVENT” message is displayed in amber, identify the type of event.
2.4.1. On the “FLIGHT REPORT” page, push the “EVENT” LSK.
2.5. De-energize the HC, AMM 24-00-0002, 561 - Electrical System Assembly - Electrical
power systems de-energizing.
WARNING
When MR Vibration Overlimit event alarms are raised, the HC is not allowed to return to
flight until the alarm root cause is diagnosed. In particular, when no maintenance means
are available near the HC, it is not allowed to take off without Airbus authorization. The HC
is grounded at its current location.
NOTE
2
The Event was triggered No
during a Rotor Tuning?
Yes
7
See Flowchart SMRH2
3
CAUTION:
During the last control flight requested by the tuning procedure, the HC must remain at least 15 min in
level flight (IAS>90kts).
Complete the tuning of the MR Head with MysteadyControl after flight, AMM 18-10-0001, 372.
4
At the end of the last flight of the tuning procedure, perform the identification
of the Vibration status of the monitored component, AMM 31-36-5005, 429.
No 5
The EVENT
is still triggered?
6
Resume flights Yes
4.2. If the Flowchart SMRH2 is called by the Flowchart SMRH1, apply it.
Flowchart SMRH2
8
From Flowchart SMRH1
9
Perform the identification of the Vibration Overlimit alarm detailed
information for the related component, AMM 31-36-5005, 429.
No 10
Maintenance operation can be
performed at the current HC
location?
Yes
11
MGS can be used to analyze the
No
HMS vibration data at the HC
location?
Yes
12
Download the HUMS data to the MGS:
- If the HUMS data is downloaded using the DTD, AMM 42-94-0001, 752.
- If the HUMS data is downloaded using the WACS, AMM 46-10-1000, 752.
NOTE
The HUMS data is transferred to Airbus after downloading, when the
connection is available.
17
See Flowchart SMRH3
13
Analyze the historical values of the vibration indicator that raised alarm (identified in the
alarm detailed information collected by step 9), AMM 31-36-0002, 200.
14 No
The alarm result from outlying
values (aka “spikes”)?
Yes
16
Contact Airbus and keep the HC on
15
ground until Airbus reply.
Acknowledge the alarm on
Flight operation is prohibited.
MGS and resume flights.
4.3. If the Flowchart SMRH3 is called by the Flowchart SMRH2, apply it.
Flowchart SMRH3
18
From Flowchart SMRH2
19
Perform the identification of the Vibration Overlimit alarm detailed information for
the related component, AMM 31-36-5005, 429.
NOTE
This information is required to check presence or absence of
anomaly from HMS Accelerometer that raised alarm.
20 No
An HMS Accelerometer anomaly is
triggered?
Yes
21
Perform the visual inspection of the related HMS Accelerometer installation, AMM 31-36-2000, 310.
NOTE
The correspondence between the label displayed on the MFD and
the HMS Accelerometer Installation are:
- ZPIL: Pilot HMS Accelerometer
- ZCOP: Copilot HMS Accelerometer.
22
No
An HMS Accelerometer anomaly
is found?
Yes
23
Perform the touch-up procedure given in the visual inspection of the related HMS
Accelerometer, AMM 31-36-2000, 310.
24
Perform the MR Head Balancing Ground Run, AMM 62-20-0001, 136.
30
25 See Flowchart SMRH4
The MR Tuning Status is correct? No
Yes
26
CAUTION:
During the last control flight, the HC must remain at least 15 min in level flight (IAS>90kts).
Perform a control flight, AMM 62-20-0001, 320.
27
Perform the identification of the Vibration Overlimit status of the monitored
component, AMM 31-36-5005, 429.
28
No The EVENT
is still triggered?
29 Yes
Resume flights
4.4. If the Flowchart SMRH4 is called by the Flowchart SMRH3, apply it.
Flowchart SMRH4 31
From Flowchart SMRH3
32
Perform the inspection of the MRH by the:
- Scheduled inspection of the Spherical Bearing, AMM 62-25-0003, 281
- Visual inspection of the Lead Lag Damper Assembly, AMM 62-24-0001, 310
- Scheduled inspection of the Lead Lag Damper Body, AMM 62-24-0004, 281
- Scheduled inspection of the Lead Lag Damper Rod Ends, AMM 62-24-0006, 281
- Visual inspection of the Pitch Rod Assembly, AMM 62-33-0001, 310
- Visual inspection of the Pitch Rod End Bearing, AMM 62-33-0004, 310
- Visual inspection of the Scissors Assembly, AMM 62-34-1001, 310
- Visual inspection of the Scissors Peek Spacer, AMM 62-34-3003, 310
- Visual inspection of the Equipped H Scissors, AMM 62-34-3006, 310
- Visual inspection of the Swashplate Assembly, AMM 62-32-1001, 310.
Perform the inspection of the MRB by the:
- Visual inspection of the Leading Edge Protection, AMM 62-11-1006, 310
- Visual inspection of the Bonded Long Tabs, AMM 62-11-1010, 310
- Visual inspection of the Skin, AMM 62-11-1005, 310.
33
An anomaly is found in a
No
component?
Yes
34
Perform the touch-up procedure of the MRH given in the:
- Scheduled inspection of the Spherical Bearing, AMM 62-25-0003, 281
- Visual inspection of the Lead Lag Damper Assembly, AMM 62-24-0001, 310
- Scheduled inspection of the Lead Lag Damper Body, AMM 62-24-0004, 281
- Scheduled inspection of the Lead Lag Damper Rod Ends, AMM 62-24-0006, 281
- Visual inspection of the Pitch Rod Assembly, AMM 62-33-0001, 310
- Visual inspection of the Pitch Rod End Bearing, AMM 62-33-0004, 310
- Visual inspection of the Scissors Assembly, AMM 62-34-1001, 310
- Visual inspection of the Scissors Peek Spacer, AMM 62-34-3003, 310
- Visual inspection of the Equipped H Scissors, AMM 62-34-3006, 310
- Visual inspection of the Swashplate Assembly, AMM 62-32-1001, 310. 39
Perform the touch-up procedure of the MRB given in the: See Flowchart SMRH5
- Visual inspection of the Leading Edge Protection, AMM 62-11-1006, 310
- Visual inspection of the Bonded Long Tabs, AMM 62-11-1010, 310
- Visual inspection of the Skin, AMM 62-11-1005, 310.
35
Caution
During the last control, the HC must remain at least 15 min in level flight (IAS>90kts).
36
Perform the identification of the Vibration Overlimit status of the
monitored component, AMM 31-36-5005, 429.
Note
37 If an anomaly is found, it is
No The EVENT recommended to contact Airbus
for assistance before starting the
is still triggered? Flowchart SMRH5 since the
See NOTE analysis of recorded HUMS data is
Yes likely to facilitate the diagnostic
38 procedure.
Resume flights and send a feedback to Airbus.
4.5. If the Flowchart SMRH5 is called by the Flowchart SMRH4, apply it.
40
Flowchart SMRH5 From Flowchart SMRH4
41
Perform the inspection of the MRH by the:
- Torque check of the Spherical Bearing Screws, AMM 62-25-0004, 275
- Torque check of the Flapping Weight Assembly, AMM 62-23-1001, 275.
Perform the inspection of the MRM by the:
- Functional test of the Pitch Road Assembly, AMM 62-33-0001, 340
- Functional test of the Scissors Assembly, AMM 62-34-3001, 340
- Scheduled inspection of the Rotating Scissors Assembly, AMM 62-34-1001, 281
- Scheduled inspection of the Non Rotating Scissors Assembly, AMM 62-34-2001, 281
- Scheduled inspection of the Rotating Scissors Peek Spacer, AMM 62-34-2004, 281
- Scheduled inspection of the Non Rotating Scissors Peek Spacer, AMM 62-34-1007, 281
- Scheduled inspection of the Equipped H Non Rotating Scissors, AMM 62-34-2005, 281
- Scheduled inspection of the Equipped H Rotating Scissors, AMM 62-34-1002, 281
- Functional test of the Swashplate Bearing, AMM 62-32-3001, 340
- Functional test of the Swashplate Spherical Bearing, AMM 62-32-1007, 340
- Torque check of the Scissors links, AMM 62-34-3002, 275
- Torque check of the Swashplate Links, AMM 62-32-1002, 275
- Torque check of the Swashplate-Main Rotor Actuator Link, AMM 62-31-001, 275
- Torque check of the MRH-MRM Link, AMM 62-51-3001, 275.
42 No
An anomaly is found in a
component?
Yes
43
Perform the touch-up procedure of the MRH given in the:
- Torque check of the Spherical Bearing Screws, AMM 62-25-0004, 275
- Torque check of the Flapping Weight Assembly, AMM 62-23-1001, 275.
Perform the touch-up procedure of the MRM given in the:
- Functional test of the Pitch Road Assembly, AMM 62-33-0001, 340
- Functional test of the Scissors Assembly, AMM 62-34-3001, 340
- Scheduled inspection of the Rotating Scissors Assembly, AMM 62-34-1001, 281
- Scheduled inspection of the Non Rotating Scissors Assembly, AMM 62-34-2001, 281
- Scheduled inspection of the Rotating Scissors Peek Spacer, AMM 62-34-2004, 281
- Scheduled inspection of the Non Rotating Scissors Peek Spacer, AMM 62-34-1007, 281
- Scheduled inspection of the Equipped H Non Rotating Scissors, AMM 62-34-2005, 281
- Scheduled inspection of the Equipped H Rotating Scissors, AMM 62-34-1002, 281
- Functional test of the Swashplate Bearing, AMM 62-32-3001, 340
- Functional test of the Swashplate Spherical Bearing, AMM 62-32-1007, 340
- Torque check of the Scissors links, AMM 62-34-3002, 275
- Torque check of the Swashplate Links, AMM 62-32-1002, 275
- Torque check of the Swashplate-Main Rotor Actuator Link, AMM 62-31-001, 275
- Torque check of the MRH-MRM Link, AMM 62-51-3001, 275.
44
Caution
During the last control flight, the HC must remain at least 15 min in level flight (IAS>90kts).
Perform a control flight, AMM 62-20-0001, 320.
Note
If a rotor tuning flight is requested after corrective maintenance, it can replace the control
flight if a Vibration Overlimit was performed.
45
Perform the identification of the Vibration Overlimit status of the
monitored component, AMM 32-36-5005, 429.
46 48
47 No Contact Airbus and keep the HC
Resume flights and send a The EVENT
is still triggered? on ground until Airbus reply.
feedback to Airbus.
Flight operation is prohibited.
Yes
WARNING
When TR Vibration Overlimit event alarms are raised, the HC is not allowed to return to
flight until the alarm root cause is diagnosed. In particular, when no maintenance means
are available near the HC, it is not allowed to take off without Airbus authorization. The HC
is grounded at its current location.
NOTE
2
Perform the identification of the Vibration Overlimit alarm detailed information for
the related component, AMM 31-36-5005, 429.
NOTE
This information is useful to characterize the event.
No 3
Maintenance operation can be
performed at the current HC
location?
Yes
4
MGS can be used to analyze the
No
HMS vibration data at the HC
location?
Yes
5
Download the HUMS data to the MGS:
- If the HUMS data is downloaded using the DTD, AMM 42-94-0001, 752.
- If the HUMS data is downloaded using the WACS, AMM 46-10-1000, 752.
NOTE
The HUMS data is transferred to Airbus after downloading, when the
connection is available
10
See Flowchart STRH2
6
Analyze the historical values of the vibration indicator that raised alarm (identified in the
alarm detailed information collected by step 2), AMM 31-36-0002, 200.
7
No
The alarm result from outlying
values (aka “spikes”)?
9 Yes
Contact Airbus and keep the HC on
ground until Airbus reply.
8
Flight operation is prohibited.
Acknowledge the alarm on
MGS and resume flights.
5.2. If the Flowchart STRH2 is called by the Flowchart STRH1, apply it.
Flowchart STRH2 11
From Flowchart STRH1
12
Perform the identification of the Vibration Overlimit alarm detailed information for the
related component, AMM 31-36-5005, 429.
NOTE
This information is required to check presence or absence of anomaly from HMS Accelerometer
that raised alarm.
13
Perform the visual inspection of the related HMS Accelerometer installation,
AMM 31-36-2000, 310.
NOTE
The correspondence between the label displayed on the MFD and the HMS Accelerometer
installation is:
- XTGB: TGB Housing HMS Accelerometer
14
An HMS Accelerometer anomaly No
is found?
Yes
15
Perform the touch-up procedure given in the visual inspection of the related HMS
Accelerometer, AMM 31-36-2000, 310.
22
16 See Flowchart STRH3
Perform the TR Balancing Ground Run, AMM 64-00-0006, 136.
17
The TR tuning status is correct? No
Yes
18
CAUTION
During the last control flight, the HC must remain at least 15 min in level flight (IAS>90kts).
19
Perform the identification of the Vibration Overlimit status of the monitored component,
AMM 31-36-5005, 429.
20
No The EVENT
is still triggered?
21
Resume flights Yes
5.3. If the Flowchart STRH3 is called by the Flowchart STRH2, apply it.
23
Flowchart STRH3 From Flowchart STRH2
24
Perform the inspection of the TRH by the:
- Scheduled inspection of the Hub Drive Area, AMM 64-21-0006, 281
- Scheduled inspection of the Tail Rotor Partial Removal - Blades Pitch Control, AMM 64-00-0004, 281
- Operational test of the Pitch Control Plate, AMM 64-31-0002, 320
- Scheduled inspection of the Tail Rotor Partial Removal - Blade Links Areas, AMM 64-00-0007, 281
- Scheduled inspection of the Blades Links Areas, AMM 64-21-0007, 281.
Perform the inspection of the TRB by the:
- Visual inspection of the Leading Edge Shield, AMM 64-11-1008, 310
- Visual inspection of the Blade Skin, AMM 64-11-1009, 310
- Scheduled inspection of the Metallic Sleeve, AMM 64-11-1010, 281
- Scheduled inspection of the Balance Weight, AMM 64-11-1003, 281
- Scheduled inspection of the Pitch Horn, AMM 64-11-1004, 281.
25
An anomaly is found in a No
component?
Yes
26
Perform the touch-up procedure of the TRH given in the:
- Scheduled inspection of the Hub Drive Area, AMM 64-21-0006, 281
- Scheduled inspection of the Tail Rotor Partial Removal - Blades Pitch Control, AMM 64-00-0004, 281
- Operational test of the Pitch Control Plate, AMM 64-31-0002, 320
- Scheduled inspection of the Tail Rotor Partial Removal - Blade Links Areas, AMM 64-00-0007, 281
- Scheduled inspection of the Blades Links Areas, AMM 64-21-0007, 281
Perform the touch-up procedure of the TRB given in the:
- Visual inspection of the Leading Edge Shield, AMM 64-11-1008, 310
- Visual inspection of the Blade Skin, AMM 64-11-1009, 310
- Scheduled inspection of the Metallic Sleeve, AMM 64-11-1010, 281
- Scheduled inspection of the Balance Weight, AMM 64-11-1003, 281
- Scheduled inspection of the Pitch Horn, AMM 64-11-1004, 281. 31
See Flowchart STRH4
27
CAUTION
During the last control flight, the HC must remain at least 15 min in level flight (IAS>90kts).
28
Perform the identification of the Vibration Overlimit status of the monitored component, AMM 31-36-
5005, 429.
NOTE
29 If an anomaly is found, it is
recommended to contact
No The EVENT
Airbus for assistance before
30 starting the Flowchart STRH4
since the analysis of
Resume flights and send a is still triggered? recorded HUMS data is likely
feedback to Airbus. See Note Yes to facilitate the diagnostic
procedure.
5.4. If the Flowchart STRH4 is called by the Flowchart STRH3, apply it.
Flowchart STRH4
32
From Flowchart STRH3
33
Perform the inspection of the TRH by the:
- Scheduled inspection of the Tail Rotor, AMM 64-00-0002, 281
- Scheduled inspection of the Thrust Nut, AMM 64-21-0003, 281
- Scheduled inspection of the Tail Rotating Controls, AMM 64-30-0000, 281
- Scheduled inspection of the Blades Links Areas, AMM 64-21-0007, 281.
34 No
An anomaly is found in a
component?
Yes
35
Perform the touch-up procedure of the TRH given in the:
- Scheduled inspection of the Tail Rotor, AMM 64-00-0002, 281
- Scheduled inspection of the Thrust Nut, AMM 64-21-0003, 281
- Scheduled inspection of the Tail Rotating Controls, AMM 64-30-0000, 281
- Scheduled inspection of the Blades Links Areas, AMM 64-21-0007, 281.
36
CAUTION:
During the control flight, the HC must remain at least 15 min in level flight (IAS>90kts).
37
Perform the identification of the Vibration Overlimit status of the monitored
component, AMM 31-36-5005, 429.
No 38
The EVENT
is still triggered?
Yes
39
Resume flights and send a
feedback to Airbus.
40
Contact Airbus and keep the HC on ground until Airbus
reply. Flight operation is prohibited.
WARNING
When Swashplate Vibration Overlimit event alarms are raised, the HC is allowed to flight
for a limited time (50 FH after the first event), which allows to return to a maintenance
center.
NOTE
Considering the H/C is back to a maintenance center, the flowcharts below show the
Swashplate troubleshooting procedure, organized in three successive stages:
1
Flowchart SMRS1 The event is displayed.
2
Perform the identification of the Vibration Overlimit alarm detailed information for
the related component, AMM 34-36-5005, 429.
NOTE
This information is useful to characterize the event.
4
WARNING:
The flight operation is allowed for a maximum of 50FH.
No 3
Maintenance operation can be
performed at the current HC
location?
Yes
5 No
MGS can be used to analyze the
HMS vibration data at the HC
location?
Yes
6
Download the HUMS data to the MGS:
- If the HUMS data is downloaded using the DTD, AMM 42-94-0001, 752.
- If the HUMS data is downloaded using the WACS, AMM 46-10-1000, 752.
NOTE:
The HUMS data is transferred to Airbus after downloading, when the connection is available.
10
See Flowchart SMRS2
7
Analyze the historical values of the vibration indicator that raised alarm (identified in
the alarm detailed information collected by step 2), AMM 31-36-0002, 200.
9 8 No
Yes The alarm result from outlying
Acknowledge the alarm on
values (aka “spikes”)?
MGS and resume flights.
6.2. If the Flowchart SMRS2 is called by the Flowchart SMRS1, apply it.
11
Flowchart SMRS2 From Flowchart SMRS1
12
Perform the identification of the Vibration Overlimit alarm detailed information for the
related component, AMM 31-36-5005, 429.
NOTE:
This information is required to check presence or absence of anomaly from HMS Accelerometer
that raised alarm.
13
Perform the visual inspection of the related HMS Accelerometer installation, AMM 31-
36-2000, 310.
NOTE:
The correspondence between the label displayed on the MFD and the HMS Accelerometer
installation are:
- “MRS1”: MR Swashplate Radial HMS Accelerometer
- “MRS2”: MR Swashplate Axial HMS Accelerometer
14 No
An HMS Accelerometer anomaly
is found?
Yes
15
Perform the touch-up procedure given in the visual inspection of the related HMS
Accelerometer, AMM 31-36-2000, 310.
20
See Flowchart SMRS3
16
CAUTION:
During the control flight, the HC must remain at least 15 min in level flight (IAS>90kts).
17
Perform the identification of the Vibration Overlimit status of the monitored
component AMM 31-36-5005, 429.
18
The EVENT
is still triggered?
No
19
Yes
Resume flights
6.3. If the Flowchart SMRS3 is called by the Flowchart SMRS2, apply it.
21
Flowchart SMRS3 From Flowchart SMRS2
22
Perform the inspection of the Swashplate Bearing:
- Functional test of the Swashplate Bearing, AMM 62-32-3001, 340.
23 No
An anomaly is found in a
component?
Yes
24
Perform the touch-up procedure of the Swashplate Bearing given in the:
- Functional test of the Swashplate Bearing, AMM 62-32-3001, 340.
25
CAUTION:
During the control flight, the HC must remain at least 15min in level flight (IAS>90kts).
NOTE:
If a rotor tuning flight is required after corrective maintenance, it can replace the control
flight if a Vibration Overlimit was performed.
26
Perform the identification of the Vibration Overlimit status of the monitored
component, AMM 31-36-5005, 429.
No 27
The EVENT
is still triggered?
Yes
28
Resume flights and send a
feedback to Airbus.
29
Contact Airbus and keep the HC on ground until Airbus
reply. Flight operation is prohibited.
CLOSE UP
None.