Electric multi-turn actuators

SA 07.1 – SA 48.1
SAR 07.1 – SAR 30.1
AUMA NORM

ISO 9001
ISO 14001
Certificate Registration No.
12 100 4269
12 104 4269
Operation instructions
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

Scope of these instructions: These instructions are valid for multi-turn actuators of the type range
SA 07.1 – SA 48.1 and SAR 07.1 – SAR 30.1 in version AUMA NORM.
These operation instructions are only valid for “clockwise closing”, i.e.
driven shaft turns clockwise to close the valve.

Table of contents Page

1. Safety instructions 4
1.1 Range of application 4
1.2 Commissioning (electrical connection) 4
1.3 Maintenance 4
1.4 Warnings and notes 4
2. Short description 4
3. Technical data 5
4. Transport, storage and packaging 7
4.1 Transport 7
4.2 Storage 7
4.3 Packaging 7
5. Mounting to valve/ gearbox 8
6. Manual operation 10
7. Electrical connection 11
7.1 Connection with AUMA plug/ socket connector 11
7.2 Motor connection for the sizes SA(R) 25.1/SAR 30.1 – SA 48.1. 12
7.3 Motor connection for special motors 12
7.4 Delay time 12
7.5 Controls made by AUMA 12
7.6 Heater 12
7.7 Motor protection 12
7.8 Remote position transmitter 12
7.9 Limit and torque switches 13
7.10 Fitting of the cover 13
8. Opening the switch compartment 14
8.1 Removing the switch compartment cover 14
8.2 Pulling off the indicator disc (option) 14
9. Setting the limit switching 15
9.1 Setting the end position CLOSED (black section) 15
9.2 Setting the end position OPEN (white section) 15
9.3 Checking the limit switches 15
10. Setting the DUO limit switching (option) 16
10.1 Setting the direction CLOSE (black section) 16
10.2 Setting the direction OPEN (white section) 16
10.3 Checking the DUO switches 16
11. Setting the torque switching 17
11.1 Setting 17
11.2 Checking the torque switches 17
12. Test run 18
12.1 Check direction of rotation 18
12.2 Check limit switching 18
13. Setting the potentiometer (option) 19
14. Setting the electronic position transmitter RWG (option) 20
14.1 Setting for 2-wire system 4 - 20 mA and 3-/ 4-wire system 0 – 20 mA 21
14.2 Setting the 3-/ 4- wire system 4 – 20 mA 22

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 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

Page
15. Setting the mechanical position indicator (option) 23
16. Closing the switch compartment 23
17. Enclosure protection IP 68 (option) 24
18. Applications in Ex Zone 22 (Option) 25
19. Maintenance 26
20. Lubrication 26
21. Disposal and recycling 27
22. Service 27
23. Spare parts list Multi-turn actuator SA(R) 07.1 - SA(R) 16.1 with plug/ socket connector 30
24. Spare parts list Multi-turn actuator SA 25.1 - SA 48.1/SAR 25.1 - SAR 30.1 32
25. Declaration of Conformity and Declaration of Incorporation 34
Index 35
Addresses of AUMA offices and representatives 36

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Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

1. Safety instructions
1.1 Range of application AUMA actuators are designed for the operation of industrial valves, e.g.
globe valves, gate valves, butterfly valves and ball valves. For other
applications, please consult us. The manufacturer is not liable for any
possible damage resulting from use in other than the designated
applications. Such risk lies entirely with the user.
Observance of these operation instructions is considered as part of the
actuator’s designated use.

1.2 Commissioning During electrical operation, certain parts inevitably carry lethal voltages.
(electrical connection) Work on the electrical system or equipment must only be carried out by a
skilled electrician himself or by specially instructed personnel under the
control and supervision of such an electrician and in accordance with the
applicable electrical engineering rules.

1.3 Maintenance The maintenance instructions (refer to page 26) must be observed,
otherwise a safe operation of the actuator is no longer guaranteed.

1.4 Warnings and notes Non-observance of the warnings and notes may lead to serious injuries or
damage. Qualified personnel must be thoroughly familiar with all warnings
and notes in these operation instructions.
Correct transport, proper storage, mounting, and installation, as well as
careful commissioning are essential to ensure a trouble-free and safe
operation.
During operation, the multi-turn actuator warms up and surface
temperatures > 60 °C may occur. Check the surface temperature prior to
contact in order to avoid burns.
The following references draw special attention to safety-relevant
procedures in these operation instructions. Each is marked by the
appropriate pictograph.
This pictograph means: Note!
“Note” marks activities or procedures which have major influence on the
correct operation. Non-observance of these notes may lead to
consequential damage.
This pictograph means: Electrostatically endangered parts!
If this pictograph is attached to a printed circuit board, it contains parts
which may be damaged or destroyed by electrostatic discharges. If the
boards need to be touched during setting, measurement, or for exchange, it
must be assured that immediately before a discharge through contact with
an earthed metallic surface (e.g. the housing) has taken place.
This pictograph means: Warning!
“Warning” marks activities or procedures which, if not carried out correctly,
can affect the safety of persons or material.

2. Short description AUMA multi-turn actuators type SA 07.1 – SA 48.1 and SAR 07.1 – SAR 30.1
have a modular design. The limitation of travel is realised via limit switches in
both end positions. Torque seating is also possible in both end positions. The
type of seating is determined by the valve manufacturer.

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 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

3. Technical data
Table 1: Multi-turn actuator SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Multi-turn actuators AUMA NORM require electric controls. AUMA offers the controls AUMA MATIC AM or AUMATIC AC for
the sizes SA(R) 07.1 - SA(R) 16.1. These can also easily be mounted to the actuator at a later date.
Features and functions
Type of duty 1) Standard: SA Short time duty S2 - 15 min
SAR Intermittent duty S4 - 25 %
Option: SA Short time duty S2 - 30 min
SAR Intermittent duty S4 -50 %
Intermittent duty S5 - 25 %
Motors Standard: 3-ph AC asynchronous motor, type IM B9 according to IEC 34
Options: 1-ph AC motor, type IM B14 according to IEC 34
DC shunt motor, type IM B14 according to IEC 34
DC compound motor, type IM B14 according to IEC 34
Special motors
Insulation class Standard: F, tropicalized
Option: H, tropicalized
Motor protection Standard: Thermoswitches (NC)
Option: PTC thermistors (according to DIN 44082)
Supply voltage Refer to motor nameplate
Self-locking yes; for output speeds from 4 to 90 rpm and from size SA 35.1 for output speeds from 4 to 22 rpm
Limit switching Counter gear mechanism for end positions CLOSED and OPEN
for 1 to 500 turns per stroke (optional for 1 to 5,000 turns per stroke)
Standard: Single switch (1 NC and 1 NO) for each end position:
Options: Tandem switch (2 NC and 2 NO) for each end position; switches galvanically isolated
Triple switch (3 NC and 3 NO) for each end position, switches galvanically isolated
Intermediate position switch (DUO limit switching)
Torque switching adjustable torque switching for direction OPEN and CLOSE
Standard: Single switch (1 NC and 1 NO) for each direction
Options: Tandem switch (2 NC and 2 NO) for each direction, switches galvanically isolated
Non-intrusive setting Magnetic limit and torque transmitter MWG for the sizes SA 07.1 - SA 16.1
(option) (only possible in combination with actuator controls AUMATIC)
for 1 to 500 turns per stroke or for 10 to 5,000 turns per stroke
Position feedback signal, Potentiometer or 0/4 – 20 mA
analogue (options) For further details see separate data sheet
Torque feedback signal, Only in combination with magnetic limit and torque transmitter MWG and actuator controls
analogue (option) AUMATIC
Mechanical position Continuous indication, adjustable indicator disc with symbols OPEN and CLOSED
indicator
Running indication Blinker transmitter (for SA standard, for SAR option)
Heater in switch Standard: self-regulating PTC heater, 5 – 20 W, 110 – 250 V DC/AC
compartment Options: 24 – 48 V DC/AC or 380 – 400 V AC
A resistance type heater (5 W, 24 V DC) is installed in the actuator in combination with the
actuator controls AUMA MATIC.
Motor heater (option) SA(R) 07.1 – 10.1: 12.5 W
SA(R) 14.1 – 16.1: 25 W
SA(R) 25.1 – 30.1: 50 W
SA 35.1 – 48.1: 50 W
Manual operation Manual drive for setting and emergency operation, handwheel does not rotate during electrical
operation.
Option: Handwheel lockable
Electrical connections Standard: SA(R) 07.1 – 16.1: AUMA plug/ socket connector with screw type connection,
SA(R) 25.1 – 48.1: Control connections on AUMA plug/ socket connector,
motor connection via terminals
Option: for special motors: Motor connection directly via terminal board at the motor
Threads for cable glands Standard: Metric threads
Options: Pg-threads, NPT-threads, G-threads
Terminal plan Terminal plan according to commission number included in delivery
Output drive types A, B1, B2, B3, B4 according to EN ISO 5210
A, B, D, E according to DIN 3210
C according to DIN 3338
Special output drives: AF, AK, AG, IB1, IB3

1) Based on 20 °C ambient temperature and at an average load with running torque according to Technical data SA(R).

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Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

Service conditions
Enclosure protection Standard: IP 67
according to EN 60 5292) Options: IP 68
IP 67-DS (Double Sealed)
IP 68-DS (Double Sealed)
(Double Sealed = terminal compartment additionally sealed against interior)
Corrosion protection Standard: KN Suitable for installation in industrial units,
in water or power plants with a low pollutant concentration
Options: KS Suitable for installation in occasionally or permanently aggressive
atmosphere with a moderate pollutant concentration (e.g. in
wastewater treatment plants, chemical industry)
KX suitable for installation in extremely aggressive atmosphere with high
humidity and high pollutant concentration
KX-G same as KX, however aluminium-free version (outer parts)
Finish coating Standard: two-component iron-mica combination
Colour Standard: silver-grey (DB 701, similar to RAL 9007)
Option: Other colours are possible on request
Ambient temperature 3) Standard: SA - 25 °C to + 80 °C
SAR - 25 °C to + 60 °C
Options: SA - 40 °C to + 60 °C (low temperature)
- 50 °C to + 60 °C (extreme low temperature)
- 60 °C to + 60 °C (extreme low temperature)
- 0 °C to +120 °C (high temperature)
SAR - 40 °C to + 60 °C (low temperature)
Vibration resistance 2 g, for 10 to 200 Hz (only for sizes SA(R) 07.1 – SA(R) 16.1 without controls)
according to IEC 60068-2-6
Lifetime4) Type Operating cycles (OPEN–CLOSE–OPEN)
with 30 turns per stroke
SA 07.1 – SA 10.1 20,000
SA 14.1 – SA 16.1 15,000
SA 25.1 – SA 30.1 10,000
SA 35.1 – SA 48.1 5,000
Type Starts in Number of starts per hours based on S4 - 25 %, for an
millions expected lifetime of a minimum of operation hours

min. 5,000 h 10,000 h 20,000 h

SAR 07.1 – SAR 10.1 5.0 1,000 500 250
SAR 14.1 – SAR 14.5 3.5 700 300 175
SAR 16.1 3.5 600 300 175
SAR 25.1 – SAR 30.1 2.5 300 250 125

Other information
Reference documents Product description “Electric multi-turn actuators SA”
Dimension sheets SA(R)
Electrical data sheets SA/SAR
Technical data sheets SA/SAR

2) For 3-phase asynchronous motors in enclosure protection IP 68, higher corrosion protection KS or KX is strongly recommended. Additionally, for enclosure
protection IP 68, we recommend to use the double sealed terminal compartment DS.
For 1-phase AC motors, DC motors, or special motors, the enclosure protection according the name plate applies.
3) Versions with RWG up to max. to + 70 °C
4) The lifetime in operation hours (h) depends on the load and the number of starts. A high starting frequency will rarely improve the modulating accuracy. To
reach the longest possible maintenance and fault-free operation time, the number of starts per hour chosen should be as low as permissible for the process.

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 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

4. Transport, storage and packaging

4.1 Transport .. For transport to place of installation, use sturdy packaging.
Do not attach ropes or hooks to the handwheel for the purpose of lifting by

. hoist.
If multi-turn actuator is mounted on valve, attach ropes or hooks for the
purpose of lifting by hoist to valve and not to multi-turn actuator.

Fitting the handwheel: For transport purposes, handwheels from a diameter of 400 mm are
supplied separately.

Engage manual operation prior to mounting the handwheel!

If the manual operation is not engaged, damages can occur
at the change-over mechanism.

. Engage manual operation (figure A-1):

Manually lift the red change-over lever while slightly turning the shaft back
and forth until manual operation engages. The manual operation is
correctly engaged if the change-over lever can be lifted by approx. 85°.

Manual force is sufficient for operating the change-over

lever. It is not necessary to use an extension. Excessive
force may damage the change-over mechanism.

.. Attach handwheel onto the red change-over lever on shaft (figure A-2).
Secure handwheel using the circlip supplied.
Figure A-1 Figure A-2

85°

4.2 Storage .. Store in well-ventilated, dry room.

Protect against floor dampness by storage on a shelf or on

.. a wooden pallet.
Cover to protect against dust and dirt.
Apply suitable corrosion protection agent to bright surfaces.

If multi-turn actuators are to be stored for a long time (more than 6 months),
in addition, the following points must imperatively be observed :

. Prior to storage: Protect bright surfaces, in particular the output drive parts

. and mounting surface, with long-term corrosion protection agent.

Check for corrosion approximately every 6 months. If first signs of
corrosion show, apply new corrosion protection.

After mounting, connect actuator immediately to electrical

system, so that the heater prevents condensation.

4.3 Packaging Our products are protected by special packaging for the transport ex works.
The packaging consists of environmentally friendly materials which can
easily be separated and recycled.
We use the following packaging materials: wood, cardboard, paper and PE
foil. For the disposal of the packaging material, we recommend recycling
and collection centres.

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Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

5. Mounting to valve/ gearbox . Prior to mounting the multi-turn actuator must be checked
for damage. Damaged parts must be replaced by original

. spare parts.
After mounting, check multi-turn actuator for damage to
paint finish. If damage to paint-finish has occurred after
mounting, it has to be touched up to avoid corrosion.

Mounting is most easily done with the valve shaft/ gearbox shaft pointing
vertically upward. But mounting is also possible in any other position.
The multi-turn actuator leaves the factory in position CLOSED (limit switch
CLOSED tripped).

. Check if mounting flange fits the valve/ gearbox.

Spigot at flanges should be loose fit!

The output drive types B1, B2, B3, or B4 (figure A-3) are delivered with bore
and keyway (usually according to ISO 5210).
Figure A-3
Output drive type B1/ B2 Output drive type B3/ B4
Plug sleeve Bore with keyway

For output drive type A (figure B-1), the internal thread of the stem nut must
match the thread of the valve stem. If not ordered explicitly with thread, the
stem nut is unbored or with pilot bore when delivered. For finish machining

..
of stem nut refer to next page.
Check whether bore and keyway match the input shaft of valve/ gearbox.
Thoroughly degrease mounting faces at multi-turn actuator and valve/

..
gearbox.
Apply a small quantity of grease to input shaft of valve/ gearbox.
Place actuator on valve/ gearbox and fasten. Fasten bolts (quality min. 8.8,
refer to table 2) evenly crosswise.

Table 2: Fastening torque for bolts

Strength class 8.8 TA (Nm)
M 8 25
M 10 50
M 12 87
M 16 220
M 20 420
M 30 1,500
M 36 2,500

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 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

Finish machining of stem nut (output drive type A):

Figure B-1
Output drive type A
Stem nut

80.3

80.01/ 80.02

80.2

The output drive flange does not have to be removed from the actuator.

.. Remove spigot ring (80.2, figure B-1) from mounting flange.

Take off stem nut (80.3) together with thrust bearing (80.01) and thrust

.. bearing races (80.02).

Remove thrust bearing and thrust bearing races from stem nut.
Drill and bore stem nut and cut thread.

.. When fixing in the chuck, make sure stem nut runs true!
Clean the machined stem nut.
Apply Lithium soap EP multi-purpose grease to thrust bearing and races,

. then place them on stem nut.

Re-insert stem nut with thrust bearings into the mounting flange. Ensure

.. that dogs are placed correctly in the slots of the hollow shaft.
Screw in spigot ring until it is firm against the shoulder.
Press Lithium soap EP multi-purpose grease on mineral oil base into the
grease nipple with a grease gun (for quantities, refer to table):

Table 3: Grease quantities for lubricating bearings

Output A 07.2 A 10.2 A 14.2 A 16.2 A 25.2 A 30.2 A 35.2 A 40.2 A 48.2
drive
Qty1) 1,5 g 2g 3g 5g 10 g 14 g 20 g 25 g 30 g
1) For grease with a density ρ = 0.9 kg/dm³

.
Protection tube for rising valve stem
Protection tubes may be supplied loose. Seal thread with hemp, Teflon

..tape, or thread sealing material.

Screw protection tube (1) into thread (figure B-2) and tighten it firmly.

.Push down the sealing (2) to the housing.

Check whether cap (3) is available and without damage.
Figure B-2: Protection tube for rising valve stem

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Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

6. Manual operation The actuator may be operated manually for purposes of setting and
commissioning, and in case of motor failure or power failure.
Manual operation is engaged by an internal change-over mechanism.

Engaging manual operation: . Lift up change-over lever in the centre of the handwheel to approx. 85°,
while slightly turning the handwheel back and forth until manual operation
engages (figure C).

Figure C Figure D

Manual force is sufficient for operating the change-over

lever. It is not necessary to use an extension. Excessive
force may damage the change-over mechanism.

. Release change-over lever (should snap back into initial position by spring
action, figure D), if necessary, push it back manually.

Operating the change-over lever while the motor is running

(figure E) can lead to increased wear at the change-over
mechanism.

Figure E Figure F

. Turn handwheel into desired direction (figure F).

Disengaging manual operation: Manual operation is automatically disengaged when the motor is started
again.
The handwheel does not rotate during motor operation.

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 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

7. Electrical connection Work on the electrical system or equipment must only be

carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.

7.1 Connection with AUMA plug/ socket connector

Figure G-1: Connection . Check whether type of current, supply voltage, and frequency correspond
50.0
.. to motor data (refer to name plate at motor).
Loosen bolts (50.01) (figure G-1) and remove plug cover.
Loosen screws (51.01) and remove socket carrier (51.0) from plug cover

50.01
. (50.0).
Insert cable glands suitable for connecting cables.
(The enclosure protection stated on the name plate is only ensured if

51.0 .. suitable cable glands are used).

Seal cable entries which are not used with suitable plugs.

51.01
. Connect cables according to order-related terminal plan.
The terminal plan applicable to the actuator is attached to the handwheel
in a weather-proof bag, together with the operation instructions. In case
the terminal plan is not available, it can be obtained from AUMA (state
commission no., refer to name plate) or downloaded directly from the
Internet ([Link]).
Figure G-2: Parking frame (accessory)
A special parking frame (figure G-2) for protection against touching the bare
contacts and against environmental influences is available.

Parking frame

Table 4: Technical data AUMA plug/ socket connectors

Technical data Power terminals1) Protective earth Control pins
No. of contacts max. 6 (3 are used) 1 (leading contact) 50 pins/sockets
Marking U1, V1, W1, U2, V2, W2 according to VDE 1 to 50
Voltage max. 750 V – 250 V
Nominal current max. 25 A – 16 A
Type of customer connection Screws Screw for ring lug Screws
Cross section max. 6 mm2 6 mm2 2.5 mm2
Material: Pin/ socket carrier Polyamide Polyamide Polyamide
Contacts Brass (Ms) Brass (Ms) Brass, tin plated or gold plated (option)
1) Suitable for copper wires. For aluminium wires it is necessary to contact AUMA.
From size SA(R) 25.1, the motor connection is realised via a separate terminal board

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Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

7.2 Motor connection for the sizes SA(R) 25.1/SAR 30.1 – SA 48.1.

From the size SA(R) 25.1, the power for the motor is connected to separate
terminals. For this, the cover at the motor connection compartment has to
be removed.
The control contacts are connected to the AUMA plug/ socket connector.

Cross section motor terminals:

16 mm² to 70 mm², depending on the connection power
Figure G-3: Connection to SA(R) 25.1

AUMA plug/ socket connector Cover motor connection compartment

7.3 Motor connection for

special motors
For versions with special motors (e.g. two-pole motors), the connection is
realised directly at the motor (figure G-4).
Figure G-4: Connection special motor

7.4 Delay time The delay time is the time from the tripping of the limit or torque switches to
the motor power being removed. To protect the valve and the actuator, we
recommend a delay time < 50 ms. Longer delay times are possible provided
the output speed, output drive type, valve type, and the type of installation
are taken into consideration.
We recommend to switch off the corresponding contactor directly by the limit
or torque switch.
7.5 Controls made by AUMA In case the required reversing contactors are not to be installed in the
control cabinet, the controls AUMA MATIC or AUMATIC for the sizes SA(R)
07.1 – SA(R) 16.1 can be easily mounted to the actuator at a later date.
For enquiries and more information, please state our commission no. (refer
to actuator name plate).
7.6 Heater AUMA multi-turn actuators have a heater installed as standard. To prevent
condensation, the heater must be connected.
7.7 Motor protection In order to protect against overheating and impermissibly high temperatures
at the actuator, PTC thermistors or thermoswitches are embedded in the
motor winding. The thermoswitch is tripped as soon as the max. permissible
winding temperature has been reached.

Failure to integrate PTC thermistors or thermoswitches into the control

circuit voids the warranty for the motor.
7.8 Remote position transmitter For the connection of remote position transmitters (potentiometer, RWG)
screened cables must be used.

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 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

7.9 Limit and torque switches

Only the same potential can be switched on the two circuits (NC/ NO
Figure G-5 contact) of a limit or torque switch. If different potentials are to be switched
I Single switch simultaneously, tandem switches are required.
To ensure correct signalisation, the leading contacts of the tandem switches
RD

BK

must be used for that purpose and the lagging contacts for switching off.

Table 5: Technical data for limit and torque switches

Mechanical
RD

BK

lifetime = 2 x 106 starts

NO NC NC NO

Type of current Switch rating Imax

II Tandem switch 30 V 125 V 250 V
1-phase AC
5A 5A 5A
RD 2

BK 2

(ind. load) cos phi = 0,8

RD

BK

DC
2A 0,5 A 0.4 A
(resistive load)
with gold plated
min. 5 V, max. 50 V
contacts
Current min. 4 mA, max. 400 mA
RD 2

BK 2
RD

BK

DSR 1 / DÖL 1 DSR / DÖL

WSR 1 / WÖL 1 WSR / WÖL

7.10 Fitting of the cover After connection:

. Insert the socket carrier (51.0) into the plug cover (50.0) and fasten it with

.. screws (51.01).
Clean sealing faces at the plug cover and the housing.

.. Check whether O-ring is in good condition.

Apply a thin film of non-acidic grease (e.g. Vaseline) to the sealing faces.

. Replace plug cover (50.0) and fasten bolts (50.01) evenly crosswise.
Fasten cable glands with the specified torque to ensure the required
enclosure protection.

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Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

8. Opening the switch To be able to carry out the following settings (clauses 9. to 15.), the switch
compartment compartment must be opened and, if installed, the indicator disc must be
removed.

These settings are only valid for “clockwise closing”, i.e. driven shaft turns
clockwise to close the valve.

Work on the electrical system or equipment must only be

carried out by a skilled electrician himself or by specially
instructed personnel under the control and supervision of
such an electrician and in accordance with the applicable
electrical engineering rules.

8.1 Removing the switch

compartment cover
. Remove 4 bolts and take off the cover at the switch compartment
(figures H) .
Fig. H-1: Cover with indicator glass Fig. H-2: Cover without indicator glass
Bolts

8.2 Pulling off the indicator disc (option)

. If installed, pull off indicator disc (figure J). Open end wrench
(approx. 14 mm) may be used as lever.

Figure J: Pulling off the indicator disc

RSD

RDW

Indicator disc

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 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

9. Setting the limit switching

9.1 Setting the end position CLOSED (black section)

.. Turn handwheel clockwise until valve is closed.

After having reached the end position, turn back handwheel by
approximately ½ a turn (overrun). During test run, check overrun and, if

. necessary, correct setting of the limit switching.

Press down and turn setting spindle A (figure K-1) with screw driver
(5 mm) in direction of arrow, thereby observe pointer B.
While a ratchet is felt and heard, the pointer B moves 90° every time.
When pointer B is 90° from mark C, continue turning slowly. When pointer
B has reached the mark C, stop turning and release setting spindle. If you
override the tripping point inadvertently (ratchet is heard after the pointer
has snapped), continue turning the setting spindle in the same direction
and repeat setting process.

Figure K-1: Control unit

T P

B
E
C F
A D
9.2 Setting the end position OPEN (white section)

. Turn handwheel counterclockwise until valve is open, then turn back by

. approximately ½ a turn.
Press down and turn setting spindle D (figure K-1) with screw driver
(5 mm) in direction of arrow, thereby observe pointer E.
While a ratchet is felt and heard, the pointer E moves 90° every time.
When pointer E is 90° from mark F, continue turning slowly. When pointer
E has reached the mark F, stop turning and release setting spindle. If you
override the tripping point inadvertently (ratchet is heard after the pointer
has snapped), continue turning the setting spindle in the same direction
and repeat setting process.

9.3 Checking the limit switches The red test buttons T and P (figure K-1) are used for manual operation of
the limit switches.

.. Turning T in direction of the arrow LSC (WSR) triggers limit switch CLOSED.
Turning P in direction of the arrow LSO (WÖL) triggers limit switch OPEN.

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Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

10. Setting the DUO limit switching (option)

Any application can be switched on or off via the two intermediate position
switches.

For setting, the switching point (intermediate position) must

be approached from the same direction as later during
electrical operation.

10.1 Setting the direction CLOSE (black section)

.. Move valve to desired intermediate position.

Press down and turn setting spindle G (figure K-2) with screw driver
(5 mm) in direction of arrow, thereby observe pointer H.
While a ratchet is felt and heard, the pointer H moves 90° every time.
When pointer H is 90° from mark C, continue turning slowly. When pointer
H has reached the mark C, stop turning and release setting spindle. If you
override the tripping point inadvertently (ratchet is heard after the pointer
has snapped), continue turning the setting spindle in the same direction
and repeat setting process.

Figure K-2: Control unit

T P

C F

H L
G K
10.2 Setting the direction OPEN (white section)

.. Move valve to desired intermediate position.

Press down and turn setting spindle K (figure K-2) with screw driver
(5 mm) in direction of arrow, thereby observe pointer L.
While a ratchet is felt and heard, the pointer L moves 90° every time.
When pointer L is 90° from mark F, continue turning slowly. When pointer L
has reached the mark F, stop turning and release setting spindle. If you
override the tripping point inadvertently (ratchet is heard after the pointer
has snapped), continue turning the setting spindle in the same direction
and repeat setting process.

10.3 Checking the DUO switches The red test buttons T and P (Figure K-2) are used for manual operation of
DUO limit switches.

. Turning T in direction of the arrow TSC (DSR) triggers DUO limit switch CLOSED.

. The torque switch CLOSED is actuated at the same time.

Turning P in direction of the arrow TSO (DÖL) triggers DUO limit switch OPEN.
The torque switch OPEN is actuated at the same time.

16
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

11. Setting the torque switching

11.1 Setting .. The set torque must suit the valve!

This setting should only be changed with the consent of
the valve manufacturer!

Figure L: Torque switching heads

Setting CLOSED Setting OPEN

O P O P

.. Loosen both lock screws O at the torque dial (figure L).

Turn torque dial P to set it to the required torque (1 da Nm = 10 Nm).
Example:
Figure J shows the following setting:
3.5 da Nm = 35 Nm for direction CLOSE

. Tighten lock screws O again

4.5 da Nm = 45 Nm for direction OPEN

. The torque switches can also be operated in manual

. operation.
The torque switching acts as overload protection over full
travel, also when stopping in the end positions by limit
switching.

11.2 Checking the torque switches

The red test buttons T and P (figure K-2) are used for manual operation of
the torque switches:

. Turning T in direction of the arrow TSC (DSR) triggers torque switch

. CLOSED.
Turning P in direction of the arrow TSO (DÖL) triggers torque switch

. OPEN.
If a DUO limit switching (optional) is installed in the actuator, the
intermediate position switches will be operated at the same time.

17
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

12. Test run

12.1 Check direction of rotation . If provided, place indicator disc on shaft.
The direction of rotation of the indicator disc (figure M-1) indicates the

. direction of rotation of the output drive.

If there is no indicator disc, the direction of rotation can also be observed
on the hollow shaft. For this, remove screw plug (no. 27) (figure M-2).
Figure M-1: Indicator disc Figure M-2: Opening the hollow shaft
CLOSED OPEN 27

S1/S2

. Move actuator manually to intermediate position or to sufficient distance

. from end position.

Switch on actuator in direction CLOSE and observe the direction of
rotation:

If the direction of rotation is wrong, switch off immediately

Then, correct phase sequence at motor connection. Repeat test run.

Table 6:
Direction of rotation of the indicator disc:
counterclockwise correct
Direction of rotation of the hollow shaft:
clockwise correct

12.2 Check limit switching .. Move actuator manually into both end positions of the valve.
Check if limit switching is set correctly. Hereby observe that the
appropriate switch is tripped in each end position and released again after
the direction of rotation is changed. If this is not the case, the limit
switching must first be set, as described from page 15.

.
If no other options (clauses 13. to 15.) require setting:
Close switch compartment (see page 23, clause 16.).

18
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

13. Setting the potentiometer (option)

– For remote indication –

.. Move valve to end position CLOSED.

. If installed, pull off indicator disc.

Turn potentiometer (E2) clockwise until stop is felt.

. End position CLOSED corresponds to 0 %, end position OPEN to 100 %.

Turn potentiometer (E2) back a little.

Due to the ratio of the reduction gearings for the position

transmitter the complete resistance range is not always
utilized for the whole travel. Therefore, an external
possibility for adjustment (setting potentiometer) must be
provided.

. Perform fine-tuning of the zero point at external setting potentiometer (for

remote indication).

Figure N: Control unit

E2

19
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

14. Setting the electronic position transmitter RWG (option)

– For remote indication or external controls –

After mounting the multi-turn actuator to the valve, check setting by

measuring the output current (see clause 14.1 or 14.2) and re-adjust, if
necessary.

Table 7: Technical data RWG 4020

Terminal plans KMS TP_ _ 4 / _ _ _ KMS TP _ 4 _ / _ _ _
KMS TP _ 5 _ / _ _ _
3- or 4-wire system 2-wire system
Output current Ia 0 – 20 mA, 4 – 20 mA 4 – 20 mA
Power supply 24 V DC, ± 15 % 14 V DC + (I x RB),
Uv
smoothed max. 30 V
max. input I 24 mA at 20 mA 20 mA
current output current
max. load RB 600 Ω (Uv - 14 V) / 20 mA

The position transmitter board (figure P-1) is located under the cover plate
(figure P-2).

Figure P-1: Position transmitter board

20
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

14.1 Setting for 2-wire system 4 - 20 mA and 3-/ 4-wire system 0 – 20 mA

.. Connect voltage to electronic position transmitter.

.. Move valve to end position CLOSED.

If installed, pull off indicator disc.
Connect ammeter for 0 – 20 mA to measuring points (figure P-2).

The circuit (external load) must be connected (max. load

RB), or the appropriate poles at the terminals (refer to
terminal plan) must be linked, otherwise no value can be
measured.

.. Turn potentiometer (E2) clockwise to the stop.

Turn potentiometer (E2) back a little.
Figure P-2 “0” (0/4 mA) “max.” (20 mA)

Cover plate

E2

Meas. point (+) Meas. point (–)

0/4 – 20 mA 0/4 – 20 mA

.. Turn potentiometer “0“ clockwise until output current starts to increase.

Turn potentiometer “0“ back until the following value is reached:
for 3- or 4-wire system: approx. 0.1 mA
for 2-wire system: approx. 4.1 mA.

.. This ensures that the signal remains above the dead and live zero point.
Move valve to end position OPEN.

. Set potentiometer “max.” to end value 20 mA.

Approach end position CLOSED anew and check minimum value (0.1 mA
or 4.1 mA). If necessary, correct the setting.

If the maximum value cannot be reached, the selection of the

reduction gearing must be checked.

21
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

..
14.2 Setting the 3-/ 4- wire system 4 – 20 mA
Connect voltage to electronic position transmitter.

..
Move valve to end position CLOSED.
If installed, pull off indicator disc.
Connect ammeter for 0 – 20 mA to measuring points (figure P-2).

The circuit (external load) must be connected (max. load

RB), or the appropriate poles at the terminals (refer to
terminal plan) must be linked, otherwise no value can be
measured.

.. Turn potentiometer (E2) clockwise to the stop.

Turn potentiometer (E2) back a little.
Fig. P-2
“0” (0/4 mA) “max.” (20 mA)

Cover plate

E2

Meas. point (+) Meas. point (–)

0/4 – 20 mA 0/4 mA – 20 mA

.. Turn potentiometer “0“ clockwise until output current starts to increase.

Turn back potentiometer “0“ until a residual current of approx. 0.1 mA is

.. reached.
Move valve to end position OPEN.

.. Set potentiometer “max.” to end value 16 mA.

Move valve to end position CLOSED.
Set potentiometer “0“ from 0.1 mA to initial value 4 mA.
This results in a simultaneous shift of the end value by 4 mA, so that the

. range is now 4 – 20 mA.

Approach both end positions anew and check setting. If necessary, correct
the setting.

If the maximum value cannot be reached, the selection of the

reduction gearing must be checked.

22
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

15. Setting the mechanical position indicator (option)

A suitable reduction gearing was installed in our works. If the turns per
stroke are changed at a later date, the reduction gearing may have to be
exchanged, too.

.. Place indicator disc on shaft.

. Move valve to end position CLOSED.

Turn lower indicator disc (figure Q1) until symbol CLOSED is in

.. alignment with the mark on the cover (figure Q-2).

Move actuator to end position OPEN.
Hold lower indicator disc CLOSED in position and turn upper disc with
symbol OPEN until it is in alignment with the mark on the cover.
Figure Q-1: Figure Q-2:

Indicator disc

Mark

Indicator disc rotates by approximately 180° at full travel from OPEN to

CLOSED or vice versa.

16. Closing the switch compartment

.. Clean sealing faces of housing and cover

.. Check whether O-ring is in good condition.

Apply a thin film of non-acidic grease to the sealing faces.
Replace cover on switch compartment and fasten bolts evenly crosswise.

Touch up possible defects to paint finish after

commissioning.
After commissioning, check multi-turn actuator for damage
to paint finish. If damage to paint-finish has occurred after
mounting, it has to be touched up to avoid corrosion.

23
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

17. Enclosure protection IP 68 (option)

Definition According to DIN EN 60 259, the conditions for meeting the requirements of
enclosure protection IP 68 are to be agreed between manufacturer and
user.
AUMA actuators and controls in enclosure protection IP 68 meet the

..
following requirements according to AUMA:
Duration of submersion in water max. 72 hours

..
Head of water max. 6 m
Up to 10 operations during submersion
Modulating duty is not possible during submersion

Enclosure protection IP 68 refers to the interior of the actuators (motor,

gearing, switch compartment, control, and terminal compartment).

For multi-turn actuators, the following has to be observed:

When using output drive types A and AF (stem nut), it cannot be prevented
that water enters the hollow shaft along the valve stem during submersion.
This leads to corrosion. The water also enters the thrust bearings of output
drive type A, causing corrosion and damage of the bearings. The output
drive types A and AF should therefore not be used.

Inspection AUMA actuators and controls in enclosure protection IP 68 undergo a

routine testing for tightness in the factory.

Cable glands . For the entries of the motor and control cables appropriate, cable glands
in enclosure protection IP 68 must be used. The size of the cable glands
must be suitable for the outside diameter of the cables, refer to

. recommendations of the cable gland manufacturers.

As standard, actuators and controls are delivered without cable glands.

. For delivery, the threads are sealed with plugs in the factory.
When ordered, cable glands can also be supplied by AUMA at an
additional charge. For this, it is necessary to state the outside diameter of

. the cables.
The cable glands must be sealed against the housing at the thread with an

. O-ring.
It is recommended to additionally apply a liquid sealing material (Loctite or
similar).

Commissioning
..
When commissioning, the following should be observed:
Sealing faces of housing and covers must be clean

..
O-rings of the covers must not be damaged
A thin film of non-acidic grease should be applied to sealing faces
Covers should be tightened evenly and firmly

After submersion .. Check actuator.

In case of ingress of water, dry actuator correctly and check for proper
function.

24
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

18. Applications in Ex Zone 22 (Option)

Multi-turn actuators of type range SA 07.1 – SA 16.1/SAR 07.1 – SAR 16.1
in versions AUMA NORM basically meet the requirements for applications in
hazardous dust areas of ZONE 22, in compliance with the ATEX directive
94/9/EC.

The actuators are designed to enclosure protection IP 67 or IP 68 and fulfil

the requirements of EN 50281-1-1:1998 section 6 - Electrical apparatus for
use in presence of combustible dust hazards, requirements for electrical
equipment of category 3 −protected by enclosures.
To comply with all requirements of EN 50281-1-1: 1998, the following points
must imperatively be observed:

. In compliance with the ATEX directive 94/9/EC, the multi-turn actuators

must be equipped with an additional identification – II3D IP6X T150 °C.

. The maximum surface temperature of actuators based on an ambient

temperature of +40 °C in accordance with EN 50281-1-1 section 10.4 is
150 °C. In accordance with section 10.4, an increased dust deposit on the
equipment was not considered for the determination of the max. surface
temperature.

. The correct connection of the thermoswitches or the PTC thermistors, as

well as the fulfilment of the type of duty and the technical data are
prerequisites for compliance with the maximum surface temperature of the
multi-turn actuators.

. The connection plug may only be plugged in or pulled out when the mains
are switched off.

. The cable glands used have also to meet the requirements of category
II3D and must at least comply with enclosure protection IP 67.

. The actuators must be connected by means of an external ground

connection (accessory part) to the potential equalization or integrated into
a grounded piping system.

. The screw plug (part no. 27) or the protection tube with cap (part nos.
160.1 and 160.2) for sealing the hollow shaft must imperatively be
mounted to guarantee the combustible dust hazard protection.

. As a general rule, the requirements of EN 50281-1-1 must be respected in

dust hazardous locations. During commissioning, service, and
maintenance, respective special care as well as qualified and trained
personnel is required for the safe operation of multi-turn actuators.

25
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

19. Maintenance After maintenance, check multi-turn actuator for damage to paint finish. If
damage to paint-finish has occurred, it has to be touched up to avoid
corrosion. Original paint in small quantities can be supplied by AUMA.

AUMA multi-turn actuators require low-level maintenance.

Precondition for reliable service is correct commissioning.

Seals made of elastomers are subject to ageing and must therefore

regularly be checked and, if necessary, exchanged.

It is also very important that the O-rings at the covers are placed correctly
and cable glands fastened firmly to prevent ingress of dirt or water.

We recommend additionally:

. If rarely operated, perform a test run about every 6 months. This ensures

. that the actuator is always ready to operate.

Approximately six months after commissioning and then every year, check
bolts between actuator and valve/ gearbox for tightness. If required, tighten

. applying the torques given in table 2, page 8.

For multi-turn actuators with output drive type A: at intervals of approx. 6
months from commissioning press in Lithium soap EP multi-purpose
grease on mineral oil base at the grease nipple with grease gun (quantity
see table 3, page 9).

20. Lubrication .. The gear housing is filled with lubricant in the factory.
A grease change is recommended after the following operation time:

.. If rarely operated, after 10 – 12 years

If operated frequently, after 6 – 8 years

Lubrication of the valve stem must be done separately.

26
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

21. Disposal and recycling

AUMA actuators have an extremely long lifetime. However, they have to be
replaced at one point in time.
The actuators have a modular design and may therefore easily be
disassembled, separated, and sorted according to materials, i.e.:

.. electronic scrap

.. various metals
plastics
greases and oils

.
The following generally applies:
Collect greases and oils during disassembly. As a rule, these substances

.
are hazardous to water and must not be released into the environment.
See disassembled material to a sound disposal or to separate recycling

.
according to materials.
Observe the national regulations for waste disposal.

22. Service AUMA offers extensive services such as maintenance and inspection for
actuators. Addresses of AUMA offices and representatives can be found on
page 36 and on the Internet ([Link]).

27
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

Notes

28
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

Notes

29
30
79.0

S2 S2
S2
AUMA NORM

SA16.1 50.0
SAR 16.1
160.2

S1 / S2
79.0 51.0
S2
54.0 55.0
SA 07.1 – SA 14.1 160.1
S2
SAR 07.1 – SAR 14.1 53.0 153.2

56.0 58.0
57.0 153.1
152.2
70.0 27 153.3
151.0
20.0 52.0
S1 / S2 152.1 153.0 155.0
S1 / S2
S1 / S2 39
S2
24
59.0 153.5
5.7 5.0
25.0 19.0 5.12 S2
019 17.0
020
70.1 24.0 / 23.0 5.8 9.0
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1

49.0 22.0
5.37 30.0
S2 5.32
10.0
S2
053 S2
18
105.0 012
S1 / S2 1.0 6

3.0
14
80.001
156.0 107
60.0
100 80.0
106.0 90.001
80.3
61.0 S2
S2 80.001 85.001
90.0
15.0 Sample name plate 2.0
85.0

- Actuator type S2 90.001 85.001

- Commission number
- Works number B1 / C A D B3 / B4 / E
- Protection type
Torque range
in CLOSE/ OPEN
- Lubricant
23. Spare parts list Multi-turn actuator SA(R) 07.1 - SA(R) 16.1 with plug/ socket connector

- Temperature range
Operation instructions
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

Notes:
When placing orders for spare parts, it is essential to mention type of actuator and our commission number (refer to
actuator name plate). Delivered spare parts may slightly vary from the representation in these instructions.

No. Type Designation No. Type Designation

012 E Notched pin 58.0 B Wire for protective earth
019 E Cheese head screw Pin for motor and thermoswitch
59.0 1) B in motor plug
020 E Clamping washer
053 E Countersunk screw Control unit assly. (but without torque head,
60.0 B without switches)
1.0 B Housing assly.
2.0 B Flange, bottom assly. 61.0 B Torque switching head
3.0 B Hollow shaft assly. (without worm wheel) 70.0 B Motor
5.0 B Worm shaft assly. Motor pin carrier
70.1 1) B (without pins)
5.12 E Grub screw
5.32 E Coupling pin 79.0 2) B Planetary gearing for motor drive assly.
5.37 B Pull rod assly. Output drive form A assly.
80.0 3) B (without thread in stem nut)
5.7 E Motor coupling
5.8 B Manual drive coupling assly. 80.0013 E Thrust bearing set
6 E Worm wheel 80.3 3) E Stem nut form A (without thread)
3)
9.0 B Planetary gear assly. for manual drive 85.0 B Output drive B3
10.0 B Retaining flange assly. 85.0013) E Snap ring
3)
14 E Change-over lever 90.0 B Output drive D
15.0 B Cover for switch compartment assly. 90.0013) E Snap ring
17.0 B Torque lever assly. Switch for limit/ torque switching
100 B (including pins at wires)
18 E Gear segment
19.0 B Crown wheel assly. Blinker transmitter including pins at wires
105.0 B (without impulse disc and insulation plate)
20.0 B Swing lever assly.
22.0 B Drive pinion II for torque switching assly. 106.0 B Stud bolt for switches
23.0 B Drive wheel for limit switching assly. 107 E Spacer
24 E Drive wheel for limit switching 151.0 B Heater
24.0 B Intermediate wheel for limit switching assly. 152.1 3) B Potentiometer (without slip clutch)
25.0 E Locking plate 152.2 3) B Slip clutch for potentiometer
3)
27 E Screw plug 153.0 B RWG assly.
30.0 B Handwheel with ball handle assly. Potentiometer for RWG
153.1 3) B (without slip clutch)
39 E Screw plug
49.0 1) B Motor plug, socket assly. 153.2 3) B Slip clutch for RWG
50.0 B Cover assly. 153.3 3) B Electronic board RWG
3)
51.0 B Socket carrier assly. (with sockets) 153.5 B Wires for RWG
52.0 B Pin carrier (without pins) 155.0 3) B Reduction gearing
53.0 B Socket for control 156.0 3) B Mechanical position indicator
3)
54.0 B Socket for motor 160.1 E Protection tube(without cap)
55.0 B Socket for protective earth 160.2 3) E Cap for stem protection tube
56.0 B Pin for control S1 S Seal kit, small
57.0 B Pin for motor S2 S Seal kit, large

1) SA 16.1 with output speeds of 32 to 180 rpm or SAR 16.1 with output speeds of 32 and 45 rpm without
plug/ socket connector; motor directly wired to pin carrier (No. 52.0) .
2) not available for all output speeds
3) not included in basic equipment

31
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

24. Spare parts list Multi-turn actuator SA 25.1 - SA 48.1/SAR 25.1 - SAR 30.1
- Commission number

in CLOSE/ OPEN
- Protection type
- Works number
- Actuator type

Torque range

- Lubricant
Sample name plate

32
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

Notes:
When placing orders for spare parts, it is essential to mention type of actuator and our commission number (refer to
actuator name plate). Delivered spare parts may slightly vary from the representation in these instructions.

No. Type Designation No. Type Designation

1.026 E Quad ring / radial seal 54.0 B Socket for motor
1.038 E O-ring 55.0 B Socket for protective earth
1.1 B Housing assly. 56.0 B Pin for control
1.17 B Torque lever assly. 57.0 B Pin for motor
1.19 B Crown wheel assly. 58.0 B Wire for protective earth
1.22 B Drive pinion II for torque switching assly. 61.0 B Torque switching head
1.23 B Drive wheel for limit switching assly. Output drive form A assly.
80.0 * B (without thread in stem nut)
Intermediate wheel for limit switching
1.24 B assly. 80.001* S Thrust bearing set
1.25 E Locking plate 80.3 * E Stem nut form A (without thread)
1.27 E Screw plug 85.0 * B Output drive form B3 assly.
1.28 E Bearing bush 85.001* E Snap ring
2.58 B Motor Switch for limit/ torque switching
100 B (including pins at wires)
2.59 ● B Planetary gear assly. for motor drive
3 B Drive shaft assly. Blinker transmitter including pins at wires
105 B (without impulse disc and insulation plate)
3.05 E Dowel pin
3.11 B Pull rod assly. 106.0 B Stud bolts for switches
3.6 B Worm wheel assly. 107 E Spacer
3.7 E Motor coupling 151.0 B Heater
3.8 B Manual drive coupling assly. 152.1 * B Potentiometer (without slip clutch)
4.2 B Flange, bottom assly. 152.2 * B Slip clutch for potentiometer
4.3 B Hollow shaft assly. 153.0 * B RWG assly.
5 B Planetary gear assly. for manual drive 153.1 * B Potentiometer for RWG (without slip clutch)
5.1 E Mounting flange 153.2 * B Slip clutch for RWG
5.2 B Hand wheel shaft assly. 153.3 * B Printed board for RWG
6 B Swing lever assly 155.0 * B Reduction gearing
7.012 E Notched pin 156.0 * B Mechanical position indicator
7.14 E Change-over lever 160.1 * E Protection tube (without cap)
7.50 B Handwheel with ball handle assly. 160.2 * E Cap
Control unit assly. (but without torque S1 S Seal kit (small)
8.36 B head, without switches) S2 S Seal kit (large)
8.37 B Switch compartment cover
9.33 B Terminals for motor connection
9.51 B Protective earth connection
Cover for motor connection compartment
9.55 B assly.
50.0 B Plug cover assly.
51.0 B Socket carrier assly. (with sockets)
52.0 B Pin carrier (without pins)
53.0 B Socket for control

● not available for all output speeds.

* not included in basic equipment

33
Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
AUMA NORM Operation instructions

25. Declaration of Conformity and Declaration of Incorporation

34
 Multi-turn actuators SA 07.1 – SA 48.1 / SAR 07.1 – SAR 30.1
Operation instructions AUMA NORM

Index
C M T
Corrosion protection 7 Maintenance 4 Tandem switches 13
Manual operation 10 Technical data 5
D
Mechanical position indicator 23 Test run 18
Declaration of Conformity 34
Motor protection 12 Thermoswitches 12
Declaration of Incorporation 34
Mounting to valve/ gearbox 8 Torque setting 17
DUO limit switching 16
Transport 7
O
E Tripping torque 17
Output drive types 8
Electrical connection 11
Electronic position transmitter RWG P
20 Packaging 7
2-wire system 21 Position indicator 23
3-/ 4-wire system 22 Position transmitter RWG 20
Enclosure protection IP 68 24 Potentiometer 19
Protection tube 9
F
PTC thermistors 12
Finish machining of stem nut 9
R
H
Remote indication 19,20
Handwheel 10
Heater 12 S
Safety instructions 4
I
Service 27
Indicator disc 23
Spare parts list 30,32
Internet 35
Storage 7
L
Limit switches 13
Limit switching 15,16
Lubrication 26

Information also available Terminal plan, inspection records, and further actuator information
on the Internet can be downloaded directly from the Internet by entering the order no.
or comm no. (refer to name plate).
Our website: [Link]

35
Europe AUMA (Schweiz) AG
CH-8965 Berikon
MEGA Endüstri Kontrol Sistemieri Tic. Ltd. Sti.
TR-06460 Övecler Ankara
Asia
AUMA Riester GmbH & Co. KG Tel +41 566 400945 Tel +90 312 472 62 70 AUMA (INDIA) PRIVATE LIMITED
Factory Müllheim Fax +41 566 400948 Fax +90 312 472 62 74 IN-560 058 Bangalore
DE-79373 Müllheim [Link]@[Link] megaendustri@[Link] Tel +91 80 2839 4655
Tel +49 7631 809 - 0 AUMA Servopohony spol. s.r.o. Fax +91 80 2839 2809
Fax +49 7631 809 - 250 CZ-10200 Praha 10 Africa info@[Link]
riester@[Link] [Link]
Tel +420 272 700056 AUMA South Africa (Pty) Ltd.
[Link] Fax +420 272 704125 ZA-1560 Springs AUMA JAPAN Co., Ltd.
Factory Ostfildern-Nellingen auma-s@[Link] Tel +27 11 3632880 JP-210-0848 Kawasaki-ku,
DE-73747 Ostfildern OY AUMATOR AB Fax +27 11 8185248 Kawasaki-shi Kanagawa
Tel +49 711 34803 - 0 FI-02270 Espoo aumasa@[Link] Tel +81 44 329 1061
Fax +49 711 34803 - 34 Tel +35 895 84022 [Link] Fax +81 44 366 2472
riester@[Link] Fax +35 895 8402300 mailbox@[Link]
A.T.E.C.
Service Centre Cologne auma@[Link] EG- Cairo AUMA ACTUATORS (Singapore) Pte Ltd.
DE-50858 Köln AUMA France Tel +20 2 3599680 - 3590861 SG-569551 Singapore
Tel +49 2234 20379 - 00 FR-95157 Taverny Cédex Fax +20 2 3586621 Tel +65 6 4818750
Fax +49 2234 20379 - 99 Tel +33 1 39327272 atec@[Link] Fax +65 6 4818269
Service@[Link] Fax +33 1 39321755 sales@[Link]
Service Centre Magdeburg [Link]@[Link] America [Link]
DE-39167 Niederndodeleben AUMA ACTUATORS Ltd. AUMA ACTUATORS INC. AUMA Middle East Rep. Office c/o Al Ayman
Tel +49 39204 759 - 0 Ind. Eqpts.
GB- Clevedon North Somerset BS21 6QH US-PA 15317 Canonsburg
Fax +49 39204 759 - 19 Tel +44 1275 871141 Tel +1 724-743-AUMA (2862) AE- Dubai
Service@[Link] Fax +44 1275 875492 Fax +1 724-743-4711 Tel +971 4 3682720
mail@[Link] mailbox@[Link] Fax +971 4 3682721
Service Centre Bavaria auma@[Link]
DE-85748 Garching-Hochbrück AUMA ITALIANA S.r.l. [Link]
Tel +49 89 329885 - 0 AUMA Chile Respresentative Office PERFECT CONTROLS Ltd.
IT-20020 Lainate Milano
Fax +49 89 329885 - 18 Tel +39 0 2 9317911 CL- La Reina Santiago de Chile HK- Tsuen Wan, Kowloon
Riester@[Link] Fax +39 0 2 9374387 Tel +56 2 8214108 Tel +852 2493 7726
info@[Link] Fax +56 2 2778478 Fax +852 2416 3763
North Office, Ship building sector joeip@[Link]
DE-21079 Hamburg [Link] aumachile@[Link]
Tel +49 40 791 40285 AUMA BENELUX B.V. LOOP S. A. DW Controls Co., Ltd.
Fax +49 40 791 40286 NL-2314 XT Leiden AR-C1140ABP Buenos Aires KR-153-803 Seoul Korea
[Link]@[Link] Tel +31 71 581 40 40 Tel +54 11 4307 2141 Tel +82 2 2113 1100
Fax +31 71 581 40 49 Fax +54 11 4307 8612 Fax +82 2 2113 1088/1089
North Office, Industry sichoi@[Link]
DE-29664 Walsrode office@[Link] contacto@[Link]
[Link]
Tel +49 5167 504 AUMA Polska Asvotec Termoindustrial Ltda.
Fax +49 5167 565 AL-ARFAJ Eng. Company W. L. L.
PL-41-310 Dabrowa Górnicza BR-13190-000 Monte Mor/ SP.
[Link]@[Link] Tel +48 32 26156 68 Tel +55 19 3879 8735 KW-22004 Salmiyah
Fax +48 32 26148 23 Fax +55 19 3879 8738 Tel +965 4817448
East Office Fax +965 4817442
DE-39167 Niederndodeleben [Link]@[Link] [Link]@[Link]
[Link] arfaj@[Link]
Tel +49 39204 75980 TROY-ONTOR Inc.
Fax +49 39204 75989 AUMA Priwody OOO BEHZAD Trading Enterprises
CA-L4N 5E9 Barrie Ontario
[Link]@[Link] RU-141400 Moscow region Tel +1 705 721-8246 QA- Doha
Tel +7 095 221 64 28 Fax +1 705 721-5851 Tel +974 4433 236
West Office Fax +974 4433 237
DE-45549 Sprockhövel Fax +7 095 221 64 38 troy-ontor@[Link]
aumarussia@[Link] behzad@[Link]
Tel +49 2339 9212 - 0 MAN Ferrostaal de Colombia Ltda.
Fax +49 2339 9212 - 15 ERICHS ARMATUR AB Sunny Valves and Intertrade Corp. Ltd.
CO- Bogotá D.C.
[Link]@[Link] SE-20039 Malmö Tel +57 1 4 011 300 TH-10120 Yannawa Bangkok
Tel +46 40 311550 Fax +57 1 4 131 806 Tel +66 2 2400656
SoutheWest Office Fax +66 2 2401095
DE-69488 Birkenau Fax +46 40 945515 [Link]@[Link]
info@[Link] [Link] sunnyvalves@[Link]
Tel +49 6201 373149
Fax +49 6201 373150 [Link] PROCONTIC Procesos y Control Automático Top Advance Enterprises Ltd.
[Link]@[Link] GRØNBECH & SØNNER A/S EC- Quito TW- Jhonghe City Taipei Hsien (235)
Tel +886 2 2225 1718
Württemberg Office DK-2450 København SV Tel +593 2 292 0431
Tel +45 33 26 63 00 Fax +593 2 292 2343 Fax +886 2 8228 1975
DE-73747 Ostfildern ta3530@[Link]
Tel +49 711 34803 80 Fax +45 33 26 63 21 info@[Link]
Fax +49 711 34803 81 GS@[Link] IESS DE MEXICO S. A. de C. V. AUMA Beijing Representative Office
[Link]@[Link] [Link] MX-C.P. 02900 Mexico D.F. CN-100029 Beijing
IBEROPLAN S.A. Tel +52 55 55 561 701 Tel +86 10 8225 3933
Baden Office Fax +86 10 8225 2496
DE-76764 Rheinzabern ES-28027 Madrid Fax +52 55 53 563 337
Tel +34 91 3717130 informes@[Link] mailbox@[Link]
Tel +49 7272 76 07 - 23 [Link]
Fax +49 7272 76 07 - 24 Fax +34 91 7427126 Multi-Valve Latin America S. A.
iberoplan@[Link]
[Link]@[Link]
D. G. Bellos & Co. O.E.
PE- San Isidro Lima 27 Australia
Power plant sector Tel +511 222 1313
GR-13671 Acharnai Athens Fax +511 222 1880 BARRON GJM Pty. Ltd.
DE-79373 Müllheim
Tel +49 7631 809 192 Tel +30 210 2409485 multivalve@[Link] AU-NSW 1570 Artarmon
Fax +30 210 2409486 Tel +61 294361088
Fax +49 7631 809 294 PASSCO Inc.
info@[Link] Fax +61 294393413
[Link]@[Link] PR-00936-4153 San Juan info@[Link]
Büro Bavaria SIGURD SØRUM A. S. Tel +18 09 78 77 20 87 85 [Link]
DE-93356 Teugn/Niederbayern NO-1301 Sandvika Fax +18 09 78 77 31 72 77
Tel +49 9405 9410 24 Tel +47 67572600 Passco@[Link]
Fax +49 9405 9410 25 Fax +47 67572610 Suplibarca
[Link]@[Link] post@[Link] VE- Maracaibo Estado, Zulia
AUMA Armaturenantriebe GmbH INDUSTRA Tel +58 261 7 555 667
2005-04-11
AT-2512 Tribuswinkel PT-2710-297 Sintra Fax +58 261 7 532 259
Tel +43 2252 82540 Tel +351 2 1910 95 00 suplibarca@[Link]
Fax +43 2252 8254050 Fax +351 2 1910 95 99
office@[Link] jpalhares@[Link]

AUMA Riester GmbH & Co. KG AUMA Riester GmbH & Co. KG ISO 9001
P. O. Box 1362 P. O. Box 1151 ISO 14001
D - 79373 Müllheim D - 73747 Ostfildern Certificate Registration No.
Tel +49 (0)7631/809-0 Tel +49 (0)711 / 34803 0 12 100 4269
12 104 4269
Fax +49 (0)7631/809 250 Fax +49 (0)711 / 34803 34
riester@[Link] riester@[Link]
[Link] [Link]

For detailed information about AUMA products, refer to the Internet:

[Link] Y000.001/003/en/1.05