Arinc 600 Series

Rack & Panel Rectangular Connectors

Arinc 600 Series

Contents

Overview Contacts

• Benefits..................................................................................... 06 • Crimp Contacts ..................................................................... 28

• Applications ............................................................................ 06 • PC Tail Contacts .................................................................... 32
• Technical Characteristics .................................................... 07 • Wire Wrap Contacts ............................................................. 33
• How to Built an Arinc .......................................................... 08 • Twinax Contacts .................................................................... 33
• Connector Part Number ..................................................... 09 • Triax Contacts ........................................................................ 34
• Inserts Layout: • Quadrax Contacts ................................................................ 34
Shell Size 1 ......................................................................... 10 • Cavity Reducers .................................................................... 34
Shell Size 2 & 3 ................................................................. 10 • ELIO® Fiber Optic Contacts/Adaptor #8 ...................... 35
• Cavity Overview..................................................................... 13 • Filler Plug ................................................................................. 36
• Dummy Contacts .................................................................. 36
• Dummy Inserts ...................................................................... 36
Mechanics • Crimping Tools ....................................................................... 37
• Insertion & Extraction Tools ............................................... 38
• Sealing Level & Plating ........................................................ 16
• Insertion & Extraction of the Contacts ........................... 39
• Shell Size & Shell Type ........................................................ 17
• Covers ...................................................................................... 40
• Contact Mounting & Release ............................................ 20
• Mounting Style ....................................................................... 20
• Inserts Arrangement Code:
Power Insert - Cavities C & F ......................................... 21
Range Extension
Signal Insert - Cavities A, B, D & E ............................... 22
• Power Contact ....................................................................... 44
• Polarization ............................................................................. 23
• Harpooned Contact ............................................................. 44
• Packaging ................................................................................ 25
• Custom Product .................................................................... 45
• Grounding ............................................................................... 45
• Backshells ............................................................................... 46

© 2011 - SOURIAU 3
 Arinc 600 Series

Overview
Benefits ................................................................................................................................................ 06

Applications ....................................................................................................................................... 06

Technical Characteristics ............................................................................................................... 07

How to Built an Arinc ...................................................................................................................... 08

Connector Part Number ................................................................................................................. 09

Inserts Layout:

Shell Size 1 .................................................................................................................................. 10

Shell Size 2 & 3 .......................................................................................................................... 10

Cavity Overview ................................................................................................................................ 13

Arinc 600 Series

Benefits

Rackable solution High density solution

► Up to 800 #22 signal contacts ► Blind mate, Clearance device for better rackability
► Up to 56 #8 quadrax contacts ► Low insertion force

Modular solution Configurable solution

► Build your own connector matching your ► Wide range of insulators and type of contacts:
exact needs signal, power, coax, triax, twinax, ELIO® fiber optic

Repairable solution Many options available

► EMI RFI shielding solution ► Fixing type ► Front and rear release removable contacts,
► Nickel and alodine plating ► Grounding flex circuit integration and cabling
► 100A power capabilty ► Filtering

Applications
ystems
B ay rS ag emen
cs an t
a
Rad

M
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Engine
Avio

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spla ts tte
rie
Di
Ba
t
Cockpi

e ment Un ing System

ag i on
Water Man

Air Conditi
t

Ma
nageme c B ay
n
n Anten tr i
tio
c
t

n
Power Uni

Ele

a
Communic

6 © 2011 - SOURIAU
Arinc 600 Series

Description
• High performance avionic equipment
rectangular connectors compliant to
ARINC 600 specifications
• Rack and panel connector
• High density up to 800 signal contacts
• Low insertion force contact design
(tapered pin, LIF socket)
• Sealed and unsealed versions
• Multiple polarizing positions
• Field replaceable inserts, featuring .006 in
true position of contact cavities
• Choice of front and rear removable contacts
• Contacts : signal, power, coaxial, triaxal,
filter, optical fiber and waveguide
connection contacts
• Wide range of high performance rack
applications

Technical features Electrical • Triaxial contact size 8

Bandwidth: 0-20 MHz
• Dielectric withstanding voltage Voltage rating:
Mechanical . 500 Vac max
Mated Unmated
Material Plating . 125 Vac at 21 000 m
Sea level 1 500 Vrms 1 500 Vrms Voltage drop:
Alodine 1200 15 000 m 500 Vrms 500 Vrms
passivation to . Inner & middle contact ≤ 55 mV under 1A
Aluminum alloy MIL-C 5541 . Outer contact ≤ 75 mV under 12A
Shells • Voltage rating:
to QQ-A-591 class 1
. 500 Vac Max
Nickel plating . 125 Vac at 21 000 m Optical ELIO® Contact
Epoxy resin
Insulator thermoset • Insulation resistance: ≥ 5000 MΩ • Arinc 600 connector can integrate ELIO®
Thermoplastic fiber optic contacts in #8 quadrax cavities
• Current ratings, continuous: with the addition of ELIO® #8 adaptor
Seals and Fluorined silicon
compliant to Wire Current Voltage drop
grommets MIL-R-25988 Contact • Insertion loss: 0.3 dB per contact
gauge (A) max (mV)*
Gold plated 22 5 40 • Possibility to mix optical and electrical
compliant to
Copper alloy to 22 24 3 30 signals in the same insert
Contacts MIL-G-45204
QQ-B-626 26 2 25
over nickel to
QQ-N-290 20 7.5 55 • Flight proven at temperature range
20 22 3 40 -65°C +125°C
• Endurance: 500 matings 24 5 30
• Designed to comply with ELIO® contact
16 16 13 50
• Insertion and extraction forces max: optical performances
12 12 23 45
. Shell size 1: 120N (27 lbs)
. Shell size 2: 267N (60 lbs) * measured over a conductor length of 150 mm
Climatic
. Shell size 3: 467N (105 lbs)
• Quadrax contact size 8 • Temperature rating: -65°C to +125°C for
• Vibration: 8 hours in each axis. Contact resistance (low level): initial 15 MΩ, both classes, sealed and unsealed
Random vibration at 16.4 g Rms from 50 to after tests 30 MΩ
Voltage rating: • Fluid resistance:
2000 Hz . Hydraulic to MIL-H 5606
MIL-STD-1344 A method 2005-1 . 500 Vac max
. 125 Vac at 21 000 m . Lubricating to MIL-L 23699
Insulation resistance: . Isopropyl alcohol
• Dynamic shock: 3 impacts of 50 g in all axis,
duration 11μs (half wave) to MIL-STD-202 . at ambient temperature > 5000 MΩ • Resistance to salt spray:
method 213 . at high temperature > 1000 MΩ 48 hours (MIL-STD-202 method 101 or
Characteristic impedance: 100Ω at 100MHz MIL-STD-1344 method 1001)
Attenuation < 0.3 dB at 100 MHz typical per
contact pair • Sealing:
Contact to shell continuity < 10 MΩ Environment resistant (sealed version)

© 2011 - SOURIAU 7
Arinc 600 Series

How to Built an Arinc ?

Packaging code not mandatory.

For any information, please consult us:

8 © 2011 - SOURIAU
Arinc 600 Series

Connector Part Number

Basic Series SB6 1 2 F K 13 W2 S 00 01 UD

Sealing Level & Plating

0: Sealed (alodine plated)
1: Unsealed (alodine plated)
More information & other configuration: see page 16
Shell Size
1-2-3
Drawings and panel cut out: see pages 17 to 19
Shell Type
F: Equipment receptacle
M: Rack plug
More information: see page 13. Drawings: see pages 17 to 19
Contact Mounting & Release
G: Rear release signal and power contacts
H: Front release signal contacts (PC Tail and wire wrap terminations for receptacle) and rear
release power contacts
J: Mix of front and rear release contacts (consult us)
K: Front release signal contacts (PC Tail and wire wrap terminations for receptacle) and power
contacts
More information: see page 20
Mounting Style
More information and coding: see page 20
Inserts Arrangement Code - Power Insert (2 digits)
Cavities C and F
Insert range: see page 10. Coding: see page 21
Contact Type
P: Male signal contact #22 (rack plug)
S: Female signal contact #22 (equipment receptacle)
M: rack plug F: equipment receptacle
Signal contacts Pin (male) Socket (female)
Power contacts Socket (female) Pin (male)
Quadrax, coaxial and triaxial contacts female male

More information: see pages 28 to 34

Inserts Arrangement Code - Signal Insert (2 digits)
Cavities A, B, D and E
Insert range: see pages 10 and 11. Coding: see page 22
Polarization Code
00: Rack plug = polarizing key delivered unmounted
Equipment receptacle = polarizing eyes delivered unmounted
01 to M6: Rack plug = location of polarizing key delivered mounted
Equipment receptacle = location of polarizing eyes delivered mounted
Coding: see pages 23 and 24
Packaging Code
1st letter: signal and power contacts
2nd letter: twinax, triax, coaxial and quadrax contacts
Coding: see page 25

For any other requirement, please consult us:

© 2011 - SOURIAU 9
Arinc 600 Series

Inserts Layout
Contact type:

Signal Power Coax Triax Quadrax ELIO® Fiber Optic

Shell Size 1

Cavity A & B Cavity C

60 pts Dummy 40 pts 5W2 Dummy

Insert* Insert*
60 #22 40 #22 2 #16
1 #12
2 #5

Shell Size 2 & 3

Cavity C & F
100 pts 85 pts 68Q2 62Q2 62T2

100 #22 80 #22 68 #22 60 #22 60 #22

4 #20 2 #8 2 #16 2 #16
1 #16 2 #8 2 #8

62T2S 34 pts 20T4 20Q4 11C2

60 #22 24 #20 20 #20 20 #20 4 #20

2 #16 10 #16 4 #8 4 #8 3 #16
2 #8 4 #12
2 #5

11Q2 11T2 Q6 T6 Dummy

Insert*
4 #20 4 #20 6 #8 6 #8
3 #16 3 #16
4 #12 4 #12
2 #8 2 #8

* See table page 36

10 © 2011 - SOURIAU
Arinc 600 Series

Inserts Layout
Contact type:

Signal Power Coax Triax Quadrax ELIO® Fiber Optic

Shell Size 2 & 3

Cavity A, B, D & E

150 pts 126 pts 121 pts 118Q2 71 pts

150 #22 120 #22 110 #22 118 #22 70 #22

6 #16 6 #20 2 #8 1 #1
5 #16

71 pts rev. 60 pts 47T2 28 pts 24 pts

70 #22 60 #20 47 #20 10 #22 24 #12

1 #1 2 #8 10 #16
8 #8

C12T6 Q11 Q11 mixte Q10 TCAS

12 #12 11 #8 11 #8 10 #8 4 #1
6 #8

C2 C2 rev. 22 ELIO® Dummy

Harpooned
Insert*
Contact
2#1 2#1 22
Optical 100pts/
Ways 150pts

Consult us.
See p.44
N EW

* See table page 36

© 2011 - SOURIAU 11
Arinc 600 Series

Inserts Layout

Signal Power Coax Triax Quadrax ELIO® Fiber Optic

Contacts Number of cavities

Insert Shell size Cavity
type #22 #20 #16 #12 #8 #5 #1
60 pts A, B 60
40 pts 1 40
C
5W2 2 1 2
150 pts 150
126 pts 120 6
121 pts 110 6 5
118Q2 118 2
71 pts 70 1
71 pts rev. 70 1
60 pts 60
47T2 47 2
28 pts(1) A, B, D, E 10 10 8
24 pts 24
C12T6 12 6
Q11 11
Q11 mixte(2) 11
Q10 10
TCAS 4
C2 2&3 2
C2 rev. 2
100 pts 100
85 pts(3) 80 4 1
68Q2 68 2
62Q2 60 2 2
62T2 60 2 2
62T2S mixte(4) 60 2 2
34 pts 24 10
C, F
20T4 20 4
20Q4 20 4
11C2 4 3 4 2
11Q2 4 3 4 2
11T2 4 3 4 2
Q6 6
T6 6
(1)
Triax #8 & #16 cavities (859) specifics (3)
#20 and #16 always rear release
(2)
5 rear & 6 front or 6 rear & 5 front (4)
Triax rear and other contacts front release

Version for quadrax #8 cavity and ELIO® #8 adaptor

Number of cavities
Contacts
Insert name Shell size Cavity Quadrax #8 or
type #22 #20 #16 #12 #5 #1
Optical way
118Q2 118 2
Q11 A, B, D, E 11
Q10 10
68Q2 68 2
2&3
62Q2 60 2 2
20Q4 C, F 20 4
11Q2 4 3 4 2
Q6 6

Version for ELIO® high density

Number of cavities
Contacts
Insert name Shell size Cavity Optical
type #22 #20 #16 #12 #5 #1
way
22 ELIO® 2&3 A, B, D, E 22

12 © 2011 - SOURIAU
Arinc 600 Series

Cavity Overview

Shell Size 1
gnal inserts
‘‘A & B’’ for Si
► 2 cavities
(see page10)
serts
’’ for Power in
► 1 cavity ‘‘C
(see page10)
imensions
7 for shells d
► See page1

Shell Size 2
gnal inserts
‘‘A & B’’ for Si
► 2 cavities
(see page11)
serts
’’ for Power in
► 1 cavity ‘‘C
(see page10)
imensions
8 for shells d
► See page1

Shell Size 3
for Signal
4 ca vi tie s ‘‘A, B, C & D’’
►
age11)
inserts (see p
wer inserts
‘‘C & F’’ for Po
► 2 cavities
(see page10)
imensions
Se e p ag e1 9 for shells d
►

© 2011 - SOURIAU 13
 Arinc 600 Series

Mechanics
Sealing Level & Plating ................................................................................................................... 16

Shell Size & Shell Type .................................................................................................................... 17

Contact Mounting & Release ........................................................................................................ 20

Mounting Style .................................................................................................................................. 20

Inserts Arrangement Code:

Power Insert - Cavities C & F .................................................................................................. 21

Signal Insert - Cavities A, B, D & E ........................................................................................ 22

Polarization ......................................................................................................................................... 23

Packaging ........................................................................................................................................... 25
Arinc 600 Series

Sealing level & plating

Sealing level & plating

Class Sealing features Polarization

Basic Grounding
Code spring Plating
Series Grounding Grounding
Sealed Unsealed Compound O-ring Grommet
for plug only
Standard
for plug only blade finger

0      Alodine

1   Alodine

2     Alodine

3    Alodine

9    Alodine

A    Alodine

SB6
B   Alodine

C      Alodine

D   Alodine

G     Nickel

H     Alodine

L    Alodine

N    Nickel

P       Nickel

RoHS version: Please consult us.

For other specification, please consult us:

16 © 2011 - SOURIAU
Arinc 600 Series

Shell Size & Shell Type

Shell Size 1 - Rack Plug (mm/inch)

16 51
650
35 61 Max 4 85/4 80
1 402 Max 191/ 189
30 23/29 97

.188/.184
4.78/4.67
1 190/1 180 Ø3 84/3 68 Ø4 57/4 22
Ø 151/ 145 Ø 180/ 166
27 99 Max
1 102 Max

M ax
0 M
ax
03 62
.7
R0
R.
161.42/161.13
177.67/176.91

166.22/165.71
167.00/165.50
6.995/6.965

6.355/6.345

6.544/6.524
6.575/6.555

161.29
Six

6.890 Mini

6.350
threaded

175 Mini
insert for
screw
2.520/2.500
64.01/63.50

Ma x
20 Ma
3.43/3.18

x
.135/.125

R.1 .05
R3
5 21/4 95
14.10/13.59

205/ 195 4 78/4 67

.555/.535

16 64/16 38 188/ 184 5 207

9.65
.380
9 78/9 27
665/ 645 395/ 365 205
9.78/9.53
385/ 375

1 65/1 40 28 19/27 69
065/ 055 3 30/3 05 1 110/1 090 29 21 Mini
130/ 120 1 150 Mini

Panel cut out

Shell Size 1 - Equipment Receptacle (mm/inch)

39 50 Max
1 555 Max
16 51
38 89 Max 25 65/25 15 650
1 531 Max 1 010/0 990 4 85/4 80
4 78/4 67 991/ 990
31 01 Max 4 78/4 67
188/ 184
1 221 Max 1 65/1 40 188/ 184
065/ 055
Ø3 84/3 68
Ø 151/ 145
6.10 Max
.240 Max

Ø3 18/2 92
87 Max

Ø 125/ 115
x
Ma
R.2 29
R7
174.50 Mini
6.870 Mini
160.27/159.77
161 42/161.18
189.36/188.60

146.69/146.43
6.310/6.290
6.355/6.345

5.775/5.765
7.455/7.425

152.53/152.27
6.005/5.995

161.29
6.350

10 Screw M2 5
52.96/52.71
2.085/2.075
44.58/44.32
1.755/1.745

x
R.9 5 Ma
x
Ma
2.92/2.67

30
.115/.105

R3.0
13.59/13.08
.385/.365
9.78/9.27

3 30/3 05 5 207
.365/.355

4 78/4 67 23 11/22 61
9.27/9.07

.360
.535/.515

9.14

130/ 120 23 62 Mini 205

188/ 184 910/ 890
21 59/21 34 930 Mini
16 64/16 38 850/ 840
655/ 645 33 45 Max
1 317 Max
35 89/35 38
1 413/1 393
Panel cut out

© 2011 - SOURIAU 17
Arinc 600 Series

Shell Size & Shell Type

Shell Size 2 - Rack Plug (mm/inch)
36 22
1 426
Ø4 57/4 22
35 61 Max 16 51
Ø 180/ 166
1 402 Max 650
30 23/29 97
1 190/1 180 4 78/4 67
27 99 Max 188/ 184
Ø3 84/3 68
Ø 151/ 145 1 102 Max

M ax
0 M
ax
03 5
R. 0.76
R
161.42/161.18
166.22/165.71
169.24/168.99

6 355/6.345
6.544/6.524
6.663/6.653
177.67/176.91
6.995/6.965

6.890 Mini
175 Mini

161.29
6.350
54.23/53.98
2.135/2.125
6.32/6.22
.249/.245

M ax
3.43/3.18

20 M
ax
.135/.125

R.1 05
R3
1 65/1 40
9.78/9.53

3 30/3 05
.385/.375

3 15/3 05 065/ 056 16 64/16 38

9.65
.380
4 85/4 80 5 207
.293/.283
7.44/7.19
.231/.221
5 87/5.61

124/ 120 130/ 120 655/ 645 205

191/ 189
45 97/45 47 36 36/36 09
1 810/1 790 1 431/1 421 46 99 Mini
1 850 Mini

Panel cut out

Shell Size 2 - Equipment Receptacle (mm/inch)

36 22
1 426
16 51
650
38 89 Max
1 531 Max
31 01 Max 4 78/4 67 Ø3 84/3 68 Ø4 57/4 22
1 221 Max 188/ 184 Ø 151/ 145 Ø 180/ 166
x
x
R.1 9 Ma
Ma
80
R7.2
166.22/165.71
6.544/6.524
161.42/161.12
177.16/176.40

6.355/6.345
6.975/6.945

161 29
6.350
6 870 Mini
174.5 Mini

6 60/5 84
260/ 230
54 23/53.98
2.135/2.125

54.10
11.68/11.43

2.130
55.88 Mini
2.200 Mini
2.780 Max
70.61 Max
.460/.450

6.10 Max
.240 Max

R3 120
R
05 M
M ax
ax

1 65/1 40
16 64/16 38
2.92/2.67

065/ 055
6.93/6.68
.273/ 283

5 207
.115/.105

45 97/45 47 4 85/4 80
.365/.355
9.27/9.02

.360

655/ 645
9.14

3 30/3 05 1 810/1 790 191/ 189 205

36 35/36 09
33 45 Max 130/ 120 38 86 Mini
1 431/1 421
1 317 Max 1 530 Mini

Panel cut out

18 © 2011 - SOURIAU
Arinc 600 Series

Shell Size & Shell Type

Shell Size 3 - Rack Plug (mm/inch)

73 3
2 886
49 53
1 950
16 51 Ø4 57/4 22
650 Ø 180/ 166
83 19/82 42 35 61 Max
73 43/73 18 3 275/3 245 1 402 Max
2 891/2 881 49 66/49 40 4 78/4 67
16 64/16 38 1 955/1 945 27 99 Max 188/ 184
655/ 645 1 102 Max

ax
M x
62 a
.7 0 M
R0 .03
R
166.22/165.71
169.24/168.99
161.54/161.04

177.67/176.91

6.544/6.524
6.995/6.965
6.663/6.653
6.360/6.340

161.29
6.890 Mini

6.350
175 Mini
54.23/53.98

M ax
2.135/2.125

20 M
ax
R.1 .05
R3
3 15/3 05
6.32/6.22
249/ 245

5 207
3.45/3.18

.231/.221

Ø3 84/3 68

9.65
380
5.87/5.61

1 65/1 40
9.78/9.53

.293/.283
.385/.375

.135/.125

7.44/7.19

124/ 120 4 85/4 80 205

065/ 056 Ø 151/ 145
191/ 189
30 23/29 97 3 30/3 05
1 190/1 180 84 07 Mini
130/ 120
3 310 Mini

Panel cut out

Shell Size 3 - Equipment Receptacle (mm/inch)

73 3
2 886
49 53
1 950
73 43/73 18 16 51
2 891/2 881 650
49 66/49 40 38 89 Max
1 955/1 945 1 531 Max
16 64/16 38
31 01 Max 4 78/4 67 Ø3 84/3 68
655/ 645
1 221 Max 188/ 184 Ø 151/ 145

ax
M x
9 Ma
6.10
.240

.2
R7 180
R .
166.22/165.71
177.16/176.40
6.975/6.945

161.29
161 42/161.12

6.544/6.524

6.350
6 870 Mini
6.355/6.345

174.5 Mini

24 38/23 62
960/ 930
54.23/53.98
2.135/2.125

2.780 Max
70.61 Max

54.10
2.130
55.88 Mini
2.200 Mini

R3 120
R
05 M
M ax
ax

1 65/1 40 4 85/4 80 5 207

4 78/4 67
.365/.355
9.27/9.02

6.93/6.68
.273/.283
11.68/11.43

065/ 055
.360
9.14

83 19/82 42
2 92/2.67

188/ 184 191/ 189 205

.115/.105

.460/.450

3 275/3 245 3 30/3 05 76 2 Mini

33 45 Max 130/ 120 3 00 Mini
1 317 Max

Panel cut out

© 2011 - SOURIAU 19
Arinc 600 Series

Contact Mounting & Release

Contact Mounting & Release
Possibility to mix rear & front release inserts within the same connector.

Equipment Rack
receptacle plug
Rear Release:
Rear Release: Crimped
Crimped contacts
contacts Front Release: & ELIO® fiber
& ELIO® fiber PC Tail optic contacts
optic contacts contacts

Mounting Style

Mounting Style

Standard mounting Float mounting Self-locking inserts

05: Standard mounting shell size 1 FL: Float mounting, 6-32 eyelet (qty 4) M3: M3 self-locking inserts,
13: Standard mounting shell size 2 & 3 FN: Float mounting, 6-32 self-locking shells size 2 & 3 (qty 2)
threaded inserts (qty 4) N3: M3 self-locking inserts in all holes
ng size 1 FT: Float mounting, 4-40 (qty 4) shells size 1, 2 & 3
unti
o FS: Float mounting, 4-40 self-locking LN: 6-32 self-locking threaded inserts *
m

threaded inserts (qty 4) SL: 4-40 self-locking threaded inserts *

ard

TL: 4-40 self-locking threaded inserts

Stand

in all holes
TN: 6-32 self-locking threaded inserts
in all holes
* Receptacle Plug
Shells
1 2 3 1 2 3
Numbers of
self-locking 4 6 10 4 4 8
threaded inserts

ng size 2 & 3 er ts
unti g ins
o tin g
m

un

in
ard

ck
mo

Self-lo
Stand

Float

For other mounting styles, please consult us.

20 © 2011 - SOURIAU
Arinc 600 Series

Inserts Arrangement Code

Power Insert - Cavities C and F

Code Shell Size C cavity F cavity

W2 1 5W2 -
W2 2&3 11C2 11C2
00 1&2 Dummy insert (Polyamide) -
01 Dummy insert (Polyamide) Dummy insert (Polyamide)
02 3 11C2 Dummy insert (Polyamide)
03 Dummy insert (Polyamide) 11C2
07 1&2 Dummy insert (Alodine) -
07 3 Dummy insert (Alodine) Dummy insert (Alodine)
08 2&3 Dummy insert (Nickel) Dummy insert (Nickel)
34 2 34 pts -
34 3 34 pts 34 pts
38 1 40 pts -
A1 2 85 pts -
A2 11C2 Empty
A6 85 pts 85 pts
A8 85 pts Dummy insert (Polyamide)
3
K1 100 pts 100 pts
K2 11C2 100 pts
K3 100 pts 11C2
K4 1&2 Empty -
K4 3 Empty Empty
K5 2 100 pts -
Q1 2&3 68Q2 68Q2
Q2 3 100 pts 68Q2
Q3 11Q2 11Q2
Q4 2&3 62Q2 62Q2
Q6 Q6 Q6
Q8 3 68Q2 85 pts
Q9 2&3 20Q4 20Q4
QA 34 pts Q6
R1 11Q2 68Q2
R2 3 11Q2 100 pts
R3 11Q2 Empty
R4 68Q2 11Q2
T8 20T4 20T4
2&3
T9 62T2 62T2

For other combination, please consult us:

© 2011 - SOURIAU 21
Arinc 600 Series

Signal Insert - Cavities A, B, D and E

Code Shell Size A cavity B cavity D cavity E cavity Code Shell Size A cavity B cavity D cavity E cavity
00 1 60 pts 60 pts - - HQ 2&3 28 pts 28 pts 28 pts 28 pts
00 150 pts 150 pts 150 pts 150 pts HR 28 pts 150 pts 28 pts Dummy insert
2&3
01 71 pts 71 pts 71 pts 71 pts HS Empty Empty Dummy insert 150 pts
02 150 pts 71 pts - - HV 150 pts 150 pts Dummy insert Dummy insert
03 2 71 pts 150 pts - -
HW 3 Dummy insert 150 pts 150 pts 150 pts
04 Empty 71 pts - -
HX Dummy insert Dummy insert Dummy insert 28 pts
05 3 C2 C2 Empty 150 pts
HY Dummy insert Dummy insert Dummy insert Dummy insert
07 2 Dummy insert 71 pts - -
HZ Dummy insert 150 pts 28 pts 28 pts
08 71 pts 71 pts 71 pts 71 pts
3 K1 126 150 pts - -
09 150 pts 150 pts 150 pts 71 pts
Dummy insert K2 2 126 126 - -
78 3 TCAS TCAS
(Alodine)
150 pts
K3 150 pts 126 - -
A1* 2&3 71 pts 71 pts 71 pts 71 pts
L1 1&2 Dummy insert Dummy insert - -
A2* 150 pts 71 pts - -
2 1 60 pts Dummy insert - -
A3* 71 pts 150 pts - - L2
2 150 pts Dummy insert - -
B2 2 121 pts 121 pts - -

E1 1&2 Empty Empty - -

1 Dummy insert 60 pts - -
L3
1 60 pts Empty - - 2 Dummy insert 150 pts - -
E2 QA Q11 Q11 Q11 Q11
2 150 pts Empty - -
2&3
1 Empty 60 pts - - QB 150 pts Q11 150 pts Q11
E3 QC 3 TCAS TCAS 118Q2 118Q2
Empty 150 pts - -

E5 2 Empty 28 pts - - QD Q11 Dummy insert 11Q2 Dummy insert

2&3
E6 C2 71 pts rev. QE Q11 150 pts 11Q2 150 pts

E7 3 C2 C2 C2 150 pts QF 2 Dummy insert Q11 - -

F2 150 pts Wave guide - - QG 150 pts 71 pts 150 pts Q11
2 3
F3 Wave guide 150 pts - - QH Q11 Q11 150 pts Q11
F5 2&3 22 ELIO® 22 ELIO® 22 ELIO® 22 ELIO® QJ 2&3 118Q2 118Q2 118Q2 118Q2
H1 28 pts 28 pts - -
QK 3 Q11 Q11 Q11 150 pts
H2 150 pts 28 pts - -
QL 2&3 Q10 150 pts Q10 150 pts
H3 2 28 pts 150 pts - -
QM Dummy insert 118Q2 - -
H4 71 pts 28 pts - - 2
QN 71 pts 118Q2 - -
H5 28 pts Dummy insert - -
QR 2&3 150 pts 118Q2 150 pts 118Q2
HA 150 pts 150 pts 150 pts 28 pts
QS 150 pts Q11 150 pts Q11
HB 150 pts 150 pts 28 pts 150 pts
QT 3 Q11 Q11 150 pts 150 pts
HC 150 pts 150 pts 28 pts 28 pts
QU Q11 150 pts 150 pts 150 pts
HD 150 pts 28 pts 150 pts 150 pts
QV 2 Q11 Empty - -
HE 150 pts 28 pts 150 pts 28 pts

HF 150 pts 28 pts 28 pts 150 pts

QW 24 pts Q10 60 pts Q10
3
HG 150 pts 28 pts 28 pts 28 pts QX Empty 150 pts Empty Q11
3 T1 60 pts 60 pts - -
HH 28 pts 150 pts 150 pts 150 pts

HJ 28 pts 150 pts 150 pts 28 pts T3 TCAS TCAS - -

2
HK 28 pts 150 pts 28 pts 150 pts T4 TCAS 150 pts - -

HL 28 pts 150 pts 28 pts 28 pts T5 150 pts TCAS - -

HM 28 pts 28 pts 150 pts 150 pts T6 3 TCAS TCAS 150 pts 150 pts

HN 28 pts 28 pts 150 pts 28 pts T7 C12T6 150 pts - -

HP 28 pts 28 pts 28 pts 150 pts T8 2 TCAS 118Q2 - -

T9 TCAS 118T2 - -

For other combination, please consult us:

* with coxial body assembly

Note: Dummy insert = standard polyamide version (except for Code 78: Dummy insert = Alodine version)

22 © 2011 - SOURIAU
Arinc 600 Series

Polarization Code
Polarization Code
Polarizing post
Location of polarizing keys Equipment receptacle
(view of engaging face)
Left hand key Center key

Right hand key

Black area represents key position Key Key
Polarizing post - Rack plug

Receptacle Shell Plug shell Receptacle Shell Plug shell

Code Code
Left Center Right Left Center Right Left Center Right Left Center Right
number number
key key key post post post key key key post post post
00 - - - - - - 50 6 3 3 2 2 5
01 4 4 4 1 1 1 51 6 3 2 3 2 5
02 4 4 3 2 1 1 52 6 3 1 4 2 5
03 4 4 2 3 1 1 53 6 3 6 5 2 5
04 4 4 1 4 1 1 54 6 3 5 6 2 5
05 4 4 6 5 1 1 55 1 3 4 1 2 4
06 4 4 5 6 1 1 56 1 3 3 2 2 4
07 5 4 4 1 1 6 57 1 3 2 3 2 4
08 5 4 3 2 1 6 58 1 3 1 4 2 4
09 5 4 2 3 1 6 59 1 3 6 5 2 4
10 5 4 1 4 1 6 60 1 3 5 6 2 4
11 5 4 6 5 1 6 61 2 3 4 1 2 3
12 5 4 5 6 1 6 62 2 3 3 2 2 3
13 6 4 4 1 1 5 63 2 3 2 3 2 3
14 6 4 3 2 1 5 64 2 3 1 4 2 3
15 6 4 2 3 1 5 65 2 3 6 5 2 3
16 6 4 1 4 1 5 66 2 3 5 6 2 3
17 6 4 6 5 1 5 67 3 3 4 1 2 2
18 6 4 5 6 1 5 68 3 3 3 2 2 2
19 1 4 4 1 1 4 69 3 3 2 3 2 2
20 1 4 3 2 1 4 70 3 3 1 4 2 2
21 1 4 2 3 1 4 71 3 3 6 5 2 2
22 1 4 1 4 1 4 72 3 3 5 6 2 2
23 1 4 6 5 1 4 73 4 2 4 1 3 1
24 1 4 5 6 1 4 74 4 2 3 2 3 1
25 2 4 4 1 1 3 75 4 2 2 3 3 1
26 2 4 3 2 1 3 76 4 2 1 4 3 1
27 2 4 2 3 1 3 77 4 2 6 5 3 1
28 2 4 1 4 1 3 78 4 2 5 6 3 1
29 2 4 6 5 1 3 79 5 2 4 1 3 6
30 2 4 5 6 1 3 80 5 2 3 2 3 6
31 3 4 4 1 1 2 81 5 2 2 3 3 6
32 3 4 3 2 1 2 82 5 2 1 4 3 6
33 3 4 2 3 1 2 83 5 2 6 5 3 6
34 3 4 1 4 1 2 84 5 2 5 6 3 6
35 3 4 6 5 1 2 85 6 2 4 1 3 5
36 3 4 5 6 1 2 86 6 2 3 2 3 5
37 4 3 4 1 2 1 87 6 2 2 3 3 5
38 4 3 3 2 2 1 88 6 2 1 4 3 5
39 4 3 2 3 2 1 89 6 2 6 5 3 5
40 4 3 1 4 2 1 90 6 2 5 6 3 5
41 4 3 6 5 2 1 91 1 2 4 1 3 4
42 4 3 5 6 2 1 92 1 2 3 2 3 4
43 5 3 4 1 2 6 93 1 2 2 3 3 4
44 5 3 3 2 2 6 94 1 2 1 4 3 4
45 5 3 2 3 2 6 95 1 2 6 5 3 4
46 5 3 1 4 2 6 96 1 2 5 6 3 4
47 5 3 6 5 2 6 97 2 2 4 1 3 3
48 5 3 5 6 2 6 98 2 2 3 2 3 3
49 6 3 4 1 2 5 99 2 2 2 3 3 3

© 2011 - SOURIAU 23
Arinc 600 Series

Polarization Code

Code number Receptacle Shell Plug shell Code number Receptacle Shell Plug shell
Left Center Right Left Center Right Left Center Right Left Center Right
Souriau Norm Souriau Norm
key key key post post post key key key post post post
A0 100 2 2 1 4 3 3 F8 158 6 6 3 2 5 5
A1 101 2 2 6 5 3 3 F9 159 6 6 2 3 5 5
A2 102 2 2 5 6 3 3 G0 160 6 6 1 4 5 5
A3 103 3 2 4 1 3 2 G1 161 6 6 6 5 5 5
A4 104 3 2 3 2 3 2 G2 162 6 6 5 6 5 5
A5 105 3 2 2 3 3 2 G3 163 1 6 4 1 5 4
A6 106 3 2 1 4 3 2 G4 164 1 6 3 2 5 4
A7 107 3 2 6 5 3 2 G5 165 1 6 2 3 5 4
A8 108 3 2 5 6 3 2 G6 166 1 6 1 4 5 4
A9 109 4 1 4 1 4 1 G7 167 1 6 6 5 5 4
B0 110 4 1 3 2 4 1 G8 168 1 6 5 6 5 4
B1 111 4 1 2 3 4 1 G9 169 2 6 4 1 5 3
B2 112 4 1 1 4 4 1 H0 170 2 6 3 2 5 3
B3 113 4 1 6 5 4 1 H1 171 2 6 2 3 5 3
B4 114 4 1 5 6 4 1 H2 172 2 6 1 4 5 3
B5 115 5 1 4 1 4 6 H3 173 2 6 6 5 5 3
B6 116 5 1 3 2 4 6 H4 174 2 6 5 6 5 3
B7 117 5 1 2 3 4 6 H5 175 3 6 4 1 5 2
B8 118 5 1 1 4 4 6 H6 176 3 6 3 2 5 2
B9 119 5 1 6 5 4 6 H7 177 3 6 2 3 5 2
C0 120 5 1 5 6 4 6 H8 178 3 6 1 4 5 2
C1 121 6 1 4 1 4 5 H9 179 3 6 6 5 5 2
C2 122 6 1 3 2 4 5 J0 180 3 6 5 6 5 2
C3 123 6 1 2 3 4 5 J1 181 4 5 4 1 6 1
C4 124 6 1 1 4 4 5 J2 182 4 5 3 2 6 1
C5 125 6 1 6 5 4 5 J3 183 4 5 2 3 6 1
C6 126 6 1 5 6 4 5 J4 184 4 5 1 4 6 1
C7 127 1 1 4 1 4 4 J5 185 4 5 6 5 6 1
C8 128 1 1 3 2 4 4 J6 186 4 5 5 6 6 1
C9 129 1 1 2 3 4 4 J7 187 5 5 4 1 6 6
D0 130 1 1 1 4 4 4 J8 188 5 5 3 2 6 6
D1 131 1 1 6 5 4 4 J9 189 5 5 2 3 6 6
D2 132 1 1 5 6 4 4 K0 190 5 5 1 4 6 6
D3 133 2 1 4 1 4 3 K1 191 5 5 6 5 6 6
D4 134 2 1 3 2 4 3 K2 192 5 5 5 6 6 6
D5 135 2 1 2 3 4 3 K3 193 6 5 4 1 6 5
D6 136 2 1 1 4 4 3 K4 194 6 5 3 2 6 5
D7 137 2 1 6 5 4 3 K5 195 6 5 2 3 6 5
D8 138 2 1 5 6 4 3 K6 196 6 5 1 4 6 5
D9 139 3 1 4 1 4 2 K7 197 6 5 6 5 6 5
E0 140 3 1 3 2 4 2 K8 198 6 5 5 6 6 5
E1 141 3 1 2 3 4 2 K9 199 1 5 4 1 6 4
E2 142 3 1 1 4 4 2 L0 200 1 5 3 2 6 4
E3 143 3 1 6 5 4 2 L1 201 1 5 2 3 6 4
E4 144 3 1 5 6 4 2 L2 202 1 5 1 4 6 4
E5 145 4 6 4 1 5 1 L3 203 1 5 6 5 6 4
E6 146 4 6 3 2 5 1 L4 204 1 5 5 6 6 4
E7 147 4 6 2 3 5 1 L5 205 2 5 4 1 6 3
E8 148 4 6 1 4 5 1 L6 206 2 5 3 2 6 3
E9 149 4 6 6 5 5 1 L7 207 2 5 2 3 6 3
F0 150 4 6 5 6 5 1 L8 208 2 5 1 4 6 3
F1 151 5 6 4 1 5 6 L9 209 2 5 6 5 6 3
F2 152 5 6 3 2 5 6 M0 210 2 5 5 6 6 3
F3 153 5 6 2 3 5 6 M1 211 3 5 4 1 6 2
F4 154 5 6 1 4 5 6 M2 212 3 5 3 2 6 2
F5 155 5 6 6 5 5 6 M3 213 3 5 2 3 6 2
F6 156 5 6 5 6 5 6 M4 214 3 5 1 4 6 2
F7 157 6 6 4 1 5 5 M5 215 3 5 6 5 6 2
M6 216 3 5 5 6 6 2

24 © 2011 - SOURIAU
Arinc 600 Series

Packaging Code
Packaging Code

2nd Letter: Delivery conditions of #5 Coax and

1st Letter: Delivery conditions of Signal and Power Contacts
#1 Coax contacts, and #8 Quadrax contacts.
Connector delivered with unmounted crimped signal and Connector delivered with #5 coax for RG 58 C/U cable and
A power contacts.
For rear release plug & receptacle.
A #1 coax for RG165/U and RG 225/U cable (coaxial body
and termination kit).
Connector delivered only with unmounted crimped signal
B contacts.
- Connector delivered with #1 coax for RG 141A/U, RG 142
B and KX23 cable. Delivered unmounted.
Connector delivered with mounted wire wrap L=12.7 mm
C signal contacts and without power contact.
- Connector delivered with #1 coax for UT 141 and
C RG 400B/U cable. Delivered unmounted.
Connector delivered with unmounted wire wrap L=9.52 mm
D signal contacts and crimped power contacts.
-
D Connector delivered with #5 coax for 5021K1011 cable.

Connector delivered with mounted PC Tail L=6.35 mm signal For PC Tail gold plated only.
E contacts and unmounted power crimped contacts. See code 3 for tin plated. E Connector delivered with #1 coax for RG 393/U cable.

Connector delivered with mounted gold plated PC Tail L=3.81

G mm signal contacts and without power contact.
- Connector delivered with #5 coax for 5021K1011 cable and
F with #1 coax for RG 393/U cable. Delivered unmounted.
Connector delivered with mounted tin plated PC Tail L=6.35 For PC Tail tin plated only.
H mm signal and power contacts. See code Y for gold plated. Connector delivered without coax contact and with #5
H dummy contacts.
Connector delivered with mounted PC Tail L=3.81 mm signal
I contacts and unmounted crimped power contacts.
- Connector delivered without coax contact and with
I mounted #5 and #12 cavity reducer.
Never use code LN.
L Connector delivered without signal and power contact.
If no contact, put nothing. J Connector delivered with #5 coax for RG 316 cable.

Connector delivered with only unmounted crimped power

N contacts.
-
K Connector delivered with #5 coax for KX23 cable.

Connector delivered with mounted PC Tail L=9.52 mm signal

P contacts and unmounted crimped power contacts.
- Connector delivered with unmounted sealed #5 coax for
M RG 58C/U cable.
Connector delivered with mounted gold plated PC Tail L=9.52
R mm signal contacts and without power contact.
-
N Connector delivered without coax or quadrax contact.

Connector delivered with mounted wire wrap L=12.7 mm

T signal contacts and with unmounted power contacts.
- Connector delivered with #8 PC tail quadrax contacts:
Q Same plating than signal and power contacts, or tin plated if
Connector delivered with mounted wire wrap L=6.35 mm not applicable.
U signal contacts and without power contact.
-

S Connector delivered with TCAS #1 coax.

Connector delivered with unmounted front release wire wrap
W contacts (4 wrappings: 8660-540)
-

Connector delivered with mounted PC Tail L=12.7 mm signal For PC Tail gold plated only.
X contacts and without power contact. See code 2 for tin plated.

Connector supplied with mounted #22 PC Tail L=6.35 mm For PC Tail gold plated only.
Y signal and power contacts. See code H for tin plated.

Connector delivered with mounted PC Tail wire wrap L=9.52

1 mm signal contacts and with unmounted crimped power -
contacts.

Connector delivered with mounted tin plated PC Tail L=12.7 For PC Tail tin plated only.
2 mm signal contacts and without power contact. See code X for gold plated.

Connector delivered with mounted tin plated PC Tail L=6.35

For PC Tail tin plated only.
3 mm signal contacts and with unmounted crimped power
See code E for gold plated.
contacts.

Connector delivered with tin plated PC Tail L=12.7 mm signal

4 and power contacts.
-

Connector delivered without signal contacts and with tin

5 plated PC Tail L=6.35 mm power contacts.
-

Packaging code not applicable to connectors where no contacts are specified.

Do not use the suffix LN together.
Gold plated contacts: 0.8µ mini. Performance compliant with Arinc 600.

For other code packaging, please consult us.

© 2011 - SOURIAU 25
 Arinc 600 Series

Contacts
Crimp Contacts ................................................................................................................................. 28

PC Tail Contacts ................................................................................................................................ 32

Wire Wrap Contacts ......................................................................................................................... 33

Twinax Contacts ................................................................................................................................ 33

Triax Contacts .................................................................................................................................... 34

Quadrax Contacts ............................................................................................................................ 34

Cavity Reducers ................................................................................................................................ 34

ELIO® Fiber Optic Contacts/Adaptor #8 .................................................................................. 35

Filler Plug ............................................................................................................................................ 36

Dummy Contacts .............................................................................................................................. 36

Dummy Inserts .................................................................................................................................. 36

Crimping Tools .................................................................................................................................. 37

Insertion & Extraction Tools .......................................................................................................... 38

Insertion & Extraction of the Contacts ....................................................................................... 39

Covers .................................................................................................................................................. 40
Arinc 600 Series

Contacts
Crimp Contacts

Signal contacts
For rack plug: rear release For equipment receptacle: rear release
Contact
size Contact Contact
Part number Profile and color code Part number Profile and color code
type type
#22 8660-202
8660-206
Standard 8660-6412* Green Orange Orange

#22
8660-209 8660-211
Alumel Black Green Orange Orange Green Black
Pin Socket
#22
8660-208 8660-210
Chromel Yellow Green Orange Orange Green Yellow

#22
8660-2029 8660-2034
Constantan Red Green Orange Orange Green Red

* Selective plating ASNE0170FA2200

Best value for money solution !

Power contacts
For rack plug: rear release For equipment receptacle: rear release
Contact
size Contact Contact
Part number Profile and color code Part number Profile and color code
type type

#20
8660-248 8660-230
Power Orange Red Red Orange

#16
8660-249 8660-233
Power
Orange Blue Blue Orange

#16 Power
8660-2575 8660-1048
Small barrel Orange
Orange

#12
Socket 8660-250 Pin 8660-236
Power
Orange Yellow Orange Yellow

#12 Power
8660-257 8660-1049
Small barrel
Orange Orange

#8
8665-2017 8665-2015
Power

#8 Power
8665-2018 8665-2016
Small barrel

28 © 2011 - SOURIAU
Arinc 600 Series

Crimp Contacts

Coaxial contacts
Contact For rack plug: Female contact For equipment receptacle: Male contact
Class Cable
size Part number Part number
#8
Unsealed 8660-6211 8660-6251 RG 400 / U
Coaxial
Sealed 8660-2485 8660-2480 RG 58 C / U
RG 142 B / U
RG 141 A / U
Unsealed 8660-2285 8660-2280 NSA 935359 WB
Sealed 8660-2486 8660-2481 RG 174 A / U
Unsealed 8660-2286 8660-2281 RG 188 A / U

Sealed 8660-2487 8660-2482 RG 233 / U

RG 400 BU
Unsealed 8660-2287 8660-2282 KX 23
#5
Coaxial* RG 178 B / U
Sealed 8660-2488 8660-2483 RG 196 A / U
RG 316 / U
Unsealed 8660-2288 8660-2283 KX 21 A
KX 22 A
Sealed 8660-2489 8660-2484 RG 180 B / U
Unsealed 8660-2289 8660-2284 RG 195 A / U

Sealed 8660-2298E 8660-2294

5021 K 1011
Unsealed 8660-2498E 8660-2494

* Sealing sleeve supplied for sealed connectors

For rack plug: Female contact For equipment receptacle: Male contact
Contact
Class Termination Coaxial Termination Coaxial Cable
size Coaxial Coaxial
kit assembly kit assembly
Sealed 8660-2277 8660-2296 8660-2272 8660-2251 RG 141 A / U
8660-2587 8660-2581 RG 142 B / U
Unsealed 8660-2278 8660-2261 8660-2274 8660-2241 KX 23
Sealed 8660-2272 8660-2252
- - - 8660-2582 UT141
Unsealed 8660-2274 8660-2242
Sealed 8660-2277 8660-2295 8660-2272 8660-2250 RG 165 / U
#1 8660-2580 8660-2583 RG 214 / U
Unsealed 8660-2278 8660-2260 8660-2274 8660-2240 RG 225 / U
Coaxial
Sealed 8660-2277 8660-2299 8660-2272 8660-2254
8660-2585 8660-2588 RG 393 / U
Unsealed 8660-2278 8660-2263 8660-2274 8660-2244
Sealed 8660-2277 8660-2311 8660-2272 8660-2313 Fileca1703 / 3
8660-2237 8660-2236 Filotex50MT
Unsealed 8660-2278 8660-2259 8660-2274 8660-2314 KT
Unsealed 8660-2278 8660-2341 8660-2141 - - - RG 400 / BU

For rack plug: Female contact For equipment receptacle: Male contact

Sealing Crimp Inner Female Sealing Crimp Inner Male

sleeve ferrule contact body sleeve ferrule contact body

© 2011 - SOURIAU 29
Arinc 600 Series

Crimp Contacts

Coaxial assembly example

Coaxial body Termination kit

Coaxial assembly

Triaxial contacts
Contact For rack plug: Female contact For equipment receptacle: Male contact
Class Cable
size Part number Part number

#8 Sealed 8667-D03-08R-52A/01 Included boot 8667-D02-08R-52A/01 Included boot EN3375-004

Triaxial Unsealed 8667-D03-08R-02A/01 8667-D02-08R-02A/01 MIL-C-17176

Wire data for crimp contacts

Contact Cables Ø over insulation (in mm)
size mm² AWG min max

#22 0.15 to 0.38 26 - 24 - 22 0.660 1.371

#20 0.21 to 0.60 24 - 22 - 20 1.016 1.803

#16 0.60 to 1.34 20 - 18 - 16 1.727 2.616

#16
0.21 to 0.93 24 - 22 - 20 - 18 1.73 2.60
Small barrel
#12 1.91 to 3.18 14 - 12 2.464 3.429
#12
0.21 to 0.93 24 - 22 - 20 - 18 2.48 3.40
Small barrel

TCAS insert

Contact
Shell style Part number Profile Cable
size

FILOTEX E0406WD
8660-D21-100-01A/05
FILOTEX 50MFCFB
Plug
#1 8660-6413 GORESW39214
Coaxial

Receptacle 8660-6136 Output SMA

30 © 2011 - SOURIAU
Arinc 600 Series

Crimp Contacts

Specific contacts for 28 pts insert

Specific contacts
10 #16 & 8 #8

28 pts

10 #22
10 #16
8 #8

#8 Triaxial contact
Contact For rack plug: Female contact For equipment receptacle: Male contact
Class Cable
size Part number Profile Part number Profile

8599-5220 8599-5210
Sealed
Included boot Included boot
#8 + + Mil-C17176
Triaxial -00002
Unsealed 8599-0998 8599-0988

#16 Power rear release

Contact Contact Part numbers MIL - DTL - 38999 contacts
size type without colour code Part number Profile and colour code

Pin 8599-0704 MJ M39029/58-364

#16 Yellow Blue Orange

Power
Socket 8599-0708 M39029/56-352
Red Green Orange

#16 Dummy contacts (unsealed version)

#16 for plug 8660-3138
Blue
(38999) for receptacle 8660-3139

© 2011 - SOURIAU 31
Arinc 600 Series

PC Tail Contacts

For equipment receptacle: socket signal contacts - front release

Contact Contact L = Length
Part number Ø spill (mm) Profile
size type spill (mm)
8660-550 3.81
8660-555 6.35
Gold plated
8660-560 9.52
Orange Green
8660-565 12.7 0.60 min
#22
8660-C23-22V-01A/06 3.81 0.67 max
8660-C23-22V-02A/06 6.35
Tin plated
8660-C23-22V-03A/06 9.52
8660-C23-22V-04A/06 12.7

For equipment receptacle: pin power contacts - front release

Contact Contact L = Length
Part number Ø spill (mm) Profile
size type spill (mm)
8660-420-200-04AMJ 3.81
8660-420-200-01AMJ 6.35
Gold plated
8660-420-200-02AMJ 9.52
8660-420-200-03AMJ 12.7 0.81 min
#20 L
8660-420-200-04A06 3.81 0.88 max
8660-420-200-01A06 6.35
Tin plated
8660-420-200-02A06 9.52
8660-420-200-03A06 12.7
8660-420-160-04AMJ 3.81
8660-420-160-01AMJ 6.35
Gold plated
8660-420-160-02AMJ 9.52
8660-420-160-03AMJ 12.7 1.27 min
#16
8660-420-160-04A06 3.81 1.33 max L

8660-420-160-01A06 6.35
Tin plated
8660-420-160-02A06 9.52
8660-420-160-03A06 12.7
8660-420-120-04AMJ 3.81
8660-420-120-01AMJ 6.35
Gold plated
8660-420-120-02AMJ 9.52
8660-420-120-03AMJ 12.7 2.05 min
#12
8660-420-120-04A06 3.81 2.11 max L
8660-420-120-01A06 6.35
Tin plated
8660-420-120-02A06 9.52
8660-420-120-03A06 12.7
#8 Gold plated Please consult us.

For equipment receptacle: pin power contacts - rear release

Contact Contact L = Length
Part number Ø spill (mm) Profile
size type spill (mm)
Gold plated 8660-543 0.81 min
#20 2.98
Tin plated 8660-6148 0.88 max Orange

Gold plated 8660-546 1.27 min

#16 2.38
Tin plated 8660-6149 1.33 max Orange

Gold plated 8660-549 2.05 min

#12 2.98
Tin plated 8660-6150 2.11 max Orange

32 © 2011 - SOURIAU
Arinc 600 Series

PC Tail Contacts

For equipment receptacle: pin specific contacts for 62Q2 & 121 pts inserts

Specific
Specific 62Q2 contacts 121 pts
contacts 5 #16 &
2 #16 6 #20
60 #22 110 #22
2 #16 6 #20
2 #8 5 #16

Contact L = Length Ø spill

Contact type Part number Profile
Size spill (mm) (mm)
0.81 min
#20 Tin plated 8660-420-200-05A/06 6.35 -
0.88 max
1.27 min
#16 Tin plated 8660-420-160-05A/06 6.35
1.33 max

Wire Wrap Contacts - Front release

For equipment receptacle: socket contacts
Contact L = Length mm

Contact type Part number Profile

Size spill (mm)

8660-223 6.35

0.82 min
#22 Gold plated 8660-224 9.52
0.90 max Orange Green

8660-225 12.7

Twinax Contacts

Contact
Contact type Part number Cable Profile
size
ETH2-1105A ABS0386WF24
Female
ETH2-1107A ASNE0272TK22
(For Rack
ETH2-1103A ASNE0272TK24
plug)
#8 ETH2-1101A ASNE0807WX26
twinax Male ETH2-1104A ABS0386WF24
(For ETH2-1106A ASNE0272TK22
equipment ETH2-1102A ASNE0272TK24
receptacle) ETH2-1100A ASNE0807WX26

© 2011 - SOURIAU 33
Arinc 600 Series

Triax Contacts

For equipment receptacle: male contact front release

Contact L = Length
Contact type Part number Profile
size spill (mm)

#8
Tin plated 8660-6046 6.35
Triax

Quadrax Contacts

Contact
Contact type Part number Version Class Release Profile
size

Male ETH1-1100A

Crimp Unsealed Rear

Female ETH1-1101A
#8
Quadrax PC Tail
ETH1-1110A L = 6.35 mm
Male Unsealed Front
Tinned PC tail
ETH1-1123A L = 6.35 mm

- 8660-6053 Sealing boot Sealed -

Cavity Reducers

For equipment receptacle For rack plug

Part number Profile Part number Profile

From size 5 cavities to

8660-343 8660-344
size 12 contacts
8660-537
From size 8 cavities to (rear release)
8660-536
size 12 contacts 8660-6440
(front release)
From size 8 cavities to
8660-3134 8660-3133
size 16 contacts (38999 type)

Used for rear release insert only

34 © 2011 - SOURIAU
Arinc 600 Series

ELIO® Fiber Optic Contacts

ELIO® Contacts Ordering Information

ELIO 09 N G L A
Cable external diameter:
09: 0.9 mm or cable wider than 1.9mm with 0.9mm jacket inside
18: from 1.5mm to 1.9mm
Contact sealing:
W: waterproof (1.8mm +/- 0.1mm cable only)
N: non waterproof
Fibre type:
G: 50 or 62,5/125 µm
D: 100/140 µm
For singlemode fibre (9/125) please consult us.
Boot type:
L: Long boot
S: Short boot
N: No boot (non waterproof version only)
Contact version index

ELIO® AQ: Adaptor for Quadrax #8 Cavities

• Arinc 600 connector can integrate ELIO® fiber optic contacts in #8 quadrax cavities with the addition ELIO® #8 adaptor.
• Insertion loss: 0.3 dB per contact.
• Possibility to mix optical and electrical signals in the same insert.
• Fligh proven at temperature range -65°C +125°C.
• Designed to comply with ELIO® contact optical performances.

Part number Adaptor type Profile

ELIO-AQ-O-P *
Rear release
For receptacle
Male Insert
ELIO-AQ-1-P
Front release
For receptacle

ELIO-AQ-O-S
Rear release Female insert
For plug

* Delivered with alignment boot

See Souriau «ELIO® Fiber Optic Technology» catalog for more information.

© 2011 - SOURIAU 35
Arinc 600 Series

Filler Plug (sealed version)

Cavities size Part number Color

# 22 8660-212 Black Introduction direction

# 20 8522-389A Red
# 16 8522-390A Blue
# 12 8522-391A Yellow
#8 8660-3035 Red
#5 8660-726 White
Rear face grommet

Dummy Contacts (unsealed version)

Cavity size Part number Color

#22 Rear release 8660-500 Black
#22 Front release 8660-499 for receptacle Aluminium
#20 8660-501 Red
Rear release Front release
#16 8660-502 Blue
#12 8660-503 Yellow
8660-3131 for plug
#8 Red
8660-3132 for receptacle
#8 Quadrax
8660-6045 for receptacle
Front release Metal
Rear face of insulator Front face of insulator
#8 Rear release 8660-6108 for receptacle
8660-505 for plug
#5 White
8660-504 for receptacle
#5 Front release 8660-942 for receptacle Metal
#1 For TCAS insert 8660-6145A for receptacle White

Dummy Inserts

Shell Size Cavity Material Part Number

A, B Polyamide* 8660-31A-100-01A/AA
1
C Polyamide* 8660-31A-100-02A/AA
Polyamide* 8660-31A-100-01A/AA
A, B, D, E Alodine 8660-34A-200-01A/F3
Nickel 8660-34A-200-01A/SW
2&3
Polyamide* 8660-31A-200-02A/AA
C, F Alodine 8660-34A-200-02A/F3
Nickel 8660-34A-200-02A/SW
* Standard version

36 © 2011 - SOURIAU
Arinc 600 Series

Tooling
Crimping Tools

M22520 / 5 - 01 8365 8476 - 01

Sizes 22, 20, 16, 12 and 8 Quadrax Contacts

Pliers
8365 8476-01
Contact Contact M22520/5-01 Cables
M22520/1-01 M22520/2-01
size type
P / N locator
Norm / Spec Norm / Spec Souriau Norm / Spec Souriau mm² AWG
#22 F&M - - - M22520/2-23 8660-216 0.15 to 0.38 26 - 24 - 22
#20 F&M - - - M22520/2-08 8476-08 0.21 to 0.60 24 - 22 - 20
#16 F&M - M22520/1-02 8365-02 - - 0.60 to 1.34 20 - 18 - 16
#16 small 24 - 22 - 20
F&M - M22520/1-02 8365-02 - - 0.21 to 0.93
barrel - 18
#12 F&M - M22520/1-02 8365-02 - - 1.91 to 3.18 14 - 12
#12 small 24 - 22 - 20
F&M - M22520/1-02 8365-02 - - 0.21 to 0.93
barrel - 18
M22520/5-45
Outer - - - - - -
#8 die set repere B
Quadrax K709, setting
Central - - - - - -
number 5

Size 5 Coaxial Contacts

Pliers
Inner contact Body (ferrule)
Contact part numbers
8476-01
M22520/5-01
M22520/2-01
Sealed connector Unsealed connector locator Hex dies
8660-2480/2485 8660-2280/2285 M22520/5-45B
8660-2481/2486 8660-2281/2286 M22520/5-37B
8660-2482/2487 8660-2282/2287 M22520/2-14 M22520/5-45B
8660-2483/2488 8660-2283/2288 M22520/5-37B
8660-2484/2489 8660-2284/2289 M22520/5-43B

© 2011 - SOURIAU 37
Arinc 600 Series

Crimping Tools

Size 1 Coaxial Contacts: do not require assembly tooling.

Size 8 Quadrax & Twinax Contacts: consult wiring instruction

TCAS Contact: 8660-D21-100-01A/05

Pliers
Contact M22520/1-01 M22520/5-01 Cables
P/N locator
Inner contact M22520/13SEL-8 - FILOTEX E0406WD
External contact - M22520/5-61 FILOTEX 50MFCFB

Insertion and Extraction Tools

Part number Insertion / Extraction tools

Contact size Release Material Note
Spec Souriau Insertion Extraction
#22 Metal M81969/1-01 8660-160 Green White -
#20 Metal M81969/1-02 8660-188 Red White -
Rear
#16 Metal M81969/1-03 - Blue White -
release
#12 Plastic M81969/14-04 M81969/14-04 Yelow White -
#5 Metal M81969/2801 8660-187 - Yellow
Insertion =
Front & rear
#8 Metal - 8660-197 - - manual
release
#22 WW Front -
Metal - 8660-162 Red White
PC Tail #22 release -

8660-160 8660-187 8660-197

38 © 2011 - SOURIAU
Arinc 600 Series

Insertion and Extraction of the Contacts

Insertion of the contacts Extraction of the contacts

1 - Engage the crimp cable / contact asembly 1 - Engage the appropriate cable into the
into the longitudinal slot of the plastic tool longitudinal slot of the tool with the white tip
coloured tip). towards connector.
Slide the tool down the cable until the tip of
the tool abuts the contact retention shoulder.

2 - Introduce the contact into the required 2 - Slide the tool down towards the contact.
contact cavity in the insulator, pushing tool Insert the tool in the insulator until it abouts
axialy, until the contact snaps into position the contact shoulder.
in clip.

3 - Withdraw the tool (from rear). Check that 3 - Holding the tool-contact and cable
contact is firmly locked by pulling wire gently. assembly together, remove them
When connector is fully loaded, check the simultaneously.
position of contact tips. They should all be in
the same plane.

Nota : For larger sizes of cable which are stiff

enough manual insertion without tool is
preferable.

© 2011 - SOURIAU 39
Arinc 600 Series

Accessories

Covers

Standard covers are supplied with connector (may be supplied separately)

Plug Covers
Yellow color.

Shells Designation Part number

For power block 8660 - 140
1
For signal block 8660 - 141
For power block 8660 - 142
2&3
For signal block 8660 - 143

Antistatic Receptacle Covers

Black color.
These covers are designed to protect equipments against electrostatic discharge risks.
They are in self-extinguishing polyphenylene with graphite filler.

Shells Designation Part number

For power block 8660 - 1404
1
For signal block 8660 - 1405
For power block 8660 - 1406
2&3
For signal block 8660 - 1407

40 © 2011 - SOURIAU
 Arinc 600 Series

Range Extension
Power Contact ................................................................................................................................... 44

Harpooned Contact ......................................................................................................................... 44

Custom Product ................................................................................................................................ 45

Grounding ........................................................................................................................................... 45

Backshells ........................................................................................................................................... 46
Arinc 600 Series

Products Range Extension

#8 Power contact
Power Contact

Integration inside Souriau wide range of #8 insert in both

Up to 100 Amps at a temperature of 75°C cavity A/B/D/E and cavity C/F

• Integration of 38999 power contact within #8 cavities

• Available in crimped contacts for plug and receptacle

Cavity A / B / D / E

Cavity C / F
• Consult us for front release PC tail
118Q2 11Q2 20Q4
Derating curve on Arinc 600 equiped with power #8 contacts:
Intensity (Amp)

28 pts 62Q2 68Q2

Ambient temperature (°C)

. At 100 Amps, the allowed maximum ambient temperature is 75°C
. At 60 Amps, the allowed maximum ambient temperature is 100°C

Harpooned Contact consult us

Average cost saving: 10%

• Gold plating selective active part

• Unremovable contact

• Insert modification (one piece part)

• No contact marking, no insert marking

• Performances compliant to Arinc 600

44 © 2011 - SOURIAU
Arinc 600 Series

Products Range Extension

Custom Product consult us

Souriau is offering a high development

capability for your specific needs

1 • Specific monocavity 1
- available for any Souriau insulators
(pictures: Q11 and 150pts layouts)
3
2 • Space saving solution
- With right angle cable orientator
- 35mm outing length

3 • Specific machined shells for customized needs

ing
Grounding pr
S
d
Groun

Three solutions for shell continuity g er

in
F
d

• Ground spring: Best continuity performance

Groun

- Spring associated with a nickel plating plug

- The fixing of the connector ensures the shell continuity
- Available in shell sizes 2 & 3
- Sealed and unsealed versions available
de
la
• Ground finger: Cost effective solution
B
d

- Connection is ensured by a cable on the equipment

Groun

- Available in shell sizes 1, 2 & 3

- Sealed and unsealed versions available

• Ground blade: Cost effective solution

- Enables continuity between plug and receptacle
- Available in shell sizes 2 & 3
- Sealed and unsealed versions available

© 2011 - SOURIAU 45
Arinc 600 Series

Products Range Extension

Backshells

EMI/RFI shielding solution for Arinc 600

• Aluminium alloy with nickel plating for a better continuity

• PTFE inner lining for cable protection

• Intermediate plate
- Height (h) customizable to adapt to your own cabling
requirements
- Integration of grommet for sealed version h

• Outing backshells customisation

- Circular screw interface for MIL-DTL-38999 and EN2997
backshells
- Bend it solution for direct cable connection:
one interface less = better protection
- Right angle orientation possibility

46 © 2011 - SOURIAU
 [email protected]
www.souriau.com
© Copyright SOURIAU May 2011- All information in this document presents only general particulars and shall not form part of any contract. All rights reserved to SOURIAU for changes without prior notification or public announcement. Any duplication is prohibited, unless approved in writing.